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FEATURES BENEFITS
Max 210 amps in small portable case Sized for transport of the unit to the job site and the power to weld 3/8 in. mild steel.
7 voltage selections, enhanced magnetics Permit easier fine control of the output parameters for improved arc performance with a smoother arc, less spatter, better
and infinite wire feed speed control bead appearance, excellent penetration and minimal post-weld cleanup.
Accepts uncomplicated, simple-to-install Spool guns enhance feedability and reduce “bird-nesting” associated with soft aluminum wires.
direct plug-in DP-3035 Spool Guns:
Integrated spool gun control circuitry is No additional control box or adapter is required to connect the DP-3035 spool guns.
standard
Proven built-in wire feeder with Provides positive feed with adjustable tension. Easy access for threading wire.
quick-release tension lever
Replaceable, built-in contactor Eases use and excellent safety feature. Makes the welding wire electrically “cold” when not pulling the trigger.
Convenient polarity changeover with Access makes it quick and easy to change polarity when switching from solid wire to flux-cored wire. Includes convenient
tip holder storage holes for spare tips.
Quick-change, dual groove drive rolls Easy to change from one wire diameter to another .023/.025 in. (0.6 mm) or .030 –.035 in. (0.8 – 0.9 mm).
Short circuit protection Protects the unit against current overload.
Self-resetting thermal overload Protects power transformer to ensure reliability.
Solid-state motor protection Protects wire feed system from overload.
Hobart’s 5/3/1 Industrial Warranty Five-year warranty on transformer and stabilizer; three years on electronics (drive motors, PC boards); and one year on
AND Technical Assistance MIG torch. AND Worldwide Service Network and 1-800-332-3281 Tech Help Line for prompt service and assistance.
Current Max. Open Wire Feed Amps Input at Rated Load, 60 Hz Net Shipping
Rated Output Range Circuit Voltage Speed Range 230 V KVA KW Dimensions Weight Weight
150 A, 23 VDC at 25 – 210 A 34 V 40 – 680 IPM, 24 5.33 4.6 H: 12-3/8 in. (315 mm) 76.5 lb. 87 lb.
30% Duty Cycle on 60 Hz 60 – 770 IPM W: 10-5/8 in. (270 mm) (34.8 kg) (39.6 kg)
at no load D: 19-1/2 in. (495 mm)
CONTROL PANEL
1
ON
OFF
3 5
3. Trigger Lead Connection
230V WIRE FEED WELDER 2 6
25-210 AMP OUTPUT 4. Power Switch
MADE IN 1 7 5 5. Over Temp Light
2 OVER TEMP
DO NOT SWITCH
3 WHILE WELDING
23 23
150 150
30 30
V
34 34
TRIGGER VOLTAGE
PERFORMANCE DATA
DUTY CYCLE VOLT/AMP CURVE
35
200
175 30
OUTPUT AMPERES
130
25
100
VOLTAGE
80
20
60 7
5 6
40 15 4
3
1 2
10
20
5
10
10 20 30 40 50 60 70 80 100 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230
DUTY CYCLE % AMPERAGE
2
OPTIONS/ACCESSORIES
SPOOL GUN AND ACCESSORIES
Drive Rolls
Dual-Groove, V-Smooth #237338
For .023/.025 in. (0.6 mm) and .030 –.035 in.
(0.8 – 0.9 mm) wire.
DP-3035 Spool Guns
Dual-Groove, V-Knurled #202926 Weld 16 gauge (1.6 mm) up to 1/4 in.
For .030 –.035 in. (0.8 – 0.9 mm) and .045 in. (6.3 mm) thick aluminum with the Handler 210.
Small Running Gear/Cylinder Rack #194776
(1.2 mm) flux cored wire. Rated 150 amps, 60% duty cycle.
Durable construction. For gas cylinders no
larger than 7 in. (178 mm) diameter, maximum MIG GUN AND ACCESSORIES For .023 –.035 in. (0.6 – 0.9 mm)
weight 75 lb. (34 kg). aluminum, steel and stainless steel wire
H100S4-10 Replacement MIG Torch #245926 on 4 in. (102 mm) diameter spools.
For .030 –.035 in. (0.8 – 0.9 mm) wire. Shipped with (3) .030 in. (0.8 mm) and
Includes 10 ft. (3 m) cable. (3) .035 in. (0.9 mm) contact tips.
#300199 DP-3035-10 with 10 ft. (3 m) cable.
Contact Tips
Includes rugged plastic carrying case.
(See chart on below)
#300173 DP-3025-20 with 20 ft. (6 m) cable.
MIG Nozzle Shipped in cardboard storage carton.
(See chart below)
Protects tip adapter and
Running Gear/Cylinder Rack #770187
focuses gas coverage.
Heavy-duty construction. For gas cylinders no Contact Tips (5 per package)
larger than 7 in. (178 mm) diameter, maximum Gasless Flux Cored Nozzle #199730 For .023/.025 in. (0.6 mm) wire.
weight 100 lb. (45 kg). (See chart below) #186419 For .030 in. (0.8 mm) wire.
For use with self-shielding #186406 For .035 in. (0.9 mm) wire.
flux cored wires. Improves
visibility, eases access in Nozzle #186405
tight corners, protects tip adapter/gas diffuser
from spatter and from shorting to the work piece. Drive Roll (1) #199731
Usable with H9, H10, H14, M10, and M15 torches. For .023 in. (0.6 mm) wire.
#186413 For .030/.035 in.
Tip Adapter (0.8/0.9 mm) wire.
Protective Cover #195186 (See chart below)
Weather-resistant nylon resists stains and Push Roll (1)
mildew, and protects the finish of your welder. #199732 For .023 in.
(0.6 mm) wire.
Replacement Liners #186414 For .030/.035 in.
(See chart below) (0.8/0.9 mm) wire.
Replacement Liners
.023/.025 in. (0.6 mm) #196139 #194 010
.030/.035 in. (0.8/0.9 mm) #196139 #194 011
.035/.045 in. (0.9/1.2 mm) #196140 #194 012
*Available at farm and tool supply retailers.
**Available at Hobart/Miller welding distributors.
3
TYPICAL INSTALLATION FOR OPTIONAL DP-3035 SPOOL GUN TO HANDLER 210
Quick and easy to install the DP-3035 Spool Gun to the Handler® 210. Just plug the lead into the
feedhead, attach the trigger lead and flip the switch on the inside panel for spool gun operation.
Install the correct wire and gas for the job and its ready to go.
Spool Gun
Gas Hose to Gas Regulator Trigger Lead
Handler 210
230 VAC Power Cord Spool Gun Weld Cable
Handler® 210 #500526 230/240 VAC, 60 Hz with gas valve, regulator and hose
UPC: #715959358859; Shipping Weight: 87 lb. (39.6 kg); Carton Dimensions: 24 x 13-3/8 x 19 in. (610 x 340 x 483 mm);
Pallet Qty: 12; Pallet Dimensions: 48 x 40 x 43 in. (1219 x 1016 x 1080 mm); Pallet Weight: 1074 lb. (488 kg)
Accessories
Small Running Gear/Cylinder Rack #194776
Running Gear/Cylinder Rack #770187
Protective Cover #195186
Dual-Groove Drive Rolls #237338* V-Smooth .023/.025 in. (0.6 mm) and .030–.035 in. (0.8–0.9 mm)
#202926 V-Knurled .030 –.035 in. (0.8 – 0.9 mm) and .045 in. (1.2 mm)
DISTRIBUTED BY:
Litho in USA