Académique Documents
Professionnel Documents
Culture Documents
Ex : Soap Manufacturing Machines ---- Product line Process Layout ---------Functional basis---Ancillary services ---- Heating / Manu of glycerin / power
house / water treatment plant
Slide 22:
Static Product Layout Also known as layout by fixed position, in which the
product is generally too big or too heavy to be moved from one process to
the other and is consequently fixed in one place. The machines and labour
are brought to the product to perform the required operations. This layout
is typical of job production in constructional work, in shipbuilding, the
fabrication of pressure vessels, etc.
Advantages & Disadvantages of statics layout :
Advantages & Disadvantages of statics layout Advantages a) Material
movement is reduced to a minimum. b) The task is usually carried out by
a gang of operators, hence continuity of operators and responsibility is
required. c) Production centers often operate independently of each other,
and effective scheduling can be planned to ensure minimum total
production time. Disadvantages a) Movement of machines and equipment
to the production centre may be costly and time consuming. b) Positioning
of the material or object or machines may be cumbersome and costly. c)
Machine and equipment utilization is usually low, owing to handling and
positioning time, even if schedules provide successive employment of the
equipment at several production centers. d) High grades of skill are
required.
In cellular manufacturing layout the arrangement of a facility so
that equipment Used to make similar parts or families of parts is
grouped together The group of equipment is called cell The
arrangement of cells is called a cellular Layout :
In cellular manufacturing layout the arrangement of a facility so that
equipment Used to make similar parts or families of parts is grouped
together The group of equipment is called cell The arrangement of cells
is called a cellular Layout Cellular Layout
Advantages & Disadvantagesof Cellular Layout :
Advantages & Disadvantagesof Cellular Layout Advantages a) Reduced
set-up time b) Improved labour efficiency resulting from standardisation
and simplification c) Improvement in labour and machine utilisation d)
Lower work-in-progress and time-in-progress due to reduced handling
time, as machines situated in close proximity to each other, reduced setup times e) Simpler management as workers as part of a team
Disadvantages a) How are components grouped? What constitutes
a group? b) Problem when certain parts do not fit into one of the
designated families c) May only be used for one line in a plant which may
only operate at certain times resulting in poor machine utilisation d) In
order to have a flexible system to handle large groups the cell may end up
prohibitively large e) Possesses, in general, the limitations of product
layout.
Line Balancing :
Line Balancing Line balancing is the phase of assembly line study that
equally divides the work to be done among the workers so that the total
number of employees Required on assembly line are minimized & no
employee of equipment will remain idle.
Factors influencing Layouts :
Factors influencing Layouts Factory Building : The nature & size of building
determines the floor space available for layout While designing the special
requirements i.e. Air conditioning , dust control , Humidity control ,Noise
proofing etc must be kept in mind 2. Nature of product : Product layout is
suitable for uniform products Process layout is suitable for custom made
products 3. Production process : In assembly line industries product layout
is better. In job order or intermittent manufacturing process layout is
desirable 4.Types of machinery : General purpose machines are arranged
as per process layout , Special purpose machines are arranged as per
product layout 5. Repairs & Maintenance : Machines / Equipments must be
arranged keeping in mind the movement of operators & maintenance
tools 6. Human Needs : Adequate arrangement should be made for Wash
rooms, drinking water / Canteen & other employee facilities 7.Plant
Environment : Heat / Noise / Light / Ventilation & other aspects should be
duly considered e.g. Paint shop / Fabrication / Plating section should be
located separately to protect employees from harmful fumes etc.
Adequate safety arrangement should be made
Factors influencing LayoutsTo Conclude :
Factors influencing LayoutsTo Conclude The plant layout should be
conducive to health & safety of employees It should ensure free & efficient
flow of employees & materials Future expansion & diversification may also
be considered while planning factory layout
Plant Layout Tools & Techniques :
Plant Layout Tools & Techniques Process Chart Operations process chart
Flow process chart Process Flow Diagrams Machine Data cards
Visualization of layout Two dimensional plan or template Three
dimensional plan or machine models
Plant Layout Tools & TechniquesPlant Layout Tools & Techniques :
Plant Layout Tools & TechniquesPlant Layout Tools & Techniques Process
Chart : It is a classification & graphic representation of production
activities in a plant Very useful for systematic analysis of various
operations & material movements in production process & there
effectiveness Study helps to identify operations that can be eliminated /
rearranged / or simplified to achieve economy in production Operation
Process Chart : Flow Process Chart : It is graphic representation of all the
activities occurring on the floor of the plant This chart accumulates &
classifies the complete information necessary for the analysis &
improvement of plant operations .
Plant Layout Tools & Techniques :