Overview plant

Brand NEW

Cement plant 1.2 Mio to/year

Van Kennis / FL Smidth

Van Kennis / FL. Smidth

World cement production

2010

Source: Wikipedia

Van Kennis FL.Smidth

Scope of delivery:
-

Feasibility including quantity ratio development, analysis of raw materials;

Creating of basic engineering;
Creating of construction layout as built documentation,
Delivery of the complete plant equipment;
Delivery of automation system process control unit;
Delivery of elektrical kits all wires and cables;
Delivery of a cement lab including station for quality monitoring;
Erection of the entire plant on civil work prepared groundings;
Taking in funktion set and run up the completed plant;
Training of the customers operating staff;
Handing over of operation manuals and trouble shooting guidlines;
One year full replacement warranty.

Van Kennis / FL. Smidth

Scope of erection:
- Erecting of the entire plant by an experienced team of the main supplier;
- Erecting under supervision of an experienced German engineering team;
- Erection will be done only in safe countries;
- The numbers of engineers and build-up staff will be paid by the seller,
but have to be hosted by the purchaser;
- In case of build-up in a unsafe country have to be veriefied separate
instalment plans between the parties;

Delivery does not include:

- Delivery and transportation from the customers harbour to the erection place;
- Civil work;
- Any house-building work;
- Any steel frame work, except from the supplied steel construction;
- Lightning protection.

Van Kennis / FL Smidth

Scheme

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Quarry
Crushers
Raw material homogenization
Aggregates
Raw material silos
Chimney
Electrical filter
Raw material vertical mill
Raw grist silo
Evaporation cooler
Filter alkali bypass
Mixer for alkali bypass
Cyclon preheater
Coal
Coal grist mill
Filter for coal mill
Tube cooler
Filter clinker cooler
Clinker cooler
Rotary kiln
Clinker silo
Gypsum
Minerals
Classifier
Grinding mill (vertical or ball)
Packing station
Palette control station

Van Kennis - FL.Smidth

Main supplier PENGFEI

licensed by FL-Smidth Danmark

Van Kennis/Smidth

Latest project done

in Aserbaidschan

Van Kennis/FL. Smidth

Ball mill

The customer determines the layout,

we just recommend

Vertical mill

Rotary kiln

Van Kennis/FL.Smidth

Process analysing

Van Kennis/FL.Smidth

Van Kennis/FL.Smidth

Test lab by market leader WUXI

Van Kennis/FL.Smidth

Energy facts:
Gas consumption for rotary kiln:
Gas consumption for calcinator:
Electric power:
Process water consumtion:

6.673 m/h
10.010 m/h
24.500 KW
931 m/d

Area facts:
Entire plant layout:
Ground loading total:

200.000 m
150.000 to

Transportation facts:
20 & 40 container boxes:
Open sea flats:
Heaviest parts:

11.000 to
8.000 to
150 to

Gas rate: 35.82 MJ/Nm

28.000 KW recomm.
or 95 KW/to acc. ISO

Van Kennis/FL.Smidth

TECHNICAL REPORT
FOR
4000T/D CEMENT PRODUCTION LINE
4000t/d

Final inspection together

with the customer on site
of supplier

Van Kennis/FL.Smidth

Work schedule from valid contract onward to completion

Item/Month

Gen.Layout
Geolo.Survey
Pre-design

Final design
Equipment

Training China
Shipping
Buildings

Erection
Com/Accept.
Site Training

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Van Kennis/FL.Smidth

Team work
Van Kennis/FL.Smidth

Super vision
Suppliers

Erection work

Van Kennis/FL.Smidth

Congratulations with this plant

Enjoying the new cement plant