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A Simple Project Report on AAC Block Plant

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Project at a Glance Capacity 50000 CBM (in shape of blocks of 0.75 density and size
600mmx200mmx200mm) Equivalent to 2.5 crores ordinary brick of density 1.9 sizes
230mmx110mmx75mm
S.No
Description
Estimated Cost (Rupees in
Crores)
1.
Land 3 acres
1.50
2.
Plant Machinery and Building including 5
11.00
delivery vehicles
2.a.
Plant Machinery,
8.50Cr.
(Mobile & Loading Equipments)
1.75 Cr.
2.b.
Building Utilities
0.75 Cr.
2 c.
Delivery Vehicle
3.
Working Capital 5000 CBM/Month
@Rs1800/Per CBM
0.90
Total Capital Employed
13.10
Statement Showing Projected Profit & Loss Account Based on Production of
45000CBM/Annum Fly Ash Route
Particulars
Per CBM
Total (Rs. In Crores)
Sales
3200
14.40
Variable Cost
Flyash 500 Kg.
350
1.58
Lime (CaO) 100 Kg.
350
1.58
Cement 80 Kg.
480
2.16
Gypsum 75 Kg.
150
0.67

70 0.70 0.60 0.24 1.64 8.13 0.) Break Even Sales (Qty.22 90 250 80 1625 1575 0.74 30600CBM/Yr.10 0.66 Break Even Sales (Rs.36 7.30 133 156 22 53 364 2164 0.31 7.95 27900CBM/Yr 62% .60 0.74 1036 4.16 0.22 90 250 80 1800 1400 0.67 0.) Break Even Sales (in %) Sand Route Particulars Sales Variable Cost Flyash 500 Kg.) Break Even Sales (Qty.36 8.40 1.40 175 350 480 150 50 0.Aluminum Powder Power & Fuel Electricity Coal Direct Wages Total Variable Cost Contribution Fixed Cost Salary and Wages Annual Maintenance Other Factory Over-Head Sales Expenses Total Fixed Cost Total Cost of Sales Gross Profit Before Interest and Depreciation 50 0.78 1.10 0.58 2.13 0.45 8. In Crs.) Break Even Sales (in %) 9. Aluminum Powder Power & Fuel Electricity Coal Direct Wages Total Variable Cost Contribution Fixed Cost Salary and Wages Annual Maintenance Other Factory Over-Head Sales Expenses Total Fixed Cost Total Cost of Sales Gross Profit Before Interest and Depreciation Break Even Sales (Rs. 68% Per CBM 3200 Total(Rs.10 6. In Crores) 14.09 133 156 22 53 364 1989 0. In Crs.95 1211 5.24 1. Gypsum 75 Kg.40 1. Lime (CaO) 100 Kg. Cement 80 Kg.64 9.

Process : .

Equipments: .

Market : .

Parameter AAC Blocks Clay Bricks Uses fly ash which is a thermal power plant waste product & thus no consumption of top soil One sq ft of carpet area with AAC blocks will consume 1 kg of coal One sq ft of carpet area will emit 2.5 kg of top soil One sq ft of carpet area with clay bricks will consume 8 kg of coal One sq ft of carpet area will emit 17.2 kg of CO2 Organized sector with proper HR practices One sq ft of carpet area with clay brick walling will consume 25.5-3 N/m2 1800 kg/ m3 Around 2 hours None None .5-4 N/m2 550-700 kg/m3 Up to 7 hours Reduction in dead weight leading to savings in steel and concrete Approximately 30% for heating and cooling Consumption & Energy of Raw Material Comparison: 225 mm x 100 mm x 65 mm 5 mm (+/-) 2. VAT and Octroi 625 mm x 240 mm x 100300 mm 1. No.6 kg of CO2 Unorganized sector with rampant use of child labour Unhealthy working conditions due to toxic gases Does not contribute to government exchequer 1 Soil Consumption 2 Fuel Consumption 3 CO2 Emission 4 Labour 5 Production Facility State-of-the-art factory facility 6 Tax Contribution 7 Size 8 9 10 11 12 Variation in Size Compressive Strength Dry Density Fire Resistance (8" wall) Cost Benefit 13 Energy Saving Contributes to government taxes in form of Central Excise.5 mm (+/-) 3.Comparison between Autoclaved Aerated Concrete (AAC) blocks and clay bricks: Sl.

Equipments Equipment is depend of selection of process . below is given general base equipment Raw material processing equipment: • • • • Jaw crsher • Hoist conveyor • Block lime silo Electronic vibrating feeder • Ball mill –lime • Sand silo Electronic vibrating feeder • Belt conveyor • Ball mill -wet -sand Bucket elevator • Cement silo • Gypsum silo Pouring processing equipment: • • • • • • • • • • Main Slurry mixer –fly ash Main Mixer desert mortar after Cutting Weighted / batch slurry mixer • Balance desert mortar for per mould Lime –OPC – gypsum mixer • Screw conveyor for lime Aluminum mixer • Main pouring mixer Lime &gypsum measure • Spiral gate valve Pneumatic controlling valve • Slurry measurer PLC electric measuring controlling system • Air compressor Mould • Mould bottom plate Steam curing car • Electronic platform balance Cutting processing equipment: • Hoist for mould move • Hoist for semi finish product • Tractor • Horizontal cutting machine with Arrangement • Vertical cutting machine with arrangement Hardening or curing process equipment: • • • • Autoclave • Steam boiler Coal crushing and handling equipment • Chimany Dust collector • Steam controlling valve Steam controlling penal • Steam line . selection of automization etc. base material .

Energy & Mass Flow Diagram : Layout: .

autotherm.F. S. Coimbatore .For More Details Contact Us: Autotherm Equipments Corporation. Malumichampatti. Tamilnadu. No: 284.autothermindia. India.com Hand Phone : +91 98 948 96 996 Telefax : +91 422 267 0004 .in autothermindia@gmail. Vellan Thottam. Ganesh Nager.in www.com Skype : albinindia Website : www. Email : sales@autotherm.641 021.