Picture of task/equipment:

Task:

OPERATING A 4-1/2 INCH RIGHT ANGLE DISC

SANDER/GRINDER

Name of Shop or Dept:

Job Title(s):
Analyzed by:
Date:
Required PPE:
Safety glasses/goggles/face shield, Gloves.
NOTE: Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
Required/Recommended Trainings:
Read & understand operator manual, Power tool safety class, Hand tool safety class, First aid class.
TASK
HAZARDS
CONTROLS
1. WORK AREA
SAFETY

2. ELECTRICAL
SAFETY

1a. Cluttered or dark areas.

1b. Creating sparks which may
ignite dust or fumes.
1c. Distractions can cause you to
lose control.
2a. Power tool plugs not
matching the outlet.
2b. Electric shock if your body is
earthed or grounded.
2c. Abusing the cord.

2d. Operating a power tool

outdoors.
3. PERSONAL
SAFETY

3a. Not staying alert.

3b. Not using safety equipment.
3c. Accidental starting.
3d. Wrench or a key left attached
to tool.
3e. Overreaching.
3f. Dress properly.
3g. Dust-related hazards

4. POWER TOOL
USE AND CARE

4a.Do not force the power tool.

4b. Switch does not turn it on
and off.
4c. Not disconnecting the plug
before making any adjustments,
changing accessories.

1a-1.Keep work area clean and well lit

1b-1. Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust.
1c-1. Keep bystanders away while operating a power tool.
2a-1. Never modify the plug in any way.
2a-2. Do not use any adapter plugs with earthed (grounded) power tools.
2b-1. Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators.
2c-1.Never use the cord for carrying, pulling, or unplugging the power tool.
2c-2. Keep cord away from heat, oil, sharp edges, damp or wet areas, and moving
parts.
2c-3. Be sure your extension cord is properly wired and in good electrical condition.
2c-4. Always replace a damaged extension cord.
2d-1. Do not expose power tool to rain or wet conditions.
2d-2. Us extension cords outdoors marked with the suffix W-A to indicate that it is
acceptable for outdoor use.
3a-1. Dont use a power tool while you are tired or under the influence of drugs, alcohol
or medication.
3b-1. Always wear eye protection, and gloves.
3c-1. Ensure the switch is in the off-position before plugging in.
3c-2. Avoid carrying tools with your finger on the switch or plugging in power tools that
have the switch.
3d-1. Remove any adjusting key or wrench before turning the power tool on.
3e-1. Do not overreach.
3e-2. Keep proper footing and balance at all times.
3f-1. Do not wear loose clothing or jewelry.
3f-2.Keep your hair, clothing and gloves away from moving parts.
3g-1Use devices provided for the connection of dust extraction and collection facilities.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contain chemicals known to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
4a-1. Use the correct power tool for your application.
4b-1. Any power tool that cannot be controlled with the switch is dangerous and must
be turned for repair.
4c. Disconnect the plug from the power source and/or the battery pack before making
any adjustments, changing accessories.

4d. Untrained users.

4e. Maintain power tools.

5. SPECIFIC
SAFETY RULES

6. OPERATION

4f. Keep cutting tools sharp and

clean.
4g. Use of the power tool for
operations different from those
intended could result in a
hazardous situation.
5a. Not using the guard with
grinding wheel
5b. Accessories must be rated
for at least the speed
recommended on the tool
warning label
5c. Contact with a live wire.
5d. Touching the cutting edges.
6a. Starting and Stopping the
Motor Plug in the tool.
6b. Using sanding discs and
grinding wheels that are:
6c. Use backing pads, adapters,
and other accessories.

7. INSPECTING
WHEELS
8. CARE OF
GRINDING &
CUT-OFF
WHEELS

7a. Before installing any wheel

NOTE: Always handle wheels
carefully to avoid damage.
8a. Grinding and cut-off wheels
should be protected from.

8b. Grinding and cut-off wheels

should be stored:
9. INSTALLING,
REMOVING AND
ADJUSTING THE
GUARD

9a. The guard must be used

when using the tool as a grinder.
NOTE: The guard should be
removed when using tool as a
sander.

4d-1. Do not allow persons unfamiliar with the power tools or these instructions to
operate power tools.
4e-1. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the power tool's operation.
4e-2. If damaged, have the power tool repaired before use.
4f-1. Properly maintained cutting tools with sharp cutting edges are less likely to bind
and are easier to control
4g-1. Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool, taking into
account the working conditions and the work to be performed.
5a-1. A guard protects operator from broken wheel fragments.
5b-1. Wheels and other accessories running over rated speed can fly apart and cause
injury.
5b-2. Make sure all wheel flanges, and mounting hardware are in good condition
and are used properly.
5c-1. Hold tools by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord.
5d-1. Keep hands away from all cutting edges and moving parts.
6a-1. To start the tool, squeeze the paddle trigger.
6a-2. To stop the tool, release the paddle trigger.
6b-1. Correct size as written on tool's nameplate.
6b-2. Correct wheel type and grit for the job.
6b-3. Rated at or above the RPM listed in the "WARNING" section on the tool's name
plate.
6d-1. Correct size for tool and for sanding disc or grinding wheel.
6d-2. Rated at or above the RPM listed in the "WARNING" section on the tool's
nameplate.
7a-1. Always inspect it for cracks.
7a-2. If wheel is cracked, discard it to prevent others from using it.
8a-1. Wetness and extreme humidity.
8a-2. Any type of solvent.
8a-3. Extreme changes in temperature.
8a-4. Dropping and bumping.
NOTE: If any wheel is dropped, rolled, bumped, subjected to extreme changes in
temperature, or has come into contact with solvents or wetness, discard wheel
immediately.
8b-1. In an organized way so wheels can be removed without disturbing or damaging
other wheels.
8b-2. With their safety information.
9a-1. To install the guard, unplug the tool and place it upside down on a level surface.
9a-2. Remove any accessories from the spindle.
9a-3. Line up the four tabs with the four slots and then press the guard down on to the
tool.
9a-4. Press in the lock lever and rotate the guard to one of the five detent slots. The
lock lever must engage with one of the detents.
9a-5. To remove the guard, unplug tool and place it upside down on a level surface.
Remove any accessories from spindle.
9a-6. Press in the lock lever and rotate the guard to line up the four tabs with the
four slots as shown in.
9a-7. Lift the guard straight up and away from the tool.
9a-8. To adjust the guard, press in the lock lever and rotate the guard to one of the five
detents.