16procedure of Boiler Steam Blowing OK (Only Oil) PASSED

PLTU 1 Jatim-Pacitan (2315MW) Project
Procedure of Boiler Steam Blowing
Revised as comments
01/03/2011
Liu Gang
Long Sheng
Zeng Bin
Zhang Yaping
Revised as comments
12/15/2010
Liu Gang
Long Sheng
Zeng Bin
Zhang Yaping
For approval
8/2/2009
Liu Gang
Long Sheng
Zeng Bin
Zhang Yaping
Rev.
Description
Date
Prepared
Checked
Reviewed
Approved
PT.PLN(PERSERRO)
Owners
DWG No.
PT REKADAYA
ELEKTRIKA
0702-00-M-01-LB-001
PT.PLN(PERSERRO)
JASA SERTIFIKASI(LMK)
CONSORTIUM OF
DONGFANG ELECTRIC CORPORATION AND DALLE ENERGY
SiChuan Electric Power
Commissioning & Test Institute
Approval
Review
Date
Check
Design
Scale
PLTU 1 Jatim-Pacitan (2315MW)

Project
DETAIL DESIGN
STAGE

N/A
DWG No.
SCCTI-TS-GL-CS-016-2009A
REV
PLTU 1 Jatim-Pacitan2315MW Project

Commissioning
Procedure
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Table of Contents
1.
PURPOSE .................................................................................................................................... 3
2.
SCOPE ......................................................................................................................................... 3
3.
PREPARATION BASIS............................................................................................................... 3
4.
GENERAL DESCRIPTION OF SYSTEM AND EQUIPMENT ................................................ 3
5.
TOOLS, INSTRUMENT FOR COMMISSIONING ................................................................... 5
6.
PREREQUISITE FOR COMMISSIONING ............................................................................... 5
7.
MEASURES FOR COMMISSIONING ORGANIZATION ..................................................... 11
8.
BLOWING FLOW..................................................................................................................... 12
9.
BLOWING PARAMETERS AND THE QUALIFIED STANDARD ....................................... 13
10.
TEMPORARY FACILITY FOR BLOWING ............................................................................ 14
11.
PREPARATION PRIOR TO IGNITION ................................................................................... 16
12.
TEMPERATURE RISING AND PRESSURE RISING FOR BOILER IGNITION.................. 29
13.
BLOWING PROCEDURE ........................................................................................................ 31
14.
SAFETY MEASURES .............................................................................................................. 33
15.
APPENDIX................................................................................................................................ 38
15.1 Appendix 1 Blowng condition checklist........................................................................................ 39

15.2 Appendix 2 Record list for blowing acceptance ............................................................................ 46
15.3 Appendix 3 calibration certificate for instrument .......................................................................... 47
15.4 Appendix 4 Record Table for Blowing Parameters ....................................................................... 52
15.5 Appendix 5 Checklist for Motorized Valve of Steam-Water System............................................. 53
15.6 Appendix 6 Checklist for Control Valve of Steam-Water System ................................................. 59
15.7 Appendix 7 Blowing Diagram....................................................................................................... 61
15.8 Appendix 8 Blowing Diagram for Desuperheating water Pipeline of SuperHeater or Reheater... 61
15.9 Appendix 9 Processing Diagram of Grain Collector ..................................................................... 61

Commissioning
Procedure
1.
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Purpose
The procedure of boiler steam blowing will be employed to blow away the foreign matters
remained in the such systems as the boiler superheater, reheater and steam pipeline to ensure
the safe and economic operation of the unit.
2.
Scope
This procedure is applicable for the commissioning of steam blowing of the unit, the blowing
scope covers:
2.1
The boiler superheater system and the main steam pipeline;
2.2
The boiler superheater system, the reheating pipeline at cold section and the reheating
pipeline at hot section;
2.3
The main steam desuperheating water pipe and desuperheating water pipeline for the reheater
2.4
The high pressure bypass pipeline of steam turbine
2.5
The gas source for the shaft seal of steam turbine and other pipelines at the steam turbine side
3.
Preparation Basis
3.1
The boiler burning and coal pulverizing system( DWG.NO.50F296SJ0201A03 );
3.2
The
thermodynamic
system
diagram
(DWG.NO.50F296SJ0201A04,08,09,16);
3.3
Boiler Product Manual;
3.4
Manual for Boiler Installation
3.5
Manual for Boiler Operation
4.
General Description of System and Equipment
4.1
The model of boiler: DG1025/18.3-II13, natural circulation brown coal-fired drum boilers
with single tangentially fired furnace (at four-corner), Type II arrangement in open air, reheat
system and balanced draft.
4.2
Temperature regulating mode: the water spray desuperheating is employed for the
superheating steam, swaying of the burner nozzle is taken as the principal for the reheating
steam and micro regulating by water spray is assisted.
4.3
The model of the coal mill is HP963; five coal mills are provided for each boiler (when the
coal is designed for burning, four operating and one standby).
4.4
The arrangement and type for the burner: four-corner arrangement is employed; the centerline
of the four-corner mounted burner is tangent with two imaginary circles the centerline of the
furnace respectively; the diameters for two imaginary circles are 548mm and 1032mm
respectively.
4.5
Main parameters of the boiler: designed coal

Item
Main
steam
Unit
BMCR
BRL
for
the
TMCR
whole
boiler
75%THA
plant
50%THA
Flow
T/h
1025
971.1
971.1
706.8
485.2
Press.
MPa
17.5
17.42
17.42
14.30
9.44

Commissioning
Procedure
Reheat
steam
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Page 4 of 65
Temp.
541
541
541
541
535
Flow
T/h
839.4
798.1
793.4
571.0
416.2
Inlet press.
MPa
3.86
3. 68
3.65
2.74
1.90
Outlet ress.
MPa
3.68
3.51
3.49
2.65
1.85
Inlet temp.
329
322
320
313
318
Outlet temp.
541
541
541
541
515
280.6
277.1
276.9
258.3
237.4
Temp. of feed water
4.6 Resistance to boiler steam, water, fuel gas , air resistance of boiler proper:
4.6.1Steam/water resistance (B-MCR):
Primary steam resistance
1.37 MPa
Secondary steam resistance
0.18 MPa
Water resistance of economizer (pipe to drum included)
0.369 MPa
4.6.2fuel gas/air resistance (B-MCR):

Boiler gas/air resistance (from furnace outlet to
economizer)
2900Pa
Burner PA resistance
1960Pa
Burner SA resistance
1000Pa
PA resistance of APH
1050Pa
SA resistance of APH
850Pa
4.7
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
(1)
(2)
(3)
Features of Fuel as below

Item
Carbon content as received basis
As-received basis hydorgen
As-received basis oxygen
As-received basis nitrogen
As-received basis sulfer
As received basis ash content
As received basis total moisture
Water content as air dried basis
Dry
ash-free
basis
volatile
component
Fixed carbon content as received
basis
Low heat value as received basis
Grindability coefficient
Fineness of pulverized coal
Ash fusing point
Deformation temperature
Softening temperature
Fusion temperature
Symbol
Unit
DSG'D
Coal type
Worst
Coal Type
Range of Change
in Coal Quality
Car
Har
Oar
Nar
Sar
Aar
Mar
Mad
%
%
%
%
%
%
%
%
47.65
3.36
14.49
0.77
0.23
3.5
30
20
45.2
3.15
11.7
0.70
0.25
4
35
25
41.2549.4
3.3754.55
716.25
0.3750.975
0.10.23
36
2535
1525
Vdaf
50
46
4267.8
FCar
30
--
2842
Qnet,ar
HGI
R90
KCal /kg
3900
45
39004500
45-65
4200
45
32
DT
ST
FT
C
C
C
1150
1200
1300
1150
1200
1300
1150
1200
1300

Commissioning
Procedure
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5.
Tools, Instrument for Commissioning
5.1
Walkie-alkie
5.2
Handheld vibration meter
5.3
Temperature measurement meter.
6.
Prerequisite for Commissioning

Prior to system commissioning, the commissioning personnel shall perform complete
inspection upon the prerequisite for system commissioning according to Appendix 1
(Commissioning Condition Checklist) and enter the result of check on records accordingly.
There are turn over packageTOPfrom construction that mention construction already finish
and ready to be commissioned.
Please see Appendix 1 Commissioning Condition Checklist.
6.1
Conditions that must be available with machinery provisions
6.1.1
Temporary pipeline system for blowing
6.1.2
6.1.3
(1)
Completion on installation and heat insulation of the temporary pipeline (including such
work as drainage and heat insulation);
(2)
Completion on installation and commissioning for the temporary motorized valve,

bypass valve and drainage valve;
(3)
Completion on fabrication and installation for target device, with sufficient target;
(4)
Being qualified for on/off test of the motorized valve and the test for the lighting and
signal
(5)
Completion and qualification on installation of the counter-force support and fixing and
sliding hanger for the temporary pipeline;
(6)
Completion on fabrication and installation of the grain collector;
(7)
Completion on installation and calibration for the pressure gauge and thermometer
installed for the temporary system of blowing.
Flue-gas and air system

(1)
The air pressure test of boiler is completed and qualified through acceptance.
(2)
Completion on installation and heat insulation for boiler proper as well as flue-gas and
air duct
(3)
Completion on single commissioning for IDF, FDF, primary fan and air preheater and
commissioning of subsystem;
(4)
Completion and qualification on inspection and adjusting for each damper and baffle
Flame detecting system

(1)
Completion on single commissioning of the cooling fan and interlock protection test as
well as qualification on acceptance
(2)
Qualification on static commissioning for flame scanner;
(3)
The commissioning of the CCTV system is complete and it can be put into operation at
any time.
(4)
Qualification on commissioning for the flue-gas temperature probe of the boiler;

Commissioning
Procedure
6.1.4
6.1.5
6.1.6
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Electrostatic precipitator system

(1)
Completion on installation and heat insulation for electrostatic precipitator as well as

qualification on acceptance;
(2)
Qualification on air distribution test as well as pressure rising and vibration test for the
electrostatic precipitator
(3)
Completion on installation for heating device of dust hopper for the electrostatic
precipitator and qualification on inspection and acceptance
Fuel oil system

(1)
Completion on installation and heat insulation for oil storage and boiler fuel oil system
and completion on single commissioning;
(2)
Completion on water pressure test for the boiler fuel oil system and qualification on
being flushed by water and being blown by steam;
(3)
Completion on installation and blowing for steam blowing pipeline of fuel oil system as
well as completion on commissioning for each blow down valve
(4)
Completion on commissioning for each motorized and pneumatic valve of fuel oil
system as well as qualification on acceptance;
(5)
Qualification on simulation test for each interlock protection (MFT and OFT) of fuel oil
system;
(6)
Completion on extending and withdrawing test for each oil gun and high-energy igniter;
(7)
Completion on static commissioning for each flame check
Boiler proper
(1)
Completion on installation and heat insulation for boiler proper as well as qualification
on acceptance;
(2)
Completion on water pressure test of boiler and qualification on acceptance;
(3)
installation and heat insulation for such systems as drainage, air vent, regular
discharging, continuous discharging, bottom heating and nitrogen charge and
completion on commissioning for each motorized valve as well as qualification on
acceptance;
(4)
Installation for water pressure block plate of the main steam pipeline at oulet of the
superheater is completed to be applicable for the water pressure prior to ignition of
boiler;
(5)
After the water pressure test, the valve cores of water pressure for each safety valve of
drum and superheater are removed to restore to formal conditions and meet the
requirement of manufacturer. The water pressure block plate of steam and water system
should be removed.
(6)
The spring hangers for each steam and water pipeline are complete and perfect and pins
are removed so that they are in conditions of free-bearing capacity.
(7)
Qualification on commissioning for the motorized and pneumatic valve for each steam
and water pipeline;
(8)
The parties inspect expansion system for boiler proper jointly to conform that there is
free of barrier and expansion; each expansive indicators should be complete and be
adjusted to zero;
(9)
The ladders, platforms and the handrails of the boiler proper should be complete, the

Commissioning
Procedure
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illumination should be sufficient; the boiler proper should be clean;
6.1.7
6.1.8
6.1.9
6.1.10
6.1.11
(10)
After completion of pickling for the boiler, the inner of drum should be clean, the inner
devices should be returned to normal, the drum should be sealed, the temporary
facilities should be removed and the formal system has been restored.
(11)
The water level gauge of the drum should be installed properly; the commissioning for
water level through CCTV system is completed and can be put into operation at any
time.
(12)
The sampling and dosing devices for the boiler water are installed properly and
qualified through inspection.
(13)
The installation and heat insulation work for water supply, desuperheating water and
the emergency water spray system are completed; they are qualified through water
washing; the commissioning for the motorized and pneumatic valves is completed. The
installation and heat insulation for the temporary back-washing pipeline of the
desuperheater are completed; the qualification is made via inspection and
confirmation.
(14)
Each manhole door and inspection hole door for the boil body should be complete and
sealed.
(15)
The cold inspection for installation of the boiler burner and the cold commissioning for
flame check are qualified as well as are ready for use.
Deashing system
(1)
The installation for the slag pit at the bottom of boiler (including the wind seal at the
bottom of boiler), slag depot and the rotary equipment is completed and is qualified
through acceptance.
(2)
The commissioning for each single equipment of deslagging system is completed, the
on/off test for the hydraulic shut-off valve is qualified and they are ready for use.
(3)
The installation and commissioning for dedusting system equipment are completed.
Soot blower system

(1)
Completion on installation and heat insulation for boiler proper, soot blower of
convection funnel and pipeline;
(2)
Completion on installation and commissioning for the motorized and pneumatic valve
on the pipeline for the steam source of soot blower;
(3)
After completion for soot blowing operation test of air preheater, it can be put into use at
any time.
Coal pulverizing system

(1)
Completion on installation of coal pulverizing system and heat insulation;
(2)
Completion on the single damper commissioning of coal pulverizing system.
Air heater system

(1)
Completion on installation and heat insulation
(2)
The single commissioning is completed and it is ready for use;
(3)
Qualification on interlock protection test for system
Compressed air system

(1)
Completion on single and sub-system commissioning for instrument and service air

Commissioning
Procedure
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Page 8 of 65
compressors;
6.1.12
61.13
6.1.14
(2)
Completion on installation for instrument and service air tanks and qualification on
calibration of safety valve;
(3)
Qualification on blowing for instrument and service air pipelines;
(4)
Qualification on interlock protection test for system
Fire fighting system

(1)
Completion on installation of firefighting system
(2)
Completion on each firefighting facility and qualification on water draining test and
being standby state
(3)
Completion on the firefighting appliances in the control room, electric room and fuel oil
system
Industrial water system

(1)
Completion on installation of industrial water system and qualification on water pressure

test
(2)
After the trial run for the industrial pump and the industrial water subsystem is
completed, the operation can be made at any time.
Auxiliary steam system

(1)
After the installation and commissioning for the boiler are completed, it can be put into
service.
(2)
Completion on installation and heat insulation for each auxiliary steam system
(3)
After the qualification for the motorized valve for the auxiliary system is confirmed, the
operation can be made.
6.1.15
Isolation between relevant utilities and 2# unit
6.1.16
Chemical water preparation system
6.1.17
(1)
The chemical water system is provided with the condition of continuous water supply.
(2)
Completion on trial run for water charging system
Requirement for steam turbine discipline

(1)
The condenser and hot water well are qualified through cleaning; the condensing pump
is qualified through trial run; the system is qualified through flushing; the water supply
can be made towards the deaerator;
(2)
After the inner of the deaerator is clean and flushed with water and the steam heating
pipeline is blown, it resumes to normal conditions and the heating and the operating
conditions are provided;
(3)
The trial run for the electric feed water pump is qualified; the feed pipeline is qualified
by flushing of the entire system; it resumes to normal conditions and has ready for
normal operation. ;
(4)
Various measures to prevent steam from entering the turbine have been taken and the
qualification of acceptance has been made through inspection;
(5)
The commissioning work for the vacuum system of steam turbine is completed and the
normal operation conditions are provided;

Commissioning
Procedure
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Page 9 of 65
(6)
The commissioning work for lubrication oil, sealing oil and jacking oil system for the
steam turbine is completed; the turning system is ready for normal operation;
(7)
The main steam pipeline of steam turbine, reheating system and the high and low
pressure bypass drain valve are confirmed to be qualified and can be put into
operation;
(8)
After commissioning and inspection for the temperature measuring points of the steam
turbine cylinder are completed, the temperature of the cylinder can be shown correctly;
(9)
Each electric steam extraction interception valve is confirmed to be qualified and

closed strictly;
(10)
The drainage for each condenser introduced is isolated reliably;
(11) The spray for low-pressure cylinder can be put into operation.
6.2
Conditions that must be available with electrical and I&C

(1)
(2)
The static test for boiler FSSS (only fuel oil part) is completed, including:
1)
Completion on interlock test for flame check cooling fan;
2)
Completion on inspection and test for blowing condition of furnace;
3)
Completion on MFT test and the interlock test after MFT;
4)
Completion on OFT test of fuel oil and the interlock test after OFT;
5)
Completion on fuel oil leakage test;
6)
Completion on combustion management system for each oil gun;
Completion on sequence control, interlock and protection test (SCS part) of auxiliaries,
including:
1)
Start conditions, trip conditions, programmed start and programmed stop for air
preheater ( A/B);
2)
Start conditions, trip conditions, programmed start and programmed stop for
induced air fan (A/B);
3)
Start conditions, trip conditions, programmed start and programmed stop for forced
draft fan (A/B);
4)
Start conditions, tripping conditions, programmed start and programmed stop for
primary air fan (A/B);
5)
Start conditions, trip conditions for sealing fan (A/B);
(3)
The static test for DAS system is completed; the installation for the temperature
measuring points of each metal wall of heating face for boiler is completed and
qualification is made through cold state inspection and acceptance as well as the original
record has been made by the professionals; the project commissioning work related to
DAS system and blowing work is completed, with accurate and reliable indication, such
as: pressure of drum, superheater, reheater, steam temperature, wall temperature, water
supply pressure, temperature, water supply flow, electric contact water level gauge,
furnace flame CCTV, negative pressure meter of furnace, flue-gas temperature probe of
furnace, secondary air, air flow of primary air, air pressure and temperature, steam water
and the flue-gas and air system as well as other measuring points of all I&Cs, fuel
pressure, fuel temperature, air flow meter, current of each auxiliary device, temperature
of bearing and vibration of bearing. All above must be put into operation properly.
(4)
The commissioning and transmission for various protection, alarm and acoustic and light

Commissioning
Procedure
REV C
Page 10 of 65
signals of alarm window are completed and the normal alarm can be made.
6.3
6.4
(5)
The safety power supply is ready for use.
(6)
The two- way power supply for DCS can be put into service normally.
(7)
The control chart for the steam blowing system of unit is drawn from DCS. DAS system
is used for the data acquisition during blowing; prior to ignition of boiler, such works as
the system connection, parameters configuration and print commissioning are completed
according to the parameters listed in the table below.
Drum pressure
Pressure upstream of grain collector
Pressure for superheated steam
Temperature upstream of grain collector
Inlet pressure for reheated steam
Pressure downstream of grain collector
Outlet pressure for reheated steam
Exhaust steam pressure for the temporary pipe
Temperature of superheated steam
Exhaust steam temperature for the temporary

pipe
Reheat steam temperature
Feed water flow
Conditions that must be available with civil construction

(1)
The roads within the commissioning site must be free of obstructions. There is adequate
lighting and reliable emergency illumination
(2)
The communication equipments on the commissioning site are convenient and available
to guarantee the communication is smooth. There are sufficient fire fighting appliances.
(3)
After the air conditioning system is debugged properly, it can be put into operation to
meet the requirement of computer equipments.
(4)
After the installation and commissioning for the elevator of boiler is completed and
qualified via acceptance, it can be put into use.
Other conditions required

(1)
The joint inspection is organized for such related aspects as the construction, building,
Owner, production and commissioning and the problems found should be solved
completely. The ignition condition is confirmed to be provided.
(2)
The preparation for the production commissioning is completed and the operators are
provided in completeness and qualified via the training and examination. The operation
regulation and the system diagram are reviewed; the operation tools are prepared
reasonably and the operation log is prepared properly.
(3)
The chemicals and materials for commissioning are prepared properly; the sufficient
chemical water, fuel and fire coal in compliance with the design requirement should be
prepared.
(4)
The maintenance tools and materials required are prepared.
(5)
The command and organizing system for trial run is perfect and the division of work is
defined clearly.

Commissioning
Procedure
7.
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Measures for Commissioning Organization

This procedure shall be executed under the organization of commissioning contractor. The
construction contractors shall cooperate closely with each other according to their respective
work responsibilities so as to guarantee safe and effective implementation of commissioning.
The division of works is as follows:
7.1
7.2
7.3
Responsibilities of Commissioning Contractor
Preparation and revision of commissioning procedures;
Preparation of commissioning plan;
Preparation of instruments and equipment required for commissioning
Hold technical disclosure meeting for commissioning;
Organize the commissioning work to be carried out by various parties;
Give instructions to operators in the operation;
Prepare commissioning report.
Responsibilities of Installation Contractor
Be responsible for individual commissioning of equipment and provide relevant record

and certificate of commissioning;
Be responsible for inspection, maintenance and defect elimination of equipment under

commissioning
Prepare maintenance tools and materials necessary for commissioning
Assist the commissioning contractor in the commissioning of subsystems
Be responsible for temporary coordination of local control and instruments and

connection terminals.;
Be responsible for the fabrication and installation for target board and grain collector;
Be responsible for the isolation work and the temporary listing work for relevant
systems and equipments
Responsibilities of Equipment Manufacturers
7.4
Representative of manufacturer, if present on the site offering service, shall provide

technical assistance during equipment commissioning.
Responsibilities of Operation Department
Prepare tools to be involved in operation;
Prepare operation log and forms;
Operate the system and equipment according to the operating procedures and the
instructions of the commissioning personnel;
Be responsible for patrol inspection, check, and normal maintenance of system and
equipment;
Be responsible for dealing with the accidents occurred in commissioning

Commissioning
Procedure
7.5
7.6
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Responsibilities of Dongfang Electric Corporation
Be responsible for supervision and control over commissioning work;
Coordinate with commissioning contractor, the Owner, and other contractors in the
commissioning.
Participate in and witness the commissioning work;
Organize analysis and settlement of major technical issues in commissioning
Responsibilities of Project Owner
Supervise the execution of commissioning procedures;
Witness the commissioning work;
Accept the results of commissioning
8.
Blowing flow
8.1
The blowing flow for the boiler superheater, main steam pipeline, reheater and reheating
pipeline at the hot and cold section is as follows:
Drum--->superheater---> main pipeline of the main steam pipe---> branch pipeline of the
main steam pipe---> main steam valve (adding the block plate) --->leading out of temporary
branch pipe---> motorized valve for temporary blowing control --->temporary pipe--->
reheating pipeline at cold section (adding the grain collector at the boiler side) ---> reheater
---> reheating pipeline at hot section ---> branch pipe in front of combined intermediate
valve---> combined intermediate valve (added with the block plate) ---> leading out of
temporary branch pipe---> temporary pipe ---> target board machine --->temporary pipe --->
to atmosphere via muffle
8.2
The blowing flow for HP bypass system is as follows:

Drum--->superheater---> main pipeline of the main steam pipe---> HP bypass pipeline--->
motorized valve for temporary control of HP bypass blowing ---> HP bypass pipeline
--->reheating pipeline at cold section (adding the grain collector) ---> reheater ---> reheating
pipeline at hot section ---> branch pipe in front of combined intermediate valve---> combined
intermediate valve (added with the block plate) ---> leading out of temporary branch pipe--->
temporary pipe ---> target board machine---> temporary pipe---> to atmosphere via muffle
8.3
Blowing flow for desuperheating water system of superheater and reheater (with
reference to Appendix):
The flow-measuring device for the first, second and third stage desuperheating water system
of superheater is not installed temporarily, which is disconnected at the location of control
valve (removal of the control valve) and led out by employing the temporary pipeline
respectively to perform blowing and flushing with the steam and water supply for at steam
side and water side. The blowing pressure at steam side of the superheater is around
3.0MPa(Blowing for 5 times and 5 minutes once). The waterside flushing can be performed
after the water supply pump is started until clear water is drained through blowing. The
reheater steam side is blown with the main steam system simultaneously.
8.4
Blowing flow for the main steam system of feedwater pump turbine is as follows:
Drum--->superheater---> main steam pipeline---> HP main steam valve of feedwater pump
turbine---> temporary pipe blowing ---> steam exhaust (blowing completion for steam
turbine)
8.5
Blowing for the steam source for the steam turbine shaft seal and other pipeline at the
steam turbine side:

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Procedure
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The content refers to the blowing commissioning procedure at the steam turbine side. The
boiler of this project is completed in combination with the steam turbine.
9.
Blowing parameters and the qualified standard
9.1
Blowing parameters:
The pressure of drum is 5.5~ 6.5MPa and the temperature of main steam is 350~450 for
the blowing of the main pipeline (the specific parameters are determined in conformity with
the blowing coefficients from calculation during the process of the actual blowing). The
temporary control valve should be opened and the temporary control valve should be closed at
the 3.8~ 4.5Mpa of drum pressure. When the control valves are closed fully, the temperature
reduction for the saturation temperature of drum is not greater than 42.
The blowing parameters are determined as follows according to the blowing coefficient
greater than 1.0:
When the temporary control valve is open, refer to the table below for pressure of drum:
pressure of drum (MPa)
System Description
Main reheating steam system
Trail blowing
3.0
3.5
4.0
Formal blowing
Target
6.0
6.0
High pressure bypass system
3.0
4.0
Steam system for

miscellaneous for steam
turbine and feedwater pump
turbine
2.0
3.0
3.0
Steam temperaturefor formal blowing, the temperature is 380~ 450; for trail blowing, the
temperature is above 350, the exhaust steam temperature is above 180.
When the temporary control valve is closed, refers to the table below for pressure of drum:
pressure of drum (MPa)
Pressure of drum at the time of starting
(MPa)
Pressure of drum at the time of closing

(MPa)
3.0
1.6
3.5
1.8
4.0
2.1
4.5
2.4
5.0
3.5
5.5
3.8
6.0
4.0
6.5
4.2

Commissioning
Procedure
9.2
REV C
Page 14 of 65
Criteria of acceptance
Under the condition that the blowing coefficient is greater than 1, the maximal grain diameter
with the spot impacted on the target board is not greater than 0.5mm, in addition, when the
number of visible spots ( 0.2~0.5mm) is not more than 5, third continuous blowing are
deemed as to be qualified. Whats more, the number of spots for the second target board
should be less than that of the first. The inspection target board is copper board or the
aluminum board.
The calculation formula for the blowing coefficient is as follows:
Steam flow at blowing 2steam specific volume at blowing
Steam flow under rated load2steam specific volume under rated load
10.
Temporary facility for blowing
10.1
The special -purpose block plate provided by the manufacturer of the steam turbine will be
used to isolate the HP main steam valve from leading to the steam turbine side and led out
temporary pipe from the valve cap and the temporary control motorized valve is added. The
temporary pipeline is unblocked with the reheating pipeline of cold section at downstream of
HP exhaust check valve (If the HP exhaust check valve is not installed, this position is
disconnected.)
10.2
The treatment for the intermediate pressure main steam valve is identical to the one of the
high-pressure main steam valve.
10.3
The high-pressure bypass valve is not installed; the temporary electric check valve is installed
additionally to control blowing.
10.4
The low-pressure bypass valve is disconnected before entering into the condenser, the original
valve is not installed, and the temporary pipe is led to the main exhaust steam pipe or the
low-pressure bypass valve is not purged, the manual clearing mode is employed for the
installation.
10.5
At the straight pipe section of the main exhaust pipe, the target board device is installed
additionally.
10.6
The muffler is added at the exhaust, the installation for the muffler refers to the installation of
muffler from the manufacturer as well as the operation and maintenance manual. The
resistance pressure of muffler is not greater than 0.2MPa.
10.7
The flow device within the scope of blowing is not installed and connected with the short pipe
with identical materials and pipe diameter.
10.8
For the temporary pipe purged, except for the pipeline from the target device of the main
exhaust pipe to the muffler, the full bottoming with the argon arc welding is made. The sand
blasting treatment is made prior to the installation of temporary pipe. The inner of the entire
pipe should be clean and inspected by the quality control personnel.
10.9
When blowing the temporary pipe, the secure and reliable supports and hangers should be
installed; and the heat expansion of pipeline and the airflow counter-force for blowing should
be taken into account.
10.10
The temporary heat insulation is required to be made for the temporary pipe purged.
10.11
At each lowest point for the temporary blowing system, the drain pipeline and the drain valve
are installed; the drainage is drained up to the safety place.
10.12
Such drain pipelines as the main steam, reheat steam (at cold and hot section) and HP and LP
bypass pipelines are disconnected with the drain flash tank and the temporary special-purpose

Commissioning
Procedure
REV C
Page 15 of 65
drainpipe is connected to discharge to atmosphere.

10.13
The temporary control valve for blowing should be maintained properly and provided with the
stop function at the intermediate random position. The operation switch for the temporary
valve should be led to the appropriate location of the concentrated control room. In order to
heat the pipe and protect the temporary valve, the temporary valve should be provided with
the bypass valve (PN>10Mpa, DN=89t>450).
10.14
On the cold section pipe at inlet of the reheater, the grain collector should be added in parallel;
at front and back of grain collector, a pressure gauge with 0~2.5MPa should be installed
respectively.
Requirement for the technical parameters of the grain collector:
10.15
(1)
The pressure is greater than 3.0MPa; the temperature is greater than 450
(2)
Refers to the attached diagram for the constructional diagram.
Requirement for the technical parameters of the motorized valve controlled temporarily:
(1)
Dg=300Pg16.0MPa, T>450
(2)
Fully open/close time should be less than 60 seconds uniformly;
(3)
It can be stopped at the intermediate random location
(4)
Welding the single- gate valve
10.16
Selection principles for the temporary pipeline
10.16.1
The cross section of the temporary pipeline should be greater than or equal to the one of the
upstream pipeline.
10.16.2
Selection of the wall thickness:

(1)
The design pressure for the temporary pipeline at the upstream of temporary control
valve is P>10.0Mpa and t450
(2)
The design pressure for the temporary pipeline from the downstream of the temporary
control valve to the HP exhaust check valve is P>4.0Mpa and t450
(3)
The design pressure for the temporary pipeline from the intermediate united valve to the
exhaust steam pipe is P>1.6 Mpa and t450
(4)
10.17
Design pressure for the main exhaust pipe is P>1.5Mpa and t450
Specification for the target:

(1)
Material: aluminum
(2)
Length: inner diameter for the longitudinal running through pipeline;
(3)
Width: 8% of length;
(4)
Thickness: 7mm
(5)
Quantity:60 pieces
Requirement for processing: the grinding and polishing treatment must be conducted for the
surface of the entire targets.
10.18
On the temporary pipe near the exhaust, a piece of pressure meter with 0~0.6MPa and a piece
of thermometer with 0~500 are installed and introduced into DCS system.

Commissioning
Procedure
REV C
Page 16 of 65
10.19
The mechanical treatment for the pipelines that cannot be participated into blowing should be
executed, such as the steam lead pipe of the steam turbine or the LP bypass pipeline.
10.20
After blowing is completed, the pipeline is restored and the reliable measures must be taken
for avoiding the secondary pollution.
11.
Preparation prior to ignition
11.1
Cold state inspection and transmission for the valve
11.1.1
Inspect and accept the electric or pneumatic switch valve as well as record the data below:
Inspect whether KKS code, designation, local position indications, remote operation direction
(as well as feedback are correct; the time for valve on/off, test date and signature of person in
charge of test. Refer to Appendix 4 for other contents.
11.1.2
Inspect and accept the electric or pneumatic control valve as well as record the data below:
Inspect whether KKS code, designation, local position indications and feedback indications
corresponding to upward command of 0%, 50%, 75%, and 100% and downward command of
100%, 75%, 50%, and 0% respectively, test date, signature of person in charge of test. Refer
to Appendix 5 for other contents..
11.2
Inspection for interlock protection and alarm (note: the interlock protection test is based on
the result of discussion on logical.)
11.2.1
The device power supply shall be located at the test location to inspect the items below:
(1)
Start equipment through the computer and feedback on the computer is correct;
(2)
Stop equipment through the computer and feedback on the computer is correct;
(3)
Emergency button operates reliably
11.2.2
The interlock protection test for the boiler MFT (OFT) refers to the relevant contents in the
whole set of commissioning procedure and fuel oil commissioning procedure.
11.2.3
The interlock protection test for the pulverizing system refers to the relevant contents in the
commissioning procedure of pulverizing system(if only oil for blowing,cancel).
11.2.4
The interlock protection test for the steam and water system covers:
No.
Test item
Fixed
value
1#and 2# recirculation motorized valves for boiler economizer

(1)
while close instruction of 2# recirculation motorized

valve give out, after delay 5s, close instruction of 1#
recirculation motorized valve give out by means of
interlock
(2)
while open instruction of 1# recirculation motorized

valve give out, after delay 5s, open instruction of 2#
recirculation motorized valve give out by means of
interlock
Boiler Steam pressure protection test

(1)
When the steam pressure of the steam header is greater

than 18.07Mpa, the ERV electromagnetic pressure release
valve is opened automatically to relieve the pressure
18.07Mpa
(2)
When the steam pressure of the steam header is less than
17.6Mpa
Results
Signature

Commissioning
Procedure
REV C
Page 17 of 65
17.6Mpa, the ERV electromagnetic pressure release valve

shall close automatically.
Interlock check of the 1# and 2# exhaust motorized valve of boiler superheated steam header
(1)
while close instruction of 2# exhaust motorized valve

give out, after delay 5s, close instruction of 1# exhaust
motorized valve give out by means of interlock
(2)
while open instruction of 1# exhaust motorized valve

give out, after delay 5s, open instruction of 2# exhaust
Interlock check of the 1# and 2# exhaust motorized valve of boiler reheated steam header
(1)
while close instruction of 2# exhaust motorized valve

give out, after delay 5s, close instruction of 1# exhaust
(2)
while open instruction of 1# exhaust motorized valve

give out, after delay 5s, open instruction of 2# exhaust
Open/close conditions on the continuous blow down motorized valve and continuous blowdown control
valve
(1)
After opening the continue blowdown motorized valve,

the manual control is allowed to open the control valve
(2)
After closing the continuous blowdown control valve, the

interlock close is performed or the manual control is
allowed to close the continuous blowdown motorized
valve
1# and 2# emergency drain motorized valves for boiler (setting the interlock operation switch)
(1)
The 1# and 2# emergency drain motorized valve shall be

closed by means of interlocking, when the drum level falls
to below 100MM; high water-level alarm should be
performed.
Fall to 100
mm
(2)
The 1# and 2# emergency drain motorized valve shall be

opened by means of interlocking, when the drum level
reaches 150MM; high water-level alarm should be
performed.
Up to 150
mm
Interlock conditions for desuperheating water motorized valve and control valve
(1)
When MFT motion or load is less than 20%, the main

motorized valve and motorized sub-valve of overheating
system desuperheating water shall be closed by means of
interlocking, and all desuperheating water control valves
shall be automatically transformed into manual operation
and closed by means of interlocking.
(2)
When the first stage desuperheating water control valve

for superheater is closed (<2%) or MFT motion or load is
less than 20%, interlock-close the corresponding
motorized sub-valve of the superheater desuperheating
water.
(3)
When the first stage desuperheating water control valve of

superheater is opened (>5%), interlock-open the
corresponding motorized sub-valve of the superheater

Commissioning
Procedure
REV C
Page 18 of 65
desuperheating water..
(4)
When the second stage desuperheating water control valve

at A side of the superheater is closed(<2%) or MFT
motion or load is less than 20%, close the corresponding
water by means of interlocking
(5)

at A side of the superheater is opened(>5%), open the
desuperheating water by means of interlocking
(6)

at B side of the superheater is closed(<2%) or MFT
(7)

at B side of the superheater is opened(>5%), open the
(8)
When the third stage desuperheating water control valve

at A side of the superheater is closed(<2%) or MFT
(9)

at A side of superheater is opened(>5%), open the
(10)

at B side of superheater is closed(<2%) or MFT motion or
load is less than 20%, close the corresponding motorized
sub-valve of the superheater desuperheating water by
means of interlocking
(11)

at B side of the superheater is opened(>5%), open the
(12)
When each stage desuperheating water control valve of

the superheater is closed (<2%), close the corresponding
(13)
When each stage desuperheating water control valve of

the superheater is opened((>5%), open the corresponding
(14)
When MFT motion or load is less than 20%, the main

motorized valve and motorized sub-valve of reheating
system desuperheating water shall be closed by means of
interlocking, and each desuperheating water control
valves shall be automatically transformed into manual

Commissioning
Procedure
REV C
Page 19 of 65
operation and closed.
(15)
When the desuperheating water control valve at A side of

the reheater is closed(<2%) or MFT motion or load is less
than 20%, close the corresponding motorized sub-valve of
the reheater desuperheating water by means of
interlocking
(16)
When the desuperheating water control valve at B side of

the reheater is opened(>5%), open the corresponding
motorized sub-valve of the reheater desuperheating water
by means of interlocking
(17)

the reheater is closed(<2%) or MFT motion or load is less
than 20%, close the corresponding motorized sub-valve of
the reheater desuperheating water by means of
interlocking
(18)

the reheater is opened(>5%), open the corresponding
motorized sub-valve of the reheater desuperheating water
(19)
When the emergency spraying control valve of the

reheater is closed(<2%) or MFT motion or load is less
than 20%, close the corresponding emergency spraying
motorized sub-valve of the reheater by means of
interlocking
(20)
When the emergency spraying control valve of the

reheater is opened(>5%), open the corresponding
emergency spraying motorized sub-valve of the reheater
Main motorized valve of heating steam at the boiler (starting)bottom

(1)
Starting is allowed when FBT (furnace

temperature) is less than 80 and MFT exists
bottom
(2)
Without MFT, close is made by means of interlock and

starting is forbidden.
(3)
When drum pressure reaches 0.2Mpa, close by means of

interlocking is performed and starting is forbidden.
80
0.2Mpa
Motorized valve of steam supply pipe from the cold section of boiler reheater to the auxiliary steam main
pipe
(1)
Starting is allowed when the pressure of cold section of

reheater is greater than that of the auxiliary steam main
pipe
(2)
Close is made by means of interlock and starting is

forbidden when the pressure of cold section of reheater is
equal to or less than that of the auxiliary steam main pipe
(3)
Close is made by means of interlock and starting is

forbidden when the load of unit is greater than 70%.

Commissioning
Procedure
REV C
Page 20 of 65
Completed By
SEPCTI
DEC
PLN JASER
Signature
Date
11.2.6 The alarm signal check for the steam and water system covers:
No.
Test item
Setting value
Water feed and steam drum system

1
Drum water level high1,alarm
+100MM
+150MM
+250MM
Drum water level low1,alarm
-100MM
-150MM
-250MM
Steam drum pressure high, alarm
18.90MPa
Feed water pressure high, alarm
19.35MPa
Feed water temperature high, alarm
281
Steam superheater system

1
Outlet Wall temperature of Low superheater

high(4 point),alarm
474
Outlet Wall temperature of front plate

point),alarm
high(4
507
Outlet Wall temperature of rear plate

point),alarm
high(6
560
Outlet Wall temperature

high(10 point),alarm
superheater
575
Outlet steam pressure of superheater

alarm
high,
17.41MPa
Outlet steam temperature of superheater

alarm
high,
545
Outlet steam temperature of superheater

alarm
low,
535
Outlet wall temperature of middle reheater(6

point) high, alarm
545
Outlet wall temperature of super reheater(6 point)
580
of
Steam reheater system
results
Signature

Commissioning
Procedure
REV C
Page 21 of 65
high, alarm
3
Outlet steam pressure of super reheater(6 point)

high, alarm
3.59MPa
Outlet steam temperature of super reheater

high, alarm
545
Outlet steam temperature of super reheater

low, alarm
535
Completed By
SEPCTI
PLN JASER
DEC
Signature
Date
11.2.7
Interlock protection test on flue-gas temperature probe and pneumatic oscillating device of
burner, including:
No.
Fixed
value
Test item
Flue-gas temperature probe A(DCS)

(1)
Forward, reverse, suspend, reset(ensuring

advancing and regressing travel is in place)
that
the
(2)
Repeat(automatic)
(3)
Over-load trip, alarm
(4)
High temperature, alarm
540
(5)
High high temperature, quit automatically , alarm
560
Flue-gas temperature probe B(DCS)

(1)
Forward, reverse, suspend, reset(ensuring

advancing and regressing travel is in place)
(2)
Repeat(automatic)
(3)
Over-load trip, alarm
(4)
High temperature, alarm
that
the
540
Results
Signature

Commissioning
Procedure
(5)
REV C
Page 22 of 65
High high temperature, quit automatically , alarm
560
Completed By
SEPCTI
PLN JASER
DEC
Signature
Date
11.2.8
Interlocking protection test on pneumatic oscillating device of burner, including:
No.
Fixed
value
Test item
Pneumatic oscillating lower device group of
Results
Signature
burner
(1)
DCS command is consistent with the one of site feedback(0%, 50%,

100% command)
(2)
Site openness is consistent with the actual position
(3)
Horizontal position deviation is less than 5%
(4)
Automatically adjusting to the horizontal position(50%) after MFT
Pneumatic oscillating upper device group of burner

(1)
DCS order is consistent with the one of site feedback(0%, 50%,

100% order)
(2)
On-site openness is consistent with actual position
(3)
Horizontal position deviation is less than 5%
(4)
Automatically adjusting to the horizontal position(50%) after MFT
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER

Commissioning
Procedure
11.2.9
REV C
Page 23 of 65
Interlock protection tests on flame scanning fan, including:
No.
Fixed
value
Test item
(1)
Stop permissive conditions
1)
MFT action has delayed for 12h, or another flame scanning

cooling fan is running, air pressure of flame scanning cooling
fan is normal (6kPa-8kPa) and furnace temperature is less than
80
Results
Signature
6kPa-8kPa
80
(2)
Interlock protection
1)
Flame scanning cooling fan is in standby state and the other

flame scanning cooling fan is out of work
2)
The flame scanning cooling fan is in standby state and its low
main pipe pressure signal is transmitted
(3)
Operation and standby conditions
1)
Any flame scanning cooling fan runs
(4)
Check alarm signal of flame scanning cooling fan and its

system
1)
Outlet main pipe air pressure low, alarm
6.0kPa
2)
Outlet main pipe air pressure low 1, alarm(1point)
5.5kPa
3)
Outlet main pipe air pressure low 2, alarm(1point)
3.5kPa
4)
Outlet main pipe air pressure high, alarm
8.0kPa
5)
diffrential pressure of Inlet filer high, alarm
0.5kPa
5.5kPa
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER

Commissioning
Procedure
11.2.10
REV C
Page 24 of 65
Interlock protection test for intermittent bolwdown pit, including:
No.
Fixed
value
Test item
(1)
Draining pump A
1)
Interlock starting condition:or
Results
Signature
When the interlock button is pressed, the draining pump B

in the intermittent bolwdown pit has tripped
When the interlock button is pressed, the draining pump B
in the intermittent bolwdown pit has been operated. If the
water level is high, it shall be delayed by 20S
1200mm
Button A is selected to press, the water level of intermittent

bolwdown pit is high and two pumps have not operated
uniformly.
2)
Conditions for interlock suspension : or

Water level of the intermittent bolwdown pit is low
500mm
Two pumps have operated uniformly, the water level of

intermittent bolwdown pit is not low and not high, the
Button A is not selected to press
(2)
Draining pump B
1)
Interlock starting condition:or

When the interlock button is pressed, the draining pump A
in the intermittent bolwdown pit has tripped
When the interlock button is pressed, the draining pump A
in the intermittent bolwdown pit has been operated. If the
water level is high, it shall be delayed by 20S
1200mm
Button B is selected to press, the water level of intermittent

bolwdown pit is high and two pumps have not operated
uniformly.
2)
Conditions for interlock suspension : or

Water level of the intermittent bolwdown pit is low
500mm
Two pumps have operated uniformly, the water level of

intermittent bolwdown pit is not low and not high, the
Button B is not selected to press
Completed By
SEPCTI
Signature
DEC
PLN JASER

Commissioning
Procedure
REV C
Page 25 of 65
Date
11.2.11
Interlock protection test on flame CCTV, including:
No.
(1)
1)
Fixed
value
Test item
Results
Signature
Flame CCTV A
Conditions for interlock quit :(or)
Alarm on out of gas supply at flame CCTV A side
Alarm on over temperature at flame CCTV A side
(2)
Flame CCTV B
1)
Conditions for interlock quit :(or)
100
Alarm on out of gas supply at flame CCTV B side

Alarm on over temperature at flame CCTV B side
100
Completed By
SEPCTI
DEC
PLN JASER
Signature
Date
Inspect and operate the following system according to the sequence (the specific operation
refers to the operation manual on boiler)
11.3
Inspect and operate the cooling water and compressed air system
(1)
The circulation water system and the corresponding interlock protection are put into
operation;
(2)
The demineralization replenishment system and the corresponding interlock protection

are put into operation;
(3)
The cooling water system of the steam turbine and the corresponding interlock
protection are put into operation;
(4)
The cooling water system of the boiler and the corresponding interlock protection are
put into operation;

Commissioning
Procedure
(5)
11.4
REV C
Page 26 of 65
The compressed air system and the corresponding interlock protection are put into
operation;
Inspect and operate the high and low-pressure water supply system, feed the water to
the boiler, blow and prepare the hydraulic test for boiler
(1)
Inspect and confirm whether the system is provided with starting conditions, start the
condensation system and feed the water to the deaerator;
(2)
Inspect and confirm whether the electric water supply pump and its system are ready for
starting. (run the corresponding interlock protection), start a water supply pump;
(3)
Confirm that the boiler is ready for feeding and feed the water to the boiler;
(4)
Flush the waterside part of the desuperheating water system of superheater;
(5)
Inspect and confirm that the boiler proper and its system are provided with the water
pressure condition;
(6)
After the boiler water feeding is up to the visible water level, confirm that it is provided
with the water pressure condition.
11.5
Water pressure test for boiler
11.5.1
Scope for water pressure: rear of water supply console --- economizer---drum and
water-cooling wall --- superheater at the block plate of water pressure for the main steam
pipeline (the water pressure block plate is required to be installed and removed after the water
pressure test is completed.)
11.5.2
Control for water feeding speed

(1)
Water feeding flow: 3060 tons/h;
(2)
Water feeding duration: 24 hours;
(3)
Temperature for water feeding: 4070C;
11.5.3
After water emits from the air vent fully, close the corresponding air valve.
11.5.4
After all the air valves are closed, pressure rising begins.
11.5.5
Pressure rising speed:

(1) Drum pressure<0.98MPapressure rising speed <0.244MPa/min
(2) Drum pressure>9.80MPapressure rising speed <0.196 MPa/min
(3) Drum pressure>17.00MPapressure rising speed <0.098 MPa/min
11.5.6
When the pressure rises up to the values below, the pressure rising should be maintained for
inspecting and confirming whether there are leaking points and other abnormality.
(1) Drum pressure5.88MPa
11.5.7
When the drum pressure rises up to 17.40MPa, inspect that the system is free of leakage and
shut off the water supply and watering valves as well as lower the rotary speed of water
supply pump to ensure that the outlet pressure of water supply pump is up to 15.00 MPa,
meanwhile, 5 minute timing begins; if the reduction value for the drum pressure is less than
0.50MPa, water pressure test is qualified. Otherwise, the leakage for the system should be
inspected.

Commissioning
Procedure
REV C
Page 27 of 65
11.5.8
After the water pressure test is completed, pressure reduction begins. The speed for pressure
reduction is equal to or less than 0.50MPa/min.
11.5.9
In the process of depressurization, flush the system below:

(1)
Sampling pipeline for superheated steam, saturated steam and boiler water
(2)
I&C pipeline for drum pressure and superheated steam pressure
11.5.10
Open the drain valve for the superheater and main steam pipeline as well as the discharge
valve for water cooling wall to drain the water.
11.5.11
Dismantle the water pressure block plate of the main steam pipeline
11.5.12
Flush the cold state water of boiler. The watering and draining work of the boiler should be
carried out for many times until the boiler water is adjacent to the water quality of
demineralization water.
Acceptance on the boiler work condition water pressure test

Test start time
Test stop time
Test start pressure
Test end pressure
remarks
Description:
The drum pressure rises up to 17.40MPa, inspect that the system is free of leakage
and shut off the water supply and watering valves as well as lower the rotary speed of water
supply pump to ensure that the outlet pressure of water supply pump is up to 15.00 MPa,
meanwhile, 5 minute timing begins; if the reduction value for the drum pressure is less than
0.50MPa, water pressure test is qualified.
According to water pressure test, the boiler leakage value of whole systems and
advices is less than 0.50MPa, this leakage value is only 0.35MPa, so ensure this water
pressure test is success.
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER

Commissioning
Procedure
REV C
Page 28 of 65
11.6
Ignition preparation
11.6.1
After receiving the ignition command, perform the preparation prior to ignition according to
the operation regulation.
11.6.2
Prior to ignition, the operator should carry out the overall inspection for the equipment and
system, the blow command group should organize the related personnel to perform the
inspection and test for following items:
(1)
Inspect that the clearance of expansion of each position is greater than the specified
expansion value, all the expansion indicators should be in zero position and the record
should be made properly.
(2)
Inspect whether the nozzles of each burner are in the horizontal location.
(3)
Inspect the fastening condition of each hanger; all kinds of hangers and suspenders
should be secure.
(4)
Perform the programmed control test for the subsidiary blowing of air pre-heater.
(5)
Perform the operation test for each damper, baffle and motorized valve;
(6)
Perform interlock, protection and signal tests and inspect the protective setting value;
(7)
The operational test for inspection of the furnace flue-gas temperature probe and starting
for the flame-scanning fan.
(8)
Operation test for the temporary control door
(9)
The appearance inspection for the temporary blowing pipeline; the supports and hangers
should be secure and the density should be satisfied not to produce the vibration or
displacement arising from the counter force of airflow.
(10) Confirm the water level for the drum is at +200MM; systems such as the sealing for the
boiler bottom, deslagging, heating of electric precipitator, draining of boiler and air vent
are put into service. Start the oil pump, the stokehole circulation is made for the fuel.
(11) Ensure the compressed air system and water cooling system are put into service;
(12) Start up the water feeding of boiler and ignition. Contact the shift supervisor to supply
the steam to the auxiliary steam header.
(13) Operate the heating system of furnace bottom, control the temperature rise ratio 28
h and control the upper and lower wall temperature difference of drum40.
(14)
Notify the steam turbine to run the lubrication oil system and the jacking oil system as
well as the barring device;
(15) Prior to ignition, start up the bypass valve of the temporary control valve and the
drainage relevant with the blowing system to avoid water impact accidents.
(16) Operate the sealing system for the boiler bottom and establish the sealing.
(17) Inspect the lubrication oil station of the preheater and start the operation of the oil
station (the oil pump is in the standby state and to be started);
(18) Inspect the cooling fan system of the induced draft fan and run the cooling fan and the
interlock.
(19) Inspect the lubrication oil station of the forced draft fan and run the oil pump and the
interlock.
(20) Inspect the preheater, induced draft fan and forced draft fan and confirm that they are
ready for starting.

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(21) Operate the flame scanning cooling air system and the interlock.
(22) Inspect the SCS system to ensure that such interlock protection for the pre-heater,
induced draft fan and the forced draft fan is in operation state.
(23) Inspect the BMS system to ensure that the management system for boiler burning is in
operation state.
(24) Run flame and water level CCTV;
(25) Inspect and confirm the fuel system and put into operation.
(26) Inspect and confirm that the I&Cs are ready for use.
(27) In accordance with the requirement for the start and operation manual of unit, confirm
that each drain valve should be in the correct state prior to ignition.
(28) Open the drainage at different levels for the main steam pipeline at the steam turbine
side, the steam-reheating pipeline at the cold and heat section and high -low bypass
system.
(29) Properly isolate the system related to the blowing system to ensure the steam of
blowpipe is not mixed into other systems.
(30) Open the bypass valve of the motorized valve controlled temporarily for blowing.
(31) After the target device is fitted via the cold state, confirm that it is reliable and available
(32) Confirm that the removal for the water pressure block plate is completed and the system
is restored normally.
12.
Temperature rising and pressure rising for boiler ignition
12.1
Confirm that the ignition condition is provided to get the approval of the general director for
commissioning. According to the DCS procedure, employ the light diesel to ignite.
(1)
Start the flame scanning cooling fan and implement interlock of standby fan.
(2)
Suspend the heating system at the bottom and ensure the drum level is at about -100mm.
(3)
Start two air preheaters and use interlock.
(4)
Start the induced draft fan and forced draft fan.
(5)
Establish the airflow for blowing, blowing the furnace for 5 minutes and resetting MFT.
(6)
Perform the leakage test for fuel system.
(7)
After the leakage test is qualified, blow it once more and reset MFT, adjust the total
airflow and the openness of the secondary damper, the pressure difference for the
secondary air of furnace is 250~450Pa, the negative pressure of furnace is about -50Pa.
(8)
Inspect the openness for all the baffles on the air duct and flue are in proper location.
(9)
Confirm that the boiler protection has been inputted fully. If the conditions are not met,
the protection should be approved by the headquarter, I&C is cut off temporarily and the
record should be made properly. When the protection conditions are met, timely notify
I&C to put into protection.
(10) Establish and maintain the boiler fuel pressure within 3.1-3.3 MPa. According to the
condition, ignite and start 1~ 2 oil guns; after ignition, take notice to inspect the ignition
and atomizing condition and timely adjust the operation condition of oil gun to ensure
the favorable atomizing and clear flame, free of black smoke. At the initial stage of
ignitions, the oil gun at the lowest layer should be selected to start in opposite angle, the

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angles should be switched once as per 30 minutes ( such as: the first and the third angle
are tangent towards the second and the fourth corner) to ensure the uniform heating of
water cooling wall. When filling the oil, the condition for air distribution should be
inspected and the proper adjustment should be made timely to ensure the full ignition;
the oil gun with insufficient ignition should be dismantled to inspect and clean; after the
ignition fails or the oil gun put out a fire, timely cut off the fuel; after the blowing for
the oil gun and furnace ventilation is completed, the re-ignition can be made.
(11) Notify the thermal technician to debug the oil fire check. After the oil fire is debugged
normally, the flame check should be started immediately.
(12) After the ignition is normal, the flue-gas temperature probe at the furnace outlet shall be
used. When the steam fails to get through the reheater, the flue-gas temperature at the
furnace outlet controlled shall not exceed 538 during pipe blowing. If the flue-gas
temperature exceeds 538, fuel quantity should be reduced timely to ensure the safe
operation of the reheater.
(13) Other oil guns should be commissioned continuously, and the combustion adjusting
work and the fire check commissioning work should be carried out. After the oil burner
functions normally, the standby one will be out of service immediately.
(14) The auxiliary steam blowing for the air preheater should be started uninterruptedly.
(15) Based on the temperature rising and pressure rising speed, it is required to increase the
oil gun additionally. The temperature rising and pressure rising speed shall be controlled
in compliance with the temperature/pressure rising ratios for boiler water saturation,
referring to the table below:
Main steam pressure MPa
0.98
0.98--3.92
3.92--9.8
9.8--18.2
Temperature rising ratio/h
28
56
30
36
Pressure rising ratio MPa/min
---
0.03
0.05
0.06
(16) When the boiler starts up for the first time, it is noticed specially to monitor the
expansion conditions in each position. The dedicated person is required to record the
expansion for installing and operation. The expansion time is recorded: prior to boiler
water feeding and after feeding; the drum pressure at the stage of ignition and pressure
rising refers to 0.49 MPa, 1.47 MPa, 2.45 MPa, 3.43 MPa, 4.20 MPa, 5.86 MPa and
6.50 MPa. If the expansion is affected or the expansion is abnormal, the report should be
conducted to suspend the pressure rising, after the abnormity is eliminated by taking the
measures via negotiation, the pressure rising can be performed continuously.
(17) The temperature difference for the upper and lower wall of drum should be controlled
up to be less than 40.
(18) When temperature is rising and the pressure is rising, open the related drain valve as
well as monitor and maintain the pipe wall for the super heater and reheater not
overheating.
(19) When the drum pressure rises to 0.2MPa, shut the drums and the air valve for the super
heater at different levels and shut all atmospheric relief valves.
(20) When the drum pressure rises to 0.3-0.5MPa, flush the local water level gauge of drum.
The Contractor flushes the instrument tube, sampling pipe and hot spring bolts.
(21) In the process of temperature and pressure rising as well as pipe blowing, the quality of
boiler water should be controlled. Based on the analysis for the chemical water quality

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of the boiler, the sewage discharge shall be performed to improve the boiler water
quality. Therein, the sewage discharge should be performed regularly and the program
control should be used as possible.
(22) When the drum pressure rises to 0.5-1.0MPa, close the drain valve beside the boiler as
well as arrange the chemical dosing system and continuous drainage work regularly,
strengthening the drainage of grain collector.
(23) When the drum pressure rises to 1.0MPa, open the bypass valve of control valve to
warm the pipe. When warming the pipe, the expansion condition for the pipeline and the
stress condition for the supports and hangers should be inspected, especially for
inspecting the strictness of block plate for the high and medium pressure main steam
valve as well as the expansion and stress condition of temporary system. If the problems
are found, timely report it and take the measures to cope with it.
(24) When the drum pressure rises to 3.0MPa, the temperature of super heating steam is
greater than 350 and the exhaust temperature of the temporary pipe is greater than
180, the trail blowing work for the first time can be carried out.
(25) After steam is generated from boiler and steam pressure is established, strengthen the
monitoring for the cylinder temperature of steam turbine. Monitor the turbine-turning
device to ensure the continuous operation.
13.
Blowing procedure
13.1
Trail blowing
Prior to the formal blowing, four trail blowing tests with drum pressure of 3.0MPa, 3.5MPa,
4.0MPa and 4.5MPa shall be performed to inspect the safety and operation of the whole
blowing system. The operators and the operators for the control valve should seek for the
operation skill and master the control method for water level to ensure the accurate display for
the water supply flow.
When performing the trail blowing every time, sufficiently warm the pipe and strictly inspect
the expansion and stress conditions, after the expansion and stress conditions for the system
(including the temporary system) are confirmed to be normal, the formal blowing can be
performed. During the trail blowing, if the problems are found, timely report and eliminate
them. If the major problems are found, timely report them, shut off the temporary control
valve and break off the power supply as well as stop blowing; after the measures are taken to
demolish the hidden troubles, perform the trail blowing again.
(1)
When the drum pressure rises to 3.0MPa, the first time trail blowing shall be performed.
Open the control valve of blowing and close it after full open.
(2)
Inspect whether the heat expansion and the stress of bracket are normal for the blowing
pipeline system, after the normality is confirmed, the pressure rising is made again to
prepare the purge next time. Otherwise, the pressure rising is suspended to treat the
problems on heat expansion and stress of bracket.
(3)
When the drum pressure rises to 3.5MPa, the second trail blowing shall be performed.
When performing the second trial blow, add a piece of target on the target device to
show the original state of pipeline system.
(4)
Inspect whether the heat expansion and the stress of bracket are normal for the pipeline
system of blowpipe, after the normality is confirmed, the pressure rising is made again
to prepare the purge next time. Otherwise, the pressure rising is suspended to treat the
(5)
When the drum pressure rises to 4.0MPa, the third trial purge shall be carried out.
(6)

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13.2
(7)
When the drum pressure rises to 4.5 MPa, the fourth trial blow shall be carried out.
(8)
When the drum pressure rises to 5.5 MPa, the formal blow shall be carried out.
The formal blow at the first stage

Formal blow: the pressure to open the temporary valve is around 5.5~6.5MPa, when the drum
pressure is about 3.8~4.2MPa, shut off the temporary valve. The pressure control after the
valve closing for blowing every time should be based on the principle that the saturated
temperature of drum is not greater than 42. When blowing, start up the pressure of
temporary control valve and the pressure of valve closing, the blowing parameters shall be
selected according to table 9.1.
(1)
The blowing process for pressure reduction belongs to the working condition that the
parameters vary violently, the water charging operation for the boiler should be paid
attention specially. Prior to opening the control valve, the water level shall be controlled
around -50-- -100mm, under the premise of reliable water supply, open the temporary
control valve. After the temporary control valves are opened fully, the water charging
capacity should be increased gradually; prior to closing the temporary control valve,
water charging capacity should be increased, after the temporary control valves are
closed fully, the water level shall be changed from the false water level to the true water
level, until the water level drops continuously no longer and begins to rise, the water
charging capacity can be reduced to ensure that the water charging reaches the normal
water level. The water charging temperature should be raised as possible; in addition,
the preparation for the water capacity should be sufficient.
(2)
In the process of blowing, the date acquisition should be conducted according to the
record form prepared previously. It is noticeable that the data acquisition should be
complete.
(3)
In the process of blowing, more guns of oil layer of BC or DE shall be used according to
the combustion condition. After the oil guns are put into operation, the metal
temperature of the pipe wall for the super heater or reheater should be monitored strictly
not overheating. and the outlet temperature of superheater or the reheater should be
confirmed whether to be controlled effectively below 450. It is prohibited to operate
at over temperature.
(4)
The blowing coefficients shall be calculated according to the steam flow method to
adjust the blowing pressure up to the appropriate value.
(5)
After around 20- time blowing is performed, two-time target practice on target shall be
conducted; the blowing -down time more than 12 hours should be arranged according to
the situation.
(6)
Prior to shutdown cooling, blow the following systems: Blowing pipes for each stage
desuperheating water of superheater as well as the steam -side pipeline for the
emergency spraying system of reheater. About 5-time blowing with duration of 3~5
minutes every time should be performed for each pipeline.
(7)
At least 12 hours are required for shutdown cooling. After flameout, great airflow is
required to blow the furnace for 5 minutes, sealing the furnace.
(8)
During cooling, the following operation should be performed:

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13.3
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1)
Heat standby of boiler. Maintain the normal water level; monitor and record the
flue-gas temperature at the back-end; prevent the combustion accidents at the
back-end and carry out the accident anticipation.
2)
Arrange the workers to clear the grain collector;
3)
Clear the strainer of the electric water supply pump;
4)
Eliminate the defects found at this stage;
Formal blowing at the second stage

(1)
After the system is cooled for 12 hours, the reigniting, pressure rising and pipe warming
for the boiler shall be performed.
(2)
The trail blow for the drum pressure at 3.05.0MPa shall be carried out to ensure that
the system is heated sufficiently to inspect the expansion and stress conditions.
(3)
If there is free of abnormity, continuously raise the pressure up to 5.5~6.5 MPa to

perform the formal blowing.
(4)
During blowing at this stage, alternatively perform the blowing of high and low pressure
bypass pipeline blowing as well as the service steam system blowing for the steam
system. 4~ 5-time blowing is performed respectively. The manual clearing is performed
for the low-pressure bypass pipeline.
(5)
Repeatedly perform the formal blowing, until the target is qualified.
(6)
Acceptance and appraisal for blowing quality: at the later stage of blowing, inspect the
target installing and blowing condition, continuously inspect the target installing; after
two-time continuous inspection is qualified via the supervisor, when blowing is
completed, and quality acceptance and assessment shall be conducted.
(7)
Prior to completion of blowing, strengthen the blowing work at the back end.
(8)
After blowing is completed, the great airflow is required to blow the furnace for 5
minutes after the boiler flameout, the furnace should be sealed. The boiler cools
naturally. When the drum pressure reaches 0.8MPa, the boiler draining shall be carried
out. The draining with pressure and residual drying shall be taken to perform the dry
protection.
(9)
The steam turbine should keep the turning device operating until the cylinder
temperature of steam turbine reaches the shutdown condition for the turning device to
shutdown the turning device.
(10) When the boiler is not cooled up to the normal temperature, the normal water level
should be remained. When operating, the flue-gas temperature of back-end is required to
be monitored and recorded; preventing the combustion accident at the back-end and the
accident anticipation should be performed properly.
(11) When the drum pressure drops to the normal temperature, the restoration for the
temporary pipeline system can executed via approval.
13.4
Complete trial run record

The main parameters in the commissioning of boiler blowing should be listed in the Record
List for Parameters of Boiler Blowing, referring to Appendix 3.
14.
Safety Measures
14.1
Safety rules for commissioning
14.1.1
The parties participating in commissioning shall be familiar with and abide by the relevant

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safety rules on site, and wear reasonable clothing and appropriate personal protective
equipments.
14.1.2
In case of any accident that damages the equipment or hurts person happened or possibly
happen during commissioning, suspend commissioning immediately and put the equipment to
the lowest energy state. Investigate the cause and take corrective measures.
14.1.3
The parties participating in the commissioning will obey the command of commissioning
personnel. In case there is an emergency endangering personal or equipment safety, any
person has the right to stop the operating equipment immediately and report to the control
room.
14.1.4
In the entire process of blowing, all the professionals should be in post to ensure the safety for
the equipment operating.
14.2
Personal Risk and Preventative Measures
Rotating the equipment

Injuries might be caused by rotating equipment during commissioning or test. Therefore,
special care must be taken during work and do not touch the rotating components with
tools or your hand
Failing to wear or misuse the safety helmet

When adjusting or testing, injuries and deaths might be caused by the striking of the
objects. When entering the production site, properly wear the safety helmet and tightly
tie the cap belt. The dangers above the operation region and the falling objects aloft in
the periphery should be inspected.
The damage and burn arising from blowing temporary pipeline

All the temporary pipelines are required to perform the heat insulation. Prior to blowing,
the pipeline should be warmed sufficiently to avoid the water attack accident, and at
40%50% and 70%80% of blowing pressure , trail blowing shall be performed in
several times.
Steam scalding and noise pollution at the exhaust of blowing
The safety isolation measures should be taken strictly at the exhaust of blowing, the
dedicated person should be designated.
The mis-operation for the temporary control valve shall lead to the damage of
equipment and the personnel injury.
Hang the operation prohibiting plate; strictly execute the power failure rule when
replacing the target. For each blowing, the installation contractor must execute it after
the personnel withdrawal.
Strictly follow operation procedures, adhere to operation approval system and never
carry out work not approved
The high- temperature flue gas emitted from the observation hole and manhole door can
hurt the person.
All the manhole doors and observation holes are sealed and closed respectively. Prior to
observing the fire on site, appropriately raise the pressure of furnace. When observing
the fire, stand on the side of observation hole and prepare to evacuate at any time.
14.3
Equipment Risk and Preventative Measures
Abnormal running of equipment

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If it is found that operating equipment makes abnormal sound or has other abnormal
condition, and such problem may not be eliminated, stop such equipment and report to
the control rooms immediately.
Accidental fire and fire hazard of fuel oil system

When commissioning, prepare the strict firefighting measures; the inflammable and
explosive objects should be far way from the periphery of blowing pipeline; the
sufficient firefighting appliances must be provided on site
Iginition of the platform for the burner

The dedicated person shall be assigned and the temporary firefighting devices shall be
placed herein, the telephone or the walkie talkie should be employed to contact with the
central control room.
Deflagration at the time of extinguishing due to unstable combustion

The extinguishing protection must be used, the coal powder fineness should be
controlled reasonably, and the operation and maintenance should be performed
elaborately, if the combustion is instable, timely start the oil gun, properly prepare the
accident anticipation.
Over temperature and over pressure can damage the equipments and hurt the person.
The fuel should be used slowly and stably, the supervising for the wall temperature and
the temperature at the place of flue-gas temperature probe should be strengthened. If the
combustion ratio is out of control, timely shut down the boiler and prepare the pressure
releasing accident anticipation. The outlet pressure of the superheater should be
controlled to be not greater than 7.0 MPa, the temperature for the superheater or the
reheater should not be greater than 450.otherwise, the combustion must be weakened
and the pressure releasing must be performed.
The combustion of pulverized coal deposits at the back-end damaging the equipment
The regular analysis should be performed and the coal fineness should be remained
within the specified scope. The combustion adjustment should be strengthened to ensure
the favorable combustion. The air pre-heater should be started continuously to perform
the soot blowing. After shutdown, the normal water level must be remained; the closed
system must be purged with the great air flow, meanwhile, the monitoring for the
flue-gas temperature at the back-end should be strengthened, if the problem is found,
timely treat it; irregularly inspect the accumulated dust at the convection flue gas pass;
prior to starting the boiler once more, the great air flow should be employed to purge the
boiler. The dedicated person should be assigned to monitor, the temporary firefighting
device and firefighting system placed herein should be in standby state.
Serious water scarcity or overfeeding accident

The proper control of drum water level is essential for blowing. Water supply of drum
should be controlled properly; the water supply should be stable to avoid the overload
for the pump, meanwhile, the false water level and true water level for the blowing
should be distinguished to ensure not producing the serious water scarcity or
overfeeding accidents.
Requirement for water level control: after the control valve is opened, the steam
pressure drops rapidly, meanwhile, the drum level also rises sharply, even overfeed,
which is the false water level, now, the water supply should not be reduced, and on the
contrary, with opening of blowing valve, the water supply capacity should be increased
gradually. When the temporary control valve on blowing is closed, the drum level also
drops, even the water level is invisible, therefore, when beginning to close the control
valve, the water supply capacity should be increased, the water level for full closing of

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control valve should be remained in the visible water level as possible. When the water
level begins to rise again, the water supply should be reduced immediately to avoid the
over high water level. In order to avoid the serious water carrying of steam, prior to
blowing the open valve, the drum level should be controlled around -100mm.
Preventing the water attack accident

When blowing the pipe, the pipe warming should be warmed up sufficiently to avoid the
water attack accident. Prior to blowing, the drain valve on the main steam pipeline
should be opened completely; in addition, the warm pipeline behind the drain valve
should be confirmed locally, the temperature is up to over 180; when performing the
formal blowpipe, the drain valve on the main steam pipeline should be closed up to 1/3
of the full openness. During blowing the pipe, the openness condition for the bypass
valve of the temporary control valve should be known specially. When the interval of
blowing is too long (more than 2 hours), the bypass valve should be opened fully, if
necessary, a part of the temporary control valve should also be opened to ensure that the
pipe warming is sufficient prior to blowing for the whole pipeline system.
Water inflow and steam admission of gas cylinder
During blowing the pipe, in order to prevent that the water and steam from entering into
the gas cylinder, the temporary blowing system should be connected according to this
measure strictly, and the isolation measures should be taken properly, meanwhile, the
monitoring on cylinder temperature should be strengthened, the turning device system
should be put into service.
14.4
Points for Attention of Safety
The uniform commissioning organization and the command should be established for
blowing work of boiler. The sufficient personnel on operation, maintenance and
safeguard should be provided. The production operators should be trained. The agents
and the production operators should be familiar with the relevant equipment system,
aware of the commissioning measures and understand their work scope and
responsibilities as well as be familiar with the operation methods to prevent
misoperation.
All the staffs to participate in blowing should observe the relevant safety stipulation on
site. The flaw detection for all the steam and water system as well as the main reheating
steam pipeline should be qualified to ensure that the blow work is carried out safely and
reliably.
For the first ignition, the installation and manufacturing contractors should assign the
dedicated person to inspect the expansion condition on boiler and steam pipeline system
and record it properly. The fixing plugs fastened onto the pipeline supports and hangers
should be confirmed to be removed already to ensure the normal expansion of the boiler
and the entire blowing system.
When endangering the safety for the personnel and equipment in the process of blowing
of boiler, the blowing work should be suspended immediately, if necessary, the
operation of unit should be suspended, analyzing the causes and put forwarding the
solution measures. After the accidents are removed, the blowing work shall be
performed according to the decision of the headquarters.
During operating, the touring and inspection regulation on equipment system should be
executed, during touring, if the problems are found; the report should be submitted to
the commissioning and command department.
In the process of blowing, the warning line should be provided within the scope of
commissioning equipment. The inflammable and explosive objects should not be
provided in the periphery of pipeline for blowing. Persons are strictly forbidden in the
periphery of 20m for the exhaust, the safety marks and warning line should be provided

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in the periphery, the dedicated person on safety should be assigned to safeguard.
The utility system should be isolated with the unit in construction and the operation
prohibiting marks should be established. After the accident anticipation and the
corresponding measures are taken properly, the blowing work can be developed. The
blowing cannot affect the normal work of the unit installing.
Whether the muffler is installed at the exhaust should be decided and prepared by the
Contractor; if the muffler is required to be installed, the muffler should be fastened on
the cement pier on the zero -meter ground, the manufacturer of the muffler must have
the certification on fabrication of pressure-bearing parts to guarantee the safety of
blowing. The steam discharge capacity for the muffler should be 720 tons/h. the main
parameters of muffler covers: Di670mm in inlet dimension (being equal to or more
than cross section of discharge pipeline), 300400 in work temperature and being
equal to or less than 1KPa for the pressure reduction that the steam gets through the
muffler as well as being less than 80 DB out of 5m for the noise reduction capacity.
If the muffler is not installed at the exhaust, the huge noises produced by blowing can
affect the living of the residents in the periphery. Considering the environmental
protection, the headquarters should implement the conciliation work properly and decide
the period of blowing. The time arrangement should conform to the environmental
protection requirement.
During blowing the pipe for the boiler, the firefighting system is in standby state and it
can be used at any time.
When the ignition and pressure rising are carried out for the boiler, the dedicated person
should be assigned to monitor the cylinder temperature of steam turbine, the dedicated
person should be assigned to inspect whether the temporary facilities of high and
medium combined steam valve are found leakage. In case of abnormal conditions,
suspend blowing immediately. During blowing, the dedicated person should be assigned
to inspect whether cylinder temperature rises for avoiding main shaft bending accidents
arising from plenty of steam seeping into the steam turbine.
The proper control of drum water level is essential for blowing. Water supply of drum
should be controlled properly; the water supply should be stable to avoid the overload
for the pump, meanwhile, the false water level and true water level for the blowing
should be distinguished to ensure not producing the serious water scarcity or
overfeeding accidents
When replacing the target or clearing the grain collector, the contact should be
strengthened, the steam -free state and outage of temporary control valve state should be
confirmed to replace the targets and clear the grain collector, after replacing, the
principal on blowing should be notified, and it is strictly forbidden that the control valve
is opened in error to produce the accident.
Prior to opening the control valve for blowing, withdrawal of the person to replace the
targets should be confirmed, there are free of constructors on the pipeline for blowing
and the permission is obtained from the construction principal.
Due to the large pressure difference of temporary rush valve and frequent operation, the
dedicated person should be assigned to maintain and ensure the fluent operation of
blowing.
When blowing the pipe, the pipe warming should be performed sufficiently to avoid the
water attack accident.
In the process of pipe blowing and pressure rising, the speed should be controlled to
avoid the over temperature and over pressure, the temperature difference between the
upper and lower wall of drum should be controlled strictly to be not greater than 40.

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15.
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When the pressure rising and energy storage for the boiler are performed prior to
opening the temporary control valve, the preheater is in parch state basically, the
flue-gas temperature at the outlet of furnace should be strictly controlled to be below
538.
Prior to starting, the heating surface of air preheater should be confirmed to be clean,
free of sundries. The soot blowing work of air preheater is performed continuously in
the process of starting and blowing.
In the process of blowing, the condition on oil gun and coal powder combustion should
be supervised to avoid oil leakage and entering into the furnace; the unchangeable
combustion should be remained to keep the stable and favorable combustion, the flame
inside the boiler should be distinct, the fluctuation on negative pressure of furnace is
slight; and the furnace is bright and free of black smoke, meanwhile, the variation for
steam temperature, steam pressure, wall temperature and flue-gas temperature should be
supervised strictly to avoid producing the over temperature accident and the ignition
accident of air preheater as well as the reburning accident at back-end.
In the entire process of blowing, the Contractor should strengthen the supervising on
expansion and stress condition of temporary system, especially for the trail blowing
stage.
Due to large water consumption in the process of blowing, the supervision on water
level of deaerator and drum should be strengthened, and the continuous chemical water
preparation should be kept to guarantee the fluent operation of blowing work.
When the heat standby or emergency shutdown of boiler is performed after the boiler is
out of service, the normal drum level should be remained. As long as the boiler isnt
cooled below the normal temperature, the operators should supervise the variation of
flue-gas temperature at the back-end, when there is the abnormal change, the preventive
measures should be taken to organize and implement it pertaining to the specific
problems and the data record should be made properly for future reference.
After blowing is completed and before the pipeline is restored, the construction
conditions must be ensured to be satisfied: after the work sheets on construction
permission are handled properly, the construction can be restored. After blowing is
completed and when the system is stored, the Contractor must take the reliable measures,
strictly prohibiting producing the secondary pollution.
During boiler steam blowing, the record on blowing parameters should be made
properly. After blowing is qualified, the certification procedure should be handled.
Appendix

Commissioning
Procedure
15.1
No.
1
Appendix 1
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Blowng condition checklist
Items
Requirements
Result
Maintenance conditions
(1)
(2)
(3)
(4)
Temporary piping
system
for
blowing
Flue-gas and air

system
Flame
system
scanning
Electrostatic
precipitator
system
Completion of temporary pipe and heat

insulation (including drain, heat insulation,
etc.)
Yes No
Completion for installation and

commissioning of temporary motorized
valve, bypass valve and drain valve.
Yes No
Completion for manufacturing and

installation of target device and the quantity
is sufficient.
Yes No
Qualified for on/off test and light signal of

temporary motorized valve.
Yes No
Completion for installation and acceptance

of temporary piping, fixing and sliding
hanger for counter-force framework
Yes No
Completion of manufacturing and correct

installation for the grain collector
Yes No
Completion for installation and calibration

of the pressure gauge and the thermometer
installed additionally for temporary system
for blowing.
Yes No
Air pressure test is completed with

acceptable quality
Yes No
Completion for installation and heat

insulation of boiler proper and flue-gas and
air duct
Yes No
Single commissioning for each fan and

commissioning of subsystem
Yes No
Completion for inspection and adjustment

of various air dampers and baffle with
acceptable quality
Yes No
Completion for single commissioning and

interlock protection test on flame scanning
cooling fan with acceptable quality
Yes No
Completion for commissioning of CCTV

system ,putting into service at any time
Yes No
Qualified commissioning for the flue-gas

temperature probe of boiler
Yes No
Completion for installation of electrostatic

precipitator and heat insulation with
acceptable quality
Yes No
Qualified for air-flow distribution test,
Yes No
Verified
by
Remar
ks

Commissioning
Procedure
No.
Items
REV C
Page 40 of 65
Requirements
Result
pressure rising and rapping test on

electrostatic precipitator
(5)
(6)
Fuel oil system
Boiler proper
Completion for ash bucket heating device of

the electrostatic precipitator and inspection
with acceptable quality
Yes No
Completion for single trial use and

installation of oil storage and stokehold fuel
oil system as well as heat insulation work
Yes No
Completion for hydrotest of the stokehold

fuel oil system and qualification for water
and steam flushing
Yes No
Completion for installation of steam

blowpipe of fuel oil system and adjustment
on blowing valve
Yes No
Completion for motorized valve and

pneumatic valve adjustment of fuel oil
system with acceptable quality
Yes No
Qualification for the simulation test in

related interlock protection(MFT AND
OFT) of the fuel oil system
Yes No
Completion of the advancing and regressing

test for oil gun and high-energy igniter
Yes No
Completion for each flame check static

commissioning
Yes No
Installation of boiler proper and heat

insulation are completed with acceptable
quality
Yes No
Hydrotest of the boiler is completed with

qualified acceptance.
Yes No
Water drainage, bleeding, regular draining,

continuous draining, bottom heating,
installation of nitrogenization system and
heat insulation are completed fully. All
motorized valve commissioning has been
completed with acceptable quality
Yes No
The installation for the hydraulic block plate

of the main steam pipeline at the
superheater outlet has been completed and
shall be removed after hydrotest.
Yes No
After hydrotest , all the hydraulic valve

cores of the each safety valve for drum and
superheater are removed, restoring formally
and complying with the requirement of
manufacturer. The hydraulic block plate
shall be dismantled.
Yes No
The spring supports and hangers for

steam-water pipeline are complete and the
Yes No
Verified
by
Remar
ks

Commissioning
Procedure
No.
Items
REV C
Page 41 of 65
Requirements
Result
pin is removed, with free stress

Motorized and pneumatic valve for each
steam-water pipeline are adjusted to be
qualified
Yes No
The expansion system of boiler proper is

inspected jointly by each party to be normal
and the expansion indicator is complete and
adjusted to zero.
Yes No
Staircase, platform and rail of the boiler are

complete with sufficient lighting and free of
sundries.
Yes No
After pickling of boiler is completed, the

inner arrangement for the steam drum
should be cleaned to normal, the drum is
closed and the temporary facilities should
be removed, the formal system has been
restored.
Yes No
The steam drum water-level gauge has been

installed properly, and the SRTV has been
adjusted and can be put into application
Yes No
Boiler water sampling and dosing system

have been installed with acceptable
quality ,providing with the operation
condition
Yes No
Such systems such as feed water,

desuperheating water, and emergency water
spray have been installed completely. With
qualified blowing, commissioning on
motorized and pneumatic valve have been
completed. The installation and heat
insulation of temporary back-flush pipes at
steam side of superheater (reheater)
desuperheater are completed with
acceptable quality.
Yes No
All the manhole doors and inspection holes

in the boiler proper are complete and closed.
Yes No
The inspection for burner installation and

coal flame checking commissioning under
cold state are qualified, with normal
operation conditions.
Yes No
(7)
Ash and cinder

handling system
Installation for slag pit (including the

furnace bottom sealing), slag tank and
rotating equipment are completed with
acceptable quality.
Yes No
(8)
Soot blower
system
Completion of pipe installation and heat

insulation
Yes No
Completion of installation and

commissioning of motorized and pneumatic
Yes No
Verified
by
Remar
ks

Commissioning
Procedure
No.
REV C
Page 42 of 65
Items
Requirements
Result
valve
(9)
Coal pulverizing
system
(10) Air heater system
Compressed air
(11)
system
(12)
Fire protection
water system
Industrial water
(13)
system
(14)
Auxiliary steam
system
(15) Isolation
(16)
Chemistry water
system
It can be put into operation at any time after

completion of soot blowing test of air
preheater.
Yes No
Completion of installation and heat

insulation and the single commissioning of
all dampers completed.
Yes No

insulation
Yes No
Completion of trial use of single equipment.
Yes No
The interlock protection test is qualified.
Yes No
Completion of trial use for the single and

subsystem of instrument and service air
compressor;
Yes No
Completion of installation for instrument

and service air gasholder as well as
checkout of safety valve;
Yes No
Qualified for instrument and service air

lines blowing
Yes No
The interlock protection test is qualified.
Yes No
Completion of installation
Yes No
All fire-fighting equipments are complete,

and watering test for firefighting water is
qualified, being in reservation state.
Yes No
Fire-fighting equipments are complete in

control room, electronic room and fuel oil
system
Yes No
Completed installation and qualified

hydraulic pressure
Yes No
It can be put into operation after completion

of trial use.
Yes No
It can be put into operation after the

completion for installation commissioning
of boiler
Yes No

insulation for auxiliary steam system
Yes No
The motorized valve of auxiliary steam

system is qualified and can be put into
operation.
Yes No
Completion of isolation of public with 2#

unit
Yes No
It is provided with the feature of continuous

chemical water supply
Yes No
Verified
by
Remar
ks

Commissioning
Procedure
No.
Items
(17) Steam Turbine
REV C
Page 43 of 65
Requirements
Result
Completion of commissioning for water

charging system
Yes No
Condenser and hot well is qualified after

cleaning; it is qualified for the condensing
pump via commissioning, the blowing of
system is qualified and can supply the water
for deaerator.
Yes No
Inner of deaerator has been cleaned. After

blowing, steam-heated pipelines are
returned to normal and can be heated and
applied.
Yes No
The electrically driven feed pump is

qualified after commissioning. After
blowing, the water supply pipeline is
returned to normal and can be put into
operation.
Yes No
Measures to prevent air from entering the

turbine has been implemented and is
qualified after inspection.
Yes No
Commissioning for steam turbine vacuum

system is completed and can be put into
operation;
Yes No
Commissioning for lubrication oil system of

steam turbine, sealing oil system, and
jacking oil system are completed. Turning
device system is normal and can be put into
operation.
Yes No
The main steam pipeline of steam turbine,

reheating and recooling pipeline of cold and
hot section as well as the high and low
pressure bypass draining valve are
confirmed to be qualified and can be put
into operation.
Yes No
The commissioning for temperature

measuring point of steam turbine cyliner
has been checked and can show accurate
temperature of the cylinder..
Yes No
All steam bleeding electric intercept valves

are tested and qualified, with strict
closeness.
Yes No
Drain introduced into the condenser has

been reliably isolated.
Yes No
Low voltage turbine water spray can be put

into operation.
Yes No
Electrical and Thermal Regulating conditions

(1)
Boiler
FSSS(including
Completion of interlock test on flame

scanning cooling fan
Yes No
Verified
by
Remar
ks

Commissioning
Procedure
No.
REV C
Page 44 of 65
Items
fuel oil part )
(2)
Sequential control
of auxiliary
engine and
interlock and
protection tests
Requirements
Result
Completion of inspection on furnace

blowing condition
Yes No
Completion of MFT test and interlocking

test after MFT
Yes No
OFT test and completion of interlocking test

after OFT
Yes No
Completion of fuel oil leakage test
Yes No
Completion of oil gun fueling management

test
Yes No
Completion of coal feeder and coal mill

control as well as interlocking test
Yes No
Air preheater(A/B) launching and tripping

conditions, programmed start, programmed
stop
Yes No
IDF(A/B) launching and tripping

conditions, programmed start, programmed
stop
Yes No
Forced draft fan (A/B) launching and

tripping conditions, programmed start,
programmed stop
Yes No
Primary air fan (A/B) launching and

programmed stop
Yes No
Sealing fan (A/B) launching and tripping

conditions
Yes No
Coal mill(A/B/C/D/E) launching and

programmed stop
Yes No
Feeder (A/B/C/D/E) launching and tripping

conditions
Yes No
(3)
I&C measuring
points and meter
of DAS system
The calibration is completed, the indication

is accurate
Yes No
(4)
Protection, alarm
as well as
acoustic and light
signals
It can give alarm after completion of

transmission commissioning
Yes No
(5)
Emergency power
supply
Applicable
Yes No
(6)
DCS two -way

power
Applicable
Yes No
(7)
Blowing system
control drawing
Completed for drawing
Yes No
Environmental conditions
Verified
by
Remar
ks

Commissioning
Procedure
No.
REV C
Page 45 of 65
Items
Requirements
Verified
by
Result
Traffic
Unclogging
Yes No
Light
Sufficient
Yes No
(2)
Communication
equipments
Convenient and unobstructed
Yes No
(3)
Fire apparatus
Sufficient and in stand-by condition
Yes No
(4)
A/C system
It should be debugged to meet the

requirement of the computer equipment
Yes No
(5)
Boiler staircase
Only after debugged and tested, it can be

put into application.
Yes No
Organizing the united major inspection on

construction, Owner, production and
commissioning; the problems found should
be dealt completely.
Yes No
Completion of reparation for production

commissioning
Yes No
Qualified training test of the operators
Yes No
The operation scheme and system drawing

have been reviewed and approved.
Yes No
Operation instrument and running log are

complete.
Yes No
Chemicals and material preparation for trial

use are in order
Yes No
Chemical water, fuel oil and coal design are

prepared sufficiently.
Yes No
(1)
Other requirements
(1)
(2)
(3)
Inspection
Production
preparation
Resources
preparation
(4)
Overhaul tools
and materials
Prepared
Yes No
(5)
Commissioning
control and
organization
system
Sound and clear division of work
Yes No
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER
Remar
ks

Commissioning
Procedure
15.2
Appendix 2
REV C
Page 46 of 65
Record list for blowing acceptance
No.
Technical Requirements
Implementation
Inner diameter of temporary pipe is equal to or greater than

that of the upstream blowing pipeline
Blowing pressure is 5.56.5Mpa, and superheating

temperature is 350450
Time to open or close the blowing control motorized valve is

less than 60S
Remarks
Blowing scope
(1)Superheater, main steam pipelines, reheater pipelines of
cold section , reheater pipeline of hot section, reheater
(2) HP/LP bypass pipeline pf steam turbine

(3) Desuperheating water pipeline of superheater
(4) Such other pipelines as shaft seal gas sources of steam
turbine
During the process of blowing, time for shutdown cooling

should not be less than 12h
Blowing coefficient of steam flow method is greater than 1.0
Record for total frequency of blowing

Material and dimension of target
The length is equal to the inner diameter of the pipe where the
target is installed
The width is 8% of the length
Material of target is aluminum
Qualified target
Quantities of spot in size of 0.20.5mm in size

Quantities of spot is bigger than 0.5mm in size.
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER

Commissioning
Procedure
15.3
Appendix 3
REV C
Page 47 of 65
calibration certificate for instrument

Commissioning
Procedure
REV C
Page 48 of 65

Commissioning
Procedure
REV C
Page 49 of 65

Commissioning
Procedure
REV C
Page 50 of 65

Commissioning
Procedure
REV C
Page 51 of 65

Commissioning
Procedure
15.4
Appendix 4
REV C
Page 52 of 65
Record Table for Blowing Parameters
Before blowing
Temperary control valve fully opened
Drum
Main
Main
Drum
Main
Main
In. P
Out.P
REH.
of
of
STM
No
Mpa
Mpa
Mpa
Mpa
REH.
REH
Mpa
Mpa
Close temperary control valve

STM
STM
Drum
Main
Main
In. P
Out.P
REH.
WATER
vent
vent
of
of
STM
FLOW.
T/H
Mpa
Mpa
Mpa
REH.
REH
Mpa
Mpa
1.
2.
3.
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER
Flow method Steam blowing factor

STM
STM
WATER
vent
vent
PG0=17.42Mpa G0=971.1T/H,tG0=541
FLOW .
PZ0=3.51Mpa DZ0=798.1T/H,tZ0=541
T/H
Mpa
pG
TG
PZ
TZ
KG
KG

Commissioning
Procedure
15.5
Appendix 5
REV C
Page 53 of 65
Checklist for Motorized Valve of Steam-Water System

Motorized Valve Commissioning Record
KKS code
Local
position
indication
Name
10LAB40AA001
BOILER FEED WATER MOTORIZED VALVE
10LAB40AA002
BOILER FEED WATER MOTORIZED ORIFICE VALVE
10LAB41AA001
10LAB41AA002
10LAB40AA401
10LAB40AA402
BOILER FEED WATER BYPASS CONTROL VALVE FRONT

MOTORIZED VALVE
BOILER FEED WATER BYPASS CONTROL VALVE BACK
MOTORIZED VALVE
BOILER
FEED
WATER
VALVE
FRONT
DRAINING
VALVE
BACK
DRAINING
MOTORIZED VALVE
BOILER
FEED
WATER
MOTORIZED VALVE
10LAB44AA001
ECONOMIZER RECIRCULATING MOTORIZED VALVE A
10LAB44AA002
ECONOMIZER RECIRCULATING MOTORIZED VALVE B
10LBA10AA501
OPEN SUPERHEATER START-UP EXHAUST MOTORIZED

VALVE 1
10LBA10AA502
SUPERHEATER START-UP EXHAUST MOTORIZED VALVE 2
10LBA10AA503
SUPERHEATER EBV CONTROLED VALVE
10LLAE40AA001
SUPERHEATED STEAM SPRAYING WATER TOTAL
Remote
Direction
Feedback
correct
correct
Time
Open
close
Remote
Date
Signature
Remarks

Commissioning
Procedure
REV C
Page 54 of 65
MOTORIZED VALVE
10LLAE41AA001
10LLAE42AA001
10LLAE43AA001
10LLAE44AA001
10LLAE45AA001
10LBB10AA501
10LBB10AA502
10LAF60AA001
SUPERHEATED STEAM FIRST SPRAYING WATER

MOTORIZED VALVE
A SIDE SUPERHEATED STEAM SECOND SPRAYING
WATER MOTORIZED VALVE
B SIDE SUPERHEATED STEAM SECOND SPRAYING WATER
MOTORIZED VALVE
A SIDE SUPERHEATED STEAM THIRD SPRAYING WATER
MOTORIZED VALVE
B SIDE SUPERHEATED STEAM THIRD SPRAYING WATER
MOTORIZED VALVE
REHEATER START-UP EXHAUST MOTORIZED VALVE 1
REHEATER START-UP EXHAUST MOTORIZED VALVE 2
REHEATED STEAM DESUPERHEATING WATER MAIN PIPE
MOTORIZED VALVE
10LAF61AA001
REHEATED
STEAM
EMERGENCY
DESUPERHEATING
WATER MOTORIZED VALVE

10LAF62AA001
10LAF63AA001
10LCQ10AA001
A SIDE REHEATED STEAM DESUPERHEATING WATER

MOTORIZED VALVE
B SIDE REHEATED STEAM DESUPERHEATING WATER
MOTORIZED VALVE
DRUM CONTINUOUS BLOWDOWN MOTORIZED VALVE

Commissioning
Procedure
REV C
Page 55 of 65
10LCQ21AA001
DRUM EMERGENCY DRAINING MOTORIZED VALVE 1
10LCQ21AA002
DRUM EMERGENCY DRAINING MOTORIZED VALVE 2
10LCQ52AA001
10LCQ53AA001
10LCQ53AA002
10LCQ53AA003
10LCQ53AA004
10LCQ54AA001
10LCQ56AA001
10LBG13AA001
10LCQ31AA001
10LCQ31AA002
ROOF SUPERHEATER INLET HEADER DRAINING

MOTORIZED VALVE
REAR ENCLOSURE RINGED HEADER DRAINING
MOTORIZED VALVE 1
MOTORIZED VALVE 2
MOTORIZED VALVE3
MOTORIZED VALVE 4
WALL TYPE REHEATER INLET HEADER DRAINING
WATER MOTORIZED VALVE 1
WALL TYPE REHEATER INLET HEADER DRAINING
WATER MOTORIZED VALVE 2
MOTORIZED VALVE FROM COLD-REHEAT STEAM TO
AUXILIARY STEAM HEADER
BOILER FRONT WATER WALL INTERMITTENT
BLOWDOWN MOTORIZED VALVE 1
10LCQ31AA003


Commissioning
Procedure
10LCQ31AA004
10LCQ31AA005
10LCQ31AA006
10LCQ32AA001
10LCQ32AA002
10LCQ32AA003
REV C
Page 56 of 65

BOILER B SIDE WATER WALL INTERMITTENT
10LCQ32AA004

10LCQ32AA005

10LCQ32AA006

10LCQ33AA001
BOILER REAR WATER WALL INTERMITTENT BLOWDOWN

MOTORIZED VALVE 1
10LCQ33AA002

MOTORIZED VALVE 2
10LCQ33AA003

MOTORIZED VALVE 3

Commissioning
Procedure
10LCQ33AA004
REV C
Page 57 of 65
OPEN BOILER REAR WATER WALL INTERMITTENT

10LCQ33AA005
10LCQ33AA006

MOTORIZED VALVE 5
MOTORIZED VALVE 6
10LCQ34AA001
BOILER A SIDE WATER WALL INTERMITTENT

10LCQ34AA002

10LCQ34AA003

10LCQ34AA004

10LCQ34AA005

10LCQ34AA006

10LCQ41AA002

BLOWDOWN MAIN MOTORIZED VALVE
10LCQ42AA002

10LCQ43AA002

MAIN MOTORIZED VALVE

Commissioning
Procedure
10LCQ44AA002
REV C
Page 58 of 65

10LBG14AA001
A SIDE BOILER BOTTOM HEATING MOTORIZED VALVE
10LBG15AA001
B SIDE BOILER BOTTOM HEATING MOTORIZED VALVE
10LBG42AA101
HEATING MOTORIZED VALVE OF PRIMARY AIR HEATER
10LBG41AA101
HEATING MOTORIZED VALVE OF SECONDARYAIR HEATER
Completed By
SEPCTI
Signature
Date
DEC
PLN JASER

Commissioning
Procedure
15.6
Appendix 6
REV C
Page 59 of 65
Checklist for Control Valve of Steam-Water System

Feedback corresponding to input value while rising and falling
Description
Name
KKS code
10LAB41AA101
0%
BOILER FEED WATER BYPASS

CONTROL VALVE
SUPERHEATED STEAM FIRST
10LLAE41AA101
SPRAYING WATER CONTROL

VALVE
A
10LLAE42AA101
SIDE
SUPERHEATED
STEAM SECOND SPRAYING

WATER CONTROL VALVE
B
10LLAE43AA101
SIDE
SUPERHEATED
STEAM SECOND SPRAYING

WATER CONTROL VALVE
A
10LLAE44AA101
SIDE
STEAM
SUPERHEATED
THIRD
SPRAYING
WATER CONTROL VALVE

B
10LLAE45AA101
SIDE
STEAM
SUPERHEATED
THIRD
SPRAYING
WATER CONTROL VALVE

10LAF61AA101
REHEATED
EMERGENCY
STEAM
SPRAYING
WATER CONTROL VALVE
25%
50%
75%
100%
75%
50%
25%
0%
Fully
Fully
Open time
Close time
Result
Signature

Commissioning
Procedure
10LAF62AA101
REV C
Page 60 of 65
A SIDE REHEATED STEAM

VALVE
10LAF63AA101
B SIDE REHEATED STEAM

VALVE
BOILER CONTINUOUS
10LCQ10AA001
BLOWDOWN CONTROL
VALVE
10LCQ11AA101
BOILER CONTINUOUS
BLOWDOWN FLASH TANK
LEVEL CONTROL VALVE
10LCQ20AA101
INTERMITTENT BLOWDOWN
PIT INLET CONTROL VALVE
CONTROLED VALVE FROM
10LBG13AA001
COLD-REHEAT STEAM TO
AUXILIARY STEAM EADER
10HCB10AA101
BOILER SOOTBLOWER
PRESSURE CONTROL VALVE
Completed By
SEPCTI
DEC
PLN JASER

Commissioning
Procedure
REV C
Page 61 of 65
Signature
Date
15.7
Appendix 7
Blowing Diagram
Please see the following appendix diagram .

15.8
Appendix 8
Blowing Diagram for Desuperheating water Pipeline of SuperHeater or Reheater

15.9
Appendix 9
Processing Diagram of Grain Collector

Commissioning
Procedure
REV C
Page 62 of 65
indonesia pacitan power plant project 1# boiler steam blowing drawing

steam exhaust
feed
water
pump
steam exhaust
feed
water
pump
temporary control valve
M
55816
superheater
outlet
header
drum
50824
drainage
particle
55816 collecter
81217
HP main steam valve
MP main steam valve
P T
drainage
HP casing
MP casing
P T
particle
collecter
cold reheater
inlet header
32520
ID36841
27325
HP bypass valve
32511
HP main steam valve
hot rehaeter
outlet header
MP main steam valve
50824
55816
55816
32511
32520
63012
target
temporary control valve
55816
drainage
temporary pipeline
63531
temporary blind device
P T
ID50824
normal pipeline
Lp bypass valve
turbine main steam valve

stean exhaust
The Commissioning and Test Institute Of Sichuan Electric Power Industry compiled 2009.10

REV C
Page 63 of 65
1# boiler washing and blowing drawing of superheater desuperheating water system
Primary desuperheater of superheater
Secondry desuperheater of superheater
Thirdly desuperheater of superheater
Exhaust(water/steam)
13316
10814
HP feed water pipe35525
13316
10814
Commissioning
Procedure
16822
Normal pipeline
Temporary pipeline
The commissioning and Test institute of sichuan electric power industry

compiled 2009.10

REV C
Page 64 of 65
10814
7610
1089
10814
normal pipeline
temporary pipeline
The commissioning and Test institute of sichuan electric power industry

compiled 2009.10
feed water pump897
10814
feed water pump897
exhaust(water/steam)
feed water pump897
reheater emergency spray water
reheater emergency spray water
reheater fine spray water
reheater fine spray water
1# boiler washing and blowing drawing of reheater desuperheating system
7610
Commissioning
Procedure

Commissioning
Procedure
REV C
Page 65 of 65
3115
300
1000
80
30
1410
100
150
50 200
60
14 10
100
150
1155
10 14
20G
20G
558.817
ID36810
1410
ID36810
60100=6000
30
1768 20G
600
10
10
mm
765
60
1410mm
10#
210mm10mm
4mm
5
3524.838830,A3
100
27310
20G
PN25DN35020#1
PN25DN35020#1

16procedure of Boiler Steam Blowing OK (Only Oil) PASSED

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16procedure of Boiler Steam Blowing OK (Only Oil) PASSED

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PLTU 1 Jatim-Pacitan (2315MW) Project

Procedure of Boiler Steam Blowing

PLTU 1 Jatim-Pacitan (2315MW)

Procedure of Boiler Steam Blowing

PLTU 1 Jatim-Pacitan2315MW Project

Procedure of Boiler Steam Blowing

GENERAL DESCRIPTION OF SYSTEM AND EQUIPMENT ................................................ 3

TOOLS, INSTRUMENT FOR COMMISSIONING ................................................................... 5

PREREQUISITE FOR COMMISSIONING ............................................................................... 5

MEASURES FOR COMMISSIONING ORGANIZATION ..................................................... 11

BLOWING PARAMETERS AND THE QUALIFIED STANDARD ....................................... 13

TEMPORARY FACILITY FOR BLOWING ............................................................................ 14

PREPARATION PRIOR TO IGNITION ................................................................................... 16

TEMPERATURE RISING AND PRESSURE RISING FOR BOILER IGNITION.................. 29

BLOWING PROCEDURE ........................................................................................................ 31

SAFETY MEASURES .............................................................................................................. 33

15.1 Appendix 1 Blowng condition checklist........................................................................................ 39

PLTU 1 Jatim-Pacitan2315MW Project

Procedure of Boiler Steam Blowing

The boiler superheater system and the main steam pipeline;

The high pressure bypass pipeline of steam turbine

The boiler burning and coal pulverizing system( DWG.NO.50F296SJ0201A03 );

Boiler Product Manual;

Manual for Boiler Installation

Manual for Boiler Operation

General Description of System and Equipment

Main parameters of the boiler: designed coal

PLTU 1 Jatim-Pacitan2315MW Project

Procedure of Boiler Steam Blowing

Temp. of feed water

Secondary steam resistance

Water resistance of economizer (pipe to drum included)

4.6.2fuel gas/air resistance (B-MCR):

Features of Fuel as below

PLTU 1 Jatim-Pacitan2315MW Project

Procedure of Boiler Steam Blowing

Tools, Instrument for Commissioning

Handheld vibration meter

Temperature measurement meter.

Prerequisite for Commissioning

Conditions that must be available with machinery provisions

Temporary pipeline system for blowing

Completion on installation and commissioning for the temporary motorized valve,

Completion on fabrication and installation of the grain collector;

Flue-gas and air system

Flame detecting system

Qualification on static commissioning for flame scanner;

Qualification on commissioning for the flue-gas temperature probe of the boiler;

PLTU 1 Jatim-Pacitan2315MW Project

Procedure of Boiler Steam Blowing

Electrostatic precipitator system

Completion on installation and heat insulation for electrostatic precipitator as well as

Fuel oil system

Completion on static commissioning for each flame check

Completion on water pressure test of boiler and qualification on acceptance;

PLTU 1 Jatim-Pacitan2315MW Project

Procedure of Boiler Steam Blowing

illumination should be sufficient; the boiler proper should be clean;

Soot blower system

Coal pulverizing system

Completion on installation of coal pulverizing system and heat insulation;

Completion on the single damper commissioning of coal pulverizing system.