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E

DIRECTIONAL
CONTROL VALVES
Maximum Flow
Valve Type

Maximum
Operating
Pressure
MPa (PSI)
25 (3630)

Solenoid Operated Directional Valves

Solenoid Controlled Pilot Operated


Directional Valves

Solenoid Operated / Solenoid Controlled


Pilot Operated Directional Valves
Poppet Type Solenoid Operated Directional Valves

.3
1

.5

10

10

20

20
50

50

100

200

100 200

U.S.GPM
500 1000

Pub. EC-0402

31.5 (4570) DSG-01


DSG-03
21 (3050)

DSHG-01

25 (3630)

DSHG-03

Pub. EC-0403

Pub. EC-0404

31.5 (4570) DSHG


21 (3050)

DSHF

25 (3630)

G-DSG
G-DSHG

04 06
10 16
01

10
24

32 (Rated Flow)

03

Pub. EC-0405
04 06

31.5 (4570) DSLG-01

Pub. EC-0407

DSLHG

Solenoid Operated Poppet Type Two-way Valves

14 (2030)

CDS-03

25 (3630)

DSPC /DSPG

04

21 (3050)

Pub. EC-0409
01

Pub. EC-0410

03
04 06

7 (1020)

Rotary type (DRTG)

25 (3630)

Cam Operated (DCTG)

Check Valves

25 (3630)

Pilot Controlled Check Valves

25 (3630)

03

Threaded connection (DMT)

31.5 (4570) Sub-plate mounting (DMG)


Mechanically Operated Directional Valves

Pub. EC-0408

06 10

31.5 (4570) DHG

Manually Operated Directional Valves

Catalogue No.

500 1000 2000 5000


L /min
Pub. EC-0401

25 (3630)

Pilot Operated Directional Valves

DSG-005

Multi Purpose Control Valves

Shut-off Type Solenoid Operated Directional Valves

01

03

Pub. EC-0404

06 10
04

06

10

02

Pub. EC-0406
01

03

02 03
06
In-Line (CIT)
03
06
Right Angle (CRT /CRG)
Right Angle, Flanged connection (CRF)
Threaded connection (CP T)
Sub-plate mounting (CP G)

10

Flanged connection (CPF)

03

06

10
10
10
10
10

(Rated Flow)
(Rated Flow)
16
24 (Rated Flow)
(Rated Flow)
16 (Rated Flow)

Pub. EC-0411

Pub. EC-0412

Pub. EC-0401

SOLENOID OPERATED
DIRECTIONAL VALVES
DSG-005---30/3090
Sub-plate Mounting

DIRECTIONAL
CONTROLS

Up to 25 MPa (3630 PSI), 10 L/min (2.6 U.S.GPM)

These DSG-005 series solenoid operated directional valves are the pro- ducts
newly developed as a "Mini-series". Compared with DSG-01 series, the
valves are much more compactly manufactured but enjoy a maximum
operating pressure of 25 MPa (3630 PSI) and a maximum flow rate of
10 L/min (2.6 U.S.GPM), while contributing further to a space saving
requirement. Moreover, using wet armature solenoids, the valves ensure the
long life.

E
Specifications
Max. Flow Max. Operating Pressure Max. Tank-Line Back Pressure Max. Changeover Frequency
L /min
min-1 (Cycles /min)
MPa (PSI)
MPa (PSI)
(U.S.GPM)

Model Numbers
DSG-005-3C--30/3090
DSG-005-2B--30/3090

10
(2.6)

25 (3630)

7 (1020)

Approx.
Mass
kg (1bs.)
0.5 (1.1)
0.4 ( .9)

120

The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow differs
according to the spool type and operating conditions. For details, please refer to the "List of Standard Models and Maximum Flow" on pages 3 and
4.

Solenoid Ratings
Electric Source

Coil Type

Frequency
(Hz)

A100
AC
A200

50
60
50
60

Source Rating

Current & Power at Rated Voltage

Serviceable
80 - 110
90 - 120
160 - 220
180 - 240
10.8 - 13.2
21.6 - 26.4

100
200

D12
D24

DC

Voltage (V)

12
24

Inrush
(A)
0.29
0.26
0.15
0.13

Holding
(A)
0.15
0.11
0.08
0.06
1.2
0.6

Power
(W)

15

Inrush current in the above table shows rms values at maximum stroke.

Model Number Designation

F-

DSG

-005

-3

-D24

-30

Special Seals

Series Number

Valve Size

Number of
Valve Position

Spool-Spring
Arrangement

Spool Type

Coil Type

Design
Number

Design
Standard

F:
Special seals for
phosphate ester
type fluids
(Omit if not
required)

DSG:
Solenoid Operated
Directional Valve

C: Spring Centred

2, 3
40

30

B: Spring Offset

2, 3

AC
A100, A200
DC
D12, D24

Design Standards:

005

Refer to

None......... Japanese Standard "JIS" and European Design Standard


90 . . . . ......... N. American Design Standard

No.1

Solenoid Operated Directional Valves


DSG-005
Sub-plates / Mtg. Bolts / Hydraulic Fluids / Instructions

DIRECTIONAL
CONTROLS

Sub-plates
Japanese Standard "JIS"

European Design Standard

N. American Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

1/8

DSGM-005X-10

Rc 1/8

DSGM-005X-1080

1/8 BSP.F

DSGM-005X-1090

1/8 NPT

0.8 (1.8)

1/4

DSGM-005Y-10

Rc 1/4

DSGM-005Y-1080

1/4 BSP.F

DSGM-005Y-1090

1/4 NPT

0.8 (1.8)

Piping
Size

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have
a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions

Soc. Hd. Cap Screw (4 Pcs.)

Japanese Standard "JIS"


European Design Standard
N. American Design Standard

Tightening Torque

M4 35 Lg.

2.5 - 3.5 Nm (22.1 - 31.0 in.1bs.)

No. 8-32 UNC 1.38 Lg.

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG 32 or VG46.

Synthetic fluids

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model
number because the special seals (fluororubber) are required to be used.

Water containing fluids

Use water-glycol fluids or W/O emulsion type fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 20-200 mm2/s (100-930 SSU), Temperature: -15 to+60C (5 to 140F).

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
11. Use 20 m or finer line filter.

Instructions

Mounting Posture
For any model, there are no restrictions regarding the
mounting posture.
Solenoid Energisation
When energising one solenoid, be sure to de-energise
another solenoid beforehand.
Tank Port
Do not connect the tank port to any pipe line having a surge
pressure in it. Be sure to keep the end of the tank line pipe
below the oil level. As the solenoids are of wet type
structure, it is necessary to make piping in such condition
that the inside of the valve is always filled with the fluid.

No.2

Operating Force for Manual Override Push Pin


Please note that as the back pressure of the tank line rises,
the manual override push pin turns hard to operate. (see the graph below).
Operating Force

Solenoids
As the solenoids have no surge absorbers, please pay
cautious attention to a surge voltage.

1bf.
15

N
75

10

50

25
0

0
0

1
100

2
200

300

3
400

4 MPa
500

Tank Line Back Pressure

PSI

Solenoid Operated Directional Valves


DSG-005

DIRECTIONAL
CONTROLS

List of Standard Models


List of Standard Models and The Maximum Flow
Models with AC Solenoids : DSG-005--A-30/3090
Max. Flow L /min
Model
Numbers

Graphic
Symbols

A
B

B
A

Working Pressure

MPa

[ Port "B" Blocked ]

Working Pressure

MPa

16

25

10

10

10

10

8.5

8.5

8.5

8.5

10

10

10

10

10

10

10

10

2.5(2)
2(2)

10

10(2.5)
5(1)

4.5(1)
1(0.5)

0.5

10

10

10

10

10

2.5

10

10

10

10

10

4.5

4.5

4.5

4.5

10

[ Port "A" Blocked ]

Working Pressure

10

P T

5
10(10)
10(9)

5
A B

DSG-005-3C2

10
16
25
5
10(2.5)
4(1) 1.5(0.5) 10(10)
6(2) 1.5(0.5) 0.5(0.5) 10(9)

MPa

10
16
25
10(2.5)
4(1) 1.5(0.5)
6(2) 1.5(0.5) 0.5(0.5)

A B

DSG-005-3C3

10

10

10(2.5)
5(1)
10(2)
4.5(2)
10(9)
10(8.5)

4.5(1)
1(0.5)
2.5(1)
1(1)
10(4)
7(3.5)

10

P T
A B

DSG-005-3C40

a
P T
A B

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

0.5
1(0.5)
0.5(0.5)
6.5(1)
4(1)

Notes : 1.The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.

( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage

2.For the maximum flow rate in P T of the valves with a

10 (
10 (9)

10

60 Hz, At minimum serviceable voltage


(90% of rated voltage)

mark, please see page 5.

Models with DC Solenoids : DSG-005--D-30/3090


Max. Flow L /min
Model
Numbers

Graphic
Symbols

A
B

B
A

Working Pressure

MPa

10

16

25

10

10

10

10

10

8.5

8.5

8.5

8.5

10

10

7
3.5

10

10

10

10

[ Port "B" Blocked ]

Working Pressure

[ Port "A" Blocked ]

Working Pressure

16
3
2.5

25
2.5
2

10

10

10

10

3.5
3

10
6.5

5
3.5

3.5
3

10

10

2.5

10

10

4.5

4.5

P T

MPa

10
4.5
3.5

A B

DSG-005-3C2

MPa

10
4.5
3.5

16
3
2.5

25
2.5
2

10

10

10

10

3
2.5

10
6.5

2.5

10

5
3.5
5.5
3.5

4.5

4.5

10

3.5
3
4
3
10
7

3
2.5
3.5
3
8
6

10

A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T
A B

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

10

Notes : 1.The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

( Example )
The maximum flow rate is constant
regardless of any voltage variants
within the serviceable voltage

2.For the maximum flow rate in P T of the valves with a

10

4.5
3.5

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

mark, please see page 5.

No.3

Solenoid Operated Directional Valves


DSG-005

DIRECTIONAL
CONTROLS

List of Standard Models


List of Standard Models and The Maximum Flow
Models with AC Solenoids : DSG-005--A-30/3090
Max. Flow U.S.GPM
Model
Numbers

Graphic
Symbols

A
B

B
A

Working Pressure

PSI

730

1450

2320

3630

2.6

2.6

2.6

2.6

2.2

2.2

2.2

2.2

2.6

2.6

2.6

2.6

.7(.5)
.5(.5)

2.6

2.6

2.6

2.6

2.6

2.6

[ Port "B" Blocked ]

Working Pressure

PSI

[ Port "A" Blocked ]

Working Pressure
730
1450
2.6(2.6) 2.6(.7)
2.6(2.4) 1.6(.5)

3630
.4(.1)
.1(.1)

2.6

2.6

2.6

2.6

2.6

2.6(.7)
1.3(.3)

1.2(.3)
.3(.1)

.1

2.6

2.6

.5

.5

.5

.7

2.6

2.6

1.2

1.2

1.2

1.2

2.6

P T

730
1450
2.6(2.6) 2.6(.7)
2.6(2.4) 1.6(.5)

2320
1.1(.3)
.4(.1)

A B

DSG-005-3C2

PSI

2320
1.1(.3)
.4(.1)

3630
.4(.1)
.1(.1)

2.6

2.6

A B

DSG-005-3C3

2.6

P T
A B

DSG-005-3C40

a
P T

2.6(.7) 1.2(.3)
.1
1.3(.3) .3(.1)
2.6(.5) .7(.3)
.3(.1)
1.2(.5) .3(.3)
.1(.1)
2.6(2.4) 2.6(1.1) 1.7(.3)
2.6(2.2) 1.8(.9) 1.1(.3)

A B

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

Notes : 1.The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.

( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage

2.For the maximum flow rate in P T of the valves with a

2.6 (2.6)
2.6 (2.4)

2.6

60 Hz, At minimum serviceable voltage


(90% of rated voltage)

mark, please see page 5.

Models with DC Solenoids : DSG-005--D-30/3090


Max. Flow U.S.GPM
Model
Numbers

Graphic
Symbols

A
B

B
A

Working Pressure

PSI

730

1450

2320

3630

730

2.6

2.6

2.6

2.6

2.6

2.2

2.2

2.2

2.2

2.6

2.6

1.8
.9

2.6

2.6

2.6

2.6

[ Port "B" Blocked ]

Working Pressure

PSI

2320
.8
.7

3630
.7
.5

730

2.6

2.6

2.6

2.6

.9
.8

2.6
1.7

1.3
.9

.9
.8

2.6

2.6

.5

.7

2.6

2.6

1.2

1.2

P T

[ Port "A" Blocked ]

Working Pressure

1450
1.2
.9

A B

DSG-005-3C2

PSI

1450
1.2
.9

2320
.8
.7

3630
.7
.5

2.6

2.6

2.6

2.6

.8
.7

2.6
1.7

.7

.8

2.6

1.3
.9
1.5
.9

1.2

1.2

2.6

.9
.8
1.1
.8
2.6
1.8

.8
.7
.9
.8
2.1
1.6

2.6

A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T
A B

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

2.6

Notes : 1.The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

( Example )
The maximum flow rate is constant
regardless of any voltage variants
within the serviceable voltage

2.For the maximum flow rate in P T of the valves with a

No.4

2.6

1.2
.9

mark, please see page 5

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

Solenoid Operated Directional Valves


DSG-005
Max. Flow of Centre By-pass / Changeover Time / Pres. Drop

DIRECTIONAL
CONTROLS

Maximum Flow of Centre By-Pass


In valve type 3C3, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and
where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in
the suspended of the actuator, the maximum flow rates available are those as shown as the table below regardless of any
voltage in the range of serviceable voltage.

model Number
DSG-005-3C3

Max. Flow L /min(U.S.GPM)


5 MPa (730 PSI) 10 MPa (1450 PSI) 16 MPa (2320 PSI) 25 MPa (3630 PSI)
9.5 (2.5)
6 (1.6)
4.5 (1.2)
3 (.8)

Typical Changeover Time (Example)


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.

[Test Conditions]
Pressure: 16 MPa (2320 PSI)
Flow Rate: 5 L /min (1.3 U.S.GPM)
Viscosity: 30 mm2 /s (141 SSU)
Voltage: Rated Voltage (After coil temperature rises and saturated)

ON

Solenoid

OFF

Spool Shift

OFF
0

Max.
T1

A
B

Direction of Flow : P

T2

B
A

[Result of Measurement]
Time ms
T1
T2
60
14
35
20
23
14
13
15

Model Numbers
DSG-005-3C2-A
DSG-005-3C2-D
DSG-005-2B2-A
DSG-005-2B2-D

Pressure Drop
Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.
PSI

Pressure Drop

250

MPa
1

1.6

2
200

Model Numbers

1.2
3

150

50
0

DSG-005-3C2
DSG-005-3C3
DSG-005-3C40
DSG-005-2B2
DSG-005-2B3

0.8

100

0.4
0
0
0

8
2

10

P A

Pressure Drop Curve Numbers


B T
PB
A T

P T
3

L /min
3 U.S.GPM

For any other viscosity, multiply the factors in the table below.

Flow Rate
Viscosity

mm2/s 15

Factor

SSU

20

30

40

50

60

70

80

90

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

No.5

Solenoid Operated Directional Valves


DSG-005

DIRECTIONAL
CONTROLS

Installation Drawing
Spring Centred : DSG-005-3C--30/3090

128
(5.04)

25
(.98)
33
(1.30)

28
(1.10)

Pressure Port "P"


Space Needed to Remove
Solenoid-Each End.
32
(1.26)
50
(1.97)
6
(.24)
4
(.16)

4.3(.17) Dia. Through


8(.31) Dia. Spotface
4 Places

Cylinder Port "B"

Cylinder Port "A"


Tank Port "T"

Manual Actuator
4.8(.19) Dia.

SOL a

3
16
(.12) (.63)
34
(1.34)

Lead Wire

Approx.
270
(10.63)
29
(1.14)

40
(1.57)

SOL b

Mounting Surface
(O-Rings Furnished)

17
(.67)

2(.08) Dia.
Locating Pin

Spring Offset : DSG-005-2B--30/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

SOL b

89
(3.50)

Sub-plate
Model Numbers

"D" Thd. 7.5(.30) Deep


4 Places

No. 8-32 UNC


M4
No. 8-32 UNC

"C" Thd.
4 Places

12.5
(.49)
P
A

B
T

71
(2.80)
85
(3.35)

7
(.28)

3.4(.13) Dia.
4 Places

No.6

M4

11
(.43)

2.7(.11) Dia.
4(.16) Deep

16
(.63)
15
(.59)

"D" Thd.

58.5
(2.30)
35.5
(1.40)

32
(1.26)

63
(2.48)
48
(1.89)
25
(.98)
21.5
(.85)
12.5
(.49)
3.5
(.14)

7.5
(.30)
11.5
(.45)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Rc 1/8
1/8 BSP.F
1/8 NPT
Rc 1/4
1/4 BSP.F
1/4 NPT

DSGM-005X-10
DSGM-005X-1080
DSGM-005X-1090
DSGM-005Y-10
DSGM-005Y-1080
DSGM-005Y-1090

Sub-plates : DSGM-005-10/1080/1090
28
21.5
(1.10) (.85)
20.75
(.82)
14
(.55)
7.25
(.29)

Piping Size
"C" Thd.

24
(.94)
37
(1.46)

For other dimensions, refer to "Spring Centred" type.

Solenoid Operated Directional Valves


DSG-005

DIRECTIONAL
CONTROLS

Spare Parts List


Spring Offset Type 2B

12 5 6

SOL b

SOL a

13

3
9
10
3 1 10

2 11

4 14 8 15 16

Solenoid assembly is composed


of the parts marked with .

List of Seals
Item

Name of Parts

Part Numbers

9
10
13

O-Ring
O-Ring
O-Ring

SO-NB-P18
SO-NB-P5
SO-NB-P14

Qty.
2B
3C
1
4
4
2
1

Remarks

Included in Solenoid Ass'y

Note: When ordering seals, please specify the seal kit number "KS-DSG-005-30".

Solenoid Ass'y and Coil Ass'y No.


Valve Model Numbers
DSG-005--A100-30/3090
DSG-005--A200-30/3090
DSG-005--D12-30/3090
DSG-005--D24-30/3090

Solenoid Ass'y No.


SA05-100-30
SA05-200-30
SD05-12-30
SD05-24-30

8 Coil No.
C-SA05-100-30
C-SA05-200-30
C-SD05-12-30
C-SD05-24-30

CAUTION
When making replacement of seals or solenoid
assemblies, please do it carefully after reading through
the relevant instructions in the Operator's Manual.

WARNING
Before maintenance or removal, do the following. Failure to do these may cause components to move, causing
oil leakage or serious accidents.
Shut off the equipment's power supply, and be sure that all electric motors and engines have stopped.
Return pressure in all hydraulic systems to zero.

No.7

Pub. EC-0402

SOLENOID OPERATED
DIRECTIONAL VALVES
-DSG-01---60/6090
1/8, Sub-plate Mounting

DIRECTIONAL
CONTROLS

Up to 31.5 MPa (4570 PSI), 63 L /min (16.6 U.S.GPM)


Mounting Surface : ISO 4401-AB-03-4-A, CETOP-3, NFPA-D01

Terminal Box Type

Plug-in Connector Type

Features
These are Solenoid Operated Directional Valves of high pressure, high flow and low pressure drop, the features of which
can be materialized by employing a powerful wet type solenoid and the rational flow channel design.
Standard type..... Useable at high pressure: 31.5 MPa (4570 PSI) and high flow: 63 L/min. (16.6 U.S.GPM)
Shockless type.... A noise at spool changeover and a vibration in piping can be reduced to a minimum.
Stable operation
With a strong magnet and spring force, the valves are tough against contamination and thus ensure a stable operation.

Solenoids
Solenoid Connectors (DIN connector)
The solenoid connectors are conform to the international standard ISO 4400 (Fluid power systems and componentsThree-pin electrical plug connectors-Characteristics and requirements).
AC Solenoids
50 to 60 Hz common service solenoids do not require rewiring when the applied frequency is changed.
DC Solenoids (Reputable K-series)
These DC solenoids have surge absorbers for K-series functions. The three advantages of them are as mentioned below:
1. Since surge voltage can be controlled to a very low figure, electric control devices, such as a computer, can be used
without any interference like noise.
2. There being no spark between contacts, the life of the relay becomes longer.
3. Time lag for spool return after de-energisation of the solenoid is very short.
R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly
to the AC power source. They have, like other DC solenoids, such advantages that the sound in on-off operation is quite
low and the coils are hardly burnt out even if the spool is stuck at the half way of its changeover for contaminant particles
etc. Moreover, they can be used almost permanently without being affected by a surge voltage from the outside. Thus,
they are the solenoids of high reliability and durability.
Insulation Class of Solenoid
Class H
The products approved by CSA (Canadian Standards Association) and
the products conforming to the Low Voltage Directive 73/23/EEC
(amended by 93/68/EEC) are also available. For the details, please consult
us or your Yuken distributors.

No.1

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Specifications/ Solenoid Ratings / Others


Specificatios
Model
Numbers

Valve
Type

Max. Flow
L /min (U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pres.
MPa (PSI)

63 (16.6)

31.5 (4570)
Spool Type 60 Only
25 (3630)

16 (2320)

16 (2320)

16 (2320)

DSG-01-3C--60/6090
Standard
DSG-01-2D2--60/6090
Type
DSG-01-2B--60/6090

Shockless S-DSG-01-3C--60/6090
Type
S-DSG-01-2B2--60/6090

40 (10.6)

Max. Changeover Approx. Mass kg(1bs.)


Frequency
Type of Solenoid
min-1 (Cycles /Min)
AC
DC, R
300
R Type Sol. Only
120

1.9 (4.2)

2.2 (4.9)

1.45 (3.2)

1.6 (3.5)
2.2 (4.9)

120

1.6 (3.5)

The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow differs
according to the spool type and operating conditions. For details, please refer to the "List of Standard Models and Maximum Flow" on pages
5 to 9.

Solenoid Ratings
Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

A120
Standard
Type

AC

A200

A240

Shockless
Type
DC (K Series)
AC DC Rectified (R)

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Current & Power at Rated Voltage
Source Rating Serviceable Range Inrush (A) 2 Holding (A) Power (W)
0.51
2.42
80 - 110
100
0.37
2.14
100
90 - 120
0.44
2.35
110
0.42
2.02
96 - 132
120
0.31
1.78
108 - 144
0.25
1.21
160 - 220
200
0.19
1.07
200
180 - 240
0.22
1.18
220
0.21
1.01
192 - 264
240
0.15
0.89
216 - 288
2.45
10.8 - 13.2
12
1.23
21.6 - 26.4
24
29
0.61
43.2 - 52.8
48
0.33
90 - 110
100
29
0.16
180 - 220
200

1. AC solenoid is not available in shockless type.


R type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries.
The coil type numbers in the shaded column are handled as opotinal extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Sub-plate
Piping
Size

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N.American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

1/8

DSGM-01-30

Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01-3090

1/8 NPT

0.8 (1.8)

1/4

DSGM-01X-30

Rc 1/4

DSGM-01X-3080

1/4 BSP.F

DSGM-01X-3090

1/4 NPT

0.8 (1.8)

3/8

DSGM-01Y-30

Rc 3/8

DSGM-01Y-3090

3/8 NPT

0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

No.2

Soc. Hd. Cap Screw (4 pcs.)

Tightening Torque

M5 45 Lg.

5 - 7 Nm (43 - 60 in. 1bs.)


Applicable to working pressure more than
25 MPa (3630 PSI): 6 - 7 Nm (52 - 60 in. 1bs.)

No. 10-24 UNC 1-3/4 Lg.

S:
Shockless
Type

None:
Standard
Type

Shockless
Type

DSG:
Solenoid
Operated
Directional
Valve

Series
Number

01

Valve
Size

-01

C:
Spring
Centred
B:
Spring
Offset

2:
Two
Positions

2. N1 is not available for R type solenoids.

B:
Spring
Offset

3:
Three
Positions

2:
Two
Positions

C:
Spring
Centred

3:
Three
Positions

D:
No-Spring
Detented

Spool
Type

SpoolSpring
Arrangement

Number
of Valve
Positions

2
40

2, 3
8

2, 3
4, 40
60, 9
10, 11
12

-2

A
B
1

Omit if not
required

R:
(AC
DC)
R100
R200

DC:
D12
D24
D48

(AC
DC)
R100
R200

R:

D12
D24
D48

DC:

A100
A120
A200
A240

AC:

Coil
Type

-D24

C:
Push
Button
and
Lock Nut
(Option)

None:
Manual
Override
Pin

Manual
Override

-C

N1:
Plug-in
Connector
Type
with
Indicator
Light
(Option)

N:
Plug-in
Connector
Type

None:
Terminal
Box Type

Electrical
Conduit
Connection

60

90:
N. American
Design
Std.

None:
Japanese
Std. "JIS"
and
European
Design
Std.

90:
N.American
Design Std.

Design
Standard

Design
Number

None:
Japanese
Std. "JIS"

-L
Models with
Reverse Mtg. of
Solenoid
Omit if not
required

-60

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handles as options,
therefore, please confirm the time of delivery with us before ordering.

Special Two
Position Valve

Model Number Designation

1. In case of the special two position valve, please refer to page 10 for details.

F:
For Phosphate
Ester Type
Fluids
(Omit if not
required

Special
Seals

Model Number Designation


FDSG
S-

Solenoid Operated Directional Valves


DSG-01 / S-DSG-01

DIRECTIONAL
CONTROLS

No.3

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Options / Hydraulic Fluids / Instructions


Options
Push Button with Lock Nut
Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.

Lock Nut

SOL b
Push Button

Plug-in Connector with Solenoid Indicator Light


These are the indicator light incorporated plug-in connector type
solenoids. Energisation or de-energisation of the solenoid can
be easily identified with the incorporated indicator light.

Plug-in Connector
with Indicator Light

SOL b

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid, listed in the table below can be used.
Petroleum base oil

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester fluid.When phosphate ester fluid is used, prefix "F-" to the model number
because the special seals (fluororubber) are required to be used.

Synthetic fluids
Water containing fluids

Use water-glycol fluids or W/O emulsion fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter.

Instructions

SOL a

SOL b

L'

Solenoid Energisation
For double solenoid valves do not energise both at the same
time as it will result in coils burning out.
Valve Tank Port
Avoid connecting the valve tank port to a line with possible
surge pressure.
Piping end of tank line should be submerged in oil.

Shockless Type
In order to benefit from a shockless operation, it is necessary
to fill the tank line with operating oil.
Only after the tank line has been filled with operating oil, start
the operation of the valve on a regular basis.

Operating Force for Manual Override Push Pin


Please note that as the back pressure of the tank line rises, the
manual override push pin turns hard to operate (see the graph
below).
30

N
150

20

120

10

50
0

1bf.

Operating
Force

Mounting Posture
In case No-spring detented type valves are used in the solenoid
de-energised state, install the valve in such a way that the axis
L-L' becomes horizontal to get the detent effect firmly. For the
valve types other than the above, there are no restrictions on
the mounting posture.

100

200

300

400

Tank Line Back Pressure

No.4

4 MPa

500

PSI

Solenoid Operated Directional Valves


DSG-01--A
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-01--A
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow L /min

Model
Numbers

B
A

A
B

P
Graphic
Symbols

A
P

A B

DSG-01-3C2

P
A
[Port "B" Blocked]

a
P T

P
B
[Port "A" Blocked]

B
T

5
10
16
25 31.5
5
10
16
25
MPa MPa MPa MPa MPa MPa MPa MPa MPa
63(30) 63(23) 63(15) 50(10)
63
63
63
63
63
45(25) 33(18) 20(10) 13(5)

31.5
5
10
16
25 31.5
MPa MPa MPa MPa MPa MPa
40(10) 63(30) 63(23) 63(15) 50(10) 40(10)
13(5) 45(25) 33(18) 20(10) 13(5) 13(5)

A B

DSG-01-3C3

63

63

63

63

63

63

63

63

63

63

63

63

45

43

40

40

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63(48) 63(25) 63(23)


63(43) 58(20) 48(18)
63(30) 63(23)
63
45(25) 33(18)

63(20)
35(15)
63(15)
20(10)

63(13)
20(8)
50(10)
13(5)

55(10)
13(5)
40(10)
13(5)

63(25)
58(20)
63(30)
45(25)

63(23)
48(18)
63(23)
33(18)

63(20)
35(15)
63(15)
20(10)

63(13)
20(8)
50(10)
13(5)

55(10)
13(5)
40(10)
13(5)

45

43

40

40

45

43

40

40

28

20

15

10

28

20

15

10

10

63(25)
30(20)
63(50)
63(45)
63(23)
25(18)

63(15)
20(10)
63(50)
63(45)
63(18)
18(13)

63(13)
15(8)
63(50)
63(45)
63(15)
15(10)

63

63

63

P T
A B

DSG-01-3C4

a
P T

Spring Centred

Three Positions

A B

DSG-01-3C40

a
P T
A B

DSG-01-3C60

a
P T
A B

DSG-01-3C9

10

P T
A B

DSG-01-3C10 a
P T
A B

DSG-01-3C11

a
P T
A B

DSG-01-3C12

No-Spring
Detented

45(35) 45(25)

45(35) 45(25)
DSG-01-2D2

AB

63

63

63

63

63

45

45

45

45

45

45

P T

40(30) 30(20)

40(30) 30(20)
A B

Spring Offset

Two Positions

P T

63(38) 63(30) 63(25) 63(15) 63(13) 63(38) 63(30)


63(33) 45(25) 30(20) 20(10) 15(8) 63(33) 45(25)
63 63(50)
30
23
20
13
10
63(58) 63(45)
63(30) 63(28) 63(23) 63(18) 63(15) 63(30) 63(28)
63(25) 35(23) 25(18) 18(13) 15(10) 63(25) 35(23)

DSG-01-2B2

63

63

63

63

63

63

20

20

20

20

20

50

50

50

50

50

25

13

10

10

10

P T
A B

DSG-01-2B3
P T

63
63
63
63
63(60) 63(60) 63(60) 63(60)

A B

DSG-01-2B8

b
P T

63(55) 63(50) 63(50) 63(45)


63(50) 63(45) 63(45) 63(40)
63
63
63
63
63
63(55) 63(55) 63(55) 63(55) 63(55)
63(28) 63(25) 63(20) 63(13) 50(10)
63(23) 35(20) 23(15) 15(8) 10(5)
63

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
63

63(48)
63(43)

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

60Hz, At minimum serviceable voltage


(90% of rated voltage)

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.5

Solenoid Operated Directional Valves


DSG-01--A
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-01--A
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow U.S.GPM

Model
Numbers

B
A

A
B

P
Graphic
Symbols

730
PSI

1450 2320 3630 4570


PSI PSI PSI PSI

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

A B
b

P
B
[Port "A" Blocked]

DSG-01-3C2

P
A
[Port "B" Blocked]

P T

730
PSI

1450 2320 3630 4570


PSI PSI PSI PSI

730
PSI

1450 2320 3630 4570


PSI PSI PSI PSI

16.6 (7.9)

16.6 (6.1) 16.6 (4.0)

13.2 (2.6)

10.6 (2.6)

16.6 (7.9)

16.6 (6.1)

16.6 (4.0)

13.2 (2.6)

10.6 (2.6)

11.9 (6.6)

8.7 (4.8)

5.3 (2.6)

3.4 (1.3)

3.4 (1.3)

11.9 (6.6)

8.7 (4.8)

5.3 (2.6)

3.4 (1.3)

3.4 (1.3)

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6
14.5 (2.6)

A B

DSG-01-3C3

a
P T
A B

DSG-01-3C4

a
P T

16.6 (12.7) 16.6 (6.6)

16.6 (6.1) 16.6 (5.3)

16.6 (3.4)

14.5 (2.6)

16.6 (6.6)

16.6 (6.1)

16.6 (5.3)

16.6 (3.4)

16.6 (11.4) 15.3 (5.3)

12.7 (4.8)

9.2 (4.0)

5.3 (2.1)

3.4 (1.3)

15.3 (5.3)

12.7 (4.8)

9.2 (4.0)

5.3 (2.1)

3.4 (1.3)

16.6 (7.9)

16.6 (6.1) 16.6 (4.0)

13.2 (2.6)

10.6 (2.6)

16.6 (7.9)

16.6 (6.1)

16.6 (4.0)

13.2 (2.6)

10.6 (2.6)

11.9 (6.6)

8.7 (4.8)

5.3 (2.6)

3.4 (1.3)

3.4 (1.3)

11.9 (6.6)

8.7 (4.8)

5.3 (2.6)

3.4 (1.3)

3.4 (1.3)

11.9

11.4

10.6

10.6

11.9

11.4

10.6

10.6

7.4

5.3

4.0

2.6

2.6

7.4

5.3

4.0

2.6

2.6

Spring Centred

Three Positions

A B

DSG-01-3C40

16.6

16.6

16.6

16.6

16.6

11.9

11.4

10.6

10.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

P T
A B

DSG-01-3C60

a
P T
A B

DSG-01-3C9

a
P T
A B

DSG-01-3C10 a
P T

16.6 (10)

16.6 (7.9) 16.6 (6.6)

16.6 (4.0)

16.6 (3.4)

16.6 (10)

16.6 (7.9)

16.6 (6.6)

16.6 (4.0)

16.6 (3.4)

16.6 (8.7)

11.9 (6.6)

5.3 (2.6)

4.0 (2.1)

16.6 (8.7)

11.9 (6.6)

7.9 (5.3)

5.3 (2.6)

4.0 (2.1)

7.9 (5.3)

A B

DSG-01-3C11

16.6

16.6

16.6

16.6

16.6

16.6

7.9

6.1

5.3

3.4

2.6

P T
A B

DSG-01-3C12

16.6

16.6

16.6

16.6

16.6

No-Spring
Detented

16.6 (15.3) 16.6 (11.9) 16.6 (11.9) 16.6 (11.9) 16.6 (11.9)

16.6 (7.9)

16.6 (7.4) 16.6 (6.1)

16.6 (4.8)

16.6 (4.0)

16.6 (7.9)

16.6 (7.4)

16.6 (6.1)

16.6 (4.8)

16.6 (4.0)

16.6 (6.6)

9.2 (6.1)

4.8 (3.4)

4.0 (2.6)

16.6 (6.6)

9.2 (6.1)

6.6 (4.8)

4.8 (3.4)

4.0 (2.6)

6.6 (4.8)

11.9 (9.2) 11.9 (6.6)

DSG-01-2D2

AB

16.6

16.6

16.6

16.6

16.6

11.9

11.9

11.9

11.9 (9.2) 11.9 (6.6)

11.9

11.9

11.9

P T

10.6 (7.9) 7.9 (5.3)

10.6 (7.9) 7.9 (5.3)

A B

Spring Offset

Two Positions

P T

16.6 (13.2) 16.6 (13.2) 16.6 (13.2) 16.6 (13.2)

DSG-01-2B2

16.6 (14.5) 16.6 (13.2) 16.6 (13.2) 16.6 (11.9)


b

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

5.3

5.3

5.3

5.3

5.3

13.2

13.2

13.2

13.2

13.2

6.6

3.4

2.6

2.6

2.6

16.6

P T
A B

DSG-01-2B3
P T

16.6 (15.9) 16.6 (15.9) 16.6 (15.9) 16.6 (15.9)

A B

DSG-01-2B8

b
P T

16.6

16.6 (13.2) 16.6 (11.9) 16.6 (11.9) 16.6 (10.6)

16.6

16.6

16.6

16.6

16.6 (14.5) 16.6 (14.5) 16.6 (14.5) 16.6 (14.5) 16.6 (14.5)
16.6 (7.4)

16.6 (6.6)

16.6 (5.3)

16.6 (3.4)

13.2 (2.6)

16.6 (6.1)

9.2 (5.3)

6.1 (4.0)

4.0 (2.1)

2.6 (1.3)

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
11.9

11.9(9.2)
10.6(7.9)

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

60Hz, At minimum serviceable voltage


(90% of rated voltage)

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.6

Solenoid Operated Directional Valves


DSG-01--D/R
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow

Models with DC or R Type Solenoids: DSG-01--D/R


Spool-Spring Arrangement

No. of Valve Positions

Max. Flow L /min

Model
Numbers

B
A

A
B

P
Graphic
Symbols

A
P

A B

DSG-01-3C2

P
A
[Port "B" Blocked]

a
P T

P
B
[Port "A" Blocked]

B
T

5
10
16
25 31.5
5
10
16
25 31.5
5
10
16
25 31.5
MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa
45
30
20
15
13
45
30
20
15
13
63
63
63
63
63
33
23
15
10
10
33
23
15
10
10

A B

DSG-01-3C3

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63

63
28

35
23

63

63

63

63

63

63
50
45
33

45
30
30
23

35
23
20
15

30
15
15
10

28
13
13
10

63
50
45
33

45
30
30
23

35
23
20
15

30
15
15
10

28
13
13
10

45

43

40

40

45

43

40

40

45

43

40

40

63

63

63

63

63

25

20

15

10

10

25

20

15

10

10

63

63

63

63
33

45
23

63

55
40

40
28

28
18

20
13

63

63

63

63

63

63

30

23

20

13

10

63

63

63

63

63
30

38
23

63

60
38

40
28

25
20

20
15

63

55
40
58
50
60
38

40
28
55
50
40
28

28
18
55
50
25
20

20
13
55
50
20
15

63

63

63

63

63

40

30

40

30

30

25

30
25
63
60
15
13

30
25
63
60
15
10

P T
A B

DSG-01-3C4

a
P T

Spring Centred

Three Positions

A B

DSG-01-3C40

a
P T
A B

DSG-01-3C60

a
P T
A B

DSG-01-3C9

a
P T
A B

DSG-01-3C10 a
P T
A B

DSG-01-3C11

a
P T
A B

DSG-01-3C12

No-Spring
Detented

DSG-01-2D2

AB

45

45

45

45

45

45

P T

A B

Spring Offset

Two Positions

P T

DSG-01-2B2

b
P T
A B

DSG-01-2B3

b
P T

58

55

55

55

55

63
53
38
28

63
53
38
28

63
53
38
28

63
53
38
28

63
53
38
28

30

25

20

18

18

18

18

63

48
45

48
45

45
40

45
40

40
38

63

25

13

10

63

A B

DSG-01-2B8

b
P T

58
40
63
60
48
30

40
28
63
60
28
20

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of any
voltage variants within the serviceable voltage

63

2. For the maximum flow rate in P T of the valves with a

63
30

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.7

Solenoid Operated Directional Valves


DSG-01--D/R
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow

Models with DC or R Type Solenoids: DSG-01--D/R


Spool-Spring Arrangement

No. of Valve Positions

Max. Flow U.S.GPM

Model
Numbers

B
A

A
B

P
Graphic
Symbols

730 1450 2320 3630 4570 730 1450 2320 3630 4570
PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI
11.9 7.9
5.3
4.0
3.4 11.9 7.9
5.3
4.0
3.4
8.7
6.1
4.0
2.6
2.6
8.7
6.1
4.0
2.6
2.6

730
PSI

1450 2320 3630 4570


PSI PSI PSI PSI

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6

16.6
7.4

9.2
6.1

16.6

16.6

16.6

16.6

16.6

16.6
13.2
11.9
8.7

11.9
7.9
7.9
6.1

9.2
6.1
5.3
4.0

7.9
4.0
4.0
2.6

7.4
3.4
3.4
2.6

16.6
13.2
11.9
8.7

11.9
7.9
7.9
6.1

9.2
6.1
5.3
4.0

7.9
4.0
4.0
2.6

7.4
3.4
3.4
2.6

11.9

11.4

10.6

10.6

11.9

11.4

10.6

10.6

11.9

11.4

10.6

10.6

16.6

16.6

16.6

16.6

16.6

6.6

5.3

4.0

2.6

2.6

6.6

5.3

4.0

2.6

2.6

16.6

16.6

16.6

16.6
8.7

11.9
6.1

16.6

14.5
10.6

10.6
7.4

7.4
4.8

5.3
3.4

16.6

16.6

16.6

16.6

16.6

16.6

7.9

6.1

5.3

3.4

2.6

16.6

16.6

16.6

16.6

16.6
7.9

10
6.1

16.6

15.9
10

10.6
7.4

6.6
5.3

5.3
4.0

16.6

14.5
10.6
15.3
13.2
15.9
10

10.6
7.4
14.5
13.2
10.6
7.4

7.4
4.8
14.5
13.2
6.6
5.3

5.3
3.4
14.5
13.2
5.3
4.0

16.6

16.6

16.6

16.6

16.6

10.6

7.9

10.6

7.9

7.9

6.6

7.9
6.6
16.6
15.9
4.0
3.4

7.9
6.6
16.6
15.9
4.0
2.6

A B
a

P
B
[Port "A" Blocked]

DSG-01-3C2

P
A
[Port "B" Blocked]

P T
A B

DSG-01-3C3

a
P T
A B

DSG-01-3C4

a
P T

Spring Centred

Three Positions

A B

DSG-01-3C40

a
P T
A B

DSG-01-3C60

a
P T
A B

DSG-01-3C9

a
P T
A B

DSG-01-3C10 a
P T
A B

DSG-01-3C11

a
P T
A B

DSG-01-3C12

No-Spring
Detented

DSG-01-2D2

AB

11.9

11.9

11.9

11.9

11.9

11.9

P T

A B

Spring Offset

Two Positions

P T

DSG-01-2B2

b
P T
A B

DSG-01-2B3

b
P T

15.3

14.5

14.5

14.5

14.5

16.6
14
10
7.4

16.6
14
10
7.4

16.6
14
10
7.4

16.6
14
10
7.4

16.6
14
10
7.4

7.9

6.6

5.3

4.8

4.8

4.8

4.8

16.6

12.7
11.9

12.7
11.9

11.9
10.6

11.9
10.6

10.6
10

16.6

6.6

3.4

2.6

2.1

2.1

16.6

A B

DSG-01-2B8

b
P T

15.3
10.6
16.6
15.9
12.7
7.9

10.6
7.4
16.6
15.9
7.4
5.3

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of any
voltage variants within the serviceable voltage

16.6

2. For the maximum flow rate in P T of the valves with a

14.5
10.6

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.8

Solenoid Operated Directional Valves


DSG-01 / S-DSG-01
Max. Flow of Centre By-Pass / List of Shockless Models

DIRECTIONAL
CONTROLS

Maximum Flow of Centre By-Pass


In valve type 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and
where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in
the suspended state of the actuator, the maximum flow rates available are those as shown as the table below regardless
of any voltage in the range of serviceable valtage.

Max. Flow L /min (U.S.GPM)

Graphic
Symbol

Mode Numbers
DSG-01-3C60-A/D/R

5 MPa
(730 PSI)

10 MPa
(1450 PSI)

16 MPa
(2320 PSI)

25 MPa
(3630 PSI)

45
(11.9)

43
(11.4)

40
(10.6)

30
(7.9)

List of Shockless Models and The Maximum Flow

Models with DC or R Type Solenoids: S-DSG-01--D/R


Max. Flow L /min (U.S.GPM)
P
No. of
Valve
Positions

SpoolSpring
Arrangement

Model
Numbers

Graphic
Symbols

B
A

A
B

P
A
[Port "B" Blocked]

P
B
[Port "A" Blocked]

B
T

5 MPa
10 MPa 16 MPa
5 MPa
10 MPa 16 MPa
5 MPa
10 MPa 16 MPa
(730 PSI) (1450 PSI) (2320 PSI) (730 PSI) (1450 PSI) (2320 PSI) (730 PSI) (1450 PSI) (2320 PSI)
A B

S-DSG-01-3C2
Three
Positions

a
P

Spring
Centred

A B

S-DSG-01-3C4

a
P

Two
Positions

Spring
Offset

40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6)

40 (10.6) 40 (10.6) 40 (10.6) 40 (10.6)

A B

S-DSG-01-2B2

40 (10.6)

P T

40 (10.6) 40 (10.6)
35 (9.2)

35 (9.2)

30 (7.9)

40 (10.6)

30 (7.9)

20 (5.3)

15 (4.0)

40 (10.6)

30 (7.9)

20 (5.3)

15 (4.0)

30 (7.9)

30 (7.9)

40 (10.6)

40 (10.6)

40 (10.6)

40 (10.6)

30 (7.9)

20 (5.3)

15 (4.0)

40 (10.6)

30 (7.9)

20 (5.3)

15 (4.0)

40 (10.6)

30 (7.9)

20 (5.3)

15 (4.0)

Note: The relation between the maximum flow in the table above and the
voltage (within the serviceable voltage) is as shown below.

(Example)
L /min
The maximum flow rate is constant regardless of any
voltage variants within the serviceable voltage

U.S.GPM
40 (10.6)

40 (10.6)
20 (5.3)

At rated voltage [after temperature rise and saturated]


At minimum serviceable voltage
(90% of rated voltage) [after temperature rises and saturated]

No.9

Solenoid Operated Directional Valves


DSG-01- / S-DSG-01

DIRECTIONAL
CONTROLS

Reverse Mtg. of Slenoid / Special 2-PositionValve


Reverse Mounting of Solenoid.

In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2BA and 2BB, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

SOL b

SOL a

b
P

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid

Valves Using Neutral Position and Side Position. (Special Two position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2BA) and another
is the valve using the neutral position and SOL b position (2BB).
(Example) In case of Spool Type "2"
Neutral Position
SOL. a Energised
Position

SOL. b Energised
Position
A

B
b

a
P

2B2A

2B2B

b
"A": Use of Neutral and
SOL. a Energised
Position (2B2A)

"B": Use of Neutral and


SOL. b Energised
Position (2B2B)

Graphic Symbols
Model Numbers

DSG-01-2BA

Standard
Mtg. Type
A

DSG-01-2B2A

Reverse
Mtg. Type
A

B
b

Graphic Symbols

a
P

Model Numbers

DSG-01-2BB

DSG-01-2B2B

DSG-01-2B4B
DSG-01-2B60B
DSG-01-2B10B

In the above table, the graphic symbols in mounting


type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

Reverse
Mtg. Type

B
b

DSG-01-2B3B

No.10

Standard
Mtg. Type

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Typical Changeover Time


Typical Changeover Time
Changeover time varies according to oil viscosity, spool type and hydraulic circuit.

Standard Type
(Without Shockless Function)

Shockless Type
[Test Circuit and Conditions]
Accelmeter

[Test Conditions]

Speed

Pressure: 16 MPa (2320 PSI)


Flow Rate: 31.5 L /min (8.3 U.S.GPM)
Viscosity: 35 mm2 /s (164 SSU)
Voltage: 100 %V
(After coil temprature rises and saturated)

Load

Ps

ON

Solenoid
Spool Shift

OFF

OFF

Setting Pressure (Ps): 7 MPa (1020 PSI)


Load (W): 1000 kg (2205 1bs.)
Speed: 8 m/min (27 ft./min)
Viscosity: 35 mm2/s (164 SSU)

0
Max.

[Reaults of Measurement]

T2

T1

OFF

ON
SOL a

[Result of Measurment]
Type

Model Numbers

Standard
Type

DSG-01-3C2-A
DSG-01-3C2-D
DSG-01-3C2-R

G1

Time ms
T1
15
48
50

G2

Acceleration (G)
T2
23
19
100

Pressure (Ps)
T1

T2

Time

Time Acceleration
ms
m/s2 (G)
T1 T2 G1
G2

Type

Model Nmbers

Shockless
Type

S-DSG-01-3C2-D

70 30

12
(1.2)

7
(0.7)

Standard
Type

DSG-01-3C2-D

35 25

18
(1.8)

15
(1.5)

No.11

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Pressure Drop
Pressure Drop

Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.

Standard Type: DSG-01

Pressure Drop Curve Number

Pressure Drop

Model Numbers

PSI

MPa

350

2.5

300
200

2.0

1.5

P A

B T

P B

A T

DSG-01-3C2

DSG-01-3C3

DSG-01-3C4

3
4

DSG-01-3C40

DSG-01-3C60

DSG-01-3C9

DSG-01-3C10

DSG-01-3C11

DSG-01-3C12

DSG-01-2D2

DSG-01-2B2

DSG-01-2B3

DSG-01-2B8

5
6

1.0
100
0.5
0

0
10

0
0

20

30
6

40

10

50
12

14

60 63 L /min
16

U.S.GPM

Flow Rate

Shockless Type: S-DSG-01

70

MPa
0.5

60

0.4

Pressure Drop

PSI

40
20
0

Pressure Drop Curve No.

Model Numbers

P A

B T

P B

A T

S-DSG-01-3C2

0.3

S-DSG-01-3C4

0.2

S-DSG-01-2B2

0.1
0
0

10

20

40 L /min

30

10

U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

Factor

SSU

20

30

40

50

60

70

80

90

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

No.12

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

P T
4

Solenoid Operated Directional Valves


DSG-01--A
Installation Drawing

DIRECTIONAL
CONTROLS

Mounting surface: ISO 4401-AB-03-4-A

TERMINAL BOX TYPE


Models with AC Solenoids
Double Solenoid: Spring Centred & No-Spring Detented

DSG-01- 3C-A-60/6090
2D2
Solenoid Indicator Light
(For Sol a)

Pressure Port "P"

Cylinder Port "A"


40.5
(1.59)

74.2
(2.92)

31
0.75
(1.22) (.03)
32.5
(1.28)

5.5(.22) Dia. Through


9.5(.37) C' Bore
4 Places

Model Numbers
DSG-01--A-60

Solenoid Indicator Light


(For Sol b)

Cylinder Port "B"

0.5
(.02)

Space Needed to Remove


Solenoid-Each End
45.5
(1.79)
50.7
(2.00)

Mounting Surface
(O-Rings Furnished)

11
(.43)
65
(2.56)

72
(2.83)
90.3
(3.56)

L'

25
(.98)

SOL b

38
(1.50)

SOL a

Electrical Conduit Connection


"C" Thd. (Both Ends)
48
(1.89)

23.5
(.93)

G 1/2

DSG-01--A-6090 1/2 NPT

Tank Port "T"

191.4
(7.54)
90
(3.54)

"C" Thd.

Lock Nut
Tightening Torque:
10.3-11.3 Nm (91-100 IN.lbs.)

22
(.87)
Manual Actuator-Both Ends
6(.24) Dia.

DIMENSIONS IN
MILLIMETRES (INCHES)

Single Solenoid: Spring Offset

DSG-01-2B-A-60/6090

0.5
(.02)

140.7
(5.54)

SOL b

142.7
(5.62)

For other dimensions, refer to "Spring Centred and No-Spring Detented"


models.
Solenoid being mounted in the reverse position -SOL a side- is also
available.

No.13

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Installation Drawing

Mounting surface: ISO 4401-AB-03-4-A

TERMINAL BOX TYPE


Models with DC Solenoids : (S-)DSG-01--D-60/6090
Models with R Type Solenoids : (S-)DSG-01--R-60/6090
Spring Centred
No-Spring Detented
Spring Offset
0.5
(.02)

"C" Thd.

Model Numbers
DSG-01---60

Space Needed to Remove


Solenoid-Each End
55
(2.17)

210
(8.27)
90
(3.54)

DSG-01---6090

1/2 NPT

60
(2.36)
23.5
(.93)

48
(1.89)

72
(2.83)
90.3
(3.56)

Electrical Conduit Connection


"C" Thd. (Both Ends)

SOL b
25
(.98)

38
(1.50)

SOL a

22
(.87)
Manual Actuator-Both Ends
6(.24) Dia.

152
(5.98)

Double Solenoid
Models Only

G 1/2

For other dimensions, refer to models with AC solenoids (Page 13).

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plate : DSGM-01/01X/01Y-30/3080/3090

14.2
(.56)
32
(1.26)

"D" Thd. "E" Deep


4 Places

"C" Thd.
4 Places
P
T
11
(.43)

71
(2.80)
85
(3.35)

7
7 (.28) Dia. Through
(.28) 11 (.43) Dia. Spotface
2 Places

Sub-plate
Model Numbers
DSGM-01-30

Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01-3090

1/8 NPT

DSGM-01X-30

Rc 1/4

"D" Thd.

"E"
mm(IN.)

M5

10 (.39)

No.10-24 UNC

12 (.47)

M5

10 (.39)

DSGM-01X-3080

1/4 BSP.F

DSGM-01X-3090

1/4 NPT

No.10-24 UNC

12 (.47)

Rc 3/8

M5

10 (.39)

3/8 NPT

No. 10-24 UNC

12 (.47)

DSGM-01Y-30
DSGM-01Y-3090

No.14

Piping Size
"C" Thd.

37
(1.46)
24
(.94)

25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)
63
(2.48)

5.2
(.20)

16
(.63)
15
(.59)

8.5
(.33)
7.5
(.30)

12.7(.50)

0.75
(.03)
15.5
(.61)

7 (.28) Dia.
4 Places

40.5
(1.59)
30.2
(1.19)
21.5
(.85)

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

Solenoid Operated Directional Valves


DSG-01 / S-DSG-01

DIRECTIONAL
CONTROLS

Installation Drawing
PLUG-IN CONNECTOR TYPE (N)
PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)
Models with AC Solenoids: DSG-01--A- N -60/6090
N1

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

Cable Departure
Cable Applicable:
Outside Dia. 8-10mm(.31-.39 in.)
Conductor Area
Not Exceeding 1.5mm2(.002 Sq. in.)

191.4
(7.54)
74.2
(2.92)
27
39
(1.06) (1.54)

48
(1.89)
27.5
(1.08)

53
(2.09)
90
(3.54)

70
(2.76)

DIMENSIONS IN
MILLIMETRES (INCHES)

SOL b

SOL a

L'
Lock Nut
Tightening Torque:
10.3 - 11.3 Nm (91-100 IN.lbs.)

152
(5.98)

Double Solenoid
Models Only

25
(.98)

Models with DC Solenoids: (S-)DSG-01--D- N -60/6090


N1
Models with R Solenoids: (S-)DSG-01--R-N-60/6090
The position of the Plug-in connector can be changed as
illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

210
(8.27)
83.5
(3.29)
27
(1.06)

Double Solenoid
Models Only

SOL b

L'

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm (91-100 IN.lbs.)

152
(5.98)

Model Numbers
(S-)DSG-01--D-N/N1-60/6090
(S-)DSG-01--R-N-60/6090

25
(.98)

SOL a

70
(2.76)

48
(1.89)

Dimensions mm (Inches)
C

101 (3.98)

64 (2.52)

27.5 (1.08)

39 (1.54)

104 (4.09)

57.2 (2.25)

34 (1.34)

53 (2.09)

For other dimensions, refer to "Terminal Box type" (Page 13 to 14).

Models with Push Button & Lock Nut


(S-)DSG-01---C

AC : 129.2 (5.09)
DC/R : 138.5 (5.45)

Lock Nut
Press the "Push Button" then turn "Lock Nut"
clockwise. The positionof the "Push Button" is
held.
Be sure to loosen "Lock Nut" fully before solenoid
is energised

SOL b

Push Button

No.15

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Lead Wire Connection


Details of Receptacle
Type of
Electrical Conduit
Connection

Double Solenoid Type

Power Supply
(For SOL.a)
Ground

Terminal
Box Type

Single Solenoid Type

Power Supply
Power Supply
(For SOL.b)

Indicator Light
SOL. b

SOL. a

Common Plate

Common

SOL. b

Indicator Light

Indicator Light
3

Ground

Ground

Ground

1
1

Plug-in
Connector
Type

1-Power Supply

3
3

2-Power Supply

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it.
3. With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

AC DC Rectified

DC

Indicator Light

Indicator Light

Power
Supply

Power
Supply

Terminal
Box Type

Power
Supply

SOL.
Common
Ground

SOL.
Common
Ground

Voltage-Surge
Suppressor

SOL.
Common
Ground

Indicator Light
(Integrated in "N1"
model only)
SOL.

Plug-in
Connector
Type

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

SOL.

Indicator Light
(Integrated in "N1"
model only)

No.16

Rectifier
Circuit

Voltage-Surge
Suppressor

1-Power
Supply

1-Power
Supply

Indicator Light
Voltage-Surge
Suppressor

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

Rectifier
Circuit

Solenoid Operated Directional Valves


DSG-01/S-DSG-01

DIRECTIONAL
CONTROLS

Spare Parts List

-DSG-01---60/6090
X

21 22 23 24 25 26

18
13 30 17 32 33 31 10 14 12 19 25 24

11
View Arrow X
SOL a

Spring Offset type

SOL b

26 21 23 22

-DSG-01---N/N1-60/6090
15

40 43 42 13 41

9
16
7
8

SOL a

SOL b

List of Seals
Qty.
Item

Name of Parts

8
9
10
15
24
25
32

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Packing

Part Numbers
SO-NB-P9
SO-NB-P18
S6
1790S-VK418329-9
SO-NB-P18
SO-NA-P4
1790S-VK418328-1

3C

2D2

2
4
1

2
4
1

Remarks

2B
4
1
2
2
1
2
1

Included in Solenoid Ass'y (Item 13)

When ordering the O-Rings, please specify the seal kit number from the table below.
Seal Kit No.

Valve Model Numbers

-DSG-01---60/6090
-DSG-01---N-60/6090

O-Ring Details for Seal Kit

KS-DSG-01-60

8 (4 Pcs.), 9 & 24 (2 Pcs., see above), 25 (4 Pcs.)

KS-DSG-01-N-60

8 (4 Pcs.), 9 & 24 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector


Refer to Page 18 for the details of these parts.

CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

WARNING
Before maintenance or removal, do the following, Failure to do
these may cause components to move, causing oil leakage or
serious accidents.
Shut off the equipment's power supply, and be sure that all
electric motors and engines have stopped.
Return pressure in all hydraulic systems to zero.

No.17

Solenoid Operated Directional Valves


DSG-01/S-DSG-01
Spare Parts List

DIRECTIONAL
CONTROLS

Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.


Valve Model Numbers
DSG-01--A100-60
DSG-01--A120-60
DSG-01--A200-60
DSG-01--A240-60
DSG-01--D12-60
DSG-01--D24-60
DSG-01--D48-60
DSG-01--R100-60
DSG-01--R200-60
S-DSG-01--D12-60
S-DSG-01--D24-60
S-DSG-01--D48-60
S-DSG-01--R100-60
S-DSG-01--R200-60
DSG-01--A100-N-60
DSG-01--A120-N-60
DSG-01--A200-N-60
DSG-01--A240-N-60
DSG-01--D12-N-60
DSG-01--D24-N-60
DSG-01--D48-N-60
DSG-01--R100-N-60
DSG-01--R200-N-60
S-DSG-01--D12-N-60
S-DSG-01--D24-N-60
S-DSG-01--D48-N-60
S-DSG-01--R100-N-60
S-DSG-01--R200-N-60
DSG-01--A100-N1-60
DSG-01--A120-N1-60
DSG-01--A200-N1-60
DSG-01--A240-N1-60
DSG-01--D12-N1-60
DSG-01--D24-N1-60
DSG-01--D48-N1-60
S-DSG-01--D12-N1-60
S-DSG-01--D24-N1-60
S-DSG-01--D48-N1-60

13

21

Solenoid Ass'y No.

Coil No.

SA1-100-60
SA1-120-60
SA1-200-60
SA1-240-60
SD1-12-60
SD1-24-60
SD1-48-60
SR1-100-60
SR1-200-60
SD1-12-S-60
SD1-24-S-60
SD1-48-S-60
SR1-100-S-60
SR1-200-S-60
SA1-100-N-60
SA1-120-N-60
SA1-200-N-60
SA1-240-N-60
SD1-12-N-60
SD1-24-N-60
SD1-48-N-60
SR1-100-N-60
SR1-200-N-60
SD1-12-S-N-60
SD1-24-S-N-60
SD1-48-S-N-60
SR1-100-S-N-60
SR1-200-S-N-60
SA1-100-N-60
SA1-120-N-60
SA1-200-N-60
SA1-240-N-60
SD1-12-N-60
SD1-24-N-60
SD1-48-N-60
SD1-12-S-N-60
SD1-24-S-N-60
SD1-48-S-N-60

C-SA1-100-60
C-SA1-120-60
C-SA1-200-60
C-SA1-240-60
C-SD1-12-60
C-SD1-24-60
C-SD1-48-60
C-SR1-100-60
C-SR1-200-60
C-SD1-12-60
C-SD1-24-60
C-SD1-48-60
C-SR1-100-60
C-SR1-200-60
C-SA1-100-N-60
C-SA1-120-N-60
C-SA1-200-N-60
C-SA1-240-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SD1-48-N-60
C-SR1-100-N-60
C-SR1-200-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SD1-48-N-60
C-SR1-100-N-60
C-SR1-200-N-60
C-SA1-100-N-60
C-SA1-120-N-60
C-SA1-200-N-60
C-SA1-240-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SD1-48-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SD1-48-N-60

Note: The connector assembly is not included in the solenoid assembly.

No.18

14
Receptacle
Part No.

40
Connector Ass'ly
Part No.

41
Connector Ass'ly
Part No.

Remarks

R1-60

KR1-A-60
Terminal
Box
Type

KR1-B-60
RR1-60
KR1-A-60
KR1-B-60
RR1-60

GDM-211-A-11

GDM-211-B-11

Plug-in
Connector
Type
GDME-211-R-A-10 GDME-211-R-B-10

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10 GDME-211-R-B-10

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Plug-in
Connector
with
Indicator
Light

Solenoid Operated Directional Valves


DSG-01 / S-DSG-01

DIRECTIONAL
CONTROLS

Interchangeability between current and New Design

To improve product qualities and facilitate the supply of product, the solenoid operated directional valves, DSG-01 series
have been model-changed from 50 to 60 design. The new and current models can be compared as follows:
Specifications and Characteristics
There are no changes in the specifications and characteristics of the valves themselves.
Solenoid Ratings
There are changes in the inrush current, holding current and power as shown below. No other changes.
Voltage (V)
Valve Type

Electric Source

Coil Type

Frequency
(Hz)
50

A100

A120
1

AC

Standard
Type

A200

A240

Shockless
Type

D12
D24
D48
R100
R200

DC
ACDC
Rectified

60
50
60
50
60
50
60

50/60

Current & Power at Rated Voltage


2

Source
Rating

Serviceable
Range

100
100
110

80 - 110

120
200
200
220
240
12
24
48
100
200

Inrush (A)

90 - 120
96 - 132
108 - 144
160 - 220
180 - 240
192
216
10.8
21.6
43.2
90
180

264
288
13.2
26.4
52.8
110
220

Holding (A)

New

Current

New

Current

2.42
2.14
2.35
2.02
1.78
1.21
1.07
1.18
1.01
0.89

2.38
2.12
2.33
1.98
1.77
1.19
1.06
1.17
0.99
0.89

0.51
0.37
0.44
0.42
0.31
0.25
0.19
0.22
0.21
0.15
2.45
1.23
0.61
0.33
0.16

0.46
0.32
0.39
0.38
0.27
0.23
0.16
0.19
0.19
0.13
2.2
1.1
0.55
0.30
0.15

Power (W)
New

Current

E
29

26

29

26

1. Shockless type AC solenoids are not available.


2. Inrush current in the above table shown rms values at maximum stroke.

Interchangeability in Installation
AC solenoids

There is an interchangeability in installation, except for differences in the dimensions with an star mark.

Current : Design 50

New : Design 60
191.4
(7.54)

210
(8.27)

50.7
(2.00)

60
(2.36)

SOL a

SOL b

152
(5.98)

SOL a

SOL b

142.7
(5.62)

DC/R Type solenoids

There is an interchangeability in installation, except for a solenoid shape changes from hexagonal to circular.
There are no other changes in appearance, dimensions etc.

No.19

Pub. EC-0403

SOLENOID OPERATED
DIRECTIONAL VALVES

-DSG-03---50/5090

DIRECTIONAL
CONTROLS

3/8, Sub-plate Mounting

Up to 31.5 MPa (4570 PSI), 120 L /min (31.7 U.S.GPM)


Mounting Surface : ISO 4401-AC-05-4-A, CETOP-5, NFPA-D02

Plug-in Connector Type


Terminal Box Type

Features
These are epoch-making solenoid operated directional valves of high pressure, high flow which have been developed
incorporating a unique design concept into every part of the valve including the solenoid. With wet type solenoids, these
valves ensure the low noise and the long life, moreover, ensure no leakage of oil outside of the valve.
Wide Range of Models
Choose the optimum valve to meet your needs from a large selection available.
The DSG-03 50 design series solenoid operated directional valves are classified into the two basic models.
Standard type.....Useable at high pressure: 31.5 MPa (4570 PSI) and high flow: 120 L /min. (31.7 U.S.GPM)
Shockless type....A noise at spool changeover and a vibration in piping can be reduced to a minimum.

Stable Operation
With a strong magnet and spring force, the valves are tough against contamination and thus ensure a stable operation.

Solenoids
Solenoid Connectors (DIN connector)
The solenoid connectors are conform to the international standard ISO 4400 (Fluid power systems and components-Three-pin electrical plug connectorsCharacteristics and requirements).

AC Solenoids
50 to 60 Hz common service solenoids do not require rewiring when the applied frequency is changed.

DC Solenoids (Reputable K-series)


These DC solenoids have surge absorbers for K-series functions. The three advantages of them are as mentioned below:
1. Since surge voltage can be controlled to a very low figure, electric control devices, such as a computer, can be used without any interference
like noise.
2. There being no spark between contacts, the life of the relay becomes longer.
3. Time lag for spool return after de-energisation of the solenoid is very short.

R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly to the AC power source. They
have, like other DC solenoids, such advantages that the sound in on-off operation is quite low and the coils are hardly burnt out even if the spool is
stuck at the half way of its changeover for contaminant particles etc. Moreover, they can be used almost permanently without being affected by a
surge voltage from the outside. Thus, they are the solenoids of high reliability and durability.

RQ Type Solenoids
These are solenoids having the same features as R type solenoids above plus such an additional feature that the time lag for the spool return after deenergisation of the solenoid becomes considerably shortened.

Insulation Class of Solenoid

Class H

The products approved by CSA (Canadian Standards Association) and


the products conforming to the Low Voltage Directive 73/23/EEC
(amended by 93/68/EEC) are also available. For the details, please consult
us or your Yuken distributors.

No.1

Solenoid Operated Directional Valves


DSG-03/S-DSG-03

DIRECTIONAL
CONTROLS

Specifications/ Solenoid Ratings / Others


Specificatios
Valve
Type

Model
Numbers

Max. Flow
L /min (U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pres.
MPa (PSI)

120 (31.7)

31.5 (4570)
Spool Type 60 Only
25 (3630)

16 (2320)

16 (2320)

16 (2320)

DSG-03-3C--50/5090
Standard
DSG-03-2D2--50/5090
Type
DSG-03-2B--50/5090

Shockless S-DSG-03-3C--50/5090
Type
S-DSG-03-2B2--50/5090

120 (31.7)

Max. Changeover Approx. Mass kg(1bs.)


Frequency
Type of Solenoid
min-1 (Cycles/Min)
AC
DC, R, RQ
240
R Type Sol. Only
120

3.6 (7.9)

5 (11)

2.9 (6.4)

3.6 (7.9)
5 (11)

120

3.6 (7.9)

The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow
differs according to the spool type and operating conditions. For details, please refer to the "List of Standard Models and Maximum Flow" on pages
5 to 9.

Solenoid Ratings
Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

A120
AC

Standard
Type

A200

A240
Shockless
Type

DC (K Series)
AC DC Rectified (R)
AC DC Rectified (RQ)
(Quick Return)

D12
D24
D100
R100
R200
RQ100

60

Voltage (V)
Source Rating
100
100
110

50
60
50
60
50
60

50/60
50/60

120
200
200
220
240
12
24
100
100
200

Current & Power at Rated Voltage

Serviceable Range Inrush (A)


5.37
80 - 110
4.57
90 - 120
5.03
4.48
96 - 132
3.81
108 - 144
2.69
160 - 220
2.29
180 - 240
2.52
2.24
192 - 264
1.91
216 - 288
10.8 - 13.2
21.6 - 26.4
90 - 110
90 - 110
180 - 220
90 - 110

100

Holding (A)
0.90
0.63
0.77
0.75
0.52
0.45
0.31
0.38
0.37
0.26
3.16
1.57
0.38
0.43
0.21

Power (W)

0.43

38

38

38

1. AC solenoid is not available in shockless type.


R or RQ type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries.
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Sub-plate
Piping
Size

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N.American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)
3.0 (6.6)

3/8

DSGM-03-40

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03-2190

3/8 NPT

1/2

DSGM-03X-40

Rc 1/2

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

3/4

DSGM-03Y-40

Rc 3/4

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

No.2

Soc. Hd. Cap Screw (4 pcs.)

Tightening Torque

M6 35 Lg.

12 - 15 Nm
(106 - 133 in. 1bs.)

1/4-20 UNC 1-1/2 Lg.

S:
Shockless
Type

None:
Standard
Type

DSG:
Solenoid
Operated
Directional
Valve

03

2:
Two
Positions

3:
Three
Positions

2:
Two
Positions

C:
Spring
Centred

3:
Three
Positions

3. N1 is not available for R and RQ-type solenoids.

2. N is not available for RQ-type solenoids.

B:
Spring
Offset

C:
Spring
Centred

B:
Spring
Offset

2
4

2, 3
8

2, 3
4, 40
5, 60
9, 10
11, 12

D:
No-Spring
Detented

Spool
Type

SpoolSpring
Arrangement

Number
of Valve
Positions

-2

Omit if not
required

RQ100

RQ:
(ACDC)

R:
(ACDC)
R100
R200

DC:
D12
D24
D100

RQ100

RQ:
(ACDC)

R:
(ACDC)
R100
R200

DC:
D12
D24
D100

AC:
A100
A120
A200
A240

Coil
Type

-D24

C:
Push
Button
and
Lock Nut
(Option)

None:
Manual
Override
Pin

Manual
Override

-C

N1:
Plug-in
Connector
Type
with
Indicator
Light
(Option)

N:
Plug-in
Connector
Type

None:
Terminal
Box Type

Electrical
Conduit
Connection

50

90:
N. American
Design
Std.

None:
Japanese
Std. "JIS"
and
European
Design
Std.

90:
N.American
Design Std.

Design
Standard

Design
Number

None:
Japanese
Std. "JIS"

-L
Models with
Reverse Mtg. of
Solenoid
Omit if not
required

-50

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handles as options,
therefore, please confirm the time of delivery with us before ordering.

Special Two
Position Valve

Model Number Designation

1. In case of the special two position valve, please refer to page 10 for details.

F:
For Phosphate
Ester Type
Fluids
(Omit if not
required)

Valve
Size

Series
Number

Special
Seals

Shockless
Type

-03

Model Number Designation


FSDSG

Solenoid Operated Directional Valves


DSG-03 / S-DSG-03

DIRECTIONAL
CONTROLS

No.3

Solenoid Operated Directional Valves


DSG-03/S-DSG-03

DIRECTIONAL
CONTROLS

Options / Hydraulic Fluids / Instructions


Options

Lock Nut

Push Button with Lock Nut


Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.
Push Button

Plug-in Connector with Solenoid Indicator Light


These are the indicator light incorporated plug-in connector type
solenoids. Energisation or de-energisation of the solenoid can
be easily identified with the incorporated indicator light.

Plug-in Connector
with Solenoid
Indicator Light

M8 Mounting Bolts.
As the mounting bolts, M6 socket head cap screws are used for
the standard valves, however, M8 socket head cap screws are also
available for supply as optional extras. In case the M8 screws are
required, suffix "02" to the design number of both valve and subplate model number like below.

SOL b

(Example)
Valve: DSG-03-3C2-A100-5002
Sub-plate: DSGM-03-4002
The valve is supplied with 4 pcs. hexagon
socket head cap screws M8 38 Lg.

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid, listed in the table below can be used.
Petroleum base oils
Synthetic fluids
Water containing fluids

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester fluid.When phosphate ester fluid is used,
prefix "F-" to the model number because the special seals (fluororubber) are required to be used.
Use water-glycol fluids or W/O emulsion fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter.

Instructions

SOL b

SOL a

L'

Solenoid Energisation
For double solenoid valves do not energise both at the same
time as it will result in coils burning out.
Valve Tank Port
Avoid connecting the valve tank port to a line with possible
surge pressure.
Piping end of tank line should be submerged in oil.

Shockless Type
In order to benefit from a shockless operation, it is necessary
to fill the tank line with operating oil.
Only after the tank line has been filled with operating oil, start
the operation of the valve on a regular basis.

Operating Force for Manual Override Push Pin


Please note that as the back pressure of the tank line rises, the
manual override push pin turns hard to operate (see the graph
below).
30

N
150

20

120

10

50
0

1bf.

Operating
Force

Mounting Posture
In case No-spring detent type valves are used in the solenoid
de-energised state, install the valve in such a way that the axis
L-L' becomes horizontal to get the detent effect firmly. For the
valve types other than the above, there are no restrictions on
the mounting posture.

100

200

300

400

Tank Line Back Pressure

No.4

4 MPa

500

PSI

Solenoid Operated Directional Valves


DSG-03--A
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-03--A
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow L /min


P
Model
Numbers

B
A

A
B

Graphic
Symbols
A
P

10
MPa

16
MPa

25
MPa

31.5
MPa

100

100

100

100

90

90

90

90

80

80

100

100

30

30

30

70

70

70

100

100

100

80

80

100

100

90

90

100

100

P T
A B

DSG-03-3C3

a
P T
A B

DSG-03-3C4

a
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T

P
B
[Port "A" Blocked]

A B

DSG-03-3C2

P
A
[Port "B" Blocked]

80(65) 80(25)
75(20) 30(15)
100(75)
100
100(25)

10
MPa
100(70)
90(49)
100(81)
100(81)
100(58)
90(47)
100(62)
62(40)

16
MPa
100(48)
53(30)
100(81)
100(81)
100(33)
50(26)
100(39)
47(26)

25
MPa
96(28)
34(19)
100(81)
100(81)
76(22)
28(18)
84(21)
27(16)

31.5
MPa
65(24)
26(15)
100(81)
100(81)
46(19)
22(15)
48(18)
20(12)

10
MPa
100(70)
90(49)
100(81)
100(81)
100(58)
90(47)
100(62)
62(40)

16
MPa
100(48)
53(30)
100(81)
100(81)
100(33)
50(26)
100(39)
47(26)

25
MPa
96(28)
34(19)
100(81)
100(81)
76(22)
28(18)
84(21)
27(16)

31.5
MPa
65(24)
26(15)
100(81)
100(81)
46(19)
22(15)
48(18)
20(12)

26

21

18

16

30

28

28

28

100

100

100

100

100

100

60

60

60

60

60

60

60

60

100(36)
47(24)
100(65)
70(46)
100(36)
47(24)

60(21)
23(14)
85(35)
51(32)
60(21)
23(14)

34(16)
17(11)
62(28)
45(25)
34(16)
17(11)

100(55)
60(38)
100(80)
80(60)
100(55)
60(38)

100(36)
47(24)
100(65)
70(46)
100(36)
47(24)

60(21)
23(14)
85(35)
51(32)
60(21)
23(14)

34(16)
17(11)
62(28)
45(25)
34(16)
17(11)

40

40

30

28

60

60

40

35

34

24

20

19

57

57

57

57

26

19

18

16

100(62)
80(42)
100(79)
92(55)
100(35)
45(21)

100(62)
73(36)
100(72)
89(46)
87(15)
34(12)

100(44)
63(34)
100(64)
78(28)
61( 9 )
15( 9 )

94(37)
51(33)
100(59)
70(27)
49( 7 )
11( 6 )

A B

DSG-03-3C5

30

P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

100

P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

100

100

P T

A B

Spring Offset

Two Positions

P T

80(30) 80(20) 100(55)


30(25) 20(15) 60(38)
100(80)
100
100
80(60)
90(30) 90(20) 100(55)
40(20) 20(15) 60(38)

DSG-03-2B2

b
P T
A B

DSG-03-2B3

b
P T

100
100
100
100
100(90) 100(90) 100(90) 100(90)
100
100
100
100
100(75) 100(75) 100(75) 100(75)

A B

DSG-03-2B8

b
P T

Notes : 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
100

100(75)
100(25)

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

60Hz, At minimum serviceable voltage


(90% of rated voltage)

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.5

Solenoid Operated Directional Valves


DSG-03--A
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-03--A
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow U.S.GPM


P
Model
Numbers

B
A

A
B

Graphic
Symbols
A
P

DSG-03-3C3

1450
PSI

2320
PSI

3630
PSI

4570
PSI

26.4

26.4

26.4

26.4

1450
PSI

2320
PSI

3630
PSI

4570
PSI

1450
PSI

2320
PSI

3630
PSI

4570
PSI

17.2 (6.3) 26.4 (18.5) 26.4 (12.7) 25.4 (7.4)

17.2 (6.3)

6.7 (4.0)

6.7 (4.0)

A B

26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)

23.8

23.8

23.8

23.8

21.1

21.1

9.0 (5.0)

23.8 (12.9) 14.0 (7.9)

9.0 (5.0)

26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)

21.1 (17.2) 21.1 (6.6) 26.4 (15.3) 26.4 (8.7)

20.1 (5.8)

12.2 (5.0) 26.4 (15.3) 26.4 (8.7)

20.1 (5.8)

19.8 (5.3)

7.4 (4.8)

5.8 (4.0)

7.4 (4.8)

5.8 (4.0)

26.4 (19.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5)

12.7 (4.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5)

12.7 (4.8)

26.4 (6.6) 16.4 (10.6) 12.4 (6.9)

7.1 (4.2)

5.3 (3.2)

7.1 (4.2)

5.3 (3.2)

4.2

7.4

A B

Spring Centred

23.8 (12.9) 14.0 (7.9)

P T

Three Positions

26.4 (18.5) 26.4 (12.7) 25.4 (7.4)

A B

DSG-03-3C40

P T

P T

DSG-03-3C4

P
B
[Port "A" Blocked]

A B

DSG-03-3C2

P
A
[Port "B" Blocked]

26.4

26.4

26.4

7.9

7.9

7.9

18.5

18.5

18.5

26.4

26.4

26.4

21.1

21.1

P T

7.9 (4.0)

23.8 (12.4) 13.2 (6.9)

23.8 (12.4) 13.2 (6.9)

16.4 (10.6) 12.4 (6.9)

12.2 (5.0)

A B

DSG-03-3C5

7.9

6.9

5.5

4.8

26.4

26.4

26.4

15.9

15.9

15.9

15.9

7.9

7.4

7.4

26.4

26.4

26.4

15.9

15.9

15.9

15.9

15.9 (5.5)

9.0 (4.2)

P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

26.4

P T
A B

DSG-03-3C10

a
P T

21.1 (7.9)

21.1 (5.3) 26.4 (14.5) 26.4 (9.5)

15.9 (5.5)

9.0 (4.2)

7.9 (6.6)

5.3 (4.0)

15.9 (10)

6.1 (3.7)

4.5 (2.9)

A B

DSG-03-3C11

26.4

26.4

26.4

26.4

DSG-03-3C12

No-Spring
Detented

AB

12.4 (6.3)

6.1 (3.7)

4.5 (2.9)

26.4 (21.1) 26.4 (17.2) 22.5 (9.2)

16.4 (7.4) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2)

16.4 (7.4)

21.1 (15.9) 18.5 (12.2) 13.5 (8.5)

11.9 (6.6) 21.9 (15.9) 18.5 (12.2) 13.5 (8.5)

11.9 (6.6)

15.9 (5.5)

9.0 (4.2)

15.9 (5.5)

9.0 (4.2)

10.6 (5.3)

5.3 (4.0)

15.9 (10)

12.4 (6.3)

6.1 (3.7)

4.5 (2.9)

15.9 (10)

12.4 (6.3)

6.1 (3.7)

4.5 (2.9)

10.6

10.6

7.9

7.4

15.9

15.9

10.6

9.2

9.0

6.3

5.3

5.0

23.8

26.4

26.4

26.4

26.4

26.4

26.4

26.4

26.4

26.4 (14.5) 26.4 (9.5)

P T

A B

Spring Offset

Two Positions

DSG-03-2D2

15.9 (10)

23.8 (5.3) 26.4 (14.5) 26.4 (9.5)

23.8

P T

26.4 (14.5) 26.4 (9.5)

23.8 (7.9)

P T
A B

12.4 (6.3)

DSG-03-2B2

b
P T
A B

DSG-03-2B3

26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 (23.8)

26.4
b

P T

26.4

26.4

26.4

26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 26.4 (19.8)

15.1

15.1

15.1

15.1

A B

DSG-03-2B8

6.9

5.0

4.8

P T

4.2

26.4 (16.4) 26.4 (16.4) 26.4 (11.6) 24.8 (9.8)


21.1 (11.1) 19.3 (9.5)

16.6 (9.0)

24.3 (14.5) 23.5 (12.2) 20.6 (7.4)

18.5 (7.1)

26.4 (9.2)

23 (4.0)

16.1 (2.4)

12.9 (1.8)

11.9 (5.5)

9.0 (3.2)

4.0 (2.4)

2.9 (1.6)

Notes : 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
26.4

26.4(19.8)
26.4(6.6)

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

60Hz, At minimum serviceable voltage


(90% of rated voltage)

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.6

13.5 (8.7)

26.4 (20.9) 26.4 (19) 26.4 (16.9) 26.4 (15.6)

Solenoid Operated Directional Valves


-DSG-03--D / R / RQ
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow

Models with DC Solenoids: DSG-03--D


Models with R Type Solenoids: DSG-03--R
Models with RQ Type Solenoids: DSG-03--RQ100
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow L /min

Model
Numbers

B
A

A
B

P
A
[Port "B" Blocked]

Graphic
Symbols
A
P

B
T

10
MPa

16
MPa

25
MPa

31.5
MPa

10
MPa

120

120

120

120

120

120

120

120

120

120

120

120

120

120

50

16
MPa
120
100

25
MPa
80
54

31.5
MPa
55
43

10
MPa

120

120

120

120

120

120

120

120

120

120

120
104

84
65
62
57

64
53
49
42

50

50

50

35

24

21

20

120

120

120

120

120

120

120

120

120

120

100

100

100

100

120

120

120
65

65
50

120

112
69

120

120

120

120

100

100

120

120

120
65

65
50

120

120
86

60
46
80
62
62
47

51
40
65
52
51
40

120

120

120

120

45

37

30

110
100

110
100

110
100

110
100

68

47

120

120

120

120

77
53

A B

DSG-03-3C2

P
B
[Port "A" Blocked]

P T

16
MPa
120
100

25
MPa
80
54

31.5
MPa
55
43

120

120

120

120

120

120

120

120
104

84
65
62
57

64
53
49
42

45

45

45

45

120

120

120

100

100

100

100

120

112
69

100

100

120

120
86

60
46
80
62
62
47

51
40
65
52
51
40

28

60

60

40

35

38

38

120

114
83

75
58

77

77

77

120

120

120

33

24

23

120

120
62

62
40

63
48
120
103
47
37

120

A B

DSG-03-3C3

DSG-03-3C4

P T
A B
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T
A B

DSG-03-3C5

a
P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

a
P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

P T

A B

Spring Offset

Two Positions

P T

DSG-03-2B2
P T
A B

DSG-03-2B3
P T
A B

DSG-03-2B8

b
P T

Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of any
voltage variants within the serviceable voltage

120

2. For the maximum flow rate in P T of the valves with a

120
65

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.7

Solenoid Operated Directional Valves


-DSG-03--D / R / RQ
List of Standard Models

DIRECTIONAL
CONTROLS

List of Standard Models and The Maximum Flow


Models with DC Solenoids: DSG-03--D
Models with R Type Solenoids: DSG-03--R
Models with RQ Type Solenoids: DSG-03--RQ100
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow U.S. GPM

Model
Numbers

B
A

A
B

P
A
[Port "B" Blocked]

Graphic
Symbols
A
P

B
T

1450
PSI

2320
PSI

3630
PSI

4570
PSI

1450
PSI

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

13.2

2320
PSI
31.7
26.4

3630
PSI
21.1
14.3

4570
PSI
14.5
11.4

1450
PSI

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7
27.5

22.2
17.2
16.4
15.1

16.9
14
12.9
11.1

13.2

13.2

13.2

9.2

6.3

5.5

5.3

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

26.4

26.4

26.4

26.4

31.7

31.7

31.7
17.2

17.2
13.2

31.7

29.6
18.2

31.7

31.7

31.7

31.7

26.4

26.4

31.7

31.7

31.7
17.2

17.2
13.2

31.7

31.7
22.7

15.9
12.2
21.1
16.4
16.4
12.4

13.5
10.6
17.2
13.7
13.5
10.6

31.7

31.7

31.7

31.7

11.9

9.8

7.9

7.4

29.1
26.4

29.1
26.4

29.1
26.4

29.1
26.4

18

12.4

10

31.7

31.7

31.7

31.7

20.3

20.3
8.7

A B

DSG-03-3C2

P
B
[Port "A" Blocked]

P T

2320
PSI
31.7
26.4

3630
PSI
21.1
14.3

4570
PSI
14.5
11.4

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7
27.5

22.2
17.2
16.4
15.1

16.9
14
12.9
11.1

11.9

11.9

11.9

11.9

31.7

31.7

31.7

26.4

26.4

26.4

26.4

31.7

29.6
18.2

26.4

26.4

31.7

31.7
22.7

15.9
12.2
21.1
16.4
16.4
12.4

13.5
10.6
17.2
13.7
13.5
10.6

15.9

15.9

10.6

9.2

10

31.7

30.1
21.9

19.8
15.3

20.3

20.3

31.7

31.7

31.7

6.3

6.1

31.7

31.7
16.4

16.4
10.6

16.6
12.7
31.7
27.2
12.4
9.8

31.7

A B

DSG-03-3C3

a
P T
A B

DSG-03-3C4

a
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T
A B

DSG-03-3C5

a
P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

a
P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

P T

A B

Spring Offset

Two Positions

P T

DSG-03-2B2
P T
A B

DSG-03-2B3
P T
A B

DSG-03-2B8

14

b
P T

Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of any
voltage variants within the serviceable voltage

31.7

2. For the maximum flow rate in P T of the valves with a

22.2
17.2

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 9.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

No.8

Solenoid Operated Directional Valves


DSG-03 / S-DSG-03
Max. Flow of Centre By-Pass / List of Shockless Models

DIRECTIONAL
CONTROLS

Maximum Flow of Centre By-Pass


In valve type 3C3, 3C5 and 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated
below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral
position in the suspended state of the actuator, the maximum flow rates available are those as shown as the table below
regardless of any voltage in the range of serviceable voltage.
Max. Flow L /min (U.S.GPM)

Graphic
Symbols

Model Numbers
DSG-03-3C3-A

DSG-03-3C3-D/R/RQ100
DSG-03-3C5-A

b
P

DSG-03-3C5-D/R/RQ100
DSG-03-3C60-A

b
P

DSG-03-3C60-D/R/RQ100

b
P

10 MPa
(1450 PSI)

16 MPa
(2320 PSI)

25 MPa
(3630 PSI)

31.5 MPa
(4570 PSI)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

120 (31.7)

120 (31.7)

120 (31.7)

120 (31.7)

26 (6.9)

21 (5.5)

18 (4.8)

16 (4.2)

35 (9.2)

24 (6.3)

21 (5.5)

20 (5.3)

84 (22.2)

52 (13.7)

52 (13.7)

68 (18.0)

65 (17.2)

61 (16.1)

List of Shockless Models and The Maximum Flow

Models with DC Solenoids: S-DSG-03--D


Models with R Type Solenoids: S-DSG-03--R
Models with RQ Type Solenoids: S-DSG-03--RQ100
Max. Flow L/min (U.S.GPM)
P
No. of
Valve
Positions

SpoolSpring
Arrangement

Model
Numbers

Graphic
Symbols

B
A

A
B

P
A
[Port "B" Blocked]

P
B
[Port "A" Blocked]

5 MPa
10 MPa 16 MPa
5 MPa
10 MPa 16 MPa
5 MPa
10 MPa 16 MPa
(730 PSI) (1450 PSI) (2320 PSI) (730 PSI) (1450 PSI) (2320 PSI) (730 PSI) (1450 PSI) (2320 PSI)
A B

S-DSG-03-3C2
Three
Positions

a
P

Spring
Centred

A B

S-DSG-03-3C4

a
P

Two
Positions

Spring
Offset

120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)

120 (31.7) 120 (31.7)

85 (22.5)
70 (18.5)

120 (31.7)

120 (31.7) 75 (19.8)


105 (27.7) 65 (17.2)
120 (31.7) 75 (19.8)
100 (26.4) 65 (17.2)

120 (31.7)

120 (31.7)

120 (31.7) 75 (19.8)


105 (27.7) 65 (17.2)
120 (31.7) 75 (19.8)
100 (26.4) 65 (17.2)

A B

S-DSG-03-2B2

120 (31.7) 100 (26.4) 75 (19.8) 39 (10.3) 39 (10.3) 39 (10.3) 120 (31.7) 120 (31.7)

P T

105 (27.7)
80 (21.1)

Note: The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example)
L /min
The maximum flow rate is constant regardless of any
voltage variants within the serviceable voltage

U.S.GPM
120 (31.7)

120 (31.7)
80 (21.1)

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rises and saturated]

No.9

Solenoid Operated Directional Valves


DSG-03- / S-DSG-03

DIRECTIONAL
CONTROLS

Reverse Mounting of Solenoid


Reverse Mounting of Solenoid

In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2BA and 2BB, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

B
SOL b

SOL a

b
P

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid

Valves Using Neutral Position and Size Position (Special Two Position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2BA) and another
is the valve using the neutral position and SOL b position (2BB).
(Example) In case of Spool Type "2"
Neutral Position
SOL. a Energised
Position

SOL. b Energised
Position
A

B
b

a
P

b
"A": Use of Neutral and
SOL. a Energised
Position (2B2A)

"B": Use of Neutral and


SOL. b Energised
Position (2B2B)

Graphic Symbols
Model Numbers

(S-) DSG-03-2BA

Standard
Mtg. Type
A

(S-) DSG-03-2B2A

Reverse
Mtg. Type
A

B
b

Graphic Symbols

a
P

Model Numbers

DSG-03-2BB

(S-) DSG-03-2B2B

(S-) DSG-03-2B4B
DSG-03-2B60B
DSG-03-2B10B

In the above table, the graphic symbols in mounting


type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

Reverse
Mtg. Type

B
b

DSG-03-2B3B

No.10

Standard
Mtg. Type

Solenoid Operated Directional Valves


DSG-03/S-DSG-03

DIRECTIONAL
CONTROLS

Typical Changeover Time


Typical Changeover Time
Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Standard Type (Without Shockless Function)

[Test Conditions]

[Result of Measurement]

Pressure: 16 MPa (2320 PSI)


Flow Rate: 70 L /min (18.5 U.S.GPM)
Viscosity: 30 mm2 /s (140 SSU)
Voltage: 100 %V (After coil temperature rises and saturated)

ON
Solenoid

OFF

OFF
0

Spool Shift

Max.
T1

Shockless Type
[Test Circuit and Conditions]

Type

Model Numbers

Standard
Type

DSG-03-3C2-A
DSG-03-3C2-D
DSG-03-3C2-R
DSG-03-3C2-RQ

T2

Changeover Time ms
T1
T2
22
27
30
97
204
97
97
41

[Result of Measurement]
Accelmeter
OFF

ON

Speed

SOL a
a

G1
Load

G2

Acceleration (G)

Ps
Pressure

(Ps)
T1

Setting Pressure (Ps): 7 MPa (1020 PSI)


Load (W): 1000 kg (2205 1bs.)
Speed: 8.8 m/min (28.9 ft./min)
Viscosity: 30 mm2/s (140 SSU)

Type

Model Numbers

Shockless
Type

S-DSG-03-3C2-D
S-DSG-03-3C2-R
S-DSG-03-3C2-RQ

Time

T2

Acceleration
Time
ms
m/s2 (G)
G1
G2
T 1 T2
110 120
6.4
6.4
110 220
(.65) (.65)
110 120

No.11

Solenoid Operated Directional Valves


DSG-03/S-DSG-03

DIRECTIONAL
CONTROLS

Pressure Drop
Pressure Drop

Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.
Standard Type: DSG-03
PSI

Pressure Drop

350
300

Model Numbers

MPa

2.5

DSG-03-3C2

DSG-03-3C3

DSG-03-3C4

DSG-03-3C40

DSG-03-3C5

DSG-03-3C60

DSG-03-3C9

DSG-03-3C10

DSG-03-3C11

DSG-03-3C12

DSG-03-2D2

DSG-03-2B2

DSG-03-2B3

DSG-03-2B8

2.0

250
1.5
200
150

1.0

100
0.5
50
0

0
0
0

20
5

60

40
10

80

15

20

100
25

Pressure Drop Curve Number


BT P B A T P T

PA

120

L /min
35 U.S.GPM

30

Flow Rate

Shockless Type: S-DSG-03


PSI

Pressure Drop

350
300

MPa

2.5

2.0

250
200
150

Model Numbers

1.0

Pressure Drop Curve Number


PA

B T

P B

A T

S-DSG-03-3C2

S-DSG-03-3C4

S-DSG-03-2B2

1.5

100
0.5
50
0

0
0
0

20
5

40
10

60

80

15

20

100
25

120

L /min
35 U.S.GPM

30

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

Factor

SSU

77

40

50

60

70

80

90

30

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

No.12

100

20
98

Solenoid Operated Directional Valves


DSG-03--A

DIRECTIONAL
CONTROLS

Installation Drawing

Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE


Models with AC Solenoids: DSG-03--A-50/5090
Double Solenoid: Spring Centred & No-Spring Detended
Cylinder Port "A"
Solenoid Indicator Light
(For Sol b)

54
(2.13)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

50.8
(2.00)

Cylinder Port "B"

32.5
(1.28)
46
(1.81)

Model Numbers

Pressure Port "P"


91
(3.58)

"C" Thd.

DSG-03--A-50

G 1/2

DSG-03--A-5090 1/2 NPT

Solenoid Indicator Light


(For Sol a)

Tank Port "T"

Space Needed to Remove


Solenoid-Each End
47.5
(1.87)

35.3
(1.39)
89.5
(3.52)
105.3
(4.15)

Electrical Conduit Connection


"C" Thd. (Both Ends)
58
(2.28)

SOL b

Lock Nut
Tightening Torque:
8.5-10.5 Nm (75-93 IN.lbs.)

0.5
(.02)

SOL a

19
(.75)

27
(1.06)

22
(.87)
70
(2.76)

236
(9.29)
179.5
(7.07)
123
(4.84)
34.5
(1.36)

92
(3.62)
Mounting Surface
(O-Rings Furnished)

Manual Actuator
6.3(.25) Dia.

. Of the two of tank port "T", the tank port in the left side is normally used in our standard sub-plate,
though, either side of the tank port "T" can be used without problem.

DIMENSIONS IN
MILLIMETRES (INCHES)

Single Solenoid: Spring Offset


179.5
(7.07)

0.5
(.02)

SOL b

176.3
(6.94)

For other dimensions, refer to "Spring Centred and No-Spring Detented"


models.
Solenoid being mounted in the reverse position -SOL a side- is also
available.

No.13

Solenoid Operated Directional Valves


DSG-03 / S-DSG-03

DIRECTIONAL
CONTROLS

Installation Drawing

Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE


Models with DC Solenoids : (S-)DSG-03--D-50/5090
Models with R Type Solenoids : (S-)DSG-03--R-50/5090
Models with RQ Type Solenoids : (S-)DSG-03--RQ100-50/5090
Double Solenoid: Spring Centred & No-Spring Detented
Single Solenoid: Spring Offset
Space Needed to Remove
Solenoid-Each End
70.5
(2.78)

282
(11.10)
202.5
(7.97)

35.3
(1.39)
89.5
(3.52)
105.3
(4.15)

58
(2.28)

SOL a

SOL b

L'

114
(4.49)

22
(.87)
70
(2.76)

199.3
(7.85)

For other dimensions, refer to Models with AC solenoids (Page 13).

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub- plates
DSGM-03-40/2180/2190
J
18
(.71)
8.8 (.35) Dia. Through
14 (.55) Dia. Spotface
4 Places

"D" Thd. "E" Deep


4 Places

7
(.28)

6.4
(.25)

20
(.79)

3.2
(.13)

10
(.39)
22
(.87)

16.7
(.66)

B
A

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

No.14

Piping Size
"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT

92
(3.62)
F

11 (.43) Dia.
4 Places

Q
76
(2.99)

70
(2.76)
110
(4.33)

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

"C" Thd.
4 Places

"D" Thd.
M6

E
13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)

Dimensions mm (Inches)
J
K
L
N
P

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

120
14
(4.72) (.55)

42
16
47
10
45
80
50
15
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

Solenoid Operated Directional Valves


DSG-03 / S-DSG-03

DIRECTIONAL
CONTROLS

Installation Drawing

PLUG-IN CONNECTOR TYPE (N)


PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)
Models with AC Solenoids: DSG-03--A- N -50/5090
N1
Cable Departure
Cable Applicable:
Outside Dia. 8-10mm(.31-.39 in.)
Conductor Area Not Exceeding 1.5mm2(.002 Sq. in.)
236
(9.29)
91
(3.58)
39 38
89
(3.50)
(1.54) (1.38)

35.3 61.8
(1.39) (2.43)
109.1
(4.30)

27.5(1.08)

SOLa

SOLb

Double Solenoid
Models Only

176.3
(6.94)

70
(2.76)

61.8
(2.43)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

Models with DC Solenoids: (S-)DSG-03--D- N -50/5090


N1
Models with R Type Solenoids: (S-)DSG-03--R-N-50/5090
Cable Departure
Cable Applicable:
Outside Dia. 8-10mm(.31-.39 in.)
Conductor Area Not Exceeding 1.5mm2(.002 Sq. in.)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

282
(11.10)
114
(4.49)

D
35.3
(1.39)

DSG-03--D

N
- N1
-50/5090

SOL a

199.3
(7.85)
Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

121.1 (4.77) 73.8 (2.91)

DSG-03--R-N-50/5090 124.9 (4.92) 62.6 (2.46)

27.5 (1.08)

39 (1.54)

34

53 (2.09)

(1.34)

Double Solenoid
Models Only

For other dimensions, refer to "Terminal Box Type"


(Page 13-14).

Dimensions mm (Inches)
C

89
(3.50)

SOL b

70
(2.76)

Model Numbers

35
(1.38)

DIMENSIONS IN
MILLIMETRES (INCHES)

Options
Models with Push Button & Lock Nut: (S-)DSG-03--C(- N )-50/5090
N1
Lock Nut
Press the "Push Button" then turn "Lock Nut"
clockwise. The position of the "Push Button" is
held.
Be sure to loosen "LockNut" fully before solenoid
is energised

AC : 158.5 (6.24)
DC,R,RQ : 181.5 (7.15)

Push Button

No.15

Solenoid Operated Directional Valves


DSG-03/S-DSG-03

DIRECTIONAL
CONTROLS

Lead Wire Connection


Details of Receptacle
Type of
Electrical Conduit
Connection

Double Solenoid Type

Single Solenoid Type

Power Supply
(For SOL.b)
Earth

Terminal
Box Type

Power Supply
(For SOL.a)

Earth
Indicator
Light

Indicator
Light

Common Plate

SOL. b

SOL. a

SOL. b

Indicator Light

Earth

Common

Power
Supply

Ground

1
1

Plug-in
Connector
Type

1-Power Supply

3
3

2-Power Supply

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it.
3. With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

AC DC Rectified

DC

Indicator Light

Indicator Light

Power
Supply

Power
Supply

Terminal
Box Type

Power
Supply

SOL.
Common
Ground

SOL.
Common
Ground

Voltage-Surge
Suppressor

SOL.
Common
Ground

Indicator Light
(Integrated in "N1"
model only)
SOL.

Plug-in
Connector
Type

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

SOL.

Indicator Light
(Integrated in "N1"
model only)

No.16

Rectifier
Circuit

Voltage-Surge
Suppressor

1-Power
Supply

1-Power
Supply

Indicator Light
Voltage-Surge
Suppressor

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

Rectifier
Circuit

Solenoid Operated Directional Valves


DSG-03/S-DSG-03

DIRECTIONAL
CONTROLS

Spare Parts List

-DSG-03---50/5090
Spring Offset Type
18
30 26

19

21

20

22

25
24 31 17 23

16
43 42 41 40 44
29
15

14
SOL b

28

SOL a

27

CAUTION
1

27

10

When making replacement of seals, solenoid assemblies


or coils, please do it carefully after reading through the
relevant instructions in the Operator's Manual.

-DSG-03---N/N1-50/5090
46

47

48

45

16

WARNING

SOL a

SOL b

Before maintenance or removal, do the following, Failure to do


these may cause components to move, causing oil leakage or
serious accidents.
Shut off the equipment's power supply, and be sure that all
electric motors and engines have stopped.
Return pressure in all hydraulic systems to zero.

List of Seals
Qty.
Item

Name of Parts

21
27
28
29
30
41
43

Gasket
O-Ring
O-Ring
Plug
O-Ring
O-Ring
O-Ring

Part Numbers
1751S-VK418689-6
SO-NB-A014
SO-NB-P21
1790S-VK418329-2
S6
SO-NB-P21
SO-NA-P4

3C

2D2

1
5

1
5

2
2
4

2
2
4

Remarks

2B
1
5
1
2
2
1
2

Included in Solenoid Ass'y (Item 16 )

When ordering the O-Rings, please specify the seal kit number from the table below.
Valve Model Numbers
DSG-03---50/5090

DSG-03---N-50/5090

Seal Kit No.

O-Ring Details for Seal Kit

KS-DSG-03-50

27 (5 Pcs.), 28 & 41 (2 Pcs., see above), 43 (4 Pcs.)

KS-DSG-03-N-50

27 (5 Pcs.), 28 & 41 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector


Refer to Page 18 for the details of these parts.

No.17

Solenoid Operated Directional Valves


DSG-03/S-DSG-03
Spare Parts List

DIRECTIONAL
CONTROLS

Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.


Valve Model Numbers
DSG-03--A100-50
DSG-03--A120-50
DSG-03--A200-50
DSG-03--A240-50
DSG-03--D12-50
DSG-03--D24-50
DSG-03--D100-50
DSG-03--R100-50
DSG-03--R200-50
DSG-03--RQ100-50
S-DSG-03--D12-50
S-DSG-03--D24-50
S-DSG-03--D100-50
S-DSG-03--R100-50
S-DSG-03--R200-50
S-DSG-03--RQ100-50
DSG-03--A100-N-50
DSG-03--A120-N-50
DSG-03--A200-N-50
DSG-03--A240-N-50
DSG-03--D12-N-50
DSG-03--D24-N-50
DSG-03--D100-N-50
DSG-03--R100-N-50
DSG-03--R200-N-50
S-DSG-03--D12-N-50
S-DSG-03--D24-N-50
S-DSG-03--D100-N-50
S-DSG-03--R100-N-50
S-DSG-03--R200-N-50
DSG-03--A100-N1-50
DSG-03--A120-N1-50
DSG-03--A200-N1-50
DSG-03--A240-N1-50
DSG-03--D12-N1-50
DSG-03--D24-N1-50
DSG-03--D100-N1-50
S-DSG-03--D12-N1-50
S-DSG-03--D24-N1-50
S-DSG-03--D100-N1-50

16

42

Solenoid Ass'y No.

Coil No.

SA3-100-50
SA3-120-50
SA3-200-50
SA3-240-50
SD3-12-50
SD3-24-50
SD3-100-50
SR3-100-50
SR3-200-50
SR3-100-50
SD3-12-S-50
SD3-24-S-50
SD3-100-S-50
SR3-100-S-50
SR3-200-S-50
SR3-100-50
SA3-100-N-50
SA3-120-N-50
SA3-200-N-50
SA3-240-N-50
SD3-12-N-50
SD3-24-N-50
SD3-100-N-50
SR3-100-N-50
SR3-200-N-50
SD3-12-S-N-50
SD3-24-S-N-50
SD3-100-S-N-50
SR3-100-S-N-50
SR3-200-S-N-50
SA3-100-N-50
SA3-120-N-50
SA3-200-N-50
SA3-240-N-50
SD3-12-N-50
SD3-24-N-50
SD3-100-N-50
SD3-12-S-N-50
SD3-24-S-N-50
SD3-48-S-N-50

C-SA3-100-50
C-SA3-120-50
C-SA3-200-50
C-SA3-240-50
C-SD3-12-50
C-SD3-24-50
C-SD3-100-50
C-SR3-100-50
C-SR3-200-50
C-SR3-100-50
C-SD3-12-50
C-SD3-24-50
C-SD3-100-50
C-SR3-100-50
C-SR3-200-50
C-SR3-100-50
C-SA3-100-N-50
C-SA3-120-N-50
C-SA3-200-N-50
C-SA3-240-N-50
C-SD3-12-N-50
C-SD3-24-N-50
C-SD3-100-N-50
C-SR3-100-N-50
C-SR3-200-N-50
C-SD3-12-N-50
C-SD3-24-N-50
C-SD3-100-N-50
C-SR3-100-N-50
C-SR3-200-N-50
C-SA3-100-N-50
C-SA3-120-N-50
C-SA3-200-N-50
C-SA3-240-N-50
C-SD3-12-N-50
C-SD3-24-N-50
C-SD3-100-N-50
C-SD3-12-N-50
C-SD3-24-N-50
C-SD3-100-N-50

Note: The connector assembly is not included in the solenoid assembly.

No.18

17
Receptacle
Part No.

45
Connector Ass'y
Part No.

46
Connector Ass'y
Part No.

Remarks

R3-60

KR3-A-60
KR3-C-60

Terminal
Box
Type

RR3-60
QR3-C-60
KR3-A-60
KR3-C-60
RR3-60
QR3-C-60

GDM-211-A-11

GDM-211-B-11

Plug-in
Connector
Type
GDME-211-R-A-10 GDME-211-R-B-10

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10 GDME-211-R-B-10

GDML-211-1-11

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Plug-in
Connector
with
Indicator
Light

Pub. EC-0404

SOLENOID CONTROLLED PILOT


OPERATED DIRECTIONAL VALVES
DSHG-01/03/04/06/10
PILOT OPERATED DIRECTIONAL VALVES
DHG/04/06/10
DIRECTIONAL
MANUALLY OPERATED
CONTROLS
DIRECTIONAL VALVES
DMG-01/03/04/06/10
DMT-03/06/10
General Information

Up to 31.5 MPa (4570 PSI), 1100L/min (291 U.S.GPM)


Solenoid contorolled Pilot Operated Valves ............................ Page 4
Thease valves are composed of a solenoid operated pilot valve and a pilot
operated slave valve. When a solenoid is energised the pilot valve directs the
flow to move the spool of the slave valve, thus changing the direction of flow
in the hydraulic circuit.

High Pressure High Flow


In these valves, the nominal size "04" can provide 300 L/min (79.3 U.S.GPM),
"06" can provide 500 L/min (132 U.S.GPM) and "10" can provide 1100 L/min
(291 U.S.GPM) in the maximum flow respectively and they can also withstand
such a high pressure as 31.5 Mpa {4570 PSI} as the maximum operating
pressure. With these features of high pressure and high flow, the valves can
make the size or configuration of the equipment compact.
Low Pressure Drop
As the pressure drop of each size of the valve becomes minimal, the more of
energy saving of the equipment is possible.
Easy Change of Pilot and Drain System
The change of the pilot from external to internal and the change of the drain
from internal to external or viceversa can be done easily by putting on or
removing the relevant plug on the valve.

Pilot Operated Directional Valves

............................ Page 34

These valves perform a change over of spool by


hydraulic pilot and shift the direction of oil flow.

Manually Operated Directional Valves

............................ Page 40

These valves may be used to manually shift the spool


position and change the direction of oil flow.

No.1

Solenoid Controlled
Pilot Operated Directional Valves
Pilot Operated Directional Valves
Manually Operated Directional Valves

DIRECTIONAL
CONTROLS

Solenoids / Mounting
Solenoids
(Only for Solenoid Controlled Pilot Operated Directional Valves)
Solenoid connectors (DIN Connector)
The solenoid connectors are conform to the international standard ISO 4400 (Fluid power systems and componentsThree-pin electrical plug connectors-Characteristics and requirements).
AC Solenoids
50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.
DC Solenoids (Reputable K-Series)
These DC solenoids have surge absorbers for K-series functions. The three advantages of them are as mentioned
below:1. Since surge voltage can be controlled to a very low figure, electric control devices, such as a computer, can be used
without any interference like noise.
2. There being no spark between contacts, the life of the relay becomes longer.
3. Time lag for spool return after de-energisation of the solenoid is very short.
R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly
to the AC power source. They have, like other DC solenoids, such advantages that the sound in on-off operation is quite
low and the coils are hardly burnt out even if the spool is stuck at the half way of its changeover for contaminant particles etc. Moreover, they can be used almost permanently without being affected by a surge voltage from the outside.
Thus, they are the solenoids of high reliability and durability.
Insulation Class of Solenoid
Class H

Mounting
Mounting surface dimensions confrom to ISO 4401, Hydraulic fluild power-Four-port directional control valvesMounting surfaces.
Model Numbers

ISO Code of Mounting Surface

DSHG-01
DMG-01

ISO 4401-AB-03-4-A

DMG-03

ISO 4401-AC-05-4-A

DSHG-03

ISO 4401-AC-05-4-A

(S)-DSHG-04
DHG-04
DMG-04

ISO 4401-AD-07-4-A

(S)-DSHG-06
DHG-06
DMG-06

ISO 4401-AE-08-4-A

(S)-DSHG-10
DHG-10
DMG-10

ISO 4401-AF-10-4-A

The main ports conform to ISO 4401-AC-05-4-A. The pilot and


drain ports conform to the ISO.

No.2

Solenoid Controlled
Pilot Operated Directional Valves
Pilot Operated Directional Valves
Manually Operated Directional Valves

DIRECTIONAL
CONTROLS

Hydraulic Fluids / Instructions


Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid, listed in the table below can be used.
Type of Fluids

Remarks

Petroleum Base Oil

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester fluid.When phosphate ester fluid is used, prefix
"F-" to the model number because the special seals (fluororubber) are required to be used.

Synthetic Fluids
Water Containing Fluids

Use water-glycol fluids or W/O emulsion fluids.

Note) 1: For two types of manually operated directional valves, DMT-06, 06X and DMT-10, 10X, only petroleum base
oils and polyol ester type fluids are available.
2: For use with hydraulic fluids other than those listed above, consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter.

Instructions

SOL a

SOL b

L'

Solenoid Energisation
In no-spring type, either solenoid of the two should be energised continuously to avoid malfunction.
For double solenoid valves do not energise both at the same
time as it will result in coils burning out.
Valve Tank Port
Avoid connecting the valve tank port to a line with possible
surge pressure.
Piping end of tank line should be submerged in oil.

Pilot Drain Port for Solenoid Controlled Pilot Operated


Directional Valve
Avoid connecting the valve pilot drain port to a line with
possible surge pressure.
Piping end of drain should be submerged in oil.

Shockless Type
In order to benefit from a shockless operation, it is necessary
to fill the drain line with operating oil.
Only after the tank line has been filled with operating oil, start
the operation of the valve on a regular basis.

Operating Force for Manual Override Push Pin


Please note that as the back pressure of the drain line rises,
manually override push pin turns hard to operate (See the graph
below).
30

N
150

20

120

10

50
0

1bf.

Operating
Force

Mounting Posture
In case No-spring detent type and No-spring type valves are
used in the solenoid de-energised state, install the valve in such
a way that the axis L-L' becomes horizontal to get the detent
effect firmly. For the valve types other than the above, there
are no restrictions on the mounting posture.

MPa

100

200

300

400

500

PSI

Drain Line Back Pressure

No.3

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01/03/04/06/10
S-DSHG-04/06/10
Sub-plate Mounting

DIRECTIONAL
CONTROLS

Specifications

Specifications
1
Max. T-Line Back
Max. ChangeMin 2
Max.
Max. Pilot
Approx.
Max. Flow
Pressure
over Frequency
Required
Operating
-1
Pressure
Model Numbers
Mass
L /min
MPa(PSI)
min
(Cycles/Min)
Pilot Pres.
Pressure
kg(1bs.)
(U.S.GPM) MPa(PSI) MPa(PSI) MPa(PSI) Ext.Drain Int.Drain AC DC
R
3.5 (7.7)
DSHG-01-3C--13/1380/1390
40 (10.6) 21 (3050) 21 (3050) 1.0 (150) 16 (2320) 16 (2320) 120 120 120
2.9 (6.4)
DSHG-01-2B--13/1380/1390
7.2(15.9)
DSHG-03-3C--13/1390
DSHG-03-2N--13/1390
160 (42.3) 25 (3630) 25 (3630) 0.7 (100) 16 (2320) 16 (2320) 120 120 120 7.2(15.9)
6.6(14.6)
Standard DSHG-03-2B--13/1390
Type (S-)DSHG-04-3C--51/5190
8.8(19.4)
(S-)DSHG-04-2N--51/5190 300 (79.3) 31.5 (4570) 25 (3630) 0.8 (120) 21 (3050) 16 (2320) 120 120 120 8.8(19.4)
8.2(18.1)
(S-)DSHG-04-2B--51/5190
12.7 (28)
(S-)DSHG-06-3C--52/5290
3
(S-)DSHG-06-2N--52/5290
25 (3630) 0.8 (120)
120 120 120 12.7 (28)
500 (132) 31.5 (4570)
21 (3050) 16 (2320)
12.1 (27)
(S-)DSHG-06-2B--52/5290
21 (3050) 1.0 (150)
110 110 110 13.5 (30)
Shockless (S-)DSHG-06-3H--52/5290
Type (S-)DSHG-10-3C--42/4290
120 120 100 45.3(100)
25 (3630)
3
(S-)DSHG-10-2N--42/4290
100 100 100 45.3(100)
1100 (291) 31.5 (4570)
1.0 (150) 21 (3050) 16 (2320)
44.7 (99)
(S-)DSHG-10-2B--42/4290
50
60
21 (3050)
60
53.1(117)
(S-)DSHG-10-3H--42/4290

Valve
Type

1. The maximum flow means the limited flow without inducing any
abnormality to the operation (changeover) of the valve. For details,
please refer to the "List of Standard Models and Maximum Flow" on
pages 9 to 13.
2. In case of internal drain type valve, the differential pressure between
pilot pressure and back pressure at tank port should be kept more than
the minimum pilot pressure.
3. The minimum pilot pressure for the valve with pilot piston is 1.8 MPa
(260 PSI).

No.4

Yuken can offer flanged connection valves described


below. Consult Yuken for the details.
Model Numbers
DSHF-10---27
DSHF-16---37
DSHF-24---28
DSHF-32---27

Rated Flow
Max. Pressure
L /min (U.S.GPM) MPa (PSI)
315 (83)
500 (132)
21 (3050)
1200 (317)
2400 (634)

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01/03/04/06/10
S-DSHG-04/06/10

DIRECTIONAL
CONTROLS

Solenoid Ratings / Sub-plates


Solenoid Ratings
Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

A120
Standard
Type

AC
A200

A240

Shockless
Type
DC (K Series)
AC DC Rectified (R)

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Current & Power at Rated Voltage
Source Rating Serviceable Range Inrush (A)
Holding (A) Power (W)
0.51
2.42
80 - 110
100
0.37
2.14
100
90 - 120
0.44
2.35
110
0.42
2.02
96 - 132
120
0.31
1.78
108 - 144
0.25
1.21
160 - 220
200
0.19
1.07
200
180 - 240
0.22
1.18
220
0.21
1.01
192 - 264
240
0.15
0.89
216 - 288
2.45
10.8 - 13.2
12
29
1.23
21.6 - 26.4
24
0.61
43.2 - 52.8
48
0.33
90 - 110
100
29
0.16
180 - 220
200

Inrush current in the above table show rms values at maximum stroke.

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

CSA Approved Solenoid Valve


The "DSHG" series valve have been approved by the
CSA(Candian Standards Association). consult us for details.

Sub-plates
Valve
Model
Numbers

DSHG-01

DSHG-03

DSHG-04
DSHG-06
DSHG-10

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (1bs.)
Rc 1/8 0.8 (1.8)
DSGM-01-30
Rc 1/4 0.8 (1.8)
DSGM-01X-30
Rc 3/8 0.8 (1.8)
DSGM-01Y-30
Rc 3/8 3.0 (6.6)
DSGM-03-40
Rc 1/2 3.0 (6.6)
DSGM-03X-40
Rc 3/4 4.7 (10.4)
DSGM-03Y-40
Rc 3/4 4.7 (10.4)
DHGM-03Y-10
Rc 1/2 4.4 (9.7)
DHGM-04-20
Rc 3/4 4.1 (9.0)
DHGM-04X-20
Rc 3/4 7.4 (16.3)
DHGM-06-50
7.4 (16.3)
Rc 1
DHGM-06X-50
Rc 1-1/4 21.5 (47.4)
DHGM-10-40
DHGM-10X-40 Rc 1-1/2 21.5 (47.4)

European Design Standard


N. American Design Standard
Approx.
Approx.
Sub-plate
Thread
Sub-plate
Thread
Mass
Mass
Model Numbers
Size
Model Numbers
Size
kg (1bs.)
kg (1bs.)
0.8 (1.8)
1/8 NPT
1/8 BSP.F 0.8 (1.8) DSGM-01-3090
DSGM-01-3080
0.8 (1.8)
1/4 NPT
DSGM-01X-3080 1/4 BSP.F 0.8 (1.8) DSGM-01X-3090
0.8 (1.8)
3/8 NPT
DSGM-01Y-3090
3.0 (6.6)
3/8 NPT
3/8 BSP.F 3.0 (6.6) DSGM-03-2190
DSGM-03-2180
3.0 (6.6)
1/2 NPT
DSGM-03X-2180 1/2 BSP.F 3.0 (6.6) DSGM-03X-2190
4.7 (10.4)
3/4 NPT
DSGM-03Y-2180 3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190
4.7 (10.4)
3/4 NPT
DHGM-03Y-1080 3/4 BSP.F 4.7 (10.4) DHGM-03Y-1090
4.4 (9.7)
1/2 NPT
1/2 BSP.F 4.4 (9.7) DHGM-04-2090
DHGM-04-2080
4.1 (9.0)
3/4 NPT
DHGM-04X-2080 3/4 BSP.F 4.1 (9.0) DHGM-04X-2090
7.4 (16.3)
3/4 NPT
3/4 BSP.F 8.5 (18.7) DHGM-06-5090
DHGM-06-5080
7.4 (16.3)
1 NPT
8.5 (18.7) DHGM-06X-5090
1 BSP.F
DHGM-06X-5080
1-1/4 NPT 21.5 (47.4)
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
DHGM-10-4080
DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

DSGM-03 is available only for Internal pilot-Internal drain type (Use DHGM-03Y for other valves).
Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

No.5

No.6

S:
Shockless
Type

None:
Standard
Type

None:
Standard
Type

Type

-2

DSGH:
Solenoid
Controlled
Pilot
Operated
Directional Valve,
Sub-plate
Mounting

C: Spring
Centred

10

B: Spring
Offset

N: No-Spring

C: Spring
Centred
H: Pressure
Centred

B: Spring
Offset

N: No-Spring

C: Spring
Centred

B: Spring
Offset

2, 4, 40
A B
(3, 7) 1 (Omit if not required)

2, 4, 40
A
(3, 7) 1 (Omit if not required)

2, 4, 40
A B
(3, 7) 1 (Omit if not required)

2, 4, 40
60, 10, 12
3, 5, 6 1
7, 9, 11

-C2
-E

External Pilot (E)

Internal Pilot

Pilot Connection

Omit if not
required

C1C2:
With C1 &
C2 Choke

C2:
With C2
Choke

C1:
With C1
Choke

Hold back pressure in the tank line so that the difference


between pilot pressure and drain pressure is always
more than minimum required pilot pressure.

External Drain

Internal Drain (T)

External Drain

No restrictions in the combination on us

Combination is not applicable

Care in Application

AC:
A100 , A200
A120 , A240

ACDC
R100 , R200

DC:
D12 , D24
D48

AC:
A100 , A200
A120 , A240

Coil
Type

-A100
-C

-H

-N
-52

C:
Push
Button &
Lock Nut

None:
Manual
Override
Pin

H:
Refer to 5

N1:
4
Plug-in
Connector
with
Indicator
Light

N:
Plug-in
Connector
Type

None:
Terminal
Box Type

42

52

51

13

13

90:
N.
American
Design
Standard

80:
European
Design
Standard
(Applicable
only for
DSHG-01)

None:
Japanese
Standard
"JIS" &
European
Design
Standard

90:
N.
American
Design
Standard

None:
Japanese
Standard
"JIS"

Bult-in Type of Elec- Design Design


Manual
Override of Orifice for trical Conduit Number
Standard
Pilot Valve Pilot Line Connection

-L

(Omit if not required)

(Omit if not required)

(Omit if not required)

(Omit if not required)

Models with
Reverse Mtg.
of Solenoid

In the table above, the symbols and numbers highlighted with shade represent the optional extras.
The valves with model number having such optional extras are handles as options, therefore please
confirm the time of delivery with us before ordering.

1. Shckless type (S-DSHG) are not available for spool type marked ( ).
2. As for the details of the valve using the neutral position and the side position (either SOL a or
SOL b side), please refer to page 14. Furthermore, the spool types other than "2", "4", "40" (3, 7)
are also available.
3. In spool-spring arrangement "H" (Pressure centred models), the valves with stroke adjustment
(R) and pilot-piston (P) are not available.
4. N1 stands for Plug-in connector with solenoid indicator light. N1 is not available for R-type
solenoids.
5. In spool-spring arrangement "H" (Pressure centred models), in case the pilot pressure is more than
10 MPa (1450 PSI), please specify that the valve should have the built-in orifice to the pilot line.

DC:
R2: With Stroke Adj., D12 , D24
D48
Both Ends
RA: With Stroke Adj., ACDC
Port "A" End
R100 , R200
RB: With Stroke Adj.,
Port "B" End
P2: With Pilot Piston,
Both Ends
PA: With Pilot Piston,
Port "A" End
PB: With Pilot Piston,
Port "B" End

R2:
With Stroke
Adjustment,
Both Ends
RA:
None: None:
With Stroke
Internal External Adjustment,
Pilot
Drain
Port "A" End
RB:
With Stroke
E:
T:
Adjustment,
External Internal Port "B" End
Pilot
Drain

Drain Connection

Internal Drain (T)

-R2

Drain
Spool Control 3
Special Two Models with Pilot
Modification
Pilot Choke Connec- ConnecPosition
(Omit if not required)
tion
Valve
Valve
tion

2, 4, 40
A 2
(3, 7) 1 (Omit if not required)

2, 4, 40
60, 10, 12
3, 5, 6 1
7, 9, 11

2
3
4
40
7

2, 3, 4
40, 5, 60
7, 9, 10
11, 12

B: Spring
Offset

N: No-Spring

2, 3, 4
40, 7

06

04

03

01

2, 3, 4
40, 5, 60
7, 9, 10
11, 12

Spool
Type

C: Spring
Centred

No. of
Series Valve Valve Spool-Spring
Number Size Position Arrangement

S- DSHG -06

Note : In spool type "3", "5", "6", "60", and "7", the combination applicable between pilot system and
drain system is as described in the table below.

Omit if not
required

F:
For
Phosphate
Ester
Type
Fluids

Special
Seals

F-

Model Number Designation

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01 / 03 / 04 / 06 / 10
S-DSHG-04 / 06 / 10

DIRECTIONAL
CONTROLS

Model Number Designation

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01/03/04/06/10
S-DSHG-04/06/10

DIRECTIONAL
CONTROLS

Mounting Bolt
Mounting Bolt
Mouting Bolt

Model
Numbers

Japanese Standard "JIS"


European Design Standard

Name

MBK-01-01-30
MBK-01-02-30
M6 35 Lg.

DSHG-01

Mtg. Bolt Kit

DSHG-03

Soc. Hd. Cap Screw

(S-)DSHG-04

Soc. Hd. Cap Screw

(S)-DSHG-06
(S)-DSHG-10

Soc. Hd. Cap Screw


Soc. Hd. Cap Screw

1
2

M6 45 Lg.
M10 50 Lg.
M12 60 Lg.
M20 75 Lg.

N. American Design Standard


MBK-01-01-3090 1
MBK-01-02-3090 2
1/4-20 UNC 1-3/4 Lg.
1/4-20 UNC 1-3/4 Lg.
3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

Qty.

Tightening Torque
Nm (in. 1bs.)

1 set

5-6

(43 - 52)

12 - 15

(104 - 130)

2
4
6
6

12
58
100
473

15
72
123
585

(104
(504
(868
(4106

130)
625)
1068)
5078)

1. For Internal Pilot-Internal Drain.


2. For External Pilot or External Drain.
3. Mounting bolt kit is common to that of 01 series modular valves.
Refer to figure below for the dimensions of bolt kit.

Stud Bolt
"B" Thd.
Both Ends

9
(.35)

9
(.35)
A

DIMENSIONS IN
MILLIMETRES (INCHES)

Nut
"B" Thd.
8.5 Dia.
(.33)

Model Numbers

9
(.35)

4
(.16)

MBK-01-01-30
MBK-01-02-30
MBK-01-01-3090
MBK-01-02-3090

A mm (In.)
94 (3.70)
134 (5.28)
94 (3.70)
134 (5.28)

"B" Thd.
M5
No.10-24 UNC

15
(.59)

No.7

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01/03/04/06/10
S-DSHG-04/06/10

DIRECTIONAL
CONTROLS

Options
Options
Models with Pilot Choke Adjustment
When the adjustment screw is turned clockwise,
changeover speed of the main spool becomes slow. In
case of the spring centred valves in particular, making
slow of the returning speed of the main spool to the
neutral position is possible with a C2 choke valve.
These choke valves can be used in combination with the
valves of spring centred, no-spring, offset, pressure
centred and the valves with stroke adjustment.

Pressure Centred Models (3H)


The pressure centered type can be used when the
returning of the main spool to the neutral position is
required to be firmily.

Graphic Symbols (Ex.: External Pilot-External Drain)


(Only for 3H6, 3H60)

Graphic Symbols (Ex.: Spring Centred)

b
Y

C2 Choke

C1 Choke

DSHG-01,06,10

b
Y

V X

Models with Stroke Adjustment (R2, RA, RB)


When the adjustment screw is screwed in , the main
spool stroke becomes short and flow rate reduces.

Y
P
T

Graphic Symbols (Ex.: Spring Centred)


A

"R2" Models

DSHG-03, 04
C2 Choke

Y P

"RA" Models

C1 Choke
Y
P
T

Y P

"RB" Models
A

Y P

Models with Pilot Piston(P2, PA, PB)


The valves with a pilot piston can be used when the high
speed changeover of the main spool is required.
However, please not that in case of spring centered
valves, there is no change in the returning speed of the
main spool to the neutral position even with the pilot
piston.

Additional Mass of Options


Add the mass described below to the mass of standard
models on page 4, if options are required.

Graphic Symbols (Ex.: Spring Centred)


Model
Numbers

"P2" Models
a
W

Y P

b
V

"PA" Models
a

Y P

No.8

Y P

DSHG-03
(S-)DSHG-04
(S-)DSHG-06
(S-)DSHG-10

Model with Pilot


Choke Adj.
C1, C2

C1C2

0.65(1.4)
0.65(1.4)
0.65(1.4)
0.65(1.4)

1.3(2.9)
1.3(2.9)
1.3(2.9)
1.3(2.9)

kg (1bs.)
Models with
Stroke Adj.
PA
P2
PB
0.6(1.3) 0.3 (.7)
1.0(2.2) 0.5(1.1)
1.0(2.2) 0.5(1.1) 1.2(2.6) 06(1.3)
3.6(7.9) 1.8(4.0) 3.7(8.2) 1.85(4.1)
Models with
Pilot Piston
PA
P2
PB

b
V

"PB" Models
a

Options on Pilot Valve


The same options to DSG-01 series valves are available.
Please refer to the Catalogue No. Pub. EC-0402 for the
details.

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01

DIRECTIONAL
CONTROLS

List of Standard Models and Maximum Flow


Three Positions

Two Positions

Spring Centred

Spring Centred

Graphic Symbol
Spool Type

Graphic Symbol

B
b

a
Y

Maximum Flow
L /min (U.S.GPM)
7 MPa
14 MPa
21 MPa
(1020 PSI) (2030 PSI) (3050 PSI)

Maximum Flow
L /min (U.S.GPM)

B
b

Model Numbers

Model Numbers

7 MPa
14 MPa
21 MPa
(1020 PSI) (2030 PSI) (3050 PSI)

"2"

DSHG-01-3C2

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B2

40 (10.6)

40 (10.6)

40 (10.6)

"3"

DSHG-01-3C3

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B3

40 (10.6)

40 (10.6)

40 (10.6)

"4"

DSHG-01-3C4

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B4

40 (10.6)

40 (10.6)

40 (10.6)

"40"

DSHG-01-3C40

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B40

40 (10.6)

40 (10.6)

40 (10.6)

"5"

DSHG-01-3C5

40 (10.6)

40 (10.6)

40 (10.6)

"60"

DSHG-01-3C60

40 (10.6)

40 (10.6)

40 (10.6)

"7"

DSHG-01-3C7

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B7

40 (10.6)

40 (10.6)

40 (10.6)

"9"

DSHG-01-3C9

40 (10.6)

40 (10.6)

40 (10.6)

"10"

DSHG-01-3C10

40 (10.6)

40 (10.6)

40 (10.6)

"11"

DSHG-01-3C11

40 (10.6)

40 (10.6)

40 (10.6)

"12"

DSHG-01-3C12

40 (10.6)

40 (10.6)

40 (10.6)

Notes ) 1. Max. flow shows value at pilot pressure more than 1 MPa (150 PSI)
2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B
A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs
according to a hydraulic circuit, therefore, please consult us for details.

No.9

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-03

DIRECTIONAL
CONTROLS

List of Standard Models and Maximum Flow


Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

B
b

a
Y

Maximum Flow
L /min (U.S.GPM)

Model Numbers

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)

"2"

DSHG-03-3C2

160 (42.3)

"3"

DSHG-03-3C3

160 (42.3) 160 (42.3) 160 (42.3)

"4"

DSHG-03-3C4

160 (42.3)

"40"

DSHG-03-3C40

"5"

DSHG-03-3C5

"60"

DSHG-03-3C60

160 (42.3) 160 (42.3)

"7"

DSHG-03-3C7

160 (42.3)

"9"

DSHG-03-3C9

160 (42.3)

"10"

DSHG-03-3C10

160 (42.3)

"11"

DSHG-03-3C11

160 (42.3)

"12"

DSHG-03-3C12

160 (42.3)

85 (22.5) 60 (15.9)
160 (42.3) 95 (25.1)

85
160
85
160 (42.3)
160
85
160 (42.3)
160

85
160
85
160
85
160
85
160
85
160

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

60
95
60
95
60
95
125
160
60
95
60
95
60
95
60
95
60
95

(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(33.0)
(42.3)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

Graphic Symbol

b
Y

Maximum Flow
L /min (U.S.GPM)

b
Y

Model Numbers

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)

"2"

DSHG-03-2N2

160 (42.3) 160 (42.3)

"3"

DSHG-03-2N3

160 (42.3) 160 (42.3)

"4"

DSHG-03-2N4

160 (42.3) 160 (42.3)

"40"

DSHG-03-2N40

160 (42.3) 160 (42.3)

"7"

DSHG-03-2N7

160 (42.3) 160 (42.3)

85
160
85
160
85
160
85
160
85
160

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

160 (42.3)

2. Max. flow in the table above represents the value in the flow
condition of P A B T (or P B A T) as shown
in the circuit diagram right.
In case the valve is used in the condition that either A or B port
is blocked, the maximum flow differs according to a hydraulic
circuit, therefore, please consult us for details.

No.10

Model Numbers

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)

DSHG-03-2B2

160 (42.3) 160 (42.3)

DSHG-03-2B3

160 (42.3) 160 (42.3)

DSHG-03-2B4

160 (42.3) 160 (42.3)

DSHG-03-2B40

160 (42.3) 160 (42.3)

DSHG-03-2B7

160 (42.3) 160 (42.3)

Notes: 1. The relation between max. flow and pilot pressure in the table
above is as shown below.
(Example)
Maximum flow rate is constant regardless of pilot pressure.
Pilot Pressure more than 0.7 MPa (100 PSI).

Maximum Flow
L /min (U.S.GPM)

Pilot Pressure at 0.7 MPa (100 PSI).


85 (22.5)
160 (42.3)
Pilot Pressure at 1 MPa (150 PSI).

85
160
85
160
85
160
85
160
85
160

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-04 / S-DSHG-04

DIRECTIONAL
CONTROLS

List of Standard Models and Maximum Flow


Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow
L /min (U.S.GPM)

B
b

a
Y

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Model Numbers
"2"

DSHG-04-3C2 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3)


(S-)DSHG-04-3C2 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

"3"

DSHG-04-3C3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)


DSHG-04-3C4
(S-)DSHG-04-3C4
DSHG-04-3C40
(S-)DSHG-04-3C40

"4"
"40"

300 (79.3)
300 (79.3)
300 (79.3)
300 (79.3)

300 (79.3)
300 (79.3)
300 (79.3)
250 (66.1)

250 (66.1)
140 (37.0)
200 (52.8)
120 (31.7)

165 (43.6)
110 (29.1)
145 (38.3)
110 (29.1)

"5"

DSHG-04-3C5 250 (66.1) 250 (66.1) 245 (64.7) 245 (64.7)

"6"

DSHG-04-3C6 300 (79.3) 260 (68.7) 245 (64.7) 235 (62.1)

"60"

DSHG-04-3C60
300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)
(S-)DSHG-04-3C60

"7"

DSHG-04-3C7 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3)

"9"

DSHG-04-3C9 300 (79.3) 300 (79.3) 280 (74.0) 250 (66.1)

"10"

DSHG-04-3C10 300 (79.3) 300 (79.3) 200 (52.8) 150 (39.6)


(S-)DSHG-04-3C10 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

"11"

DSHG-04-3C11 300 (79.3) 260 (68.7) 160 (42.3) 140 (37.0)

"12"

DSHG-04-3C12 300 (79.3) 280 (74.0) 170 (44.9) 135 (35.7)


(S-)DSHG-04-3C12 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

Maximum Flow
L /min (U.S.GPM)

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Maximum Flow
L /min (U.S.GPM)

B
b

Model Numbers
"2"

Graphic Symbol

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-04-2N2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)
DSHG-04-2N3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DSHG-04-2B3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"4"

(S-)DSHG-04-2N4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"40"

(S-)DSHG-04-2N40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"7"

DSHG-04-2N7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DSHG-04-2B7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

Notes: 1. Max flow described above shown value at pilot pressure more than 0.8 MPa (120 PSI).
2. Max. flow in the table above represents the value in the flow condition of P A B T (or
P B A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the maximum flow
differs according to a hydraulic circuit, therefore, please consult us for details.

No.11

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-06 / S-DSHG-06

DIRECTIONAL
CONTROLS

List of Standard Models and Maximum Flow


Three Positions
Pressure Centred

Spring Centred
Graphic Symbol

Graphic Symbol
A

Spool Type

B
b

a
Y

Maximum Flow
L /min (U.S.GPM)

Maximum Flow
L /min (U.S.GPM)

B
b

a
Y

10 MPa 16 MPa 25 MPa 31.5 MPa


10 MPa 16 MPa 25 MPa 31.5 MPa
Model Numbers
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
410 (108) 310 (81.9)
420 (111)
(S-)DSHG-06-3C2 500 (132) 500 (132)
(S-)DSHG-06-3H2 500 (132) 500 (132) 500 (132)
500 (132) 500 (132)
500 (132)
Model Numbers

"2"
"3"

DSHG-06-3C3

"4"

(S-)DSHG-06-3C4

500 (132) 500 (132) 460 (122) 370 (97.8)

DSHG-06-3H3 500 (132) 500 (132) 500 (132) 500 (132)

410 (108)
500 (132)
410 (108)
(S-)DSHG-06-3C40 500 (132) 500 (132)
500 (132)

310 (81.9)
420 (111)
(S-)DSHG-06-3H4 500 (132) 500 (132) 500 (132)
500 (132)
500 (132)
310 (81.9)
420 (111)
(S-)DSHG-06-3H40 500 (132) 500 (132) 500 (132)
500 (132)
500 (132)
470 (124)
DSHG-06-3C5 500 (132) 500 (132) 425 (112) 350 (92.5)
DSHG-06-3H5 500 (132) 500 (132) 500 (132)
500 (132)
420 (111)
DSHG-06-3C6 475 (125) 390 (103) 300 (79.3) 230 (60.8)
DSHG-06-3H6 500 (132) 500 (132) 500 (132)
500 (132)
420 (111)
(S-)DSHG-06-3C60 475 (125) 420 (111) 340 (89.8) 280 (74.0) (S-)DSHG-06-3H60 500 (132) 500 (132) 500 (132)
500 (132)

"40"
"5"
"6"
"60"

500 (132) 500 (132)

DSHG-06-3C7

"7"

500 (132) 500 (132) 450 (119) 360 (95.1)

450 (119)
500 (132)
410 (108)
(S-)DSHG-06-3C10 500 (132) 500 (132)
500 (132)
410 (108)
DSHG-06-3C11 500 (132) 500 (132)
500 (132)
410 (108)
(S-)DSHG-06-3C12 500 (132) 500 (132)
500 (132)
DSHG-06-3C9

"9"
"10"
"11"
"12"

500 (132) 500 (132)

DSHG-06-3H7 500 (132) 500 (132) 500 (132) 500 (132)

360 (95.1)
DSHG-06-3H9 500 (132)
500 (132)
310 (81.9)
(S-)DSHG-06-3H10 500 (132)
500 (132)
310 (81.9)
DSHG-06-3H11 500 (132)
500 (132)
310 (81.9)
(S-)DSHG-06-3H12 500 (132)
500 (132)

500 (132) 500 (132) 500 (132)


460 (122)
500 (132)
460 (122)
500 (132) 500 (132)
500 (132)
460 (122)
500 (132) 500 (132)
500 (132)
500 (132) 500 (132)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

Graphic Symbol

b
Y

Maximum Flow
L /min (U.S.GPM)
10 MPa 16 MPa 25 MPa 31.5 MPa
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Model Numbers

(S-)DSHG-06-2N2 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B2

"2"

Maximum Flow
L /min (U.S.GPM)

B
b

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
500 (132) 500 (132) 500 (132) 500 (132)

DSHG-06-2B3

500 (132) 500 (132) 500 (132) 500 (132)

"4"

(S-)DSHG-06-2N4 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B4

500 (132) 500 (132) 500 (132) 500 (132)

"40"

(S-)DSHG-06-2N40 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B40 500 (132) 500 (132) 500 (132) 500 (132)

DSHG-06-2N3 500 (132) 500 (132) 500 (132) 500 (132)

"3"

DSHG-06-2N7 500 (132) 500 (132) 500 (132) 500 (132)

"7"

DSHG-06-2B7

Notes: 1. The relation between max. flow and pilot pressure in the table above is as shown
below.
(Example)
410 (108)
Maximum flow rate is constant regardless of pilot pressure.
500 (132)
500 (132)
Pilot Pressure more than 0.8 MPa (120 PSI).
In case pressure centred models, pilot pressure is more than
1 MPa (150 PSI).
2. Max. flow in the table above represents the value in the flow condition of P A
B T (or P B A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the
maximum flow differs according to a hydraulic circuit, therefore, please consult us
for details.

No.12

500 (132) 500 (132) 500 (132) 500 (132)

Pilot Pressure at 0.8 MPa (120 PSI).


In case pressure centred models, pilot pressure
is more than 1 MPa (150 PSI)
Pilot Pressure at 1.5 MPa (220 PSI).

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-10 / S-DSHG-10

DIRECTIONAL
CONTROLS

List of Standard Models and Maximum Flow


Three Positions
Pressure Centred

Spring Centred
Graphic Symbol

Graphic Symbol
A

Spool Type

B
b

a
Y

Maximum Flow
L /min (U.S.GPM)

Maximum Flow
L /min (U.S.GPM)

B
b

a
Y

10 MPa 16 MPa 25 MPa 31.5 MPa


10 MPa 16 MPa 25 MPa 31.5 MPa
Model Numbers
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3H2 1100 (291) 1100 (291) 1100 (291)
(S-)DSHG-10-3C2 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
1050 (277)
DSHG-10-3H3 1100 (291) 1100 (291) 1100 (291)
DSHG-10-3C3 1100 (291) 1100 (291) 1060 (280) 895 (236)
1100 (291)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3H4 1100 (291) 1100 (291) 1100 (291)
(S-)DSHG-10-3C4 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3H40 1100 (291) 1100 (291) 1100 (291)
(S-)DSHG-10-3C40 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
1000 (264)
DSHG-10-3H5 1100 (291) 1100 (291) 1100 (291)
DSHG-10-3C5 1100 (291) 1100 (291) 980 (259) 850 (225)
1100 (291)
970 (256)
DSHG-10-3H6 1100 (291) 1100 (291) 1100 (291)
DSHG-10-3C6 1050 (277) 880 (232) 700 (185) 570 (151)
1100 (291)
970 (256)
(S-)DSHG-10-3C60 1050 (277) 940 (248) 785 (207) 680 (180) (S-)DSHG-10-3H60 1100 (291) 1100 (291) 1100 (291)
1100 (291)
1040 (275) 870 (230)
DSHG-10-3H7 1100 (291) 1100 (291) 1100 (291) 1100 (291)
DSHG-10-3C7 1100 (291) 1100 (291)
1100 (291) 1100 (291)
Model Numbers

"2"
"3"
"4"
"40"
"5"
"6"
"60"
"7"

DSHG-10-3H9 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-3C9 1100 (291) 1100 (291) 1040 (275) 870 (230)

"9"

950 (251)
1100 (291)
950 (251)
DSHG-10-3C11 1100 (291) 1100 (291)
1100 (291)
950 (251)
(S-)DSHG-10-3C12 1100 (291) 1100 (291)
1100 (291)
(S-)DSHG-10-3C10 1100 (291) 1100 (291)

"10"
"11"
"12"

750 (198)
(S-)DSHG-10-3H10 1100 (291) 1100 (291) 1100 (291)
1100 (291)
750 (198)
DSHG-10-3H11 1100 (291) 1100 (291) 1100 (291)
1100 (291)
750 (198)
(S-)DSHG-10-3H12 1100 (291) 1100 (291) 1100 (291)
1100 (291)

1060 (280)
1100 (291)
1060 (280)
1100 (291)
1060 (280)
1100 (291)

Two Positions
No-Spring

Spring Offset

Graphic Symbol
A

Spool Type

b
Y

"3"

Maximum Flow
L /min (U.S.GPM)

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Maximum Flow
L /min (U.S.GPM)

B
b

Model Numbers
"2"

Graphic Symbol

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-10-2N2 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B2 1100 (291) 1100 (291) 1100 (291) 1100 (291)
DSHG-10-2N3 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-2B3 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"4"

(S-)DSHG-10-2N4 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B4 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"40"

(S-)DSHG-10-2N40 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B40 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"7"

DSHG-10-2N7 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-2B7 1100 (291) 1100 (291) 1100 (291) 1100 (291)

Notes ) 1. The relation between max. flow and pilot pressure in the table above
is as shown below.
(Example)
Maximum flow rate is constant regardless of pilot pressure.
Pilot Pressure more than 1 MPa (150 PSI).

Pilot Pressure at 1 MPa (150 PSI).

1040 (275)
1100 (291)
1100 (291)

2. Max. flow in the table above represents the value in the flow condition
of P A B T (or P B A T) as shown in the circuit
diagram right.
In case the valve is used in the condition that either A or B port is
blocked, the maximum flow differs according to a hydraulic circuit,
therefore, please consult us for details.

Pilot Pressure at 1.5 MPa (220 PSI).

No.13

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01 / 03 / 04 / 06 / 10
S-DSHG-04 / 06 / 10

DIRECTIONAL
CONTROLS

Reverse Mtg. of Sol. / Special 2-Position Valve


Reverse Mounting of Solenoid.
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b
position (side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in
the reverse position - SOL a side - is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2BA and 2BB, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

SOL b

SOL a

b
T

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid ("L")

Valves Using Neutral Position and Side Position. (Special Two position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2BA) and another
is the valve using the neutral position and SOL b position (2BB).
(Example) In case of Spool Type "2"
Neutral Position
SOL. b Energised
Position

SOL. a Energised
Position
A

a
Y

2B2A
A

2B2B
B

b
Y

b
Y

"A": Use of Neutral and


SOL. a Energised
Position

Graphic Symbols
Model Numbers

04
DSHG-06-2BA
10

Standard
Mtg.

Reverse
Mtg. Type

A B

A B
b

Y P T

a
P T Y

"B": Use of Neutral and


SOL. b Energised
Position

Model Numbers

04
DSHG-06-2BB
10

Standard
Mtg.

Reverse
Mtg. Type
A B

A B
b
Y P T

a
P T Y

Model Numbers

04
DSHG-06-2NA
10

(S-)DSHG--2B2A

(S-)DSHG--2B2B

(S-)DSHG--2N2A

DSHG--2B3A

DSHG--2B3B

DSHG--2N3A

(S-)DSHG--2B4A

(S-)DSHG--2B4B

(S-)DSHG--2N4A

(S-)DSHG--2B40A

(S-)DSHG--2B40B

(S-)DSHG--2N40A

DSHG--2B5A

DSHG--2B5B

DSHG--2N5A

DSHG--2B6A

DSHG--2B6B

DSHG--2N6A

(S-)DSHG--2B60A

(S-)DSHG--2B60B

(S-)DSHG--2N60A

DSHG--2B7A

DSHG--2B7B

DSHG--2N7A

DSHG--2B9A

DSHG--2B9B

DSHG--2N9A

(S-)DSHG--2B10A

(S-)DSHG--2B10B

(S-)DSHG--2N10A

DSHG--2B11A

DSHG--2B11B

DSHG--2N11A

(S-)DSHG--2B12A

(S-)DSHG--2B12B

(S-)DSHG--2N12A

No.14

Graphic
Symbols

Graphic Symbols

Standard
Mtg.
A B
a

b
Y P T

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01/03/04
S-DSHG-04

DIRECTIONAL
CONTROLS

Preessure Drop
Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.
DSHG-01
DSHG-01
MPa
1.4

160

1.2
1.0

120

0.8

80

0.6

Pressure Drop

PSI
200

Spool
Type
2
3
4

0.4
40
0

0.2
0
10

0
0

20
4

40 L /min

30
6

10

Pressure Drop
Curve Numbers
P A B T P B A T P T

2
3
4
40
5
60

Spool
Type
7
9
10
11
12

Pressure Drop
Curve Numbers
P A B T P B A T P T
3

U.S.GPM

Flow Rate
DSHG-03

DSHG-03

Pressure Drop

PSI
300
250

MPa
2.0

Spool
Type

3
4
5
6

1.6

200
1.2
150
100
50
0

0.8
0.4
0
0

40

80

10

20

160 L /min

120
30

40

Pressure Drop
Curve Numbers
P A B T P B A T P T

2
3
4
40
5
60

Spool
Type
7
9
10
11
12

Pressure Drop
Curve Numbers
P A B T P B A T P T
3

U.S.GPM

Flow Rate
DSHG-04

Pressure Drop

DSHG-04, S-DSHG-04
PSI
180
160
120

MPa

3
4

1.2

5
6

0.8

80
0.4
40
0

Spool
Type

0
0
0

100

50
20

150
40

250

200
60

2
3
4
40
5
6

Pressure Drop
Curve Numbers
P A B T P B A T P T
5

Spool
Type
60
7
9
10
11
12

Pressure Drop
Curve Numbers
P A B T P B A T P T
7

300 L /min
80 U.S.GPM

Flow Rate
S-DSHG-04
Spool
Type
2
4
40

Pressure Drop
Curve Numbers
P A B T P B A T P T
2

Spool
Type
60
10
12

Pressure Drop
Curve Numbers
P A B T P B A T P T
6

No.15

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-06, 10 / S-DSHG-06, 10

DIRECTIONAL
CONTROLS

Pressure Drop

DSHG-06, S-DSHG-06

Pressure Drop

DSHG-06

PSI MPa
300 2.0

250

200

1.6

50
0

0.8

7
8

0.4
0
0
0

200

100
20

40

400

300

60

80

500

Pressure Drop
Curve Numbers
P A B T P B A T P T

2
3
4
40
5
6

1.2

150
100

Spool
Type

L /min

Spool
Type
60
7
9
10
11
12

Pressure Drop
Curve Numbers
P A B T P B A T P T
6

100 120 140 U.S.GPM

Flow Rate

S-DSHG-06
Spool
Type

Pressure Drop
Curve Numbers
P A B T P B A T P T

2
4
40

Spool
Type
60
10
12

Pressure Drop
Curve Numbers
P A B T P B A T P T
6

DSHG-10, S-DSHG-10
DSHG-10
1

Pressure Drop

PSI MPa
300 2.0
250

100
50
0

Spool
Type

3
4

1.6

200
150

2
3
4
40
5
6

1.2

0.8

8
0.4

0
0
0

200
50

400
100

600
150

800
200

1000 1100 L /min


250

Pressure Drop
Curve Numbers
P A B T P B A T P T
9

S-DSHG-10
Spool
Type

Pressure Drop
Curve Numbers
P A B T P B A T P T

2
4
40

mm2/s 15
SSU

Factor

77

20

30

40

50

60

70

80

90

Spool
Type
60
10
12

For any other viscosity, multiply the factors in the table below.
100

98

141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula right.
P' = P(G'/0.850)

No.16

60
7
9
10
11
12

Pressure Drop
Curve Numbers
P A B T P B A T P T

300 U.S.GPM

Flow Rate

Viscosity

Spool
Type

Pressure Drop
Curve Numbers
P A B T P B A T P T
8

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-04/06/10

DIRECTIONAL
CONTROLS

Typical Changeover Time

Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Test Conditions
Coil Type : D(Models with DC solenoids)
Voltage : Rated Voltage
Oil Viscosity : 35 mm2/s (164 SSU)

DSHG-04

DSHG-10
3C
SOL"ON"
SOL"OFF"

200

100

2B
SOL"ON"
SOL"OFF"

2N
50
0
0

10

15

20

25

MPa

Changeover Time

Changeover Time

150

ms
250

ms

3C
SOL"OFF"
SOL"ON"

150

2B
SOL"ON","OFF"

2N

100

50
0

1000

2000

3000

PSI
3600
0

Pilot Pressure

DSHG-06

10

1000

15

2000

25

3000

MPa

PSI
3600

ms

Pilot Pressure

3C
SOL"ON"
SOL"OFF"

150

Changeover Time

20

100

2B
SOL"ON"
SOL"OFF"

2N
50
0
0
0

10
1000

15
2000

20

25

3000

MPa

PSI
3600

Pilot Pressure

No.17

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01

DIRECTIONAL
CONTROLS

Installation Drawing
Terminal Box type: DSHG-01---13/1390
Internal Pilot - Internal Drain

Mounting surface: ISO 4401-AB-03-4-A

External Pilot - External Drain


External Pilot - Internal Drain
Internal Pilot - External Drain

Pressure Port "P"

Cylinder Port "B"


AC : 191.4 (7.54)
DC,R : 210 (8.27)

Space Needed to Remove


Solenoid-Each End
AC : 45.5 (1.79)
DC,R : 55 (2.17)

Cylinder Port "A"

31 0.75
(1.22) (.03)
32.5
(1.28)

40.5
(1.59)

AC : 74.2 (2.92)
DC,R : 83.5 (3.29)

Pilot Drain Port "Y"


"D" Thd.

Solenoid Indicator Light


Tank Port "T"
Electrical Conduit Connection
"C" Thd. (Both Ends)
90
0.5
(3.54)
(.02)

170.3
(6.70)
152
(5.98)
118
(4.65)
105
(4.13)

SOL a

SOL b

Double Solenoid
Models Only
43.5
(1.71)

48
(1.89)

125
(4.92)
AC : 158.2 (6.23)
DC,R : 167.5 (6.59)

Pilot Pressure Port "X"


"D" Thd.

Mounting Surface
(O-Rings Furnished)

Model Numbers
DSHG-01---13

For other dimensions, refer to "Internal Pilot Internal


Drain".

"C" Thd. "D" Thd.


G 1/2

Rc 1/4

DSHG-01---1390 1/2 NPT 1/4 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub- plates
DSGM-01-30/3080/3090
14.2
(.56)
32
(1.26)
16
(.63)
15
(.59)

"D" Thd. "E" Deep


4 Places
8.5
(.33)
7.5
(.30)

P
25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)
63
(2.48)

71
(2.80)
85
(3.35)

7
(.28)

7 (.28) Dia. Through


11 (.43) Dia. Spotface
2 Places

Sub-plate
Model Numbers
DSGM-01-30
DSGM-01-3080
DSGM-01-3090
DSGM-01X-30
DSGM-01X-3080
DSGM-01X-3090
DSGM-01Y-30
DSGM-01Y-3090

No.18

Piping Size
"C" Thd.
Rc 1/8
1/8 BSP.F
1/8 NPT
Rc 1/4
1/4 BSP.F
1/4 NPT
Rc 3/8
3/8 NPT

"D" Thd.

"E"
mm (IN.)

M5

10 (.39)

No. 10-24 UNC

12 (.47)

M5

10 (.39)

No. 10-24 UNC


M5
No. 10-24 UNC

12 (.47)
10 (.39)
12 (.47)

A
T
11
(.43)

5.2
(.20)

"C" Thd.
4 Places

37
(1.46)
24
(.94)

12.7(.50)

0.75
(.03)
15.5
(.61)

7 (.28) Dia.
4 Places

40.5
(1.59)
30.2
(1.19)
21.5
(.85)

SOL a

SOL b

60
(2.36)

130.3
(5.13)
112
(4.41)
78
(3.07)
65
(2.56)

Manual Actuator
6(.24) Dia.

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01

DIRECTIONAL
CONTROLS

Installation Drawing
Mounting surface: ISO 4401-AB-03-4-A

Plug-in Connector Type: DSHG-01--- N -13/1380/1390


N1
Internal Pilot-Internal Drain
Cable Departure
Cable Applicable:
Outside Dia. 8-10mm(.31-.39 IN.)
Conductor Area Not Exceeding 1.5mm2(.002 Sq. IN.)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

27
(1.06)

70
(2.76)

65
(2.56)
48
(1.89)

SOL a

78
(3.07)

SOL b

43.5
(1.71)

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm (91-100 IN.lbs.)

125
(4.92)
K
J

External Pilot-External Drain


External Pilot-Internal Drain
Internal Pilot-External Drain

DIMENSIONS IN
MILLIMETRES (INCHES)

Pilot Drain Port "Y"


"J" Thd.

SOL b

"J" Thd.

Model Numbers

105
(4.13)

60
(2.36)

118
(4.65)

SOL a

DSHG-01---N-13

Rc 1/4

DSHG-01---N-1380

DSHG-01---N-1390

1/4 BSP.F
1/4 NPT

Pilot Pressure Port "X"


"J" Thd.

Model Numbers

Dimensions mm (Inches)
C

DSHG-01---A-N /N1 130 (5.12)


DSHG-01---D-N /N1 141 (5.55)
DSHG-01---R-N

144 (5.67)

53 (2.09)

27.5 (1.08)

39 (1.54)

64 (2.52)

27.5 (1.08)

39 (1.54)

57.2 (2.25)

34 (1.34)

53 (2.09)

74.2 (2.92) 191.4 (7.54) 158.2 (6.23)


83.5 (3.29)

210 (8.27)

167.5 (6.59)

L
170 (6.69)
181 (7.13)
184 (7.24)

For other dimensions, refer to "Terminal Box Type".

No.19

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-03

DIRECTIONAL
CONTROLS

Installation Drawing
Terminal Box Type: DSHG-03---13/1390
Cylinder Port "B"

Pressure Port "P"


AC : 191.4 (7.54)
DC,R : 210 (8.27)
Solenoid
Indicator Light
Cylinder Port "A"

Mounting surface: ISO 4401-AC-05-4-A


(The pilot and drain ports in accordance
with the ISO original draft)

7(.28) Dia. Through, 11(.43) Dia. Spotface 4 Places


AC : 45.5 (1.79)
DC,R : 55 (2.17)
Space Needed to Remove
Solenoid-Each End

54
(2.13)

AC : 67.7 (2.67)
DC,R : 77 (3.03)
46
(1.81)

Pilot Pressure Port "X"


(For External Pilot Models Only)

G 1/2

DSHG-03---1390 1/2 NPT

Pilot Drain Port "Y"


(For External Drain Models Only)

Tank Port "T"

0.5
(.02)

"C" Thd.

Model Numbers
DSHG-03---13

90
(3.54)
1
44
(.04) (1.73)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

Double Solenoid
Models Only

SOL a

27
(1.06)

110
(4.33)
157
(6.18)
175.3
(6.90)

SOL b

58
(2.28)

Mounting Surface
(O-Rings Furnished)

Of the two of tank port "T", the tank port


in the left side is normally used in our
standard sub-plate, though, either side of
the tank port "T" can be used without
problem.

70
(2.76)

170
(6.69)
AC : 179.7 (7.07)
DC,R : 189 (7.44)

DIMENSIONS IN
MILLIMETRES (INCHES)

Plug-in Connector Type: DSHG-03--- N -13/1390


N1

Cable Departure
Cable Applicable:
Outside Dia. 8-10mm(.31-.39 IN.)
Conductor Area Not Exceeding 1.5mm2(.002 Sq. IN.)

J
97
(3.82)

SOL b

110
(4.33)

SOL a

27
(1.06)

58
(2.28)

Position of cable departure can be changed. For


details, refer to DSHG-01 valve on page 19.
70
(2.76)

170
(6.69)
H

Model Numbers
DSHG-03---A-N /N1
DSHG-03---D-N /N1
DSHG-03---R-N

Dimensions mm (Inches)
C

39 (1.54)

53 (2.09)

175 (6.89)

27.5 (1.08) 179.7 (7.07) 191.4 (7.54) 47.2 (1.86)

39 (1.54)

64 (2.52)

186 (7.32)

27.5 (1.08)

53 (2.09)

57.2 (2.25)

189 (7.44)

34 (1.34)

189 (7.44)

For other dimensions, refer to "Terminal Box Type".

No.20

210 (8.27)

56.5 (2.22)

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-04 / S-DSHG-04

DIRECTIONAL
CONTROLS

Installation Drawing
Mounting surface:
ISO 4401-AD-07-4-A

Terminal Box Type: (S-)DSHG-04---51/5190


Pressure Port "P"
Pilot Pressure Port "X"
(For External Pilot Models Only)

Tank Port "T"


204(8.03)
101.6
(4.00)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

50.4
(1.98)

34
(1.34)

Model Numbers
34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
91
(3.58)

G 1/2

(S-)DSHG-04---5190

1/2 NPT

1.5
(.06)

50
(1.97)

Pilot Drain Port "Y"


(For External Drain Models Only)
Cylinder Port "B"
Solenoid Indicator Light

Cylinder Port "A"


7(.28) Dia. Through
11(.43) Dia. Spotface
2 Places

0.5
(.02)

"C" Thd.

(S-)DSHG-04---51

AC : 191.4 (7.54)
DC,R : 210 (8.27)
90
(3.54)

Electrical Conduit Connection


"C" Thd. (Both Ends)

AC : 45.5 (1.79) Space Needed to Remove


DC,R : 55 (2.17) Solenoid-Each End
AC : 50.7 (2.00)
DC,R : 60 (2.36)

48
(1.89)
Manual Actuator
6(.24) Dia.

Double Solenoid
Models Only
SOL a

116
(4.57)
163
(6.42)
181.3
(7.14)

SOL b

L'

35
(1.38)
34
(1.34)

Nut 22(.87) Hex.

4
(.16)

AC : 44.1 (1.74)
DC,R : 53.4 (2.10)

Mounting Surface
(O-Rings Furnished)

Plug-in Connector Type: (S-)DSHG-04--- N -51/5190


N1
H
0.5
(.02)

3(.12) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm(.31 - .39 IN.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.002 Sq. IN.)

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 19.

SOL b

SOL a

35
(1.38)
34
(1.34)

116
(4.57)

A P B

Model Numbers
(S-)DSHG-04--A-N/N1
(S-)DSHG-04--D-N/N1
(S-)DSHG-04--R-N

C
39 (1.54)
39 (1.54)
53 (2.09)

D
53 (2.09)
64 (2.52)
57.2 (2.25)

Dimensions mm (Inches)
E
F
H
181 (7.13) 27.5 (1.08) 191.4 (7.54)
192 (7.56) 27.5 (1.08)
210 (8.27)
195 (7.68) 34 (1.34)

J
K
47.2 (1.86) 44.1 (1.74)
56.5 (2.22) 53.4 (2.10)

For other dimensions, refer to "Terminal Box Type".

No.21

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-06 / S-DSHG-06

DIRECTIONAL
CONTROLS

Installation Drawing
Mounting surface:
ISO 4401-AE-08-4-A

Terminal Box Type: (S-)DSHG-06---52/5290


Solenoid Indicator Light

Pressure Port "P"


Pilot Drain Port "Y"
(For External Drain Models Only)

53.2
(2.09)

50.5
(1.99)

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

255(10.04)
130.2
(5.13)

46.1
(1.81)
92.1
(3.63)
118
(4.65)

Model Numbers

Tank Port "T"

"C" Thd.

(S-)DSHG-06---52

G 1/2

(S-)DSHG-06---5290

1/2 NPT

Pilot Pressure Port "X"


(For External Pilot Models Only)
Cylinder Port "A"

13
(.51)

A
B
77
(3.03)
156
(6.14)

Cylinder Port "B"


Space Needed to Remove
Solenoid-Each End
AC : 45.5 (1.79)
DC,R : 55 (2.17)
AC : 50.7 (2.00)
DC,R : 60 (2.36)

AC : 191.4 (7.54)
DC,R : 210 (8.27)
0.5
(.02)

90
(3.54)

48
(1.89)
Electrical Conduit Connection
"C" Thd. (Both Ends)
Manual Actuator
6(.24) Dia.

L'

Nut 22(.87) Hex.

41
(1.61)

137
(5.39)
184
(7.24)
202.3
(7.96)

SOL b

SOL a

6
(.24)

AC : 45.5 (1.79)
DC,R : 55 (2.17)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

Plug-in Connector Type: (S-)DSHG-06--- N -52/5290


N1

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm(.31 - .39 IN.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.002 Sq. IN.)

H
J
C

97
(3.82)

SOL b

SOL a

41
(1.61)

137
(5.39)

A P B

Position of cable departure can be changed. For details, refer to DSHG-01 valve on page 19.
Model Numbers
(S-)DSHG-06--A-N/N1
(S-)DSHG-06--D-N/N1
(S-)DSHG-06--R-N

C
39 (1.54)
39 (1.54)
53 (2.09)

D
53 (2.09)
64 (2.52)
57.2 (2.25)

Dimensions mm (Inches)
E
F
H
202 (7.95) 27.5 (1.08) 191.4 (7.54)
213 (8.39) 27.5 (1.08)
210 (8.27)
216 (8.50) 34 (1.34)

For other dimensions, refer to "Terminal Box Type".

No.22

J
K
47.2 (1.86) 42.7 (1.68)
56.5 (2.22)

52 (2.05)

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-10 / S-DSHG-10

DIRECTIONAL
CONTROLS

Installation Drawing
Mounting surface:
ISO 4401-AF-10-4-A

Terminal Box Type: (S-)DSHG-10---42/4290


Pressure Port "P"

Tank Port "T"


77.5
(3.05)
21.5(.85) Dia. Through
32(1.26) Dia. Spotface
6 Places

76.2
(3.00)

384(15.12)
190.5
(7.50)

Pilot Drain Port "Y"


(For External Drain Models Only)

Pilot Pressure Port "X"


(For External Pilot Models Only)
Cylinder Port "A"

114.3
(4.50)

L'

78
(3.07)

233.8(9.20)

"C" Thd.
G 1/2

(S-)DSHG-10---4290

1/2 NPT

19.6
(.77)

21.8
(.86)

79.4
(3.13)
158.8
(6.25)
198
(7.80)

43(1.69)

Model Numbers
(S-)DSHG-10---42

Cylinder Port "B"

Solenoid Indicator Light


Space Needed to Remove
Solenoid-Each End
AC : 45.5 (1.79)
DC,R : 55 (2.17)
AC : 50.7 (2.00)
DC,R : 60 (2.36)

AC : 191.4 (7.54)
DC,R : 210 (8.27)
0.5
90
(3.54)
(.02)

48
(1.89)
Manual Actuator
6(.24) Dia.

Two Eye Bolts M8


SOL b

SOL a

Electrical Conduit Connection


"C" Thd. (Both Ends)

6
(.24)

AC : 19.7 (.78)
DC,R : 29 (1.14)

Mounting Surface
(O-Rings Furnished)

Nut 22(.87) Hex.


46
(1.81)
44.5
(1.75)

200
(7.87)
247
(9.72)
265.3
(10.44)

A P B

6(.24) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

Plug-in Connector Type: (S-)DSHG-10--- N -42/4290


N1
H
J
C

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 19.

97
(3.82)

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm(.31 - .39 IN.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.002 Sq. IN.)

SOL b

SOL a

46
(1.81)
45
(1.77)

200
(7.87)

A P B

Model Numbers
(S-)DSHG-10--A-N/N1
(S-)DSHG-10--D-N/N1
(S-)DSHG-10--R-N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 265 (10.43) 27.5 (1.08) 191.4 (7.54)
64 (2.52) 276 (10.87) 27.5 (1.08)
210 (8.27)
57.2 (2.25) 279 (10.98) 34 (1.34)

J
K
47.2 (1.86) 19.7 (.78)
56.5 (2.22)

29 (1.14)

For other dimensions, refer to "Terminal Box Type".

No.23

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-03, 04, 06, 10 / S-DSHG-04, 06, 10

DIRECTIONAL
CONTROLS

Options

Models with Pilot Choke Valve


Terminal Box Type

Plug-in Connector Type

DSHG-03--C1/C2/C1C2

DSHG-03--C1/C2/C1C2-N
N1
Fully
37.5 Extended
(1.48) 59 (2.32)

Fully
37.5 Extended
(1.48) 59 (2.32)

1
SOL a

SOL b

SOL b

D
C

SOL a

(S-)DSHG-04--C1/C2/C1C2

(S-)DSHG-04--C1/C2/C1C2-N
N1
Fully Extended
59
3
(2.32)

Fully Extended
59
(2.32)
3

1
SOL a

SOL a

H
F

E
D
C

SOL b

SOL b

06
(S-)DSHG-10--C1/C2/C1C2

06
N
(S-)DSHG-10--C1/C2/C1C2-N1
Fully Extended
59 (2.32)
3

Fully Extended
59 (2.32)
3
1
2

SOL a

J
F
H

E
F
H

1
2

SOL b

A P B

A P B

SOL b

SOL a

DIMENSIONS IN
MILLIMETRES (INCHES)

1. "C1" Choke Adj. Screw 6 (.24) Hex.


2. "C2" Choke Adj. Screw 6 (.24) Hex.
3. Lock Nut 12 (.47) Hex.
Dimensions mm (Inches)
Model Numbers
DSHG-03--C1
DSHG-03--C2
DSHG-03--C1C2
(S-) DSHG-04--C1
(S-) DSHG-04--C2
(S-) DSHG-04--C1C2
(S-) DSHG-06--C1
(S-) DSHG-06--C2
(S-) DSHG-06--C1C2
(S-) DSHG-10--C1
(S-) DSHG-10--C2
(S-) DSHG-10--C1C2

No.24

F
100 (3.94)

200.3 (7.89)

182 (7.17)

135 (5.31)

225.3 (8.87)

207 (8.15)

206.3 (8.12)

188 (7.40)

160 (6.30) 125


106
141 (5.55)

231.3 (9.11)

213 (8.39)

227.3 (8.95)

209 (8.23)

166 (6.54) 131


127
162 (6.38)

187 (7.36) 152


190
290.3 (11.43) 272 (10.71) 225 (8.86)
252.3 (9.93)

234 (9.21)

315.3 (12.41) 297 (11.69) 250 (9.84) 215

J
DC SOL

R SOL

(7.87)

211 (8.31)

214 (8.43)

(8.86)

236 (9.29)

239 (9.41)

(8.11)

217 (8.54)

220 (8.66)

(9.09)

242 (9.53)

245 (9.65)

(8.94)

238 (9.37)

241 (9.49)

(9.92)

263 (10.35) 266 (10.47)

AC SOL

200
100 (3.94)
(4.92) 100 (3.94) 225
(4.17)
206
106 (4.17)
(5.16) 106 (4.17) 231
(5.00)
227
127 (5.00)
(5.98) 127 (5.00) 252
(7.48)
390
190 (7.48)
(8.46) 190 (7.48) 415

(15.35) 401 (15.79) 404 (15.91)


(16.34) 426 (16.77) 429 (16.89)

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-03, 04, 06, 10 / S-DSHG-04, 06, 10

DIRECTIONAL
CONTROLS

Options

Models with Stroke Adjustment


DSHG-03--R

Fully Extended
252 (9.92)
Lock Nut 17(.67) Hex.
SOL b

35
(1.38)

SOL a

Stroke Adj. Screw (Port "A" End)


13 (.51) Hex.

Stroke Adj. Screw (Port "B" End)


13 (.51) Hex.

99 (3.90)
Fully Extended

(S-)DSHG-04--R

Fully Extended
289 (11.38)

SOL b

SOL a

33
(1.30)

Lock Nut 17(.67) Hex.

Stroke Adj. Screw (Port "A" End)


13 (.51) Hex.

93 (3.66)
Fully Extended

06
(S-)DSHG-10--R

Stroke Adj. Screw (Port "B" End)


13 (.51) Hex.

Fully Extended
C

SOL a

SOL b
A P B

Lock Nut 24(.94) Hex.

Stroke Adj. Screw (Port "A" End)


17 (.67) Hex.

Stroke Adj. Screw (Port "B" End)


17 (.67) Hex.

D
Fully Extended

Model Numbers

(S-)DSHG-06--R2

376 (14.80)

(S-)DSHG-10--R2

Pressure Centred Models


(S-)DSHG-06
10-3H

558 (21.97)

111 (4.37)

40 (1.57)

164.5 (6.48) 65 (2.56)

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with Pilot Piston


(S-)DSHG-06
10--P
C

A P B

A P B

Model Numbers
(S-)DSHG-06-3H

SOL b

SOL a

SOL b

SOL a

Model Numbers

306.5 (12.07)

102 (4.02)

(S-)DSHG-06--P2

323 (12.72)

84 (3.31)

456 (17.95)

149.5 (5.89)

479 (18.86)

125 (4.92)

(S-)DSHG-10--P2

No.25

Sub-plate for
Solenoid Controlled Pilot Operated
Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawing
Sub-plate
Model Numbers

18
(.71)

90
(3.54)
62
(2.44)

DHGM-03Y-1090

37.3(1.47)

13(.51)

1/4-20 UNC

15(.59)

43(1.69)

80
(3.15)
45
(1.77)

25(.98)

3.2
(.13)

10
(.39)

12
(.47)

P
T

19
(.75)

11
(.43)

70
(2.76)

6.4(.25)

21.5(.85)

32.5(1.28)

1/4 NPT

42(1.65)

46
(1.81)

90
(3.54)

110
(4.33)

19
(.75)

3/4 NPT

16.7(.66)
8(.31)

10
(.39)
22(.87)

25
(.98)

M6

1/4 BSP.F

50
(1.97)

11(.43) Dia.
4 Places

27(1.06)

F
mm (in.)

Rc 1/4

DHGM-03Y-1080 3/4 BSP.F

54
(2.13)
"D" Thd.
Used only on external
pilot type valves.
To be plugged on internal
pilot type valves.

Rc 3/4

DHGM-03Y-10

"E" Thd.

"D" Thd.

47
(1.85)

15
(.59)

"C" Thd.

76
(2.99)

120
(4.72)

16(.63)

DHGM-03Y-10/1080/1090

A
6.2(.24) Dia.

"E" Thd. "F" Deep


4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

04
DHGM- 04X -20/2080/2090

Sub-plate
Model Numbers
DHGM-04-20
DHGM-04X-20

190
(7.48)

32.2(1.27)

101.6
(4.00)

DHGM-04-2090
DHGM-04X-2090

M10

M6

3/8-16 UNC 1/4-20 UNC

1/4 NPT

P X
B
Y

125
(4.92)
20
(.79)

10.1
(.40)

"C" Thd.
4 Places

90
(3.54)

19
(.75)

90
(3.54)

57.1
(2.25)

16
(.63)

1.6(.06)
14.2
(.56)

55.6
(2.19)

69.8
(2.75)

13.1
(.52)
71.4
(2.81)

12
(.47)
96
(3.78)

120
(4.72)

18.3(.72)

1/2 NPT
3/4 NPT

36
(1.42)
"E" Thd.
17(.67) Deep
4 Places

34(1.34)

Rc 1/4

"F" Thd.

DHGM-04-2080 1/2 BSP.F


1/4 BSP.F
DHGM-04X-2080 3/4 BSP.F

76.7
(3.02)
50
(1.97)

Rc 1/2
Rc 3/4

"E" Thd.

46
(1.81)

29
(1.14)

166
(6.54)

"D" Thd.

65
(2.56)

12(.47)

"C" Thd.

"C" Thd.
4 Places

X
Y

B
A

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

65.8
(2.59)
14.2
(.56)

3.6(.14) Dia.
5(.20) Deep
2 Places

88.1
(3.47)
130
(5.12)

17.5(.69) Dia.
4 Places
"F" Thd. 12(.47) Deep
2 Places

58
(2.28)

"D" Thd.
2 Places

102
(4.02)
137.5
(5.41)

Valve Types

Pilot Pressure Port "X"

Port "Y"

Solenoid Controlled Pilot


Operated Directional Valves

Used only on external pilot type


valves.
To be plugged on internal pilot
type valves.

Used as drain port only on external


drain type valves.
To be plugged on internal drain
type valves.

Pilot Operated
Directional
Valves

Spring Centred
No-spring

Used

Used as pilot pressure port


Used as pilot drain port

Spring Offset

Manually Operated Directional Valves

No.26

6(.24) Dia. 2 Places

Not used (plug is not required)

Used as drain port

76
(2.99)

92
(3.62)

"D" Thd.
Used only on external
drain type valves.
To be plugged on internal
drain type valves.

33(1.30)

19
(.75)

21.5(.85)

6.2(.24) Dia.

Sub-plate for
Solenoid Controlled Pilot Operated
Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawing
06
DHGM- 06X -50/5090
204
(8.03)
180
(7.09)

12
(.47)
25
(.98)

130.2
(5.13)

Sub-plate
Model Numbers

"C" Thd.

DHGM-06-50
DHGM-06X-50
DHGM-06-5090
DHGM-06X-5090

Rc 3/4
Rc 1
3/4 NPT
1 NPT

"D" Thd.

"E" Thd.

F
mm (in.)

Rc 1/4

M12

24 (.94)

1/4 NPT

1/2-13 UNC

26 (1.02)

112.7
(4.44)
11(.43) Dia.
"D" Thd. (From Rear)
4 Places

94.5
(3.72)
77
(3.03)

"E" Thd. "F" Deep


6 Places

53.2
(2.09)

29.4(1.16)

17.5(.69)

19.1(.75)

17.5
(.69)

100.8
(3.97)
12.5
(.49)

34(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

29.5
(1.16)
7(.28) Dia.
8(.31) Deep
2 Places

96.9
(3.81)

Y
73.1
(2.88)

46.1
(1.81)

TP

74.6
(2.94)

92.1
(3.63)
12
(.47)

116
(4.57)

5.6(.22)

35(1.38)
50
(1.97)

23(.91) Dia.
"C" Thd. (From Rear)
4 Places

126.2
(4.97)
156
(6.14)

DIMENSIONS IN
MILLIMETRES (INCHES)

06
DHGM- 06X -5080
D
E

12.5
(.49)
156
(6.14)

DHGM-06-5080
DHGM-06X-5080

"C" Thd.

D
E
3/4 BSP.F 151.2 (5.95) 137.7 (5.42)
1 BSP.F

155.2 (6.11)

46.1
(1.81)
74.6
(2.94)

V
B

11(.43) Dia.
4 Places

148 (5.83)

"C" Thd.
4 Places

24.5(.96) Dia.
4 Places

Sub-plate
Model Numbers

73.1
(2.88)

11.9
(.47)

PY
A B

116
(4.57)

H
35
(1.38)

130.2
(5.13)

50
(1.97)

17.5
(.69)

12
(.47)
8.9
(.35)

92.1
(3.63)

25
(.98)

1/4 BSP.F Thd.


4 Places

19.1
(.75)

204
(8.03)
180
(7.09)

12
(.47)

134
(5.28)
110
(4.33)

M12 Thd.
24(.94) Deep
6 Places

F
102 (4.02)

Dimensions
H
54.4 (2.14)

106 (4.17)

50 (1.97)

mm (Inches)
J
K
30.6 (1.20) 125.8 (4.95)
25

(.98)

130 (5.12)

L
78.2 (3.08)

N
42.5 (1.67)

74 (2.91)

32 (1.26)

For other dimensions, refer to "DHGM-06-50/5090" above.


For Uses of Port "X", "Y", "V", "W", refer to DHGM-10 on the following page.

No.27

Sub-plate for
Solenoid Controlled Pilot Operated
Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawing
DHGM-10 -40/4080/4090
10X
306.5
(12.07)
20(.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

266.5
(10.49)

38(1.50)

190.5
(7.50)

7 (.28) Dia. 8 (.31) Deep


2 Places

168.3
(6.63)
147.6
(5.81)

"E" Thd. 34 (1.34) Deep


6 Places

114.3
(4.50)

213
(8.39)

76.2(3.00)

F
60
(2.36)

41.3(1.63)

114.3
(4.50)

Y
W

28.6
(1.13)
21.8
(.86)

"D" Thd.

Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT
Rc 1-1/2
1-1/2 BSP.F
1-1/2 NPT

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT

T
V

X
"D" Thd.
4 Places
55
(2.17)

44(1.73)

17.5 (.69) Dia. Through


26 (1.02) Dia. Spotface
4 Places
36 (1.42) Dia.
4 Places

234
(9.21)

"C" Thd.

43(1.69)

82.5
(3.25)

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DHGM-10-40
DHGM-10-4080
DHGM-10-4090
DHGM-10X-40
DHGM-10X-4080
DHGM-10X-4090

35
(1.38)

79.4
(3.13)

123.8
(4.87)

158.8
(6.25)
20.1
(.79)

199
(7.83)

Y
T P
V
A
X

"E" Thd.

"C" Thd.
4 Places

K
J

Dimensions
H

M20
M20
152 (5.98)
3/4-10 UNC
M20
M20
156 (6.14)
3/4-10 UNC

mm (Inches)
J

79 (3.11)

185.5 (7.30)

120.5 (4.74)

74 (2.91)

194.5 (7.66)

112.5 (4.43)

Note: Uses of port "X", "Y", "V", and "W"


Valve Types
Spring Centred, No-spring,
Spring Offset
Pressure Centred
With Pilot Piston, Both Ends

Solenoid
Controlled
Pilot
Operated With Pilot Piston,
Directional Port "A" End
Valves
With Pilot Piston,
Port "B" End
Spring Centred, No-spring
Spring Offset
Pressure Centred
Pilot
With Pilot Piston, Both Ends
Operated
With Pilot Piston,
Directional
Port "B" End
Valves
With Pilot Spring Centred
Piston
No-spring
Port "A"
Spring Offset
End
Manually Operated Directional Valves

Pilot Pres. Port "X"

Port "Y"

Used only on
external pilot type
valves.

Used as drain port only


on external drain type
valves.

To be plugged on
internal pilot type
valves.

To be plugged on
internal drain type
valves.

Used

Used as pilot pres. port

Used as pilot pres. port

Used
Used

Not used
Used

Used

Not used
(plug is required)

Not used
(plug is required)

Used

Not used (plug is not required)


Used
Used

Not used
Used

Not used
(pllug is required)

Used

Used

Not used
(plug is required)

Used

Not used (plug is


not required)

Used as pilot drain port


Not used
(plug is not required)

Not used
(plug is not required)

Drain Port "W"

Not used (plug is not required)

Used as pilot pres. port


Used as pilot drain port

As the thread is provided on the body, plug either port on the sub-plate or port on the body.

No.28

Drain Port "V"

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01, 03

DIRECTIONAL
CONTROLS

Spare Parts List


CAUTION
When making replacement of seals or pilot valves,
please do it carefully after reading through the relevant
instructions in the Operator's Manual.

DSHG-01---13/1380/1390
12
15
Pipe Plug
12
Removed for External
Pilot Models

14

17

Pipe Plug
Removed for External Drain Models

16

SOL b

SOL a

8
18
13 Pipe Plug
Removed for Internal Pilot Models

10 11

13 Pipe Plug
Removed for Internal Drain Models

Note: Piece parts marked are not available


for internal pilot-internal drain type

DSHG-03---13/1390

15
14

17 16
Pipe Plug
13 Removed for Internal
Drain Models

Pipe Plug
13 Removed for Internal
Pilot Models
SOL a

SOL b
Y

Section X-X 12

10

Section Y-Y

List of Seals

Pilot Valves
DSHG-01
Part Numbers
Qty.

Item

Name

O-Ring

JASO-1018-1A

O-Ring

SO-NB-P9

8(4)

O-Ring

10

O-Ring

SO-NB-P5

DSHG-03
Part Numbers
Qty.
SO-NB-P28

SO-NB-A104

SO-NB-P9

SO-NB-P9

See page 31 for the pilot valve model numbers to be


used.

Quantities in the ( ) are applicable to internal pilot-internal drain.


Note: When ordering the o-rings, please specify the seal kit number listed
in page 31. In addition to the above o-rings, o-rings for pilot valve
is included in the seal kit.
For the detail of the pilot valve o-rings, see the catalogue No. Pub.
EC-0402.

No.29

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-04,06,10 / S-DSHG-04,06,10

DIRECTIONAL
CONTROLS

Spare Parts List


CAUTION
(S-)DSHG-04---51/5190

When making replacement of seals or pilot valves,


please do it carefully after reading through the relevant
instructions in the Operator's Manual.

15
14 16 17

Pipe Plug
Removed for Internal
Pilot Models

Pipe Plug
11 Removed for Internal
Drain Models

10

Section Y-Y

X
5

12

18

11

SOL b

SOL a

13

Section X-X

(S-)DSHG-06---52/5290
(S-)DSHG-10---42/4290
15
16 14 17
Pipe Plug
Removed for Internal
Pilot Models

Pipe Plug
Removed for Internal
Drain Models
11

11
SOL a

SOL b

21

21

12

Y
X
12

Y
18

10

Section X-X

Section Y-Y
13

11 Pipe Plug
Removed for External
Drain Models

Note: Item 21 orifice marked


is applicable to pressure centred models
(3H) with pilot pressure more than 10 MPa (1450 PSI).

List of Seals
Item
8
9
10
18

Name

O-Ring

Part Numbers
(S-)DSHG-04
SO-NB-P9
SO-NB-P22
SO-NB-P34
SO-NB-P9

(S-)DSHG-06
SO-NB-P14
SO-NB-P30
SO-NB-P40
SO-NB-P10

(S-)DSHG-10
SO-NB-P20
SO-NB-P42
SO-NB-P65
SO-NB-P14

Qty.
2
4
2
2

Note: When ordering the o-rings, please specify the seal kit number listed in page
31. In addition to the above o-rings, o-rings for pilot valve is included in the
seal kit.
For the detail of the pilot valve o-rings, see the catalogue No. Pub. EC-0402.

No.30

Pilot Valves
See page 31 for the pilot valve model numbers to be
used.

Solenoid Controlled Pilot Operated


Directional Valves
DSHG / S-DSHG

DIRECTIONAL
CONTROLS

List of Pilot Valves & Seal Kits

Valve Model Numbers

Pilot Valve Model Numbers

DSHG-01-3C- - -13
DSHG-01-3C- -N-1380
DSHG-01-3C- - -1390

DSG-01-3C4- - -60
DSG-01-3C4- -N-60
DSG-01-3C4- - -6090

DSHG-01-2B- - -13
DSHG-01-2B- -N-1380
DSHG-01-2B- - -1390

DSG-01-2B2- - -60-L
DSG-01-2B2- -N-60-L
DSG-01-2B2- - -6090-L

DSHG-03-3C- - -13
DSHG-03-3C- - -1390

DSG-01-3C4- - -60
DSG-01-3C4- - -6090

DSHG-03-2B- - -13
DSHG-03-2B- - -1390

DSHG-03-2N- - -13
DSHG-03-2N- - -1390

(S-)DSHG-04-3C- - -51
(S-)DSHG-04-3C- - -5190
(S-)DSHG-04-2B- - -51
(S-)DSHG-04-2B- - -5190

(S-)DSHG-04-2N- - -51
(S-)DSHG-04-2N- - -5190
(S-)DSHG-06-3C- - -52
(S-)DSHG-06-3C- - -5290
(S-)DSHG-06-2B- - -52
(S-)DSHG-06-2B- - -5290

(S-)DSHG-06-2N- - -52
(S-)DSHG-06-2N- - -5290
(S-)DSHG-10-3C- - -42
(S-)DSHG-10-3C- - -4290
(S-)DSHG-10-2B- - -42
(S-)DSHG-10-2B- - -4290

(S-)DSHG-10-2N- - -42
(S-)DSHG-10-2N- - -4290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

Seal Kit Numbers


KS-DSHG-01- -13
(For Internal Pilot-Internal Drain)
KS-DSHG-01-ET- -13
(Except for Internal Pilot-Internal Drain)

KS-DSHG-03- -13

DSG-01-2D2- - -60
DSG-01-2D2- - -6090
DSG-01-3C4- - -60
DSG-01-3C4- - -6090
DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSHG-04- -51

DSG-01-2D2- - -60
DSG-01-2D2- - -6090
DSG-01-3C4- - -60
DSG-01-3C4- - -6090
DSG-01-2B2- - -60-L
DSG-01-2B2- - -6090-L

KS-DSHG-06- -52

DSG-01-2D2- - -60
DSG-01-2D2- - -6090
DSG-01-3C4- - -60
DSG-01-3C4- - -6090
DSG-01-2B2- - -60-L
DSG-01-2B2- - -6090-L

KS-DSHG-10- -42

DSG-01-2D2- - -60
DSG-01-2D2- - -6090

Notes) 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol
representing the type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type).
2: For the details of the pilot valves, see the catalogue No. Pub.EC-0402.

No.31

Solenoid Controlled Pilot Operated


Directional Valves
DSHG-01 / 03

DIRECTIONAL
CONTROLS

Interchangeability between Curent and New Design


DSHG-01, 03
In accordance with the improvement of the pilot valve (DSG-01), DSHG-01 and -03 have been model-changed (from
12-design to 13-design).
Model No.
Descriptions

New
DSHG-01---13
DSHG-01---13

Current
DSHG-01---12
DSHG-01---12

No changes

Specifications

Yes

Interchangeability in Mtg.
DSG-01---50

Pilot Valve

DSG-01---60

For details, refer to the Catalogue No. Pub. EC-0402

Current

New

DSHG-01
210
(8.27)
90
(3.54)

SOL a

SOL b

90
(3.54)

0.5
(.02)

SOL a

SOL b

86
(3.29)

0.5
(.02)

60
(2.36)

Model No.

Model No.
DSHG-01-T

130.3 (5.13)

DSHG-01-E /ET /None

170.3 (6.70)

DSHG-01-T

DC
R

130.3
(5.13)

60
(2.36)

210
(8.27)

86
(3.39)
76.7 (3.02)

AC 191.4 (7.54) 50.7 (2.00)


E
DSHG-01-ET
DC
60
210
None
(2.36)
(8.27)
R

DIMENSIONS IN
MILLIMETRES (INCHES)

H
76.7 (3.02)

AC 191.4 (7.54) 50.7 (2.00)

170.3
(6.70)

86
(3.39)

DSHG-03
0.5
(.02)

60
(2.36)

90
(3.54)

SOL b

SOL a

SOL b

175.3
(6.90)

SOL a

175.3
(6.90)

0.5
(.02)

210
(8.27)
90
(3.54)

77
(3.03)

Model No.

AC 191.4 (7.54) 50.7 (2.00) 67.7 (2.67)


DSHG-03

DC
R

No.32

210
(8.27)

60
(2.36)

77
(3.03)

Solenoid Controlled Pilot Operated


Directional Valves
(S)-DSHG-04 / 06 / 10

DIRECTIONAL
CONTROLS

Interchangeability between Current and New Design


(S-)DSHG-04
(S-) DSHG-04 has been model changed in accordance with the improvement of the pilot valve (DSG-01).
For details, see the following.
Model No.

Descriptions

New
Current
(S-)DSHG-04---50 (S-)DSHG-04---51

Specifications

No changes
Yes

Interchangeability in Mtg.
DSG-01---50

Pilot Valve

DSG-01---60

For details, refer to the Catalogue No. Pub. EC-0402.

Current

New

210
(8.27)
90
(3.54)

0.5
(.02)

AC : 191.4 (7.54)
DC,R : 210 (8.27)
90
0.5
(.02)
(3.54)

60
(2.36)

SOL b

SOL b

53.4
(2.10)

181.3
(7.14)

SOL a

181.3
(7.14)

SOL a

AC : 50.7 (2.00)
DC,R : 60 (2.36)

DIMENSIONS IN
MILLIMETRES (INCHES)

AC : 44.1 (1.74)
DC,R : 53.4 (2.10)

(S-)DSHG-06,10
(S-) DSHG-06 and -10 have been model changed in accordance with the improvement of the pilot valve (DSG-01).
For details, see below.
New
Current
(S-)DSHG-06---51 (S-)DSHG-06---52
(S-)DSHG-10---41 (S-)DSHG-10---42

Model No.
Descriptions

No changes

Specifications
Interchangeability in Mtg.

Yes
DSG-01---50

Pilot Valve

DSG-01---60

For details, refer to the Catalogue No. Pub. EC-0402

Current
210
(8.27)
90
(3.54)

0.5
(.02)

SOL a

New
A
60
(2.36)

0.5
(.02)

SOL b

90
(3.54)

SOL a

SOL b

A P B

A P B

Model No.

(S-)DSHG-06

202.3 (7.96)

51.3 (2.02)

(S-)DSHG-10

265.3 (10.44)

28.5 (1.12)

Model No.

AC 191.4 (7.54) 50.7 (2.00)


(S-)DSHG-06

DC
R

210
(8.27)

60
(2.36)

202.3
(7.96)

AC 191.4 (7.54) 50.7 (2.00)


(S-)DSHG-10

DC
R

210
(8.27)

60
(2.36)

H
42.7 (1.68)
52 (2.05)
19.7 (.78)

265.3
(10.44)

29
(1.14)

No.33

Pilot Operated Directional Valves


DHG-04 / 06 / 10 Sub-plate Mounting

DIRECTIONAL
CONTROLS

Specifications / Instructions / Others

Specifications
Model Numbers
DHG-04-3C-50

Maximum Flow L /min (U.S.GPM)


Max.Operating
Pressure
10 MPa
16 MPa
25 MPa
31.5 MPa
MPa (PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
1
1
1
1
300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DHG-04-2N-50 300 (79.3)

DHG-04-2B-50 130 (34.3)


DHG-06-3C-50 500 (132)

300 (79.3)

300 (79.3)

300 (79.3)

70 (18.5)

70 (18.5)

60 (15.9)

500 (132)

500 (132)

500 (132)

DHG-06-2N-50 500 (132)

500 (132)

500 (132)

500 (132)

140 (37)

100 (26.4)

90 (23.8)

80 (21.1)

DHG-06-3H-50 500 (132)

500 (132)

500 (132)

500 (132)

DHG-06-2B-50

DHG-10-3C-40 1100 (291) 1100 (291) 1100 (291) 1100 (291)


3

31.5 (4570)

300 (79.3)

220 (58.1)
3

Note: Max. flow in the table above represents


the value in the flow condition of P A
B T (or P B A T) as shown in
the circuit diagram right.
In case the valves is used in the condition that eihter A or B port is blocked,
the maximum flow differs according to a
hydraulic circuit, therefore, please consult
X
us for details.

Approx.
Mass
kg (lbs.)
7.4 (16.3)

25 (3630)

0.8 (120)

21 (3050)

7.4 (16.3)
7.8 (17.2)
11.2 (24.7)

31.5 (4570)
2

25 (3630)

0.8 (120)

21 (3050)

1 (150)

25 (3630)

1 (150)

21 (3050)

1 (150)

21 (3050)

11.7 (25.8)
43.8 (96.6)

31.5 (4570)
3

11.2 (24.7)
12.0 (26.5)

200 (52.8)

DHG-10-3H-40 1100 (291) 1100 (291) 1100 (291) 1100 (291)

Min. Required Max. T-Line


Pilot Pressure Back Pressure
MPa (PSI)
MPa (PSI)

DHG-10-2N-40 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DHG-10-2B-40 460 (122)

Max. Pilot
Pressure
MPa (PSI)

21 (3050)

43.8 (96.6)
45.6 (101)
51.6 (114)

1. Varies depending on the spool type. For more information, see page 11
for the List of "Standard Model and Maximum Flow" (DSHG-04)
for Solenoid Controlled Pilot Operated Directional Valves.
2. Varies depending on the spool type and pilot pressure. For more
information, see page 12 for the List of "Standard Model and Maximum Flow" (DSHG-06) related to the Solenoid Controlled Pilot Operated Directional Valves.
3. Varies depending on the spool type and pilot pressure. For more
information, see page 13 for the List of "Standard Model and Maximum Flow" (DSHG-10) related to the Solenoid Controlled Pilot Operated Directional Valves.
4. Minimum Pilot Pressure for the models with pilot piston is 1.8 MPa
(260PSI).

Yuken can offer flanged connection valves described below.


For details, contact Yuken.
Model Numbers
DHF-16--30
DHF-24--26
DHF-32--21

Rated Flow
Max.Operating Pres.
L /min (U.S.GPM)
MPa (PSI)
500 (132)
1200 (317)

21 (3050)

2400 (634)

Pressure Drop

Instruction

Same as those for Solenoid Controlled Pilot Operated


Directional Valves. See pages 15 and 16 for the related
information.

In case of Spring Offset Models, directly connect the pilot


pressure port "Y" to the reservoir as a drain port.

No.34

Pilot Operated Directional Valves


DHG-04/06/10

DIRECTIONAL
CONTROLS

Model Number Designation


Model Number Designation

F-

DH

-04

-2

B
SpoolSpring
Arrangement

Type of
Number
Special Series
Valve
Connecof Valve
Seals Number
Size
tion
Positions

F:
Special
Seals
for
Phosphate
ester
type
fluids
(Omit
if not
required)

-C2

Spool
Type

Model with
Pilot Choke
Valve
2
(Options)

06

2
4
2 5
60
9
N:
No-Spring 11

-RA

-H

Spool Control
Modification
(Options) 2

Built-in
Orifice
for Pilot
Line

R2: With Stroke


Adjustment,
Both Ends

H:
Pressure
Centred
(Option)

3
G:
Subplate
Mounting

A
Special
Two
Position
Valve

C:
Spring
Centred

04

DH:
Pilot
Operated
Directional
Valve

3
40
6
7
10
12

C2:
With C2
Choke

B:
Spring
Offset

RB: With Stroke


Adjustment,
Port B End
P2: With Pilot
Piston, Both
Ends
PA: With Pilot
Piston, Port A
End

10

Design Design
Number Standard

50

Refer to
5

H:
Refer to

PB: With Pilot


Piston, Port B
End

Refer to

50

RA: With Stroke


Adjustment,
Port A End
A , B
(Omit if
not
required)

-50

40

1.
2.
3.
4.

For various combination, see the List of Valve Types below.


For the option combinations of the Type (Valve Size) and Options, see the List of Options below.
Refer to the column "valves using neutral position and side position" (Special 2-position valve) on page 36.
In spool-spring arrangement "H" (pressure centred models), in case the pilot pressure is more than 10 MPa (150PSI), please specify that the valve
should have the built-in orifice to the pilot line.
5. Design Standards: None.................. Japanese Standard "JIS" and European Design Standard
90...................... N. American Design Standard

List of Valve Type

List of Options

Valve Types
Two Positions
Three Positions
NoSpring
Spring
Pressure
Spring
Offset
Centred
Centred
Graphic Symbols

Spool Type

3C2

3H2

2N2

2B2

3C3

3H3

2N3

2B3

3C4

3H4

2N4

2B4

40

3C40

3H40

2N40

2B40

3C5

3H5

3C6

3H6

60

3C60

3H60

3C7

3H7

2N7

2B7

3C9

3H9

10

3C10

3H10

11

3C11

3H11

12

3C12

3H12

Model Numbers

DHG-04-3C
DHG-04-2N
DHG-04-2B
DHG-06-3C
DHG-06-2N
DHG-06-2B
DHG-06-3H
DHG-10-3C
DHG-10-2N
DHG-10-2B
DHG-10-3H
Note.

Option Code
3H C2 R2 RA RB P2 PA PB

Mark: Available
Mark: Not Available

: Pressure Centered Models are not available for the Valve Size of "04".

No.35

Pilot Operated Directional Valves


DHG-04 / 06 / 10

DIRECTIONAL
CONTROLS

Sub-plates / Mounting Bolts / Options


Sub-plate
Japanese Standard "JIS"
Valve
Approx.
Model
Sub-plate
Thread
Mass
Numbers Model Numbers
Size
kg (lbs.)

European Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

N. American Design Standard


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (lbs.)

DHG-04

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

4.4 (9.7)
4.1 (9.0)

DHGM-04-2090
DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

DHG-06

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3)
7.4 (16.3)

DHGM-06-5080
DHGM-06X-5080

3/4 BSP.F
1 BSP.F

8.5 (18.7)
8.5 (18.7)

DHGM-06-5090
DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

DHG-10

DHGM-10-40
Rc 1-1/4 21.5 (47.4) DHGM-10-4080
DHGM-10Y-40 Rc 1-1/2 21.5 (47.4) DHGM-10Y-4080

1-1/4 BSP.F 21.5 (47.4)


1-1/2 BSP.F 21.5 (47.4)

DHGM-10-4090
DHGM-10X-4090

1-1/4 NPT 21.5 (47.4)


1-1/2 NPT 21.5 (47.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.
Sub-plates are shared with those for Solenoid Controlled Pilot Operated Directional Valves. Refer to pages 26 to 28 for dimensions.

Mounting Bolts
Socket Head Cap Screw

Model
Numbers

Japanese Standard "JIS"


European Design Standard

N. American Desgin Standard

Qty.

Tightening Torque
Nm (in. lbs)

DHG-04

M6 45 Lg.
M10 50 Lg.

1/4-20 UNC 1-3/4 Lg.


3/8-16 UNC 2 Lg.

2
4

12-15 (106-133)
58-72 (513-637)

DHG-06

M12 60 Lg.

1/2-13 UNC 2-1/2 Lg.

100-123 (885-1089)

DHG-10

M20 75 Lg.

3/8-16 UNC 2 Lg.

473-585 (4186-5177)

Options

Pressure Centered Models (3H)

Models with Pilot Choke Adjustment (C2)


When the adjustment screw is turned clockwise, changeover speed of
the spool becomes slow. In case of the spring centred valves in
particular, making slow of the returning speed of the spool to the
neutral position is possible with a C2 choke valve.
These choke valves can be used in combination with valves of spring
centred, no spring, spring offset, pressure centred and the valves with
stroke adjustment.

The pressure centred type can be used when the returning of the spool
to the neutral position is required to be done firmly.
Graphic Symbol

Graphic Symbols

Models with Stroke Adjustment (R)

Spring Centred Models


A

When the adjustment screw is screwed in, the spool stroke becomes
short and flow rate reduces

Graphic Symbol
Spring Centred Models with Stroke Adjustment on Both Ends (R2)

Stroke Adjustment
Screw (Port "A" End)

Models with Pilot Piston (P)


The valves with a pilot piston can be used when the high speed
changeover of the spool is required. However, please note that in case
of spring centred valves, there is no change in the returning speed of
the spool to the neutral position even with the pilot piston.
Graphic Symbols
Spring Centred Models with Pilot
Piston on Both Ends (P2)
X

W
P

No.36

Stroke Adjustment
Screw (Port "B" End)

Y
P

Additional Mass of Options

Spring Centred Models


with Pilot Piston on Port "A" End (PA)
Y

V
P

Add the mass described below to the mass of standard models on page
34 if options are required.
kg (lbs.)

Y
V

Model
With Pilot
Numbers Choke Valve

With Pilot Piston


P2

PA
PB

With Stroke Adjustment


R2

RA
RB

1.0 (2.2)

0.5 (1.1)

DHG-04

0.65 (1.4)

DHG-06

0.65 (1.4)

1.0 (2.2) 0.5 (1.1)

1.2 (2.6)

0.6 (1.3)

DHG-10

0.65 (1.4)

3.6(7.9) 1.8 (4.0)

3.7 (8.2)

1.85 (4.1)

Pilot Operated Directional Valves


DHG-04/06/10
Special Two Position / Installation Drawing

DIRECTIONAL
CONTROLS

Valves Using Neutral Position and Side Position (Special Two Position Valve)

In addition to the standard two positions valves (2B), the following two types of two positions valves are
available: valves with neutral position and pilot Y pressure position (2BA), valves with neutral position and pilot X
pressure position (2BB).
Graphic Symbols

04
DHG-06-2BA
10

Model Numbers
04
DHG-06-2BB
10

DHG--2B2A

DHG--2B2B

DHG--2B3A

DHG--2B3B

DHG--2B4A

DHG--2B4B

DHG--2B40A

DHG--2B40B

DHG--2B5A

DHG--2B5B

DHG--2B6A

DHG--2B6B

DHG--2B60A

DHG--2B60B

DHG--2B7A

DHG--2B7B

DHG--2B9A

DHG--2B9B

DHG--2B10A

DHG--2B10B

DHG--2B11A

DHG--2B11B

DHG--2B12A

DHG--2B12B

Graphic Symbols

DHG-04--50/5090
Pressure Port "P"

Options

Pilot Pressure Port "X"


101.6
(4.00)

50.4
(1.98)

Models with Pilot Choke Valve

DHG-04--C2

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Pilot Flow Adjustment


Screw 6(.24) Hex.
DEC.

91(3.58)

73(2.87)

69.8(2.75)

DIMENSIONS IN
MILLIMETRES (INCHES)
9.3
(.37)

1.6
(.06)

34.9(1.37)

50
(1.97)

Mounting Surface
(O-Rings Furnished)

4
(.16)

69.5
(2.74)

Chain line indicates Spring Offset


Models (2B)
48
(1.89)

21
(.83)

121(4.76)

204(8.03)
65
(2.56)

Fully Extended
59
(2.32)

10.4
(.41)
146
(5.75)

Pilot Pressure Port "Y"


Cylinder Port "B"

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Models with Stroke Adj. (R)

Outside dimensions are the same as those of the


main valve of Solenoid Controlled Pilot Operated
Directional Valves (DSHG-04). See page 25.

91(3.58)
35
(1.38)
34
(1.34)

34
(1.34)

Cylinder
Port "A"

Mounting Surface: ISO 4401-AD-07-4-A

Tank
Port "T"

106
(4.17)

Model Numbers

3(.12) Dia.
Two Locating Pins

Note: For the valve mounting surface dimensions, see the dimensional drawing of the
sharable sub-plate on page 26.

For Spring Offset Models (2B, 2BA),


B
it functions as drain port. When that model
is used, directly connect it to the reservoir.

No.37

Pilot Operated Directional Valves


DHG-06 / 10

DIRECTIONAL
CONTROLS

Installation Drawing
DHG-06--50/5090

127
(5.00)

13
(.51)
Cylinder Port "B"

95
(3.74)

Indicates Spring Offset


Models (2B).
Indicates Spring Offset
Models (2BA).
48
(1.89)

52
(2.05)
34
(1.34)

6
(.24)

6(.24) Dia.
Two Location Pins

Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 27.

DHG-10--40/4090

Pilot Pressure
Port "X"

19.7 (.78)

Cylinder Port "B"

84
(3.31)
159.5
(6.28)

66.5
(2.62)

Indicates Spring Offset


Models (2B).
Indicates Spring Offset
Models (2BA).
48
(1.89)

205
(8.07)
46 (1.81)
6
(.24)

6(.24) Dia.
Two Location Pins

Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 28.

No.38

Fully Extended
59 (2.32)

Pressure Centred Models (3H)


Models with Stroke Adjustment (R)
Models with Pilot Piston (P)
The outside dimensions of the above options are the same
as those of the main valve of Solenoid Controlled Pilot
Operated Directional Valves (DSHG-10). See page 25.

2-Eye Bolts

Mounting Surface
(O-Rings Furnished)

DEC.

190
(7.48)

78
(3.07)

Cylinder Port "A"

384
(15.12)
65
(2.56)

Pilot Flow Adjustment Screw


6 (.24) Hex.

19.6
(.77)

114.3
(4.50)
233.8
(9.20)

Models with Pilot Choke Valve


DHG-10--C2

Pilot Pressure Port "Y"

43 (1.69)
21.8
(.86)

DIMENSIONS IN
MILLIMETRES (INCHES)

Options

Pressure Port "P"

43.1
(1.69)

21.5(.85) Dia.
Through
32(1.26) Dia.
Spotface
6 Places

190.5
(7.50)
76.2
(3.00)

The outside dimensions of the above options are the same


as those of the main valve of Solenoid Controlled Pilot
Operated Directional Valve (DSHG-06). See page 25.

Mounting surface: ISO 4401-AF-10-4-A

79.4
(3.13)
158.8
(6.25)
198
(7.80)

77.5
(3.05)

Pressure Centred Models (3H)


Models with Stroke Adjustment (R)
Models with Pilot Piston (P)

. In case of Spring Offset Model (2B, 2BA), it


B
functions as a drain port. When that model is used,
directly connect it to the reservoir.

41
(1.61)

Mounting Surface
(O-Rings Furnished)

Tank Port "T"

Fully Extended
59 (2.32)

DEC.

142
(5.59)

19.7 (.78)

167
(6.57)

46.1
(1.81)
92.1
(3.63)
118
(4.65)

Pilot Flow Adjustment Screw


6 (.24) Hex.

255
(10.04)
65
(2.56)

Models with Pilot Choke Valve


DHG-06--C2

Pilot Pressure Port "Y"

77
(3.03)
156
(6.14)
Cylinder Port "A"

Pilot Pressure
Port "X"

Options

Pressure Port "P"

230
(9.06)

Tank Port "T"


50.5
130.2
(5.13)
(1.99)
53.2
13.5(.53) Dia.
(2.09)
Through
20(.79) Dia.
Spotface
6 Places

Mounting surface: ISO 4401-AE-08-4-A

. In case of Spring Offset Model (2B, 2BA), in


B
functions as a drain port. When that model is used,
directly connect it to the reservoir.

Pilot Operated Directional Valves


DHG-04/06/10

DIRECTIONAL
CONTROLS

Spare Parts List


CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

DHG-04--50/5090
DHG-06--50/5090
DHG-10--40/4090

8 15 16 17 13

11

10

Item

Name of Parts

14

12

Part Numbers
DHG-04

DHG-06

DHG-10

Qty

O-Ring

SO-NB-P9

SO-NB-P14

SO-NB-P20

10

O-Ring

SO-NB-P22

SO-NB-P30

SO-NB-P42

11

O-Ring

SO-NB-P34

SO-NB-P40

SO-NB-G65

12

O-Ring

SO-NB-P9

SO-NB-P10

SO-NB-P14

13

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

Note: When ordering the o-rings, please specify the seal kit number from the table
below.
Valve Model Numbers

Seal Kit Numbers

DHG-04--50/5090

KS-DHG-04-50

DHG-06--50/5090

DHG-10--40/4090

KS-DHG-06-50
KS-DHG-10-40

No.39

Manually Operated Directional Valves


DMT- 03 / 06 / 10
DMG-01 / 03 / 04 / 06 / 10
Thread Connection / Sub-plate Mounting

DIRECTIONAL
CONTROLS

Specifications

Specifications
Maximum Flow L /min (U.S.GPM)
Model Numbers
DMT-03-3C-50

DMT-03-3D-50

DMT-03-2D-50
Threaded Connections

DMT-03-2B-50

7 MPa
(1020 PSI)
100 (26.4)

14 MPa
(2030 PSI)
1

100 (26.4)

21 MPa
(3050 PSI)
1

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

31.5 MPa
(4570 PSI)

Max. T-Line Back


Pressure
MPa (PSI)

Approx.
Mass
kg (lbs.)

25 (3630)

16 (2320)

5.0 (11.0)

21 (3050)

At time spool shift


is required:
7 (1020)
At time spool shift
is not required:
21 (3050)

12.9 (28.5)

21 (3050)

At time spool shift


is required:
7 (1020)
At time spool shift
is not required:
21 (3050)

22 (48.5)

25 (3630)

14 (2030)

25 (3630)

16 (2320)

21 (3050)

21 (3050)

DMT-06-3C-30

300 {200} 2
(79.3 {52.8})

300 {120} 2
(79.3 {31.7})

300 {100} 2
(79.3 {26.4})

DMT-06-3D-30

300 (79.3)

300 (79.3)

300 (79.3)

DMT-06-2D-30

300 (79.3)

300 (79.3)

300 (79.3)

DMT-06-2B-30

200 (52.8)

120 (31.7)

100 (26.4)

DMT-10-3C-30

500 {315} 2
(132 {83.2})

500 {315} 2
(132 {83.2})

500 {315} 2
(132 {83.2})

DMT-10-3D-30

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

DMT-10-2B-30

315 (83.2)

315 (83.2)

315 (83.2)

DMG-01-3D-10

35 (9.2)

35 (9.2)

35 (9.2)

DMT-10-2D-30

Max.Operating
Pressure
MPa (PSI)

DMG-01-3C-10

DMG-01-2D-10

1.8 (4.0)

DMG-01-2B-10

DMG-03-3D-50

Sub-Plate Mounting

DMG-03-2D-50
DMG-03-2B-50
DMG-04-3C-21

DMG-04-3D-21

DMG-04-2D-21
DMG-04-2B-21
DMG-06-3C-50

DMG-06-3D-50

DMG-06-2D-50
DMG-06-2B-50
DMG-10-3C-40

DMG-10-3D-40

DMG-10-2D-40
DMG-10-2B-40

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

200 (52.8)

100 (26.4)

100 (26.4)

200 (52.8)

105 (27.7)

200 (52.8)

200 (52.8)

200 (52.8)

200 (52.8)

200 (52.8)

200 (52.8)

90 (23.8)

60 (15.9)

50 (13.2)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

1100 (291)

1100 (291)

1100 (291)

31.5 (4570)

7.4 (16.3)

21 (3050)

1100 (291)

1100 (291)

1100 (291)

1100 (291)

1100 (291)

1100 (291)

1100 (291)

1100 (291)

1100 (291)

670 (177)

350 (92.5)

260 (68.7)

200 (52.8)

11.5 (25.4)
12 (26.5)

31.5 (4570)

Note: The maximum flow means the limited flow without inducing any abnormality to the operation
(changeover) of the valve. For details, please refer to the "List of Standard Models and Maximum
Flow" on pages 9 to 13.
1. Varies depending on the spool type. For details, see the "List of Standard Model and Maximum
Flows" for DSG-03 Series Solenoid Operated Directional Valves (catalogue No. Pub EC-0403,
at 50 Hz rated voltage).
2. The figures in parentheses indicate Max. flow for 3C3,3C5, 3C6 and 3C60.
3. Varies depending on the spool type. For the details, see the table in the following page.
4. Varies depending on the spool type. Same as DSHG-10 (at pilot pressure of 1.5 MPa (220 PSI).
See page 13.
5. Lever operating torque varies depends on the T-line back pressure. See the right-hand figure.
6. If the T-Line back pressure exceeds 7 MPa (1020 PSI), directly connect the drain port to the
reservoir.

No.40

200 (52.8)

250 (66.1)

300 (79.3)

420 (111)

4.0 (8.8)

7.9 (17.4)

21 (3050)

48.2 (106)
50 (110)

DMG-01 Lever Operating Torque


Operating Torque

DMG-03-3C-50

(in.lbf.) Nm
12 1.5
8 1.0
4 0.5
0 0
0

10

14 MPa

0 500 10001500 2000 PSI


T-Line Back Pressure

Manually Operated Directional Valves


DMT-03/06/10
DMG-01/03/04/06/10

DIRECTIONAL
CONTROLS

Model Number Designation / Others


Model Number Designation

FSpecial
Seals

DM

Series
Number

Type of
Connection

-03

-2

Valve
Size

No. of
Valve
Position

03
F:
Special
Seals for
Phosphate
ester
type
fluids
(Omit if
not
required)

T:
Threaded
Connection

DM:
Manually
Operated
Directional
G:
Valves
Sub-plate
Mounting

B
Spool-Spring
Arragement
C:
Spring
Centred

06 (Piping size 3/4)


06X (Piping size 1)
10 (Piping size 1-1/4)
10X (Piping size 1-1/2)
01
03
04
06
10

D:
No-Spring
Detented
B:
Spring Offset

-50

Spool
Type

Special Two
Position
Valve

Design
Number

Design
Standard

50

None: Japanese
Std. "JIS"
European
80:
Design Std.
N. American
90:
Design Std.

30

2 3
4 40
5 6
60 7
8 9
10 11
12

30

A ,B
(Omit if not
required)

10
50
21
50

None: Japanese
Std. "JIS"
and European Design
Std.
N. American
90:
Design Std.

40
See the table below for combinations.

Refer to column "valves using neutral position and side position" (special 2-position valve) on page 42.

Yuken can offer flanged connection valves described


below. For details, contact us.
Model Numbers

Rated Flow
L /min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

DMF-10--30
DMF-16--31

315 (83.2)
400 (106)

21 (3050)

7 MPa(1020 PSI)

DMG-04-3C4
DMG-04-3C40
DMG-04-3C5
DMG-04-3C6
DMG-04-3C60
DMG-04-3C7
DMG-04-3C9
DMG-04-3C10
DMG-04-3C11
DMG-04-3C12

130 (34.3)
90 (23.8)
200 (52.8)
200 (52.8)
50 (13.2)
60 (15.9)
70 (18.5)
75 (19.8)
125 (33.0)
130 (34.3)
150 (39.6)
200 (52.8)

Spring Centred Models (3C)


#2

2D

2B

3C
3D

2D

4
40

85 (22.5)
70 (18.5)
90 (23.8)
105 (27.7)
40 (10.6)
55 (14.5)
55 (14.5)
55 (14.5)
100 (26.4)
85 (22.5)
85 (22.5)
95 (25.1)

60

7
8
9

Graphic Symbols
#1

3C
3D

14 MPa(2030 PSI) 21 MPa(3050 PSI)

200 (52.8)
180 (47.6)
200 (52.8)
200 (52.8)
80 (21.1)
90 (23.8)
140 (37.0)
200 (52.8)
200 (52.8)
200 (52.8)
200 (52.8)
200 (52.8)

DMG-04-3C3

Spool Type

DMG-04
DMT-06
DMG-06
DMT-10
DMG-10
3C 2D 3C 2D
2B
3D 2B 3D 2B

DMT-03
DMG-03

Max. Flow L /min (U.S.GPM)

DMG-04-3C2

DMG-01

Maximum Flow of DMG-04-3C


Model
Numbers

List of Spool Type

10

#3

11

12

No-Spring Detented Models


3D

#1

#2

2D

#1 (#2)
A B

#3

#3

Spring Offset Models (2B)


#1 (#2)
A B

#3

Position #3
Position #2
T
Position #1 (#2, in case of DMT
G-01/03-2B, DMG-03-2D)

Note: The

mark indicate the spool type available for each type.

. Position #2 is applied for models DMG-01-2B


/2D.
and DMT
G-03-2B

No.41

Manually Operated Directional Valves


DMT-03/06/10
DMG-01/03/04/06/10

DIRECTIONAL
CONTROLS

Valves Using Neutral Position and Side Position


Valves Using Neutral Position and Side Position (Special Two Position Valve)

In addition to the standard two positions valves (2D, 2B), the following two types of two positions valves are
available: Valves with neutral position (#2) and position #1 (2BA, 2DA), valves with neutral position (#2) and
position #3 (2BB, 2DB).
The
mark in the table below indicates the spool type available for each models.
Spring Ofset Models
Model

Graphic Symbols

Valve
Type

DMT-03
DMG-03

DMT-06
DMT-10

Model

Graphic Symbols
DMG-04
DMG-06
DMG-10

Valve
Type

2B2A

2B2B

2B3A

2B3B

2B4A

2B4B

2B40A

2B40B

DMG-01

DMT-03
DMG-03

2B5B

2B5A
2B6A

2B6B

2B60A

2B60B

2B7A

2B7B

2B8A

2B8B

2B9A

2B9B

2B10A

2B10B

2B11A

2B11B

2B12A

2B12B

Position #1
Position #2

Position #2
Position #3

No-spring Detented Models


Graphic Symbols

Valve
Type

A
P

B
T

Model
DMT-06
DMT-10

DMG-04
DMG-06
DMG-10

2D2B

2D3A

2D3B

2D4A

2D4B

2D40A

2D40B

DMG-01
T

2D5B

2D6A

2D6B

2D60A

2D60B

2D7A

2D7B

2D8A

2D8B

2D9A

2D9B

2D10A

2D10B

2D11A

2D11B

2D12A

2D12B

Position #1
Position #2

A
P

2D2A

2D5A

Model

Graphic Symbols

Valve
Type

Position #2
Position #3

. Position number is determined with three position type (3C and 3D) as the standard.

No.42

DMT-06
DMT-10

DMG-04
DMG-06
DMG-10

DMT-06
DMT-10

DMG-04
DMG-06
DMG-10

Manually Operated Directional Valves


DMG-01/03/04/06/10
DMT-06

DIRECTIONAL
CONTROLS

Sub-plates / Mounting Bolts / Pressure Drop


Sub-plates
Valve
Model
Numbers

DMG-01

DMG-03

DMG-04
DMG-06
DMG-10

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (1bs.)
Rc 1/8 0.8 (1.8)
DSGM-01-30
Rc 1/4 0.8 (1.8)
DSGM-01X-30
Rc 3/8 0.8 (1.8)
DSGM-01Y-30
DSGM-03-40
Rc 3/8 3.0 (6.6)
DSGM-03X-40
Rc 1/2 3.0 (6.6)
DSGM-03Y-40
Rc 3/4 4.7 (10.4)
DHGM-04-20
Rc 1/2 4.4 (9.7)
DHGM-04X-20
Rc 3/4 4.1 (9.0)
DHGM-06-50
Rc 3/4 7.4 (16.3)
DHGM-06X-50
Rc 1
7.4 (16.3)
DHGM-10-40
Rc 1-1/4 21.5 (47.4)
DHGM-10X-40 Rc 1-1/2 21.5 (47.4)

N. American Design Standard


European Design Standard
Approx.
Approx.
Sub-plate
Thread
Sub-plate
Thread
Mass
Mass
Model Numbers
Size
Model Numbers
Size
kg (1bs.)
kg (1bs.)
0.8 (1.8)
1/8 NPT
DSGM-01-3080
1/8 BSP.F 0.8 (1.8) DSGM-01-3090
0.8 (1.8)
1/4 NPT
DSGM-01X-3080 1/4 BSP.F 0.8 (1.8) DSGM-01X-3090
0.8 (1.8)
3/8 NPT
DSGM-01Y-3090
DSGM-03-2180
3/8 BSP.F 3.0 (6.6) DSGM-03-2190
3/8 NPT
3.0 (6.6)
DSGM-03X-2180 1/2 BSP.F 3.0 (6.6) DSGM-03X-2190
1/2 NPT
3.0 (6.6)
DSGM-03Y-2180 3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190
3/4 NPT
4.7 (10.4)
DHGM-04-2080
1/2 BSP.F 4.4 (9.7) DHGM-04-2090
1/2 NPT
4.4 (9.7)
DHGM-04X-2080 3/4 BSP.F 4.1 (9.0) DHGM-04X-2090
3/4 NPT
4.1 (9.0)
DHGM-06-5080
3/4 BSP.F 8.5 (18.7) DHGM-06-5090
3/4 NPT
7.4 (16.3)
DHGM-06X-5080
1 BSP.F
8.5 (18.7) DHGM-06X-5090
1 NPT
7.4 (16.3)
DHGM-10-4080
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
1-1/4 NPT 21.5 (47.4)
DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)
Sub-plate dimensions appearing page

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Subplate Model Numbers


DSGM-01
DSGM-03
DHGM-04
DHGM-06
DHGM-10

Sharable with Solenoid Operand Directional Valves and Solenoid Controlled Pilot Operated
Directional Valves. For dimensions, refer to the right table then see the corresponding pages.

Mounting Bolts
Valve
Model
Numbers
DMG-01
DMG-03
DMG-04
DMG-06
DMG-10

Japanese Standard "JIS"


European Design Standard
M5 45 Lg.
M6 35 Lg.
M6 40 Lg.
M10 45 Lg.
M12 60 Lg.
M20 75 Lg.

Socket Head Cap Screw


N. American
Design Standard
No. 10-24 UNC 1-3/4 Lg.
1/4-20 UNC 1-3/4 Lg.
1/4-20 UNC 1-1/2 Lg.
3/8-16 UNC 1-3/4 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

Tightening Torque
Nm (in. 1bs.)
5-7
(44-62)
12-15
(106-133)
12-15
(106-133)
58-72
(513-637)
100-123 (885-1089)
473-585 (4195-5177)

Qty.
4
4
2
4
6
8

Page
18
47
26
27
28

Instructions
Avoid connecting the
Tank Port "T" to a line with
possible surge pressure.

Pressure Drop
The following characteristics are based on the following conditions: viscosity of the fluid: 35 mm2/s (164 SSU) and
Specific Gravity: 0.850
For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

Factor

SSU

20

30

40

50

60

70

80

90

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the following chart and G is 0.
850.

DMT-06, 06X
PSI
150

MPa

1
2

Pressure Drop

1.0
0.8
100

3
0.6

50

0.4
0.2
0

50

100

20

150

200

40

Flow Rate

250

60

300 L /min

80 U.S.GPM

Pressure Drop Curve Number


Spool
Type P A B T P B A T P T
2
2
2
2
2
3
2
3
2
2
3
2
3
2
2
4
2
2
2
2
40
3
2
2
2
5
3
2
3
2
1
6
3
2
3
2
1
60
2
2
2
2
7
2
2
8
3
2
3
2
9
2
2
2
2
10
3
2
2
2
11
2
2
2
2
12

No.43

Manually Operated Directional Valves


DMT-10
DMG-01/04

DIRECTIONAL
CONTROLS

Pressure Drop
Pressure Drop Curve Number
Spool
Type P A B T P B A T P T
3
2
3
2
2
3
2
3
2
2
3
3
2
3
2
4
3
2
3
2
40
3
2
3
2
5
3
3
3
3
1
6
3
3
3
3
1
60
3
2
3
2
7
3
3
8
3
2
3
2
9
3
2
3
2
10
3
2
3
2
11
3
2
3
2
12

DMT-10, 10X
PSI
150

MPa

P
Pressure Drop

1.0
0.8

100
0.6

2
3

0.4

50

0.2
0

100

0
0

20

200
40

300

60

500 L /min

400

80

120130 U.S.GPM

100

Flow Rate

DMG-01

PSI
200

1.2

P
Pressure Drop

MPa
1.4

150

1.0

0.8
100
50
0

0.6
0.4
0.2
0
0
0

10

15

20

25
6

30
8

35 L /min
9

3C
3C2
3C3
3C4
3C40
3C5
3C60
3C7
3C8
3C9
3C10
3C11
3C12

Valve type
3D 2D
3D2 2D2
3D3 2D3
3D4
3D40
3D5
3D60
3D7 2D7
3D8 2D8
3D9
3D10
3D11
3D12

Flow Rate

P
Pressure Drop

PSI
175

MPa

150

1.0

2
3

1.2

4
5

0.8

100
0.6
50
0

0.4
0.2
0
0
0

50
10

100
20

30

150
40

200 L /min
50

U.S.GPM

Pressure Drop Curve Number


P A B T P B A T P T
3

2B2
2B3
2B8

U.S.GPM

DMG-04

2B

Pressure Drop Curve Number


Spool
Type P A B T P B A T P T
5
2
5
4
2
6
3
6
5
3
3
5
4
5
5
4
5
4
5
5
40
5
2
4
5
1
5
2
3
4
2
1
6
2
3
4
2
1
60
5
2
5
5
7
6
2
6
5
9
5
4
5
5
10
5
4
5
5
11
5
3
5
5
12

Flow Rate

For DMT-03, DMG-03, DMG-06, and DMG-10, refer to the table below then see the related page.
Model Number
DMT-03
DMG-03
DMG-06
DMG-10

No.44

Pressure Drop Characteristics


Same as DSG-03 Series Solenoid Operated Directional Valves
(Standard Type)
Same as Solenoid Controlled Pilot Operated Directional Valves
(DSHG-06)
Same as Solenoid Controlled Pilot Operated Directional Valves
(DSHG-10)

Page
Catalogue
No. Pub. EC-0403
16
16

Remarks

3D is same as 3C

Manually Operated Directional Valves


DMT-03 / 06 / 10

DIRECTIONAL
CONTROLS

Installation Drawing
69.7
(2.74)

54
(2.13)
44
(1.73)

How to Change Lever Position:

7(.28) Dia. Through


11(.43) C' bore
4 Places

27
(1.06)
10
(.39)

30
Cylinder Port "A"
"C" Thd.

The lever position can


30
be changed to any
position in five
different positions
shown on the sketch in 30
the right. For the lever
position change,
remove the Soc. Hd.
Cap Screw and lever
once, set the lever at 30
the required position
and tighten it with the
Soc. Hd. Cap Screw
30
firmly.

Pressure Port "P"


"C" Thd.

2
(0.8)

27
(1.06)
46
(1.81)
70
(2.76)

Soc. Hd. Cap Screw


4 (.16) Hex. Soc.

12
(.47)

DMT-03--50/5080/5090

48.7
(1.92)
108.5
(4.27)
193.8
(7.63)
Position #1
30
20

Position #2

74.5
(2.93)
27
(1.06)

Cylinder Port "B"


"C" Thd.
Tank Port "T"
"C" Thd.

1. Lever Operating Torque:


Not exceeding 30 Nm (266 IN. 1bs.)

Position #3 20
25 (.98) Dia.

R94.5
(R3.72)

3/8 BSP.F
3/8 NPT

39.7
(1.56)

21.8
(.86)
26.8
(1.06)

DIMENSIONS IN
MILLIMETRES (INCHES)

27
(1.06)

46.3
(1.82)

DMT-03--5090

139
(5.47)

Rc 3/8

DMT-03--5080

85.3
(3.36)

"C" Thd.

Model Numbers
DMT-03--50

19
(.75)
92
(3.62)

DMT-06, 06X--30/3080/3090
DMT-10, 10X--30/3080/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Port "P"

Cylinder Port "A"


Cylinder Port "B"

"f" Dia. Through


"g" Dia. Spotface
4 Places

"h" Thd.

DMT-06--30
DMT-06X--30

DMT-06--3080
3/4 BSP.F
DMT-06X--3080 1 BSP.F

DMT-10--30
DMT-10X--30

R "e"

D
C

Tank Port "T"

Rc 3/4
Rc 1

DMT-06--3090
DMT-06X--3090

Position #1 Neutral Position #2


40 (1.57) Dia.
Position #3

U
K

3/4 NPT
1 NPT

L
S

N
Q

Rc 1-1/4
Rc 1-1/2
d
Y

DMT-10--3090 1-1/4 NPT


DMT-10X--3090 1-1/2 NPT

DMT-06

DMT-10--3080 1-1/4 BSP.F


DMT-10X--3080 1-1/2 BSP.F

Model No.

J
a

Model Numbers

P
A

"h" Thd.
4 Places

X Stroke

Dimension mm (Inches)
C

50

30

126

47.5

24

320

255

137

118

107

33.5

86

76

40

25

250

100

63.5

12

11

17.5

DMT-06X (1.97) (1.18) (4.96) (1.87) (.94) (12.60) (10.04) (5.39) (4.65) (4.21) (1.32) (3.39) (2.99) (.35) (1.57) (.98) (9.84) (3.94) (2.50) (.47) (.43) (.69)
DMT-10

66

40

160

62.5

33

402

320

173

147

135

40

102

90

12.5

50

35

300

120

78.5

15

13.5

21

DMT-10X (2.60) (1.57) (6.30) (2.46) (1.30) (15.83) (12.60) (6.81) (5.79) (5.31) (1.57) (4.02) (3.54) (.49) (1.97) (1.38) (11.81) (4.72) (3.09) (.59) (.53) (.83)

No.45

Manually Operated Directional Valves


DMG-01

DIRECTIONAL
CONTROLS

Installation Drawing
DMG-01--10/1090

Mounting surface: ISO 4401-AB-03-4-A


5.5(.22) Dia. Through
9.5(.37) Dia. C' bore
4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

71
(2.80)
40.5
(1.59)

R49
(R1.93)

22(.87):3C

17(.67):3D,2D,2B
11
(.43)

27

15.5
(.61)
0.75
31
(1.22) (.03)
32.5
(1.28)

Position #3

Cylinder Port "A"

Pressure Port "P"

27

Neutral Position #2

Position #1

Tank Port "T"


Cylinder Port "B"
The operating lever position can be adjusted as required
on the circumference by loosening the set screw.

Four positions are available in 90 increment.


5
(.20)

26 (1.02) Dia.

38
(1.50)
50.5
(1.99)

39
(1.54)

Lever Fixing Screw


2.5 (.10) Hex. Soc.

25
(.98)

74
(2.91)

20 (.79) Dia.

65
(2.56)
48
(1.89)

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 18.

No.46

Manually Operated Directional Valves


DMG-03

DIRECTIONAL
CONTROLS

Installation Drawing
DMG-03--50/5090

Mounting surface: ISO 4401-AC-05-4-A


Cylinder Port "B"
7(.28) Dia. Through
11(.43) Dia. Spotface
4 Places

Pressure Port "P"


Cylinder Port "A"

12
(.47)

54
(2.13)

32.5
(1.28)
46
(1.81)
70
(2.76)

69.7
(2.74)

74.5
(2.93)
27
(1.06)

25 (.98) Dia.

Position #2
20

Position #3

48.7
50.8
(1.92)
(2.00)
108.5
(4.27)
193.8
(7.63)
Position #1

Tank Port "T"

1. Although the tank port is shown on the left


in our sub-plate either may be used.
2. The position of operating lever can be
changed as required. For the detail, see the
DMT-03 in the previous page.
3. Lever Operating Torque:
Not exceeding 30 Nm (266 IN. 1bs.)

30
0
2

46.3
(1.82)

19
(.75)

Sub- plates
DSGM-03-40/2180/2190
18
(.71)
8.8 (.35) Dia. Through
14 (.55) Dia. Spotface
4 Places

"D" Thd. "E" Deep


4 Places

20
(.79)

7
(.28)

6.4
(.25)

10
(.39)
22
(.87)

16.7
(.66)
3.2
(.13)

70
(2.76)
110
(4.33)

P
B

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

DIMENSIONS IN
MILLIMETRES (INCHES)

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

Mounting Surface
(O-Rings Furnished)

92
(3.62)

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

Piping Size
"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT

Q
76
(2.99)

139
(5.47)

View Arrow X

92
(3.62)
F

39.7
(1.56)

27
(1.06)
2 (.08)
59
(2.32)
76.3
(3.00)

R94.5
(R3.72)

"C" Thd.
4 Places

"D" Thd.
M6

E
13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)

Dimensions mm (Inches)
J
K
L
N
P

9
110
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

9
110
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

14
120
(4.72) (.55)

42
16
47
10
45
80
50
15
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

No.47

Manually Operated Directional Valves


DMG-04 / 06

DIRECTIONAL
CONTROLS

Installation Drawing
DMG-04--21/2190

Mounting surface: ISO 4401-AD-07-4-A


Tank Port "T"

130
(5.12)
101.6
(4.00)

14.2
(.56)

Pressure Port "P"

34
(1.34)

Cylinder Port "B"

34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
90
(3.54)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Position #2
32
(1.26)

40 (1.57) Dia.

30 (1.18)

50
(1.97)
Position #1

32
(1.26)

R200
(R7.87)

22.5
(.89)

232.5 (9.15)
202.5 (7.97)

Drain Port "Y"

Chain line indicates


Spring Offset Models
(2B,2BA).

30
(1.18)

4
(.16)

32
(1.26)

103
(4.06)

50
(1.97)

59.2
(2.33)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
Cylinder Port "A"

1.5
(.06)
10.1
(.40)

Position #3

Mounting Surface
(O-Rings Furnished)

3(.12) Dia.
Two Locating Pins

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 26.

DIMENSIONS IN
MILLIMETRES (INCHES)

DMG-06--50/5090

95.8
(3.77)
Tank Port "T"

Mounting surface: ISO 4401-AE-08-4-A


Pressure Port "P"

300.5
(11.83)
130.2
(5.13)
53.2
(2.09)

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

Drain Port "V"


T

46.1
(1.81)
92.1
(3.63)
118
(4.65)

55.8
(2.20)

Position #3

6(.24) Dia.
Two Locating Pins

77
(3.03)

57
(2.24)

57
(2.24)

Position #1

Cylinder Port "B"


Cylinder Port "A"
52
(2.05)
34
(1.34)

Indicates Spring Offset


Models (2B).
Indicates Spring Offset
Models (2BA).

R200
(R7.87)

116
(4.57)

40
47
(1.57) (1.85)

6
41
(.24) (1.61)

40 (1.57) Dia.

260.5
(10.26)

Position #2
30 (1.18)

13
(.51)

12.5
(.49)

156
(6.14)

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 27.

No.48

Manually Operated Directional Valves


DMG-10
Installation Drawing
DMG-10--50/5090

DIRECTIONAL
CONTROLS

Mounting surface: ISO 4401-AF-10-4-A


Pressure Port "P"

146.5
(5.77)
Tank Port "T"

453
(17.83)
190.5
(7.50)
76.2
(3.00)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places

79.4
(3.13)
158.8
(6.24)
198
(7.80)

Y P

DIMENSIONS IN
MILLIMETRES (INCHES)

X A

94.5
114.3
(3.72) (4.50)
Cylinder Port "A"

Position #3
40 (1.57) Dia.

105
105
(4.13) (4.13)

Cylinder Port "B"


66.5
(2.62)
47.5
(1.87)

401
(15.79)

Position #2
36 (1.42)

19.6
(.77)

Drain Port "V"

Position #1
Two Eye Bolts
M8

Indicates Spring Offset


Models (2B)
Indicates Spring Offset
Models (2BA)

6(.24) Dia.
Two Locating Pins

180
(7.09)

65
60
(2.56) (2.36)

6
(.24) 44.5 (1.75)

R300
(R11.81)

21.5
(.85)

Mounting Surface
(O-Rings Furnished)
233.8
(9.20)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 28.

No.49

Manually Operated Directional Valves


DMG-01/03
DMT-03

DIRECTIONAL
CONTROLS

Spare Parts List


CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

DMG-01--10/1090
14 13

12

18 10 17 15 16

21
22
25
24
20

Section X-X

19

Item
21
22
23

Name of Parts
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P18
SO-NA-P6
SO-NB-P9

23

21 11

Qty.
3
1
4

Note: When ordering the o-ring, please specify the


seal kit number (KS-DMG-01-10).

DMT-03--50/5080/5090
DMG-03--50/5090
20

28

26 17 25 11 13

14 29 30

10

27
13
24
23

22 15 16 12

Item
14
15
16
17
18

Name of Parts
O-Ring
O-Ring
Back Up Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P21
SO-NA-P8
SO-BB-P8
SO-NB-A023
SO-NB-A014

Qty.
2
2
2
1
5

Note: 1. O-rings of Item 18 are not used for


DMT-03.
2. When ordering the seals, please specify
the seal kit number from the table right.

No.50

21

18

Valve Model Numbers


DMT-03--50/5080/5090
DMG-03--50/5090

14

Seal Kit Numbers


KS-DMT-03-50
KS-DMG-03-50

Manually Operated Directional Valves


DMT-06/10
DMG-04/06/10

DIRECTIONAL
CONTROLS

Spare Parts List


DMT-06, 06X--30/3080/3090
DMT-10, 10X--30/3080/3090

CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

22
5

14
7 21 13 15

23 16

4 17

26 24 12

25

6
18
19
20
3

Item

Name of Parts

24
25

Packing
Dust Seal

Part Numbers
DMT-10
DMT-06
UPI 32 40 6Y
UPI 40 55 10Y
DKI 32 44 7 10
DKI 40 52 7 10

Qty.
2
1

Note: When ordering the seals, please specify the seal kit number from the table below.

DMG-04--21/2190
DMG-06--50/5090
DMG-10--40/4090

28

26

22

10

23

33 36

17

33

7
31
22
8
15
28
Section A-A

24

11

21

29

32

30

25 29

20

List of Seal Kits


Item

Name of Parts

29
30
31
32
33

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

DMG-04
SO-NB-P34
SO-NB-P22A
SO-NA-P20
SO-NB-P9
SO-NB-P9

Part Numbers
DMG-06
SO-NB-P40
SO-NB-P30
SO-NA-P20
SO-NB-P14
SO-NB-P10

DMG-10
SO-NB-G65
SO-NB-P42
SO-NA-P25
SO-NB-P20
SO-NB-P14

Qty.
2
4
2
1
2

Valve Model Numbers


DMT-06--30/3080/3090
DMT-10--30/3080/3090
DMG-04--21/2190
DMG-06--50/5090
DMG-10--40/4090

Seal Kit Numbers


KS-DMT-06-30
KS-DMT-10-30
KS-DMG-04-21
KS-DMG-06-50
KS-DMG-10-40

Note: When ordering the seals, please specify the seal kit number from the table right.

No.51

Pub. EC-0405

"G" SERIES SHOCKLESS TYPE


SOLENOID OPERATED DIRECTIONAL VALVES
G-DSG-01/03 (1/8, 3/8)
DIRECTIONAL
"G" SERIES SHOCKLESS TYPE
SOLENOID CONTROLLED PILOT OPERATED
CONTROLS
DIRECTIONAL VALVES
G-DSHG-04/06 (1/2, 3/4)
Sub-plate Mounting
Up to 25 MPa (3630 PSI), 250 L /min (66.1 U.S.GPM)
The G-Series Solenoid Operated Directional Valves incorporate electronic circuits to enable adjustment of the spool
shifting time.
As the shifting time of the G-Series valves can be adjusted, it can be set at an optimal level to minimise shocks to the
machine.

E
G-DSG-01

G-DSHG-04

1 Reduces oil hammering during spool changeover.


Conventional Type

G-Series Valve

W
No vibration
No oil leakage
Enhanced
machining
accuracy

Oil Hammering
Improvement

SOL
ON

Piping
vibration

Machine
vibration

Oil leakage

Large machining
errors

SOL
ON

Solenoid Valve

2 Reduces shock caused by acceleration and deceleration


Conventional Type

G-Series Valve

Jerk at start up

Slow start
No shaking

Improvement
Sudden stop, causing shock

Slow stop

Shaking

Still

No shaking

Stopping accuracy enhanced

No.1

"G" Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

System Diagram / SOL signals and flow patterns

DIRECTIONAL
CONTROLS

System Diagram (Example of sink type wiring)


Deceleration
Start Signal

Programmable
Controller

Shifting Signal

HALT

24 V DC

SOL a

DC Power
Supply

SOL b

Adj. Volume
"OFF ADJ"

Adj. Volume "OFF ADJ"

Adj. Volume
"ON T"

Adj. Volume "ON T"

Adj. Volume "MIN"

Adj. Volume
"OFF T"

Output Current Check (to 0V)

Adj. Volume "OFF T"

Relationships between SOL signals and flow patterns


Without HALT functions

With HALT functions

A B

A B

P T

ON T

OFF T

(Max. 1s)

(Max. 1s)

Pattern
of Flow

A B

OFF ADJ

OFF
ADJ

ON T

P T

(Max. 1s)
OFF ADJ
ON T

ON

SOL a
SOL b

OFF

(Max. 1s)

A B
Max.
60s
OFF
ADJ

(Max. 1s)
ON

(Max. 1s)

SOL a
OFF

SOL b
HALT

Max.
60s

P T

OFF T

OFF T

ON
OFF

MIN

MIN

P T

Pattern
of Flow

OFF

ON T

OFF T

(Max. 1s)

(Max. 1s)

ON
OFF
OFF

ON

Hold for 0.1 second or longer

OFF

ON

Hold for 0.1 second or longer

The minimum adjustment volume is common for SOL a and b, and it is not possible to set a different volume for each SOL a and b individually.
If the HALT functions are not used, set the minimum adjustment volume to zero.

No.2

"G" Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

Hydraulic Fluids / Instructions

DIRECTIONAL
CONTROLS

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils
Synthetic fluids
Water containing fluids

Use fluids equivalent to ISO VG 32 or VG 46.


Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the
model number because the special seals (fluororubber) are required to be used.
Use water-glycol fluids or W/O emulsion type fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 - 200 mm2/s (77 - 927 SSU).
Oil temperatures between -15/+60C (5 - 140F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638Grade 12. Use 25 m or finer line filter.

Instructions
Adjustment of maximum flow rate
The G-Series Solenoid Operated Directional Valves
cannot be adjusted for maximum flow rates.
To adjust maximum flow rates, use flow control valves.
In G-series solenoid controlled pilot operated directional valves (G-DSHG-04/06), the maximum flow rate
can be adjusted by use of the valve with stroke adjustment screw of optional extra.

(Example)
a

G-DSG valve
fully opens after the ON T duration.

To adjust maximum flow rates, with


"G" series solenoid operated directional valves (G-DSG-01/03), flow
control valves such as throttle check
modular valves are used.
With "G" series solenoid controlled
pilot operated directional valves (GDSHG-04/06), maximum flow rates
can be adjusted without flow control
valves but by using a model with
stroke adjustment (option).

How to use HALT functions


The HALT functions are used to drive the actuator at a low speed to the stop position while keeping a slight flow
after OFF T.
A flow rate (min. flow rate) during a low-speed operation can be set with the minimum adjusting volume (The minimum
adjusting volume is common for SOL a and b. Individual setting is not possible for SOL a and b.) When HALT signal
is on, the min. flow rate becomes zero and the actuator stops. Here, take care to keep the HALT signal on for longer
than 0.1 second. The min. flow rate gets to "0" after about 60 seconds following the OFF T. If the HALT functions
are not used, set the minimum adjusting volume to zero.
The HALT functions are not applicable to the spool function "2B7".

Flow Rate

Max. 60 s

If no HALT signal is set on within 60


seconds of the end of OFF T, the flow rate
decreases gradually.

0
ON

OFF T
OFF

SOL
HALT

MIN

ON
OFF

OFF

Hold for 0.1 second or longer

No.3

"G" Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

Instructions

DIRECTIONAL
CONTROLS

Precautions in case pilot controlled check valves are used


In a hydraulic circuit where a pilot controlled check valve is used, there is a possibility that the knocking will arise on
the pilot controlled check valve during deceleration depending on the largeness of load inertia, the state of piping and
the length of "Off T" time etc.
If knocking occurs, use
an external drain type.

Air bleeding
To achieve a stable "shockless" effect, discharge air by loosening the air vent and fill the iron core of the solenoid
with fluid.
Each solenoid has two air vents, loosen either one. After air discharge, be sure to retighten the air vent.
Tank piping (for G-DSG-01/03)
Do not connect the tank line to any line subject to a surge pressure. To obtain a stable "shockless" effect, take care not
to allow the fluid in the iron core of the solenoid to flow out. To ensure this, it is best to use check valves having a cracking
pressure of about 0.035 MPa (5 PSI).

Operating force

Manual shifting
If no shifting signal voltage is given to the valve in an initial operation or an electrical fault, temporary valve shifting
can be carried out by pushing the manual operation push pin. In addition, note that if the back pressure of the tank line
increases, manual operation of the push pin gets harder.
lbs.
30

N
150

20

100

10

50

0
0

200

400

4 MPa

PSI

Tank Line Back Pres.

Drain piping (for G-DSHG-04/06)


Allowable back pressure is 3 MPa (440 PSI). Take care to eliminate pressure fluctuation and keep the pressure as low
as possible. To ensure this, it is best to use check valves having a cracking pressure of about 0.035 MPa (5 PSI). Be
sure to hold the end of the pipe in the fluid.
Mounting Posture
There are no restrictions on mounting posture for these valves.

No.4

"G" Series Shockless Type


Solenoid Operated Directional Valves
G-DSG-01/03
Sub-plate Mounting

DIRECTIONAL
CONTROLS

Specifications

Electronic
Circuit

Specifications
Model Numbers

G-DSG-01---50/5090

G-DSG-03---50/5090

L /min (U.S.GPM)

10 (2.6), 20 (5.3), 30 (7.9), 40 (10.6)

40 (10.6), 60 (15.9), 80 (21.1)

MPa (PSI)

25 (3630)

25 (3630)

Max. T-Line Back Pres.

MPa (PSI)

16 (2320)

16 (2320)

Descriptions
Max. Flow

Max. Operating Pres.

Voltage

24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply

Electric Power Supply


Input Power at 24V

36 W

36 W

Voltage

5 - 48 V DC (Use a stable power supply)

Current

Constant at 10 mA (A constant-current circuit is used)

Input interface

Sink Type, Source Type

Shifting signal, low speed


operation halt signal (can be
used in common with electric
power supply).

Shifting time range (for ON and OFF)

0.1 - 1 s

0.3 - 1 s

Low speed operation flow rate (min. flow rate) range


(for SOL a and b)
L /min (U.S.GPM)

0.5 - 5 (.13 - 1.3)

1 - 10 (.26 - 2.6)

Low speed operation flow rate (min. flow rate) hold time
Ambient Temperature
Approx. Mass

Max. 60 s (After 60 seconds, the flow rate decreases gradually.)


0 - 50 C (32 - 122 F) with circulated air

Single Solenoid

2.1 kg (4.6 lbs.)

5.3 kg (11.7 lbs.)

Double Solenoid

3.0 kg (6.6 lbs.)

7.5 kg (16.5 lbs.)

1. The maximum flow rates may vary according to the operating pressure. Refer to Maximum Flow Rates Characteristics on pages 7 and 8 for details.
2. At pressures more than 21 MPa (3050 PSI), the "shockless effect" is slightly less if compared it with that at 16 MPa (2320 PSI).

No.5

"G" Series Shockless Type


Solenoid Operated Directional Valves
G-DSG-01/03

DIRECTIONAL
CONTROLS

Model Number Designation / Others


Model Number Designation

G-DSG

-01

-10

-2B7

-S

-50

-L

Series
Number

Valve
Size

Metred Flow
Capacity

Spool Type

Input
Interface

Design
Number

Design
Standards

Models with Alternate


Offset Solenoid

3C2
A

01

3C40
A

None :
Sink Type
(Standard)

B
b

None : 80 L /min
: 40 L /min
40
: 60 L /min
60

A B

S:
Source Type

a
P T

3C40
A

None : 60 L /min
40
: 40 L /min

L
Applicable only for 2B7
(Omit if not required)
Refer to

3C2

03

50

2B7

None : 30 L /min
: 10 L /min
10
: 20 L /min
20

G-DSG :
G Series Shockless
Type Solenoid
Operated
Directional Valve,
Sub-plate
Mounting

None : 40 L /min
: 10 L /min
10
: 20 L /min
20

50

2B7
b

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
Valve
Model
Numbers
G-DSG-01

G-DSG-03

Japanese Standard "JIS"


Sub-plate
Model Numbers
DSGM-01-30
DSGM-01X-30
DSGM-01Y-30
DSGM-03-40
DSGM-03X-40
DSGM-03Y-40

Thread
Size
Rc 1/8
Rc 1/4
Rc 3/8
Rc 3/8
Rc 1/2
Rc 3/4

European Design Standard

N. American Design Standard

Sub-plate
Model Numbers
DSGM-01-3080
DSGM-01X-3080

Thread
Size
1/8 BSP.F
1/4 BSP.F

DSGM-03-2180
DSGM-03X-2180
DSGM-03Y-2180

3/8 BSP.F
1/2 BSP.F
3/4 BSP.F

Sub-plate
Model Numbers
DSGM-01-3090
DSGM-01X-3090
DSGM-01Y-3090
DSGM-03-2190
DSGM-03X-2190
DSGM-03Y-2190

Thread
Size
1/8 NPT
1/4 NPT
3/8 NPT
3/8 NPT
1/2 NPT
3/4 NPT

Approx.
Mass
kg (lbs.)
0.8 (1.8)
0.8 (1.8)
0.8 (1.8)
3.0 (6.6)
3.0 (6.6)
4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Attachment (Mtg. Bolt)


Four socket head cap screws in the table below are included.
Model
Numbers
G-DSG-01
G-DSG-03

No.6

Socket Head Cap Screw (4 pcs.)


Japanese Standard "JIS" &
European Design Standard

N. American Design Standard

Tightening Torque

M5 45 Lg.
M6 35 Lg.

No.10-24 UNC 1-3/4 Lg.


1/4-20 UNC 1-1/2 Lg.

5-7 Nm (44-62 in. lbs.)


12-15 Nm (106-133 in. lbs.)

"G" Series Shockless Type


Solenoid Operated Directional Valves
G-DSG-01

DIRECTIONAL
CONTROLS

Performance Characteristics
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Maximum Flow Rate

Max.Flow

8
6

L/min

40 L/min Type

40

Direction of Flow
PA PB

30
20

BA

TP

Direction of
Flow
A B

20 L/min Type

4
2

G-DSG-01--2B7

10

15

10

1000

2000
Pressure

20

30 L/min Type

30

Direction
of Flow
20
PA
10

0
5

40

10 L/min Type
0

L/min

U.S.GPM
10

Max.Flow

U.S.GPM
10

G-DSG-01--3C2
3C40

20 L/min Type
PB

B
T 10

L/min Type

25 MPa

Direction of
Flow
A B

3000 3630 PSI

10

1000

15

20

2000
Pressure

25 MPa

3000 3630 PSI

Pressure Drop
G-DSG-01--3C2
3C40
MPa
1.6

Pressure Drop P

200
160
120

1.2

10 L/min Type
PA,PB
AT,BT

PSI
140

40 L/min Type
PA
PB

20 L/min Type
PA
PB
AT
BT

120
Pressure Drop P

PSI
240

40 L/min Type
AT
BT

0.8

80
40
0

MPa
1.0
0.8

20 L/min Type
PA
30 L/min Type
PB
PA
PB
30 L/min Type
AT
BT

0.4
40
0.2

0
0

20

10

30

4
6
Flow Rate

40

L/min

10 U.S.GPM

For any other viscosity, multiply the factors in


the table right.
For any other specific gravity (G'), the pressure
drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

Shifting Characteristics

Viscosity

mm2/s
SSU

Factor

10
7
5
3
0
ON

20
10
0

4
Flow Rate

8 U.S.GPM

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

Low Speed Operating Flow Characteristics

Volume "OFF T" Position

30

30 L/min

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

100ms

SOL

10
7
5
3
0
OFF

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 30 L/min (7.9 U.S.GPM)
U.S.GPM

Flow Rate

U.S.GPM L /min

20

10

15

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 30 L/min (7.9 U.S.GPM)
3C2, 3C40
Flow Rate

10 L/min Type
PA 20 L/min
PB Type
AT
AT
BT
BT

0.6

80

0.4

8
6
4
2
0

G-DSG-01--2B7

8
6

L /min

30
20

4
2
0

Volume "MIN" Position


8
6
5
0

10
0

Volume "ON T" Position

2B7

SOL

Flow Rate

OFF

30
20
10
0
10
20
30
SOL

200 ms

Volume "OFF T" Position

U.S.GPM L /min

8
6
4
2
0
2
4
6
8

ON

AB

10
8
6
4
2
0

PT

100
ms

AB

10
8
6
4
2
0

HALT

OFF

ON

PT

ON

OFF
Volume "ON T" Position

No.7

"G" Series Shockless Type


Solenoid Operated Directional Valves
G-DSG-03

DIRECTIONAL
CONTROLS

Performance Characteristics
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Maximum Flow Rate

G-DSG-03--2B7

G-DSG-03--3C2
3C40

60 L/min Type

60

15

20

Direction of Flow
PA
PB

40

10

U.S.GPM L/min
80
20

80 L/min Type
Direction of
Flow
A B
B

40 L/min Type

10

40

20

0
0

15

10

5
1000

20

40 L/min Type

Direction of Flow
PA
PB
A

3000 3630 PSI

2000
Pressure

Direction of
Flow
A B
B

25 MPa

60 L/min Type

60

15
Max.Flow

Max.Flow

U.S.GPM L/min
80
20

15

10

5
1000

20

2000
Pressure

25 MPa

3000 3630 PSI

Pressure Drop
PSI
240

MPa
1.6

Pressure Drop P

120

Model Numbers
G-DSG-03-3C2
3C40

0.8

G-DSG-03-40-3C2
3C40

0.4

G-DSG-03-60-3C2
3C40

G-DSG-03-2B7

G-DSG-03-40-2B7

80
40

0
0

20
4

40

60

80 L/min

8
12
Flow Rate

16

20 U.S.GPM

For any other viscosity, multiply the factors in


the table right.
For any other specific gravity (G'), the pressure
drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

The numbers of the pressure drop curves are the same for P A,
P B, A T and B T.
mm2/s
SSU

Viscosity

Factor

Shifting Characteristics

15

20

30

77

98

141 186 232 278 324 371 417 464

Volume "OFF T" Position

60
40

0
3
5
7
10
OFF

10
7
5
100ms
3
0 ON

20
0
SOL

60

70

80

90

100

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 60 L/min (15.9 U.S.GPM)

Volume "ON T" Position

U.S.GPM

16
Flow Rate

16
12
8
4
0

50

Low Speed Operating Flow Characteristics

3C2, 3C40
U.S.GPM L /min

40

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 60 L/min (15.9 U.S.GPM)

Flow Rate

Pressure Drop Curve Numbers

1.2

160

200

12

L /min

60

Volume "MIN" Position


10
8
7
6
0

40

8
4
0

20
0

2B7

Flow Rate

U.S.GPM L /min

16
12
8
4
0
4
8
12
16

Volume "OFF T" Position

60

20
40
60
SOL

PT

10
7
5
3
0

100ms

AB

10
7
5
3
0

PT

ON
Volume "ON T" Position

No.8

ON
OFF

200ms

AB

40
20
0

SOL

OFF

HALT

OFF

ON

"G" Series Shockless Type


Solenoid Operated Directional Valves
G-DSG-01

DIRECTIONAL
CONTROLS

Installation Drawings
Mounting Surface:
ISO 4401-AB-03-4-A

G-DSG-01--3C2/3C40--50/5090
Pressure Port "P"

40.5
(1.59)

110
(4.33)

Model Numbers

"C" Thd.

G-DSG-01---50

G-DSG-01---5090

31
(1.22)
32.5
(1.28)

Solenoid Indicator Light


(For Sol. a)

Solenoid Indicator Light


(For Sol. b)

0.75
(.03)

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

G 1/2
1/2 NPT

Cylinder Port "A"

Cylinder Port "B"


Tank Port "T"
263
(10.35)
132
(5.20)

0.5
(.02)

65.5
(2.58)

Electrical Conduit Connection


"C" Thd. (Both Ends)

44.5
(1.75)

Mounting Surface
(O-Rings Furnished)

89
(3.50)
109.5
(4.31)

SOL b

11
(.43)
65
(2.56)

25
(.98)

38
(1.50)

SOL a

48
(1.89)

Manual Actuator
6 (.24) Dia.

Air Vent (Both Sides)


3 (.12) Hex. Soc.

Air vent position around valve longitudinal axis can be optionally selected.

DIMENSIONS IN
MILLIMETRES (INCHES)

G-DSG-01--2B7--50/5090
0.5
(.02)

197.5
(7.78)

SOL b

178.5
(7.03)

For other dimensions, refer to the drawing above.

No.9

"G" Series Shockless Type


Solenoid Operated Directional Valves
G-DSG-03

DIRECTIONAL
CONTROLS

Installation Drawings
Mounting Surface:
ISO 4401-AC-05-4-A

G-DSG-03--3C2/3C40--50/5090

G-DSG-03---50

G 1/2

141
(5.55)

1/2 NPT

54
(2.13)

Solenoid Indicator Light


(For Sol. b)

50.8
(2.00)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Solenoid Indicator Light


(For Sol. a)
Tank Port "T"

336
(13.23)
132
(5.20)

Electrical Conduit Connection


"C" Thd. (Both Ends)
102
(4.02)
48
(1.89)

Cylinder Port "B"

G1/2

G1/2

G-DSG-03---5090

Pressure Port "P"

Cylinder Port "A"

"C" Thd.

32.5
(1.28)
46
(1.81)

Model Numbers

0.5
(.02)

109.6
(4.31)
130.1
(5.12)

39
(1.54)

SOL a

Manual Actuator
6 (.24) Dia.

70
(2.76)

Air Vent (Both Sides)


3 (.12) Hex. Soc.

27
(1.06)

35.3
(1.39)

SOL b

19
(.75)
92
(3.62)

Mounting Surface
(O-Rings Furnished)

1. Although the tank port is shown on the left in our sub-plate, either may be used.
2. Air vent position around valve longitudinal axis can be optionally selected.

DIMENSIONS IN
MILLIMETRES (INCHES)

G-DSG-03--2B7--50/5090
234
(9.21)

0.5
(.02)

SOL b

226.3
(8.91)

For other dimensions, refer to the drawing above.

No.10

Sub-plate for
"G" Series Shockless Type
Solenoid Operated Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawings
DSGM-01-30/3080/3090
40.5(1.59)
30.2(1.19)

14.2
(.56)

DIMENSIONS IN
MILLIMETRES (INCHES)
"D" Thd. "E" Deep
4 Places

32
(1.26)

21.5(.85)

16
(.63)
15
(.59)

7.5
(.30)

8.5
(.33)

15.5
(.61)

0.75
(.03)

12.7(.50)

"C" Thd.
4 Places

71
(2.80)
85
(3.35)

7
(.28)

DSGM-01-30

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

Thread Size
"C" Thd.
"D" Thd.
Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01-3090

1/8 NPT

DSGM-01X-30

Rc 1/4

"E"
mm (in.)

M5

10 (.39)

No.10-24 UNC

12 (.47)

M5

10 (.39)

DSGM-01X-3080

1/4 BSP.F

DSGM-01X-3090

1/4 NPT

No.10-24 UNC

12 (.47)

Rc 3/8

M5

10 (.39)

3/8 NPT

No.10-24 UNC

12 (.47)

DSGM-01Y-30
DSGM-01Y-3090

T
11
(.43)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Sub-plate
Model Numbers

37
(1.46)
24
(.94)

63
(2.48)

31.75
(1.25)
48
(1.89)

25.8
(1.02)
31
(1.22)

P
5.2
(.20)

7(.28) Dia.
4 Places

No.11

Sub-plate for
"G" Series Shockless Type
Solenoid Operated Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawings
DSGM-03-40/2180/2190

L
T

7
(.28)

P
S

20
(.79)

6.4
(.25)

16.7
(.66)
3.2
(.13)

"D" Thd. "E" Deep


4 Places

B
A

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

No.12

92
(3.62)
F

Thread Size
"C" Thd.
"D" Thd.
Rc 3/8
M6
3/8 BSP.F
3/8 NPT
1/4-20 UNC
Rc 1/2
M6
1/2 BSP.F
1/2 NPT
1/4-20 UNC
Rc 3/4
M6
3/4 BSP.F
3/4 NPT
1/4-20 UNC

Q
76
(2.99)

70
(2.76)
110
(4.33)

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

10
(.39)
22
(.87)

8.8 (.35) Dia. Through


14 (.55) Dia. Spotface
4 Places

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

J
18
(.71)

DIMENSIONS IN
MILLIMETRES (INCHES)

"C" Thd.
4 Places

E
13 (.51)
15 (.59)
13 (.51)
15 (.59)
13 (.51)
15 (.59)

Dimensions mm (Inches)
J
K
L
N
P

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

120
14
(4.72) (.55)

42
16
47
10
45
80
50
15
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

"G" Series Shockless Type


Solenoid Controlled Pilot Operated
Directional Valves
G-DSHG-04/06
Sub-plate Mounting

DIRECTIONAL
CONTROLS

Specifications

Electronic
Circuit

X T A P B

Specifications
Model Numbers
Descriptions

G-DSHG-04-3C----50/5090

G-DSHG-06-3C----50/5090

250 (66.1)

L /min (U.S.GPM)

160 (42.3)

Max. Operating Pres.

MPa (PSI)

25 (3630)

25 (3630)

Max. T-Line Back Pres.

MPa (PSI)

16 (2320)

16 (2320)

Max. Drain Line Back Pressure

MPa (PSI)

3 (440)

3 (440)

Max. Pilot Pressure

MPa (PSI)

16 (2320)

16 (2320)

Min. Required Pilot Pres.

MPa (PSI)

Max. Flow

Pilot Flow
L /min (U.S.GPM)

1.5 (220)

at Normal

1 (0.3)

1 (0.3)

at Transition

4 (1.1)

6 (1.6)

Voltage

24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply

Electric Power Supply


Input Power at 24V

36 W

36 W

Voltage

5 - 48 V DC (Use a stable power supply)

Current

Constant at 10 mA (A constant-current circuit is used)

Input interface

Sink Type, Source Type

Shifting signal, low speed


operation halt signal (can be
used in common with electric
power supply)

Shifting time range (for ON and OFF)

ON: 0.06 - 1.5 s, OFF: 0.1 - 2 s

ON: 0.1 - 1 s, OFF: 0.2 - 2 s

Low speed operation flow rate (min. flow rate) range


(for SOL a and b)
L /min (U.S.GPM)

5 - 20 (1.3 - 5.3)

10 - 30 (2.6 - 7.9)

Low speed operation flow rate (min. flow rate) hold time
Ambient Temperature
Approx. Mass

Max. 60 s (After 60 seconds, the flow rate decreases gradually.)


0 - 50 C (32 - 122 F) with circulated air
12 kg (26.5 lbs.)

15 kg (33.1 lbs.)

1. The maximum flow rate is constant irrespective of the working pressure.


2. Be sure that the difference between pilot pressure and drain port back pressure is larger than the minimum pilot pressure.

No.13

"G" Series Shockless Type


Solenoid Controlled Pilot Operated
Directional Valves
G-DSHG-04/06

DIRECTIONAL
CONTROLS

Model Number Designation / Others


Model Number Designation

G-DSHG

-04

-3C2

-E

-R2

-S

-50

Series
Number

Valve
Size

Spool Type

Pilot
Connection

Spool Control Modification


(Omit if not required)

Input
Interface

Design
Number

Design
Standards

3C2

04
G-DSHG :
G Series Shockless
Type Solenoid
Controlled Pilot
Operated
Directional Valve,
Sub-plate
Mounting

A B
a

b
Y

P T

None :
Internal
Pilot

R2 :
With Stroke Adjustment,
Both Ends

None :
Sink Type
(Standard)

50

RA :
With Stroke Adjustment,
Port "A" End

Refer to

3C40
A B

06

a
Y

P T

E:
External
Pilot

RB :
With Stroke Adjustment,
Port "B" End

S:
Source Type

50

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

European Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3) DHGM-06-5080


7.4 (16.3) DHGM-06X-5080

3/4 BSP.F
1 BSP.F

Sub-plate
Model
Numbers

G-DSHG-04
G-DSHG-06

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

4.4 (9.7) DHGM-04-2090


4.1 (9.0) DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

8.5 (18.7) DHGM-06-5090


8.5 (18.7) DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Attachment (Mtg. Bolts)


Socket head cap screws in the table below are included.
Model
Numbers
G-DSHG-04
G-DSHG-06

No.14

Socket Head Cap Screw


Japanese Standard "JIS" &
European Design Standard
M6 45 Lg.
M10 50 Lg.
M12 60 Lg.

N. American Design Standard

Qty.

Tightening Torque
Nm (in. lbs.)

1/4-20 UNC 1-3/4 Lg.


3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.

2
4
6

12-15 (106-133)
58-72 (513-637)
100-123 (885-1089)

"G" Series Shockless Type


Solenoid Controlled Pilot Operated
Directional Valves
G-DSHG-04 / 06

DIRECTIONAL
CONTROLS

Performance Characteristics
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Pressure Drop
G-DSHG-04/06-3C2/3C40
PSI

MPa

200

1.4

G-DSHG-04-3C2
3C40

1.2

AT
BT
PA
PB

Pressure Drop P

160
1.0
120

For any other viscosity, multiply the factors in the table


below.

0.8

mm2/s 15
SSU 77

Factor

BT

0.6

80

Viscosity

G-DSHG-06-3C2
3C40

20

30

40

50

60

70

80

90 100

98 141 186 232 278 324 371 417 464

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

For any other specific gravity (G'), the pressure drop ( P')
may be obtained from the formula below.
P'= P (G'/0.850)

0.4
PA
PB
AT

40
0.2
0

0
0

50
10

100
20

150

30

40

200
50

250
60

L/min

70 U.S.GPM

Flow Rate

Shifting Characteristics
G-DSHG-04-3C2/3C40
Supply Pressure : 16 MPa (2320 PSI)
Flow Rate : 150 L/min (39.6 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

40

Volume "OFF T" Position


0
5
10

100
10
5
0

20
50

10

U.S.GPM L /min
100 400

250ms

150

30

80
60

200

Volume "OFF T" Position


0
5
10

10
5

40
0

100
0

0
OFF

ON

SOL

250ms

300

20

ON

OFF

SOL
Volume "ON T" Position

Volume "ON T" Position

Low Speed Operating Flow Characteristics


G-DSHG-04-3C2/3C40
Supply Pressure : 16 MPa (2320 PSI)
Flow Rate : 150 L/min (39.6 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)
L/min
U.S.GPM
150
40
30
20

U.S.GPM
70

500ms

60

125
100
Volume "MIN" Position

75

10
8
0

50
10

G-DSHG-06-3C2/3C40
Supply Pressure : 16 MPa (2320 PSI)
Flow Rate : 250 L/min (66.1 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

Flow Rate

Flow Rate

Flow Rate

50

Flow Rate

L /min
200

U.S.GPM

G-DSHG-06-3C2/3C40
Supply Pressure : 16 MPa (2320 PSI)
Flow Rate : 250 L/min (66.1 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

25
0

SOL
HALT

50

OFF
OFF

200

40

160

30

120

20

80

10

40
0

0
ON

L /min
240

SOL
ON

HALT

500ms
Volume "MIN" Position
10
8
0

ON

OFF
OFF

ON

No.15

"G" Series Shockless Type


Solenoid Controlled Pilot Operated
Directional Valves
G-DSHG-04

DIRECTIONAL
CONTROLS

Installation Drawings
Mounting Surface:
ISO 4401-AD-07-4-A

G-DSHG-04-3C---50/5090
Tank Port "T"

Pressure Port "P"


101.6
(4.00)
34
(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

79.9
(3.15)

Pilot Pressure Port "X"


(For External Pilot Models Only)

Model Numbers
34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
91
(3.58)

G-DSHG-04-3C---50

L'

50
(1.97)

Cylinder Port "A"

G 1/2
1/2 NPT

Pilot Drain Port "Y"

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Cylinder Port "B"

263
(10.35)
0.5
(.02)

G-DSHG-04-3C---5090

1.5
(.06)

Solenoid Indicator Light

"C" Thd.

132
(5.20)

Air Vent (Both Sides)


3 (.12) Hex. Soc.
2 Places

65.5
(2.58)

48
(1.89)

Electrical Conduit Connection


"C" Thd. (Both Ends)

SOL b

116
(4.57)

SOL a

181
(7.13)
200.5
(7.89)

Manual Actuator
6(.24) Dia.

4
(.16)

35
(1.38)
34
(1.34)

L'

50.4
(1.98)

Mounting Surface 2
(O-Rings Furnished)

3(.12) Dia. Two Locating Pins

204
(8.03)

1. Air vent position around valve longitudinal axis can be optionally selected.
2. O-rings for ports: SO-NB-P22 for P/A/B/T ports
SO-NB-P9 for X/Y ports

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with Stroke Adjustment (Option)

G-DSHG-04-3C--R--50/5090
Fully Extended 289(11.38)

SOL a

SOL b

33
(1.30)

Lock Nut 17(.67) Hex.

Stroke Adj. Screw (Port "A" End)


13(.51) Hex.
Fully Extended
93(3.66)

No.16

Stroke Adj. Screw (Port "B" End)


13(.51) Hex.

"G" Series Shockless Type


Solenoid Controlled Pilot Operated
Directional Valves
G-DSHG-06

DIRECTIONAL
CONTROLS

Installation Drawings
Mounting Surface:
ISO 4401-AE-08-4-A

G-DSHG-06-3C---50/5090
Pressure Port "P"
Tank Port "T"
50.5
(1.99)

53.2
(2.09)

Pilot Drain Port "Y"


255
(10.04)
130.2
(5.13)

Solenoid Indicator
Light

Model Numbers
46.1
(1.81)
92.1
(3.63)
118
(4.65)

G-DSHG-06-3C---50

L'

Pilot Pressure Port "X"


(For External Pilot Models Only)

G 1/2
1/2 NPT

Cylinder Port "B"


13.5(.53) Dia. Through
20(.79) Dia. Spotface
6 Places

Cylinder Port "A"

0.5
(.02)

G-DSHG-06-3C---5090

13
(.51)

77
(3.03)
156
(6.14)

"C" Thd.

263
(10.35)
132
(5.20)

Air Vent (Both Sides)


3 (.12) Hex. Soc.
2 Places

65.5
(2.58)

48
(1.89)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

41
(1.61)

L'

78.5
(3.09)

6
(.24)

Mounting Surface 2
(O-Rings Furnished)

202
(7.95)
221.5
(8.72)

SOL b

137
(5.39)

SOL a

6(.24) Dia. Two Locating Pins

1. Air vent position around valve longitudinal axis can be optionally selected.
2. O-rings for ports: SO-NB-P30 for P/A/B/T ports
SO-NB-P14 for X/Y ports

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with Stroke Adjustment (Option)

G-DSHG-06-3C--R--50/5090
Fully Extended 376(14.80)

SOL a

SOL b
Lock Nut 17(.67) Hex.

Stroke Adj. Screw (Port "A" End)


13(.51) Hex.
40
(1.57)

Stroke Adj. Screw (Port "B" End)


13(.51) Hex.

Fully Extended
134.8(5.31)

No.17

Sub-plate for
"G" Series Shockless Type
Solenoid Controlled Pilot Operated
Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawings
04
DHGM- 04X -20/2080/2090

DIMENSIONS IN
MILLIMETRES (INCHES)
190
(7.48)

76.7
(3.02)
50
(1.97)

"E" Thd.
17(.67) Deep
4 Places

Refer to

65
(2.56)

10.1
(.40)

19
(.75)

90
(3.54)

57.1
(2.25)

16
(.63)

1.6(.06)
14.2
(.56)

55.6
(2.19)

13.1
(.52)
69.8
(2.75)

P X
B
Y

125
(4.92)
20
(.79)

18.3(.72)

71.4
(2.81)

96
(3.78)

12
(.47)

34(1.34)

120
(4.72)

36
(1.42)

"C" Thd.
4 Places

90
(3.54)
46
(1.81)

X
Y

76
(2.99)

101.6
(4.00)

33(1.30)

32.2(1.27)

21.5(.85)

166
(6.54)

29
(1.14)

12(.47)

A
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
3.6(.14) Dia.
5(.20) Deep
2 Places

65.8
(2.59)
14.2
(.56)

88.1
(3.47)
130
(5.12)

6(.24) Dia. 2 Places


"D" Thd.
2 Places

17.5(.69) Dia.
4 Places
"F" Thd. 12(.47) Deep
2 Places

58
(2.28)
102
(4.02)
137.5
(5.41)

Used only on external pilot type valves. To be plugged on internal pilot


type valves.

Sub-plate
Model Numbers

"C" Thd.

"D" Thd.

"E" Thd.

"F" Thd.

Rc 1/2
DHGM-04-20
Rc 1/4
Rc 3/4
DHGM-04X-20
M10
M6
DHGM-04-2080 1/2 BSP.F
1/4 BSP.F
DHGM-04X-2080 3/4 BSP.F
DHGM-04-2090
1/2 NPT
1/4 NPT 3/8-16 UNC 1/4-20 UNC
DHGM-04X-2090 3/4 NPT

No.18

Sub-plate for
"G" Series Shockless Type
Solenoid Controlled Pilot Operated
Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawings
06
DHGM- 06X -50/5090
204
(8.03)
12
(.47)

180
(7.09)

25
(.98)

130.2
(5.13)

Sub-plate
Model Numbers

"C" Thd.

DHGM-06-50
DHGM-06X-50
DHGM-06-5090
DHGM-06X-5090

Rc 3/4
Rc 1
3/4 NPT
1 NPT

"D" Thd.

"E" Thd.

F
mm (in.)

Rc 1/4

M12

24 (.94)

1/4 NPT

1/2-13 UNC

26 (1.02)

112.7
(4.44)
11(.43) Dia.
"D" Thd. (From Rear)
4 Places

94.5
(3.72)
77
(3.03)

"E" Thd. "F" Deep


6 Places

53.2
(2.09)
29.4(1.16)

17.5(.69)

19.1(.75)

Y W
B

17.5
(.69)

100.8
(3.97)

7(.28) Dia.
8(.31) Deep
2 Places

12.5
(.49)

34(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

29.5
(1.16)

Used only on external


pilot type valves.
To be plugged on internal
pilot type valves.

73.1
(2.88)

46.1
(1.81)

TP

96.9
(3.81)

Not used
(plug is not required)

5.6(.22)

74.6
(2.94)

92.1
(3.63)
12
(.47)

116
(4.57)

Not used
(plug is not required)

35(1.38)
50
(1.97)

23(.91) Dia.
"C" Thd. (From Rear)
4 Places

126.2
(4.97)
156
(6.14)

DIMENSIONS IN
MILLIMETRES (INCHES)

06
DHGM- 06X -5080
D
E

12.5
(.49)
156
(6.14)

11(.43) Dia.
4 Places

DHGM-06-5080
DHGM-06X-5080

"C" Thd.

D
E
3/4 BSP.F 151.2 (5.95) 137.7 (5.42)
1 BSP.F

155.2 (6.11)

148 (5.83)

V
B

N
L

"C" Thd.
4 Places

24.5(.96) Dia.
4 Places

Sub-plate
Model Numbers

F
102 (4.02)

Dimensions
H
54.4 (2.14)

106 (4.17)

50 (1.97)

mm (Inches)
J
K
30.6 (1.20) 125.8 (4.95)
25

(.98)

Not used
(plug is not required)

55
(2.17)
83.5
(3.29)

A B

130 (5.12)

28
(1.10)

PY

Not used
(plug is not required)

116
(4.57)

26.4
(1.04)

8.9
(.35)

12
(.47)

50
(1.97)
35
(1.38)

130.2
(5.13)

11.9
(.47)

25
(.98)

1/4 BSP.F Thd.


4 Places

82
(3.23)

12
(.47)

134
(5.28)
110
(4.33)
92.1
(3.63)

M12 Thd.
24(.94) Deep
6 Places

204
(8.03)
180
(7.09)

Used only on
external pilot
type valves.
To be plugged on
internal pilot
type valves.

L
78.2 (3.08)

N
42.5 (1.67)

74 (2.91)

32 (1.26)

For other dimensions, refer to "DHGM-06-50/5090" above.

No.19

Pub. EC-0406

MECHANICALLY OPERATED
DIRECTIONAL VALVES
Rotary Type : DRT/DRG-02
DIRECTIONAL
Cam Operated : DCT/DCG-01, 03
CONTROLS
Threaded Connection/Sub-plate Mounting
General Information

Up to 25 MPa (3630 PSI), 100L/min (26.4 U.S.GPM)

These valves are chiefly used to shift the pilot circuit. Rotary Type Directional Valves and Cam Operated Type
Directional Valves are available.

Rotary Type Directional Valves ............................ Page 2

These valves are used to rotate the spool either manually or


by way of cam and shift the direction of oil flow. The detented mechanism incorporated in these valves prevents the
valve from being changed over by itself due to vibrations or
any other shocks.

Cam Operated Directional Valves ............................ Page 6


These valves may be used to shift the
direction of oil flow by depressing the
spool by way of a cam.

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid listed in the table below can be used.
Remarks

Type of Fluids
Petroleum Base Oils
Synthetic Fluids
Water Containing Fluids

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester type fluid.
When phosphate ester type fluid is used, prefix "F-" to the model number because the special
seals (fluororubber) are required to be used.
Use water-glycol fluids or W/O emulsion type fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives
in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 to 400 mm2/s (77 to 1800 SSU)
Oil temperatures between 15 to+70C (5 to 160F)
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorter the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter.

No.1

Rotary Type Directional Valves


DRT/DRG-02
DIRECTIONAL
Threaded Connection / Sub-plate Mounting
CONTROLS
Specifications / Model Number Designation / Others

Specifications
Model Numbers
Threaded Connection
DRT-02-D-20

Sub-plate Mounting
DRG-02-D-20

Max. T-Line
Pressure
MPa (PSI)
7 (1020)

Max. Operating
Pressure
MPa (PSI)
7 (1020)

Rated Flow
L /min (U.S.GPM)
16 (4.2)

Approx. Mass kg (lbs.)


DRT Type
4.7 (10.4)

DRG Type
3.4 (7.5)

When a back pressure of more than 3 MPa (435 PSI) is generated in the tank port, be sure to use External Drain Type.

Model Number Designation

F-

DR

Special
Seals

Series
Connection

Type of
Mounting

F:
Special
seals for
phosphate
ester
type
fluids
(Omit if
not
required)

DR:
Rotary
Type
Directinal
Valve

T:
Threaded
Connection

-02

-2

Valve No. of Valve


Size
Position

2
Spool
Type

-A

-R

Operation
Drain
Type
Connection
A:
Reversing
Dog

02
2

G:
Sub-plate
Mounting

D
Spool-Spring
Arrangement

D:
No-spring
Detented

02

B:
Reversing
Dog &
Manual
C:
Manual

None:
Intrenal
Drain
R:
External
Drain

-20

Design
Number

Design
Standards

20

20

None: Japanese
Std. "JIS"
80: European
Design Std.
90: N. American
Design Std.
None: Japanese
Std. "JIS" &
European
Design Std.
90: N. American
Design Std.

Note: When selecting the Model type, be sure to give the model number from the following Graphic Symbols.
No combinations other than those in the table below are allowed.

Graphic Symbols
Operation
Type

Reversing Dog
Operation
#1

Graphic
Symbols
Model No.

3-Position Type

2-Position Type

No. of Position

Reversing Dog &


Manual Operation

#3

#1

#3

Manual
Operation

Manual
Operation

#1

#1

#3

DR-02-2D2-A

DR-02-2D2-B

DR-02-2D2-C

#2 #3
A
B

DR-02-3D4-C

Instructuions

Changeover Torque
When the pressure of pressure port "P" and cylinder port "A" (or "B") is set to 7 MPa
(1020 PSI), the valve changeover torque will be as right side table:

2-Way directional valves


Be sure to use the External Drain Type Valve of spool type "2" and plug the tank port.

No.2

Changeover Torque
Tank Port Back Pres.
Torque
MPa (PSI)
Nm (in. 1bs.)
0
1.0 (8.9)
3 (435)
4.8 (42.5)

Rotary Type Directional Valves


DRT/DRG-02

DIRECTIONAL
CONTROLS

Sub-plates / Pressure Drop


Sub-plates

For Internal
Drain
For External
Drain

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size
1/4 NPT
DRGM-02-2090
3/8 NPT
DRGM-02X-2090
1/4 NPT
DRGM-02-R-2090
3/8 NPT
DRGM-02X-R-2090

European Design Standard


Sub-plate
Thread
Model Numbers
Size
1/4 BSP.F
DRGM-02-2080
3/8 BSP.F
DRGM-02X-2080
1/4 BSP.F
DRGM-02-R-2080
DRGM-02X-R-2080 3/8 BSP.F

Japanese Standard "JIS"


Sub-plate
Thread
Model Numbers
Size
Rc 1/4
DRGM-02-20
Rc 3/8
DRGM-02X-20
Rc 1/4
DRGM-02-R-20
Rc 3/8
DRGM-02X-R-20

Drain
Connection

Approx.
Mass
kg (1bs.)

1.9 (4.2)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
The Sub-plate Mounting Type Valves (DRG-02) only are furnished with the following mounting bolts.
Socket Head Cap Screw (5 Pcs.)
Japanese Standard "JIS"
N. American Design Standard
European Design Standard
M8 45 Lg.
5/16-18 UNC 1-3/4 Lg.

Model
Numbers
DRG-02

Pressure Drop

Pressure Drop P

PSI
60

40

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),


Specific Gravity 0.850
1
0.4
0.3

1. For any other viscosity, multiply by the factors in the table below.

0.2

Pressure Drop Curve No.


P A
BT
P B
AT

Valve
Type
2D2
3D4

MPa

Viscosity

20

mm2/s 15

20

30

77

98

141 186 232 278 324 371 417 464

0.1

SSU

Factor
0

12

2
Flow Rate

U.S.GPM

60

70

80

151.5
(5.96)

Drain Port "Y"


"C" Thd.
External drain type
only has drain port.

56
(2.20)
30
(1.18)

Tank Port "T"

R38
(R1.50)

58.5
(2.30)
43
(1.69)

Position #1

Position #3
45

45

36

Model Numbers
DRT-02-D--20
DRT-02-D--2080
DRT-02-D--2090

2
R1 47)
.
(R

134(5.28)

10

10 26
(1.02)

50(1.97)
Dia.

80(3.15) Dia.

76(2.99) Dia.

5.2(.20)
16(.63)

Pressure Port "P"

36

"C" Thd.
Rc 1/4
1/4 BSP.F
1/4 NPT

80(3.15) Dia.

76.5

11 (.43) Dia.
Through
17.5 (.69)
C' bore
2 Places

110
(4.33)
10
(3. 0
94
)

Cylinder Port "A"

100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

8(.31) Dia.

76.5

90

Type "A" : Reversing Dog Operation

DRT-02-D--20/2080/2090

Cylinder Port "B"

50

2. For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/0.850)

16 L /min

40

"C" Thd.
4 Places

Type "B" : Reverseing Dog and


Manual Operation
45

Type "C" : Manual Operation

45

1.50)
R38(R

DIMENSIONS IN
MILLIMETRES (INCHES)

R105(R4.13)

R105(R4.13)

32(1.26)
Dia.

30
(1.18)
Position #1

Position #3
22.5

22.5

32(1.26)
Dia.

30
(1.18)
Position #1

Position #3
22.5

22.5
Neutral Position #2

For other dimensions, refer to "Reversing Dog Operation".

No.3

Rotary Type Directional Valves


DRT/DRG-02

DIRECTIONAL
CONTROLS

Installation Drawing / Sub-plates


DRG-02-D--20/2090
Type "A" : Reversing Dog Operation

Cylinder Port "B"

45

45

8(.31) Dia.
12(.47)

106(4.17)
Dia.

Tank Port "T"

R38

.5 0
(R1

26
(1.02)

82.6(3.25) Dia.

Position #3
Position #1

50(1.97) Dia.

103.5
(4.07)
25
63
(2.48) (.98)
42
(1.65)

Cylinder Port "A"


8.8(.35) Dia. Through
14(.55) C' bore
5 Places

33.4(1.31)
Mounting Surface
(O-Rings Furnished)

Pressure Port "P"

For information on Type "B": reversing Dog and Manual Operation and Type "C": Manual Operation, see DRT-02 on the previous page.

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plates : DRGM-02 --20/2080/2090


02X
"H" Dia.

62.7(2.47)

"E" Thd.
16(.63)Deep
5 Places

Sub-plate
Model Numbers

"C" Thd.
4 Places

22
(.87)
11.2
(.44)

82.6(3.25)

"D" Thd.

10 10

R12(R.47)
36

36

"C" Thd.

11(.43) Dia. Through


17.5(.69) C' bore
2 Places

"D" Thd.

"E" Thd.

106(4.17)

mm (Inches)
F

Rc 1/4
Rc 3/8

M8

11 (.43)

DRGM-02-2080
DRGM-02X-2080

1/4 BSP.F
3/8 BSP.F

M8

11.7 (.46)

DRGM-02-2090
DRGM-02X-2090

1/4 NPT
3/8 NPT

5/16-18 UNC

11 (.43)

DRGM-02-R-20
DRGM-02X-R-20

Rc 1/4
Rc 3/8

Rc 1/4

M8

11 (.43)

11 (.43)

DRGM-02-R-2080
DRGM-02X-R-2080

1/4 BSP.F
3/8 BSP.F

1/4 BSP.F

M8

11.7 (.46)

11.7 (.46)

DRGM-02-R-2090
DRGM-02X-R-2090

1/4 NPT
3/8 NPT

1/4 NPT

5/16-18 UNC

11 (.43)

11 (.43)

DRGM-02-20
DRGM-02X-20

No.4

25
(.98)

22.5

22.5

"F" Dia.
4 Places

151
(5.94)
127
(5.00)

Remarks

For Internal Drain

For External Drain

Rotary Type Directional Valves


DRT/DRG-02
Spare Parts List

DIRECTIONAL
CONTROLS
CAUTION

When making replacement of seals, please do it


carefully after reading through the relevant
instructions in the Operator's Manual.

DRT-02-D--20/2080/2090
16

17

11

10

7
12
5
15

3
14
1
13
2
Item

Name of Parts

Part Numbers

Qty.

14

O-Ring

SO-NB-G35

15

O-Ring

SO-NA-P16

Remarks
Included in Seal Kit
(Kit No.: KS-DRT-02-20)

DRG-02-D--20/2090

18

12

11

6
13
2
16
15
19

14
1

15

17

Item

Name of Parts

Part Numbers

Qty.

15

O-Ring

SO-NB-G35

16

O-Ring

SO-NA-P16

17

O-Ring

SO-NB-P16

Remarks
Included in Seal Kit
(Kit No.: KS-DRG-02-20)

No.5

Cam Operated Directional Valves


DCT/DCG-01, 03
DIRECTIONAL
Threaded Connection / Sub-plate Mounting
CONTROLS
Specifications / Model Number Designation / Sub-plates

Specifications
Model Numbers
Threaded Connection
DCT-01-2B-40
DCT-03-2B-50

Sub-plate Mounting
DCG-01-2B-40
DCG-03-2B-50

Max. Flow
L /min (U.S.GPM)
30 (7.9)
100 (26.4)

Max. Operating
Pressure
MPa (PSI)
21 (3050)
25 (3630)

Max. T-Line
Pressure
MPa (PSI)
7 (1020)
10 (1450)

Approx. Mass kg (lbs.)


DCT Type
1.1 (2.4)
4.5 (9.9)

DCG Type
1.1 (2.4)
3.8 (8.4)

Max. flow indicates the ceiling flow which does not affect the normal function (changeover) of valves.

Model Number Designation

FSpecial
Seals
F:
Special
seals for
phosphate
ester
type
fluids
(Omit if
not
required)

DC

-01

-2

No. of
Series
Type of Valve
Valve
Number Connection Size
Position

DC:
Cam
Operated
Directional
Valve

T:
Threaded
Connection

-R

-40

Spool-Spring
Arrangement

Spool
Type

Roller
Position

Design
Number

Design
Standards

01
2

03
2

G:
Sub-plate
Mounting

B:
Spring Offset

01

None
Normal
Position

Y
DC-01
only

40

50

3
40

Mounting
Surface
50

03

None: Japanese
Standard "JIS"
80: European
Design Standard
90: N. American
Design Standard
None: Japanese
Standard "JIS" &
European Design
Standard
90: N. American
Design Standard

Sub-plates
Valve
Model
Numbers
DCG-01

DCG-03

Japanese Standard "JIS"

European Design Standard

N. American Design Standard


Thread
Size

Approx.
Mass
kg (1bs.)

DSGM-01-3090

1/8 NPT

0.8 (1.8)

DSGM-01X-3090

1/4 NPT

0.8 (1.8)

DSGM-01Y-3090

3/8 NPT

0.8 (1.8)

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

DSGM-01-30

Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01X-30

Rc 1/4

DSGM-01X-3080

1/4 BSP.F

DSGM-01Y-30

Rc 3/8

DSGM-03-40

Rc 3/8

DSGM-03-2180

DSGM-03X-40

Rc 1/2

DSGM-03Y-40

Rc 3/4

Sub-plate
Model Numbers

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

No.6

Cam Operated Directional Valves


DCT/DCG-01, 03
Direction of Oil Flow for Roller Position / Others

DIRECTIONAL
CONTROLS

Mounting Bolts
Socket head cap screws in the table below are included.
Socket Head Cap Screw

Model
Numbers

Japanese Standard "JIS"


European Design Standard

N. American Design Standard

Qty.

DCT-01

M5 45 Lg.

No. 10-24 UNC 1-3/4 Lg.

DCG-01

M5 45 Lg.

No. 10-24 UNC 1-3/4 Lg.

DCG-03

M6 35 Lg.

1/4-20 UNC 1-1/2 Lg.

Tightening Torque
Nm (in. 1bs)
5-7

(43-60)

5-7

(43-60)

12-15 (105-130)

Direction of Oil Flow for Roller Position

Roller Position and Direction of Oil Flow

Model
Numbers

Graphic Symbols

Roller Stroke from Offset Position mm(Inches)


Depressed

Extended(Offset)
A

DCT -01-2B2
DCG

DCT -01-2B3
DCG
A

P A
B T

All ports blocked

3.8
(.150)
P B
A T

4.6
(.181)

9.5
(.374)

3.8
(.150)

4.6
(.181)

DCT -03-2B3
DCG

DCT -03-2B8
DCG

P A
B&T ports blocked
9.5
(.374)
P B
A T

All ports blocked


3.4 3.8
(.134) (.150)

P A
B T
0

All ports open


3.0
(.118)

P A
B&T ports blocked
0

9.5
(.374)

3.8
(.150)
P A
B T

DCT -03-2B2
DCG

P A
B T

All ports open

P B
A&T ports blocked

DCT
DCG-01-2B8
A

P B
A T

7
(.276)
P B
A T

4.0
(.157)

7
(.276)

All ports
P B
blocked A&T ports blocked
3.6
(.142)

4.7
(.185)

7
(.276)

Instructions
Valve Type "2B8"
Tank port "T" functions as a drain port. Directly connect it to the reservoir.
[Max. allowable back pressure 0.35 MPa (50 PSI)].

Actuation Force
Actuation Force

1bf
40

N
200
150

20
0

100
50
0

Force

0
0

2.5
500

5.0

7.5
1000

10

MPa

1500 PSI

T-Line Back Pressure

No.7

Cam Operated Directional Valves


DCT/DCG-01, 03

DIRECTIONAL
CONTROLS

Pressure Drop
Pressure Drop

Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.

DCT -01
DCG
MPa
1.2

Pressure Drop

PSI
150

Model Numbers

1
2

0.8
100

DCT-01-2B2
DCT-01-2B3
DCT-01-2B8
DCG-01-2B2
DCG-01-2B3
DCG-01-2B8

50

0.4

0
0

10

30 L /min

20
4
Flow Rate

Pressure Drop Curve No.


P A B T PB A T
1

2
2

2
2

8 U.S.GPM

DCT -03
DCG
PSI
350

MPa
2.5

300

Pressure Drop

2.0

Model Numbers

250
200
150

DCG-03-2B2
DCG-03-2B3
DCG-03-2B8

1.5
5
6
4

1.0

100
0.5
50
0

0
0
0

20
5

40
10

60

80

15
20
Flow Rate

120 L /min

100
25

30

U.S.GPM

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

Factor

SSU

20

30

40

50

60

70

80

90

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the above chart and G is 0.850.

No.8

Pressure Drop Curve No.


P A B T PB A T
2

Cam Operated Directional Valves


Threaded Connections: DCT-01/03

DIRECTIONAL
CONTROLS

Installation Drawing
35.5
(1.40)
28.5
(1.12)

8.5
(.33)

5.5 (.22) Dia. Through


9.5 (.37) C' bore
3 places

40.5
(1.59)
29
(1.14)
19
(.75)

Pressure Port "P"


"C" Thd.
Cylinder Port "A"
"C" Thd.

0.75
(.03)

9
(.35)

10.25
(.40)
22.25
(.88)
32.5
(1.28)
48
(1.89)

55.8
(2.20)

7.75
(.31)

DCT-01-2B--40/4080/4090

Cam and Roller Travel


Height of Cam
Ma 9.5(.37)
x.5
0

Tank Port "T"


"C" Thd.

53
38.5
(2.09)
(1.52)
Fully Extended
110 (4.33)

17 (.67) Dia.Roller

Cylinder Port "B"


"C" Thd.

Max.
66 (2.60)

Position "Y"
24
(.94)

2
(.08)

25
(.98)
38
(1.50)
49
(1.93)

4
(.16)

Position "R"

Normal Position

Cam

13.5
(.53)

Stroke
9.5
(.37)
Extended
(Offset)

2
(.08)

10
(.39)

54
(2.13)
44
(1.73)
27
(1.06)

Pressure Port "P"


"C" Thd.
7 (.28) Dia. Through
11 (.43) C' bore
4 places
12
(.47)

56.8
(2.24)
50
(1.97)

Fully Extended
73.3 (2.89)
Fully Extended
158.6 (6.24)

Height of Cam
7 (.28)

Ma
x.5

2
(.08)

27
(1.06)
46
(1.81)
70
(2.76)

Cam and Roller Travel

46.2
(1.82)
18 (.71) Dia.Roller

DIMENSIONS IN
MILLIMETRES (INCHES)

DCT-03-2B--50/5080/5090

Chain line indicates the


Model DCT-03-2B-R.

"C" Thd.
Rc 1/8
1/8 BSP.F
1/8 NPT

Model Numbers
DCT-01-2B--40
DCT-01-2B--4080
DCT-01-2B--4090

65
(2.56)

Note: When mounting the valve, be sure to use two mounting holes marked with

Cylinder Port "A"


"C" Thd.

Depressed

Cylinder Port "B"


"C" Thd.

Cam

Tank Port "T"


"C" Thd.

19
(.75)

21.8
(.86)

26.8
(1.06)
27
(1.06)
35.3
(1.39)
85.3
(3.36)

6
(.24)

7
(.28)

92
(3.62)

Depressed
8.2 (.32)
Max. Stroke
Extended
(Offset)

Model Numbers
DCT-03-2B--50
DCT-03-2B--5080
DCT-03-2B--5090

"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT

No.9

Cam Operated Directional Valves


Sub-plate Mounting: DCG-01, 03

DIRECTIONAL
CONTROLS

Installation Drawing
DCG-01-2B--40/4090

Mounting Surface: ISO 4401-AB-03-4-A

40.5
(1.59)

Pressure Port "P"

31
(1.22)
32.5
(1.28)
48
(1.89)

55.8
(2.20)
8.5
(.33)

15.5
(.61)
0.75
(.03)
7.75
(.31)

35.5
(1.40)
28.5
(1.12)

Cylinder Port "B"

Cylinder Port "A"


53
(2.09)

17(.67) Dia. Roller

5.5 (.22) Dia. Through


9.5 (.37) C' bore
4 places

Fully Extended
110 (4.33)

Tank Port "T"

25
(.98)
38
(1.50)
49
(1.93)

4
(.16)

Position "R"

Normal Position

3
(.12)

Position "Y"

13.5
(.53)

Mounting Surface
(O-Rings Furnished)

65
(2.56)

Note: For the cam and roller travel, see DCT-01 in the previous page.

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting Surface: ISO 4401-AC-05-4-A

DCG-03-2B--50/5090

12
(.47)

54
(2.13)

73.3
50.8
(2.89)
(2.00)
Fully Extended
158.6 (6.24)

Tank Port "T"

27
(1.06)
35.3
(1.39)
59
(2.32)

6
(.24)

2
(.08)

18 (.71) Dia. Roller

Cylinder Port "B"


7 (.28) Dia. Through
11 (.43) Dia. Spotface
4 places

32.5
(1.28)
46
(1.81)
70
(2.76)

56.8
(2.24)
50
(1.97)

Pressure Port "P"

46.2
(1.82)

Chain line indicates the


Model DCG-03-2B-R

2
(.08)

Cylinder Port "A"

19
(.75)

92
(3.62)

Mounting Surface
(O-Rings Furnished)

. Although the tank port is shown on the left in our sub-plate, either may be used.
Note: For the cam and roller travel, see DCT-03 in the previous page.

No.10

Sub-plate for
Cam Operated Directional Valves

DIRECTIONAL
CONTROLS

Sub -plates
Sub- plates
DSGM-01-30/3080/3090
14.2
(.56)

32
(1.26)
16
(.63)
15
(.59)

8.5
(.33)
7.5
(.30)

"D" Thd. "E" Deep


4 Places

P
25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)
63
(2.48)

71
(2.80)
85
(3.35)

7
(.28)

7 (.28) Dia. Through


11 (.43) Dia. Spotface
2 Places

Sub-plate
Model Numbers
DSGM-01-30
DSGM-01-3080
DSGM-01-3090
DSGM-01X-30
DSGM-01X-3080
DSGM-01X-3090
DSGM-01Y-30
DSGM-01Y-3090

Piping Size
"C" Thd.
Rc 1/8
1/8 BSP.F
1/8 NPT
Rc 1/4
1/4 BSP.F
1/4 NPT
Rc 3/8
3/8 NPT

"D" Thd.

"E"
mm (IN.)

M5

10 (.39)

No. 10-24 UNC

12 (.47)

M5

10 (.39)

No. 10-24 UNC


M5
No. 10-24 UNC

12 (.47)
10 (.39)
12 (.47)

18
(.71)
8.8 (.35) Dia. Through
14 (.55) Dia. Spotface
4 Places

"D" Thd. "E" Deep


4 Places

7
(.28)

6.4
(.25)

20
(.79)

3.2
(.13)

10
(.39)
22
(.87)

16.7
(.66)

Piping Size
"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT

Q
76
(2.99)

70
(2.76)
110
(4.33)

B
A

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

92
(3.62)
F

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

11 (.43) Dia.
4 Places

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub- plates
DSGM-03-40/2180/2190
J

11
(.43)

5.2
(.20)

"C" Thd.
4 Places

37
(1.46)
24
(.94)

12.7(.50)

0.75
(.03)
15.5
(.61)

7 (.28) Dia.
4 Places

40.5
(1.59)
30.2
(1.19)
21.5
(.85)

"C" Thd.
4 Places

"D" Thd.
M6

E
13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)

Dimensions mm (Inches)
J
K
L
N
P

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

120
14
(4.72) (.55)

42
16
47
10
45
80
50
15
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

No.11

Cam Operated Directional Valves


DCT/DCG-01, 03
Spare Parts List

DIRECTIONAL
CONTROLS
CAUTION

When making replacement of seals, please do it


carefully after reading through the relevant
instructions in the Operator's Manual.

DCT-01-2B--40/4080/4090
DCG-01-2B--40/4090
12

16 13

Item

Name of Parts

13

O-Ring

14

O-Ring

15

O-Ring

14

15

Part Numbers

14

Quantity
DCT-01

DCG-01

SO-NA-P5

SO-NB-P18

SO-NB-P9

Note: When ordering the o-rings, please specify the seal kit number
from the table below.

DCT-03-2B--50/5080/5090
DCG-03-2B--50/5090
16

20

19

17
21
15
23
22

13

18

12 8

14

Item

Name of Parts

Part Numbers

11

O-Ring

11

10

Quantity
DCT-03

DCG-03

SO-NB-P21

2
1

12

O-Ring

SO-NA-P6

13

Back Up Ring

SO-BE-P6

14

O-Ring

SO-NB-A014

Note: When ordering the seals, please specify the seal kit number
from the table below.

List of Seal Kit No.


Valve Mdel Numbers
DCT-01-2B--40/4080/4090
DCG-01-2B--40/4090
DCT-03-2B--50/5080/5090
DCG-03-2B--50/5090

No.12

Seal Kit Numbers


KS-DCT-01-40
KS-DCG-01-40
KS-DCT-03-50
KS-DCG-03-50

Pub. EC-0407

POPPET TYPE
SOLENOID OPERATED DIRECTIONAL VALVES
DIRECTIONAL
DSLG-01-3-C/O
CONTROLS
DSLG-01-4-O
Sub-plate Mounting
Up to 31.5 MPa (4570 PSI), 16 L /min (4.2 U.S.GPM)
These are Solenoid Operated Directional Valves of No Leak Type developed with the aim of responding the demand of
the age including energy saving. Because these valves are of no leak type they allow the low viscosity hydraulic fluids
to be used as well as the circuit construction which cannot be used by the conventional spool type directional valves because
of too much internal leak of pressure oil. The use of the low viscosity hydraulic fluids reduces the pressure loss which can
arise from the passage resistance of the hydraulic fluids, leading to the system energy saving.

High Response High Reliability


Because these valves are of poppet type, there is no overlap, high
response can be achieved. At the same time, hydraulic lock is eliminated.

No Leak
Sheet type seal has been adopted and internal leak is greatly reduced.
ISO Comformant Mounting Surface
Because the mounting surface conforms to ISO 4401-AB-03-4-A, there
is an interchangeability with the conventional valves. This makes it
possible to use these valves in combination with 01 Series Modular
Valves.

Specifications
Model Numbers

DSLG-01-3-C--N-10
DSLG-01-3-O--N-10

Max.
Flow
L /min
(U.S.
GPM)

16
(4.2)

Max.
Operating
Pressure
MPa
(PSI)

Max. TLine Back


Pressure
MPa
(PSI)

Max.
Changeover
Frequency
min-1
{Cycles/Min}

Internal leakage

Approx.
Mass

cm3/min
(cu. in./min)

kg
(lbs.)

Graphic
Symbols
A

31.5
(4570)

16
(2320)

240

Less than
0.5
(.03)

1.9
(4.2)

b
P

Less than
1
(.06)

DSLG-01-4-O--N-10

3.7
(8.2)

T
A

1. This is the leakage towards "T" port in A port block at "P" port pressure 14 MPa (2030 PSI).
2. This is the leakage towards "T" port in AB port block at "P" port pressure 14 MPa (2030 PSI).

Solenoid Ratings
Electric
Source

Coil
Type

DC
(K Series)

D12
D24
R100
R200

AC DC
Rectified

Frequency
(Hz)

50/60
50/60

Current & Power


at Rated Voltage

Voltage (V)
Source
Rating
12
24
100
200

Serviceable
Range
10.8
21.6
90
180

13.2
26.4
110
220

Holding
(A)
2.2
1.1
0.3
0.15

Power
(W)
26
26

No.1

Poppet Type
Solenoid Operated Directional Valves
DSLG-01-3-C/O
DSLG-01-4-O

DIRECTIONAL
CONTROLS

Hydraulic Fluids / Model Number Designation / Others


Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils
Synthetic fluids
Water containing fluids

Use fluids equivalent to ISO VG 32 or VG 46.


Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the
model number because the special seals (fluororubber) are required to be used.
Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70C (5 - 158F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638Grade 12. Use 25 m or finer line filter.

Model Number Designation

F-

DSLG

-01

-4

Special Seals

Series Number

Valve
Size

Number
of Port

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

DSLG :
Poppet Type
Solenoid Operated
Directional Valve
(Sub-plate Mtg.)

3 : 3 Port

-D24

-N

-10

Function

Coil Type

Type of Electrical
Conduit Connection

Design
Number

Design
Standards

O:
Normally Open
C:
Normally Closed

DC
D12, D24
N:
Plug-in Connector

10

-O

01
4 : 4 Port

O:
Normally Open

AC DC
R100
R200

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
Piping
Size
1/8
1/4
3/8

Japanese Standard "JIS"


Sub-plate
Model No.
DSGM-01-30
DSGM-01X-30
DSGM-01Y-30

Thread
Size
Rc 1/8
Rc 1/4
Rc 3/8

European Design Std.


Sub-plate
Model No.
DSGM-01-3080
DSGM-01X-3080

N. American Design Std.

Thread
Size
1/8 BSP.F
1/4 BSP.F

Sub-plate
Model No.
DSGM-01-3090
DSGM-01X-3090
DSGM-01Y-3090

Thread
Size
1/8 NPT
1/4 NPT
3/8 NPT

Approx.
Mass
kg (lbs.)
0.8 (1.8)
0.8 (1.8)
0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

No.2

Socket Head Cap Screw (4 pcs.)

Tightening Torque

M5 45 Lg.

5-7 Nm (44-62 in. lbs.)


[Applicable to working pressure more than
25 MPa (3630 PSI) : 6-7 Nm (53-62 in. lbs.)]

No. 10-24 UNC 1-3/4 Lg.

Poppet Type
Solenoid Operated Directional Valves
DSLG-01-3-C/O
DSLG-01-4-O

DIRECTIONAL
CONTROLS

Performance Characteristics
Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
4 Port Valve
PSI
350

3 Port Valve
MPa
2.5
A

PSI
350

200

1.5

Pressure Drop

Pressure Drop

300

2.0

2.0

300

MPa
2.5

1.0

P A
P B

100
0.5

1.5

200

10

P A

100
0.5

A T

15 16 L /min

1.0

AT
B T

U.S.GPM

10

Flow rate

15 16 L /min

U.S.GPM

Flow rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s
SSU

Factor

15

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P'= P (G'/0.850)

Changeover Time
Changeover time varies according to hydraulic circuit of the model actually used and conditions. An example of
measurement is given in the figure below.
Test Circuit and Conditions

Result of Measurement
(AC DC Rectified)

(DC Solenoid)

Current
Waveform

ON

Current
Waveform

ON

OFF

OFF
T1

T2

T1

T2

Pressure Waveform

Pressure Waveform

Note: Alternate long and short dash lines in the pressure waveform figures indicate the
waveforms for Normally Closed Type 3 Port Valves.
Presssure Detector

Solenoid
Type
DC

Pressure: 21 MPa (3050 PSI)


Flow Rate: 16 L /min (4.2 U.S.GPM)
Voltage: Rated voltage

AC DC
Rectified

Model Numbers
DSLG-01-4-O-D
DSLG-01-3-O-D
DSLG-01-3-C-D
DSLG-01-4-O-R
DSLG-01-3-O-R
DSLG-01-3-C-R

Time (ms)
T1
T2
30
55
30
55
25
70
55
150
55
150
70
150

Remarks
4 port valve, normally open
3 port valve, normally open
3 port valve, normally closed
4 port valve, normally open
3 port valve, normally open
3 port valve, normally closed

No.3

Poppet Type
Solenoid Operated Directional Valves
DSLG-01-4-O

DIRECTIONAL
CONTROLS

Installation Drawings
Mounting Surface:
ISO 4401-AB-03-4-A

4 Port Valve

Normally Open: DSLG-01-4-O--N-10/1090


Four positions of cable
departure are available in 90
increments.

Cylinder Port "A"

31
0.75
(1.22) (.03)
32.5
(1.28)

Pressure Port "P"

DIMENSIONS IN
MILLIMETRES (INCHES)

40.5
(1.59)

Cylinder Port "B"

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Tank Port "T"

Space Needed to Remove


Solenoid - Each End
52 (2.05)

263
(10.35)

The connector can be moved to various


positions by loosening the "Lock Nut".
After location tighten "Lock Nut".
Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.002 Sq. in.)

110
(4.33)
96.5
(3.80)

53.5
(2.11)

48
(1.89)
F

37.5
(1.48)

Mounting Surface
(O-Rings Furnished)

Model Numbers

SOL b

32
(1.26)

38
(1.50)

SOL a

Lock Nut
Tightening Torque:
Max. 6.9 Nm
(Max. 61 in.lbs.)

118
(4.65)

Dimensions mm (Inches)
C

DSLG-01-4-O-D-N

108
64
39
27.5
(4.25) (2.52) (1.54) (1.08)

DSLG-01-4-O-R-N

111
57.2
53
34
(4.37) (2.25) (2.09) (1.34)

The information on 3 Port Valves is provided in the following page.

No.4

60
(2.36)

22
(.87)
Manual Actuator 6.3 (.25) Dia.

Poppet Type
Solenoid Operated Directional Valves
DSLG-01-3-C/O

DIRECTIONAL
CONTROLS

Installation Drawings
Mounting Surface:
ISO 4401-AB-03-4-A

3 Port Valves
DIMENSIONS IN
MILLIMETRES (INCHES)
Normally Open Type:
DSLG-01-3-O--N-10/1090

Normally Closed Type:


DSLG-01-3-C--N-10/1090
Cylinder Port "A"

Tank Port "T"

Tank Port "T"

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

40.5
(1.59)

48
(1.89)

31
40.5
(1.59)

32.5
(1.28)

0.75
(.03)

Pressure Port "P"

(1.22)

Cylinder Port "A"

(1.22)

32.5
(1.28)
31

48
(1.89)

0.75
(.03)

Pressure Port "P"

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Cable Departure
151.5
(5.96)

Cable Departure
151.5
(5.96)

86
(3.39)

SOL a

28
(1.10)

28
(1.10)

SOL b

13.5
(.53)
70
(2.76)

22.5
(.89)

38
(1.50)
55.1
(2.17)

55.1
(2.17)
38
(1.50)
Mounting Surface
(O-Rings Furnished)

72.5
(2.85)

29.5
(1.16)

13.5
(.53)

Mounting Surface
(O-Rings Furnished)

70
(2.76)

Cable departure position can be changed. See


"4 Port Valves" in the previous page for the details.

Model Numbers

Dimensions mm (Inches)
C

DSLG-01-3--D-N

104
(4.09)

64
(2.52)

39
(1.54)

DSLG-01-3--R-N

107
(4.21)

57.2
(2.25)

53
(2.09)

No.5

Poppet Type
Solenoid Operated Directional Valves
DSLG-01-3-C/O
DSLG-01-4-O

DIRECTIONAL
CONTROLS

Sub-plate / Instructions
Sub-plate

DIMENSIONS IN
MILLIMETRES (INCHES)

DSGM-01-30/3080/3090
40.5(1.59)
30.2(1.19)

14.2
(.56)

"D" Thd. "E" Deep


4 Places

32
(1.26)

21.5(.85)

16
(.63)
15
(.59)

7.5
(.30)

8.5
(.33)

15.5
(.61)

12.7(.50)
0.75
(.03)

7(.28) Dia.
4 Places

"C" Thd.
4 Places

71
(2.80)
85
(3.35)

7
(.28)

37
(1.46)
24
(.94)

63
(2.48)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Sub-plate
Model Numbers
DSGM-01-30

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

Thread Size
"C" Thd.
"D" Thd.
Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01-3090

1/8 NPT

DSGM-01X-30

Rc 1/4

"E"
mm (in.)

M5

10 (.39)

No.10-24 UNC

12 (.47)

M5

10 (.39)

DSGM-01X-3080

1/4 BSP.F

DSGM-01X-3090

1/4 NPT

No.10-24 UNC

12 (.47)

Rc 3/8

M5

10 (.39)

3/8 NPT

No.10-24 UNC

12 (.47)

DSGM-01Y-30
DSGM-01Y-3090

B
T

11
(.43)

25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)

5.2
(.20)

P
A

Instructions
Operating Force by Manual Actuator

Solenoid Shifting
On double solenoid valves do not energise both at the
same time.
Valve Tank Port
Avoid connecting the valve tank port to a line with
possible surge pressure.

Operating force

Mounting
No mounting restrictions for any models.
lbs.
30

N
150

20

100

10

50

0
0

Operating Force by Manual Actuator


Take care as the operating force by the manual actuator
increases in proportion to the tank line back pressure.
(See the graph right.)

No.6

1.0

100

2.0

200

300

3.0

400

Tank Line Back Pressure

4.0 MPa

500

PSI

Poppet Type
Solenoid Operated Directional Valves
DSLG-01-3-C/O
DSLG-01-4-O

DIRECTIONAL
CONTROLS

Spare Parts List


4 Port Valve
24 25
23
27 18 42 40 41

22

28

21
20

E
24 21 22 23 25 11 12 13

14 16 15 19

3 Port Valve
8

10

25 28

CAUTION
When making replacement of seals or solenoid
assemblies, do it carefully after reading through the
relevant instructions in the Operator's Manual.

List of Seals

Change of supply voltage


Quantity

Item

Name of Parts

Part Numbers

10
11
12
13
14
15
16
25

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

SO-NB-P18
SO-NB-P14
SO-NB-P12
SO-NB-P11
SO-NB-P9
SO-NA-P5
2705-VK414322-8
SO-NB-P18

4 Port Valve 3 Port Valve


2
2
2
4
2
2
2

1
1
1
1
3
1
1
1

The supply voltage can be changed by replacing the


coil 21 only.

List of Seal Kits


Valve Model Numbers
DSLG-01-3-O--N-10
DSLG-01-3-C--N-10
DSLG-01-4-O--N-10

Seal Kit Numbers


KS-DSLG-01-3-N-10
KS-DSLG-01-4-N-10

Note 1: O-Ring of item 25 are included in solenoid assembly.


2: When ordering the seals, specify the seal kit number from the table
right.

List of Solenoid Ass'y and Connectors


Valve Model No.
DSLG-01---D12-N-10
DSLG-01---D24-N-10

DSLG-01---R100-N-10

DSLG-01---R200-N-10

20 Solenoid Ass'y No.

21 Coil No.

SD1L-12-N-11

C-SD1-12-N-50

SD1L-24-N-11

C-SD1-24-N-50

SD1L-100-N-11

C-SR1-100-N-50

SD1L-200-N-11

C-SR1-200-N-50

27 Connector No.

28 Connector No.

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10

GDME-211-R-B-10

No.7

Pub. EC-0408

MULTI-PURPOSE CONTROL VALVES


DSLHG-04/06/10 (1/2,3/4,1-1/4)
Sub-plate Mounting

DIRECTIONAL
CONTROLS

Up to 25 MPa (3630 PSI), 500 L /min (132 U.S.GPM)

The Yuken Multi-Purpose Control Valves Comply with The Needs of Reducing Cost and Size
of Your Machine
YUKEN's Multi Purpose Control Valves are compound valves composed of the main valve having four poppets, 1/8
Solenoid Operated Directional Valves for pilot and Pilot Selector Valves. This valve is multifunctionalized by having
individual poppet had functions such as directional control, flow control or pressure control according to the combination
of the main valve and pilot selector valve.

Features
Multi-purpose control valves
The valves combine three functions of directional control, flow control
and of pilot operated check valve (or counterbalance valve). The valves
contribute for reducing a number of valves in applications and space for
installation and then eventually leads to reduction in size and cost of your
machines.

Quick response, High reliability


Changeover response time is very quick as the valves are poppet type,
there is no over-lap.
No hydraulic lock occurs as there is no leakage of pressurised oil from
the seat parts.
Easy to reduce shock in your hydraulic system
By selecting proper diameter of orifice for pilot, the open/close timing
of the flow passage can be set freely. Therefore, smooth starting and
stopping of actuator can be done combined with using shockless type
poppet. Noise of ON/OFF and vibration of piping in hydraulic system
can be also reduced.
For regenerative circuit
4 position-4 way type, which is to compose regenerative circuit, is
available. By adopting regenerative circuit, gaining fast feed speed by
using smaller volume pump is possible. Therefore saving electric power
of system is possible.
The mounting dimensions are conformed with ISO standard
The valves are interchangeable with our conventional valves in
mounting.
Solenoid Operated Directional Valve for Pilot

Orifice
By selecting proper diameter of orifice
for pilot, the open/close timing of the
flow passage can be set freely.
Pilot Selector Valve

Section Y-Y

Section X-X
A

Flow Adjustment Screw

P
Main Valve

Spring
Seat

Shockless Type Poppet

No.1

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Specifications / Solenoid Ratings


Specifications
Max. Flow
Model Numbers

Max.
Operating
Pressure
MPa (PSI)

L /min
(U.S.GPM)

DSLHG-04-1--12
DSLHG-04-2--12
DSLHG-04-3--12
DSLHG-04-4---12
DSLHG-04-5---12
DSLHG-06-1--12
DSLHG-06-2--12
DSLHG-06-3--12
DSLHG-06-4--12
DSLHG-06-5--12
DSLHG-10-1--12
DSLHG-10-2--12
DSLHG-10-3--12
DSLHG-10-4--12
DSLHG-10-5--12

Max. Pilot
Pressure

Max. T-Line
Back Pres.

MPa (PSI)

MPa (PSI)

Pressure Adj.
Range of
Counterbalance
MPa (PSI)

Ratio of Poppet Area


(Seat Area: Annular Area)

Approx.
Mass

Direction &
Flow Control

kg (lbs.)

Pressure
Control

1:1

150 (39.6)
25 (3630)

25 (3630)

16 (2320)

150 {100}
(39.6 {26.4})

Refer to Model
No. Designation

1:1

300 (79.3)

24:1

1:1
25 (3630)

25 (3630)

16 (2320)

300 {200}
(79.3 {52.8})

Refer to Model
No. Designation

1:1

500 (132)

24:1

1:1
25 (3630)

25 (3630)

16 (2320)

500 {300}
(132 {79.3})

Refer to Model
No. Designation

1:1

24:1

In case of counterbalance function line, maximum flow is limited to the values in brackets.

Solenoid Ratings
Electric Source

Coil Type

Frequency
(Hz)
50

A100

A120
AC
A200

A240
DC
(K Series)
AC DC Rectified

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Source
Rating

Serviceable
Range

100
100
110

80 - 110

120
200
200
220
240
12
24
48
100
200

90 - 120
96 - 132
108 - 144
160 - 220
180 - 240
192 - 264
216 - 288
10.8 - 13.2
21.6 - 26.4
43.2 - 52.8
90 - 110
180 - 220

Current & Power at Rated Voltage


Inrush (A)
2.42
2.14
2.35
2.02
1.78
1.21
1.07
1.18
1.01
0.89

Holding (A)
0.51
0.37
0.44
0.42
0.31
0.25
0.19
0.22
0.21
0.15
2.45
1.23
0.61
0.33
0.16

Inrush current in the above table shows rms values at maximum stroke.
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

No.2

Power (W)

29

29

15
15
19
20
22.5
26.5
26.5
28
31
34.5
59
59
62
63.5
67

(33)
(33)
(42)
(44)
(50)
(59)
(59)
(62)
(68)
(76)
(130)
(130)
(137)
(140)
(148)

-04

-4

G
Sub-plate
Mounting

10

06

04

A : AT Line
W : AT & BT Lines

A : AT Line
W : AT & BT Lines

Counterbalance
Function

4
A : AT Line
W : AT & BT Lines
5
See page 5 for functions and
purpose of use.

1
2
3

4
5

1
2
3

4
5

1
2
3

Type of
Type of Valve
Pilot
Mounting Size
Control

G
-B

None :

None :

- 25 (

- 25 (

- 3630)

- 3630)

B : 1 - 7 ( - 1020)
H : 6 - 25 (870 - 3630)
1

Pressure Adj. Range


of Counterbalance
MPa (PSI)

-E

None:
External
Drain

Coil
Type

C:
Push
Button &
Lock Nut
(Options)

None:
Manual
Override
Pin

Manual
Override

-C
-N

-12

N:
Plug-in
Connector
Type

None:
Terminal
Box Type

12

12

12

Electrical
Design
Conduit
Number
Connection

90:
N.American Design Std.

None:
Japanese Std. "JIS" &
European Design Std.

90:
N.American Design Std.

None:
Japanese Std. "JIS"

Design Standards

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handled as options,
therefore, please confirm the time of delivery with us before ordering.

R:
(ACDC)
R100
R200

DC:
D12
D24
D48

AC:
A100
A120
A200
A240

-A100

T
Drain 2
Connection

E:
T:
External Internal
Pilot
Drain

None:
Internal
Pilot

Pilot
Connection

1. See "Min. Adjustment Pressure", page 7, for information on minimum adjustment pressure.
A ), External Drain must be selected for Drain Connection.
2. In case of lines with counterbalance function (-4 A , -5W
W

DSLH:
MultiPurpose
Control
Valve

Series
Number

Special
Seals

F:
For
phosphate
ester type
fluids
(Omit if not
required)

DSLH

F-

Model Number Designation

Multi-Purpose Control Valves


DSLHG-04/06/10
Model Number Designation

DIRECTIONAL
CONTROLS

No.3

Multi-Purpose Control Valves


DSLHG-04/06/10
Hydraulic Fluids / Sub-plate / Mounting Bolts

DIRECTIONAL
CONTROLS

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils
Synthetic fluids
Water containing fluids

Use fluids equivalent to ISO VG 32 or VG 46.


Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the
model number because the special seals (fluororubber) are required to be used.
Use water-glycol fluids or W/O emulsion fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70C (5 - 158F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638Grade 12. Use 25 m or finer line filter.

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

European Design Standard

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

4.4 (9.7) DHGM-04-2090


4.1 (9.0) DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

8.5 (18.7) DHGM-06-5090


8.5 (18.7) DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Sub-plate
Model
Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

DSLHG-04

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

DSLHG-06

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3) DHGM-06-5080


7.4 (16.3) DHGM-06X-5080

3/4 BSP.F
1 BSP.F

DSLHG-10

DHGM-10-40 Rc 1-1/4 21.5 (47.4) DHGM-10-4080


1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
1-1/4 NPT 21.5 (47.4)
DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
Socket head cap screws in the table below are included.
Model
Numbers
DSLHG-04
DSLHG-06
DSLHG-10

No.4

Socket Head Cap Screw


Japanese Standard "JIS" and
European Design Standard

N. American Design Standard

Qty.

Tightening Torque
Nm (In. lbs.)

M6 40 Lg.
M10 45 Lg.
M12 60 Lg.
M20 75 Lg.

1/4-20 UNC 1-1/2 Lg.


3/8-16 UNC 1-3/4 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

2
4
6
6

12-15 (106-133)
58-72 (513-637)
100-123 (885-1089)
473-585 (4186-5177)

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Function and Purpose of Use


Function and Purpose of Use
Function

Type of
Model
Pilot
No.
Control

DSLHG--1

Type "1"

Graphic Symbols

Directional Control

Flow Control

Pilot Operated
Check Valve

Pressure
Control

Purpose of Use

#1

Functions as Three Position


Four-Way Valve (Spring
Centred Model).

#2 #3
AB

P T

Y
A

Position #1

DSLHG--2

Type "2"

SOL a
SOL b

ON OFF OFF
OFF OFF ON

Directional
Control

#3

P
A

Functions as Three Position


Four-Way Valve (Spring
Centred Model) as well as
Two Position Valve which
uses positions #1 and #3.

Directional
Control
P

Y
#2 #3 #4
AB

DSLHG--3

Both Metre-in
and Metre-out
are possible
#1

Type "3"

#2

P T

To get a function of pilot operated


check valve, the following conditions
should be fulfilled.
Internal pilot type
("P" port pressure) >
=
("A""B" ports pressure)
External pilot type
(Pilot pressure) >
=
("A""B" ports pressure)

Position #1 #2 #3 #4
T

DSLHG--4A

SOL a
SOL b

ON OFF ON OFF
OFF OFF ON ON

#2 #3
AB

Position #1

DSLHG--4W

SOL a
SOL b

#2

Pressure control function


(counterbalance valve) has
been added to Type "2" to
make this type.

#3
Used to control the back
pressure of the actuator.
B

Directional
Control
P

#1

#2 #3 #4
AB

Type "5"

Directional
Control

Directional
Control
P

DSLHG--5A

ON OFF OFF
OFF OFF ON

Regenerative circuit can be


constructed at the Position
#3.

Directional
Control

Directional
Control
A

Directional
Control

P T

Type "4"

Functions as Four Position


Four-Way Valve.

#1

Effective especially when


the actuator has inertia
force.

P T

Pressure control function


(counterbalance valve) has
been added to Type "3" to
make this type.

Position #1 #2 #3 #4
a

SOL a
SOL b

DSLHG--5W

ON OFF ON OFF
OFF OFF ON ON

Used to control the back


pressure of the actuator.
A

Directional
Control
P

Directional
Control
P

No.5

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Instructions
Instructions

Pilot Pressure
Pilot pressure of external pilot drain models must always exceed the pressure of the main pressure port "P".
Pilot Drain Port
Avoid connecting the pilot drain port to a line with possible surge pressure.
Drain Connection when with Counterbalance Function
When a valve having counterbalance function is used with internal drain type, the counterbalance pilot valve is subjected
to pressure fluctuation and the pressure setting becomes unstable. For this reason, be sure to use external drain type valve.
Flow Adjustment
To perform the flow adjustment, loosen the lock nut, then turn the flow adjustment screw clockwise to decrease the
flow. Be sure to re-tighten the lock nut after the adjustment.
Pressure Adjustment
To perform the pressure adjustment, loosen the lock nut, then turn the pressure adjustment screw clockwise to increase
the pressure. Be sure to re-tighten the lock nut after the adjustment.
Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control
Minimum controlled flow at the time of metre-out control is limited (this does not happen during metre-in control) as
shown in the figure below only in the case of pilot control types "2" (DSLHG--2) and "4A" (DSLHG--4A).

Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control
U.S.GPM

Min. Flow Rate

L /min
15

DSLHG-10-2
DSLHG-06-2

3
10

DSLHG-04-2, DSLHG-06-4A
10

2
5

DSLHG-04-4A

1
0

0
0
0

8
1000

12

16
2000

Differential Pressure

No.6

20

24

3000 3500

MPa
PSI

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

125

0.8

PA, P B

100
75
50
25
0

PSI

0.6
0.4
0.2
0

A T, BT

125

75
50
25
0

U.S.GPM

10 15 20 25 30 35 40

PSI

P A
0.8

P B

100

0 20 40 60 80 100 120 140 150 L /min


0

DSLHG-06

MPa
1.0

Pressure Drop P

DSLHG-04

MPa
1.0

Pressure Drop P

Pressure Drop P

PSI

0.6
A T

0.4
0.2
0

BT
0

50

BT

0.8

100
75

0.4

25

0.2
0

PA, P B

0.6

50

L /min

100 150 200 250 300

A T

U.S.GPM

10 20 30 40 50 60 70 80

Flow Rate

125

DSLHG-10

MPa
1.0

100

20

200
40

Flow Rate

300

400

500

L /min

80 100 120 130 U.S.GPM

60

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s
SSU

Factor

15

20

30

40

50

60

70

80

90

100

77

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P'= P (G'/0.850)

Flow vs. Adjustment Revolutions


DSLHG-04
L /min
150
140

DSLHG-06

P: Differential Pres.

U.S.GPM
80

35

250

15
10
5

60
100

P=MPa(PSI)
P=21(3050)

80

P=14(2030)
60

Flow Rate

Flow Rate

30

20

DSLHG-10
U.S.GPM L /min
500
130
120

P: Differential Pres.

70
120

25

L /min
300

Flow Rate

U.S.GPM
40

P=MPa(PSI)
P=21(3050)

150

P=14(2030)

P=MPa(PSI)
P=7(1020)

200

P=3(440)

40
20

100

P=1.0(145)
0
0

Fully
Closed

Adj. Screw Position


(Number of Turns)

P=1.0(145)
0
0

Adj. Screw Position


(Number of Turns)

P=14
(2030)

60

P=7(1020)

10

0
1

300

P=3(440)

50

80

20

P=1.0(145)

Fully
Closed

400

100

P=3(440)

20

40

200

30

P=7(1020)

40

50

100

P: Differential Pres.
P=21
(3050)

Fully
Closed

Adj. Screw Position


(Number of Turns)

Minimum Adjustment Pressure


Because the minimum adjustment pressure varies with the tank line back pressure, add the tank line back pressure
to the value on the following lines.
DSLHG-04-45

150

MPa
1.5

PSI

1.0

100
0.5
50
0

0
0
0

25
5

50
10

15

Flow Rate

75
20

100 L /min
25

U.S.GPM

200
150

DSLHG-10-45

MPa
1.5

PSI

Min. Adj. Pressure

200

Min. Adj. Pressure

Min. Adj. Pressure

PSI

DSLHG-06-45

1.0

100
0.5
50
0

0
0
0

50
10

100
20

30

Flow Rate

150
40

200 L /min
50

U.S.GPM

200
150

MPa
1.5

1.0

100
0.5
50
0

0
0
0

100
20

300 L /min

200
40

60

80 U.S.GPM

Flow Rate

No.7

Multi-Purpose Control Valves


DSLHG-04

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AD-07-4-A

Terminal Box Type


DSLHG-04-1--12/1290
2

DSLHG-04-3--12/1290
Pressure Port "P"

Fully Extended 277(10.91)


Fully Extended 101.6(4.00)
96(3.78) 34.1(1.34)

SOL a

69.9
(2.75)

Pilot Drain Port "Y"


(For External Drain Type only)
Cylinder Port "B"

7(.28) Dia. Through


11(.43) Dia. Spotface 2 Places

"BT"

DC/R : 210(8.27)
AC : 191.4(7.54)
90(3.54)

"AT"

Electrical Conduit Connection


"C" Thd. (Both Ends)

53
(2.09)

283.3 (11.15)

SOL b

265 (10.43)

35(1.38)

1.6
(.06)

218 (8.58)

P
B

50
(1.97)

101(3.98)

2
(.08)

Electrical Conduit Connection


"C" Thd. (Both Ends)

90(3.54)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Cylinder Port "A"

73.1(2.88)

Pilot Pressure Port "X"


(For External Pilot Type only)

Tank Port "T"

"PA"
"PB"

Nut
22(.87) Hex.

260.3 (10.25)

Model Numbers
DSLHG-04---12
DSLHG-04---1290

"PA"

Lock Nut 17(.67) Hex.


Flow Adjustment Screw
5(.20) Hex. Soc.

4
(.16)

41
(1.61)

"PB"

1
For other dimensions, see "DSLHG-04-2 " drawing left.

31
(1.22)

"BT"

"AT"

73
(2.87)
195 (7.68)

Manual
Actuator
6(.24) Dia.

242 (9.53)

SOL a

SOL b

Mounting Surface
(O-Rings Furnished)
DEC.

DSLHG-04-4A---12/1290

Flow Adjustment
DEC.
Screw 5(.20) Hex. Soc.

"PB"

"PA"

140 (5.51)

Lock Nut 17(.67) Hex.

SOL a

SOL b

280.3 (11.04)

"BT"

"AT"

262 (10.31)

SOL a

SOL b

Counterbalance Pressure
Adjustment Screw
5(.20) Hex. Soc.
INC.

215 (8.46)

Lock Nut 14(.55) Hex.

DIMENSIONS IN
MILLIMETRES (INCHES)

3(.12) Dia.
Two Locating Pins

DSLHG-04-4W---12/1290

"C" Thd.
G 1/2
1/2 NPT

"AT"

"BT"
A

"PA"

"PB"
Fully Extended
96(3.78)
Fully Extended

Fully Extended
277(10.91)

283.3(11.15)

1
For other dimensions, see "DSLHG-04-2 " drawing above.

DSLHG-04-5W---12/1290

SOL b

2
(.08)

101(3.98)
53
(2.09)

For other dimensions, see "DSLHG-04-4W"


drawing left.

DSLHG-04-5A---12/1290

SOL a

SOL b

SOL a

Flow Adjustment
DEC.
Screw 5(.20) Hex. Soc.

"PB"

"PA"

136(5.35)

Lock Nut 17(.67) Hex.

328.3 (12.93)

"BT"

"AT"

310 (12.20)

Counterbalance Pressure
Adjustment Screw
5(.20) Hex. Soc.
INC.

263 (10.35)

Lock Nut 14(.55) Hex.

"PA"
Fully Extended
96(3.78)
Fully Extended
283.3(11.15)

1
For other dimensions, see "DSLHG-04-2 " drawing above.

No.8

"AT"
"BT"
"PB"
Fully Extended
277(10.91)

For other dimensions, see "DSLHG-04-5W"


drawing left.

Multi-Purpose Control Valves


DSLHG-04

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AD-07-4-A

Plug-in Connector Type


DSLHG-04-1--N-12/1290
2

Pressure Port "P"

Fully Extended
277(10.91)
Fully Extended 101.6(4.00)
96(3.78)
34.1

1.6
(.06)

90(3.54)

73.1(2.88)

69.9
(2.75)

P
B

35(1.38)

T
A

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Cylinder Port "A"

Pilot Pressure Port "X"


(For External Pilot Type only)

(1.34)

Tank Port "T"

50
(1.97)

Pilot Drain Port "Y"


(For External Drain Type only)

7(.28) Dia. Through


11(.43) Dia. Spotface 2 Places

Cylinder Port "B"

The position of the Plug-in connector


can be changed as illustrated left by
loosening the lock nut. After com-pletion
of the change, be sure to tighten the lock
nut with the torque as specified left.

SOL a

"PA"
"PB"

Lock Nut
17(.67) Hex.
Flow Adj. Screw
5(.20) Hex. Soc.

41

(1.61)

73(2.87)

"BT"
"AT"

31
(1.22)

195
(7.68)

Manual
Actuator
6(.24) Dia.

Lock Nut 22(.87) Hex.


Tightening Torque:
10.3 to 11.3 Nm (91-100 IN.lbs.)

4
(.16)

SOL b

Mounting Surface
(O-Rings Furnished)

3(.12) Dia.
Two Locating Pins

DEC.

Model Numbers
DSLHG-04--A-N
DSLHG-04--D-N
DSLHG-04--R-N

Cable Departure
Cable Applicable: Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.)

DC/R : 210(8.27)
AC : 191.4(7.54)
56.5(2.22)
97
(3.82)
C

Dimensions
C
D
39 (1.54) 53 (2.09)
39 (1.54) 64 (2.52)
53 (2.09) 57.2 (2.25)

mm (Inches)
E
F
260 (10.24) 27.5 (1.08)
271 (10.67) 27.5 (1.08)
274 (10.79) 34 (1.34)

DSLHG-04-3--N-12/1290

101(3.98)
53
(2.09)

2
(.08)

SOL b

218
(8.58)

SOL a

"BT"
"AT"

"PA"
"PB"

Dimensions mm (Inches)
D
E
DSLHG-04-3-A-N
283 (11.14)
53 (2.09)
294 (11.57)
DSLHG-04-3-D-N
64 (2.52)
297 (11.69)
57.2 (2.25)
DSLHG-04-3-R-N
1
For other dimensions, see "DSLHG-04-2 --N" drawing above.
Model Numbers

DIMENSIONS IN
MILLIMETRES (INCHES)

No.9

Multi-Purpose Control Valves


DSLHG-04

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AD-07-4-A

Plug-in Connector Type

DSLHG-04-4A---N-12/1290

DSLHG-04-4W---N-12/1290

SOL a

SOL b

Counterbalance Pres.
Adj. Screw
5(.20) Hex. Soc.
INC.
"AT"
Lock Nut 17(.67) Hex.

"BT"
215
(8.46)
A

"AT"

140
(5.51)

Flow Adjustment Screw


5(.20) Hex. Soc.

SOL a

SOL b

Lock Nut 14(.55) Hex.

"PA"

"BT"

"PB"

"PA"
"PB"

DEC.
Fully Extended
96(3.78)

Fully Extended
277(10.91)

Fully Extended
283.3(11.15)

For other dimensions, see


"DSLHG-04-4W---N" drawing left.

Dimensions mm (Inches)
D
E
280 (11.02)
53 (2.09)
291 (11.46)
64 (2.52)
294 (11.57)
57.2 (2.25)

Model Numbers
DSLHG-04-4W--A-N
DSLHG-04-4W--D-N
DSLHG-04-4W--R-N

1
For other dimensions, see DSLHG-04- 2 --N on the previous page.

DSLHG-04-5W---N-12/1290

DSLHG-04-5A---N-12/1290
101
(3.98)
53
(2.09)

2
(.08)

SOL b

SOL a

SOL b

SOL a

Lock Nut 17(.67) Hex.

"BT"

Flow Adjustment Screw


5(.20) Hex. Soc.

136
(5.35)

"AT"

Counterbalance Pres.
Adj. Screw
5(.20) Hex. Soc.
INC.

263
(10.35)

Lock Nut 14(.55) Hex.

"AT"

"PA"

"PB"

DEC.
Fully Extended
96(3.78)
Fully Extended
283.3(11.15)

Model Numbers
DSLHG-04-5W--A-N
DSLHG-04-5W--D-N
DSLHG-04-5W--R-N

Fully Extended
277(10.91)

Dimensions mm (Inches)
D
E
328 (12.91)
53 (2.09)
339 (13.35)
64 (2.52)
342 (13.46)
57.2 (2.25)

1
For other dimensions, see DSLHG-04- 2 --N on the previous page.

No.10

"BT"
"PB"

"PA"

For other dimensions, see


"DSLHG-04-5W---N" drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

Multi-Purpose Control Valves


DSLHG-06

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AE-08-4-A

Terminal Box Type

DSLHG-06-3--12/1290

DSLHG-06-1--12/1290
2
Pressure Port "P"
Fully Extended 350(13.78)
Fully Extended
130.2
(5.13)
97.8(3.85)
Pilot Drain Port "Y"
53.2
Tank Port "T"
(For External Drain Type only)
(2.09)

"PA"

290 (11.42)

"BT"

"AT"

243 (9.57)

Cylinder Port "A"


Electrical Conduit Connection
"C" Thd. (Both Ends)

53
(2.09)

SOL a

SOL b

Cylinder Port "B"

DC/R : 210(8.27)
AC : 191.4(7.54)
90(3.54)

101(3.98)

308.3 (12.14)

118(4.65)

46.1
(1.81)

77
(3.03)

13.5(.53) Dia.
Through
20(.79) Dia.
Spotface
6 Places

92.1(3.63)

P
A

Pilot Pres. Port "X"


(For External Pilot
Type only)

2
(.08)

Electrical Conduit Connection


"C" Thd. (Both Ends)

"PB"

SOL a

Nut
22(.87) Hex.

SOL b

1
For other dimensions, see "DSLHG-06-2 "

Lock Nut 19(.75) Hex.


Flow Adjustment Screw
6(.24) Hex. Soc.

Model Numbers
"C" Thd.
DSLHG-06---12
G 1/2
DSLHG-06---1290 1/2 NPT

6
(.24)

50
(1.97)

"PB"

drawing left.

41
(1.61)

"BT"
A

"PA"

285.3 (11.23)

"AT"

90
(3.54)
220 (8.66)

Manual
Actuator
6(.24) Dia.

267 (10.51)

APB

6(.24) Dia.
Two Locating Pins

Mounting Surface
(O-Rings Furnished)

DEC.

DSLHG-06-4W--12/1290

DSLHG-06-4A--12/1290

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL a

Fully Extended
154.5(6.08)

SOL b

"PA"

APB

308.3 (12.14)

290 (11.42)

243 (9.57)

165 (6.50)

"BT"

SOL b

SOL a

APB

Counterbalance Pressure
Adjustment Screw
14(.55) Hex.
"AT"
INC.
Lock Nut 19(.75) Hex.
Flow Adjustment Screw
6(.24) Hex. Soc.

DIMENSIONS IN
MILLIMETRES (INCHES)

"AT"

"BT"
"PA"

"PB"

"PB"

DEC.

1
For other dimensions, see "DSLHG-06-2 " drawing above.

DSLHG-06-5W--12/1290

2
(.08)

Fully Extended
309(12.17)

SOL b

DEC.

165(6.50)

363.3 (14.30)

Lock Nut 19(.75) Hex.

345 (13.58)

"BT"

"AT"

"PA"

53
(2.09)

DSLHG-06-5A--12/1290
Fully Extended
154.5(6.08)

SOL a

SOL b

Counterbalance Pressure
Adjustment Screw
14(.55) Hex.
INC.

Flow Adjustment Screw


6(.24) Hex. Soc.

101(3.98)

SOL a

298 (11.73)

Lock Nut 14(.55) Hex.

For other dimensions, see "DSLHG-06-4W"


drawing left.

"PB"

1
For other dimensions, see "DSLHG-06- 2 " drawing above.

"AT"

"BT"
"PA"

"PB"

For other dimensions, see "DSLHG-06-5W"


drawing left.

No.11

Multi-Purpose Control Valves


DSLHG-06

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AE-08-4-A

Plug-in Connector Type


Pressure Port "P"

Fully Extended 350(13.78)


Fully Extended 130.2(5.13)
97.8(3.85)
53.2

Cylinder Port "B"


Cylinder Port "A"

Manual
Actuator
6(.24) Dia.
"BT"

"AT"
B

"PB"

50
(1.97)

"PA"

Lock Nut
19(.75) Hex.

APB

41
(1.61)

Lock Nut
22(.87) Hex.

SOL b

6
(.24)

SOL a

Cable Departure
Cable Applicable: Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.)

DC/R : 210(8.27)
AC : 191.4(7.54)
56.5(2.22)
97
(3.82)
C

Flow Adj. Screw


6(.24) Hex. Soc.

118(4.65)

77
(3.03)

92.1(3.63)

46.1
(1.81)

P
A

Pilot Pressure Port "X"


(For External Pilot Type only)
13.5(.53) Dia. Through
20(.79) Dia. Spotface
6 Places

Pilot Drain Port "Y"


(For External Drain Type only)

(2.09)

Tank Port "T"

90(3.54) 220
(8.66)

DSLHG-06-1--N-12/1290
2

Mounting Surface
(O-Rings Furnished)

6(.24) Dia.
Two Locating Pins

DEC.

Dimensions
C
D
39 (1.54) 53 (2.09)
39 (1.54) 64 (2.52)
53 (2.09) 57.2 (2.25)

Model Numbers
DSLHG-06--A-N
DSLHG-06--D-N
DSLHG-06--R-N

mm (Inches)
E
F
285 (11.22) 27.5 (1.08)
296 (11.65) 27.5 (1.08)
299 (11.77) 34 (1.34)

Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 9.

DSLHG-06-3--N-12/1290

101(3.98)
53
(2.09)

2
(.08)

"BT"
"AT"
A

SOL a

243(9.57)

SOL b

"PA"
"PB"

Model Numbers
DSLHG-06-3-A-N
DSLHG-06-3-D-N
DSLHG-06-3-R-N

Dimensions mm (Inches)
D
E
308 (12.13)
53 (2.09)
319 (12.56)
64 (2.52)
322 (12.68)
57.2 (2.25)

1
For other dimensions, see "DSLHG-06- 2 --N" drawing above.

No.12

DIMENSIONS IN
MILLIMETRES (INCHES)

Multi-Purpose Control Valves


DSLHG-06

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AE-08-4-A

Plug-in Connector Type


DSLHG-06-4W--N-12/1290

DSLHG-06-4A--N-12/1290
Fully Extended
154.5(6.08)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL b

SOL a

SOL b

SOL a

APB

APB

Counterbalance Pres.
Adj. Screw
14(.55) Hex.
INC. "AT"
Lock Nut
19(.75) Hex.
Flow Adj. Screw
Hex.
Soc.
6(.24)

"AT"
"BT"

165
(6.50)

243
(9.57)

"BT"

"PB"

"PA"

"PB"

"PA"

DEC.

Model Numbers
DSLHG-06-4W-A-N
DSLHG-06-4W-D-N
DSLHG-06-4W-R-N

For other dimensions, see "DSLHG-06-4W--N"


drawing left.

Dimensions mm (Inches)
D
E
308 (12.13)
53 (2.09)
319 (12.56)
64 (2.52)
322 (12.68)
57.2 (2.25)

1
For other dimensions, see DSLHG-06- 2 --N on the previous page.

DSLHG-06-5W--N-12/1290

DSLHG-06-5A--N-12/1290

2
(.08)

101(3.98)

Fully Extended
154.5(6.08)

53
(2.09)

Fully Extended
309(12.17)

SOL a

Counterbalance Pres.
Adj. Screw
14(.55) Hex.
INC.

SOL b

"BT"

Flow Adj. Screw


6(.24) Hex. Soc.
DEC.

"PA"

"PB"

Model Numbers
DSLHG-06-5W-A-N
DSLHG-06-5W-D-N
DSLHG-06-5W-R-N

"AT"
"BT"

165
(6.50)

"AT"
Lock Nut
19(.75) Hex.

SOL a

SOL b

298
(11.73)

Lock Nut 14(.55) Hex.

Dimensions mm (Inches)
D
E
363 (14.29)
53 (2.09)
374 (14.72)
64 (2.52)
377 (14.84)
57.2 (2.25)

1
For other dimensions, see DSLHG-06- 2 --N on the previous page.

"PA"

"PB"

For other dimensions, see "DSLHG-06-5W--N"


drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

No.13

Multi-Purpose Control Valves


DSLHG-10

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AF-10-4-A

Terminal Box Type


DSLHG-10-1--12/1290
2

P
A

P
B

SOL b

Cylinder Port "B"


Cylinder Port "A"

"BT"

"AT"
A

Electrical Conduit Connection


"C" Thd. (Both Ends)

101(3.98)
53(2.09)

"PB"

"PA"
DC/R : 210(8.27)
AC : 191.4(7.54)
90
(3.54)

310 (12.20)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
114.3
6 Places
(4.50)
Pilot Pressure Port "X"
(For External Pilot Type only)

2
(.08)

SOL a

357 (14.06)

79.4
(3.13)
158.8
(6.25)
198
(7.80)

Electrical Conduit Connection


"C" Thd. (Both Ends)

375.3 (14.78)

Pilot Drain Port "Y"


(For External Drain Type only)

DSLHG-10-3--12/1290

Pressure Port "P"

Fully Extended
440(17.32)
Fully Extended
190.5
106.7(4.20) 76.2 (7.50)
(3.00)
Tank Port "T"

1
For other dimensions, see "DSLHG-10-2 "
drawing left.

Lock Nut 22(.87) Hex.


SOL a

SOL b

Lock Nut 19(.75) Hex.


Flow Adjustment Screw
6(.24) Hex. Soc.

6
(.24)

"PB"

"PA"

Mounting Surface
(O-Rings Furnished)

Model Numbers
DSLHG-10---12
DSLHG-10---1290

45
(1.77)

72
(2.83) 132

352.3 (13.87)

"BT"

"AT"

(5.20)
287 (11.30)

Manual Actuator
6(.24) Dia.

334 (13.15)

APB

"C" Thd.
G 1/2
1/2 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

6(.24) Dia.
Two Locating Pins

DEC.

DSLHG-10-4W--12/1290

DSLHG-10-4A--12/1290
Fully Extended

Fully Extended
309(12.17)

154.5(6.08)

Lock Nut 14(.55) Hex.


SOL b

"PB"

"PA"

310 (12.20)

"BT"

357 (14.06)

APB

375.3 (14.78)

APB

232 (9.13)

Flow Adjustment
Screw
6(.24) Hex. Soc.

SOL a

SOL b

SOL a

Counterbalance Pressure
Adjustment Screw
14(.55) Hex.
INC. "AT"
Lock Nut 19(.75) Hex.

"AT"
"BT"
"PA"

"PB"

DEC.

1
For other dimensions, see "DSLHG-10- 2 " drawing above.

DSLHG-10-5W--12/1290

2
(.08)

Fully Extended
309(12.17)

Fully Extended

53(2.09)

430.3 (16.94)

232(9.13)

Lock Nut 19(.75) Hex.

412 (16.22)

"BT"

SOL a

SOL b

"AT"

"PA"

DSLHG-10-5A--12/1290

SOL a

SOL b

Counterbalance Pressure
Adjustment Screw
14(.55) Hex.
INC.

Flow Adjustment
Screw
6(.24) Hex. Soc.

101(3.98)

154.5(6.08)

365 (14.37)

Lock Nut 14(.55) Hex.

For other dimensions, see "DSLHG-10-4W"


drawing left.

"AT"

"PA"

"BT"
"PB"

"PB"

DEC.

1
For other dimensions, see "DSLHG-10- 2 " drawing above.

No.14

For other dimensions, see "DSLHG-10-5W"


drawing left.

Multi-Purpose Control Valves


DSLHG-10

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AF-10-4-A

Plug-in Connector Type


DSLHG-10-1--N-12/1290
2

Fully Extended
440(17.32)

Pressure Port "P"

Fully Extended

190.5
106.7(4.20) 76.2 (7.50)
Tank Port "T"
(3.00)

Pilot Drain Port "Y"


(For External Drain Type only)

198(7.80)

158.8(6.25)

79.4
(3.13)

A
X

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places

114.3
(4.50)

Pilot Pressure Port "X"


(For External Pilot Type only)

Cylinder Port "B"


Cylinder Port "A"
Cable Departure
Cable Applicable: Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.)

Lock Nut
22(.87) Hex.
D

DC/R : 210(8.27)
AC : 191.4(7.54)
97
56.5
(3.82)
(2.22)
C

SOL a

SOL b
APB

"PA"
"PB"

Lock Nut 19(.75) Hex.


Flow Adj. Screw
6(.24) Hex. Soc.
DEC.

E
45
(1.77)

72
(2.83)

Mounting Surface
(O-Rings Furnished)

6
(.24)

132(5.20)

"BT"
"AT"

287(11.30)

Manual Actuator
6(.24) Dia.

Dimensions
C
D
39 (1.54) 53 (2.09)
39 (1.54) 64 (2.52)
53 (2.09) 57.2 (2.25)

Model Numbers
DSLHG-10--A-N
DSLHG-10--D-N
DSLHG-10--R-N

6(.24) Dia.
Two Locating Pins

mm (Inches)
E
F
352 (13.86) 27.5 (1.08)
363 (14.29) 27.5 (1.08)
366 (14.41) 34 (1.34)

Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 9.

DSLHG-10-3--N-12/1290

101
(3.98)
53
(2.09)

2
(.08)

SOL b

"BT"

"AT"
A

"PA"

310
(12.20)

SOL a

"PB"

Dimensions mm (Inches)
D
E
DSLHG-10-3-A-N
375 (14.76)
53 (2.09)
386 (15.20)
DSLHG-10-3-D-N
64 (2.52)
389 (15.31)
57.2 (2.25)
DSLHG-10-3-R-N
1
For other dimensions, see "DSLHG-10- 2 --N" drawing above.
Model Numbers

DIMENSIONS IN
MILLIMETRES (INCHES)

No.15

Multi-Purpose Control Valves


DSLHG-10

DIRECTIONAL
CONTROLS

Installation Drawings

Mounting Surface:
ISO 4401-AF-10-4-A

Plug-in Connector Type

DSLHG-10-4W--N-12/1290

DSLHG-10-4A--N-12/1290

Fully Extended
309(12.17)

Fully Extended
154.5(6.08)

Lock Nut 14(.55) Hex.


SOL a

SOL b

SOL a

SOL b

APB

Counterbalance Pres.
Adj. Screw
14(.55) Hex.

APB

"BT"
310
(12.20)

"BT"

232
(9.13)

Flow Adj. Screw


6(.24) Hex. Soc.

"AT"

INC. "AT"
Lock Nut 19(.75) Hex.
B

"PA"

"PA"
"PB"

"PB"

DEC.

Model Numbers
DSLHG-10-4W-A-N
DSLHG-10-4W-D-N
DSLHG-10-4W-R-N

Dimensions mm (Inches)
D
E
375 (14.76)
53 (2.09)
386 (15.20)
64 (2.52)
389 (15.31)
57.2 (2.25)

For other dimensions, see


"DSLHG-10-4W--N" drawing left.

1
For other dimensions, see DSLHG-10- 2 --N on the previous page.

DSLHG-10-5W--N-12/1290

DSLHG-10-5A--N-12/1290

Fully Extended
309(12.17)

101
(3.98)

Fully Extended
154.5(6.08)
53
(2.09)

2
(.08)

Lock Nut 14(.55) Hex.

SOL b

SOL a

Counterbalance Pres.
Adj. Screw
14(.55) Hex.
INC.

232
(9.13)

"PA"

"PB"

Model Numbers
DSLHG-10-5W-A-N
DSLHG-10-5W-D-N
DSLHG-10-5W-R-N

Dimensions mm (Inches)
D
E
53 (2.09)
430 (16.93)
64 (2.52)
441 (17.36)
57.2 (2.25)
444 (17.48)

1
For other dimensions, see DSLHG-10- 2 --N on the previous page.

No.16

SOL a

"AT"

365
(14.37)

"BT"

"AT"

Lock Nut
19(.75) Hex.
Flow Adj. Screw
6(.24) Hex. Soc.
DEC.

SOL b

"BT"
A

"PA"
"PB"

For other dimensions, see


"DSLHG-10-5W--N" drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plate for
Multi-Purpose Control Valves

DIRECTIONAL
CONTROLS

Installation Drawings
04
DHGM- 04X -20/2080/2090
190
(7.48)

76.7
(3.02)
50
(1.97)

"E" Thd.
17(.67) Deep
4 Places

Refer to

"C" Thd.
4 Places

90
(3.54)
46
(1.81)

65
(2.56)

10.1
(.40)

19
(.75)

90
(3.54)

57.1
(2.25)

16
(.63)

1.6(.06)
14.2
(.56)

55.6
(2.19)

13.1
(.52)
69.8
(2.75)

P X
B
Y

125
(4.92)
20
(.79)

18.3(.72)

71.4
(2.81)

96
(3.78)

12
(.47)

34(1.34)

120
(4.72)

36
(1.42)

X
Y

76
(2.99)

101.6
(4.00)

33(1.30)

32.2(1.27)

21.5(.85)

166
(6.54)

29
(1.14)

12(.47)

A
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
3.6(.14) Dia.
5(.20) Deep
2 Places

65.8
(2.59)
14.2
(.56)

88.1
(3.47)
130
(5.12)

6(.24) Dia. 2 Places


Refer to

17.5(.69) Dia.
4 Places

"D" Thd.
2 Places

"F" Thd. 12(.47) Deep


2 Places

58
(2.28)
102
(4.02)
137.5
(5.41)

1. Used only on external pilot type valves. To be plugged on internal


pilot type valves.
2. Used only on external drain type valves. To be plugged on internal
drain type valves.

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plate
Model Numbers

"C" Thd.

"D" Thd.

"E" Thd.

"F" Thd.

DHGM-04-20
Rc 1/2
Rc 1/4
Rc 3/4
DHGM-04X-20
M10
M6
DHGM-04-2080 1/2 BSP.F
1/4 BSP.F
3/4
BSP.F
DHGM-04X-2080
DHGM-04-2090
1/2 NPT
1/4 NPT 3/8-16 UNC 1/4-20 UNC
DHGM-04X-2090 3/4 NPT

No.17

Sub-plate for
Multi-Purpose Control Valves

DIRECTIONAL
CONTROLS

Installation Drawings
06
DHGM- 06X -50/5090
204
(8.03)
12
(.47)

180
(7.09)

25
(.98)

130.2
(5.13)
112.7
(4.44)

Sub-plate
Model Numbers

"C" Thd.

DHGM-06-50
DHGM-06X-50
DHGM-06-5090
DHGM-06X-5090

Rc 3/4
Rc 1
3/4 NPT
1 NPT

"D" Thd.

"E" Thd.

F
mm (in.)

Rc 1/4

M12

24 (.94)

1/4 NPT

1/2-13 UNC

26 (1.02)

11(.43) Dia.
"D" Thd. (From Rear)
4 Places

94.5
(3.72)

Used only on external drain type valves.


To be plugged on internal drain type valves.

77
(3.03)

"E" Thd. "F" Deep


6 Places

53.2
(2.09)
29.4(1.16)

17.5
(.69)
29.5
(1.16)
100.8
(3.97)

7(.28) Dia.
8(.31) Deep
2 Places

12.5
(.49)

35(1.38)
50
(1.97)

23(.91) Dia.
"C" Thd. (From Rear)
4 Places

126.2
(4.97)
156
(6.14)

DIMENSIONS IN
MILLIMETRES (INCHES)

06
DHGM- 06X -5080

1/4 BSP.F Thd.


4 Places

A B

12.5
(.49)
156
(6.14)

11.9
(.47)

PY

Not used
(plug is not
required)

116
(4.57)

11(.43) Dia.
4 Places

DHGM-06-5080
DHGM-06X-5080

"C" Thd.

D
E
3/4 BSP.F 151.2 (5.95) 137.7 (5.42)
1 BSP.F

155.2 (6.11)

148 (5.83)

F
102 (4.02)

Dimensions
H
54.4 (2.14)

106 (4.17)

50 (1.97)

For other dimensions, refer to "DHGM-06-50/5090" above.

No.18

V
B

N
L
K

mm (Inches)
J
K
30.6 (1.20) 125.8 (4.95)
25

Not used
(plug is not
required)

"C" Thd.
4 Places

24.5(.96) Dia.
4 Places

Sub-plate
Model Numbers

F
H

35
(1.38)

130.2
(5.13)

50
(1.97)

26.4
(1.04)

8.9
(.35)

134
(5.28)
110
(4.33)
92.1
(3.63)

25
(.98)

Used only on external


drain type valves.
To be plugged on internal
drain type valves.

82
(3.23)

12
(.47)

12
(.47)

M12 Thd.
24(.94) Deep
6 Places

204
(8.03)
180
(7.09)

55
(2.17)
83.5
(3.29)

Used only on external


pilot type valves.
To be plugged on internal
pilot type valves.

34(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

28
(1.10)

17.5(.69)

19.1(.75)

Y
73.1
(2.88)

46.1
(1.81)

TP

96.9
(3.81)

Not used
(plug is not required)

5.6(.22)

74.6
(2.94)

92.1
(3.63)
12
(.47)

116
(4.57)

Not used
(plug is not required)

(.98)

130 (5.12)

Used only on external


pilot type valves.
To be plugged on internal
pilot type valves.

L
78.2 (3.08)

N
42.5 (1.67)

74 (2.91)

32 (1.26)

Sub-plate for
Multi-Purpose Control Valves

DIRECTIONAL
CONTROLS

Installation Drawings
DHGM-10 -40/4080/4090
10X

DIMENSIONS IN
MILLIMETRES (INCHES)

306.5
(12.07)
20(.79)

266.5
(10.49)

38(1.50)

190.5
(7.50)

7 (.28) Dia. 8 (.31) Deep


2 Places

168.3
(6.63)
147.6
(5.81)

"E" Thd. 34 (1.34) Deep


6 Places

114.3
(4.50)

Refer to

76.2(3.00)

213
(8.39)

41.3(1.63)

28.6
(1.13)
21.8
(.86)

Not used
(plug is not
required)

T
V
B

X
"D" Thd.
4 Places

43(1.69)

82.5
(3.25)

55
(2.17)

44(1.73)

234
(9.21)

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DHGM-10-40
DHGM-10-4080
DHGM-10-4090
DHGM-10X-40
DHGM-10X-4080
DHGM-10X-4090

114.3
(4.50)

35
(1.38)

79.4
(3.13)

123.8
(4.87)

158.8
(6.25)
20.1
(.79)

199
(7.83)

"C" Thd.
4 Places

Y
T P
V
A
X

"C" Thd.

"D" Thd.

Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT
Rc 1-1/2
1-1/2 BSP.F
1-1/2 NPT

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT

17.5 (.69) Dia. Through


26 (1.02) Dia. Spotface
4 Places
36 (1.42) Dia.
4 Places

"E" Thd.

M20
M20
152 (5.98)
3/4-10 UNC
M20
M20
156 (6.14)
3/4-10 UNC

60
(2.36)

K
Refer to

J
Not used (plug is not required)

Dimensions
H

mm (Inches)
J

79 (3.11)

185.5 (7.30)

120.5 (4.74)

74 (2.91)

194.5 (7.66)

112.5 (4.43)

1. Used only on external pilot type valves. To be plugged on internal pilot type valves.
2. Used only on external drain type valves. To be plugged on internal drain type valves.

No.19

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Spare Parts List


DSLHG-04/06/10-1--12/1290
2
26 27 14 25

Or

13

ef
f ic

T
rA
Or

ef
f ic

13

A
rP

14
SOL a

12

SOL b

24

Or

ef
f ic

13

Section Y-Y

or

BT
Or

ef
f ic

or

PB

13

Section Z-Z

21
23

22

10

23

20 18 15

16 11 17

19

DSLHG-04/06/10-3--12/1290
SOL b

SOL a

26
24

Note) Main valve is same as above drawings.

List of Seals for Main Valves


Item Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

15
16
17
18
19
20

DSLHG-04
SO-NB-P22
SO-NB-P22
SO-NB-P9
SO-NA-P8
SO-NB-P8
SO-BB-P8

Part Numbers
DSLHG-06
SO-NB-G30
SO-NB-P30
SO-NB-P14
SO-NA-P10
SO-NB-P9
SO-BB-P10

Item 24 Pilot Selector Valve List


DSLHG-10
SO-NB-G40
SO-NB-P42
SO-NB-P14
SO-NA-P16
SO-NB-P11
SO-BB-P16

Qty.
4
4
2
4
4
4

Note: When ordering the seals, please specify the seal kit number listed on
page 24.

Item 13 Orifice
The timing of flow path opening/closing can be adjusted as required by
selecting the appropriate pilot orifice diameter. When the diameter of
the orifice is to be changed, another orifice should be ordered. Standard
built-in orifice diameters and selectable orifice diameters are listed in
the table below.

Multi-Purpose
Control Valve
Model Numbers

24
Pilot Selector Valve
Model Numbers

DSLHG-04-1
DSLHG-04-2
DSLHG-04-3
DSLHG-06-1
DSLHG-06-2
DSLHG-06-3
DSLHG-10-1
DSLHG-10-2
DSLHG-10-3

CG-04-1-10
CG-04-2-10
CG-04-3-10
CG-06-1-10
CG-06-2-10
CG-06-3-10
CG-06-1-10
CG-06-2-10
CG-06-3-10

Note: For details of Pilot Selector Valve, see page 22.

Pilot Valve
Refer to page 24 for Pilot Valve Model Numbers.

Orifice Type

TP-OPT-1/16 x d
Orifice Diameter "d" mm
Model Numbers Standard
Max. Dia. at Pressure
Selectable
Built-in
over 20 MPa(2900 PSI)
1.0
DSLHG-04
0.5, 0.6, 0.8, 1.0
1.2
1.2, 1.4, 1.6, 1.8
1.2
DSLHG-06
2.0, 2.5
1.4
1.4
DSLHG-10

No.20

CAUTION
When making replacement of seals, pilot valve, pilot
selector valves or other parts, please do it carefully
after reading through the relevant instructions in the
Operator's Manual.

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Spare Parts List


DSLHG-04/06/10-4W--12/1290

PB

BT

or

or

13

31

rif

ic
ef

ic
ef
rif

rif

25

13

SOL b

ic
ef

ic
ef
rif
O

13

SOL a

or

or

AT

PA

36 37 33 32

13
31

Section W-W
28

Z
Section Z-Z
30

30

29

16

12

19

11

21 3 10 15 18 17 14 22 20 27 23 6

DSLHG-04/06/10-4A--12/1290
5A

7 19 24 26 3

DSLHG-04/06/10-5W--12/1290
36

32 24 26

34

SOL a

SOL b

35
32

9 19 7 11 12

Note) Main valve is the same as above drawings.

List of Seals for Main Valves


Item Name of Parts
19
20
21
22
23
24
25
26

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

DSLHG-04
SO-NB-P22
SO-NB-P22
SO-NB-P16
SO-NB-P14
SO-NB-P9
SO-NA-P8
SO-NB-P8
SO-BB-P8

Part Numbers
DSLHG-06
SO-NB-G30
SO-NB-P30
SO-NB-P22
SO-NB-P20
SO-NB-P14
SO-NA-P10
SO-NB-P9
SO-BB-P10

Pilot Selector Valve List


DSLHG-10
SO-NB-G40
SO-NB-P42
SO-NB-P30
SO-NBA122
SO-NB-P14
SO-NA-P16
SO-NB-P11

Qty.
4
4
2(1)
2(1)
2
2(3)
4
2(3)

Note 1: The figures in (


) indicate the quantity of seals used for 4A and
5A.
Note 2: When ordering the seals, please specify the seal kit number listed
on page 24.

Pilot Valve
Refer to page 24 for Pilot Valve Model Numbers.

Multi-Purpose
Control Valve
Model Numbers
DSLHG-04-4ADSLHG-04-4WDSLHG-04-5ADSLHG-04-5WDSLHG-06-4A
DSLHG-06-4W
DSLHG-06-5A
DSLHG-06-5W
DSLHG-10-4A
DSLHG-10-4W
DSLHG-10-5A
DSLHG-10-5W

Pilot Selector Valve


Model Numbers
Item 32
CG-04-4A- -10
CG-04-4W- -10
CG-04-5A- -10
CG-04-5W- -10
CG-06-4A-10
CG-06-4W-10
CG-06-5A-10
CG-06-5W-10
CG-06-4A-10
CG-06-4W-10
CG-06-5A-10
CG-06-5W-10

Item 34

CG-04-3-10

CG-06-3-10

CG-06-3-10

Note: Fill "B" or "H" representing the pressure adjustment range


in section marked with .
See page 23 for the details of the pilot selector valves.

CAUTION
When making replacement of seals, pilot valves, pilot
selector valves or other parts, please do it carefully
after reading through the relevant instructions in the
Operator's Manual.

See the previous page for Item 13 Orifice.

No.21

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Spare Parts List (Pilot Selector Valves)

CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

CG-04/06-1-10
X

X
12 1 15 5

Section X-X

6 14 8 13 10 17 9

CG-04/06-2-10
X

X
3 16 11

4 12 1

15 5

7 14 8

Section X-X

6 13 10 17 9

CG-04/06-3-10
X

X
4 11 16 3 14 8 13 10 18 12 1 15 5

6 14 8

Section X-X
List of Seals
CG-06

CG-04
Item

Name of Parts

14
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P10
SO-NB-P8
SO-NB-P8
SO-NB-P8

Quantity
CG-04-1 CG-04-2 CG-04-3
3
5
5
7
8
7
2
2
1
1

Quantity
CG-06-1 CG-06-2 CG-06-3
3
SO-NB-P10
5
5
7
SO-NB-P9
8
7
SO-NB-P8
2
2
SO-NB-A014
1
1
Part Nmbers

Note: When ordering the o-rings, please specify the seal kit number listed in page 24.

No.22

Multi-Purpose Control Valves


DSLHG-04/06/10

DIRECTIONAL
CONTROLS

Spare Parts List (Pilot Selector Valves)

CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

CG-04/06-4W-10
Y

30 28 19 20 24

25

13 12 17 29 23

9
8

Section Y-Y

7
5
10 12 26 27 22 11 32

31

26 16 14 18 21 15

CG-04/06-4A-10

CG-04/06-5A-10
1

21 15 14 16 26 13 12

CG-04/06-5W-10
Y

30

28

19

20

24

25

18

17

29

23

9
8

Section Y-Y
7
5

32

31

List of Seals
CG-06

CG-04
Item
24
25
26
27
28
29
30

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

Part Numbers
SO-NB-P12
SO-NB-P9
SO-NB-P10
SO-NB-P8
SO-NA-P6
SO-NB-P8
SO-BB-P6

-4W
2
2
3
2
2
8
2

Quantity
-4A -5W
2
1
2
1
4
2
2
1
8
8
2
1

-5A
1
1

1
8
1

Part Nmbers
SO-NB-P16
SO-NB-P11
SO-NB-P10
SO-NB-P8
SO-NA-P9
SO-NB-P9
SO-BB-P9

-4W
2
2
3
2
2
8
2

Quantity
-4A -5W
2
1
2
1
4
2
2
1
8
8
2
1

-5A
1
1

1
8
1

Note: When ordering the seals, please specify the seal kit number listed in page 24.

No.23

Multi-Purpose Control Valves


DSLHG-04/06/10
Spare Parts List

Model Numbers

Pilot Valve Model Numbers

Complete Kit

DIRECTIONAL
CONTROLS

Seal Kit Numbers


For Pilot
Selector Valves

DSLHG-04-1- - -12
DSLHG-04-1- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-04-1- -12

DSLHG-04-2- - -12
DSLHG-04-2- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-04-2- -12

DSLHG-04-3- - -12
DSLHG-04-3- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-04-3- -12

DSLHG-04-4A-- - -12
DSLHG-04-4A-- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-04-4A- -12

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-04-4W- -12

KS-CG-04-4W-10

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-04-5A- -12

KS-CG-04-5A-10

DSLHG-04-5W-- - -12
DSLHG-04-5W-- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-04-5W- -12

KS-CG-04-5W-10

DSLHG-06-1- - -12
DSLHG-06-1- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-06-1- -12

KS-CG-06-1-10

DSLHG-06-2- - -12
DSLHG-06-2- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-06-2- -12

KS-CG-06-2-10

DSLHG-06-3- - -12
DSLHG-06-3- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-06-3- -12

KS-CG-06-3-10

DSLHG-06-4A- - -12
DSLHG-06-4A- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-06-4A- -12

KS-CG-06-4A-10

DSLHG-06-4W- - -12
DSLHG-06-4W- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-06-4W- -12

KS-CG-06-4W-10

DSLHG-06-5A- - -12
DSLHG-06-5A- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-06-5A- -12

KS-CG-06-5A-10

DSLHG-06-5W- - -12
DSLHG-06-5W- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-06-5W- -12

KS-CG-06-5W-10

DSLHG-10-1- - -12
DSLHG-10-1- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-10-1- -12

KS-CG-06-1-10

DSLHG-10-2- - -12
DSLHG-10-2- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-10-2- -12

KS-CG-06-2-10

DSLHG-10-3- - -12
DSLHG-10-3- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-10-3- -12

KS-CG-06-3-10

DSLHG-10-4A- - -12
DSLHG-10-4A- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-10-4A- -12

KS-CG-06-4A-10

DSLHG-10-4W- - -12
DSLHG-10-4W- - -1290

DSG-01-3C9- - -60
DSG-01-3C9- - -6090

KS-DSLHG-10-4W- -12

KS-CG-06-4W-10

DSLHG-10-5A- - -12
DSLHG-10-5A- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-10-5A- -12

KS-CG-06-5A-10

DSLHG-10-5W- - -12
DSLHG-10-5W- - -1290

DSG-01-2B2- - -60
DSG-01-2B2- - -6090

KS-DSLHG-10-5W- -12

DSLHG-04-4W-- - -12
DSLHG-04-4W-- - -1290
DSLHG-04-5A-- - -12
DSLHG-04-5A-- - -1290

For Pilot Valves

KS-CG-04-1-10
KS-DSG-01- -60
(1 Set Req'd)
KS-CG-04-2-10
KS-DSG-01- -60
(2 Set Req'd)
KS-CG-04-4A-10
KS-DSG-01- -60
(1 Set Req'd)

KS-DSG-01- -60
(2 Set Req'd)

KS-DSG-01- -60
(1 Set Req'd)

KS-DSG-01- -60
(2 Set Req'd)

KS-DSG-01- -60
(1 Set Req'd)

KS-DSG-01- -60
(2 Set Req'd)

KS-DSG-01- -60
(1 Set Req'd)

KS-DSG-01- -60
(2 Set Req'd)

KS-DSG-01- -60
(1 Set Req'd)

KS-DSG-01- -60
(2 Set Req'd)
KS-CG-06-5W-10

Note 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol representing the
type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type).
2: A complete seal kit is composed of seal kit for pilot selector valve, seal kit for pilot valve and seal for main valve. See pages 20 and 21 for
information on the seals for main valve.
3: See a catalogue (No. Pub.EC-0402) for the detailed information on the pilot valves.

No.24

Multi-Purpose Control Valves


DSLHG-04/06/10
How to Change Pilot & Drain Connection

DIRECTIONAL
CONTROLS

How to Change Pilot & Drain Connection


Pilot Connection and Drain Connection can be changed easily with a disconnection/connection of pilot plug. The
following drawings give illustrations of External Pilot-External Drain Type, When changing to Internal Pilot-Internal
Drain Type, the following procedure may be followed.
External Pilot Internal Pilot
(See Section E-E)

External Drain Internal Drain


(See Section D-D)

1) Remove pipe plug 1 .


2) Remove pipe plug 2 .
3) Wind a sealing tape around the pipe plug 1 , then fit the plug into
the port.

1) Remove pipe plug 3 .


2) Remove pipe plug 4 .
3) Wind a sealing tape around the pipe plug 3 , then fit the plug into
the port.
4) In case of DSLHG-04, fit the plug into the port "Y" on the
sub-plate. In case of DSLHG-06/10, wind a sealing tape around
the plug 4 and then thread it into the port "Y".

DSLHG-04

Pipe Plug 3
SOL a

SOL b

Pipe Plug 4 for


Drain Connection Selection

Pipe Plug 2 for


Pilot Connection Selection
D
E

Pipe Plug 1

Section E-E Section D-D

E
D

DSLHG-06/10
Pipe Plug 2 for
Pilot Connection
Selection
Pipe Plug 1

Pipe Plug 4 for


Drain Connection Selection

Pipe Plug 3

SOL b

SOL a
A P B

D
E
Thread "Y"

Section E-E Section D-D

No.25

Pub. EC-0409

SOLENOID OPERATED
POPPET TYPE TWO-WAY VALVES
CDST-03W/03 (1/4, 3/8)
CDSC-03 (3/8)
CDSG-03 (3/8)

DIRECTIONAL
CONTROLS

Threaded Connections/Cartridge Type/Gasket Mounting

Up to 14 MPa (2030 PSI), 50 L/min (13.2 U.S.GPM)


These valves are used for opening/closing the oil path by having the poppet
valve operated with an electric signal via solenoid. Because these are of
poppet type, the internal leakage is quite small and there is no worry about
hydraulic lock.

Specifications

Model Numbers

Max. Flow
L /min
(U.S.GPM)

Max.
Operating
Pressure
MPa
(PSI)

Internal
leakage
cm3/min
(cu.in./min)

Max.
Changeover
Frequency
min-1
(Cycles/Min)

CDSC-03-C--21
CDST-03W
03 -C--21
CDSG-03-C--21

50
(13.2)

14
(2030)

Less than
0.25 (.015)

AC: 300
DC: 240
R: 120

Approx.
Mass
kg(1bs.)

0.5 (1.1)
0.85 (1.9)
0.85 (1.9)

The maximum flow means the limited flow without inducing any abnormality to the operation
(changeover) of the valve.

Solenoid Ratings
Electric
Source

Coil Type

Frequency
(Hz)
50

A100

A120
AC
A200

A240
DC
(K Series)
ACDC
Rectified

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Source Serviceable
Rating
Range
100
80 - 100
100
90 - 120
110
96 - 132
120
108 - 144
200
160 - 220
200
180 - 240
220
192 - 264
240
216 - 288
12
10.8 - 13.2
24
21.6 - 26.4
48
43.2 - 52.8
100
90 - 110
200
180 - 220

Current & Power at Rated Voltage


Inrush
Holding
Power
(A)
(A)
(W)
1.12
0.55
0.95
0.40
0.86
0.36
0.93
0.46
0.79
0.33
0.56
0.28
0.48
0.20
0.43
0.18
0.47
0.23
0.40
0.17
2.20
1.10
26
0.55
0.30
26
0.15

Because both AC and DC solenoids employ the plug-in type electrical wiring, the valve can be removed
without removing the wiring.
Being 50-60 Hz common service AC solenoids, do not require rewiring when the applied frequency is
changed.

Graphic Symbol
X

Instructions
Direction of flow when the
solenoid is energised
These valves do not allow flow from
Y to X when the solenoid is energised.

At the time of test run


At the time of test run, there is a
possibility that the oil may not flow
even after the solenoid is energised
because of the residual air in the
valve.

Mounting
There are no mounting restrictions
for any models.

K-Series DC Solenoid which has a reputation for excellent DC control is employed.

No.1

Solenoid Operated
Poppet Type Two-Way Valves
CDST/CDSC/CDSG-03(03W)

DIRECTIONAL
CONTROLS

Model Number Designation / Hydraulic Fluids


Model Number Designation

F-

CDS

Special Seals

Series
Number

Type of
Connection

F:
Special seals
for phosphate
ester type
fluids
(Omit if not
required)

CDS:
Solenoid
Operated
Poppet
Type
Two-Way
Valves

T:
Threaded
Connection

-03

-C

Valve Size

Valve
Type

C:
Cartridge
Type
G:
Gasket
Mounting

-21

Coil Type

Design
Number

Design
Standard

21

None: Japanese Std.


"JIS"
80: European Design
Std.
90: N. American Design
Std.

AC
A100, A120
A200, A240

03W (Piping Size 1/4)


03 (Piping Size 3/8)

-D12

C:
Normally
Closed

DC
D12, D24
D48
ACDC Rectified
R100, R200

03

21

21

None: Japanese Std.


"JIS" & European
Design Std.
90: N. American
Design Std.

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG 32 or VG46.

Synthetic fluids

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to
the model number because the special seals (fluororubber) are required to be used.

Water containing fluids

Use water-glycol fluids or W/O emulsion type fluids.

Note1: Water-glycol fluids cannot be used for CDST-03/03W and CDSG-03 valves.
2: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU)
Oil temperatures between 15/+70C (5 - 158F)
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter.

Mounting Bolts
Mounting bolt in the table below is attached only for Gasket mounting type valve (CDSG-03).
Socket Head Cap Screws (2pcs.)

No.2

Valve Model Numbers

Japanese Standard "JIS


European Design Standard

N. American Design Standard

CDSG-03

M6 60 Lg.

1/4-20 UNC 2-1/4Lg.

Solenoid Operated
Poppet Type Two-Way Valves
CDST/CDSC/CDSG-03(03W)

DIRECTIONAL
CONTROLS

Attachment / Performance Characteristics


Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

CDSC-03
CDST-03
CDSG-03
PSI

CDST-03W
PSI

MPa
1.6

200
1.2

150
100
50
0

Pressure Drop P

Pressure Drop P

200

MPa
1.6

0.8

Y
X
Y

0.4

1.2

100
50

Y
X

0
0
0

10
2

20
4

30
6

10

0.8

Y
Y
X

X
Y

0.4
0

50 L /min

40

150

12 13 U.S.GPM

10
2

20
4

Flow Rate

30
6

40
10

50 L /min
12 13 U.S.GPM

Flow Rate

Note: Measuring has been made for the CDSC-03 (Cartridge type) when it is equipped with the same body
as the threaded connections and the gasket mounting type.
For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

20

30

40

50

60

70

80

90

100

SSU 77 98 141 186 232 278 324 371 417 464


Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the
formula below.
P' = P (G'/0.850)

Changeover Time
Changeover time, T2 and T4, in particular, varies according to the hydraulic circuit and operating conditions. As an
example, the following figures show how the measurement is made.

Test Circuit

Result of measurement
T4
T1

Pressure Detector

T3
P

T2
SOL

ON

OFF
Time

Shifting time (ms)


Condition
SOL "ON"(CloseOpen) SOL "OFF"(OpenClose)
Pressure "P"
Flow Rate
MPa (PSI) L /min (U.S.GPM)
T3
T1
T2 (ex.)
T4 (ex.)
7 (1020)
50 (13.2)
86
44
10
20
AC
14 (2030)
50 (13.2)
43
54
11
12
7 (1020)
50 (13.2)
104
66
22
44
DC
14 (2030)
50 (13.2)
60
73
24
41
7
(1020)
50
(13.2)
100
146
27
114
ACDC
Rectified
14 (2030)
50 (13.2)
66
142
32
108
Solenoid
Types

Note: The above changeover time is based on the rated voltage.

No.3

Solenoid Operated
Poppet Type Two-Way Valves
Cartridge Type: CDSC-03

DIRECTIONAL
CONTROLS

Installation Drawings
CDSC-03-C-A-21/2190
Models with AC Solenoids

29(1.14)
Dia.
40
(1.57)

44
(1.73)
27
(1.06)

Cable Departure
Cable Applicable:
O.D. of cable................8-10 mm (.31-.39 in.) Dia.
Conductor Area............Not Exceeding 1.5mm2(.002 Sq. in.)
The position can be changed by
loosening the nut . Be sure to
retighten the nut after changing
the position.

27.5
(1.08)

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)

O-Ring
SO-NB-P12

88.2
(3.47)
39
24 17.7
(1.54)
(.94) (.70)
Free Flow Outlet
Port "X"
Free Flow Inlet Port "Y"

48
(1.89)

Space Needed to Remove Coil

Coil
31.5
(1.24)

O-Ring
SO-NB-P26

20
(.79)

69
(2.72)

86
(3.39)
54
(2.13)
19
(.75)

Three positions of cable departure


are available in 90 increments.
Nut
Tightening Torque
: 6.0-7.5Nm (53-66 in. 1bs.)

16(.63) Dia.

M30 1.5 Thd.


35(1.38)
Dia.

DIMENSIONS IN
MILLIMETRES (INCHES)
Details of Mounting Holes

32.9(1.295)
Dia.
15 32.7(1.287)

A
R 0.2
(R .008)

45

18
(.71)

14
(.55) 3.5
(.14)

M30 1.5 Thd.

Max.
14 (.55)
Dia,

20
1
(.04)

24.6(.969)
24.4(.961)

How to Mount

28.4 (1.12)
Dia.

"Y"

"X"
16.027(.6310)
Dia.
16.000(.6299)

Note: The fitting portion of O-rings should have a good machined finish.

No.4

When mounting, the following steps must be followed:


1. Loosen the nut , then remove the coil.
2. Thread the cartridge, making sure that the collar 35 (1.38) Dia.
of the cartridge is well fitted to the component surface ( A
surface in the left drawing).
3. Attach the coil and secure it with a nut.

Solenoid Operated
Poppet Type Two-Way Valves
Cartridge Type: CDSC-03

DIRECTIONAL
CONTROLS

Installation Drawings
CDSC-03-C-D-21/2190
Models with DC Solenoids
47.5
(1.87)
22
(.87)

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)

52
(2.05)

24.5
(.96)

18.7
(.74)

39
(1.54)

27.5
(1.08)
Three positions of cable departure
are available in 90 increments.

Nut
Tightening Torque
: 10.3-11.3 Nm (91-100 in. 1bs.)
Space Needed to Remove Coil

75.2
(2.96)

100.5
(3.96)
64
(2.52)
15
(.59)

31.5
(1.24)

Coil

47(1.85)
Dia.

For other dimensions, refer to the "Models with AC Solenoids".

DIMENSIONS IN
MILLIMETRES (INCHES)

CDSC-03-C-R-21/2190
Models with R Type Solenoids

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)
Nut
Tightening Torque
: 10.3-11.3 Nm (91-100 in. 1bs.)
Space Needed to Remove Coil

18.7
(.74)

75.2
(2.96)

53
(2.09)

24.5
(.96)
52
(2.05)

103.5
(4.07)
57.2
(2.25)
15
(.59)

34
(1.34)

31.5
(1.24)

Coil

47(1.85)
Dia.

For other dimensions, refer to the "Models with AC Solenoids".

No.5

Solenoid Operated
Poppet Type Two-Way Valves
CDST/CDSG-03(03W)
Threaded Connections / Gasket Mounting

DIRECTIONAL
CONTROLS

Installation Drawings
CDST-03, 03W-C--21/2180/2190

Cable Departure
Cable Applicable:
O.D. of cable................8-10 mm (.31-.39 in.) Dia.
Conductor Area............Not Exceeding 1.5mm2(.002 Sq. in.)
91
Space Needed to Remove Coil
(3.58)
54
25
(2.13)
(.98)

Models with AC Solenoids

18
(.71)
37
(1.46)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Free Flow Inlet Port "Y"


"A" Thd. (Opposite Side)

Models with DC Solenoids

Models with R Type Solenoids


104
(4.09)
57.2
(2.25)

37.2
(1.46)

75.2
(2.96)

37.2
(1.46)

39
(1.54)

Space Needed to Remove Coil

25
(.98)

53
(2.09)

25
(.98)

52
(2.05)

Space Needed to Remove Coil

75.2
(2.96)

101
(3.98)
64
(2.52)

Note: The position of cable departure


can be changed. For the detail,
refer to CDSC-03 on the
previous page.

25
(.98)
49
(1.93)
50
(1.97)

Free Flow Outlet Port "X"


"A" Thd.

45
(1.77)
60
(2.36)

7.5
(.30)

Model Numbers
"A" Thd.
CDST-03W-C--21
Rc 1/4
Rc 3/8
CDST-03-C--21
CDST-03W-C--2180 1/4 BSP.F
CDST-03-C--2180
3/8 BSP.F
CDST-03W-C--2190 1/4 NPT
3/8 NPT
CDST-03-C--2190

52
(2.05)

49.5
(1.95)
19 18.5
(.75) (.73)

106.2
(4.18)
36.2
(1.43)

118.5
(4.67)

69
(2.72)

39
(1.54)

48
(1.89)

Three positions of cable departure


are available in 90 increments.

For other dimensions, refer to the "Models with AC Solenoids".

CDSG-03-C--21/2190

45
(1.77)
60
(2.36)

Free Flow
Inlet Port "Y"

Mounting surface should have


a good machined finish.

39
(1.54)

Max. 11(.43) Dia.

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Mounting Surface

106.2
(4.18)
36.2
(1.43)

49.5
(1.95)
19 18.5
(.75) (.73)

1
(.04)

Free Flow
Outlet Port "X"

Space Needed to Remove Coil

25
(.98)

48
(1.89)

91
(3.58)
54
(2.13)

Three positions of cable departure


are available in 90 increments.

118.5
(4.67)

Models with AC Solenoids

7.5
(.30)

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
O.D. of cable................8-10 mm (.31-.39 in.) Dia.
Conductor Area............Not Exceeding 1.5mm2(.002 Sq. in.)

49
(1.93)
50
(1.97)

Mounting Surface
(O-Rings Furnished)

Note 1: For models with DC solenoids and models with R type solenoids, refer to CDST-03, 03W.
2: The position of cable departure can be changed. For the detail, refer to CDSC-03 on the previous page.

No.6

Solenoid Operated
Poppet Type Two-Way Valves
CDST/CDSC/CDSG-03(03W)

DIRECTIONAL
CONTROLS

Spare Parts List


CDST-03-C--21/2180/2190
CDSC-03-C--21/2190
CDSG-03-C--21/2190

CAUTION
12

When making replacement of seals or solenoid


assemblies, please do it carefully after reading through
the relevant instructions in the Operator's Manual.

13 11

10 14

Solenoid assembly is composed of the parts marked with

Solenoid Ass'y, Coil Ass'y and Connector Ass'y No.


Valve Model No.

Solenoid Ass'y No.

CDS-03-C-A100
CDS-03-C-A120
CDS-03-C-A200
CDS-03-C-A240
CDS-03-C-D12
CDS-03-C-D24
CDS-03-C-D48
CDS-03-C-R100
CDS-03-C-R200

CSA1-100-20
CSA1-120-20
CSA1-200-20
CSA1-240-20
CSD1-12-20
CSD1-24-20
CSD1-48-20
CSR1-100-20
CSR1-200-20

Coil No.

C-CSA1-100-20
C-CSA1-120-20
C-CSA1-200-20
C-CSA1-240-20
C-SD1-12-50
C-SD1-24-50
C-SD1-48-50
C-SR1-100-50
C-SR1-200-50

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring

Connector Ass'y No.

GDM-211-B-11

GDM-211-B-11

GDME-211-R-B-10

List of Seal Kits

List of Seals
Item
9
10
11
14

12

Part Numbers
SO-NB-P26
SO-NB-P20
SO-NB-P12
SO-NB-A014

Qty.
Remarks
1
1
1
2 only for CDSG

Note: When ordering the seals, please specify the seal kit number
from the table right.

Valve Model Numbers


CDSC-03-C--21
CDST-03-C--21
CDSG-03-C--21

Seal Kit Numbers


KS-CDSC-03-20
KS-CDSG-03-20

Change of supply voltage


The supply voltage can be changed by replacing the coil.

WARNING
Before maintenance or removal, do the following. Failure to do these may cause components to move, causing
oil leakage or serious accidents.
Shut off the equipment's power supply, and be sure that all electric motors and engines have stopped.
Return pressure in all hydraulic systems to zero.

No.7

Solenoid Operated
Poppet Type Two-Way Valves
CDST/CDSC/CDSG-03(03W)

DIRECTIONAL
CONTROLS

Interchangeability
Interchangeability between Old and New Design

Because of solenoid assembly improvements, CDS-03 has been model-changed (design 20 to design 21).
Specifications and Characteristics
There are no changes in the specifications and characteristics of the valves themselves.
Solenoid Ratings
There are changes in the inrush current, holding current and power as shown below. No other changes.
Electric Source

Coil Type

Voltage (V)
Source
Serviceable
Rating
Range
100
80 - 110
100
90 - 120
110
96 - 132
120
108 - 144
200
160 - 220
200
180 - 240
220
192 - 264
240
216 - 288
12
10.8 - 13.2
24
21.6 - 26.4
48
43.2 - 52.8
100
90 - 110
200
180 - 220

Frequency
(Hz)
50

A100

60
50
60
50

A120
AC
A200

60
50
60

A240
DC
(K Series)
ACDC Rectified

D12
D24
D48
R100
R200

50/60

Current & Power at Rated Voltage


Inrush (A)
Holding (A)
Power (W)
New
Old
New
Old
New
Old
0.55
0.52
1.30
1.12
0.40
0.39
1.08
0.95
0.47
1.19
0.36
0.86
0.46
0.45
1.08
0.93
0.98
0.33
0.33
0.79
0.27
0.65
0.28
0.56
0.20
0.54
0.20
0.48
0.59
0.24
0.18
0.43
0.55
0.23
0.23
0.47
0.45
0.17
0.17
0.40
2.20
2.40
1.20
1.10
26
29
0.60
0.55
0.30
0.32
26
29
0.17
0.15

Interchangeability in Installation
AC Solenoids
Most items of mounting are interchangeable except the dimensions as shown below. In addition, the size of the spanner
(core end faces) for locking the CDSC cartridges has been changed to 15-19 mm across flats.
New: Design 21
86
(3.39)
20
54
(.79)
(2.13)

Space Needed to Remove Coil

17.7(.70)

18.7(.74)

Wrench Flats for Fixing Cartridge


Hex. 19(.75)
Space Needed to Remove Coil

69
(2.72)

52(2.05)

23.6
(.93)

75.2
(2.96)

88
(3.46)
52.2
(2.06)

Wrench Flats for Fixing Cartridge


Hex. 15(.59)

48(1.89)

Old: Design 20

Body

Body

DC/R Type Solenoids


Most items of mounting are interchangeable except the dimensions as shown below. The solenoid shape changed from
circular to hexagonal. No change in the size 15 mm of the spanner for locking cartridges.
Old: Design 20
DC: 63.2(2.49)
R : 57.2(2.25)

New: Design 21

DC: 99.4(3.91)
R : 103(4.06)
24
(.94)
48(1.89)
Dia.

DC: 64(2.52)
R : 57.2(2.25)

DC:100.5(3.96)
R :103.5(4.07)
24.5
(.96)

Body

Body

Note: The above drawings give illustrations for the cartridge type. The dimension A at the mounting section remains
unchanged. In case of the Thread Connection Type and Gasket Mounting Type, a body is mounted to the hatched section.
The dimensions of the body remain unchanged.

No.8

Pub. EC-0410

SHUT-OFF TYPE
SOLENOID OPERATED DIRECTIONAL VALVES

DSPC/DSPG-01/03(1/8, 3/8)
Cartridge Type / Sub-plate Mounting

DIRECTIONAL
CONTROLS

Up to 25 MPa (3630 PSI), 80 L/min (21.1 U.S.GPM)


The shut-off type solenoid operated directional valves are poppet type solenoid operated two-way directional valves
developed to meet the needs of this age such as energy and resources saving.

Port
"2"

Port
"1"

Graphic Symbol
2

High-response
High response is provided by the poppet design.
Smallest internal leakage
Internal leakage are very small, less than 5 drips per min., which is achieved by the
poppet design.

Two mounting types: cartridge and sub-plate


Mounting dimensions for both types conform to ISO standard.
Water-proof type (conforming to JIS D 0203 Water Spray Test 32) is also available.

Specifications
Max. Operating Pressure
1

Max. Flow
L /min
(U.S.GPM)

Model Numbers

Port "1"
"1" to "2"
Flow

DSPC-01-C--20

DSPG-01-C--20
DSPC-03-C--10

DSPG-03-C--10

3
3
3
3

"2" to "1"
Flow

Port
"2"

40
(10.6)
10 (1450)

16 (2320)

80
(21.1)

Approx.
Mass
kg(1bs.)

Max.
Changeover
Frequency
min-1
(Cycles/Min)

Internal
leakage
cm3/min
(cu.in./min)

300

Less than
0.25 (.015)

0.45 (1.0) 0.6 (1.3)

240

Less than
0.25 (.015)

0.9 (2.0)

1.0 (2.2)

3.8 (8.4)

3.9 (8.6)

AC

25 (3630)

DC

1.45 (3.2) 1.6 (3.5)

1. Maximum flow rates depend on operating conditions. For details,


see page 3.
2. Do not connect port "1" to a line subjected to surge pressures. In
addition, if you use port "1" for tank line, be sure to keep the end of
the line in the oil.
3. Protections against dust and water conform to the international electric
standard (IEC) PUBL 529 IP64.

No.1

Shut-off Type
Solenoid Operated Directional Valves
DSPC/DSPG-01/03

DIRECTIONAL
CONTROLS

Model Number Designation / Solenoid Ratings / Others


Model Number Designation

F-

DSP

Special Seals

Series
Number

Type of
Connection

Valve Size

C:
Cartridge Type

01

G:
Sub-plate
Mounting

03

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

DSP:
Shut-Off Type
Solenoid
Operated
Directional
Valves

-01

-D24

-20

Coil Type

Design
Number

Design Standard

AC
A 100
A 200

20

DC
D12
D24

10

-C
Valve Type

C:
Normally
Closed

None: Japanese Std.


"JIS" & European
Design Std.
N. American
90:
Design Std.

Solenoid Ratings
Voltage (V)
Electric
Source

Coil Type

Frequency
(Hz)

50
A100

60

AC

50
A200

DC
(K Series)

60

Current & Power at Rated Voltage


1

Source
Rating

Serviceable
Range

100

80 - 110

100
110
200
200

Inrush (A)

90 - 120
160 - 220
180 - 240

Holding (A)

01

03

01

03

2.42

5.37

0.51

0.90

2.14

4.57

0.37

0.63

2.35

5.03

0.44

0.77

1.21

2.69

0.25

0.45

1.07

2.29

0.19

0.31

1.18

2.52

0.22

0.38

D12

12

10.8 - 13.2

2.45

3.16

D24

24

21.6 - 26.4

1.23

1.57

220

Power (W)
01

03

29

38

1. Inrush current in the above table show rms values at maximum stroke.
2. K-Series DC Solenoid which has a reputation for excellent DC control is employed.

Sub-plate
Model
Numbers

DSPG-01

DSPG-03

Japanese Standard "JIS"


Sub-plate
Thread
Model Numbers
Size

European Design Standard


Sub-plate
Thread
Model Numbers
Size

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size

Approx.
Mass
kg (lbs.)

DSGM-01-30

Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01-3090

1/8 NPT

0.8 (1.8)

DSGM-01X-30

Rc 1/4

DSGM-01X-3080

1/4 BSP.F

DSGM-01X-3090

1/4 NPT

0.8 (1.8)

DSGM-01Y-30

Rc 3/8

DSGM-01Y-3090

3/8 NPT

0.8 (1.8)

DSGM-03-40

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

DSGM-03X-40

Rc 1/2

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

DSGM-03Y-40

Rc 3/4

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have
a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Valve Model Numbers
DSPG-01

Descriptions
Japanese Standard "JIS" and
European Design Standard
N. American Design Standard

DSPG-03

Japanese Standard "JIS" and


European Design Standard
N. American Design Standard

No.2

Soc. Hd. Cap Screw (4 pcs.)

Tightening Torque

M5 50 Lg.

5-7 Nm
(44 -62 in. 1bs.)

No. 10-24 UNC 2 Lg.


M6 80 Lg.
1/4-20 UNC 3-1/4 Lg.

12-15 Nm
(106 -133 in. 1bs.)

Shut-off Type
Solenoid Operated Directional Valves
DSPC/DSPG-01/03

DIRECTIONAL
CONTROLS

Hydraulic Fluids / Performance Characteristics


Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix
"F-" to the model number because the special seals (fluororubber) are required to be used.

Synthetic fluids
Water containing fluids

Use water-glycol fluids or W/O emulsion type fluids.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70C (5 - 158F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may
otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination
within NAS 1638-Grade 12. Use 25 m or finer line filter.

Maximum Flow Rate


The zone under each shaded line denotes the flow rate ranges being free of trouble in changeover.
Typical Performance Characteristics at Viscosity 30 mm2/s (141 SSU) [ISO VG 46 oils, 50C(122 F)]

DSPC/DSPG-01
U.S.GPM L /min

Models with AC Solenoids

40

100 %V
(50, 60 Hz)

80 %V
(50 Hz)

20
Direction of flow
"1""2"

100 %V

30

6
20

90 %V
Direction of flow
"1""2"

4
90 %V
(60 Hz)

10

10

Direction
of flow
"2""1"

10

Flow Rate

Flow Rate

30

Models with DC Solenoids

40

Direction
of flow
"2""1"

10

U.S.GPM L /min

5
0

10

1000

15

20

2000

25 MPa

PSI

3000

Pressure

5
0

10

1000

15

20

2000

25 MPa

PSI

3000

Pressure

DSPC/DSPG-03
U.S.GPM L /min Models with AC Solenoids

U.S.GPM L /min Models with DC Solenoids


100

100

20
15

Direction of flow "2""1"

25
Direction
of flow
"2""1"

80
60

10

40

20

Direction of flow
"1""2"

5
0

1000

10

15
2000

Pressure

20
3000

25 MPa

PSI

Flow Rate

Flow Rate

25

20
15

80
Direction of flow
"1""2"

60

10

40

20

5
0

1000

10

15
2000

Pressure

20
3000

25 MPa

PSI

No.3

Shut-off Type
Solenoid Operated Directional Valves
DSPC/DSPG-01/03

DIRECTIONAL
CONTROLS

Performance Characteristics
Typical Performance Characteristics at Viscosity 30 mm2/s (141 SSU) [ISO VG 46 oils, 50C(122F)]

Typical Changeover Time


[Test Conditions]
15 MPa (2180 PSI)
Pressure:
Flow Rate: (01) 30 L/min (7.9 U.S.GPM)
(03) 63 L/min (16.6 U.S.GPM)
Viscosity: 30 mm2/s (141 SSU)
Voltage:
100 % V (After coil temperature rise and saturates)
Direction of Flow: "2""1"

Solenoid

OFF

OFF

Poppet Shift

Shifting Time (ms)

Model Numbers

ON

DSPC/DSPG-01-C-A

DSPC/DSPG-01-C-D

Max.
T1

DSPC/DSPG-03-C-A

T2

DSPC/DSPG-03-C-D

T1

T2

22

30

69

14

22

20

60

80

Pressure Drop
DSPC/DSPG-01
PSI
350
300

DSPC/DSPG-03

MPa
2.5

PSI

DSPG

MPa
3.0

400

2.0

DSPG

200

300

1.5

Pressure Drop

Pressure Drop

350

1.0
DSPC

100
0.5

2.0

250
200
150

DSPC
1.0

100
50

10

0
0

20
4

40 L /min

30
6

10

U.S.GPM

Flow Rate

mm2/s 15

Factor

SSU

20

30

40

50

60

70

80

90

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P(G'/0.850)

No.4

20

40

10

60
15

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

80 L /min
20

U.S.GPM

Shut-off Type
Solenoid Operated Directional Valves
DSPC-01

DIRECTIONAL
CONTROLS

Installation Drawings
DSPC-01-C--20/2090

Mounting Surface: ISO 7789 20-01-0-93


Three positions of cable
departure are available in
90 increments.

47
(1.85)
27.5
(1.08)

Cable Departure
Cable Applicable:
O.D. of cable
.....8-10 mm (.31-.39 in.) Dia. 4.5
Conductor Area
(.18)
.....Not Exceeding
2
1.5mm (.002 Sq. in.)

M20 1.5 Thd.

Port "1"

20
(.79)

53
(2.09)
85
(3.35)

The position can be changed


by loosening the nut 2.
Be sure to retighten the nut
after changing the position.

93.7
(3.69)
30.2
0.3
(.01) (1.19)
39
16
14.5
(1.54) (.63)
(.57)
10
(.39)
16.85(.6634)
16.82(.6622)
Dia.

Models with AC Solenoids

Manual Actuator
6(.24) Dia.

Core Tightening End


15(.59) Across Flats

22
(.87)

Nut

1
2

Port "2"
O-Ring
SO-NB-P18

1. Tightening torque for iron core assembly: 30 to 50 Nm (266-443 IN. lbs.)


2. Tightening torque for nuts: 10.3 to 11.3 Nm (91-100 IN. lbs.)

Models with DC Solenoids

O-Ring
SO-NB-A015

4
(.16)

103
(4.06)
72.5
(2.85)

24
(.94)

64
(2.52)
100
(3.94)

47.5
(1.87)

48(1.89) Dia.

For other dimensions, refer to the "Models with AC Solenoids".

6.2(.244)
6.0(.236)
Dia.

45
1.6

Port "2"
0.1(.004)
A
Dia.

M20 1.5 Thd.

Port "1"

Min.
14.5(.571)
Max.
20.5(.807)

17.027(.6703)
17.000(.6693)
Dia.

R 0.1-0.3
(R .004-.012)

15

Min.
14.5(.571)
0.3(.012) 2.9(.114)
0.2(.008) 2.5(.098)
30
3.2

33(1.30)
Dia.
22.7(.893)
22.6(.890)

1 .6

DIMENSIONS IN
MILLIMETRES (INCHES)

Min.
30.5(1.201)
22.7(.893)
22.3(.878)
21.4(.842)
21.0(.827)
18.6(.732)
Dia.
18.5(.728)

6.3

Details of Mounting Holes

How to Mount
When mounting, the following steps must be followed.
1. Loosen the coil fastening the nut and remove the coil.
2. Making use of the core tightening end, screw the
cartridge in.
3. Attach the coil and fix it with the nut.

3. Port diameter of 6.2 (.244) Dia. recommended.


4. Use iron materials for the mounting section.

No.5

Shut-off Type
Solenoid Operated Directional Valves
DSPC-03

DIRECTIONAL
CONTROLS

Installation Drawings
DSPC-03-C--10/1090

Mounting Surface: ISO 7789 27-01-0-93

69.5
(2.74)
27.5
(1.08)

5
(.20)
Core Tightening End
22(.87) Across Flats

Manual Actuator
6.3(.25) Dia.

Port "2"
Port "1"

27
(1.06)

61.8
(2.43)
100.8
(3.97)

The position can be changed


by loosening the nut 2.
Be sure to retighten the nut
after changing the position.

118.3
(4.66)
0.3
46
(.01)
(1.81)
39
16
(1.54) (.63)
22
(.87)
19.5
(.77)

22.85(.8996)
22.82(.8984)
Dia.

Cable Departure
Cable Applicable:
O.D. of cable
.....8-10 mm (.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2(.002 Sq. in.)

24.95(.98)
Dia.

Models with AC Solenoids

4
(.16)

22
(.87)

Nut

O-Ring
SO-NB-A119

O-Ring
SO-NB-A018
M27 2 Thd.

1. Tightening torque for iron core assembly: 110-140 Nm (970-1240 IN. lbs.)
2. Tightening torque for nuts: 8.5-10.5 Nm (75-93 IN. lbs.)

Models with DC Solenoids

34.5
(1.36)

73.8
(2.91)
120.3
(4.74)

141.3
(5.56)
95
(3.74)

69(2.72) Dia.

For other dimensions, refer to the "Models with AC Solenoids".

45

Port "1"
23.033(.9068)
23.000(.9055)
Dia.

3 .2

30

15
R 0.1-0.3
(R .004-.012)

36(1.42)
Dia.
29.5(1.161)
29.4(1.158)

1.6

DIMENSIONS IN
MILLIMETRES (INCHES)

25.1(.988)
25.0(.984)

0.3(.012)
0.2(.008)

46.9(1.846)
46.5(1.831)
37.6(1.480)
37.2(1.465)
35.9(1.413)
35.5(1.398)
Min.
22(.866)
3.5(.138)
3.1(.122)
0
-2

6.3

Details of Mounting Holes

1.6

How to Mount
When mounting, the following steps must be followed.
1. Loosen the coil fastening the nut and remove the coil.
2. Making use of the core tightening end, screw the
cartridge in.
3. Attach the coil and fix it with the nut.

0.05
(.002)

M27 2 Thd.

No.6

Min.
22(.866)
Max.
35(1.378)

Port "2"

3. A recommendable port dia. is 11 (.433) mm.


4. Use iron materials for the mounting section.

Shut-off Type
Solenoid Operated Directional Valves
DSPG-01

DIRECTIONAL
CONTROLS

Installation Drawings
DSPG-01-C--20/2090

Mounting Surface: ISO 4401-AB-03-4-A

Models with AC Solenoids


65
(2.56)
40.5
(1.59)

11
(.43)
Port "2"

48
(1.89)
32.5
(1.28)
31
(1.22)

7.75
(.31)
0.75
(.03)

Port "1"

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

128.2
(5.05)

74.2
(2.92)
27
39
(1.06) (1.54)

25
(.98)

49
(1.93)
43
(1.69)

90
(3.54)

53
(2.09)

27.5
(1.08)

Cable Departure
Cable Applicable:
O.D. of cable
.....8-10 mm(.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2(.002 Sq. in.)

Lock Nut
Tightening Torque: 10.3-11.3 Nm
(91-100 IN. 1bs.)

Mounting Surface
(O-Rings Furnished)

22
(.87)

Manual Actuator
6(.24) Dia.

1. The location and the position of the cable departure can be changed. For details, see the cartridge type.
2. These ports (2) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body.
3. The mounting dimensions conform to ISO 4401-AB-03-4-A. Ports A and B are used as ports "2" and "1" respectively.
4. O-rings for ports: SO-NB-P9

Models with DC Solenoids

DIMENSIONS IN
MILLIMETRES (INCHES)
137.5
(5.41)

64
(2.52)

27.5
(1.08)

25
(.98)

101
(3.98)

27
(1.06)

83.5
(3.29)
39
(1.54)

22
(.87)

For other dimensions, refer to the "Models with AC Solenoids".

No.7

Shut-off Type
Solenoid Operated Directional Valves
DSPG-03

DIRECTIONAL
CONTROLS

Installation Drawings
DSPG-03-C--10/1090

Mounting Surface: ISO 4401-AC-05-4-A

Models with AC Solenoids


2

12
(.47)

Port "1"

46
(1.81)
70
(2.76)

Port "2"

92
(3.62)
19
54
(.75) (2.13)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

164
(6.46)
91
(3.58)
39
35
(1.54) (1.38)

69
(2.72)
70
(2.76)
109.3
(4.30)

61.8
(2.43)

27.5
(1.08)

35.5
(1.40)

Cable Departure
Cable Applicable:
O.D. of cable
.....8-10 mm (.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2(.002 Sq. in.)

Manual Actuator
6.3(.25) Dia.

22
(.87)

Mounting Surface 3
(O-Rings Furnished)

Lock Nut
Tightening Torque: 8.5-10.5 Nm
(75-93 IN. 1bs.)

1. The location and the position of the cable departure can be changed. For details, see the cartridge type.
2. These ports (3) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body.
3. The dimensions of mounting surface conform to ISO 4401-AC-05-4-A. Ports A and B are used as port 2 and port 1 respectively.
4. O-rings for each port: SO-NB-A014

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with DC Solenoids


187
(7.36)
114
(4.49)
39
35
(1.54) (1.38)

121.3
(4.78)

35.5
(1.40)

73.8
(2.91)

27.5
(1.08)

22
(.87)

For other dimensions, refer to the "Models with AC Solenoids".

No.8

Sub-plate for Shut-off Type


Solenoid Operated Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawings
DSGM-01-30/3080/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

40.5(1.59)
30.2(1.19)

14.2
(.56)

"D" Thd. "E" Deep


4 Places

32
(1.26)

21.5(.85)

16
(.63)
15
(.59)

7.5
(.30)

8.5
(.33)

15.5
(.61)

0.75
(.03)

12.7(.50)

"C" Thd.
4 Places

71
(2.80)
85
(3.35)

7
(.28)

DSGM-01-30

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

Thread Size
"C" Thd.
"D" Thd.
Rc 1/8

DSGM-01-3080

1/8 BSP.F

DSGM-01-3090

1/8 NPT

DSGM-01X-30

Rc 1/4

"E"
mm (in.)

M5

10 (.39)

No.10-24 UNC

12 (.47)

M5

10 (.39)

DSGM-01X-3080

1/4 BSP.F

DSGM-01X-3090

1/4 NPT

No.10-24 UNC

12 (.47)

Rc 3/8

M5

10 (.39)

3/8 NPT

No.10-24 UNC

12 (.47)

DSGM-01Y-30
DSGM-01Y-3090

T
11
(.43)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Sub-plate
Model Numbers

37
(1.46)
24
(.94)

63
(2.48)

25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)

P
5.2
(.20)

7(.28) Dia.
4 Places

No.9

Sub-plate for Shut-off Type


Solenoid Operated Directional Valves

DIRECTIONAL
CONTROLS

Installation Drawings
DSGM-03-40/2180/2190

K
T

7
(.28)

6.4
(.25)

B
A

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

No.10

92
(3.62)
F

Thread Size
"C" Thd.
"D" Thd.
Rc 3/8
M6
3/8 BSP.F
3/8 NPT
1/4-20 UNC
Rc 1/2
M6
1/2 BSP.F
1/2 NPT
1/4-20 UNC
Rc 3/4
M6
3/4 BSP.F
3/4 NPT
1/4-20 UNC

Q
76
(2.99)

70
(2.76)
110
(4.33)

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

10
(.39)
22
(.87)

16.7
(.66)
3.2
(.13)

"D" Thd. "E" Deep


4 Places

8.8 (.35) Dia. Through


14 (.55) Dia. Spotface
4 Places

20
(.79)

18
(.71)

DIMENSIONS IN
MILLIMETRES (INCHES)

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

"C" Thd.
4 Places

E
13 (.51)
15 (.59)
13 (.51)
15 (.59)
13 (.51)
15 (.59)

Dimensions mm (Inches)
J
K
L
N
P

110
9
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

9
110
(4.33) (.35)

21
48
16
40
62
32
10
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

14
120
(4.72) (.55)

42
16
47
10
45
80
50
15
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

Shut-off Type
Solenoid Operated Directional Valves
DSPC/DSPG-01/03

DIRECTIONAL
CONTROLS

Spare Parts List


CAUTION
When making replacement of seals or solenoid
assemblies, do it carefully after reading through the
relevant instructions in the Operator's Manual.

13
16 8 17 10 2

Solenoid assembly is composed of the


parts marked with .

18 12 11 7

9 15 3

List of Seals
Item

Name of Parts

8
9
10
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

DSP-01
Part Numbers
SO-NA-P8
SO-NB-A014
SO-NB-A015
SO-NB-P9
SO-NB-P18
5701-VK413831-9

Qty.
1
1
1
4
1
2

DSP-03
Part Numbers
SO-NA-P12
SO-NB-A017
SO-NB-A018
SO-NB-A014
SO-NB-A119
2691-VK418550-0

Qty.
1
1
1
5
1
2

Remarks

only for "DSPG"

Note: When ordering the seals, specify the seal kit number from the table below.

Solenoid Ass'y, Coil Ass'y and Connector Ass'y No.


Valve Model No.

Solenoid Ass'y No.

12 Coil No.

13 Connector No.

DSPC/DSPG-01-C-A100-20/2090
DSPC/DSPG-01-C-A200-20/2090
DSPC/DSPG-01-C-D12-20/2090
DSPC/DSPG-01-C-D24-20/2090
DSPC/DSPG-03-C-A100-10/1090
DSPC/DSPG-03-C-A200-10/1090
DSPC/DSPG-03-C-D12-10/1090
DSPC/DSPG-03-C-D24-10/1090

SA1-100-N-6055
SA1-200-N-6055
SD1-12-N-6055
SD1-24-N-6055
SA3-100-N-5130
SA3-200-N-5130
SD3-12-N-5130
SD3-24-N-5130

C-SA1-100-N-60
C-SA1-200-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SA3-100-N-50
C-SA3-200-N-50
C-SD3-12-N-50
C-SD3-24-N-50

GDM-211-B-11

List of Seal Kits


Valve Model Numbers
DSPC-01-C--20
DSPC-03-C--10
DSPG-01-C--20
DSPG-03-C--10

Seal Kit Numbers


KS-DSPC-01-C-10
KS-DSPC-03-C-10
KS-DSPG-01-C-10
KS-DSPG-03-C-10

WARNING
Before maintenance or removal, do the following. Failure to do these may cause components to move, causing
oil leakage or serious accidents.
Shut off the equipment's power supply, and be sure that all electric motors and engines have stopped.
Return pressure in all hydraulic systems to zero.

No.11

Pub. EC-0411

IN-LINE CHECK VALVES


CIT-02 / 03 / 06 / 10 (1/4,3/8,3/4,1-1/4)
RIGHT ANGLE CHECK VALVES
CRT / CRG-03 / 06 / 10 (3/8,3/4,1-1/4)

DIRECTIONAL
CONTROLS

Up to 25 MPa (3630 PSI), 1300 L/min (343 U.S.GPM)


These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified is the
pressure required to open the valve and allow free flow.
In-Line Check Valves and Right Angle Check Valves are available.

In-Line Check Valves....Page 2

Right Angle Check Valves....Page 4

E
Graphic Symbol

Graphic Symbol

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG 32 or VG 46.

Synthetic fluids

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used,
prefix "F-" to the model number because the special seals (fluororubber) are required to be used.

Water containing fluids

Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in
advance.
Recommended Viscosity and Oil Temperatures
Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70C (5 - 158F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS
1638-Grade 12. Use 25 m or finer line filter.

No.1

In-Line Check Valves


CIT-02 / 03 / 06 / 10
Threaded Connections

DIRECTIONAL
CONTROLS

Specifications / Model Number Designation / Others

Specifications
Model Numbers

Rated Flow
L /min (U.S.GPM)

CIT-02--50/5080/5090

16 (4.23)

CIT-03--50/5080/5090

Max. Operating Pres.


MPa (PSI)

Cracking Pres.
MPa (PSI)

25
(3630)

0.04 (6)
0.35 (50)
0.5 (70)

0.1 (.22)

30 (7.93)

CIT-06--50/5080/5090

85 (22.5)

CIT-10--50/5080/5090

Approx. Mass
kg (lbs.)
0.3 (.66)
0.8 (1.8)

230 (60.8)

2.3 (5.1)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 mm2/s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designation


CI
T
-03
Series
Number

Type of
Connection

CI:
In-Line
Check Valve

T:
Threaded
Connection

Valve
Size

-04

-50

Cracking Pressure
MPa (PSI)

Design
Number

Design
Standards

02

50
04: 0.04 (6)
35: 0.35 (50)
50: 0.5 (70)

03
06

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

50
50

10

50

Note: For In-Line Check Valves, standard type (for petroleum base oils) can be used phosphate ester type fluid.

Pressure Drop
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU) , Specific Gravity 0.850
CIT-03

PSI MPa
100 0.7
0.6
80
60

PSI MPa
100 0.7
80 0.6

CIT-02-50

Pressure Drop

Pressure Drop

CIT-02

CIT-02-35

0.4

40
20
0

0.2

5
1

10
2

15

3
4
Flow Rate

20
5

25
6

CIT-03-04

0
0

10

20

30
6

40 L/min

10

U.S.GPM

Flow Rate
PSI MPa
100 0.7
80 0.6

CIT-06-50

Pressure Drop

Pressure Drop

CIT-03-35

0.2

U.S.GPM

0.4
CIT-06-35

40
0.2

CIT-06-04
0
0
0

No.2

0.4

CIT-10

PSI MPa
100 0.7
0.6
80

L/min

CIT-06

20

20

CIT-02-04
0

CIT-03-50

40

60

60

25

50
10

75
20
Flow Rate

125 L/min

100
30

U.S.GPM

60

CIT-10-50

0.4

40
20
0

CIT-10-35

0.2

CIT-10-04
0
0
0

50

100
20

150

200

250

40
60
Flow Rate

300

L/min

80 U.S.GPM

In-Line Check Valves


CIT-02 / 03 / 06 / 10

DIRECTIONAL
CONTROLS

Installation Drawings
CIT-02--50/5080/5090
CIT-03--50/5080/5090
CIT-06--50/5080/5090
CIT-10--50/5080/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

"D" Thd.
2 Places
B

Inlet Port

Outlet Port

FREE

Model Numbers
CIT-02--50

CIT-02--5080

CIT-02--5090
CIT-03--50

CIT-03--5080

CIT-03--5090
CIT-06--50

CIT-06--5080

CIT-06--5090

mm (Inches)
B

58 (2.28)

19 (.75)

Rc 1/4

65 (2.56)

22 (.87)

1/4 BSP.F

58 (2.28)

19 (.75)

1/4 NPT

27 (1.06)

3/8 BSP.F

Rc 3/8

76 (2.99)
83 (3.27)

3/8 NPT

76 (2.99)

Rc 3/4

95 (3.74)
102 (4.02)

41 (1.61)

CIT-10--5090

3/4 BSP.F
3/4 NPT

95 (3.74)

CIT-10--50

CIT-10--5080

"D" Thd.

Rc 1-1/4
133(5.24)

60 (2.36)

1-1/4 BSP.F
1-1/4 NPT

No.3

Right Angle Check Valves


CRT / CRG-03 / 06 / 10
DIRECTIONAL
Threaded Connections / Sub-plate Mounting CONTROLS
Specifications / Model Number Designation / Others

Specifications
Rated Flow
L /min (U.S.GPM)

Model Numbers
CRT-03--50/5080/5090

40 (10.6)

CRT-06--50/5080/5090

Threaded Connection

25 (3630)

125 (33)

CRT-10--50/5080/5090

250 (66)

CRG-03--50/5090

40 (10.6)

CRG-06--50/5090

Sub-plate Mounting

Max. Operating Pres.


MPa (PSI)

25 (3630)

125 (33)

CRG-10--50/5090

250 (66)

Cracking Pres.
MPa (PSI)

Approx. Mass
kg (lbs.)

0.04 (6)

0.9 (2.0)

0.35 (50)

1.7 (3.7)

0.5 (70)

5.6 (12.3)

0.04 (6)

1.7 (3.7)

0.35 (50)

2.9 (6.4)

0.5 (70)

5.5 (12.1)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 mm2/s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designation


FCR
T
Special
Seals

Series
Number

F:
Special seals
for phosphate
ester type
fluids
(Omit if not
required)

CR:
Right Angle
Check Valve

-03

-04

-50

Type of
Connection

Valve
Size

Cracking Pressure
MPa (PSI)

Design
Number

Design
Standards

T:
Threaded
Connection

03

04:0.04 (6)

50

06

35:0.35 (50)

50

10

50:0.5 (70)

50

G:
Sub-plate
Mounting

03

04:0.04 (6)

50

06

35:0.35 (50)

50

10

50:0.5 (70)

50

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS"
& European Design Std.
90: N. American Design Std.

Sub-plate
Valve
Model
Numbers
CRG-03
CRG-06
CRG-10

Japanese Standard "JIS"

European Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

CRGM-03-50

Rc 3/8

CRGM-03-5080

CRGM-03X-50

Rc 1/2

CRGM-03X-5080

CRGM-06-50

Rc 3/4

CRGM-06-5080

CRGM-06X-50

Rc 1

CRGM-06X-5080

N.American Design Standard

Thread
Size

Approx. Mass
kg (lbs.)

Sub-plate
Model Numbers

Thread
Size

3/8 BSP.F

CRGM-03-5090

3/8 NPT

1.6 (3.5)

1/2 BSP.F

CRGM-03X-5090

1/2 NPT

1.6 (3.5)

3/4 BSP.F

CRGM-06-5090

3/4 NPT

2.4 (5.3)

1 NPT

3.0 (6.6)

1 BSP.F

CRGM-06X-5090

CRGM-10-50

Rc 1-1/4

CRGM-10-5080

1-1/4 BSP.F

CRGM-10-5090

1-1/4 NPT

4.8 (10.6)

CRGM-10X-50

Rc 1-1/2

CRGM-10X-5080

1-1/2 BSP.F

CRGM-10X-5090

1-1/2 NPT

5.7 (12.6)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

Yuken can offer flanged connection


valves described below.
For details, contact us.
Model No.
CRF-10--50
CRF-16--50
CRF-24--50

No.4

Max. Operating
Rated Flow
Pressure
L /min (U.S.GPM)
MPa (PSI)
300 (79.3)
600 (159)
1300 (343)

25 (3630)

Mounting Bolts
Socket head cap screws in the table below are included.
Socket Head Cap Screw

Valve
Model
Numbers

Japanese Standard "JIS"


European Design Standard

N.American Design Standard

CRG-03

M10 45 Lg.

3/8-16 UNC 1-3/4 Lg.

CRG-06

M10 50 Lg.

3/8-16 UNC 2 Lg.

CRG-10

M10 55 Lg.

3/8-16 UNC 2-1/4 Lg.

Qty.

Right Angle Check Valves


CRT / CRG-03 / 06 / 10

DIRECTIONAL
CONTROLS

Installation Drawings

DIMENSIONS IN
MILLIMETRES (INCHES)

CRT-03--50/5080/5090
CRT-06--50/5080/5090
CRT-10--50/5080/5090

Model Numbers

"H" Thd.
2 Places

"H" Thd.

Rc 3/8
38
80.5 33
44
62
36
(1.50)
3/8 BSP.F
(3.17) (1.30) (1.73)
(2.44) (1.42)
Dia
3/8 NPT
CRT-03--5090
CRT-03--5080
CRT-06--50

Rc 3/4
54
74
45
104.5 49
54
(2.13)
3/4 BSP.F
(2.91) (1.77)
(4.11) (1.93) (2.13)
Dia.
CRT-06--5090
3/4 NPT

CRT-06--5080

CRT-03--50

Dimensions mm (Inches)
A

CRT-10--50

Rc 1-1/4
80
107
130
65
80
65
(3.15)
1-1/4 BSP.F
(4.21) (2.56)
(5.12) (2.56) (3.15)
SQ.
CRT-10--5090
1-1/4 NPT
CRT-10--5080

Outlet Port
B

Inlet Port

CRG-03--50/5090
CRG-06--50/5090
Outlet Port

Inlet Port

6
(.24)

Locating Pin
6(.24) Dia.

FREE

Model Numbers

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

B
A

Mounting Surface
(O-Rings Furnished)

Dimensions mm (Inches)
A

Mounting Surface

CRG-03

90
66.7 11.7
(3.54) (2.63) (.46)

72
42.9 17.5
(2.83) (1.69) (.69)

72.5
30
ISO 5781-AG-06-2-A
(2.85) (1.18)

CRG-06

102
79.4 11.3
(4.02) (3.13) (.44)

93
60.3 21.4
(3.66) (2.37) (.84)

84.5
35
ISO 5781-AH-08-2-A
(3.33) (1.38)

CRG-10--50/5090

Mounting surface: ISO 5781-AJ-10-2-A

Outlet Port

Inlet Port

20.3 (.80)

11.6
(.46)

96.8
(3.81)
120
(4.72)

6
(.24)

Locating Pin
6(.24) Dia.

FREE

123
(4.84)
84.1
(3.31)
42.1
(1.66)

97
(3.82)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

40
(1.57)

Mounting Surface
(O-Rings Furnished)

No.5

Sub-plate for
Right Angle Check Valves

DIRECTIONAL
CONTROLS

Installation Drawings
CRGM-03-50/5080/5090
CRGM-03X-50/5080/5090

66.7(2.63)

"B" Thd.
20(.79) Deep
4 Places

15
(.59)

7(.28) Dia.
10(.39) Deep

"A" Thd.
2 Places

CRGM-06-50/5080/5090
CRGM-06X-50/5080/5090
11.3
(.44)

90
(3.54)

39.7
(1.56)

124
(4.88)

22
(.87)

10
(.39)

Thread Size
E

"H" Thd.

27
(1.06)

36
(1.42)

110
(4.33)

82.3 (3.24) 22 (.87)


136
(5.35)

16
(.63)

80 (3.15) 24 (.94)

"J" Thd.

130
(5.12)

28(1.10) Dia.
2 Places

96.8
(3.81)
48.4
(1.91)

C
126
(4.96)
A

19
(.75)

16.7
(.66)

21
D (.83)

84.1
(3.31)
67.5
(2.66)
62.7
(2.47)
42.1
(1.66)

CRGM-10-50

Thread Size
F

"H" Thd.
Rc 1-1/4

150
(5.91)

12
(.47)

96
(3.78)

30
(1.18)

45
(1.77)

CRGM-10-5090
CRGM-10X-50

135
1-1/4 BSP.F
(5.31)
1-1/4 NPT
Rc 1-1/2

177
(6.97)

25.5
(1.00)

104
(4.09)

22
(.87)

3/8-16 UNC

"J" Thd.
20(.79) Deep
6 Places

Dimensions mm (Inches)
A

M10

7(.28) Dia.
10(.39) Deep

11.6
(.46)
120
(4.72)

"H" Thd.
2 Places

3/8-16 UNC

1 BSP.F
1 NPT

140(5.51)
116(4.57)

12(.47)

M10

3/4 BSP.F
Rc 1

45
(1.77)

82.3 (3.24) 22 (.87)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

No.6

1/2 NPT

77
(3.03)

9.6(.38)

CRGM-10X-5090

CRGM-03X-5090

3/4 NPT

CRGM-10-50/5080/5090
CRGM-10X-50/5080/5090

CRGM-10X-5080

1/2 BSP.F

Rc 3/4

CRGM-06X-5090

CRGM-10-5080

CRGM-03X-5080

7(.28) Dia.
10(.39) Deep

CRGM-06X-50

Sub-plate
Model Numbers

Rc 1/2

15
(.59)

CRGM-06-5090
CRGM-06X-5080

3/8 NPT

CRGM-03X-50

CRGM-06-50
CRGM-06-5080

CRGM-03-5090

11.1
(.44)

Rc 3/8
3/8 BSP.F

Dimensions mm (Inches)
A

"A" Thd.

CRGM-03-5080

22(.87) Dia.
2 Places
"J" Thd.
20(.79) Deep
4 Places

102(4.02)
79.4(3.13)

"H" Thd.
2 Places

Sub-plate
Model Numbers

Thread Size
"B" Thd.
M10
3/8-16 UNC
M10
3/8-16 UNC

DIMENSIONS IN
MILLIMETRES (INCHES)

60.3
(2.37)
49.2
(1.94)
44.5
(1.75)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

CRGM-03-50

10
(.39)

7.1
(.28)

42.9
(1.69)
35.7
(1.41)
31.8
(1.25)

19.5
(.77)
21
(.83)
61
(2.40)
82
(3.23)
102
(4.02)

33.3
(1.31)

Sub-plate
Model Numbers

32(1.26)

13(.51) Dia.
2 Places

1.7(.07)
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places

90(3.54)
70(2.76)

C
104
(4.09)
A

10(.39)

50
(1.97)

167
1-1/2 BSP.F
(6.57)
1-1/2 NPT

"J" Thd.
M10
3/8-16 UNC
M10
3/8-16 UNC

Right Angle Check Valves


CRT / CRG-03 / 06 / 10

DIRECTIONAL
CONTROLS

Performance Characteristics / Spare Parts List


Pressure Drop

Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU) , Specific Gravity 0.850


CRT-03
CRG-03
0.8

80

0.6

CRT-03-50

CRT-03-35
CRT-03-04

0.4
40

Pressure Drop

Pressure Drop

PSI MPa
1.0

140
120

0.2
0

10

20
5

30

40

50

60
15

10
Flow Rate

CRG-03-50

0.6
0.4

40
0

L/min
U.S.GPM

CRG-03-35

CRG-03-04

0.2
0
0

10

CRT-06

20

30

40

50

60
15

5
10
Flow Rate

L/min
U.S.GPM

CRG-06

PSI MPa
200 1.4
1.2
CRT-06-50
150 1.0
0.8
100
0.6
CRT-06-35
50 0.4
0.2
CRT-06-04
0
0
0 25 50 75 100 125 150 175 200 L/min
0

10

20

30
40
Flow Rate

50

Pressure Drop

Pressure Drop

80

PSI MPa
200 1.4
1.2
CRG-06-50
150
1.0
0.8
100
0.6
CRG-06-35
0.4
50
CRG-06-04
0.2
0
0
0 25 50 75 100 125 150 175 200 L/min
0

U.S.GPM

CRT-10

10

20
30
Flow Rate

40

50 U.S.GPM

CRG-10

PSI MPa
200 1.4
1.2
CRT-10-50
150 1.0
0.8
100
CRT-10-35
0.6
0.4
CRT-10-04
50
0.2
0
0
0 50 100 150 200 250 300 350 400 L/min
0

20

40

60
80
Flow Rate

Pressure Drop

Pressure Drop

PSI MPa
140 1.0
120 0.8

PSI MPa
175
1.2
150
1.0
100

0.8
0.6

50

0.4

0.2
0

CRG-10-35
CRG-10-04
0 50 100 150 200 250 300 350 400 L/min

100 U.S.GPM

Spare Parts List


CRT-03-50/5080/5090
CRT-06-50/5080/5090
CRT-10-50/5080/5090

CRG-10-50

20

80

100 U.S.GPM

CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

List of Seals & Seal Kits

5
7

Item Name of Parts

4
8

O-Ring
Seal Kit

3
2

Part Numbers
CRT-03

CRT-06

CRT-10

SO-NB-P21

SO-NB-P24

SO-NB-P32

Qty.
1

KS-CRT-03-50 KS-CRT-06-50 KS-CRT-10-50

When ordering the O-Rings, please specify the seal kit number from the table
above.

CRG-03-50/5090
CRG-06-50/5090
CRG-10-50/5090

40
60
Flow Rate

5
7
9

List of Seals & Seal Kits


Item Name of Parts

6
4
3
1
2
8
10

O-Ring

O-Ring
Seal Kit

Part Numbers

Qty.

CRG-03

CRG-06

CRG-10

SO-NB-P21

SO-NB-P24

SO-NB-P32

SO-NB-P18

SO-NB-P28

SO-NB-P32

KS-CRG-03-50 KS-CRG-06-50 KS-CRG-10-50

When ordering the O-Rings, please specify the seal kit number from the table
above.

No.7

Pub. EC-0412

PILOT CONTROLLED CHECK VALVES


CPT / CPG-03 / 06 / 10 (3/8,3/4,1-1/4)

DECOMPRESSION TYPE
PILOT CONTROLLED CHECK VALVES

DIRECTIONAL
CONTROLS

CPDT / CPDG-03 / 06 / 10 (3/8,3/4.1-1/4)


Threaded Connections / Sub-plate Mounting
Up to 25 MPa (3630 PSI), 600 L/min (159 U.S.GPM)
These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure
to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction.

Graphic Symbols

E
Internal Drain Type

External Drain Type

Specifications
Rated Flow
L /min (U.S.GPM)

Model Numbers
CPT/CPDT-03---50

125 (33)

CPT/CPDT-10---50

0.04
0.2
0.35
0.5

(6)
(29)
(50)
(70)

3.0 (6.6)

(6)
(29)
(50)
(70)

3.3 (7.3)

25 (3630)

0.04
0.2
0.35
0.5

40 (10.6)

CPG/CPDG-06---50

125 (33)

CPG/CPDG-10---50

Approx. Mass
kg (lbs.)

25 (3630)

250 (66)

CPG/CPDG-03---50
Sub-plate Mounting

Cracking Pres.
MPa (PSI)

40 (10.6)

CPT/CPDT-06---50

Threaded Connection

Max. Operating Pres.


MPa (PSI)

250 (66)

5.5 (12.1)
9.6 (21.2)
5.4 (11.9)
8.5 (18.7)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 mm2/s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designatioin

F-

CP

03

-E

-04

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

Drain
Connection

Cracking Pres.
MPa (PSI)

Design
Number

Design
Standards

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

CP:
Pilot Controlled
Check Valve
CPD:
Decompression
Type Pilot
Controlled
Check Valve

T:
Threaded
Connection

03

None:
Internal
Drain

50
04:0.04 (6)

50

20:0.2 (29)

50

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

G:
Sub-plate
Mounting

03

35:0.35 (50)

50

50:0.5 (70)

50

06
10
06
10

E:
External
Drain

Mounting Bolts

Yuken can offer flanged connection valves


described below.

Socket head cap screws in the table below are included.


Valve
Model
Numbers
CPG-03
CPG-06

CPG-10

For details, contact us.

Socket Head Cap Screw


Japanese Standard "JIS" &
European Design Standard

N.American
Design Standard

Qty.

M10 45 Lg.

3/8-16 UNC 1-3/4 Lg.

M10 50 Lg.

3/8-16 UNC 2 Lg.

M10 55 Lg.

3/8-16 UNC 2-1/4 Lg.

50

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.

Model Numbers

Rated Flow
L /min (U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

CPF-10---50

250 (66)

25 (3630)

600 (159)

25 (3630)

CPF-16---50

No.1

Pilot Controlled Check Valves


CPT / CPDT
CPG / CPDG -03 / 06 / 10

DIRECTIONAL
CONTROLS

Hydraulic Fluids / Sub-plate / Instructions


Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG 32 or VG 46.

Synthetic fluids

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used,
prefix "F-" to the model number because the special seals (fluororubber) are required to be used.

Water containing fluids

Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70C (5 - 158F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS
1638-Grade 12. Use 25 m or finer line filter.

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"

European Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

3/8 BSP.F

HGM-03-2090

3/8 NPT

1.6 (3.5)

1/2 BSP.F

HGM-03X-2090

1/2 NPT

1.6 (3.5)

3/4 BSP.F

HGM-06-2090

3/4 NPT

2.4 (5.3)

Thread
Size

Sub-plate
Model Numbers

Thread
Size

CPG-03

HGM-03-20

Rc 3/8

HGM-03-2080

HGM-03X-20

Rc1/2

HGM-03X-2080

CPG-06

HGM-06-20

Rc 3/4

HGM-06-2080

CPG-10

HGM-10-20

Rc 1-1/4

HGM-10-2080

1-1/4 BSP.F

HGM-10X-20

Rc 1-1/2

HGM-10X-2080

1-1/2 BSP.F

HGM-06X-20

Rc 1

HGM-06X-2080

N. American Design Standard


Sub-plate
Model Numbers

Sub-plate
Model Numbers

1 BSP.F

1 NPT

3.0 (6.6)

HGM-10-2090

1-1/4 NPT

4.8 (10.6)

HGM-10X-2090

1-1/2 NPT

5.7 (12.6)

HGM-06X-2090

Sub-plates are available, specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Instructions
Operation of internal and external drain types
When the outlet side P1 is directly connected to the tank in reversed
free flow (Fig. a), the internal drain type is normally used. When
the back pressure is applied to the outlet side P1 (Fig. b), be sure
to use the external drain type.
Minimum pilot pressure characteristics
That depends on the pressure of the inlet side P2 in the reversed
free flow.
This value can be determined from the characteristics chart.
Cautions on replacement of 20 design low cracking pressure
type valves with 50 design valves.
In 20 design valve with cracking pressure of 0.035 MPa (5 PSI)
(Code "5"), for closing the valve completely and certainly, it was
necessary to introduce the pressurized oil into the drain port to
push down the piston compulsory.
While in 50 design valve with cracking pressure of 0.04 MPa (6
PSI) (Code "6"), it has such structure that the valve can be closed
completely and certainly without introducing the pressurized oil
into the drain port. On the contrary, what is worse is that if the
pressurized oil is introduced into the drain port, the oil acts towards
the direction of opening the valve, which is very dangerous and
has to be absolutely avoided. Therefore, please do not supply any
pressurized oil into the drain port in case of using 50 design valve.

No.2

P2
DR
P2

P1

P1

(Fig.a)

(Fig.b)

WARNING
The machinery, if misused due to failure to observe
the "Cautions" on the left, may perform
unforeseeable movements, resulting in a disastrous
accident.

Pilot Controlled Check Valves


CPT / CPDT-03 / 06 / 10

DIRECTIONAL
CONTROLS

Installation Drawings
CPT/CPDT-03---50/5080/5090
CPT/CPDT-06---50/5080/5090
CPT/CPDT-10---50/5080/5090
H

FREE

Free Flow Inlet or Reversed


Controlled Flow Outlet Port
"N" Thd.

E
Free Flow Outlet or
Reversed Controlled
Flow Inlet Port "N" Thd.

B
A

Model Numbers
CPT/CPDT-03---50

CPT/CPDT-03---5080

CPT/CPDT-03---5090
CPT/CPDT-06---50

CPT/CPDT-06---5080

CPT/CPDT-06---5090
CPT/CPDT-10---50

Drain Port
"P" Thd.

Dimensions
A

Pilot Port
"P" Thd.

Thread Size

mm (Inches)
F

"N" Thd.

38
60
29
67.5 26.5
80
40
39
150.5 84.5
(1.50)
(2.36) (1.14) (2.66) (1.04)
(3.15) (1.57) (1.54) (5.93) (3.33)
Dia.

Rc 1/4

3/8 BSP.F

1/4 BSP.F

3/8 NPT

1/4 NPT

62
72
35
75.5
31
96
48
47
171.5 92.5
(2.44)
(2.83) (1.38) (2.97) (1.22)
(3.78) (1.89) (1.85) (6.75) (3.64)
SQ.

Rc 3/4

Rc 1/4

3/4 BSP.F

1/4 BSP.F

3/4 NPT

1/4 NPT

Rc 1-1/4

80
82
40
96
43
140
70
64
203.5 113
(3.15)
1-1/4 BSP.F
(3.23) (1.57) (3.78) (1.69)
(5.51) (2.76) (2.52) (8.01) (4.45)
SQ.
CPT/CPDT-10---5090
1-1/4 NPT
CPT/CPDT-10---5080

"P" Thd.

Rc 3/8

Rc 1/4
1/4 BSP.F
1/4NPT

No.3

Pilot Controlled Check Valves


CPG / CPDG-03 / 06 / 10

DIRECTIONAL
CONTROLS

Installation Drawings
CPG/CPDG-03---50/5090
CPG/CPDG-06---50/5090

Free Flow Outlet or Reversed


Controlled Flow Inlet Port

6
(.24)

FREE

Locating Pin
6(.24) Dia.

Mounting Surface
(O-Rings Furnished)

Pilot Port

Drain Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Free Flow Inlet or


Reversed Controlled
Flow Outlet Port

Dimensions

Model Numbers

mm (Inches)

Mounting Surface

CPG/CPDG-03---50/5090

90
(3.54)

66.7
(2.63)

11.7
(.46)

150.5
(5.93)

42.9
(1.69)

66
(2.60)

62
(2.44)

30
(1.18)

ISO 5781-AG-06-2-A

CPG/CPDG-06---50/5090

102
(4.02)

79.4
(3.13)

11.3
(.44)

171.5
(6.75)

60.3
(2.37)

67.5
(2.66)

74
(2.91)

35
(1.38)

ISO 5781-AH-08-2-A

CPG/CPDG-10---50/5090

Mounting surface: ISO 5781-AJ-10-2-A

DIMENSIONS IN
MILLIMETRES (INCHES)

11.1
(.44)

Free Flow Outlet or Reversed


Controlled Flow Inlet Port

89
(3.50)

119
(4.69)
96.8
(3.81)

6
(.24)
40
(1.57)

Locating Pin
6(.24) Dia.

FREE

203.5
(8.01)
84.1
(3.31)
42.1
(1.66)

Drain Port

70
(2.76)

Mounting Surface
(O-Rings Furnished)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

No.4

Pilot Port

Free Flow Inlet or


Reversed Controlled
Flow Outlet Port

Sub-plate for
Pilot Controlled Check Valves
Installation Drawings
HGM-03-20/2080/2090
HGM-03X-20/2080/2090

8.8(.35) Dia. Through


14(.55) Dia Spotface
4 Places

1.7
(.07)

13(.51) Dia. 2 Places


7(.28) Dia. 10(.39) Deep
For Locating Pin

7.1
(.28)

21
(.83)

10
(.39)

10
(.39)

102
(4.02)
82
(3.23)
61
(2.40)

"B"Thd.
(From Rear)
2 Places

90
(3.54)
70
(2.76)

DIMENSIONS IN
MILLIMETRES (INCHES)

7.9
(.31)
33.3
(1.31)
58.7
(2.31)
66.7
(2.63)

32
(1.26)
16
(.63)

21.4
(.84)
31.8
(1.25)
23.5 35.7
(.93) (1.41)
19.5 42.8
(.77) (1.69)
90
(3.54)

"A"Thd.
(From Rear)
2 Places

DIRECTIONAL
CONTROLS

4(.16) Dia. Through


2 Places
"C" Thd. 20(.79) Deep
4 Places

Sub-plate
Model Numbers

"A" Thd.

HGM-03-20

Rc 3/8

HGM-03X-20

Rc 1/2

HGM-03-2080

3/8 BSP.F

HGM-03X-2080

1/2 BSP.F

HGM-03-2090

3/8 NPT

HGM-03X-2090

1/2 NPT

"B" Thd.

"C" Thd.

Rc 1/4
M10
1/4 BSP.F

1/4 NPT

3/8-16 UNC

No.5

Sub-plate for
Pilot Controlled Check Valves

DIRECTIONAL
CONTROLS

Installation Drawings
HGM-06-20/2080/2090

DIMENSIONS IN
MILLIMETRES (INCHES)

"A" Thd.
(From Rear)
2 Places
102
(4.02)

11.3
(.44)

6.4
(.25)
39.7
(1.56)
73
(2.87)
79.4
(3.13)

110
(4.33)

15
(.59)

7
(.28)

5(.20) Dia. 2 Places

22
(.87)

39.7
(1.56)
44.5
(1.75)
49.2
(1.94)
60.3
(2.37)
20.6
(.81)

27
(1.06)

11.1
(.44)

7(.28) Dia. 10(.39) Deep


For Locating Pin

10
(.39)

124
(4.88)
104
(4.09)
77
(3.03)

36
(1.42)

22(.87) Dia. 2 Places

"B" Thd.
(From Rear)
2 Places

"C" Thd. 20(.79) Deep


4 Places
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places

Sub-plate
Model Numbers
HGM-06-20
HGM-06-2080

"A" Thd.

"B" Thd.

Rc 3/4

Rc 1/4

3/4 BSP.F 1/4 BSP.F

HGM-06-2090

3/4 NPT

"C" Thd.
M10

1/4 NPT 3/8-16 UNC

HGM-06X-20/2080/2090

22
(.87)

130
(5.12)

39.7
(1.56)
44.5
(1.75)
49.2
(1.94)
60.3
(2.37)
20.6
(.81)

39.7
(1.56)
73
(2.87)
79.4
(3.13)

15
(.59)

7(.28) Dia. 10(.39) Deep


For Locating Pin

16
(.63)

6.4
(.25)

45
(1.77)

22(.87) Dia. 2 Places

11.1
(.44)

102
(4.02)
75
(2.95)

136
(5.35)
104
(4.09)

"A" Thd.
(From Rear)
2 Places
"B" Thd.
(From Rear) 11.3
(.44)
2 Places

5(.20) Dia. Through


2 Places
"C" Thd. 20(.79) Deep
4 Places
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places

Sub-plate
Model Numbers

Thread Size
"A" Thd.

"B" Thd.

Rc 1

Rc 1/4

HGM-06X-2080

1 BSP.F

1/4 BSP.F

HGM-06X-2090

1 NPT

HGM-06X-20

mm (Inches)
"C" Thd.

M10

No.6

1/4 NPT 3/8-16 UNC

82.3 22
(3.24) (.87)
80
24
(3.15) (.94)

Sub-plate for
Pilot Controlled Check Valves

DIRECTIONAL
CONTROLS

Installation Drawings
HGM-10-20/2080/2090

DIMENSIONS IN
MILLIMETRES (INCHES)
"A" Thd. (From Rear)
2 Places
28(1.10) Dia. 2 Places

135
(5.31)

19
(.75)

"C" Thd. 20(.79) Deep


6 Places
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

7.5
(.30)

21
(.83)

24.6
(.97)
42.1
(1.66)
59.5
(2.34)
62.7
(2.47)
67.5
(2.66)
84.1
(3.31)

16.7
(.66)
30
(1.18)
11.6
(.46)
9.6
(.38)

4
(.16)
48.4
(1.91)
92.9
(3.66)
96.8
(3.81)
120
(4.72)

45
(1.77)

7(.28) Dia. 10(.39) Deep


For Locating Pin

5(.20) Dia. 2 Places

12
(.47)

150
(5.91)
126
(4.96)
96
(3.78)

"B" Thd.
(From Rear)
2 Places

12
(.47)

140
(5.51)
116
(4.57)
13.6
(.54)

Sub-plate
Model Numbers
HGM-10-20
HGM-10-2080

"A" Thd.

"B" Thd.

Rc 1-1/4

Rc 1/4

1-1/4 BSP.F 1/4 BSP.F

HGM-10-2090

1-1/4 NPT

"C" Thd.
M10

1/4 NPT 3/8-16 UNC

HGM-10X-20/2080/2090

4
(.16)
48.4
(1.91)
92.9
(3.66)
96.8
(3.81)
120
(4.72)

"C" Thd. 20(.79) Deep


6 Places
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

167
(6.57)
5
(.20)

25.5
(1.00)

19
(.75)

7(.28) Dia. 10(.39) Deep


For Locating Pin

5(.20) Dia. 2 Places

11.6
(.46)
9.6
(.38)

50
(1.97)

28(1.10) Dia. 2 Places

16.7
(.66)
24.6
(.97)
42.1
(1.66)
59.5
(2.34)
62.7
(2.47)
67.5
(2.66)
84.1
(3.31)

177
(6.97)
126
(4.96)
104
(4.09)
22
(.87)

"B" Thd.
(From Rear)
2 Places

"A" Thd. (From Rear)


2 Places

21
(.83)

12
(.47)

140
(5.51)
116
(4.57)
13.6
(.54)

Sub-plate
Model Numbers

"A" Thd.

"B" Thd.

HGM-10X-20

Rc 1-1/2

Rc 1/4

HGM-10X-2080 1-1/2 BSP.F 1/4 BSP.F


HGM-10X-2090

1-1/2 NPT

"C" Thd.
M10

1/4 NPT 3/8-16 UNC

No.7

Pilot Controlled Check Valves


CPT / CPDT
CPG / CPDG-03 / 06 / 10

DIRECTIONAL
CONTROLS

Performance Characteristics
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU) , Specific Gravity 0.850

Pressure Drop
CPT-03, CPDT-03

PSI

PSI MPa
175
1.2
150

CPT-03--50
CPT-03--35

0.8

CPT-03--20

100

50

CPT-03--04
0.4

Pressure Drop

Pressure Drop

CPG-03, CPDG-03

Reversed
Controlled Flow

0
0

10

20

30

40

50

10

60
15

140

MPa
1.0

120

0.8

CPG-03--50
CPG-03--35

100

CPG-03--20

80
60

0.4

CPG-03--04

40
20
0

L/min

Reversed
Controlled Flow

0
0

10

20

U.S.GPM

CPT-06--20

150
100

CPT-06--04

0.8

50

0.4

0
0

25

50
10

75

100

20

MPa
1.4

125
30

150
40

Reversed
Controlled Flow
175 200 L/min
50

CPG-06--35

150

50

0.4

CPG-06--04

25

U.S.GPM

50
10

75

PSI

PSI
MPa
300
2.0
250

CPT-10--35

1.2

CPT-10--20

150
0.9
100

CPT-10--50

CPT-10--04

0.6

50

0.3

0
0
0

50

100
20

150
40

200

250
60

Flow Rate

No.8

300
80

Reversed
Controlled Flow
350 400 L/min
100

U.S.GPM

Pressure Drop

Pressure Drop

200

100

20

125
30

Reversed
Controlled Flow
150 175 200 L/min
40

50 U.S.GPM

Flow Rate

CPG-10, CPDG-10

1.5

CPG-06--20

0.8

CPT-10, CPDT-10
MPa
1.8

U.S.GPM

100

Flow Rate

250

15

CPG-06--50

1.2

Pressure Drop

Pressure Drop

CPT-06--50

200

CPT-06--35

1.2

10

L/min

CPG-06, CPDG-06

PSI

MPa
1.6

60

50

Flow Rate

CPT-06, CPDT-06

PSI

40

Flow Rate

225
200

30

1.6

CPG-10--35

200

CPG-10--20

1.2
150
100
50
0

CPG-10--04

CPG-10--50

0.8
0.4

Reversed
Controlled Flow

0
0
0

50

100
20

150 200
40

250

60
Flow Rate

300 350
80

400 L/min

100 U.S.GPM

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