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Different types of battery used for auxiliary power supply in substations and power plants
Battery types used for auxiliary power supply in substations and power plan...
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These types of batteries are typically used for UPS Systems of very high rated capacity,
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typically engaged for plant application, wherein maintenance and space is not really an
issue.
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manufacturers recommend float voltage of 2.25 2.3 volts per cell. When there are more
cells (generally >120) in series, to compensate for higher temperatures, float voltage
should be decreased by approx. 3 mV per cell per deg C above 25 deg C. It should be
increased by the same amount when operated at a temperature less than 25 deg C to
avoid undercharge. The Cutoff voltage is 1.67 V/cell for high rate of discharge (
It is recommended that SMF batteries should not be left in totally discharged state
more than 72 hrs. The batteries may get partially or fully damaged due to SULPHATION if
charging does not start within 72 Hrs from totally discharged state. Sulphation is the
formation of lead sulphate on negative plates which acts as an insulator and has a
detrimental effect on charge acceptance.
In normal float / equalize use (2.25 to 2.35V/cell), gas generated inside battery is
recombined into negative plates, and return to water content of the electrolyte. Thus
electrical capacity is not lost because of this recombination. There is no need to add
external water, but due the corrosion of the electrodes battery will eventually lose capacity.
At ambient temperature of 30 40 deg C, the shelf life of batteries is 5-6 months
only. A freshening charge must be given to the batteries every 6 months, if needed to be
stored for longer periods. Batteries should be kept in dry, cool place. At ambient
temperature of 20 deg C (68F), the self-discharge rate is 3-4% (approx.) of rated capacity
per month. The self-discharge rate varies with ambient temperature.
SMF batteries are equipped with a safe, low pressure venting system, which
operates at 7 psi to 10 psi (can vary slightly from manufacturer to manufacturer),
automatically releasing excess gas in the event that gas pressure rises to a level above
the normal rate ensuring no excessive buildup of gas in the batteries. Resealing is
automatic once the pressure is returned to normal.
Cyclic life of the battery depends on ambient operating temperature, the discharge
rate, the depth of discharge, and the manner in which the battery is recharged. The most
important factor is the depth of discharge. At a given discharge rate and time, the
shallower the depth of discharge, the longer is the cyclic life.
Failure mode at the end of life includes:
1. Capacity decrease
2. Internal short circuit
3. Damage to container/lid
4. Terminal corrosion
5. Reduced open circuit voltage.
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The IEEE defines B (Bend of useful life) for a UPS battery as being the point
when it can no longer supply 80 percent of its rated capacity in ampere-hours (AH). The
relationship between AH capacity and runtime time is not linear, a 20% reduction in
capacity results in a much greater reduction in runtime. When battery reaches 80% of its
rated capacity, the aging process accelerates and the battery should be replaced. Some
UPS/ Battery manufacturers define B (Bend of useful life) for a UPS battery when battery
capacity reaches 50-60% of its rated capacity.
Mixed use of batteries with different capacities, different makes should be avoided
as it will cause accelerated aging of the whole string.
If two or more battery groups are to be used, connected in parallel, they must be
connected to the UPS through lengths of wires, cables or busbars that have the same loop
line resistance as each other. This makes sure that each parallel bank of batteries
presents the same impedance to the UPS as any other of the parallel banks thereby
ensuring correct equalization of the source to allow for maximum energy transfer to the
UPS load.
The normal life SMF battery will support approx. 200 charge/discharge cycles at
25 deg C (77F) and 100% depth of discharge.
The term B (Bend of useful life) for a UPS battery refers to the fact that these
batteries do not require fluid. But preventive maintenance like checking for cracks and
deformation of the container & lid, electrolyte leakage/spills tightening of the connection
etc, particularly for higher AH capacity batteries should be done to prevent any damage.
Battery types used for auxiliary power supply in substations and power plan...
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Merits/demerits
As spelled earlier, all the above discussed types of batteries have their own merits and
demerits. Let us now look at them individually.
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1. Moderate maintenance
2. Higher service life
3. less sensitive to temperature
4. Fumes not corrosive so can be installed near electronic equipment
Demerits
1. Most expensive among three types
2. Cannot be transported in charged conditions.
3. Compatibility with respect to charger and inverter needed to be considered.
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No.
Description
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Ni-Cd
Worst case failure is
cell short circuit.
Result is reduced
performance. The
battery will continue
to support the
system.
Lead acid
Remarks
Reliability Criteria
Requirement of
Nil
Air-Conditioning &
additional cost of
Electrical Energy
Yes
Battery Life as
claimed by UK
manufacturers
(Industrial
Batteries)
20 Years
5-7 Years
Replacing cost of
VRLA after every 5-7
years will involve
manufacturing cost
escalation during
that year. Eg.at 6th
year, 12th year and
18th year.
Battery Cost
Approximately 3
times than VRLA
Relative Costs
Ni-Cd cells have a
Initial & Life Cycle higher initial cost
than lead acid but
superior lifetime and
characteristics, giving
a lower life cycle cost
in many applications.
Physical Size
In terms of Ah,
Lead acid (VRLA)
is the most
compact battery.
Water Topping
Occasionally
Required
Not Required
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Battery types used for auxiliary power supply in substations and power plan...
No.
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VRLA Battery
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