MANUFACTURING QUALITY PLAN

MANUFACTURER'S NAME & ADDRESS

MQP NO.

M/s G. K. ELECTRICALS, 6-A, F-SECTOR, INDUSTRIAL

ITEM : ISOLATOR
AREA, GOVINDPURA, BHOPAL

S.No.

Component operation
Type of check
& Description of test
RAW MATERIAL AND COMPONENTS CHECK
1

M.S. Channel & Bass Frame

a) Visual
b) Diamentional
c) Galvanising
Electrolytic Copper tubes, rods,
flate channel & special extrusion
a)Visual
b)Diamentional
c) Plating
d) Machenical Properties
e) Conductivity

Visual
measurment
Chamical

Quantum of
check by us

100%
10%
5%

REV. NO.

Ref. Document &

Acceptance norm

As per Approved drawing

GKE/MQP/02
0

DATE

16.08.2013

VALID UP TO

26.06.2014

Testing Agency

Remarks

(a), (b) Q. C.
Record
c manufacturer's TC

Record Review by
Customer at the time of
Inspection

(a), (b) Q. C. record

( c) (d) (e)
manufacturer's TC

Record Review by
Customer at the time of
Inspection

As per Approved drawing

(a), (b) Q. C.
Record

Record Review by
Customer at the time of
Inspection

As per Approved drawing

(a), (b) Q. C. Record

( c) (d) (e)
manufacturer's TC

Record Review by
Customer at the time of
Inspection

As per Approved drawing

Visual
measurment
Chamical
Test
Test

100%
10%
5%
one sample
one sample

Aluminium rods, tube, channel,

flate & special extrusion
a) Visual
b)Diamentional

Visual
measurment

100%
10%

GI Pipe tendum Pipe

a) Visual
b)Diamentional
c) Uniformity
d) Mass of Coting
e) Adhesion

Visual
measurment
Dip. Test
Strip Test
HammerTest

100%
10%

manufacturer's TC
manufacturer's TC

10

11

12

13

14

Stainless Steel Contact Springs

a)Diamentional
b) Spring Rate Measurment
c) Hardness

measurment
Mech. Test
Mech. Test

20%
one sample
one sample

Bearing Shaft Assembly

a) Visual
b) Diamentional

Visual
measurment

20%
20%

Moving Blade
a) Visual
b) Diamentional
c) Plating

Visual
measurment
Chamical

100%
10%
10%

Fixed Contact
a) Visual
b) Diamentional
c) Plating

Visual
measurment
Chamical

100%
10%
10%

Test on Mechanism
a) Visual
b) Diamentional
c) Operation test

Visual
measurment
Performance

100%
one sample
one sample

Terminal Connectors
a) Visual
b) Diamentional

Visual
measurment

100%
10%

MS Hardware
a) Visual
b) Diamentional
c) Galvanising

Visual
measurment
Chamical

10%
10%
5%

Calibration of measuring test equipment

a) Calibration
Record checking

100%

Broughtout Componant
a) Visual

Visual

Random

Name Plate Rating

a) Visual

Visual

10%

As per Approved drawing

(a) Q. C. Record
(b) ( c) manufacturer's
TC

Record Review by
Customer at the time of
Inspection

As per Approved drawing

(a), (b) Q. C. Record

Record Review by
Customer at the time of
Inspection

As per Approved drawing

(a), (b) Q. C.
Record
(c ) manufacturer's TC

Record Review by
Customer at the time of
Inspection

As per Approved drawing

(a), (b) Q. C.
Record
(c ) manufacturer's TC

Record Review by
Customer at the time of
Inspection

As per our design

Q.C Record

Record View

As per Approved drawing

(a), (b) Q. C. Record

Record Review by
Customer at the time of
Inspection

As per Approved drawing

(a), (b) Q. C. Record

(c )manufacturer's TC

Record Review by
Customer at the time of
Inspection

Periodicity of caliberation to
exeed 12 month

Caliberation
Record

Caliberation is
done from independent
laboratary

As per our design/requirement Q.C. Record

Record review

As per our design/drawing

Record review

Q.C Record

15

16

Isolator Assembly & Carried out

Routine Test
a) H.V. Dry Test
b) Milivolt Drop test
c) Operation test
d) Dimentional check
Acceptance Test
a) Visual Examination
b) Diamentional Checkup
c) H.V. Dry Test
d) Millivolt Drop Test
e) Operation test
f) Voltage test on control & Aux
Circuit
g) Hot dip Galvanized Test

Electrical
Electrical
Manual
Measurment

100%
100%
10%
100%

Visual
measurment
Electrical
Electrical
Manual

10%
5%
5%
5%
one sample

Electrical
Chemical Test

5%
one sample

As per IS: 9921

As per drawing

As per Approved drawing

QC Record /GKE
GKE
GKE
GKE

Record Review.

GKE
GKE
GKE
GKE
GKE

Routine/Acceptance carried
out at G. K. Electricals
works by customer
rep./inspecting officer as
per your specification/

GKE

IS- 9921 Part 4

GKE

LEGENDS
QC- Quality control
M- Manufacturer
TC- Test certificate
GKE- G.K. Electricals
for G.K.Electricals