Detail Summary Scope Automation SLS-1

Item Description

Jenis
M/L

Type

Automation System at Reception Area

1.2 Transfer Carriage Control System at Dry End
1.2.1 Panel c/w PLC +Mimic Diagram

Qty

Console Panel c/w Mimic Diagram

M
M
M
M
M
M
M

PLC Set Consist :

Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

1.2.3 Modification existing Hydraulic Piping Transfer Carriage

1.2.4 Modification existing operational panel of transfer carriage

(Interface with the new control panel)
1.2.5 Electrical Wiring Work (Conduit, Cable Tray and Cable)
(Power and Control Only)
1.2.6 Instrument & Equipment Installation
1.2.7 System Installation including Wiring Check, Signal Check, and
Field Debugging on Software and linking system back to SCADA system
1.2.8 Engineering & Programming
1.2.9 Testing, Commisioning dan site training
Automation System at Sterilizer Station
2.1 Steam Management System for Existing Horizontal Sterilizer Control
System ( by upgrading the existing manual system to Intelligent Control
System )
2.1.1 Modification existing 6" High Performance Butterfly Control Valve

Lot

Lot

Lot

Lot

- Engineering and manpower for design ,wiring and

testing - Selector Switch - Relays - Terminal Block Tools & Accessories

Lot

Control Cable

Lot

Hydraulic Solenoid Valve - Hydraulic Cylinder Hydraulic Fitting & Accessories - Manpower Hydraulic Tools

Hydraulic Pump -

Conduits - Cable Tray Manpower

M/L

M.Steel Material -

Lot

Lot

Manpower
Manpower

1
1

Lot
Lot

Lot

-Butterfly Valve
(Metal Seat)
-P. Actuator
-I/P Positioner
-Solenoid Valve
-Pneumatic Fitting & Accessories
-Adaptor and Bracket
-Manpower to install, calibration & testing

Set

-Ball Valve

Unit

Console Panel c/w Mimic Diagram

Unit

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
HMI Touch Screen 7"

Unit

- Engineering and manpower for design ,wiring and

testing - Selector Switch - Relays - Terminal Block Tools & Accessories

Lot

Debugging Software

Lot

RTD Sensor

Unit

4
8
1

Unit
Unit
Lot

Lot

Lot

1
1
1

Lot
Lot
Lot

Lot

Unit

1
1
1
1

Lot
Unit
Unit
Unit

1
1

Lot
Lot

Manpower -

M
M
M
M
M
M
M

-P. Actuator
-Solenoid Valve
-Pneumatic Fitting & Accessories
-Manpower to install, calibration & testing

L
M/L

2.1.5 System Installation including Air Tubing and Fittings ,Signal

Check ,Field Debugging on Software , and linking system to SCADA
system in CCR

M/L

2.1.8 Supply and Installation of air compressor complete with G.I piping
work
2.1.9 Electrical Wiring including Conduits, Cable Tray and Cables
( Control Only )
2.1.10 Engineering and Programming
2.1.11 Testing , Commissioning and Site Training
2.2 Back Pressure Receiver (BPR) Control System ( by upgrading the existing

Cutting & Welding Tools

2.1.4 To modify the existing control valve manual operation Panel to

interface the Steam Management Control Panel

2.1.7 Installation of Field Instrumentation and Control Valves

Manpower -

Tester and Tools -

L
L

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

Pressure Transmitter for each Sterilizer

Proximity Switches for Sterilizer Doors

Body dan Rel Transfer Carriage harus di leveling

Flexible Conduit -

Debugging Software

2.1.6 RTD Temperature Sensors for four ( 4 ) Sterilizers

2500

M
M
M

2.1.3 Steam Management Control Panel c/w PLC and Colour Touch
Screen , Power Protection System and Manual Operation for all Control
Valve for Four ( 4 ) Horizontal Sterilizers ( Intelligent Version )

Hydraulic Fitting & Accessories Manpower - Hydraulic Tools

L
2.1.2 New dia.2" ( 50mm ) Stainless Steel Ball Control Valve for
Auxiliary Condensate Drain

Lot

Indexer Frame - Convertible Indexer Pusher & Puller

- Manpower for Design and Modification - M.Steel
Material - Manpower for cutting and welding work Consumables
-

M/L

Lot

M/L

M/L

Lot

Unit
Unit
Unit

1.2.4 To modify the existing Hydraulic Power Pack with additional

heavy duty cylinder and solenoid valve of Transfer Carriage No. 1 and
No.2
1.2.5 To add new Hydraulic pump for Indexer System . To be installed
in the existing Hydraulic Power Pack 5.5 KW

2
6
4

Frequency Inverter
Proximity Switches
Proximity Switches
- Hydraulic pipes - Hydraulic fittings - Pipe Clamp
and Accessories - Hydraulic hoses - Hose joints Manpower - Hydraulic Tools
-

Mechanical Modification on Transfer Carriage for the installation

of new hydraulic Indexer System .

Lot
Lot
Set

1.2.2 Instrumentation for Transfer Carriage Control System

M
M
M

2
1
1

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module

M
M
M
M
M
M
M
M
M

Inverter for Hydraulic Power Pack

Positional Sensor
Positional Switches

Unit

PLC Set Consist :

Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

Manpower -

Tester and Tools -

M
M
M
M

Converter

M/L
M/L

M/L
L
L

M.Steel Material -

Manpower -

Cutting & Welding

Tools
- Air Compressor - GI Piping Work - Pneumatic
Fitting - Nylon Tubing
Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
Manpower
Manpower

control system to Intelligent Version )

2.2.1 PLC + Mimic Diagram

2.2.2 - 3" dia High Pressure Control Valve c/w I/P Positioner
(Modulating type)
if existing lakukan re-condition)
2.2.4 Instrumentation
Pressure Transmitter (Signal Splitter)/re-condition
Pressure Transmitter boiler header/re-condition
RTD Temperature/re-condition
2.2.5 Air Piping Work for Pneumatic System
2.2.6 Installation of Field Instrumentation and Control Valves
2.2.7 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
2.2.8 Inter-Connecting Piping System complete with Strainers, Isolating
and By-Pass Valves Engineering and Programming
2.2.9 Testing, Commissioning and Site Training
2.2.10 Engineering and Programming
Automation System at Threshing Station & Pressing Station ( 2-Line )
3.1 AutoFeeder Control System
3.1.1 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

PR : Pergantian make-up Valve

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay
Globe Valve

M
M
L

I/P Positioner
Manpower-Calibration

M
M
M
M
L

RTD Sensor
Converter
-

M/L
-

M.Steel Material Manpower -

Manpower -

Tester and Tools -

Cutting & Welding

Tools
Debugging Software

Lot

Manpower

Lot

L
L

Manpower
Manpower

1
1

Lot
Lot

M
M

PLC
Relay + MCB

Lot

M/L

Ganti

Timer

M
3.1.2 Field Instrumentation and Equipment - Positioner Sensor for Autofeeder
Load sensor
Inverter 2.2KW
Level Sensor
3.1.3 Installation of Field Instrumentation and Equipment
3.1.4 Modification of Starter Panels for Autofeeder, Threshing

M
M
M
L
M/L

3.1.5 Electrical Wiring Work (Incl Cable Tray Hot Dip Galvanized, Conduit, Cable)

M/L

3.1.3 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR

M/L
L

3.1.3 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component & I
3.2 Digester Level and Temperature Control System
3.2.1 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L

Inverter For Elevator Fruit Conv 5.5 KW

Distributing Conv 5.5KW
Top Cross Conv 5.5 KW
Recycle Conv 4KW
3.2.2 Field Instrumentation and Equipment
Level Sensor
Sliding Feeding Door Digester Motorized 220Watt
Temperature Sensor
6" Virgin Oil Valve (Step Control Type-ON/OFF)

2" Steam Control Valves (Step Control Type)

Limit Switches for Recycle Conv

3.2.3 To provide Run/Stop/Trip load free contact inside Starter Panels for Digesters and
Screw Presses

Cable Tray - Flexible

Conduit - Manpower

Lot

Manpower

Lot

Manpower

1
1 lot
1

Lot

Lot

3
2
2
2

Unit
Unit
Unit
Unit

8
8
8

Unit
Unit
Unit

Unit

Unit

Accessories

M/L

3.2.7 Air Piping Work for Pneumatic System

M/L

Inverter 5.5 KW
modification
modification
modification

Motorized + Modification Sliding door

RTD Sensor
Converter
Dia 2" SS Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
Dia 2" SS Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
Limit Switches + Modification plate
Control Panel

2
16

Unit
Unit

Accessories consist of the following :- - Selector

switches - Push buttons - Relays & Contact - MCB &
CB - Terminal block - Auto cables - 24VDC PSU Pilot Lights

Lot

Incl

Lot

Cutting & Welding

Tools
Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
GI Piping Work - Pneumatic Fitting - Nylon Tubing

Lot

Lot

Lot

Debugging Software

Lot

Manpower

Lot

Lot

Lot

17
8
8
8
4

Unit
Unit
Unit
Unit
Lot

Existing Assumed_Project New Panel

Existing Assumed_Project New Panel
Manpower
- M.Steel Material - Manpower - Cutting & Welding
Tools
- Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
- Manpower - Tester and Tools - Debugging Software

4
4
1
1

Unit
Unit
Lot
Lot

Lot

Lot

Manpower

Lot

Lot

9
2
2

Unit
Unit
Unit

2
2

Unit
Lots

M.Steel Material -

Manpower -

Manpower -

Tester and Tools -

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L

3.3.2 Field Instrumentation and Equipment

Load sensor
Pressure Sensor
Cone Pressure Regulating Control Valve
Cone Pressure Control Card
3.3.3 Modification of existing Power Pack of ( P10 ) Screw Presses. It includes
installation of Cone Pressure Regulating Control Valve
3.3.4 30 KW Inverter for ( P10 ) Screw Presses
45 KW Inverter for (P20) Screw Press
3.3.5 Engineering and Programming

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing
Timer

Hydraulic Regulating Control Valve

Control Card

Motor Press(8), HPP(8), Under Vibro Conv(1)

L
M
M
L
M/L

3.3.7 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

3.3.8 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR

M/L

3.4 Crude Oil Dilution Control System

PLC (Programmable Logic Controller)

PLC Set Consist :

M
M
M
M
M
M

3.3.6 Installation of Field Instrumentation and Equipment

3.3.9 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.

Top Cross Interlock dengan plan ON Digester

M/L

3.3 Screw Press (Pressure and Load) Control Interlocking System and Speed Control System
3.3.1 PLC ( Programmable Logic Controller )

Lot

Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

3.2.6 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

bottom cross = 2, below=3, thresher=3, autofeeder =3, bunch bunch crusher=1, elevating scoop=1, HEBC =1

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module

M/L

3.2.9 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc.

Conduits -

PLC Set Consist :

M
M
M
M
M
M
M
M
M
M
M
M
M
M

3.2.5 Installation of Field Instrumentation and Equipment

3.2.8 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR

Control cable -

Unit
Unit
Unit
Lot
Unit

M
M/L
M/L
M/L

3.2.4 Control Panel c/w Manual Operation Station and Indicator Lights

14
3
3
1
16

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

Instrumentation for One Unit of Crude Oil Dilution Control System

Load Sensor
Dia.2 Magnetic Flowmeter for Hot Water

M
M

Dia.2 Hot Water Control Valve c/w Double Acting Actuator and I/P Positioner

Load Sensor
Yokogawa Mag. flowmeter
UNICOM High Performance Ball Valve, additional Strainer
c/w Double Acting Actuator and I/P Positioner

Viscosity Sensor
Installation of Field Instrumentation and Equipment

M/L

Modification of Starter Panels for Digester and Screw Press

M/L

Electrical Wiring Work including Conduits, Cable Tray and Cables ( Power and
Control Only )

M/L

System Installation including Wiring Check, Signal Check, Field Debugging on

Software and Linking System to SCADA System in CCR

M/L

Viscosity Sensor
Manpower - Cutting & Welding
Tools
Engineering and manpower for design ,wiring and
testing - Relays - Terminal Block - Tools &
Accessories

M.Steel Material -

Control cable Manpower -

Conduits -

Tester and Tools -

Cable Tray - Flexible

Conduit - Manpower
Debugging Software

16 Units

Lots

Lot

Vibrating Screen (4), Crude Oil (3), Pompa Dillution (2)

Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc.
Automation at Depericarping Station
4.1 Depericarper Control System
4.1.1 Programmable Logic Controller ( PLC )

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L

4.1.2 Field Instrumentation and Equipment

Load Sensor
Air Flow Sensor c/w Special Mounting
Servo Damper
Nut Polishing Drum Choking Detection Sensor

M/L

4.1.6 Air Piping Work for Pneumatic System

M/L

Dia 2" Steam Control Valve c/w Double Acting Actuator & Solenoid Valve (step
control type)

Unit
Unit
Unit
Unit

16

Unit

Lot

Lot

Nylon Tubing

Lot

Manpower

Lot

Debugging Software

Lot

Manpower

Lot

1
1

Lot

Lot

1
1

Lot
Unit

Unit

Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

M/L

5.1.2 Field Instrumentation and Equipment for :RTD Temperature Sensor

6
2
2
2

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module

Relay+MCB
Timer

4.1.5 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

Automation at Clarification Station

5.1 Process Monitoring And Control System
Ex-Vibrating Crude Oil Tank Temperature And Level Control System
5.1.1 PLC ( Programmable Logic Controller )

Lot
Lot

PLC Set Consist :

Load Sensor
Flow Sensor
Damper

4.1.4 Installation of Field Instrumentation and Equipment . It include simple

modification on polishing drum

4.1.9 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.

Lot

1
1

M
M
M
M
M/L

4.1.8 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR

M
M

4.1.3 Modification of Starter Panels for Fibre Cyclone Fan, CBC dan Airlock
Fibrecyclone

4.1.7 Engineering and Programming

Manpower

Engineering and manpower for design ,wiring and

testing - Relays - Terminal Block - Tools &
Accessories

M.Steel Material -

Control cable -

GI Piping Work -

Manpower -

Conduits -

Pneumatic Fitting -

L
M/L

Manpower -

Tester and Tools -

M
M
M
M
M
M
M
M
M
M
M

Cutting & Welding

Tools
Cable Tray - Flexible
Conduit - Manpower

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M

RTD Sensor
Converter

Dia 2" SS Ball Valve

M
M
M

P. Actuator
Solenoid Valve
Valve Positioner

5.1.4 Level Control System

Level Sensor

1
1

Lot
Unit

11 KW Inverter inside MCC Panel for CPO Pump control to CCT

Unit

Manpower

Lot

Debugging Software

Lot

Manpower

Lot

1
1

Lot
Lot

1
1
3

Lot
Lot
Unit

Unit

Lot

5.1.5 Engineering and Programming

5.1.6 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR
5.1.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
Continuous Clarifier Tank No.1 , No.2 and No.3 Monitoring and Control System
5.1.8 PLC ( Programmable Logic Controller )

5.1.9 Field Instrumentation and Equipment for :5.1.10 Temperature Control System
RTD temperature sensor for each Tank
Dia 2" steam control valve for each Tank temperature Control Close Coil

5.1.11 Auto Drain Control System - Dia.6" SS Ball control valve for each Tank - 3
units

5.1.12 System Installation including Wiring Check, Signal Check, Field

Debugging on Software and Linking System to SCADA System in CCR
5.1.13 Engineering and Programming
5.1.14 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
Wet Oil Tank No.1 & No.2 And Dilution Hot Water Tank Monitoring and Control
System
5.1.15 PLC ( Programmable Logic Controller )

5.1.16 Field Instrumentation and Equipment for :5.1.17 Temperature Control System RTD temperature sensor
Dia 2" steam control valve ( step control type )

L
M/L

Manpower -

Tester and Tools -

M
M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M

RTD Sensor
Converter

Ball Valve

M
M
M

P. Actuator
Solenoid Valve
Valve Positioner

Dia 6" SS Ball Control Valve

M
M

P. Actuator
Solenoid Valve

M/L

Debugging Software

Lot

Manpower

Lot

Manpower

Lot

Lot

Lot

1
1
1

Lot
Lot
Unit

Unit

M
M
M
M
M
M
M
M
M
M
M

Manpower -

Tester and Tools -

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M

RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner

5.1.18 Level Monitoring System - Level Sensor

5.1.19 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
5.1.20 Engineering and Programming
5.1.21 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.

Unit

Debugging Software

Lot

Manpower

Lot

Manpower

Lot

Lot

Lot

1
1
2

Lot
Lot
Unit

M/L

Manpower -

Tester and Tools -

Sludge Tank and Sludge Buffer Tank Monitoring and Control System
5.1.22 PLC ( Programmable Logic Controller )

5.1.23 Field Instrumentation and Equipment for :5.1.24 Temperature Control System RTD temperature sensor

M
M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

RTD Sensor

CBC (2), FibreCyclone (2), NPD (2), airlock fibreCyclone Conv (2)

Interlock Matikan CBC & Press terkait

Dia 2" steam control valve ( step control type )

Converter

M
M
M
M

Dia 2" SS Ball Valve

P. Actuator
Solenoid Valve
Valve Positioner

M
M
M

Dia 2" SS Ball Valve

P. Actuator
Solenoid Valve

5.1.25 Level Monitoring System - Level Sensor for Sludge Tank only
Auto Drain Control System for Brush Strainer Dia 2" Auto Drain Control Valve

5.1.27 System Installation including Wiring Check, Signal Check, Field

Debugging on Software and Linking System to SCADA System in CCR
5.1.28 Engineering and Programming
5.1.29 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
Sludge Centrifuge Separator Optimization Control System
5.1.30 PLC ( Programmable Logic Controller )

5.1.32 Pressure Sensor at Sludge Inlet Point to Separator

5.1.33 Dia.4 inch Step Control Valve for Sludge Feeding ( Modify the existing
Manual Ball Valve with pneumatic actuator and manual override lever )

5.1.34 Dia.2 inch Control Valve c/w Feedback System for Hot Water Feeding
( Modify the existing Manual Ball Valve with pneumatic actuator and manual
override lever )

5.1.35 Remote Operation Panel

M/L

5.1.38 Engineering and Programming

5.1.40 Field Instrumentation and Equipment :5.1.41 Temperature Monitoring System

RTD temperature sensor for Hot Well Tank - 1 unit
Dia 2" steam control valve ( step control type ) - 1 unit

5.1.43 Level Monitoring and Temperature Control System for Reclaim Oil Tank
RTD temperature sensor - 1 unit
Dia 2" steam control valve ( step control type ) - 1 unit

Level Sensor - 1 unit

5.1.48 Level Monitoring and Temperature Control System for Process Hot Water
Tank
RTD temperature sensor - 1 unit
Dia 2" steam control valve ( step control type ) - 1 unit

Level Sensor
Overflow Sensor for Process Hot Water Tank
Valve Water 2" (*perlu klarifikasi diameternya)

Unit

Lot

Lot

Manpower

Lot

1
1

Lot
Lot

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer
Pressure Sensor

Unit

P. Actuator

Unit

M
M

Solenoid Valve
Valve Positioner
7

Unit

Lot

Debugging Software

Lot

Manpower

Lot

Manpower

Lot

Lot

Lot

1
1

Unit
Unit

Unit

Unit

Unit

Unit

Unit

PLC Set Consist :

P. Actuator

M
M
M

Solenoid Valve
Valve Positioner
Operation Panel
Accessories consist of the following :- - Selector
switches - Push buttons - Relays & Contact - MCB &
CB - Terminal block - Auto cables - 24VDC PSU Pilot Lights

M/L

Engineering and manpower for design ,wiring and testing

-

Manpower -

Tester and Tools -

Remaining Tanks Temperature and Level Monitoring And Control System

5.1.39 PLC ( Programmable Logic Controller )

Unit

Manpower

M/L

5.1.37 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.

Tester and Tools -

Debugging Software

5.1.36 System Installation including Wiring Check, Signal Check, Field

Debugging on Software and Linking System to SCADA System in CCR

Manpower -

Unit

M
M
M
M
M
M
M
M
M
M
M
M

M
M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M

Valve Positioner

M
M
M

RTD Sensor
Converter

Ball Valve

M
M
M

P. Actuator
Solenoid Valve
Valve Positioner

M
M
M

RTD Sensor
Converter

Ball Valve

M
M
M
M

P. Actuator
Solenoid Valve
Valve Positioner
Overflow Switch

1
1

Unit
Unit

Butterfly Valve

2
1
1
1

Unit
Lot
Lot
Unit

Lot

Lot

Lot

Lot

M
M
M
M

*karena air ada kiriman dari Hot well tank -vacuum untuk penghematan air

P.Actuator
Solenoid Valve
Valve Positioner
Manpower

5.1.53 Monitoring System for Vacuum dryer ( 2 units )

Vacuum Sensor for Vacuum oil Dryer
5.1.55 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
5.1.56 Engineering and Programming
5.1.57 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
5.2 Oil Skimmer ( Oil Thickness ) Control System for Continuous Clarifier Tanks
5.2.1 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

5.2.2 Oil Layer ( Thickness ) Control System for three ( 3 ) Continuous Clarifier Tanks
Oil Layer Sensor - 1 set/ lot
Oil Surface Level Sensor - 1 unit/lot
Motorized Geardrive for Oil Skimmer - 1 unit/lot
5.2.7 To supply and install Side Glass Chamber for viewing oil thickness for each Clarifier
Tank

M
M
M
M

5.2.8 Installation of Field Instrumentation

M/L

5.2.9 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

5.2.10 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
5.2.11 Engineering and Programming Testing, Commissioning, Site Training, Full manual
Book, All Datasheet component & Indonesian supplier data Doc.
5.3 Production Oil Monitoring System
5.2.1 PLC ( Programmable Logic Controller )

5.3.2 Field Instrumentation and Equipment for :- 1.2.1 Production Oil Measurement
System - Dia. 2" ( 50mm ) Yokogawa Coriolis Mass Flowmeter
5.3.3 Installation of Field Instrumentation
5.3.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

Oil layer Sensor

Level Sensor
Motorized
Side Glass
-

M.Steel Material -

Control cable -

Manpower -

Manpower -

1 Sets
1 Unit
1 Unit
3
Lot

Cutting & Welding

Tools
Cable Tray - Flexible
Conduit - Manpower
Tester and Tools - Debugging Software

Lot

Lot

Lot

Manpower

Lot

Lot

Lot

1
1

Lot
Lot

Conduits -

M/L

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

M/L

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
M.Steel Material - Manpower - Cutting & Welding
Tools

M
M/L

Control cable -

Coriolis mass Flow Meter

Conduits - Cable Tray - Flexible
Conduit - Manpower

5.3.5 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
5.3.6 Engineering and Programming
5.3.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc.
Automation System at Kernel Recovery Station
6.1 Process Monitoring and Control System
- De-stoner Control System
6.1.1 PLC ( Programmable Logic Controller )

6.1.2 Field Instrument and Equipment

Servo Damper for De-Stoner Fan
Load Sensor for De-Stoner Fan
Vacuum Sensor for De-Stoner Column
6.1.3 Installation of Field Instrumentation and Equipment
- Nut Hopper Level Monitoring System
6.1.4 PLC ( Programmable Logic Controller )

6.1.5 Field Instrumentation and Equipment ( 2-Line )

Level Sensor for Nut Hopper
Sliding gate Motorized 200 Watt
Control Vibrating Feeder to Ripplemill
Load Sensor
6.1.6 Installation of Field Instrumentation and Equipment
LTDS -1 & LTDS-2 Control System
6.1.7 PLC ( Programmable Logic Controller )

6.1.7 Field Instrumentation and Equipment for LTDS -1 System(2-Line )

- Servo Damper for LTDS-1 Fan
- Load Sensor for LTDS-1 Fan
- Vacuum Sensor for LTDS-1 Column
6.1.8 Field Instrumentation and Equipment for LTDS -2 System(2-Line )
- Servo Damper for LTDS-2 Fan
- Load Sensor for LTDS-2 Fan
- Vacuum Sensor for LTDS-2 Column
6.1.9 Installation of Field Instrumentation and Equipment
- Hydro-Cyclone Monitoring System
6.1.10 PLC ( Programmable Logic Controller )

Manpower -

Tester and Tools -

Debugging Software

Lot

Manpower
Manpower

1
1

Lot
Lot

Lot

Lot

1
5
1
1

unit
Unit
Unit
Lot

1
1

Lot
Lot

6
6
6
16
1

Unit
Unit
Unit
Unit
Lot

1
1

Lot
Lot

2
8
2

Unit
Unit
Unit

Unit

2
1

Unit
Lot

Lot

13

Unit

M/L
L
L

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M

Motorized
Load Sensor
Vacuum Sensor
- M.Steel Material Welding Tools

M/L
M
M
M
M
M
M
M
M
M
M

M
M
M
M
M
M
M
M
M
M

Level Sensor
Motorized
Electro Potensio/Serial integration
Load Sensor
M.Steel Material - Manpower - Cutting & Welding
Tools

PLC Set Consist :

M
M
M

Motorized Damper
Load Sensor
Vacuum Sensor
- M.Steel Material Welding Tools

6.1.11 Field Instrumentation and Equipment ( 2-Line )

Load Sensor for Stage 1 ,Stage 2 and Stage 3 - 3 units Pumps ( Line 1 )

Load Sensor for Stage 1 ,Stage 2 and Stage 3 - 3 units Pumps ( Line 2 )

Sensor per compartment (3)x2 =6

Vibrating feeder rusak terbakar, merek abal2 (eries) cap 6 ton
Ripple Mill (6), Nut grading drum (2), Elevator nut (2), CM Conv (2), CM Elevator (2), Airlock/cross conv (2)

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
Motorized Damper
Load Sensor
Vacuum Sensor

M
M
M
M
M
M
M
M
M
M

Inclined (2), Destoner Fan (2), Airlock Destoner (1)

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M

M/L

Cutting &

PLC Set Consist :

M
M
M/L
M
M/L

Manpower -

Manpower -

Cutting &

PLC Set Consist :

Airlock (2), LTDS1 (2), Vibrating through (2), Conveyor Outlet Vibrating (2)

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

Washing drum (2), HC (4), Wet kernel Conv (1), Wet Shell Conv (3), Kernel Elevator (2), Kernel Distributing Conv. (1)

Pressure Sensor (if Inverter HydroCyclone Existing) *

Inverter 22 KW Hydrocyclone *
6.1.12 Installation of Field Instrumentation and Equipment
6.1.13 Electrical Wiring including Conduits, Cable Tray and Cables
( Control Only )
6.1.14 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
6.1.15 Engineering and Programming
6.1.16 Testing, Commissioning, Site Training, Full manual Book, All
Datasheet component & Indonesian supplier data Doc.

M
M
M/L
M/L
M/L

L
L

Existing
- M.Steel Material - Manpower - Cutting &
Welding Tools
- Control cable - Conduits - Cable Tray Flexible Conduit - Manpower
- Manpower - Tester and Tools - Debugging
Software
Manpower
Manpower

6.2 Temperature Control System for Horizontal Kernel Dryer/Silo

6.2.1 PLC ( Programmable Logic Controller )

6.2.2 - RTD Temperature Sensor ( Top Hot Air Duct ) - 3 units

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

M
M

6.2.3 - Dia.3" Steam C. Valve ( step control type ) - 3 units

M
M
M
M

6.2.4 - RTD Temperature Sensor ( Bottom Hot Air - 3 units Duct )

6.2.5 - Dia.3" Steam C. Valve ( step control type ) - 3 units

- Load Sensor
Level Sensor for Nut Hopper *Nut/Kernel Drier Silo
Motorized for Sliding Gate at Kernel Inlet Chute *
6.2.7 Installation of Field Instrumentation and Equipment

M
M
M
M
M
M
M
M
M
M/L

6.2.8 Electrical Wiring including Conduits, Cable Tray and Cables

( Control Only )

M/L

6.2.9 System Installation including Wiring Check, Signal Check, Field

Debugging on Software and Linking System to SCADA System in CCR

M/L

6.2.10 Engineering and Programming

6.2.11 Testing ,Commissioning and Site Training
Automation System at Fuel Station
7.1 Fibre Storage and Feeding Conveyor Control System ( Moving Floor System )
7.1.1 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M

Unit
Unit
Lot

Lot

Lot

1
1

Lot
Lot

Lot

Lot

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
RTD Sensor

Unit

Converter
Ball Valve

Unit

P. Actuator
Solenoid Valve
Valve Positioner
RTD Sensor

Unit

Unit

14
3
3
1

Unit
Unit
Unit
Lot

Lot

Lot

1
1

Lot
Lot

Lot

Lot

Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
Load Sensor
Level Sensor
Motorized Cylinder
- M.Steel Material - Manpower - Cutting & Welding
Tools
- Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
- Manpower - Tester and Tools - Debugging Software

L
L

2
2
1

Manpower
Manpower

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

7.1.2 To design fabricate ,supply and install Fully Automatic Moving Floor System
for Fibre 2.1 )
Hydraulic System includes Power Pack with oil cooler and three ( 3 ) hydraulic
cylinders and piping work

Mechanical Work includes Structural Frame complete with puller system for total
dimension of ( 2.0m x 10m x 3 frames )
7.1.3 Civil Work includes floor foundation , cement wall and ground levelling
( Drawing to be provided )
7.1.4 Field Instrumentation and Equipment
Proximity Switches

M/L

M/L

- Hydraulic Power Pack c/w Gear Pump - Solenoid

Valve - Hydraulic Cylinder - Oil Cooler ( 1 unit ) Hydraulic Fitting & Accessories
- Moving Floor Frame (Fix Portion) - Moving Floor
Frame (Move Portion) - Fibre Leveller - Manpower for
Design and Modification - M.Steel Material Manpower for cutting and welding work - Consumables

Proximity Switch

3 Sets

Lot

Lot

Unit

Scrapper Kernel Drier (6), Kernel Drier Fan (6), Outlet Kernel Drier (1), Winowing Fan (1)

Load Sensor for Fuel Conveyor no.1 - 2 units and No.2

7.1.5 Installation of Field Instrumentation and Equipment
7.1.6 Leveller c/w Motor 2.2 KW & Civil Work
7.1.7 Motor Starter Hydraulic Power Pack c/w Oil Cooler

M
M/L
M/L
M

Panel -

Manpower -

Load Sensor
Cutting & Welding Tools

MCB + Contactor -

Relays+ P. Light Push Button

- Control cable - Flexible Conduits - Cable Tray Manpower
- Control cable - Flexible Conduits - Cable Tray Manpower
- Manpower - Tester and Tools - Debugging Software

2 Unit
1
Lot
1 Unit
4 Sets
1

Lot

Lot

Lot

Manpower
Manpower

1
1
1

Lot
Lot
Lot

M
PLC Set Consist :
M
BackLane Rack (Modular) System
M
Power Supply
M
CPU Module
M
D/I Module
M
D/O Module
A/I Module
M
M
Ethernet module
M
Relay+MCB
M
Timer
8.1.2 Instrumentation for the System for two ( 2 ) Boilers ( Boiler No.2-Atmindo and No.3-Indomarine )
Steam Temperature Sensor
M
Signal Splitter
Flue Gas Temperature Sensor
M
Signal Splitter
Furnace Temperature Sensor
M
Signal Splitter
8.1.3 Isolators for Instrumentation for two ( 2 ) Boilers
Smoke Density (%)
M
Signal Splitter
Drum Level (%)
M
Signal Splitter
Boiler Pressure (psig)
M
Signal Splitter
Steam Flowmeter (mt/hr)
M
Signal Splitter
Feedwater Flowmeter (mt/hr)
M
Signal Splitter
Power Meter Main Power feeder
M
Power Meter dengan beban max 2.2 MW
8.1.4 Instrumentation and Equipment Installation
L
Manpower

Lot

2
2
2

Unit
Unit
Unit

2
2
2
2
2
1
1

Unit
Unit
Unit
Unit
Unit
Unit
Lot

8.1.5 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

Cable Control, Flexible Conduits, Cable Tray, Manpower

Lot

Lot

Lot

1
1

Lot
Lot

1
1

Lot
Lot

7.1.8 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )
7.1.9 Electrical Wiring for Power Supply to Motors and Panels
7.1.10 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
7.1.11 Engineering and Programming
7.1.12 Testing ,Commissioning and Site Training
7.2 Fibre Conveyor No.1 and Fibre ( Inclined ) Conveyor No.2
Monitoring System at Boiler Station
8.1 Boiler Monitoring System
8.1.1 PLC ( Programmable Logic Controller )

8.1.6 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR
(Central Control Room)

8.1.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
8.2 Thermal Deaerator Monitoring System
8.2.1 PLC ( Programmable Logic Controller )

8.2.2 Field Instrumentation And Equipment

8.2.3 Level Sensor for Deaerator
8.2.4 RTD Temperature Sensor for Water Temperature of Deaerator

M/L
M/L
M/L
L
L

M/L

- Manpower

M
L

- Tester and Tools

-Debugging Software

Manpower

M
M
M
M
M
M
M
M
M
M
M/L
M

PLC Set Consist :

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
Manpower - Cutting & Welding Tools
RTD Sensor

Lot

Unit

Unit

Lot

Lot

Lot

Lot

Lot

Unit

Unit

8
1
1
1

Unit
Unit
Lot
Lot

Debugging Software

1
1

Lot
Lot

Manpower

Lot

1
1

Lot
Lot

M
8.2.5 - Dia.2" Level Water C. Valve ( step control type ) - 1 units

8.2.5 Installation of Instrumentation

M
M
M
M
M
M
M
M/L

8.2.6 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

8.2.7 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR

M/L

8.2.5 - Dia.2" Steam C. Valve ( step control type ) - 1 units

Converter
Ball Valve

P. Actuator
Solenoid Valve
Valve Positioner
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
- Manpower - Cutting & Welding Tools
Control cable - Flexible Conduits - Cable Tray Manpower
Manpower -

Tester and Tools -

Debugging Software

8.3 Softened Water ( Feedwater ) Tank Monitoring and Control System

8.2.8 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

8.2.9 Field Instrumentation And Equipment for FeedWater Tank

8.2.10 Temperature Control System for Feed Water Tank
RTD temperature sensor
Dia 2" steam control valve - 1 unit ( step control type )

Load Sensor
8.2.11 Level Monitoring System - Level Sensor
8.2.12 Installation of Instrument and Equipment

M
M
M
M
M
M
M
M
M/L

8.2.13 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

8.2.14 Air Piping Work for Pneumatic System

M/L

8.2.15 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR
(Central Control Room)
8.2.16 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
Monitoring System at Water Treatment Plant
9.1 Tank Level and Water Quality Monitoring System
9.1.1 PLC ( Programmable Logic Controller )

9.1.1 Field Instrumentation and Equipment for Water StorageTank No.1

Level Sensor for Treated Water Storage Tank

RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner

Level Sensor
- Manpower - Cutting & Welding Tools
Control cable - Flexible Conduits - Cable Tray Manpower
Manpower -

Tester and Tools -

M/L

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

M/L

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
Manpower - Cutting & Welding Tools

Level Sensor IR

Unit

Level Sensor IR

Unit

UltraSonic Sensor
Level Float Switch
Cutting & Welding Tools

2
2
1
1

Unit
Unit
Lot
Lot

Cable Tray Manpower

Debugging Software

Lot

Lot

Manpower

Lot

1
1

Lot
Lot

9.1.1 Field Instrumentation and Equipment for ChemicalConcrete Tanks

Level Sensor for Chemical Concrete Tanks
9.1.1 Field Instrumentation and Equipment for Sediment BasinNo.1 and No.2
Level Sensor for Sediment Basin
Level Switch ( Float Type ) for Sediment Basin
9.1.1 Installation of instrumentation
9.1.1 Modification on existing MCC panel for Water Treatment Plant ( Pump
Operation Status )
9.1.1 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )
Engineering and Programming
9.1.1 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR
9.1.1 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
9.2 Sand Filter Control System
9.2.1 PLC ( Programmable Logic Controller )

M
M
M/L

Manpower -

L
-

M/L
-

Control cable Manpower -

Flexible Conduits -

Tester and Tools -

M/L

M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module
Relay+MCB
Timer

Pompa Softener (2), Pompa Deaerator (3), Water Level BPV (1), Pompa Chemical (2)

9.2.2 Field Instrumentation And Equipment ( 4 units of Sand Filter )

9.2.2.1 Dia.4" Control Valve for Sand Filter No.1

9.2.2.2 Dia.4" Control Valve for Sand Filter No.2

9.2.2.3 Dia.4" Control Valve for Sand Filter No.3

9.2.2.4 Dia.4" Control Valve for Sand Filter No.4

9.2.3 Pressure Sensor for Inlet and Outlet points of each Sand Filter

M
M
M
M
M
M
M
M
M
M
M
M

M/L

9.2.5 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

9.2.7 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR
9.2.8 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
Automatic Sampling System
10.1 Solid Sampling Control System - 15 points
10.1.1 PLC ( Programmable Logic Controller )

Unit

Unit

Unit

Unit

Pressure Sensor

Unit

- Manpower - Cutting & Welding Tools

Control cable - Flexible Conduits - Cable Tray Manpower
Manpower

Lot

Lot

Lot

Debugging Software

Lot

Manpower

Lot

1
1

Lot
Lot

Unit

Unit

Unit

Unit

Unit

9.2.4 Installation of instrumentation and control valves

9.2.6 Engineering and Programming

Butterfly Valve
P. Actuator
Solenoid Valve
Butterfly Valve
P. Actuator
Solenoid Valve
Butterfly Valve
P. Actuator
Solenoid Valve
Butterfly Valve
P. Actuator
Solenoid Valve

L
M/L

Manpower -

Tester and Tools -

M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module
Relay+MCB
Timer

10.1.2 Field Instrumentation And Equipment ( 15 Solid Sampling System )

Sampling System for Ripplemills

Sampling System for De-Stoner process

*Klarifikasi SOP ada pengambilan sample di destoner atau tidak

Limit Switch

Sampling System for Hydrocyclone

M
M
M
M

Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch

Unit

Kernel (2), Shell (2)

Unit

Sebelum Winowing fan

- GI Piping Work

Lot

- Control cable

Lot

- Flexible Conduits
Cable Tray - Manpower
Manpower

Lot

Manpower, Tester, Tools & Debugging Software

Lot

Manpower

Lot

1
1

Lot
Lot

Sampling System for LTDS-2 process

Sampling System at Fibre Cyclone

Sampling System for kernel after kernel dryer

10.1.3 Installation of instrumentation and control valves , including air piping and
tubing work

Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder

Line 1 dan Line 2

M
M
M
M
M
M
M
M
M

Sampling System for LTDS-1 process

M
10.1.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

10.1.5 Engineering and Programming

10.1.6 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR
10.1.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
10.2 Liquid Sampling Control System - 16 points
10.2.1 PLC ( Programmable Logic Controller )

10.2.2 Field Instrumentation And Equipment ( 14 Liquid Sampling System )

Sampling System for Oil Feed WOT

Pneumatic Fitting -

M
M
M/L
L
M/L

M
M
M
M
M
M
M
M
M

Nylon Tubing

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module
Relay+MCB
Timer
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
Manpower, Cutting & Welding Tools

Unit

Unit

Unit

Unit

Unit

10.2.3 Installation of instrumentation and control valves

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M/L

Lot

10.2.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

Control Cables, Flexible Conduits, Cable Tray

Lot

Manpower

Lot

Manpower, Tester and tools, Debugging Software

Lot

Manpower

Lot

Lot

Sampling System for Sludge after Sludge Separator

Sampling System for underflow of Con. Clarifier Tanks

Sampling System for Production Oil

Sampling System for Blowdown Boiler (Atmindo & Indomarine)

10.2.5 Engineering and Programming

10.2.6 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR
10.2.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.

L
M/L

Central Motor Control Centre ( MCC ) Monitoring and Control System - Load
Monitoring for all conveyors and elevators
- Linking Equipment Status ( Run / Stop / Trip ) to SCADA System
- Programming for Running Hours for all equipment at different stations
11.1 Remote Control Panel c/w Remote PLC including : - Power Supply
Module - CPU Module - Analog Input Module - Digital Input Module - Digital
Output Module

1
M

Lot

Floor Stand panel c/w Accessories

Fan @2pcs/panel
Cable control, terminal block, cable duct,
powersupply, Incoming Std component (MCB, Pilot
Lamp, Amperemeter), buzzer, sirinedll

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L
11.2 To modify existing MCC panels to provide Run / Stop / Trip load free
contacts for all Motor , as per motor list
11.3 Load Sensors for Critical Equipment and conveyors
11.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control
Only )
11.5 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
11.6 Engineering and Software Development for Running Hour Information
System
11.7 Testing ,Commissioning and Site Training
Central Control Room

M/L
M
M/L
M/L
L
L

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
A/O Module
Ethernet module
Relay+MCB
Timer
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

Lot

Lot

- Engineering and manpower for design ,wiring and

testing - Relays - Terminal Block - Tools &
Accessories

Lot

Load Sensor/Current Tranducer

- Control cable - Flexible Conduits - Cable Tray Manpower
- Manpower - Tester and Tools - Debugging
Software

70
1

Lot
Lot

Lot

Manpower

Lot

Manpower

Lot

Control Room

M/L

Surge Arrester + Grounding System target 1 Ohm

M
M/L
M

Engineering and Software Development for Running Hour Information System

Testing ,Commissioning and Site Training

Plant-wide SCADA (Supervisory Control & Data Acquisition) Monitoring & Control
System
12.1 Hardware 1.1 SCADA (Supervisory Control and Data Acquisition) Operator
Workstation
12.1.1 DELL Compatible PC - CPU
4GB RAM Memory

M
M

High Resolution Graphic Card

DVD ROM Drive
Keyboard and Mouse
HDD 1TB
22" LCD Color Monitor

M
M
M
M

12.1.2

12.1.3 HP Graphic and Report Printer

12.1.4 1 KVA Uninterrupted Power Supply (UPS)
12.1.5 Master PLC in Central Control Room c/w Automatic Shutdown System for
SCADA Monitoring System
12.1.6 Remote Control Panel c/w PLC
12.2 1.5 Ethernet LAN Networking System including Hardware and
Communication Link
12.3 SCADA SOFTWARE

M
M

Complexity HMI Runtime Server System on Windows 7Platform

Complicity HMI Viewer System on windows 7 Platform to cater for plant-wide

Application
System Engineering and Software Development
12.4 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc.
AutoSynchron & Load Shedding
13.1 PLC

Room Min 3x3M

- Window surrounding with height 1 Meter, 1.5 M from
floor
-Door
Door Closer
Surge Arrester 1KV, Copper rod 6M
Lock Mechanism RFID Reader, numeric keypad c/w
manual Lock
Manpower

Lot

1
1
1

Lot
Lot
Lot

Lot

Manpower

1
1

Lot
Lot

Set

2
1
2
1

Unit
Unit
Unit
Lot

2
1

Unit
Lot

Set

Set

1
1

Set
Set

Lot

1
4
2
2
5
5
60
5
5
5
4
15
40
1
5
5
1
1
1
1
1
1
1

Lot
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Lot
Unit
Lot
Unit
Lot
Lot
Lot
Lot

1
1

Lot
Lot

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Lot
Lot
Lot
Lot
Unit
Unit
Unit
Unit
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot

4GB RAM Memory

High Resolution Graphic Card
DVD ROM Drive
Keyboard and Mouse
HDD 1TB

M
M

M
L
L

M
M
M

13.2 Field Instrumentation and Equipment

AMF Module for Generator Protection & Engine Protection
ACB
MCCB
Ampere Meter ( DC Range : 0 - 30A )
Volt Meter ( Range : 0 - 30VDC )
MCB ( 1 pole , 10A , 4.5kA )
Volt Selector Switch
Auto - Man Selector switch
Emergency Stop
Push Button
Pilot Lamp
Relay + Socket
Terminal Block
Baby Siren
Battery Charqer
Auxiliary material
Cu Bus bar (for additional in existing Panel)
Wiring System
Freestanding Panel (Using Existing Panel )
13.3 Installation of Instrumentation
13.4 Modification on Existing MDB Panel for Power Plant

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L

M/L

13.6 Engineering and Programming

M/L

13.8 Testing ,Commissioning and Site Training

Air Supply System, including Air Piping Work . Air Compressors
Air Compressors
Air Compressor complete with mainline filter system for the following stations
-Sterilizer Station
-Pressing and Clarification
-Kernel Station
-Boiler & WTP Station
Motor Starter for New Air Compressors
Air Piping work complete with fitting and accessories
Air Filter Regulator and LAMAN Filter
Testing, commisioning and Site Training
Electrical Wiring Work ( For Control Only )
Transportation of Material to Indonesia
Import Duty and Tax in Indonesia
Withholding Tax in Indonesia
Accommodation And Transportation for Engineers at Site
Air Ticket
Power for Contractor

Deepsea 8610
New Propose/Motor Mechanism Modification
New Propose/Motor Mechanism Modification
72x72 Hele s
72x72 Hele s
Domae ( MG )
7 pole (KNN)
3 pole (Salzer)
Rotolock (Fort)
XB7.EA. 2 (Fort)
AXP-L44 (Fort)
LY4 (Omron)
Kasuga
Standard
220VAC/24DVC(CSS)
Japan

M/L

13.5 Electrical Wiring Including Conduits, Cable Tray and Cables (ControlOnly)

13.7 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR

Backlane Rack (Modular) System

Power Supply
DI/DO/AI/AO Module

M/L
L
M/L

Manpower -

Cutting & Welding Tools

Control cable - Flexible Conduits - Cable Tray Manpower

Manpower
- Manpower - Tester and Tools - Debugging
Software
Manpower

M/L

M
M
M
L
M/L
L
L
L
L
L
M/L

perlu didiskusikan contractor/pabrik?

Grand Total Price before Duty &Tax

Plus Import Duty and Tax ( Rp )
Plus 10% PPN Tax ( Rp )
Plus 3% PPH Tax ( Rp )
Grand Total Price Ex-Indonesia

Japar Silalahi
Mill Manager
SLS1
Kurs RM

Assisten
Proses

Indratno
Assisten
Maintenance
3220

Bagus Dwi
Permana
MQC

2 Turbine utama proses dan 2 Genset