Académique Documents
Professionnel Documents
Culture Documents
PHASE 12
Page 1 of 23
DOC. NO.:
SP12-20-D-10-1-105/D2
Class 1
D2
30 Dec, 09
D.Daneshkohan
D1
25 Jun, 08
R.Rastegar
E.H.Mirzaei
M.R.Rahbari
D0
09 Apr, 08
R.Rastegar
E.H.Mirzaei
M.R.Rahbari
Description
Prepd
Checkd
Appd
Rev.
Date
M.R.Rahbari
Company
Appd
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 2 of 23
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Revision
D0
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
D1
D2
PAGE
Revision
D0
D1
D2
X
X
X
X
X
X
X
X
X
X
X
X
X
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 3 of 23
Table of Content
Foreword ....................................................................................................................................................4
1.
Introduction.......................................................................................................................................4
1.1.
Objective ....................................................................................................................................4
1.2.
Scope .........................................................................................................................................4
1.3.
Application..................................................................................................................................4
1.4.
1.5.
Reference Standard...................................................................................................................6
2.
3.
4.
5.
6.
3.1.
Introduction ................................................................................................................................7
3.2.
3.3.
4.2.
Overview ....................................................................................................................................9
5.2.
Sourcing .....................................................................................................................................9
5.3.
RFQ............................................................................................................................................9
5.4.
5.5.
Contract Administration.................................................................................................................13
6.1.
6.2.
Purchase Order........................................................................................................................13
6.3.
Expediting ................................................................................................................................14
6.4.
6.5.
Inspection.................................................................................................................................15
6.6.
6.7.
Packing ....................................................................................................................................16
6.8.
Shipping ...................................................................................................................................16
6.9.
6.10.
Delivery ....................................................................................................................................16
6.11.
Appendix ..................................................................................................................................................18
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 4 of 23
Foreword
The Project Procurement Department is responsible for the purchasing of Materials and
Services, including the negotiation and administration of Purchase Orders and
subcontractors.
This Project Procurement Plan describes the general policies and procedures of the
purchasing activities of CONTRACTOR. The instructions contained herein and the
supporting definitions will provide consistency and understanding in the purchasing
process utilized by the Project Procurement Department.
1.
Introduction
1.1. Objective
The overall goal in purchasing is to continuously maintain an uninterrupted supply of
quality goods and services necessary to support the Project. Purchasing gives prime
consideration to the CONTRACTOR's interests while seeking to establish and maintain
long-term, ethical supplier relationships and is responsible for developing reliable
alternate sources of supply to meet Project requirements at the maximum end-user
value.
1.2. Scope
This document sets out the procedures that shall apply to purchasing activities by Project
Procurement Department and other relative CONTRACTOR departments or disciplines
to carry out Procurement activities on the Project including the technical requisitioning of
materials / equipment, technical and commercial bid evaluation and purchase order
follow-up work. CONTRACTOR shall be responsible for the overall specification of the
required performance of the equipment. This would include all interface considerations.
1.3. Application
This procedure shall apply to purchasing activities by Project Procurement Department,
Engineering Department and other relative CONTRACTOR discipline to carry out Project
Activities.
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 5 of 23
Term
Definition
Project
Company
Contractor
Supplier
Inspection
Quality Control
Contract
Contract Close-out
Source Selection
Statement of Work
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 6 of 23
1.4.2. Acronyms
P.O.
Purchase Order
SOW
Statement of Work
RFQ
TBE
AOA
Activity On Arrow
2.
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 7 of 23
5. The Project Procurement Department has the authority and the responsibility to
question the quality, quantity and kind of material requested in order that the best
interest of the Contractor is be served in any purchase action.
6. In all instances, the Project Procurement Department will strive for fairness and
equity among suppliers using the highest business ethics in all relations with
suppliers.
7. The Project Procurement Department will cooperate with Company and will
participate where requested in all necessary meetings with Company. Company
wishing to visit or contact suppliers regarding materials on order may do so only
through Project Procurement Department and concurrence of the supplier. Company
has the right to attend all meeting with subcontractors.
3.
Quality Assurance
3.1. Introduction
It is the responsibility of the Project Procurement Department to assure that all parts and
materials received comply with the requirements of all technical documents. The Project
Procurement Department will maintain appropriate measures to assure that purchasing
policies and Supplier deliveries comply with the quality requirements imposed by the
CONTRACTOR Quality Plan.
3.2. Supplier Quality System
All Suppliers are subject to a quality program as defined in Quality Plan. The level to
which a Supplier is capable of meeting the quality program will be determined by QA/QC
Manager.
3.3. Supplier Quality System Audit
As detailed in the P.O. for purchases, CONTRACTOR or its Representative shall have
the right to inspect any or all materials ordered either before or during manufacturing
period. Inspections carried out by CONTRACTOR or its representatives are as
safeguards and the Supplier is not relieved of its responsibilities and liabilities under the
terms of P.O.
4.
Purchasing Organization
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 8 of 23
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 9 of 23
10. Maintain record of outstanding and unpaid P.O.s and report this information to
Project Procurement Manager and Project Director.
Procurement Organization chart is shown in appendix B.
5.
5.1. Overview
An overview of Project Procurement Process is shown in Appendix A Project
Procurement Plan overview.
5.2. Sourcing
General sourcing for the procurement of materials, equipment and services is performed
through use of a multitude of tools. Suppliers information is obtained through the Prequalification Questionnaire form and Domestic Supplier Evaluation form. Assessment of
selected sources shall be based on:
a)
b)
c)
d)
e)
f)
For some critical activities, sub-suppliers shall also be qualified, from technical and QA
standpoints.
However as per contract, if the contractor decides to select vendors which are not
mentioned in "Contract vendor List", suppliers/Vendors must be approved by COMPANY
first.
5.3. RFQ
5.3.1. RFQ Preparation
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
c)
d)
e)
f)
g)
h)
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 10 of 23
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 11 of 23
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 12 of 23
Inter-changeability list, indicating the number of items that the identical part
occurs in each
g) Equipment item that the Vendor will supply and the total number of equipment
items using the part.
h) Delivery date. (The objective is to deliver the spare parts along with the original
equipment order. In any event, the scheduled
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 13 of 23
The Contractor shall, at Company request, procure those additional spare parts that
Company may require.
The Contractor shall prepare, maintain and issue a control log, in which it will list, by
purchase order, all information pertaining to the status of all spare parts.
6.
Contract Administration
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 14 of 23
b) Numbering of P.O.
c) Approving final P.O. format by Project Procurement
Manager
d) Approving of P.O. by Company
e) P.O. Issuance
6.2.4. Order Activities & Expediting
6.2.4.1.
Description of work
Suppliers Organization Chart (Project Organization Chart)
Design Activities Plan
Applicable Quality System Documents
List of Technical Documents
Inspection and Test Plan (ITP)
Reporting Procedures
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 15 of 23
6.5. Inspection
6.5.1. Introduction
P.O. Reference
Material description and number
Supplier Name
Manufacturing plant with address and contact
Inspection forecast date
Third party inspection if applicable
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 16 of 23
Inspection Report
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 17 of 23
6.12. Warehousing
Warehousing shall be done according to IOEC Internal "Product Preservation" Procedure
No. PR-CM-PR00-03-1 with considering company requirements. (The Procedure will be
available upon request by Company)
6.13. Contract Close- Out
6.13.1.
Introduction
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
6.13.5.
Document No
: SP12-20-D-10-1-105/D2
Date
Page
: 18 of 23
Appendices
Appendix A Project Procurement Plan Overview
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
SP12-20-D-10-1- 105/D1
Date :
Page :
19 of 23
Company
Project Procurement
Supplier
Logistic
Sourcing
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
SP12-20-D-10-1- 105/D1
Date :
Page :
20 of 23
Company
Project Procurement
Supplier
8
Logistic
A
Tender Period
13
10
Technical Evaluation
Commercial Evaluation
14
11
Supplier Selection
12
15
18
17
19
Supplier Drawings
C
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
SP12-20-D-10-1- 105/D1
Date :
Page :
21 of 23
Company
Project Procurement
B
20
Supplier
Logistic
P.O. Writing
21
P.O. Issue
Supplier Drawings
22
26
28
23
Manufacture
Expediting
Inspection
27
29
24
Material Release
Expediting
D
25
30
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
SP12-20-D-10-1- 105/D1
Date :
Page :
22 of 23
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
Document No
SP12-20-D-10-1- 105/D1
Date :
Page :
23 of 23
Project Procurement
Manager Mr.Basafa
Inspection Coordinator
Ms. Sadeghi
Shipping Coordinator
Ms. Hoseinkhani
Customs Coordinator
Mr. Shahbazi
Head of Piping
Mr,Hashemi
Head of Structural
Mr,Zaree
Head of Electrical
Mr,Basafa
Head of Instrument
Mr.Homaee
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.