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SMARTPLANT 3D MODELING PROCEDURE

SOHAR Refinery Expansion Project


PROJECT No.
CONTRACT No. :
PETROFAC JOB No.: JI-2022

SMARTPLANT 3D MODELING PROCEDURE

Issued for review


REV.

DATE

DESCRIPTION

PRPD

CHKD

APPD

PROJ.
APPD

TABULATION OF REVISED SECTIONS / PAGES


Revision

Page / Section

TABULATION OF HOLDS
Page / Section

Description

Description

Table of Contents
1

INTRODUCTION............................................................................................................................

PURPOSE......................................................................................................................................

SCOPE...........................................................................................................................................

TERMINOLOGY AND ABBREVIATIONS......................................................................................

REFERENCE DOCUMENTS.........................................................................................................

PERMISSION GROUP...................................................................................................................

SYSTEM TO MODEL.....................................................................................................................

7.1
7.2
7.3
7.4
7.5
7.6
7.7

PIPING.....................................................................................
ELECTRICAL..............................................................................
INSTRUMENTATION...................................................................
TELECOM..................................................................................
HVAC.......................................................................................
CIVIL ITEMS IN STRUCTURAL SYSTEMS.......................................
SPACE MANAGEMENT................................................................

CO ORDINATE SYSTEM...............................................................................................................

WORKSPACE................................................................................................................................

9.1
9.2
9.3
9.4
10

MODELING UNITS......................................................................
SESSION FILES..........................................................................
TEMPORARY FOLDER (TEMP).....................................................
SURFACE STYLE RULES..............................................................

PIPING MODEL.............................................................................................................................

10.1
10.2
10.3
10.4
10.5
10.6

PIPING INTRODUCTION..............................................................
PIPELINE SYSTEM AND PIPE RUN CREATION INSTRUCTION...........
STEPS FOR CREATING NEW PIPELINE..........................................
STEPS FOR CREATING NEW PIPE RUN.........................................
COMPONENT PLACEMENT..........................................................
INSTRUMENT AND SPECIALTY ITEM PLACEMENT..........................

10.6.1
10.6.2
10.6.3
10.6.4
10.6.5

Placement of Instrument.................................................................................................
Placement of Piping Speciality.......................................................................................
In-line Instrument............................................................................................................
Offline Instrument...........................................................................................................
Piping Specialty Items....................................................................................................

10.7 TAPS........................................................................................
10.8 SLOPED LINE............................................................................
10.9 FUTURE PIPING.........................................................................
10.10.........................................................................................
10.11..................................................................ORIFICE WITH TAPS
10.12.............................................................................SPEC BREAK
10.12.1
10.12.2
10.12.3

Changing Gasket ownership in spec break....................................................................


Changing Default Gaskets to Insulation Gasket.............................................................
Changing Bolt ownership in spec break..........................................................................

10.13..........................................................................TIE IN POINTS

10.14.............................................................MISSING COMPONENTS
10.15..............................................................HOLD ITEMS / NO MTO
10.16..........PIPE PASSING THROUGH FLOOR, PLATFORMS AND WALLS
11

PIPE SUPPORTS..........................................................................................................................

11.1 SUPPORT PLACEMENT METHODS...............................................


11.1.1
11.1.2
11.1.3

Place Support by Structure.............................................................................................


Place Support by Point...................................................................................................
Place Support by Reference...........................................................................................

11.2 PRIMARY SUPPORTS.................................................................


11.3 SECONDARY SUPPORTS.............................................................
12

EQUIPMENT MODEL....................................................................................................................

12.1 EQUIPMENT PLACEMENT...........................................................


12.1.1
12.1.2

Placemant of Catalog Equipment...................................................................................


Placemant of Design Equipment....................................................................................

12.2 NOZZLE....................................................................................
12.3 TYPES OF ENVELOPES (MAINTENANCE, SAFETY, ACCESS,
ESCAPE PATH)..................................................................................
12.4 DAVIT, DECK CRANE, MONORAIL, EOT CRANE ETC.......................
12.5 EIT MODELING..........................................................................
12.5.1
12.5.2
12.5.3
13

Electrical.........................................................................................................................
Instrumentation...............................................................................................................
Telecom..........................................................................................................................

CIVIL / STRUCTURE MODEL.......................................................................................................

13.1
13.2
13.3
13.4
13.5
13.6

GENERAL..................................................................................
GRIDS......................................................................................
SECTION TABLE.........................................................................
PRIMARY, SENCONDARY STRUCTURES........................................
FLOORS, SLABS AND PAVING.....................................................
FOUNDATION............................................................................

13.6.1
13.6.2

General...........................................................................................................................
Placement.......................................................................................................................

13.7 ROAD.......................................................................................
13.8 CATCH BASIN, PITS AND MANHOLE............................................
13.9 ROAD JUNCTIONS......................................................................
13.10...................................................................HANDRAIL(TYPE-1)
13.11..................................................................HANDRAIL (TYPE-2)
13.12......................................................................................STAIR
13.13...................................................................................LADDER
13.14..................................................................................BRACING
13.15........................................................................GUSSET PLATES
13.16........................................................................FIRE PROOFING
13.17.............................................OPENINGS IN FLOORS AND WALLS
14

ELECTRICAL INTRODUCTION....................................................................................................

14.1 CABLEWAY ROUTING.................................................................


14.2 CONDUIT ROUTING....................................................................

14.3
14.4
14.5
14.6
14.7
15

INSERT TRANSITION..................................................................
INSERT COMPONENT.................................................................
AUTO CONNECT........................................................................
CABLE ROUTING........................................................................
SPLITTING................................................................................

HVAC MODEL...............................................................................................................................

15.1 HVAC INTRODUCTION................................................................


15.2 FLOW CALCULATOR...................................................................
15.2.1

15.3
15.4
15.5
15.6
15.7

Assumptions...................................................................................................................

DUCT ROUTING.........................................................................
INSERT SPLIT............................................................................
INSERT TRANSITION..................................................................
INSERT IN-LINE COMPONENT.....................................................
INSERT SURFACE MOUNT COMPONENT.......................................

16

FIXED FIRE PROTECTION/FIRE-FIGHTING SYSTEMS..............................................................

17

DRAWING GENERATION & REPORTS INSTRUCTIONS............................................................

17.1 INTRODUCTION.........................................................................
17.2 VOLUME PLACEMENT FOR COMPOSED DRAWINGS.......................
17.2.1
17.2.2
17.2.3

Place Volume by Four Points..........................................................................................


Place Non-Rectangular Volume......................................................................................
Volume Placement for 3D DGN Drawings......................................................................

17.3 DRAWING AND VIEW CREATION..................................................


17.3.1
17.3.2
17.3.3

New Drawing Creation (Workflow to create a Composed Drawing)................................


Place Drawing View........................................................................................................
Style Selection Instructions.............................................................................................

17.4 CIVIL DRAWINGS.......................................................................


17.5 STRUCTURAL PLAN AND ELEVATION DRAWINGS..........................
17.5.1
17.5.2

Structural Plan................................................................................................................
Structural Elevation........................................................................................................

17.6 EQUIPMENT LAYOUT DRAWINGS.................................................


17.7 CABLETRAY LAYOUT DRAWINGS.................................................
17.8 PIPING PLAN AND GENERAL ARRANGEMENT DRAWINGS..............
17.9 INSTRUMENT LAYOUT DRAWINGS...............................................
17.10...........................................................................VIEW STYLES
17.11..............................................................ISOMETRIC DRAWINGS
17.12............................................................REPORT INSTRUCTIONS
17.13..................MANUAL MODIFICATIONS/ADDITIONS TO DRAWINGS
17.13.1
17.13.2
17.13.3
17.13.4

Placing Labels................................................................................................................
Placing Dimensions........................................................................................................
Editing Drawing Graphics...............................................................................................
Moving a view with Scaled Sketch Graphics..................................................................

17.14...................................................INTERFERENCE MANAGEMENT
17.15.........................................................................CLASH MATRIX
17.15.1
17.15.2
17.15.3

Matrix for Equipment Systems........................................................................................


Matrix for Piping Systems...............................................................................................
Matrix for Cable Tray / Trench Works.............................................................................

17.15.4
17.15.5

Matrix for HVAC..............................................................................................................


Matrix for Civil/ Structural System...................................................................................

17.16...............................................APPEARANCE OF INTERFERENCE
17.17.............................................CHECK INTERFERENCE COMMAND
17.18...............................................................CLEARANCE CRITERIA
17.19...............................................IFC CLASH REPORT AND REVIEW
17.20...............SETUP / CONFIGURATION OF GRAPHIC CLASH REPORT
UTILITY............................................................................................
17.20.1

User Interface.................................................................................................................

17.21......................................................CLASH REVIEW WORKFLOW


17.21.1
17.21.2
17.21.3

Choose Clashes to Review.............................................................................................


Review the Clashes........................................................................................................
Generate Graphic Clash Report.....................................................................................

17.22.....................................................INTERFERENCE RESOLUTION
18 TO DO LIST MANAGEMENT..............................................................
19 COLOR CODES................................................................................
20 SOHAR SP3D MODELING.................................................................
21 LINE BREAK UP PHILOSOPHY..........................................................
22 NUMBERING OF EQUIPMENT...........................................................
22.1.1
22.1.1 (a)
22.1.2
22.1.3
22.1.4
22.1.5
22.1.6

Equipment.....................................................................................................................
Equipment Symbol Letter Table.....................................................................................
Driver.............................................................................................................................
Auxillary Equipment.......................................................................................................
Bundle of Air Cooled Exchanger....................................................................................
Motor of Air Cooled Exchanger......................................................................................
Spare.............................................................................................................................

23 NUMBERING OF INSTRUMENTS............................................................
23.1.1
Code for structure for instrument tag & gas detector tag for process units....................
23.1.1 (a) Functional Identification of Instruments..........................................................................
23.1.1 (b) Fire & Gas System Code...............................................................................................
23.1.2
Instrument Miscellaneous Equipment............................................................................
23.1.3
Junction Boxes..............................................................................................................
23.1.4
Systems related panels,racks and cabinets inside buildings.........................................

24 NUMBERING OF PIPING LINE................................................................


24.1.1
24.1.1 (a)
24.1.2
24.1.2 (a)
24.1.3

Numbering of Piping Lines............................................................................................


Service fluid identification code.....................................................................................
Numbering of Miscellaneous Piping Components.........................................................
Symbol Letter for Misc. Piping Component...................................................................
Numbering of Piping Isometric Drawing........................................................................

25 NUMBERING OF ELECTRICAL EQUIPMENT IN SUBSTATION......................


25.1.1
Electrical Equipment in Substation.................................................................................
25.1.1 (a) Electrical Equipment Symbol Letter for Substation........................................................
25.1.1 (b) Electrical Substations.....................................................................................................
25.1.2
Electrical Equipment in other buildings...........................................................................
25.1.2 (a) Building Code.................................................................................................................
25.1.3
Telecommunication Equipment.......................................................................................

25.1.4

Electrical Equipment located outside substations or buildings........................................

26 NUMBERING OF BUILDING...................................................................
26.1.1 Building Code.....................................................................................................................
26.1.2 HVAC Equipment/Instrument..............................................................................................
26.1.2 (a) HVAC Equipment/Instrument Code................................................................................
26.1.3 Fire & Gas Detection System.............................................................................................
26.1.4 Fire Fighting Equipment.....................................................................................................

27 NUMBERING OF FIRE FIGHTING EQUIPMENT.........................................


28 NUMBERING OF STRUCTURE/PIPERACK/SHELTER ETC.....................................
28.1.1 Structure / Piperack / Shelter etc..................................................................................

INTRODUCTION
Sohar Industrial Area (SIA) is located 230 km North West of Muscat next to the existing
refinery. The site is of Green Field type with Brownfield Modifications and Tie-ins.
Sohar Refinery was commissioned in the year 2006. Besides production of fuels for
the domestic market, the refinery is also committed to supply naphtha and propylene
feedstock to Aromatics Oman LLC (AOL) and Oman Polypropylene (OPP)
respectively.
Operational constraints (reduced throughput) primarily in existing RFCC unit due to
feedstock (Oman Export Blend (OEB) crude) were becoming heavier and the
contaminants level in the crude were going up.
Sohar Refinery Improvement Project is intended to overcome the above mentioned
operational constraints and enhance the production capacity through upgrade to
existing refinery and addition of new units.
Sohar Refinery Improvement Project is carried out in Joint Venture along with Daelim
(JV 50:50).

PURPOSE
The purpose of this document is to help maintain a consistent approach of 3D
modeling using SP3D as a part of Sohar Refinery Improvement Project for Oman Oil
Refineries and Petroleum Industries Company (ORPIC).

SCOPE
This document covers the 3D modeling standard methods to be used. This procedure
covers the application of SP3D workflow, interfaces, MTO downloading and extraction
of deliverables (reports and drawings).

TERMINOLOGY AND ABBREVIATIONS

ORPIC
SP3D
COMPANY
CONTRACTOR
API
CDU/CDU2
RFCC
VDU
HCU
KMU2
DCU
LMU3
ARU2
SWS2/SWS3
HGU2
ISOM
SRU2-1/SRU2-2
TGU2
SGU2

Oman Oil Refineries and Petroleum Industries Company


SmartPlant 3D
Oman Oil Refineries and Petroleum Industries Company
(ORPIC)
Petrofac International Limited (PIL) & DAELIM (JV 50:50)
American Petroleum Institute
Crude Distillation Unit/Crude Distillation Unit2
Residue Fluid Catalytic Cracker
Vacuum Distillation Unit
Hydrocracking Unit
Kerosene Merox Process Unit 2
Delayed Cooker Unit
DCU LPG Merox Process Unit 3
Amine Regeneration Unit 2
Sour Water Stripping Unit 2/ Sour Water Stripping Unit 3
Hydrogen Generation Unit 2
Isomerisation Unit
Sulfur Recovery Unit 2 Train 1/2
Tail Gas Treating Unit 2
Sulfur Granulation and Packing Unit 2

REFERENCE DOCUMENTS
Reference documents generally applicable to this procedure have been listed as
below.
S-000-5222-001 Rev 2

PROJECT BASIS OF DESIGN

S-000-5140-102 Rev 1

NUMBERING SYSTEM

6 PERMISSION GROUP
The user should select the appropriate permission group for modeling. The permission
group is as follows:
Discipline
HOLD

Permission group

User Location

HOLD

HOLD

7 SYSTEM TO MODEL
User has to model the items in the system defined below.

7.1 PIPING

Sl.No.

Item Detail

System to Model

a. All equipment shown on equipment list with nozzles


b. Motors for Pumps, Compressors and Air Coolers
c. Equipment base plate, but not the foundation or
plinths
d. Equipment internals which are critical for piping
layout such as Column tray arrangement
e. Davits with support attachments
f. Heat exchanger tube bundle withdrawal area
g. Level transmitters, gauges and switches including
their withdrawal volumes

HOLD

Future equipment

HOLD

Piping package equipment from VENDOR

HOLD

Existing items in block shapes for occupation of space


only

HOLD

Piping package equipment from other contractor

HOLD

All Process lines

HOLD

All Utility lines

HOLD

All Vessel Trim

HOLD

Piping Underground Pipelines

HOLD

10

Future Piping

HOLD

11

Other Contractor Piping

HOLD

12

Vendor Piping

HOLD

13

Existing Piping

HOLD

14

Packaged items shall be modeled in sufficient details to


check the interfaces, allow correct orientation,
operation and maintenance access requirements and
for interference detection.

HOLD

7.2 ELECTRICAL
Sl.No.
1

Item detail
a. Switchgear with access volume for door
opening
b. Motor Control Centre (MCC) with access
volume for door opening
c.Distribution boards with access volume for door
opening
d. Electrical control panels for access volume for
door opening
e. Transformers and Bus ducts
f. Earth pits, Lighting poles
g. Lighting fixtures with mounting arrangement
h. Power and Lighting junction box
i. Welding and convenience sockets with mounting
arrangement

System to Model
HOLD

Sl.No.

Item detail

System to Model

j. Local and Remote control stations with supports


k.Push buttons with mounting arrangements
l. Transformer rectifier sets for cathodic protection
m. Heat tracing junction Boxes
n. Motor terminal box, cable tray or conduit
supports up to motor terminal box
o. Cathodic Protection Transformer
p. Concrete Trench & Electrical RC Trench
q. Air Rods Lighting Protection
r. Electrical Earth Bus Bar
s. Battery
2

Future equipment

HOLD

Existing equipment

Future Cable

HOLD

Future Cabletray

HOLD

Future Cableway

HOLD

Future Conduit

HOLD

Future Duct bank

HOLD

Electrical Cable

HOLD

10

Electrical DB/ Stockets /PB Stations

HOLD

11

Electrical Equipment / Sub station

HOLD

12

Electrical Buried Cableway(Trench)

HOLD

13

Electrical Conduit

HOLD

14

Electrical Duct bank

HOLD

15

Electrical Cabletray

HOLD

16

Electrical Lighting / Fixtures / Poles / JB

HOLD

HOLD

7.3 INSTRUMENTATION
Sl.No.

Item detail

System to Model

Existing Equipment

HOLD

Future Equipment

HOLD

F&G Equipment

HOLD

Future Cable

HOLD

Future Cabletray

HOLD

Future Cableway

HOLD

Future Conduit

HOLD

Future Duct bank

HOLD

Sl.No.

Item detail

System to Model

10

Instrument Cable

HOLD

11

Instrument JB/Local Panels

HOLD

12

Instrument Offline/Air Manifolds

HOLD

13

Instrument Buried cable conduits

HOLD

14

Instrument Duct bank

HOLD

15

Instrument Cableway(Trench)

HOLD

16

Instrument Cabletray

HOLD

7.4 TELECOM
Sl.No.

Item detail

System to Model

a. Loudspeakers, poles and loudspeaker


Junction boxes.
b. Telephone stations
c. Beacons and sounders
d. Telecom devices such as masts, CCTV
camera, acoustic hood and associate,
supports.
e. CCTV camera junction boxes and
towers
f. Marshaling box
g. Supporting arrangement for field
equipment
h. Conduits below paving and inside
foundations
i. Telephone stations
j. Telephone cabinets
k. ACS and IDS devices

HOLD

Future equipment

HOLD

Existing equipment

HOLD

Future Cable

HOLD

Future Cabletray

HOLD

Future Cableway

HOLD

Future Conduit

HOLD

Future Duct bank

HOLD

Telecom Cable

HOLD

10

Telecom JB

HOLD

11

Telecom Conduit

HOLD

12

Telecom Duct bank

HOLD

13

Telecom Cableway(Trench)

HOLD

14

Telecom Cabletray

HOLD

7.5 HVAC
Sl.No.

Item detail

System to Model

HVAC equipment
Air Handling units
Chillers
Fans
Control Panels
Sand traps louvers and fresh air
intake stacks and extracts louvers.
g. Sand traps louvers and fresh air
intake stacks and extracts louvers.

HOLD

Future equipment

HOLD

Existing equipment

HOLD

Future Duct

HOLD

Duct

HOLD

a.
b.
c.
d.
e.
f.

7.6 CIVIL ITEMS IN STRUCTURAL SYSTEMS


SYSTEM

SUB systems in
SP3D

Civil items
Main column & beams secondary column & beams

STRUCTURA
L SYSTEM

Secondary column & beams


Horizontal, vertical & knee bracings
Base plate & Pad eyes
Moment connection haunches
Pipe & cable tray system supports and their framing
steel
Gusset plates
HOLD

Grating
Chequered plate
Ladder
Handrail
Stair
Bending, collar plate & toe guard
Transportation/temporary steel
Fireproofing
Safety gate

HOLD

Main column & beams secondary column & beams


Secondary column & beams

SYSTEM

SUB systems in
SP3D

Civil items
Horizontal, vertical & knee bracings
Base plate & pad eyes
Moment connection haunches
Pipe & cable tray system supports and their framing
steel
Gusset plates
Grating
Chequered plate
Ladder
Handrail
Stair
Bending, collar plate & toe guard
Transportation/temporary steel
Fireproofing
Safety gate
Main column & beams secondary column & beams
Secondary column & beams
Horizontal, vertical & knee bracings
Base plate & pad eyes
Moment connection haunches
Pipe & cable tray system supports and their framing
steel
Gusset plates

HOLD

Grating
Chequered plate
Ladder
Handrail
Stair
Bending, collar plate & toe guard
Transportation/temporary steel
Fireproofing
Safety Gate

HOLD

Main column & beams secondary column & beams


Secondary column & beams
Horizontal, vertical & knee bracings
Base plate & pad eyes

SYSTEM

SUB systems in
SP3D

Civil items
Moment connection Haunches
Pipe & cable tray system supports and their framing
steel
Gusset plates
Grating
Chequered plate
Ladder
Handrail
Stair
Bending, collar plate & toe guard
Transportation/temporary steel
Fireproofing
Roof and wall cladding
Rain water pipes
Gutter
Safety gate

HOLD

Main column & beams secondary column & beams


Secondary column & beams
Horizontal, vertical & knee bracings
Base plate & pad eyes
Moment connection haunches
Pipe & cable tray system supports and their framing
steel
Gusset plates
Grating
Chequered plate
Ladder
Handrail
Stair
Bending, collar plate & toe guard
Transportation/temporary steel
Fireproofing
Roof and wall cladding
Rain water pipes
Gutter
Safety gate

SYSTEM

SUB systems in
SP3D

Civil items

HOLD

Grid system
Ground beams
Slabs
Foundation

HOLD

Walls
Door
Windows
Opening
All foundations including Stanchion supports
foundation and bases
Equipment pads

HOLD

Sleepers
Equipment foundation
Pile cap
Fence foundation

HOLD
HOLD

HOLD
HOLD

Piles & bells


Paving
Paver blocks
Cable trench
Open ditches
Grading work
Concrete bunds
Retaining walls
Monitor position posts
Service supports
Ground beams

HOLD.

Bollard
Bund wall
Crash barrier
Dyke wall
Evaporation pond
Ramp

HOLD

Equipment & valve pits


Manhole
Manhole cover
Catch basin

SYSTEM

SUB systems in
SP3D

Civil items
Vent Pipe support foundation
Sanitary manholes
Manhole cover
Inspection chambers
Concrete pipe
Ground beams
Slabs
Walls
Culvert
Different storage tank
Duct banks
Fire water hydrant foundation
Oil storage sewage
Storm water drain
Sumps
Valve pit
OWS lines
Vent pipes

PIPING
SYSTEM

HOLD

Sanitary lines
AOC lines
COC lines
Pipe sleeves

EQUIPMENT
SYSTEM

HOLD

Fence & gates

HOLD

Roads

GENERIC
SYSTEM

HOLD

7.7

Embankments
Island earth work

SPACE MANAGEMENT

1. The below volume types are defined in the catalog to place proper
volumes based on type.

2. Hierarchy structure for volumes to be created in SOHAR project


Sl.No.

Item detail

System to Model

HOLD

HOLD

HOLD

8 CO ORDINATE SYSTEM
HOLD

9 WORKSPACE
After opening SP3D, modeler must ensure that proper permission group is selected.
Before proceeding with modeling, the required hierarchy must be defined inside the
workspace.

Add the required surface style rule in the workspace. It may consume more time
to load the workspace if the surface styles are added to the workspace with many
objects.

When defining the workspace, modeler must add systems to the workspace in
stages by modifying the workspace filter. Defining the workspace with all the
systems at once will take a long time or sometimes the SP3D session may result
in the software to hang/crash.

Define a workspace with only the objects that are actually required. Defining a
huge workspace throws a run time error due to lack of memory & the session
gets crashed.

In workspace, while clicking an object, if there is a message saying The object


cannot be found in the database. It may have been deleted by another user. A
refresh workspace is recommended. Cancel the message select the object &
go to its properties configuration tab check the modified by user id. Confirm
with the user about the deletion or modification of the object. Ask the user to do
undo action in his session.
Modeler must ensure that the objects are modeled in proper hierarchy,

Out of hierarchy objects will not be visible for other modelers

SPR files generated are filter based, hence out of hierarchy objects will not be
seen in SPR.

9.1 MODELING UNITS


HOLD

9.2 SESSION FILES

After the workspace is defined the session file must be saved which clears the
memory cache.
Save the session file often.
Refresh Workspace shall be used after opening saved session file.
Sometimes graphical issues happen inside the workspace such as Equipments
getting changed in size or the flanges appearing as tees etc. Modeler must open
a new session file in such instances.
Use a separate session file containing few objects in workspace for isometric &
drawing extraction, as a huge session file will consume lot of memory and
drawing generation will fail.

9.3 TEMPORARY FOLDER (TEMP)

9.4

Modeler must clear the temp folder which is mapped on user machine often. Most
of the issues related to memory, isometric extraction and graphical problems are
resolved by clearing the temp folder.
Make sure that the 3D Error log is not configured under Temp directory or else
SP3D Error logs will get deleted.

SURFACE STYLE RULES

Surface style rules are prepared for color coding in SmartPlant 3D and the same
are updated in SmartPlant review files. The below are the list of surface style
rules added for each discipline.

HOLD

10 PIPING MODEL
10.1

PIPING INTRODUCTION

The Piping task is used to model distributed pipelines in the model using a point-bypoint design method. Using the Piping task, create a fully rendered three- dimensional
model of the various pipelines in the model. Use this task to insert piping components,
instruments, and splits during design and then spool the pipe.
1
Start Piping task by clicking Tasks > Piping.

10.2

10.3

PIPELINE SYSTEM AND PIPE RUN CREATION INSTRUCTION


Pipeline System: A pipeline system is a way of organizing pipe runs within the
system hierarchy and controlling the specifications that can be used within that
system. If a pipeline system exists in a model, route pipe runs and arrange them
as children in the system hierarchy.
Pipe Run: A pipe run is a connected series of the pipe features that normally
have the same nominal piping diameter (NPD) and flow direction. All the pipe
runs in a model are governed by the same piping specifications. All the pipe
features belong to a pipe run. One or more pipe runs together form a pipeline.

STEPS FOR CREATING NEW PIPELINE

To create a new pipeline, right click on the Piping System created and select New
System and then select New Pipeline option as shown below:

Once New pipeline option is selected then a window as shown below will pop up.
Fill the desired entries like Name, Description, Fluid Requirement, Fluid type and
then click OK to create a new pipeline.

10.4

STEPS FOR CREATING NEW PIPE RUN

To place new pipe run, select the Route pipe icon from the tool bar.

1.

From the drop down menu, select New Pipe Run.

2.

New pipe run property window will open once we have selected New Pipe Run.
Please select the correct Pipeline name from the dropdown. Select the proper
Specification and Nominal Diameter. If the piperun to be modelled is sloped then
fill up the appropriate Slope value.

3.

If the pipe run have insulation, go to Insulation and Tracing in Category


dropdown.

4.

Select the proper Insulation purpose from the dropdown, Insulation Material and
Insulation thickness as like below snapshots.

5.

Press OK and select the required location using pin point to create the new run.

10.5

COMPONENT PLACEMENT

To place piping components, select the Insert component icon from the tool bar.

6.

Now select either a straight feature i.e pipe or end feature or nozzle or a
component part. After selection, it will open the component type window. Select
the component which is required for placement.

7.

After selection, component will be placed in the GUI with the use of Enter
Insertion Point. Place the component in desired location and click Finish.

8.

Select a feature located at the end of an existing run, the software continues the
run of the selected feature.
Select an equipment nozzle, a point in space, a tap, a branch port, or a point
along a straight feature, the software prompts to create a new pipe run.

9.

10.6

INSTRUMENT AND SPECIALTY ITEM PLACEMENT

Placement of Instruments:
1. Select a straight feature or along feature of an existing pipe run where Instrument
is to be placed. Select the Insert component icon from the tool bar.

2.

The Type drop-down list on the Insert Component ribbon opens up. Select the
Specify Component Tag option in the list.

3. The Specify Component Tag dialog box appears. Select the Browse instruments
option in the Component tag drop-down list in case tag number of Instruments are
not available and click OK as shown below. If tag number of Instruments are
available then input Tag Number in Component tag dialog box and click OK

4. The Select Instrument dialog box appears. The Select Instrument dialog box
displays a list of the available custom instruments that you can place in the pipe
run. Select the instrument that is to be placed and click OK.

Placement of Piping Speciality:


1. Select a straight feature or along feature of an existing pipe run where Piping
Speciality is to be placed. Select the Insert component icon from the tool bar.

2. The Type drop-down list on the Insert Component ribbon opens up. Select the
Specify Component Tag option in the list.

3. The Specify Component Tag dialog box appears. Select the Browse piping custom
specialities option in the Component tag drop-down list in case tag number of
Piping Speciality is not available and click OK as shown below. If tag number are
available then input Tag Number in Component tag dialog box and click OK

10.6.1 In-line Instrument


IN-LINE / EQUIPMENT MOUNTED INSTRUMENT
Sl. No.

Item Detail

HOLD

HOLD

10.6.2 Offline Instrument


OFF-LINE INSTRUMENT
Sl. no.

Item Detail

HOLD

HOLD

10.6.3 Piping Specialty Items


PIPING SPECIALITY ITEMS

10.7

Sl. No.

Item detail

HOLD

HOLD

TAPS

Insert tap command will place tap on components in the model. Use this command
when tap for a drain, vent, or instrument connection is required. Place taps on all
piping components; elbows, tees, caps, valves, pipes, pipe bends, and so forth; except
for mating parts.
Steps for inserting taps
1
Click Insert Tap on the vertical toolbar.

Select the cap, elbow, tee, pipe, or other component to insert the tap.

Select the tap ID in the Option box.

If necessary, select a reference position other than the default. As the cursor
moves over each entry in the list, the corresponding position highlights in the 3D
model view.
5
Optionally, enter a distance relative to the reference position to place the tap.
10. Click Finish.

10.8
1
11.
12.
13.

SLOPED LINE
Click Route Pipe on the vertical toolbar.
Select the run starting point in an elevation view.
On the New Pipe Run dialog box, select the parent Pipeline.
Select the Minimum Slope box, and then enter the slope for the pipe run.

14. Click OK to close the New Pipe Run dialog box.


15. Specify Slope Direction dialog box will open, select high point or the low point
of the pipe run.

16. Click OK in the Specify Slope Direction dialog box.


17. Select points to define the route for pipe run.

18. Select the ending point of the pipe run. Right-click to end a pipe run that does not
terminate in a nozzle or branch.
19. Unlock the slope on the ribbon to temporarily override the slope. For example,
user will need to unlock the slope to model a vertical drop in the pipe run.

10.9

FUTURE PIPING

Space to be reserved for future piping. Volumes to be placed from Space


Management task with proper aspect.

10.10

PSV

Select the Insert Component icon from side bar menu, select the new run change,
the size of outlet and piping material class, select the end to place PSV. Select the
Specify Component Tag from component type dropdown list. This will open the dialog
box. From the dialog box select Browse instruments. This will display all the
instruments. From the list select the Part IRVT34 from part Class Relief Valve Type 3
(Please refer the snapshot).

The graphical representation appears on the graphical screen, go to the properties


Change the port1 size, rating and End standard (End standard need to be updated
from Catalog It is not available now) then press OK. Select the flip (check the
snapshot) to get the correct orientation.

10.11

ORIFICE WITH TAPS

Select Insert Component from piping sidebar menu. Select the Pipe Run from Run
dropdown menu. Select the end of the Pipe Run, component type drop down menu will
appear. From the drop down list select the Orifice flange, graphics will display on the
screen. Enter the angle of tap connection. (Refer the attached snapshot)

10.12

SPEC BREAK

10.12.1

Changing Gasket ownership in spec break

When there is spec break, modeler must follow the below steps for changing the
ownership of the implied items.
Select the connection between the mating flanges Go to relationship tab & double
click the gasket entry.

In the Pipe Gasket Properties dialog box go to the occurrence tab in the owning
part drop down select the flange for which ownership has to be provided.

10.12.2

Changing Default Gaskets to Insulation Gasket


a. Go to connection property.

b. Choose Gasket and click on Go To


c. On occurrence tab, change the default option to
Insulating Gasket option as shown below and then
click OK

10.12.3

Changing Bolt ownership in spec break

Similarly ownership for the bolt item can be changed,

10.13

TIE IN POINTS

For Tie In, the corresponding details to be added in the flange.


Tie in number shall be provided in remark attribute of the last inline component in our
scope.
Select the last inline component and go to its property page.
In the Pipe Component Property dialog go to Note tab, in the Key point drop down
select the key point & select New Note,

Select the Purpose of Note as Design Snap and enter the tie in number in the Note
Text field.

Modeler must check with coordinator for the TIE IN number.


In cases where there is requirement to model piping inside vendor scope, piping spec
shall be identified for the same and the components shall be made as not reportable.

10.14

MISSING COMPONENTS

Missing components in reference data will be covered though RDB request.SP3D


Administrator will review the RDB request and forward the request to material group to
include in the Specification. Once PMS is updated and gets the updated bulk load file
then it shall be uploaded into SP3D and it will be informed to modelers.

10.15

HOLD ITEMS / NO MTO.


For non-reportable items the modeler has to set the property of the item to Not to
be reported.

10.16

PIPE PASSING THROUGH FLOOR, PLATFORMS AND WALLS

Wherever the Pipe passes through grade, platforms and walls, a logical support shall
be placed on the pipe and change MTO property to Not-reportable.
Select the support type drop down as Floor Penetration, Wall penetration to represent
in Isometrics.

11 PIPE SUPPORTS
The primary purpose of the Hangers & Supports is to support various types of
distributive systems such as Pipes, Ducts and Cable Trays wherein supports are
connected to the supported object, such as a pipe, and to a supporting object, such as
a beam.

11.1

SUPPORT PLACEMENT METHODS

11.1.1 Place Support by Structure


By this method the user can place a support at the intersection of a selected feature
and a selected structure. The software automatically determines the intersection point.
Use this command to support a feature that is not parallel to the supporting structure.

11.1.2 Place Support by Point


By this method, the user can place a support for a selected feature and a selected
structure at a prescribed location. Use this command when the selected feature and
the selected structure are parallel or when placing a support on a surface such as a
floor. This method shall be used to place a single support at a specified location or
place multiple supports at a given distance.

11.1.3 Place Support by Reference


By this method, the user can place a support by selecting a reference point in the
graphic view and an object to be supported. Sometimes it is necessary to place
supports before the structure has been modeled. For example, place a support, when
the structure is being modeled in another package and reference to it is not available
in SmartPlant3D.
Notes:
Before going for modeling of the Hangers & Supports, the user should refer the
standard catalogs to understand the following arrangements between the supported
components (How many supporting members to be supported) supporting components
(which type of structure)

Whether the supported member/s is/are placed below or above the supporting
member/s,
Whether the supported member/s is/are parallel or perpendicular to the flange or
web of the supporting member/s,
Whether the supporting and supported member/s are parallel or perpendicular to
each other and / or not crossing each others centerline.

11.2

PRIMARY SUPPORTS
HOLD

11.3

SECONDARY SUPPORTS
HOLD

12 EQUIPMENT MODEL
12.1

EQUIPMENT PLACEMENT

12.1.1 Placement of Catalog Equipment


1

Switch to equipment task.

1.

Click the Place Equipment button on the vertical toolbar

2.

In the Select Equipment dialog box, expand the folder and navigate to the
desired equipment to be placed and click OK

3.

Equipment property dialog box opens up as shown below. Select the proper
hierarchy where equipment has to be placed. Fill all the required entries and
click OK to place the equipment.

12.1.2 Placement of Design Equipment


1

Switch to equipment task.

Click the Place Designed Equipment button on the vertical toolbar

In the Select Equipment dialog box, expand the folder and navigate to the desired
design equipment type to be placed and click OK

Equipment property dialog box opens up as shown below. Select the proper
hierarchy where equipment has to be placed. Fill all the required entries and click
OK to place the equipment.

Click and hold the place shape from the vertical toolbar to select a desired shape
of the equipment to be designed and select the design equipment if prompted to
select the base equipment. Continue using this command until desired design
equipment is created and then click OK to place the design equipment.

12.2

Placement of NOZZLE

Steps for Placing Nozzle Command


1
2

Click Place Nozzle on the vertical toolbar. The nozzle is connected to the cursor
to identify the placement location.
Select the parent to add a nozzle.

20. On the Occurrence tab, select the type of nozzle to place from the Port Type
list.
21. In the Value grid, enter values for the listed properties. Use the from catalog
button to prepopulate values from predefined catalog nozzles. Values can be
overridden after selection of predefined values.
22. Click the Location tab, and select a placement type from the Placement Type list
box.

23. In the Value grid, enter the values for the listed properties. These location
properties are dimensions relative to the selected parent.
24. Click OK. The Nozzle Properties dialog box closes and return to the model with
the nozzle placed, unless the Placement Type selected is Position by Plane and
Axis or Position by Point. In this case, additional steps are required to place the
nozzle in the model.

Steps for Placing Foundation Port Command


1
2

Click Place Nozzle on the vertical toolbar.


Select the parent to which to add a nozzle. The Nozzle Properties dialog box
appears. Select the parent in a graphic view, or select it in the Workplace
Explorer
On the Occurrence tab, select Foundation Port as the type of nozzle to place
from the Port Type list.

25. On the Occurrence Tab, in the Value grid, enter values for the listed properties.
The Type property selection updates the other properties in the grid.
26. Click the Location tab, and select a placement type from the Placement Type list
box. Select the Position by Point placement type, the z-axis appears with the
foundation port during placement for more precise orientation with the equipment
object.
27. In the Value grid, enter the values for the listed properties.
28. These location properties are dimensions relative to the selected parent.

29. Click OK. The Nozzle Properties dialog box closes and return to the model to
place the foundation port.

12.3
TYPES OF ENVELOPES (MAINTENANCE, SAFETY, ACCESS,
ESCAPE PATH)
Volumes shall be created for the Envelopes with respective display aspects.

Create envelope for Maintenance, Safety, Access, Escape Path etc. in the hierarchy
mentioned below.

12.4

DAVIT, DECK CRANE, MONORAIL, EOT CRANE ETC

To be modeled based on vendor drawing.

12.5

EIT MODELING

12.5.1 Electrical
Electrical Instrument
Sl. No

Item Detail

HOLD

HOLD

12.5.2 Instrumentation
Instrumentation Equipment
Sl. No

Item Detail

HOLD

HOLD

12.5.3 Telecom
Telecom Equipment
Sl. No

Item Detail

HOLD

HOLD

13 CIVIL / STRUCTURE MODEL


13.1
1
30.
31.
32.
33.

GENERAL
Before starting model set the relevant permission group.
Before placing component set proper surface style rule.
Set on line interference setting ON.
Before closing model clear all To Do List error related to the task.
Maintain proper hierarchy.

34. Grids should be checked prior to start modeling.


35. Base plate should be placed as an Assembly connection.
36. All Elements should have proper relationship with main Members.
37. Cardinal points and orientation of members should be properly selected.
38. All elements should be assigned proper Tagging, Grade and Material.
Select appropriate Permission group

13.2
1

GRIDS
In the Task Tool Select Grids.

39. Select Grid Wizard Tool from the palette shown below.

40. Enter the relevant value.


41. Select Next.

For Creating Elevation Grids


42. Enter the relevant value
43. Select Next

For Creating Grid X-planes


44. Enter the relevant value
45. Select Next

For Creating Grid Y-planes


46. Enter the relevant value
47. Select Next.

48. Select Finish


The resulting Grid System should look like

13.3

SECTION TABLE

Ensure the Project defined section table is loaded.

13.4

PRIMARY, SENCONDARY STRUCTURES

Instruction for Element Placement


1
Columns in Grids : Bottom to Top with Grid Relationship
49. Stub Columns : Bottom to Top Relationship with Beams
50. Beams: West to East and South to North. All framing beam should have
relationship grids and columns. Secondary beams with main beams.
51. Cantilever Beams placed as said above but relationship with column
52. Split members After splitting the members, split members should be converted to
member system
53. Pile: Top to Bottom. Relationship with pile cap/grillage
54. SLAB
to be used to model Grating / Chequered Plate.
Primary Structures Contains Main Columns & Beams, Secondary Columns and
beams, Horizontal & Vertical Bracing, Base Plates, Fireproofing and Haunches.
Secondary Structures contains Pipes and cable tray (Horiz &Vert.) System support.
55. While placing the member systems, make sure to select the proper Priority type
to know whether it is primary or secondary or tertiary etc.

13.5

FLOORS, SLABS AND PAVING

Select the place slab from the palette shown below.

A new palette pops up as shown below

3
4
5
6
7
8
9
10
56.

Select Define Plane 3 points plane in plane method.


Select First point of plane for the slab.
Select second point of plane for the slab.
Select third point of plane for the slab.
Select SKETCH 3D.
Create or Define Path (for the required shape).
Select Finish.
Select Accept.
Select Finish.

13.6

FOUNDATION

13.6.1 General
1

All SHAPES

57. All SLAB


58. SLAB

to be placed under DESIGNED SOLID

to be placed directly under DESIGNED EQUIPMENT.


to be used to model Blinding concrete in Footing Component.

13.6.2 Placement
1

Select Place Footing from the palette shown below.

2
3

A new palette pops up as shown below.


Select the required footing type and then press OK.

4
5
6

Select the Placement type (By point or By Member)


Select Accept.
Select Finish.

13.7

ROAD

In Structural Task, Select Place Designed Equipment from the palette shown
below.

A new palette pops up as shown below.

59. Select Miscellaneous then OK.


60. In the Design Equipment Properties Table, enter the Name, System then click
OK.

61. Choose the Position of the New Equipment Location.


62. Now the Designed Equipment is placed in the Hierarchy System.

63. Next Select the Design Solid.


64. Choose a Designed Equipment Component or Designed Equipment as a parent.

65. Select the Prismatic Shapes in Shape Tool

66. Choose the Designed Equipment or Solid to add shapes.


67. In the Shape Properties table, select the Cross-Section tab.

68. Select the Road Cross-Section and enter the values.

69. Select OK
70. Create or Add to path
71. Select the Start point and End point
72. Select Finish
73. Finish to Commit the Shape.
74. Select Finish
The Required Road Shape is as below.

OPEN DICTHES, TRENCHES and BUND WALL follow the same method.

13.8
1

CATCH BASIN, PITS AND MANHOLE


In Structural Task, select Place equipment from the palette shown below.

75. A new palette pops up as shown below.

76. Select the required equipment from the Select Equipment table then press OK.

77. Enter the Name, System and dimension in Equipment Properties table then press
OK.

78. Pick the correct location of Equipment.


The Required MANHOLE snaps below.

13.9

ROAD JUNCTIONS

Select MORE in place Shape tool bar from the palette shown below.

A new palette pops up as shown below

79.
80.
81.
82.

Select the Road branch in select Shape table


Choose the Designed Equipment or Solid to add shape.
Select Road Branch then select OK.
Enter the value Road Width, Road Width and Road Radius.

83. Select OK.

The Required Shape is as shown below.

13.10
1

HANDRAIL(TYPE-1)
Select the Place Handrail from the Palette shown below.

84. A new palette pops up as shown below.

In that select the required type of Handrail and then select OK.
85. Create or Add to Path.
86. Select Finish.
87. Select Toggle side, System and Finish to place the Hand Rail.

13.11
1

HANDRAIL (TYPE-2)
Select the Place Handrail by member from the Palette show below.

88. Select the member.


89. Select the required type of Handrail and then select OK.

90. Select Accept


91. Select Finish.

13.12
1

STAIR
Select the Place stair from the Palette shown below.

92. A new palette pops up as shown below.

93.
94.
95.
96.
97.
98.

13.13

In that select the required type of stair, and then select OK.
Select the top edge or Top Vertical Plane.
Select the bottom plane.
Select the Reference edge or Reference Vertical Plane.
Select the position
Select Finish.

LADDER

Select the Place Ladder from the Palette Shown below

A new palette pops us as shown below.

99.
100.
101.
102.
103.
104.

In that select the required type of Ladder, then select OK.


Select the top edge or Top Vertical Plane.
Select the bottom plane.
Select the Reference edge or Reference Vertical Plane.
Select the position ,Toggle side, System.
Select Finish.

13.14

BRACING

Bracings: Bottom to Top Placement with proper relationship. Through FRAME


CONNECTION properties bring to the required position.
All horizontal bracing shall be modeled left to right and from bottom to top.
1
Select the Place Bracing from the Palette Shown below.

2
3
4
5
105.
106.

Select the Bracing Type, System, Category, Section Name, Cardinal Point
Select the first member
Select the Second member
Select the First Beam
Select the Second Beam (optional)
Select Finish.

13.15
1

GUSSET PLATES
Select the place assembly connections from the palette shown below

107. Select the By Rule tick off.

108. Select the required assembly connection, then select OK.

109. Select the members.


110. Select Finish.

13.16
1

FIRE PROOFING
Select the place fireproofing from the palettes shown below.

111. Select the By Rule tick off.

112.
113.
114.
115.

Select the Insulation Spec.


Select the Member.
Select Accept.
Select Finish.

For Visible the fireproof in the model.


Select the View in Format tool.

Add the Insulation in the Selected Aspects.

13.17
1

OPENINGS IN FLOORS AND WALLS


Select the Place opening from the palettes shown below.

116. Select the structure.


117. Select the boundaries.
118. Select the Draw

119. In Draft 2D view, draw the required opening.

120. Select the Close.

121. Select Accept.


122. Select Finish.

The resulting opening in slab should look like.

The above method is applicable for wall opening.

14 ELECTRICAL INTRODUCTION

The Electrical task uses point-by-point route design to insert cableway such as
cable tray, Duct bank and Cable trench into a 3-D model. After routing the cable
trench, cable tray, Duct bank and Conduit components cables shall be placed.
Apply electrical surface style rules.
Cableways which include Trench/Tray/Duct bank/Conduit represent a path for the
cables. The cableway has no physical counterpart; it simply reserves space.
Also electrical task for models that include routing of electrical Conduits and
cables.
Select the Tasks > Electrical command.

123. In the Active Permission Group drop-down list, select the Electrical option.

14.1

CABLEWAY ROUTING

Route Cableway command creates models, and extends cable way which include
cable tray, Cable trench and duct bank quickly and precisely. Cableway reserves
space in the model and do not contain physical parts. Cable tray and duct bank, on the
other hand, do contain physical parts.

Steps to create cableway (Cable trench, Cable tray and Duct bank)
routing command

Click Route Cableway on the vertical toolbar which is shown above.

Select a starting point in the graphic view for the new cableway.
On the New Cableway dialog box, specify the settings for the cableway.

Click OK to close the dialog box.


Select points to define the cableway route.

Select the ending point of the cableway.

Notes:
By choosing proper specification we can model the routing of Cable Tray, Trench and
Duct bank.

14.2

CONDUIT ROUTING
Route conduit command creates models and extends conduit runs quickly and
precisely. Conduit protects cable in the model. Conduit run features and
components are driven by constraints, specifications and catalog data.
The software allows defining the geometry and properties of a conduit run. Create
conduit, modify the conduit that was created, or extend existing conduit. Add
features and components that are driven by specifications and catalogue.
Route conduit to and from equipment nozzles. These nozzles are similar to the
plain end type of nozzles. Route conduit from the ends of cable tray. The
expected route behavior is similar to a branch. If the cableway length changes,
the position of the conduit branch along the cableway does not change. If an
inline cable tray part exists, the conduit branch restricts its movement along the
tray.
Conduit location will most commonly end with the bottom or outside edge of
conduit resting on the top surface of the tray. However position the branch
(conduit) along the cableway depth. The connection is like any cableway branch
and can be modified as necessary.

Steps to create conduit routing command


1

Click Route Conduit on the vertical toolbar.

2
3
4
5
6

Select a starting point in the graphic view for the new conduit.
On the New Conduit Run dialog, specify the settings for the conduit.
Click OK to close the dialog box.
Select points to define the conduit route.
Select the ending point of the conduit.

14.3

INSERT TRANSITION
Manually places and modifies a transition to accommodate a cableway cross
section change. Create a transition feature only at an existing cableway end
feature or cable tray nozzle.
Add functional capabilities to cableway during the routing process. By placing
such objects during the routing process, the software presents a more accurate
model of the final cableway without extensive editing of the cableway system.
Select insert a transition on an existing cableway route, first identify an end for
starting the transition. The software sets the offset cross section to match the
selected end.

Steps to create insert transition command

1
2
3
4
5
6

Click Insert Transition on the vertical toolbar.


Set the transition start point by selecting an end feature or a nozzle.
Select Part.
Click to place the position of the offset cross section.
If needed, click the other controls on the ribbon to set the plane, type, shape,
alignment, and dimensions of the transition.
Click Finish.

14.4

INSERT COMPONENT
Insert Component command places components such as branches, ends,
reducers, and turns for cableway and couplings, unions, and tees for conduit.
Designate a straight feature, end feature, nozzle, or component port in the model
when using this command. Add components either during the routing process or
after the cableway or conduit has been routed.
The software uses the specification and the insertion point to filter the
components available for placement. The software also generates any mating
and connection parts required to connect the inserted part to adjacent objects.

Steps to create insert component command


1
Click Insert Component on the vertical toolbar.
124. Select a straight feature, end feature, nozzle, or component port to designate the
insertion point of the component.
125. In the Part box, click one of the parts listed or click more for additional options
from the catalog.
126. Click to define the position of the component in a straight feature.
127. If needed, change the properties of the component by using the options on the
ribbon.
128. Click Finish.

14.5

AUTO CONNECT

Auto connect command connect cableways automatically. This command


automatically places the fittings needed to connect the cableway
Steps to Create auto connect command
1
2
3
4

Click Auto Connect Cableways on the vertical toolbar.


Select a cableway for the vertical drop-outs to begin. Select multiple cableways.
Select a cableway for the vertical drop-outs to end. Placement of the new
cableway is automatically calculated.
Click Finish.

14.6

CABLE ROUTING

Cable routing command, creates cables and then route those cables through
existing conduit and cableway.
Steps to Create route cable command
1
2
3
4
5
6
7
8
9
10
11

Click Insert Cable on the vertical toolbar.


In the System box, select a system for the cable.
In the Name box, type a name. Or, select DefaultNameRule in the Name Rule
box.
In the Parallel Cables box, specify an integer greater than one to create parallel
cables.
In the Signal Type box, choose a type for the cable.
In the Part Number box, click More to browse the catalog for a cable.
In the Select Part Number dialog box, select a cable from the catalog.
Click OK.
In the Originating Device box, define the originating device connection.
In the Terminating Device box, define the terminating device connection.
To continue entering cables, just click Apply, and then click Insert Next Cable; or
click OK to dismiss the dialog box.

Notes:

The creation of HV & MV cable has to be done through Integration between SPEL &
SP3D. For assigning path for the cable and also creation of cable without Integration
can also follow the above procedure as when required.

14.7

SPLITTING
Divides cable tray into sections. Some examples of splits are splice plates, box
connectors, and bonding jumpers.
To represent the length of tray available for purchase, splits shall be inserted in
the modeled cable tray and cableways.

Steps to create cable tray splitting command with single split option
1

Click Insert Split on the vertical toolbar.

129. Click a cable tray straight feature.

130. In the Split Mode box, select Single-Split.

131. To fine-tune the location of the split, click position, and slide the split along the
feature. Click when it is at the desired location.
132. Click Finish.

Steps to create cable tray splitting command with multi split option
1
2
3
4
5
6
7

Click Insert Split on the vertical toolbar.


Select a cable tray straight feature.
In the Split Mode box, select Multi-Split.
In the Section Length box, specify the length between splits.
In the Gap Width box, enter a gap.
In the Reference Position box, choose Port 1 or Port 2.
Click Finish.

15 HVAC MODEL
15.1

HVAC INTRODUCTION

The HVAC task provides a workspace for distributed duct system design. The task
creates a three-dimensional representation, or model, of a distributed system, to
create a fully rendered 3-D model of the various duct systems.
The HVAC task uses point-by-point routing and inserts HVAC components and splits
during design. Modify HVAC features as design needs arise.

15.2

FLOW CALCULATOR

The Flow Calculator provides a tool to complete partial calculations to choose the
cross section or to estimate the flow rate. This tool is not an HVAC analysis program.
Although the software runs its main calculations of an HVAC system at the diagram
stage, work with the flow rates during the routing stage.
The values are not connected to the run values. The Flow Calculator estimates for
parts - not for the duct run.
To estimate sizes, the process must account for the frictional and dynamic resistance
to air flow. Fluid flow is used to correlate pressure changes with flow rates and the
nature of the duct. For a given duct, the pressure drop for a given flow rate is needed.
The inputs that record on the Flow Calculator dialog box include duct flow rate,
maximum allowed velocity, and pressure loss. Enter flow rate and velocity, the output
is diameter (circular) and pressure loss per length. Enter flow rate and pressure loss
per length, the output is diameter (circular) and velocity. Enter flow rate and diameter
(circular), the output is velocity and pressure loss per length. Also, the software
estimates the equivalent rectangular cross section based on the input aspect ratio.

15.2.1 Assumptions

The software processes the calculations based on air flowing in the duct at
standard atmospheric conditions (temperature at 70 F, and air pressure at 14.7
psi).
The Flow Calculator estimates diameter, pressure loss, flow rate, and velocity
only in uniform straight features. The software does not estimate on the basis of
fittings, size changes, direction changes, or obstructions. For additional
information on pressure loss in fittings, refer to a handbook with industry
standards.
The Flow Calculator is based on the equal friction method of duct design. The
equal friction method is commonly used in the industry in systems with low to
moderate velocities, based on a friction drop per 100 feet of duct. For this reason,
the duct length estimates in the software are based on 100 feet length (or 1 meter
in metric calculations).
Friction factor requires a duct roughness based on duct material. The Flow
Calculator uses a medium-smooth material with a roughness factor of 0.0003 feet
(like galvanized steel). Perform suggested estimations for galvanized steel and
apply correction factors to the results for other material types.

The software performs estimates without the presence of a fan.

All estimates are based on straight sections with no loss coefficients available for
fittings.
The software uses imperial units. Before calculating results, the software converts
values to the proper imperial units using conversion factors.
The width ratio (or aspect ratio) refers to the ratio of depth to width for a
rectangular cross section.

15.3

DUCT ROUTING

This command creates a new duct run, extends an existing run, or routes to or from
nozzles or end features. Routing from an end feature continues that run. Create
branches from duct runs also.

Steps to create conduit routing command


1

Click Route Duct on the vertical toolbar.

133. Select the starting point for the new duct run in the graphic view. If the point that
defines as the starting point is not an end feature of an existing duct, then the
software automatically displays the New Duct Run dialog box to record
properties.

134. On the New Duct Run dialog box, select a duct specification and assign the
appropriate properties for the duct run to be established.

135. Optionally, click Properties on the ribbon.


136. Assign the required properties for the duct route.
137. Click Plane on the ribbon to define the working plane for the routed duct.

138. Select subsequent points in the graphic view to define the route for new duct run.
139. Select the ending point of the new duct run.

15.4

INSERT SPLIT
Cuts straight feature into two or more segments and inserts flanges on nonstraight features like turns and transitions. The software inserts a split and
connects the end of the splits with parts.
A feature is an object that defines the geometry and design intent of a run. A split
feature is more specific in its design by representing a break and a joint in the
ducting.

Steps for using insert split command


1

Click Insert Split on the vertical toolbar.

140. Set Split Mode to Single Split.

141. Select the duct feature to split.

142. Select the Part for connecting the two segments.

143. Click the duct run to precisely locate the point to insert the split, or click Position,
and drag and release the part at its location.

144. Click Properties, to further configure the split. Complete this step at any time
during this procedure.

145. Click Finish.

15.5

INSERT TRANSITION
Creates duct transitions for possible combinations of change to shape, size, and
orientation.
Adjusts the duct to accommodate all possible combinations of change in shape.
Create a transition feature only on an existing end feature or HVAC port. The
command allows manually placing and modifying a transition. By inserting a
transition feature, the cross section in the duct routing is changed.

Steps to create insert transition command


1

Click Insert Transition on the vertical toolbar.

146. Set the transition start point by selecting an end feature or nozzle connection
port.

147. Select an end feature or nozzle before clicking Insert Transition, the software
inserts the transition at that point.

148. Set the transition offset point. This action determines the position of the offset
cross section of the transition feature.

149. If necessary, change the other options for the transition

15.6

INSERT IN-LINE COMPONENT


This command Places components that the software cannot place automatically
during routing. When inserting components, the software automatically splits the
duct and adds the necessary transitions.
The command cannot place hoods, terminal boxes or plenums, which are
enclosures or chambers that contain gas at a higher pressure than the
surrounding atmosphere. Place these components as equipment in the
Furnishings and Equipment task.

Steps to insert in-line component command


1
2

Click Insert In-line Component on the vertical toolbar.


Select a straight feature, end feature, branch, turn, nozzle, or component port at
the location to place the inline component.

150. Select a part in the Part box, or select More to browse the catalog for the part.

151. On the Select Part dialog box, click the part to place.
152. After selecting an inline component, click OK on the Select Part dialog box.
153. Click the location to place the inline component.

154. Select an end feature, the component appears automatically at the end feature
point, and user can omit the following step.
155. Click Reference Position to select the component or origin to insert along the duct
run.

156. Use the Flip and Rotate buttons to align the component precisely.
157. Check the value in the Angle box, and complete any needed adjustments.

15.7

INSERT SURFACE MOUNT COMPONENT

Select Insert surface mount component command to place surface mounted


component at desired location and orientation. This type of component attaches to the
duct wall.

Steps to insert surface mount component command:


1
2

Click Insert Surface Mount Component on the vertical toolbar.


Select the duct on which to insert the surface-mounted component.

158. Select a feature before clicking Insert Surface Mount Component, the component
appears on the selected feature and user can skip this step.
159. Select a surface-mounted component from the Component part list, or choose
more to browse the catalog for the part.

160. Set the other options on the ribbon bar to meet the requirements.

161. Select the location on the duct for the surface-mounted component.
162. Finish

16 FIXED FIRE PROTECTION/FIRE-FIGHTING SYSTEMS


1
2
3

Spray systems.
Fire ring main routing, hydrants, block valves, fixed water monitors and all other
monitors as per P&ID with necessary hose reels.
Deluge valve manifolds and piping system.

17 DRAWING GENERATION & REPORTS INSTRUCTIONS


The hierarchy that shall be followed for creating isometric, drawing and reports are as
below:
HOLD

17.1

INTRODUCTION

SP3D uses drawing volumes as an important part of the drawing generation process.
In general, the objects which come under the range of the drawing volume will be
shown on the drawing. Drawing volumes for all types of drawings can be created in the
Space Management task.

17.2

VOLUME PLACEMENT FOR COMPOSED DRAWINGS

Drawing volumes for the composed drawings can be created with the below
commands in the Space Management task.

Place Volume by Two Points

Place Volume by Four Points


Place Volume by Window

Place Volume by Selection


Place Volume by Plane and Offset

Place Volume by Grids


Place Volume Using Primitive Shapes

Among these commands Place volume by four points is more helpful as the direction
of the coordinate system of the volume can be controlled easily. By using this
command the first three points define a base plane and a fourth point will define
elevation or depth. By selecting the three planar points in the plan view, ensure that
the volume is parallel to the base elevation plane of the design.
The below workflow can be followed to create the volume by four points.

17.2.1 Place Volume by Four Points


1

Ensure that proper permission group is selected and make sure that active task is
Space management.

163. Activate the Pin Point toolbar, pick the appropriate coordinate system and set
target to origin.

164. Start the Place Volume by Four Points command in the vertical toolbar.

165. In the ribbon bar, enter appropriate name for the volume in the Name field.
TIP: Maintain same naming for volume names and drawing names to easily
identify.
166. Browse the Type field and select Definitions Drawing Volumes Drawing
Volumes
DWGVOLUME1 and click OK.

167. Browse the Space Folder field and click more to select the appropriate space
hierarchy by selecting the database radio button.

168. Select three points to define a plane by clicking in the graphical view.

169. Select a fourth point to define the elevation from the defined plane for the volume
and click in the graphic view to complete the placement.

17.2.2 Place Non-Rectangular Volume

Activate the pinpoint toolbar using Tools>Pinpoint and make sure it is in space
management task and proper permission group is selected.
170. Start the Place Volume along Path command from the vertical toolbar.

171. Name the volume appropriately and set the type and space folder as shown in
the previous command.
172. Define the volume path in the elevation view by keying in the proper coordinates
in the pin point toolbar and selecting the graphical view as shown in below figure
and click Finish.

173. Now select the Sketch option under the cross section drop down to define the
path of the cross section.

174. Now edit the cross section by selecting Cross-Section command in the ribbon
bar.

175. With the CTRL key pressed, select the four segments in the view and delete them
using the delete button in the sketch ribbon.

176.Sketch the required cross section to include the required objects within the
volume making sure to complete the path to be a closed curve.

177. Click Finish to complete the sketch path.

178. Click Finish again to complete the placement of non-rectangular volume.

17.2.3

Volume Placement for 3D DGN Drawings


1
2
3

Open SP3D session, switch to Space management task and select proper
permission group.
Click the Tools > Drawings Console command to open the Drawings Console.
In the Drawing Console, go to the appropriate hierarchy, right-click the folder and
select New option.

179. In the Add Component dialog box, click the General tab and select the Micro
station 3D DGN component and click OK.

Right click the 3D DGN component, click Set up to select the appropriate seed
file and the appropriate style.

180. Switch to Space Management task and click Place drawing volume by four
points command to create the drawing volume.

181. Select the drawing components Micro station 3D DGN created in above steps as
the drawing type and select the appropriate space folder hierarchy.

182. Select three points to define a plane by clicking in the graphical view with proper
coordinate values keyed in the pinpoint toolbar.

183. Select a fourth point to define the elevation from the defined plane for the volume
and click in the graphic view to complete the placement.

184. Give appropriate name for the drawing volume by selecting the properties option
in the ribbon bar.

17.3

DRAWING AND VIEW CREATION

17.3.1 New Drawing Creation (Workflow to create a Composed Drawing)


1
2
3
4
5

Define workspace with the volume for which the drawing needs to be extracted.
Switch to Space Management task and select appropriate permission group.
Open drawing console using Tools>Drawing Console command.
Go to the appropriate hierarchy and select the required folder under which the
drawing should be created.
Right click the folder and select New to create the composed drawings
component.

185. Select the Composed Drawings component and click OK.

186. Rename the newly created component appropriately.

187. Select the renamed composed drawings component, right click to select New
drawing option.

188. Input the appropriate name, layout template and the border template as shown in
the below image and click OK to create the new drawing.

189. This completes the creation of new drawing.

17.3.2 Place Drawing View


1
2

Right click the drawing inside which the new view needs to be created and edit
the drawing.
Click the Place View command from composed drawings toolbar.

This command requires two points for the placement of the view. If needed use
2D pinpoint (Tools>Pinpoint) inside the drawing editor to select the points
accurately.
Once both the points required for the view placement are selected the drawing
view properties dialog is shown as shown in below image.

190. From the Style drop down select the appropriate view style and click OK.
191. Input the required properties in the drawing view properties dialog box namely,
Name of the drawing view, Scale, Looking direction etc and click OK.

192. Close the drawing editor and save when prompted. This completes the view
creation procedure.

17.3.3 Style Selection Instructions


The required style can be selected by right clicking the drawing view and clicking
More from the Style pull-down menu. This brings the Select View Style dialog
box. Double click the appropriate folder to show the view styles under that folder.

Now the appropriate view style should be selected based on the discipline, type
of the drawing, looking direction and the units of measure. For example, if
equipment plan drawing need to be extracted in metric units then the view styles
that need to be selected is Equipment Plan_M. The suffix _M represents that
the output units shall be metric in the extracted drawing.

Once the appropriate view style is selected click OK and make sure that the View
Scale and the Look direction are selected properly as per the requirement.

17.4
1
2

CIVIL DRAWINGS
Open SP3D session, switch to Space Management task and select proper
permission group.
Create a volume using Place Volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

193. Once the drawing view is created, select the view and click Associate Objects to
View command.

194. Go to 3D Space Management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
195. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

196. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
197. Close the drawing editor and save the drawing while exit.
198. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
199. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.5

STRUCTURAL PLAN AND ELEVATION DRAWINGS

17.5.1 Structural Plan


1
2

Open SP3D session, switch to space management task and select proper
permission group.
Create a volume using Place volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

Once the drawing view is created, select the view and click Associate Objects to
View command.

200. Go to 3D space management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
201. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

202. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
203. Close the drawing editor and save the drawing while exit.
204. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
205. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.5.2 Structural Elevation


1

Open SP3D session, switch to space management task and select proper
permission group.
206. Create a volume using Place volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
207. Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
208. Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

209. Once the drawing view is created, select the view and click Associate Objects to
View command.

210. Go to 3D space management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
211. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

212. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
213. Close the drawing editor and save the drawing while exit.
214. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
215. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.6
1
2

EQUIPMENT LAYOUT DRAWINGS


Open SP3D session, switch to space management task and select proper
permission group.
Create a volume using Place volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

216. Once the drawing view is created, select the view and click Associate Objects to
View command.

217. Go to 3D space management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
218. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

219. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
220. Close the drawing editor and save the drawing while exit.
221. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
222. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.7
1
2

CABLETRAY LAYOUT DRAWINGS


Open SP3D session, switch to space management task and select proper
permission group.
Create a volume using Place volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

223. Once the drawing view is created, select the view and click Associate Objects to
View command.

224. Go to 3D space management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
225. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

226. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
227. Close the drawing editor and save the drawing while exit.
228. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
229. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.8
1
2

PIPING PLAN AND GENERAL ARRANGEMENT DRAWINGS


Open SP3D session, switch to space management task and select proper
permission group.
Create a volume using Place volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

230. Once the drawing view is created, select the view and click Associate Objects to
View command.

231. Go to 3D space management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
232. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

233. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
234. Close the drawing editor and save the drawing while exit.
235. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
236. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.9
1
2

INSTRUMENT LAYOUT DRAWINGS


Open SP3D session, switch to space management task and select proper
permission group.
Create a volume using Place volume by 4 Points command with the help of the
procedure outlined in the section VOLUME PLACEMENT FOR COMPOSED
DRAWINGS.
Go to Tools>Drawing Console and create a drawing with drawing view by
following the procedure outlined in the section DRAWING AND VIEW
CREATION.
Make sure the view style, look direction and the view scale are selected properly
as per the requirement.

237. Once the drawing view is created, select the view and click Associate Objects to
View command.

238. Go to 3D space management task by switching the windows and select the
volume graphically or by selecting the volume from the Space tab in the
workspace explorer.
239. Select the required plant filter from the filter drop down to restrict the objects in
the drawing to a particular filter definition.

240. Go to drawing editor and click the Select command in the draw tool bar to
commit the association between the view and the volume.
241. Close the drawing editor and save the drawing while exit.
242. Go to Tools>Drawing Console, select the drawing from the management console,
right click the drawing and select Update Now.
243. This will update the drawing and the status bar will show the status once the
drawing update is finished.

17.10

VIEW STYLES
1.

The below are the list of view styles customized for each discipline as
per requirement.

DRAWING TYPE
3D_DGN
EXPORT

DISCIPLINE
EQUIPMENT
PIPING
ELECTRICAL
STRUCTURE
ELECTRICAL
EQUIPMENT

ORTHOGRAPHIC
PIPING

VIEW STYLE
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD

HOLD

STRUCTURE

17.11

HOLD
HOLD
HOLD
HOLD
HOLD
HOLD

ISOMETRIC DRAWINGS

The following points need to be ensured by the users, before proceeding with the
isometric drawing extractions.
1
Make sure all the To-Do-list is cleared for the lines for which the drawing need to
be extracted.
2
Ensure that there are no disconnections in the entire line.
3
Ensure that there are no parts with missing catalog definition in the line.
4
Ensure that Microsoft Excel Trust access to Visual Basic Project option is
enabled (Tools> Macro > Security > Trusted Publishers) or the Pipeline List report
generation will fail. This is a per user setting so it must be established for all
users who need to update the drawings on the computer.
Excel security option:
For users of Office 2007,
1
Click the Microsoft Office button to access Excel Option.

244. Go to the Trust Center category and select the Trust Center Settings button.

245. Select the Macro Settings category and check Trust access to the VBA project
object model.

Once the above things are ensured, the below procedure can be followed to extract
the isometric drawings.
1
Open SP3D Session and make sure the proper permission group is selected and
the active task is Drawings and Reports.
2
Go to the appropriate hierarchy, select the folder, and right click to select New.
3
In the Add Component dialog, on the General tab, select Drawings by Query
Manager and click OK.

246. Right click on the Drawings by Query Manager component that was just added
to the Management Console and select Rename. Rename this component with
a meaningful name.
247. Right click on the newly created component and click Setup. Pick the appropriate
filter which consists of the required line numbers for which the isometric drawings
need to be extracted.

248. For the Package property, drop down the select list and choose More... In the
Select Package dialog, select the appropriate isometric pipeline package and
click OK.

249. On the Setup dialog, click OK to save and exit the setup.
250. Right-click on the created component and select Run Query.

251. Right-click on the isometric pipeline style node and select Create Drawings.

252. Right click on the drawing created in the Detailed View and select Update Now
for
the required drawing which needs to be updated.

17.12

REPORT INSTRUCTIONS

Reports can be run in two ways depending on the requirement whether the report
should be saved to database or not.
In case if there is no need to save the report to the database and update the report
regularly then the report can be generated from any task by going to Tools>Run report
and selecting the appropriate report template.
In case if the report should be saved to database and need to update it regularly to
reflect the latest model data then the below procedure need to be followed.
1
Open SP3D session, switch to Drawings and Reports task and select proper
permission group.
2
Go to the appropriate hierarchy, expand the appropriate folders, right click on the
appropriate component and select Create Report option.

253. Select the appropriate report template from the Select Report Template dialog
box by expanding the hierarchy as shown in the below image and click OK.

254. In case the filter hierarchy/filter is required select the required hierarchy/filter for
which the report need to be extracted and click OK.

255. Select the required units of measure and click Finish.

256. The report gets created under the spread sheet report component. Right click the
newly created report and click Update Now.

257. The below are the list of Reports which are customized as per requirement.

TYPE/DISCIPLINE
DIAGNOSTIC
ELECTRICAL

EQUIPMENT

PIPING

17.13

HOLD

HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD
HOLD

MANUAL MODIFICATIONS/ADDITIONS TO DRAWINGS

17.13.1
1
2

NAME OF REPORT
HOLD
HOLD
HOLD

Placing Labels

Open SP3D session; ensure proper permission group is selected.


Go to Tools>Drawing Console, select the required drawing which needs to be
edited and select Edit.
Start the Place a label command.

Select More in the label names pick list.

5
6
7
8
9

Select the appropriate label under Label Templates folder and click OK.
Select the As-Drawn option in the label placement ribbon bar.
Click the required object in the drawing for which label needs to be placed.
Select another object to place the label for other similar objects.
In case the label need to be placed with different options other than the label
definition then the As-Drawn option need to be unchecked and the required
options (Color, font, size, border, orientation or add a leader) can be modified
from the label placement ribbon bar.

17.13.2

Placing Dimensions

The dimensions can be placed using the commands in the Dimension toolbar.
1
Start the Smart Dimension command from the Dimension toolbar to place smart
dimension.

2
3

Select the element for which the dimensions need to be placed.


The dimension gets placed for the element. In case the dimension needs to be
placed for the other elements then select the elements continuously without
exiting the command.
To place dimension between two points/elements inside the drawing click
Distance Between command.

Select the two points/ elements to place the dimension.

17.13.3

Editing Drawing Graphics

Adding or editing the graphics should be done in Scaled Sketching mode. This mode
helps in drawing the object graphics as per the drawing scale.
The below procedure should be followed to edit the graphics as per the drawing
scale.
1
Go to Tools> Drawing Console select the drawing, right click and select edit.
2
Select the Scaled Sketching command on the composed drawings toolbar as
shown in the below image.

3
4

Select the drawing view for which the graphics need to be edited /added and
activate the Start Scaled sketching command
from the ribbon bar.
Modify the graphics as needed and click finish on the scaled sketching ribbon bar
and disable the Scaled sketching command.

17.13.4

Moving a view with Scaled Sketch Graphics

Click on the view in the drawing and attempt to move the view on the drawing.
Notice that the view does not move due to new functionality added to prevent
users from accidently moving a drawing view.
Now right mouse click to deselect any graphics selected in the select set. On the
keyboard, hold down the Alt key and click the view being sure to keep the Alt
key selected until the message The Alt+Select Action is completed. Ready to
move the select set appears in the Smart Sketch Drawing Editor message bar at
the bottom left of the application.
On the edge of the view, left mouse click and hold on the edge of the view and
drag to a desired location on the drawing. Notice the objects placed in Scaled
Sketching move with the view and the objects not placed using Scaled Sketching
remain where they were placed initially.
Use the move command or drag and drop the view to the desired location.

17.14

INTERFERENCE MANAGEMENT

17.15

CLASH MATRIX

Before starting the interference/ clash checking, interference/ clash checking matrix
shall be fixed for all the disciplines. Interference/ clash checking matrix shall be fixed
as defined below:

17.15.1

Matrix for Equipment Systems

Equipment system shall check interferences against Piping, Equipment, Structural,


Cable tray/ trench work systems for Electrical, Instrumentation and Telecom, HVAC,
and Generic area systems.

17.15.2

Matrix for Piping Systems

Piping system shall check interferences against Piping, Equipment, Structural, Cable
tray/ trench work system for Electrical, Instrumentation and Telecom, HVAC, and
Generic area systems.

17.15.3

Matrix for Cable Tray / Trench Works

Cable tray/ trench work system for Electrical, Instrumentation and Telecom shall check
interferences against themselves and against Piping, Equipment, Structural, HVAC,
and Generic area systems.

17.15.4

Matrix for HVAC

HVAC system shall check interferences against HVAC, Piping, and Equipment,
Structural, Cable tray / trench work system for Electrical, Instrumentation & Telecom
and Generic area systems.

17.15.5

Matrix for Civil/ Structural System

For above ground modeling clashes, Civil/ Structural discipline clashes shall be
checked against Piping, Equipment, HVAC, Cable tray/ trench work system for
Electrical, Instrumentation and Telecom and Generic area systems.
However, Structure system shall be included in matrix only for the underground
interference checking where interferences between structure models need to be
cleared.

17.16

APPEARANCE OF INTERFERENCE

The Database Detect process marks any persistent interferences with a spherical
interference marks at the location of the interference. For example, the Database
Detect service found interference between this floor slab and this column so it placed a
spherical interference marker at that location.

The Local Detect process marks any interference it finds with a cube interference
marker. For example, right after this pipe was placed and paused until the IFC shows
100% in the status bar, the Local Detect service found an interference between the
pipe and the floor. So it placed a cube interference marker at that location.

For both processes, the colour of the marker indicates the type of the interference:

Red for Severe,

Green for Clearance


Yellow for Optional

Modify the default interference marker colours by using the Format > Surface Style
Rules command. Change the size of both the Database Detect and Local Detect
interference markers by using the Marker size option on the Interference Server
Setting dialog box in Project Management task and the Interference Checking Settings
dialog box in the Common task, respectively.

17.17

CHECK INTERFERENCE COMMAND

This command is available on the Tools menu. Check Interference Ribbon Provides
the following options related to the interference checking process.
Settings - Displays the Interference Checking Settings dialog box. This dialog box
allows specifying the properties for the Local Detect interference. The Database
Detect properties must be configured at the server in the Project Management task.
Show Interferences - Displays the types of interferences specified on the Display tab
of the Interference Checking Settings dialog box. These are the interferences that
may exist for the objects selected. For example, if Clearance as interference type and
Edit as the option for Required Action is checked and then pipes in the workspace is
selected to run the interference check, the software displays only Clearance
interferences for those pipes when selecting the Show command. If parts are not
selected, then interferences appear for all parts in the workspace.
Hide Interferences - Hides the interferences that exist for the currently selected parts.
If parts are not selected, then all interferences in the workspace are hidden. All Local
Detect interferences in the workspace are automatically hidden when selecting this
option. For example, if four Database Detect and two Local Detect interferences

appear and two of the Database Detect interferences to hide are selected, the two
Database Detect interferences selected and all of the Local Detect interferences are
hidden. Thus, the workspace contains only the two unselected Database Detect
interferences.
Fit Interferences - Fits the active graphic view to the parts that match the interference
check criteria. For example, if there are six severe interferences and two of these
interferences are between a pump and a boiler. If this pump and boiler are selected
and then the Fit command on the Check Interference ribbon is clicked, the software
fits only these two parts into the graphic view. If any of the six interferences are not
selected, the Fit command is unavailable. Refresh Reference 3D Interferences Retrieves interferences between Reference 3D (R3D) objects. This option is available
when an external 3D reference model has been attached to the model.
List View - Toggles the display of the Interference List dialog box. The list on this
dialog box shows all interferences that currently appear in the workspace. The list
automatically updates whenever an interference object to the workspace is added.
Required Action Displays the action required to deal with the selected interference.
It is not possible to edit this option for local interferences.

17.18

CLEARANCE CRITERIA

The IFC Clearance Rule sheet in the IFCRule.xls workbook defines rules for
clearances around object aspects. Clearances pertain to any object in the model that
is a part. Specify a clearance rule on the Interference Checking Settings dialog box
available from the server or a workstation.
Rule Name - Specifies a name for the rule. Each rule can have many sub-rules that
control the clearance between objects and aspects. If there are sub-rules, do not list
the main rule name in each cell of the Rule Name column.
Object Type - Specifies the names that are used in the rule. Using the Metadata
Browser application, find the object type under the objects classification node and the
User Name property. For example, for piping objects, Pipes are used in the rule; for
structural beams, either Member Part Linear or Member Part Curve is used.
ObjectType1 - Provides the type of object for the first object. Clearances are usually
defined between two types of objects and their aspects. This sheet shows all the
acceptable object type pairs on which the interference checking process can run.
Aspect1 - Provides the aspect of the first object. Aspects are listed on the Aspect
Code sheet in the AllCodeLists.xls workbook.
ObjectType2 - Provides the type of object for the second object. Clearances are
usually defined between two types of objects and their aspects. This sheet shows all
the acceptable object type pairs on which the interference checking process can run.
Aspect2 - Provides the aspect of the second object. Aspects are listed on the Aspect
Code sheet in the AllCodeLists.xls workbook.
Clearance - Specifies the clearance in millimetres.

17.19

IFC CLASH REPORT AND REVIEW

Clash report can be generated after successful completion of clash checking. Clash
report can be generated and the clashes can be reviewed with the help of automation
utility Graphic Class Reports.
Graphic Clash Reports functionality allows a user / administrator to

Review clashes in active workspace or selected objects

Update their status/remarks and


Create and review Graphic Clash Reports

Open and review Graphic Clash Reports created previously

Administrator shall generate the clash report for the clashes using this utility and the
report shall be circulated to the designers. Administrator can customize the format of
clash reports by editing the templates.
Interference (clash) checking of the 3D modeling shall be performed at different stages
as per the project milestones. This shall be detailed under document titled 3D Model
clash management procedure. In a project cycle, interference checking shall be done
at least five times. First before 30% model review, second before 60% model review,
third before 90% model review, fourth for the area close out and fifth before the final
close out of the engineering work.

17.20

SETUP / CONFIGURATION OF GRAPHIC CLASH REPORT UTILITY

Graphic class report utility can be installed by following the below workflow

Unzip the files to folder,


Say C:\Program Files\SmartPlant\3D\Automation\GraphicClashReports\,
Run the Install.VBS from the Local Directory (double-click it from Windows
Explorer)
Unzip SymbolShare-GraphicClashReports.zip to location
$Symbol Share\GraphicClashReports\*.*

17.20.1

User Interface

The utility can be accessed from SP3D under Tools > Automation Services > Graphic
Clash Reports by opening a SP3D session on the machine where the utility is
installed. The user interface elements of the command are described in the below
image.

17.21

CLASH REVIEW WORKFLOW

17.21.1

Choose Clashes to Review

To review the clashes we can use any one of the options below

Select the clashes to review and start the command, OR,

Select the object(s) to review clashes and start the command, OR,
To view clashes in workspace, start the command with no objects selected, OR,

Open a previously created Clash (Index) report to review clashes in that report.

17.21.2

Review the Clashes

Review Details of Clashing Items (items A and B).

Highlight or Select all clashes of Item A or Item B.


Specify Zoom level (in active view / all views) zoom into Clash / Clashing items.

Select Clashes / Objects while reviewing, or select from active excel report.
Update Status and/or Remarks of active clash / several selected clashes enmasse.

17.21.3

Generate Graphic Clash Report

Choose the clashes to generate a report for


Press Create and specify a base name for the report to create.

The command begins processing this may take long time based on the number
of clashes being processed. To ensure correct generation of report(s)
DO NOT lock / do any other actions on the system during this time.
DO NOT activate any other windows overlapping the Graphic Views.

To Stop Report Generation in the middle, just invoke normal Select Command.

17.22

INTERFERENCE RESOLUTION

Discipline designers will review the report and take actions as per the Action specified
in the report. Once, the designer makes the necessary update in the model the clash is
removed automatically from the Model.

18 TO DO LIST MANAGEMENT

To do list to be checked and cleared by the modeler at regular intervals.


Once the line is modeled to do list should be cleared and isometric to be
extracted.
In case of queries in solving to do list administrator can be contacted.
The change in pipe specification shall be communicated to the modeler by the
admin and the modeler has to update it and clear the to-do list if any.

19 Color Codes
For this project Color code is defined as below:
1
CIVIL - HOLD
258. COMMON - HOLD
259. ELECTRICAL - HOLD
260. HVAC - HOLD
261. INPUT TO CIVIL - HOLD
262. INSTRUMENTATION - HOLD
263. MISC - HOLD
264. UG SERVICES - HOLD

20 SOHAR SP3D Modeling


SP3D Modeling Check List
Sr. No. Checking activity
1.0

Follow the Modeling Procedure for important guidelines.

1.1

Synchronize the Pipeline

1.2

Make sure to select the appropriate Permission Group

1.3

Clear the TO-DO list entries.

1.4

Clear out of hierarchy objects.

1.5

Fill in the Design Status of the model

1.6

Clear clashes.

1.7

Fill in HOLD detail.

1.8

Fill in Tie-In detail.

1.9

Apply insulation wherever required.

2.0

Maintain proper relationship between grid, column and other structural members.

2.1

Approve the line before extracting IFC isometric.

2.2

Follow proper hierarchy for drawing volumes ,filter volumes, WBS volumes etc.,

2.4

Use proper naming convention.

2.5

Check in whether necessary attributes are populated.

2.6

Select proper Aspects while creating reserved spaces such as maintenance volumes,
operation areas etc.

21 LINE BREAK UP PHILOSOPHY


Sheet breakup for generation of Isometric Drawings would be done automatically by
Rule Checker Service for the first sheet i.e. 01 sheet. In case any further breakup is
required then users have to do it manually.

22 NUMBERING OF EQUIPMENT
22.1.1 Equipment
2

1
1.
2.
3.
4.
5.

Equipment Symbol (as defined in 22.1.1 (a) table)


Dash
First two digits of unit number without space
Sequential Number of Equipment within same equipment symbol and unit number
Suffix of Equipment in alphabetic letter as A,B,C,if necessary

22.1.1 (a) Equipment Symbol Letter Table

Symbol
Letter
A
B
C
DA
DE
DG
DS

E
F

Description of Equipment
Special Check Valve, Coalescer and other
Miscellaneous Equipment
Boiler (Fired)
Column, Tower
Deaerator
Diesel Engine
Diesel Engine Generator
Desuperheater
S & T Exchanger, Special Heat Exchanger
(Hair Pin, Double Tube, Plate), Air Cooled
Exchanger, Electric Heater, Surface
Condenser and Tank Heater
Fired Heater, Air Preheater and Incinerator

xG
GT
GTG
J
K
L
LA
LH
M

Gearbox, x can be P=Pump, K=Compressor


Gas Turbine
Gas Turbine Generator
Ejector and Vent Silencer
Compressor, Blower and Fan
Duct
Loading Arm
Loading Hose
Mixer
Machinery, Packaged Unit, Elevator, Overhead
crane, etc.
Pump (Centrifugal, Reciprocating, Rotary)
Reactor
Filter
Stack
Sample
Steam Turbine, x can be P=Pump,
K=Compressor
Steam Turbine Generator
Slide Valve
Tank (Including Spherical Tank)
Vessel (Including Pressure Storage Vessels)
Waste Heat Boiler and CO Boiler
Diverter Valve
Pit

ME
P
R
S
SK
SN
xT
STG
SV
T
V
WHB
X
Z

22.1.2 Driver
1

1. Driver Identification
PM/KM/MM Motor for Pump/Compressor/Mixer
PT/KT Steam Turbine for Pump/Compressor
PD/KD Diesel Engine for Pump/Compressor
PG/KG Gearbox for Pump/Compressor
2. Dash
3. First two digits of unit number without space
4. Sequential Number of Equipment within same equipment symbol and unit number
5. Suffix of Equipment in alphabetic letter as A,B,C,if necessary
Note: No equipment number on drivers will be shown in PFD, P&ID/UFD

22.1.3 Auxillary
-

1
0

1-5: Primary Equipment Number as defined in 22.1.1


6. Dash
7. Equipment Symbol as defined in 22.1.1 (a) table
8. Dash (For Mixers only, No dash, no space)
9. Auxillary equipment number as 01, 02, 03 etc without spaces
10. Suffix of Equipment in alphabetic letter as A,B, C..

22.1.4 Bundle of Air Cooled Exchanger


E
1

2
1.
2.
3.
4.
5.

E
Dash
Primary Equipment Number as defined in 22.1.1 (3, 4 & 5 of 22.1.1)
Dash
Bundle Number starting from 01, where plural number of bundles are provided.

Note: No equipment number on drivers will be shown in PFD, P&ID/UFD

22.1.5 Motor of Air Cooled Exchanger


E
1

2
1.
2.
3.
4.
5.
6.

M
5

E
Dash
Primary Equipment Number as defined in 22.1.1 (3, 4 & 5 of 22.1.1)
Dash
M
Serial Number for Motor (two numeric digits).

Note: in the case that common Bat design is applied. Motor numbering shall be given
using the smallest/lowest Air Cooled Exchanger item number.

22.1.6 Spare
Suffix S shall be reserved for warehouse spare.

23 NUMBERING OF INSTRUMENTS
23.1.1 Code for structure for instrument tag & gas detector tag for process
units
-

1. First two digits of the Unit number


2. No dash, no space or dash
3. Instrument Functional Identification Letters (1-3 letters) as defined in 23.1.1 (a) for
instrument tag numbers and 23.1.1 (b) for F&G detectors
4. No dash, no space or dash (see note 2)
5. Sequential Number commencing at X01 for each unit, section and system. The
third digit of the Unit number may be used for the first digit of the Sequential
Number. Refer to Example 2 (Note 1) Serial Number for Motor (two

numeric digits).
6. No dash, no space
7. In the case where spare instrument, multiple instruments installation or plural
instruments with same function is required, alphabetical letter shall be added to the
end of sequence number as A, B, C...,
Note: 1. The sequential number (X01) should be assigned as follows:
001-699: For Instrument other than Packaged Equipment
(501-599 will be used for the equipment in unit 3050 and 3650)
(101-199 will be used for equipment in unit 7310, 201-299 in unit
7320 etc.)
701-999: For Instrument within Packaged Equipment
2. SPI (SmartPlant Instrumentation- INTOOLS) printouts and tables
containing instrument tag numbers on the P&IDs will be presented
WITH the two dashes in positions 2 and 4.
Only the tag numbers within Automation systems (DCS, SIS, FGS, etc., also referred
to as control system tag, will be presented WITHOUT the (two) dashes.
23.1.1 (a) Functional Identification of Instruments
First Letter

A
B
C
D

Measured
Variable
Analysis
Burner Flame

Voltage (EMF)

F
G
H

Flow

K
L

Modifier

Compensated
Differential

I
J

Subsequent Letters
Readout or
Passive
Function
Alarm

Output
Function/Alarm Mode

Modifier/Alarm
Mode

Control

Closed

Sensor (Primary
Element)
Fraction (Ratio
etc.)
Glass, Gauge

Hand (Manual)
Current
(Electrical)
Power
Time or
Schedule
Level

Hand

High

High

Control Station
Low

Low

Indicate
Scan
Time Rate of
Change
Light

M
N
O

Motor
Operated
Pressure,
Vacuum

P
Q
R

Injection
Orifice
Point (Test
Conn.)

Intermediate
Open

Integrate,
Totalize

Quantity

Record
Speed,
Frequency
Temperature
Multivariable/
Common/
Shutdown
valves

S
T

U
V
W
X

Vibration
Weight, Force
Miscellaneous,
Status,On/Off
valves

Event, State or
Presence

Position

Safety,
Shutdown

Switch, Selector
Transmitter

Multification

Multification
Valve, Damper,
Louver

Well
Skin

Unclassified
Relay, Compute,
Convert, Solenoid
Valve
Driver, Actuator,
Unclassified Final
Control Element

23.1.1 (b) Fire & Gas System Code


SD
HD
GD
PB
AA
VA
FAP
FEJB

Smoke Reactor (Point Type, Beam Type, Air Supplying Type)


Heat Detector
Flammable Gas Detector
Manual Call Point
Audible Alarm (Bell or Horn)
Visual Alarm (Beacon or Flushing Light)
Building Local Fire Alarm Panel
Junction Box

23.1.2 Instrument Miscellaneous Equipment


1

1. First two digits of the Unit number


2. No dash, no space or dash
3. Miscellaneous Instrument Equipment Identification Letters as defined below (two
or three letters)
4. No dash, no space or dash (see note 2)
5. Serial Number (three digits)

Miscellaneous Instrument Identification Letters


OC : Operator Console
AUC : Auxiliary Console
EW : Engineering Workstation
PRN : Printer
DCS : DCS Cabinet for Controller, Gateway, etc.
PDP : Power Distribution Panel
RIO : Remote I/O Cabinet
PES : Programmable Electronic System
LP : Local Panel
FOP : Fiber Optical Panel
Note: The above numbering system will be used except numbering of JB (Junction
box), Instrument Cable and systems related panels, racks and cabinets inside
buildings.
No space shall be put in between characters.

23.1.3 Junction Boxes


1

1. First two digits of the Unit number


2. Dash
3. Signal Type
SJB Cable for 4-20 mA/ Low voltage signal/24 VDC Contact
EJB Cable for 24 VDC Instrument Power
MJB Cable for Machine Monitoring System
PJB Cable for 240 VAC
FBJB Cable for Field Bus trunking
FJB Fiber Optical Cable
4. Segregation of Safety
I: Intrinsic Safety (IS)
Blank: Non-IS
5. Dash
6. Segregation of System
1: DCS
2: SIS
3: FGS
4: VMS and Equipment Package
5: Spare
6: Spare
7: TLAS
8: Miscellaneous
7. Serial No

23.1.4 Systems related panels, racks and cabinets inside buildings


1

1. Location
Building

Description

MCB11
SIH11
SIH12
SIH13
SIH14
SIH15
SIH16
MRS01
MSS02
SS14
SS15
SS16
SS17
SS18
ER19
SS41
SS42
SS92
TLB11
CSB11
WS11
OS11
OS12
OS13
OS14
OS15
OS16
GH11
GH12
GH13
GH14
GH15
GH16
BLD
FS

Main Control Building-11


Satellite instrument House-11
Satellite instrument House-12
Satellite instrument House-13
Satellite instrument House-14
Satellite instrument House-15
Satellite instrument House-16
Main Receiving Station
Main Substation
Process Substation-14
Process Substation-15
Process Substation-16
Process Substation-17
Process Substation-18
Electrical Room in MCB11
Substation Tankage Area
Substation Truck Loading Facilities 2
Substation Sea Water Intake 2
Truck Loading Building
Change and Shower Building
Maintenance and Work Shop
Operator Shelter
Operator Shelter
Operator Shelter
Operator Shelter
Operator Shelter
Operator Shelter
Guard House Truck Entry
Guard House for Main Entry
Guard House for Secondary Entry (West)
Guard House for Truck Loading Area
Guard House and Security Office
Guard House Emergency Gate
Other Building
Fire Station

2. Dash
3. Type of Panel
AMS
AP
ASP
AUC
AUX
DCS
FAP
FGS
FMP
FOP
HIS
IRP
MP
MTS
OPS
PDB
PC
PCS
PDP
PLC
PMS

Asset Management System


Analyzer Panel
VESDA Panel
Auxiliary Console
Auxiliary Panel
Distributed Control System
Fire Alarm Panel
Fire & Gas Detection System
FM 200 Panel
Fiber Optical Panel
Human Interface Station
I/E Interposing Relay Panel
Metering Panel
Metering System
Operator Console
Power Distribution Board
PAS PC Cabinet
Plant communication System
Power Distribution Panel
Other Sub-sys or Packaged system
Power Management System

PRN
SIS
SRV
TEL
TLS
UCP
UPS
VMS

Printer
Safety Instrumented System
Server Panel
Telephone / Telecommunication System
Truck Loading System
Unit Control Panel
Uninterruptable Powersupply System
Vibration Monitoring System

4. Dash
5. Row Number
6. Serial Number

24 NUMBERING OF PIPING LINE


24.1.1 Numbering of Piping Lines

2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Service fluid identification code as defined in 24.1.1(a) (1, 2 or 3 letters)


First three digits of Unit Number
Sequential number of P&ID/UFD
Piping line sequence number
Dash
Nominal line size in inch
Dash
Piping Material Classification/Specification
Dash
Heat Tracing Symbol/Insulation Symbol/Acoustic Insulation Designation
No space shall be put in between characters.

24.1.1(a) Service fluid identification code


HS
MS
LS
LLS
CC
HCC
LCC
MHC
HPC
LLC
SC
LSC
MSC

STEAM/ CONDENSATE
HIGH PRESSURE STEAM
MEDIUM PRESSURE STEAM
LOW PRESSURE STEAM
LOW LOW PRESSURE STEAM
COLD CONDENSATE (CLEAN)
HOT CLEAN CONDENSATE (EXISTING PLANT ONLY)
LOW PRESSURE HOT CLEAN CONDENSATE
MEDIUM PRESSURE HOT CLEAN CONDENSATE
HIGH PRESSURE CONDENSATE
LOW LOW PRESSURE CONDENSATE
SUSPECT CONDENSATE (EXISTING PLANT ONLY)
LOW PRESSURE SUSPECT CONDENSATE
MEDIUM PRESSURE SUSPECT CONDENSATE

BFW
CCW

WATER
BOILER FEED WATER
COKE CUTTING WATER

10

CHW
CWR
CWS
DMW
DW
FW
PW
SWR
SWS
TW
WW

CHILLED WATER
SECONDARY COOLING WATER RETURN
SECONDARY COOLING WATER SUPPLY
DEMINERALISED WATER
POTABLE WATER (DRINKING WATER)
FIRE FIGHTING WATER
SERVICE WATER (PLANT WATER/ DESALINATED WATER)
SEA WATER RETURN
SEA WATER SUPPLY
TEMPERED WATER
WASTE WATER

A
IA
PA
N

AIR/ NITROGEN
PROCESS AIR
INSTRUMENT AIR
PLANT AIR
NITROGEN

AC
AM
CA
CH
MA
NA
P
HY
S

CATALYST/ CHEMICALS
ACID
AMINE
CATALYST
CHEMICALS
METHANOL
CAUSTIC
GENERAL PROCESS
HYDROGEN
SULFUR

AMD
ARD
CHD
HOD
HSD
MAD
MED
SWD
SY

DRAINS
AMINE DRAIN
AROMATICS DRAIN
CHEMICAL DRAIN
HOT OIL DRAIN
HYDROCARBON DRAIN
METHANOL DRAIN
MTBE DRAIN
SOUR WATER DRAIN
SANITARY DRAIN (DOMESTIC EFFLUENT)

FG
NG

GAS
FUEL GAS
NATURAL GAS

FO

OIL SYSTEMS
FLUSHING OIL

HO
LO
SO

FLUSHING OIL (HCGO)


LUBE OIL
SEAL OIL

AFL
AV
BD
FL
SLG

FLARE/ BLOW DOWN


ACID FLARE
ATMOSPHERIC VENT
BLOW DOWN
FLARE
SLUDGE

BSL
CSL
DSL
HSL
ISL
SSL
WSL

SLOP SYSTEMS
BITUMEN SLOPS OIL
CRACKED SLOPS OIL
DRY SLOPS OIL
HEAVY SLOPS OIL
ISOM. SLOPS OIL
STRAIGHT RUN SLOPS OIL
WET SLOPS OIL

MISCELLANEOUS LINENUMBER

24.1.2 Numbering of Piping Lines


2

1
1.
2.
3.
4.
5.

First three digits of Unit Number (Note 1, Note 2, Note 3, Note 4)


Dash
Miscellaneous piping component symbol defined in 24.1.2 (a) table
Dash
Miscellaneous piping component sequence number (three digits) (Note 4)

Note: No equipment number on misc. piping component will be shown in PFD,


P&ID/UFD.

No space shall be put in between characters

Note 1: Unit numbers are not shown in P&ID.


Note 2: Only first two digits of unit number (instead of three digits) are assigned to the
following items in accordance with instruments numbering system: HV, LG, MOV, RO,
RV
Note 3: Misc. components which will be used widely regardless of the facilities have no
Unit
number. Example: sight flow glass (SG-001), automatic vent (AV-001), spring

support (SPH-001), etc.


Note 4: Special numbering system for some miscellaneous piping components, i.e.
those items not defined as Equipment and not covered in the pipe classes, See 24.1.2
(a)

1
Symbol
Letter
ARV
BDV
DT
SE
EXH
FE
FMT
FA
HC
IJP
IGK
IF

TAG
18D
R
9DR
AI
AR
AV
BRV
CB
CH
DR
DVT
EXJ
FPH
FPV
FV
GAJ
GMS
HS
HV
LG

(a) Symbol Letter for Misc. Piping Component


Description
Automatic Recirculation Valve
Blow Down Valve
Drain Trap
Emergency Shower & Eye
Wash
Exhaust Head
Flow Element, such as Orifice
Plate
Flexible Metal Tube
Flame Arrestor
Hose Connector
Injection Nozzle
Insulation Gasket Kit
Insulation Flange, Gasket or Kit

Symbol
Letter
MOV
RO
SR

Description
Motor Operated Valve
Restriction Orifice
Strainer (Conical)

SRY
SRT

Strainer (Y-Type)
Strainer (T-Type)

SRB
ST
SG
LM
NV

Strainer (Bucket)
Steam Trap
Sight Glass
InLine Mixer
Needle Valve

DESCRIPTION
Long Radius Elbow (Bending Radius : 18D)
Long Radius Elbow (Bending Radius : 9D)
Corrosion Probe
Air Trap
Automatic Vent
Breather Valve
Cooling Bath
Chain & Chain Wheel
Drip Ring
Davit
Expansion Joint
Finned Pipe (Fin Installation : Circumferential)
Finned Pipe (Fin Installation: Longitudinal)
Foot Valve
Adjustable Type Globe Valve
Globe Valve with Minimum Stopper
Hose
Gate Valve with Limit Switch
Level Gauge

NCV
PIV
PSC
PVE
RBJ
RD
RLF
RST
RV
SB
SC
SLC
SMV
SPH
SWY
TB
TF
TSV
VB

Non Slam Dual Plate Check Valve


Post Indicator Gate Valve
Piston Type Check Valve (Axial Spring Loaded Type)
Plug Valve with Extension Stem
Rubber Joint
Rupture disk
Refractory Lined Fitting
Restrut
Safety/Relief Valve
Spectacle Blind, Blank and Spacer (26 and Larger)
Sample Cooler
Silencer
Sampling Valve
Spring Support
Sway Brace
Steel Tube
Tube Fitting
Twin Seal Type Valve
Vacuum Breaker

Numbering of Piping Isometric Drawing


2

1. PCWBS
2. Dash
3. Service Fluid Code
4. No dash, no space
5. Three digits of Unit Number
6. No dash, no space
7. Line Seq No.
8. No dash, no space
9. Suffix (if necessary)
No space shall be put in between characters.

25 NUMBERING OF ELECTRICAL EQUIPMENT IN SUBSTATION


3
1

Electrical Equipment in Substation


2

1. Substation Building Code (2 digits) as defined below


2. Equipment symbol letter as defined in 25.1.1 (a) & (b)
3. Voltage (1: 132 kV, 2: 33 kV, 3: 6.6 kV, 4: 415 V, 5: 240 VAC for Instrument
Control or 110 VDC for Electrical Control)

4. Sequential Number (two digits)


5. Group number, in the case where dual system is applied, alphabetic letter
shall be added in here (letter E shall be used only for panels with emergency
Power Supply)
No space shall be put in between characters.
Existing Refinery
No.
Utility
1

Substation Name Existing Refinery


Main Substation 01

Process
11
Process Substation 1 (for Process Area-1 & 2)
12
Process Substation 2 (for Process Area-3 & 4)
13
Electrical Room in Main Control Building 01

Offsite/Building area
21
Tankage Area Substation (w/SIH4)
22
Waste Water Treatment Substation
23
Substation in Track Loading Control Building (w/SIH6)
24
Reserved
25
Electrical Room in Maintenance Workshop Building
26
Electrical Room in Laboratory
27
Electrical Room in Canteen
28
Electrical Room in Administration Building
Jetty
31

Substation in Jetty Office (w/SIH5)

Others
91
Substation Sea Water Intake 01
Refinery Expansion
No.

Substation Name Refinery Expansion

Common
00
Main Receiving Station
02
Main Substation 02
Process
14
Process Substation 14
15
Process Substation 15
16
Process Substation 16
17
Process Substation 17
18
Process Substation 18
19
Electrical Room Main Control Building 11
Offsite/Buildings area
41
Substation 41 Tankage Area (with SIH 14)
42
Substation 42 Truck Loading Facilities 2 (with SIH 15)
Others
92
Substation Sea Water Intake 2

25.1.1 (a) Electrical Equipment Symbol Letter for Substation


Symbol
Letter
AP
AW
BC
BD
BT
CP
DS
ET
ER
LP
MC
PM
PP
RP
SW
TR
UP
WO

Description
Annunciator Panel
Aircraft Warning Light Panel
Battery Charger
Bus Duct
Battery
Cathodic Protection Transformer Rectifier
Disconnecting Switch
Earthing Transformer
Earthing Resistor
Lighting Panel
Motor Control Center
Power Management System Equipment
Power Distribution Panel
Receptacle Panel
Switchgear
Transformer
Uninterruptible Power Supply System
Welding Outlet

25.1.1 (b) Electrical Substations


System
Identifier
C
D
F
H
I
L
M
P
R
S
T
W
X

Sub-System
CCTV
AC Power Distribution Board (PDB) for Telecommunication System
Fiber Optic Infrastructure
Hot Line (Emergency Telephone)
ICIMS
LAN/WAN System
Common Devise/ Miscellaneous
Intra-Plant Communication (Paging)
Radio
Security System
Field Telephone
Structured Wiring Scheme/Communication Panel
Miscellaneous

4
1

Electrical Equipment in other buildings


2

1.
2.
3.
4.
5.
6.
7.
8.
9.

Building code as per 25.1.2 (a)


Dash
Equipment symbol letter as defined in 25.1.1 (a) & (b)
No dash no space
Voltage (1: 132 kV, 2: 33 kV, 3: 6.6 kV, 4: 415 V, 5: 240 VAC for Instrument
Control or 110 VDC for Electrical Control)
No dash no space
Sequential number
No dash no space
Group number, in the case where dual system is applied, alphabetic letter
shall be added in here (letter E shall be used only for panels with emergency
Power Supply)

25.1.2 (a) Building Code


Building Codes Refinery Extension
CODE
88MCB11
88MCB19
A
88ER19
88MRS00
88TLB11
88SS42
88TLB42A
88SIH15
88FS11
88SS41
88SS41A
88SIH13
88SS15
88SS15A
88SIH11
88SS14
88SS14A
88MSS02
88MSS02
A
88SIH14
88SS17
88SS17A
88SIH12
88SS16
88SS16A
88SS18
88SS18A
88GH11
88GH12
88GH12A

BUILDING NAME
Main Control Building 11
Transformer Yard for MCB11
Electrical Room in MCB11
Main Receiving Station 132 KV
Truck Loading Building (with SS42 and SIH15)
Substation Truck Loading Facilities 2
Transformer Yard for Truck Loading Building
Satellite Instrument House 15
Fire Station
Substation Tankage Area
Transformer Yard for Substation Tankage Area
Satellite Instrument House 13
Process Substation 15
Transformer Yard Process Substation 15
Satellite Instrument House 11
Process Substation 14
Transformer Yard Process Substation 14
Main Sub Station 02
Transformer Yard for Main Substation 02
Satellite Instrument House 14
Process Substation 17
Transformer Yard Process Substation 17
Satellite Instrument House 12
Process Substation 16
Transformer Yard Process Substation 16
Process Substation 18
Transformer Yard Process Substation 18
Guard House for Truck Entry
Guard House for Main Entry
Canopy for Guard House for Main Entry

88GH13
88GH14
88GH15
88GH16
88SS92
88OS11
88OS12
88OS13
88OS14
88OS15
88OS16
88CSB11
88WS11

Guard House for Secondary Entry West


Truck Loading Satellite Office
Security Office
Guard House for Emergency Gate
Substation Sea Water Intake 2
Operator Shelter
Operator Shelter
Operator Shelter
Operator Shelter
Operator Shelter
Operator Shelter
Change and Shower Building
Maintenance Work Shop

Building Code Numbering Refinery Extension


If applicable, following codes shall be used
Substation
Main Receiving Station
Main Control Building
Main Substation
Electrical Room
Satellite Instrument House
Truck Loading Building
Laboratory
Warehouse & Storage Building
Machine & Equipment Building
Office & Clinic
Analyzer House
Operator Shelter

SS
MRS
MCB
MSS
ER
SIH
TLB
LAB
WSB
MEB
OC
AH
OS

Guard House & Watch


House,Security Office
Fire Station
Workshop & Automotive Building
Change & Shower Building
Utility Service Building
Restaurant & Cafeteria

GH
FS
WS
CSB
USB
RC

5
1

Telecommunication Equipment
2

1. First three digits of Unit number, or Building Code as defined in 25.1.2 (a) (can be
up to 7 digits)
2. No dash, no space
3. A single letter denoting the particular sub-system that a piece of equipment belong
to see 25.1.1 (a) & (b)

4. Dash
5. Sequential Number (Three digits), stating with the third digit of Unit number or
Building Code

6
1

Electrical Equipment located outside substations or buildings


2
1.
2.
3.
4.
5.
6.
7.
8.
9.

Unit number
No dash, no space
Equipment symbol letter as defined in 25.1.1 (a) & (b)
No dash, no space
Voltage (1:132 kV, 2: 33 kV, 3: 6.6 kV, 4: 415 V, 5: 240 VAC for Instrument
Control or 110 VDC for Electrical Control)
No dash, no space
Sequential Number (two digits)
No dash, no space
E for equipment with emergency power supply non for equipment with
normal power supply.

26 NUMBERING OF BUILDING
26.1.1 Building Code

1
1. Building Code in 25.1.2 (a)
No space shall be put in between characters.
26.1.2 HVAC Equipment/Instrument

1.
2.
3.
4.
5.

Building Code as per 25.1.2 (a)


Dash
HVAC Equipment/Instrument Code as per 26.1.2 (a)
Dash
Serial Number (2digits for all buildings, except Administration Building, which is 3
digits)
6. No dash, no space
7. Suffix of Equipment in alphabetic letter as A, B, C..., if necessary (No space shall
be put
between sequential number and the suffix)
26.1.2 (a) HVAC Equipment/Instrument Code
CODE

HVAC Equipment/Instrument Name

AC
ACCU
ACP
ACWC
AE
AHU
CWP
EDH
EF
EXPT
FS
FU
HPP
HT
HUM
MCV
MD
OF
PAC
PDI
PDS
PDT
SAC
SF
TC
TE
TS

Humidity Controller / Thermostat


Air Cooled Condensing Unit
HVAC Control Panel
Air Cooled Water Chiller
Humidity Sensor
Air Handling Unit
Chilled Water Pump
Electric Duct Heater
Exhaust Fan
Expansion Tank
Flow Switch
Filter Unit
HVAC Power Panel
Holding Tank
Humidifier
Motorized Control Valve
Motorized Damper
Outside Air Intake Fan
Single Packaged Air Conditioning Unit
Differential Pressure Indicator
Differential Pressure Switch
Differential Pressure Transmitter
Split Type Room Air Conditioner
Supply Fan
Temperature Controller / Thermostat
Temperature Sensor
Temperature Switch
26.1.3 Fire & Gas Detection System

1.
2.
3.
4.
5.

First two digits of Building Code as per 25.1.2 (a)


Dash
Fire & Gas System Code as per 23.1.1 (b)
Dash
Serial Number (3 digits)

26.1.4 Fire Fighting Equipment

1. First two digits of Building Code as per 25.1.2 (a)


2. Dash
3. Equipment Code
HR: Hose Reel
WS: Wet Sprinkler System
4. Dash
5. Serial Number

27 NUMBERING OF FIRE FIGHTING EQUIPMENT


1

1. First two digits of Unit number


2. No dash, no space
3. FM: Fixed Water Monitor
HY: Hydrant
HR: Hose Reel
MS: Motor Silencer
4. Dash
5. Serial Number

28 NUMBERING OF STRUCTURE/PIPERACK/SHELTER ETC


28.1.1 Structure / Piperack / Shelter etc

1. First two digits of PCWBS code


2. No dash, no space
3. Symbol Code

E
R
F
G
M
X

Bridge

Pipe Support

Equipment Supporting
Structure
S
Shelter
Pipe Rack
T
Stanchion
Platform
W
Walkway
Gangway
Misc Supporting Structure
Tabletop Foundation
4. No dash, no space
5. Serial Number (Three digits, see below)

Serial Number
Either of the following numbering system can be used for three digits serial number
1. Numeric number
Numeric number starting from 001 to 999.

2. Two numeric digits and part identification code


For pipe rack, equipment structure and other structures, following numbering can be taken
as detailed identification system.
a. CASE-1
1st digit & 2nd digit (Identification number)
Numeric identification number of structure (e.g. 01, 02, 03 )
3rd digit (Part identification code)
Alphabetic code which indicates part in the structure
A Steel (Main)
B Steel (Sub)
C Concrete
H Header support for air cooler
X Platform
Y (Spare)
Z (Spare)
b. CASE-2
1st digit (Identification number)
Numeric identification number of structure.
2nd digit (Secondary identification number)
Numeric number starting from 1 to be used when the structure is divided into several
sections. 0 (zero) can be taken when the structure is not divided into sections.
3rd digit (Part identification code)
Same as CASE-1
Example (1)
B1F013 : Platform No. 13 in B100 area
A3T002 : Stanchion No. 2 in A300 area
Example (2)-(a)
A2E01C: Concrete part of Equipment Supporting Structure No. 01 in A200 area
(where the Structure is not divided into sections)

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