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The original notions of Total Quality Management and continuous improvement trace
back to a former Bell Telephone employee named Walter Shewhart. One of W. Edwards
Deming's teachers, he preached the importance of adapting management processes to create
profitable situations for both businesses and consumers, promoting the utilization of his own
creation -- the SPC control chart.
Dr. Shewhart believed that lack of information greatly hampered the efforts of control
and management processes in a production environment. In order to aid a manager in making
scientific, efficient, economical decisions, he developed Statistical Process Control methods.
He also developed the Shewhart Cycle Learning and Improvement cycle, combining both
creative management thinking with statistical analysis. This cycle contains four continuous steps:
Plan, Do, Study and Act. These steps (commonly referred to as the PDSA cycle), Shewhart
believed ultimately lead to total quality improvement. The cycle draws its structure from the
notion that constant evaluation of management practices - as well as the willingness of
management to adopt and disregard unsupported ideas --are keys to the evolution of a successful
enterprise.
Joseph M. Juran
Joseph M. Juran made many contributions to the field of quality management in his 70+
active working years. His book, the Quality Control Handbook, is a classic reference for quality
engineers. He revolutionized the Japanese philosophy on quality management and in no small
way worked to help shape their economy into the industrial leader it is today. Dr. Juran was the
first to incorporate the human aspect of quality management which is referred to as Total Quality
Management.
The process of developing ideas was a gradual one for Dr. Juran. Top management
involvement, the Pareto principle, the need for widespread training in quality, the definition of
quality as fitness for use, the project-by-project approach to quality improvement--these are the
ideas for which Juran is best known, and all emerged gradually.
Juran defines quality as fitness for use in terms of design, conformance, availability, safety, and field use.
Thus, his concept more closely incorporates the viewpoint of customer. He is prepared to measure everything and
relies on systems and problem-solving techniques. Unlike Deming, he focuses on top-down management and
technical methods rather than worker pride and satisfaction.
Shared Vision
Genichi Taguchi
Here are some of the major contributions that Taguchi has made to the quality improvement
world:
The Loss Function - Taguchi devised an equation to quantify the decline of a customer's
perceived value of a product as its quality declines. Essentially, it tells managers how
much revenue they are losing because of variability in their production process. It is a
powerful tool for projecting the benefits of a quality improvement program. Taguchi was
the first person to equate quality with cost.
Orthogonal Arrays and Linear Graphs - When evaluating a production process analysis
will undoubtedly identify outside factors or noise which cause deviations from the mean.
Isolating these factors to determine their individual effects can be a very costly and time
consuming process. Taguchi devised a way to use orthogonal arrays to isolate these noise
factors from all others in a cost effective manner.
Robustness - Some noise factors can be identified, isolated and even eliminated but
others cannot. For instance it is too difficult to predict and prepare for any possible
weather condition. Taguchi therefore referred to the ability of a process or product to
work as intended regardless of uncontrollable outside influences as robustness. He was
pivotal in many companies' development of products and processes which perform
uniformly regardless of uncontrollable forces; an obviously beneficial service.