Académique Documents
Professionnel Documents
Culture Documents
Service Data
Layout (Example)
horizontal
40 m
inclined
horizontal
212 m
6m
Height
17.9 m
Qm
Bulk Density
Degree of Filling
Conveying Length
Conveying Height
L
H
Inclination angle,
Belt Width
sin
cos
mRo
mRu
Surcharge Angle
sin
cos
tan
Checking Capacity
Standard length l (mm) of rollers
(see table 11.1)
Length of middle carrying roller
(see table 11.1)
loadstream width
b
b
loadstream width
l1
l1
Cross-Sectional Area
l1
Trapezoidal Area
A2
Circular Area
A1
Qv
Qm_th
Qm_eff
Effective Capacity
Qeff
Afford Factor
BELT CONVEYOR PERCENT LOADED
Power Calculation
Power Empty +horizontal Conveying, P1
Duty
Width Factor (see table 11.7)
cB
cL
kf
P1
Power for Lift (or Fall), P2
P2
Additional Power, P3
P3 is the sum of additional power for trippers, skirtboard friction, ploughs.
Scraper Type
1
P=0
Not Installed
Skirtboard
1
P=0
Not Installed
Discharge plough
1
P=0
Not Installed
P3A
P3B
P3C
P3D
P3
Value of Efficiency,
PM
Installed motor power, PN
PN
Belt selection
Belt breaking strength
Drive Puley Surface Condition
Friction factor cR
(see table Page 11.9)
cR
cv
Belt selection
PROJECT
REV
JOB CODE
DATE
ITEM
By
CONVEYOR NAME
Chk
Inclination angle,
Sin
Cos
4.8 o
0.084
0.996
19
1000 t/h
1522 kg/m3
1.522 t/m3
70 %
0.7
258 m
17.9 m
7 mm
1200
3
3 Roll
5o
35 o
0.574
0.819
22.3 kg
10
19.3 kg
15 o
0.259
0.966
0.268
7 m/s
1.68
0
0.0000
5.0000
10.0000
15.0000
Loading of Mat
'ACCEPTABLE TO BE USED'
PERCENTAGE OF LOADING
465 mm
0.465 m
1030 mm
950 mm
1030 mm
1.03 m
282.5 mm
238,777.50 mm
282.5 mm
0.2825 m
63.94%
20.
0.1128 m
0.0577 m
0.1705 m2
3
721.8679 m /h
1027.6231 m3/h
1098.6829 t/h
769.0780 t/h
1564.0424 t/h
ACCEPTABLE
1.56
63.94%
0.64
MEDIUM
277
52.04
2
kf
N
1
1
Choosed if Working condition Unfavourable, dusty, low temperature,
overloading,high speed
28.16 kW
48.77 kW
5.00 m
Additional Power for Skirtboard
0.00 kW
Angle = 30 - 45
0.00 kW
0.00 kW
0.00 kW
0.00 kW
0.00 kW
76.93 kW
Types of Drive
3
V-Rope Drive
Type of Worm Gear Drive
11
0.8
Type of Toothed Chain Drive
1
0.9
Type of Braked Installations
6
1
0.95
Range of Efficiency,
0.95
Efficiency,
0.95
80.98 kW
17.00 kW
110
3
0.3
15
ONLY FOR DUNLOP BRAND
3
SUPERFORT (EP)
DUNLOPFLEX Belt Type
1
1
TRIOFLEX Belt Type
2
0.67
SUPERFORT (EP) Belt Type
4
0.75
FERROFLEX Belt Type
1
0.9
DUNLOPLAST Belt Type
1
0.9
STEEL CORD BELT Belt Type
1
1
0.75
915.8593
Factor cv
0.75
Rev.00
Sugiharto
Sugiharto
c
l
m
f
j
3 Roll Idler
al
10.0000
15.0000
20.0000
Loading of Material
USED'
25.0000
low temperature,
1200.00
47.24
mm
inch
35.00
0.8192
0.5736
0.7002
15.00
0.9659
cos
0.2588
sin
0.2679
tan
3.4984
17.7776
11.2348
9.2030
6.4440
l1
r
36.1836
69.9014
0.6109
0.2618
rad
0.0000
0.0000
8.8888
18.0918
-20.9576
-8.8888
0.0000
8.8888
0.0000
6.4440
8.4507
0.0000
0.0000
0.0000
20.9576
1
2
3
4
8.4507
-18.0918
-16.3182
-14.5333
-12.7385
6.8945
7.2984
7.6554
5 -10.9350
7.9653
-9.1240
8.2279
-7.3067
8.4429
-5.4844
8.6104
-3.6584
8.7301
10
-1.8298
8.8019
0.0000
0.0000
8.8259
0.0262
1.8298
8.8019
0.0524
3.6584
8.7301
0.0785
5.4844
8.6104
0.1047
7.3067
8.4429
9.1240
10.9350
12.7385
14.5333
8.2279
6
7
8
0.1309
0.1571
0.1833
0.2094
0.2356
16.3182
6.8945
10
0.2618
18.0918
6.4440
6.4440
7.9653
7.6554
7.2984
-11.5673
-10.4333
-9.2922
-8.1446
-6.9915
-5.8336
-4.6717
-3.5066
-2.3390
-1.1699
0.0000
1
1.1699
2
2.3390
4.1201
4.4081
4.6663
4.8946
5.0927
5.2606
5.3982
5.5052
5.5817
5.6277
5.6430
5.6277
5.5817
3.5066
5.5052
4.6717
5.3982
5.8336
5.2606
6.9915
5.0927
8.1446
4.8946
8
9
10
9.2922
10.4333
11.5673
4.6663
4.4081
4.1201
1
2
3
4
5
6
7
8
9
10
(t/m)
1 to 2
MEDIUM
1
LIGHT
300
400
500
650
800
1000
1200
1400
1600
1800
2000
2200
31
54
67
81
108
133
194
227
291
0
0
0
up 2
HEAVY
36
59
76
92
126
187
277
320
468
554
691
745
0
65
86
103
144
241
360
414
644
727
957
1033
3
667
1
4
625
2
5
555
3
CL
258 m
Lower limit
20
L
250
Target
Upper limit
258
258
52.04
21
300
47
Symbol
kf
Favourable, good
alignment, slow speed
1.17
Normal (Standard
Conditions)
53
6
526
4
Unfavourable, dusty,
low temperature,
overloading,high
speed
0.87 - 0.74
Extremely low
temperature
0.57
kf factor for working condition Unfavourable, dusty, low temperature, overloading,high speed
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
kf
0.87
0.86
0.85
0.84
0.83
0.82
0.81
0.8
0.79
0.78
0.77
0.76
0.75
0.74
P (kW)
0.8 * v
1.5 * v
2.3 * v
No
Tripper Belt
Width, B (mm)
P (kW)
1
2
3
4
5
6
7
8
9
10
11
12
13
Not Installed
300
400
500
650
800
1000
1200
1400
1600
1800
2000
2200
P=0
= 0.8 *
= 0.8 *
= 0.8 *
= 1.5 *
= 1.5 *
= 1.5 *
= 2.3 *
= 2.3 *
= 2.3 *
= 2.3 *
= 2.3 *
= 2.3 *
P
P
P
P
P
P
P
P
P
P
P
P
Scraper
Scraper Type
Not Installed
Simple, Normal
Contact
Heavy Contact
Multifunctional Fac
Scraper
P (kW)
P=0
P = 0.3 * B * v
P = 1.5 * B * v
P = 1.8 * B * v
Material - skirtboard
Type
Not Installed
Beyond Loading Point
P (kW)
P=0
P = 0.16 * v * lf
P (kW)
P=0
P = 1.5 * B * v
Angle = 30 - 45
v
v
v
v
v
v
v
v
v
v
v
v
Drive Puley
Surface
bare, wet
Fricton Value
0.15
300
98
400
74
500
59
0.25
69
52
41
0.30
62
46
37
0.35
57
43
34
0.40
53
40
32
DUNLOFLEX
TRIOFLEX
SUPERFORT
FERROFLEX
DUNLOPLAST
Steel Cord Belts
Belt Type
Belt Type
DUNLOPFLEX
TRIOFLEX
SUPERFORT (EP)
FERROFLEX
DUNLOPLAST
STEEL CORD BELT
DUNLOPFLEX
2 ply overlap 100%
1 ply overlap 50%
Factor cv
1.00
0.50
Factor cv
1.00
0.50
1.00
0.67
0.70
0.50
0.67
0.75
0.80
0.83
0.90
0.90
1.00
0.95
0.90
TRIOFLEX
3 ply overlap 100%
2 ply overlap 67%
Factor cv
1.00
0.67
SUPERFORT (EP)
1 ply
2 ply
3 ply
4 ply
5 ply
6 ply
Factor cv
0.70
0.50
0.67
0.75
0.80
0.83
FERROFLEX
Zig-Zag Splice Joint
Factor cv
0.90
DUNLOPLAST
Finger Splice Joint
Factor cv
0.90
Factor cv
1.00
0.95
0.90
8
454
5
10
417
6
12.5
370
7
16
323
8
20
286
9
25
250
10
rloading,high speed
650
45
800
37
1400
21
1600
18
32
26
21
17
15
13
28
23
18
15
13
12
26
21
17
14
12
11
25
20
16
13
11
10
32
222
11
40
192
12
50
167
13
63
145
14
80
119
15
90
109
16
1800
16
2000
15
2200
14
12
10
10
100
103
17
150
77
18
200
63
19
250
53
20
300
47
21
350
41
22
400
37
23
450
33
24
500
31
25
550
28
26
600
26
27
700
23
28
800
20
29
900
18
30
1000
17
31
1500
12
32
2000
9
33
Material Properties
Material
Aggregate
Alumina
Betonite, 100 mesh
Cement, Clinker
Cement, Portland
Coal, Antracite sized
Coal, Bituminous ROM
Coal, Clean
Coal, Lignite
Coal, Powder river Basin
Coke, Petroleum
Copper Ore
Corn
Cullet, Fines
Earth, ROM Dry
Earth, Wet with Clay
Granite
Gravel, Bank Run
Gravel, Pebbles
Gypsum
Iron Ore
Iron Ore Pellets
Kaolin, Clay -3
Kaolin, Clay, <3in.
LIme, Hydrated
Limestone, Crushed
Molybdenum Ore
Overburden
Phosphate, Rock
Phosphate, Rock, Pulverized
Rice, Hulled
Sand, Dry Bank
Sand, Foundry
Taconite, Pellets
Trona
Wood Chips
Zinc Ore
Standar Dimension
Standard electric motors
No
Motor Power
(kW)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
315
400
500
630
Degree of Efficiency,
Types of Drive
Worm Gear Drive
Toothed Chain
Drive
V-Rope Drive
Pulley Motor
Normal Coupled
Drive
Geared and
Hydraulic Coupling
Hydraulic Motor
0,7 - 0,8
0,9 - 0,95
0.95
0.96
0.94
0.9
0.86
Braked
Installations
0,95 - 1,0
Wormgear drive
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
No
1
2
3
4
5
6
7
8
9
10
11
Toothed chain drive
0.90
0.91
0.92
0.93
0.94
0.95
No
1
2
3
4
5
6
Braked installations
No
1
2
3
4
5
6
0.95
0.96
0.97
0.98
0.99
1.00
Troughing Angle
No
1
2
3
4
5
6
7
15
20
25
30
35
40
45
Flat
2 Roll
15
20
25
30
35
40
45
Troughing Angle
1
2
3
4
5
6
7
8
9
10
flat
2 roll
Troughing Type
3 roll
380
800
600
700
750
950
1150
1400
1600
1800
2000
2200
2500
200
250
315
340
380
465
600
700
800
900
1000
1100
1250
160
200
250
250
315
380
465
530
600
670
750
800
300
400
500
600
650
800
1000
1200
1400
1600
1800
2000
2200
Speed of Belt, V
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Speed of Belt, V
(m/s)
0.42
0.52
0.66
0.84
1.05
1.31
1.68
2.09
2.62
3.35
4.19
5.2
6.6
8.4
3 Roll
Deeptrough
15
20
25
30
35
40
45
15
20
25
30
35
40
45
Deeptrough
Garland
200
250
315
380
465
530
600
640
165
205
250
290
340
380
420
460
ng Type
Garland
30
35
40
45
50
55
60
Width Factor CB
DUTY
LIGHT
MEDIUM
HEAVY
BULK DENSITY
(T/m)
1
1 to 2
up 2
300
31
36
0
3
667
25
250
200
63
700
23
4
625
32
222
250
53
800
20
length factor CL
L (m)
CL
L (m)
CL
L (m)
CL
L (m)
CL
Factor Kf
Working Conditions
Favourable, good alignment, slow speed
Normal (Standard Conditions)
Unfavourable, dusty, low temperature, overloading, high speed
Extremely low temperature
Factor CR
DRIVE PULLEY SURFACE
bare, wet
rubber lagged, wet and dirty
bare, dry, Lagged, wet
Friction Value
0.15
0.25
0.3
0.35
300
98
69
62
57
Factor Cv
FACTOR Cv
DUNLOP BELT TYPE
DUNLOPFLEX
TRIOPLEX
SUPERFORT
0.4
53
FACTOR Cv
1.00
0.50
1.00
0.67
1
2
3
4
5
6
0.70
0.50
0.67
0.75
0.80
0.83
0.90
0.90
1.00
0.95
0.90
FERROFLEX
DUNLOPLAST
STEEL CORD BELT
Column1
Values for Smin
Column2
Column3
carcase
Working Conditions
Textile belts
favorable
normal
unfavorable
ST-belts
favorable
normal
unfavorable
Column2
Column3
Angle of wrap
Column1
Factor c2
160
170
180
190
200
210
220
230
240
360
370
380
390
410
420
430
440
450
460
470
Value e
Angle of wrap
180
190
200
210
220
230
240
320
340
360
380
400
420
Column1
Belt type (mm)
SUPERFORT Belts
STARFLEX Belts
DUNLOFLEX belts
TRIOFLEX belts
S 200/3
S 250/3
S 315/3
S 315/4
S 400/3
S 400/4
S 500/3
S 500/4
S 630/3
S 630/4
S 630/5
S 800/3
S 800/4
S 800/5
S 1000/4
S 1000/5
S 1000/6
S 1250/4
S 1250/5
S 1250/6
S 1600/4
S 1600/5
S 1600/6
S 2000/5
S 2000/6
S 2500/6
SF 250/2
SF 315/2
SF 400/3
SF 500/3
SF 500/4
SF 630/4
SF 800/4
SF 1000/4
D160
D200
D250
D315
D400
D500
D630
D800
FERROFLEX belts
T315
T400
T500
T630
T800
T1000
T1250
F500
F630
F800
F1000
F1250
F1600
400
54
59
65
500
67
76
86
650
81
92
103
800
108
126
144
1000
133
187
241
1200
194
277
360
5
555
40
192
300
47
900
18
6
526
50
167
350
41
1000
17
8
454
63
145
400
37
1500
12
10
417
80
119
450
33
2000
9
12.5
370
90
109
500
31
16
323
100
103
550
28
kf
Ket:
S
N
H
E
400
74
52
46
43
500
59
41
37
34
650
45
32
28
26
800
37
26
23
21
1.17
1
0.87 - 0.74
0.57
1000
30
21
18
17
1200
25
17
15
14
40
32
25
20
16
13
Column4
Smin
3.2
3.5
3.7
2.8
3.0
3.2
Column4
Column5
Friction coefficient
Column6
Column7
Column8
Column9
0.10
3.10
2.90
2.71
2.54
2.39
2.26
2.14
2.02
1.92
0.15
1.92
1.78
1.66
1.55
1.45
1.36
1.28
1.22
1.14
0.20
1.34
1.24
1.14
1.06
0.99
0.93
0.87
0.81
0.76
0.25
0.99
0.91
0.84
0.74
0.72
0.67
0.62
0.58
0.54
0.30
0.76
0.70
0.64
0.59
0.54
0.50
0.46
0.43
0.40
0.35
0.60
0.55
0.50
0.46
0.42
0.38
0.35
0.33
0.30
1.14
1.10
1.06
1.03
0.96
0.93
0.64
0.61
0.59
0.56
0.52
0.50
1.40
0.38
0.36
0.35
0.31
0.31
0.26
0.25
0.24
0.22
0.20
0.19
0.18
0.17
0.16
0.15
0.13
0.13
0.13
0.12
0.11
0.10
0.09
0.08
0.89
0.87
0.84
0.81
0.79
0.48
0.46
0.45
0.43
0.41
0.29
0.27
0.26
0.25
0.24
0.18
0.17
0.16
0.16
0.15
0.12
0.11
0.11
0.10
0.09
0.08
0.07
0.07
0.07
0.06
Friction coefficient
0.10
0.15
1.37
1.60
1.39
1.64
1.41
1.69
1.44
1.73
1.46
1.78
1.49
1.83
1.52
1.88
0.20
1.88
1.94
2.01
2.08
2.16
2.23
2.32
0.25
2.20
2.29
2.40
2.50
2.60
2.73
2.85
0.30
2.57
2.70
2.85
3.00
3.17
3.32
3.51
0.35
3.00
3.18
3.40
3.60
3.89
4.07
4.34
1.75
1.81
1.88
1.94
2.01
2.08
3.06
3.27
3.52
3.77
4.05
4.35
4.05
4.40
4.80
5.25
5.74
6.25
5.35
5.95
6.58
7.30
8.15
9.00
7.05
8.00
9.00
10.20
11.60
13.00
Column6
Column7
2.32
2.44
2.57
2.71
2.86
3.01
Column2
Column3
Column4
Column5
2
Carcase thickness (kg/m )
Carcase weight
2.7
2.8
3.0
3.7
3.2
4.1
3.6
4.3
3.9
4.8
5.5
4.5
5.2
6.0
6.1
6.5
7.3
7.2
7.6
7.8
8.7
9.1
9.2
11.0
11.0
13.4
1.5
1.9
2.5
3.0
3.5
4.1
4.6
5.3
2.3
2.7
3.0
3.2
3.7
4.1
4.5
4.8
3.1
3.2
3.4
4.3
3.7
4.6
4.0
5.0
4.3
5.3
6.2
5.0
5.8
6.7
6.8
7.3
8.1
8.3
8.6
8.8
9.4
10.5
10.4
11.9
12.7
14.4
1.8
1.9
2.9
3.2
4.0
4.4
5.4
6.1
2.7
3.1
3.6
3.7
4.3
4.7
5.0
5.5
3
6.6
6.7
6.9
7.8
7.2
8.1
7.5
8.5
7.8
8.8
9.7
8.5
9.3
10.2
10.3
10.8
11.6
11.8
12.1
12.3
12.9
14.0
13.9
15.4
16.2
17.9
5.3
5.4
6.4
6.7
7.5
7.9
8.9
9.6
6.2
6.6
7.1
7.2
7.8
8.2
8.5
9.0
4
7.7
7.8
8.0
8.9
8.3
9.2
8.6
9.6
8.9
9.9
10.8
9.6
10.4
11.3
11.4
11.9
12.7
12.9
13.2
13.4
14.0
15.1
15.0
16.5
17.3
19.0
6.4
6.5
7.5
7.8
8.6
9.0
10.0
10.7
7.3
7.7
8.2
8.3
8.9
9.3
9.6
10.1
4.0
4.4
5.0
5.5
6.0
6.5
7.2
3.2
3.2
4.5
4.5
6.0
6.0
4.8
5.3
5.9
6.5
7.2
7.8
8.1
5.9
6.4
8.9
9.8
12.5
14.1
8.3
8.8
9.4
10.0
10.7
11.3
11.6
9.4
9.9
12.4
13.3
16.0
17.6
9.4
9.9
10.5
11.1
11.8
12.4
12.7
10.5
11.0
13.5
14.4
17.1
18.7
1400
227
320
414
1600
291
468
644
2800
0
554
727
2000
0
691
957
2200
0
745
1033
1600
18
13
12
11
1800
16
12
10
9
2000
15
10
9
8
2200
14
9
8
8
20
286
150
77
600
26
1400
21
15
13
12
11
Column10
10
Column11
0.40
0.49
0.44
0.40
0.36
0.33
0.30
0.27
0.25
0.23
0.45
0.40
0.36
0.32
0.29
0.26
0.24
0.22
0.20
0.18
0.09
0.08
0.08
0.07
0.06
0.06
0.07
0.06
0.05
0.05
0.04
0.04
0.05
0.05
0.05
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.40
3.51
3.75
4.04
4.32
4.65
4.97
5.35
0.45
4.21
4.44
4.82
5.20
5.64
6.09
6.60
9.35
10.70
12.40
14.10
16.50
18.60
12.40
14.50
17.00
19.80
23.20
27.10
Column8
Column9
Column10
Column11
Column12
8
12.3
12.4
12.6
13.5
12.9
13.8
13.2
14.2
13.5
14.5
15.4
14.2
15.0
15.9
16.0
16.5
17.3
17.5
17.8
18.0
18.6
19.7
19.6
21.1
21.9
23.6
11.0
11.1
12.1
12.4
13.2
13.6
14.6
15.3
11.9
12.3
12.8
12.9
13.5
13.9
14.2
14.7
10
14.6
14.7
14.9
15.8
15.2
16.1
15.5
16.5
15.8
16.8
17.7
16.5
17.3
18.2
18.3
18.8
19.6
19.8
20.1
20.3
20.9
22.0
21.9
23.4
24.2
25.9
13.3
13.4
14.4
14.7
15.5
15.9
16.9
17.6
14.2
14.6
15.1
15.2
15.8
16.2
16.5
17.0
12
16.9
17.0
17.2
18.1
17.5
18.4
17.8
18.8
18.1
19.1
20.0
18.8
19.6
20.5
20.6
21.1
21.9
22.1
22.4
22.6
23.2
24.3
24.2
25.7
26.5
28.2
15.6
15.7
16.7
17.0
17.8
18.2
19.2
19.9
16.5
16.9
17.4
17.5
18.1
18.5
18.8
19.3
10.6
11.1
11.7
12.3
13.0
13.6
13.9
11.7
12.2
14.7
15.6
18.3
19.9
11.7
12.2
12.8
13.4
14.1
14.7
15.0
12.8
13.3
15.8
16.7
19.4
21.0
14.0
14.5
15.1
15.7
16.4
17.0
17.3
15.1
15.6
18.1
19.0
21.7
23.3
16.3
16.8
17.4
18.0
18.7
19.3
19.6
17.4
17.9
20.4
21.3
24.0
25.6
18.6
19.1
19.7
20.3
21.0
21.6
21.9
19.7
20.2
22.7
23.6
26.3
27.9