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Introduction
The formation of calcium sulfate scales is a welldocumented phenomenon encountered in a wide spectrum
of industrial processes and applications including oil
production by water-flooding, in particular for cases where
incompatible waters are used,1 desalination of seawater
by reverse osmosis,2 handling of geothermal brines for
energy production,3 water distillation,4 phosphoric acid
production by acidification of phosphorites with sulfuric
acid,5 etc. Despite the fact that the system has been
intensively investigated over the past three decades many
aspects await reliable answers. A considerable amount of
the published literature is concerned with batch, seeded
growth studies,6-12 investigations in various hydrodynamic conditions,11-13 and spontaneous precipitation
experiments.14-16 The solution chemistry of the aqueous
Department of Pharmacy.
Department of Chemistry.
Institute of Chemical Engineering and High Temperature
Chemical Processes and Department of Chemical Engineering.
Figure 1. Schematic of the electronic circuitry of the electronic amplifier used for the measurement of very small changes of the
solution specific conductivity. The symbols correspond to the electronic parts as follows: IC1,2,3, LM308; IC4, LM741H; R1 ) 100
k, 1%; R2, R3 ) 50 k, 1%; R4 ) R5 ) R6 ) R7 ) 4 k, 1%; R8 ) R9 ) 100 , 1%; R10 ) 100 k, 1%; RF ) 100 , 1%; VR1 )
10 k; VR2 ) 50 k; C1 ) C2 ) 100 pF, 5%; C3 ) C4 ) C5 ) 1 nF, 5%; power supply (12 V.
by circulating water from a thermostat through a jacket
surrounding the reactor. Stock solutions of calcium nitrate and
ammonium sulfate were prepared from the corresponding
crystalline solids (Merck Puriss) using triply distilled water. The
solutions, prior to their standardization, were filtered through
membrane filters (0.2 m, Millipore, Bedford, MA). The calcium
stock solutions were standardized with photometric titrations
with standard EDTA solutions (Merck, Titrisol) using murexide
indicator and by atomic absorption spectrometry (Varian 1200).
Ammonium sulfate stock solutions were standardized by titration
with standard barium chloride solutions (Merck, Titrisol) and
by ion chromatography (Metrohm IC 690).
The supersaturated solutions were prepared directly in the
thermostated reactor by simultaneously mixing equal volumes
(0.250 dm3 each) of the calcium nitrate and ammonium sulfate
solutions, through a Y-shaped glass tube. The mixing was done
in less than 20 s, and maximum reproducibility was thus achieved.
Immediately following mixing of the reagents and the establishment of the supersaturation the reactor was sealed with a Perspex
lid bearing holes for the accommodation of a conductivity cell
(Radiometer PP1042) and for sampling. The solution specific
conductivity was measured with a conductivity meter (Radiometer, CDM 3). To enhance the output signal of the conductivity
meter and be able consequently to measure changes in the
solution specific conductivity as small as 1 S cm-1, a special,
low-cost amplifier was designed, and the corresponding electronic
circuit is shown in Figure 1. A calibration line was made by
measuring the specific conductivity and its relative differences
in solutions titrated with standard calcium nitrate solutions both
in the presence and in the absence of ammonium sulfate in order
to avoid errors due to ion pair formation. Through linear
regression of the calibration data, equations relating solution
conductivity to solution concentration were established for all
temperatures in which experiments were done.17,18 A typical
(17) Smith, B. R.; Sweet, F. J. Coll. Interface Sci. 1971, 37, 612.
(18) Christoffersen, M. R.; Christoffersen, J.; Weijnen, M. P. C.; van
Rosmalen, G. M. J. Cryst. Growth 1982, 58, 585.
Klepetsanis et al.
Table 1. Equilibria Involved in the
CaCl2-(NH4)2SO4-H2O System and the Corresponding
Stability Constantsa
equilibrium
log K25
(I f 0)
HSO4- ) H+ + SO42CaSO40 ) Ca2+ + SO42NH4SO4- ) NH4+ + SO42CaNO3+ ) Ca2+ + NO3H2O ) H+ + OHNH4+ ) H+ + NH3
CaSO42H2O(s) ) Ca2+ + SO42- + 2H2O
1.99
2.31
1.11
0.06
13.99
9.24
-4.62
H
(kcal/mol)
5.4
1.6
-6.0
-13.34
-12.45
0.3
G ) -
2+
2RT (Ca )(SO4 )
ln
2
K0sp
(1)
(Ca2+)(SO42-)
K0sp
(2)
) 1/2 - 1
(3)
log z ) -
Az2I1/2
+ bI
1 + BaI1/2
(4)
ionic species
Ca2+
SO42-
5.0
5.0
0.165
-0.040
NH4+
NH4SO4-
2.5
5.4
0.000
0.000
A1
A2
10-6A3
A4
A5
CSD
CSA
182.532
164.814
-0.48932
-0.46478
-10.325
-10.764
-67441.7
-68807. 8
1156.21
1059.51
102Cat
(M)
(C)
(min)
G
(kJmol-1)
10-5R
(Mmin-1)
101
102
103
104
105
106
111
112
113
114
115
121
122
123
124
131
132
133
134
135
141
142
143
144
5.0
4.75
4.25
4.0
3.75
3.5
3.4
3.3
3.2
3.1
3.0
3.2
3.0
2.80
2.75
2.5
2.4
2.3
2.25
2.1
2.35
2.25
2.1
2.0
25.0
25.0
25.0
25.0
25.0
25.0
38.4
38.4
38.4
38.4
38.4
50.0
50.0
50.0
50.0
65.0
65.0
65.0
65.0
65.0
80.0
80.0
80.0
80.0
32
39
45
52
89
105
26
24
54
81
106
11
35
49
95
8
21
29
42
163
14
16
37
204
-1.55
-1.47
-1.31
-1.22
-1.13
-1.02
-0.98
-0.94
-0.89
-0.84
-0.79
-0.95
-0.84
-0.74
-0.71
-0.70
-0.63
-0.56
-0.52
-0.41
-0.82
-0.75
-0.63
-0.54
6.8
5.9
2.1
1.9
1.0
0.5
6.0
5.1
4.5
2.4
2.1
2.0
1.2
0.9
0.7
2.4
1.9
1.7
1.3
0.8
12.1
7.2
2.0
1.3
ln K0s )
A2T
A3
A5
A1
A4
ln T +
+
+
2
R
2R
RT
R
2RT
(5)
) n + g
(6)
log )
C1
3
T log2
- C2
(7)
C1 )
s32
(2.303k)32
(8)
Klepetsanis et al.
rate RP )
DvC
(9)
Figure 11. Scanning electron micrographs of gypsum crystals precipitated spontaneously in aqueous supersaturated solution:
(a) 25 C; (b) 65 C; (c-f) 80 C.
RP ) kP
(10)
supersaturated calcium sulfate solutions over the temperature range between 25.0 and 80.0 C. Both values are
in very good agreement with activation energies reported
in the literature for the precipitation in brines34 and in
synthetic supersaturated solutions.6,17
The first-order dependence of the measured rates of
precipitation on the relative supersaturation is consistent
with the prediction of the Burton, Cabrera, and Frank
spiral growth theory35 a mechanism inferred by Christoffersen.18 Further studies however involving the use of
scanning force microscopy failed to verify the observation
of spirals in calcium sulfate dihydrate crystals, even at
very low supersaturations, and it was shown that the
growth takes place by the advancement of elementary
steps.36,37 Examination of the morphology of the precipitated gypsum crystals by SEM showed the formation of
characteristic prismatic habits shown in Figure 11. The
(34) Kushnir, J. Geochim. Cosmochim. Acta 1980, 44, 1471.
(35) Burton, W. K.; Cabrera, N.; Frank, F. C. Philos. Trans. R. Soc.
London 1951, A243, 299.
(36) Bosbach, D.; Rammensee, W. Geochim. Cosmochim. Acta 1994,
58, 843.
(37) Hall, C.; Cullen, D. C. AIChE J. 1996, 42, 232.
Klepetsanis et al.