Académique Documents
Professionnel Documents
Culture Documents
Rev
Date
Description
1999
Checked
Approved
DL
GES G.01
Page 2 of 20
Rev 0 1999
INDEX
SEC
TITLE
1.0
SCOPE OF SPECIFICATION
1.1
1.2
1.3
Introduction
Other NOC Specifications
Data Sheets
3
3
4
2.0
DEFINITIONS
2.1
2.2
Technical
Contractual
4
4
3.0
DESIGN
3.1
3.2
5
5
4.0
MATERIALS
12
4.1
12
5.0
INSPECTION
13
5.1
5.2
Procedures
Scope
13
13
6.0
TESTING
14
6.1
6.2
6.3
6.4
14
15
15
16
7.0
DOCUMENTATION
16
7.1
7.2
7.3
7.4
7.5
Introduction
Schedules and Reports
Data and Calculations
Drawings
Final Records, Documents and Manuals
16
16
16
17
17
8.0
PRIOR TO SHIPMENT
18
8.1
8.2
8.3
8.4
8.5
18
18
18
20
20
PAGE
GES G.01
Page 3 of 20
Rev 0 1999
1.0
SCOPE OF SPECIFICATION
1.1
Introduction
1.1.1
This specification applies to centrifugal pumps for refineries, onshore oil and gas installations and
processing facilities, including items purchased either directly or as part of a package. The pumps shall
comply with API 610 "Centrifugal Pumps for Petroleum, Heavy Duty Chemical and Gas Industry Service"
(8th Edition) as amended by this specification.
1.1.2
For pumps handling non-flammable and non-toxic fluids such as glycol, water, etc., GES G.02 "ASME
Centrifugal Pumps" shall apply.
1.1.3
This specification gives the minimum requirements for the design, material selection, inspection, testing,
documentation and preparation for shipment of centrifugal pumps.
1.1.4
The Vendor/Contractor shall comply fully with the provisions laid down in this specification.
exception must be authorised in writing by the Owner.
1.1.5
In the event of any conflict between this specification and the Data Sheets, or with any of the applicable
Codes and Standards, the Vendor/Contractor shall inform the Owner in writing and receive written
clarification before proceeding with the work.
1.1.6
This General Engineering Specification will form part of the Purchase Order/Contract.
1.2
Any
The following NOC Specifications are an integral part of this specification and any exceptions shall be
approved in advance by the Owner.
Where indicated in this specification the following additional NOC Specifications shall apply:
GES A.04
GES G.02
GES J.14
GES K.09
GES K.10
GES K.11
GES L.11
GES L.12
GES M.05
GES M.06
GES M.10
GES X.01
GES X.02
GES G.01
Page 4 of 20
Rev 0 1999
Data Sheets
The technical data supplied by the Owner for the equipment is provided on the API Standard 610 Data
Sheets, which are included at the end of this specification.
The Vendor/Contractor shall complete the Data Sheets and submit them with his proposal. Prior to
shipment, The Vendor/Contractor shall submit a complete set of "As-Built" Data Sheets.
2.0
DEFINITIONS
2.1
Technical
The technical terms used in this specification are as defined in Paragraph 1.4 of API 610 (8th Edition) with
the following exceptions:
1.4.20
2.2
Maximum Discharge Pressure is the maximum suction pressure specified, plus the maximum
differential pressure that the pump is able to develop when operating with the maximum specific
gravity specified, or the specific gravity of water (whichever is greater) at pumping temperature
and
(i)
for motor driven units: motor rated speed and with the impeller which is capable of 105%
of the rated head as described in paragraph 2.1.4;
(ii)
for steam turbine driven pumps: at 105% of rated speed with the furnished impeller.
Contractual
The commercial terms used in this specification are defined as follows:
Owner
The oil and gas company, an associate or subsidiary, who is the end user of the equipment and facilities.
Vendor
The company supplying the equipment and material.
Contractor
The main contractor for a defined piece of work.
Sub-Contractor
A company awarded a contract by a contractor to do part of the work awarded to the Contractor.
Inspection Authority
The organisation representing the Owner or Contractor that verifies that the equipment and facilities have
been designed, constructed, inspected and tested in accordance with the requirements of this specification
and the Purchase Order/Contract.
GES G.01
Page 5 of 20
Rev 0 1999
Inspector
A qualified individual representing the Owner, Vendor/Contractor or the assigned Inspection Authority,
who verifies that the equipment and facilities have been designed, constructed, inspected and tested in
accordance with the requirements of this specification and the Purchase Order/Contract.
3.0
DESIGN
3.1
3.1.1
The design shall comply with this specification and the following Codes and Standards:
API 610
"Centrifugal Pumps for Petroleum, Heavy Duty Chemical and Gas Industry Service" (8th
Edition)
"Sulphide Stress Corrosion Resistant Metallic Materials for Oil Field Equipment"
3.1.2
Unless specified otherwise in the Purchase Order/Contract, the current editions of the Codes and Standards
at the time of the order should be used.
3.2
General
2.1.1
Add:
Equipment offered by the Vendor/Contractor shall satisfy the following minimum service
and manufacturing experience requirements.
Pumps shall be identical or validly similar in power rating, speed, discharge pressure,
mechanical design, materials and rotor dynamics, as compared with at least two units
produced by the Vendor/Contractor at the proposed manufacturing plant. The units must
have had at least one year's successful operation.
The impeller shall be designed to give a life of at least 40,000 hours when operating over
the allowable range of flows, and at the NPSHA shown on the Data Sheets.
2.1.8
GES G.01
Page 6 of 20
Rev 0 1999
For pumps in vacuum or low temperature (below 32F (0C)) service, NPSHA shall
exceed NPSHR by at least 6.6 ft (2 m).
The use of the pump inducer is only allowed with the written approval of the Owner.
2.1.9*
Add:
For pumps handling liquids other than water, with driver power of 100 hp (75 kW) and
above, and for water pumps with driver power of 74 hp (55 kW) and above:
2.1.11*
the suction specific speed shall not exceed 11,000, based on the formula in
paragraph 1.4.12, where the capacity is in US gpm and the NPSHR is in feet of
water.
for pumps operating at 30% of pump peak efficiency capacity, or below, the
suction specific speed shall not exceed 10,000.
2.1.14*
The sound pressure level measured at 3.3 ft (1m) from the surface of the equipment shall
not exceed 85 dB(A). GES A.04 shall apply.
2.1.21
Add:
For vertical pumps the Vendor/Contractor shall state the minimum submergence required
for the first stage impeller eye, and the minimum clearance from the sump bottom.
2.1.22*
Motors, electrical components and electrical installation shall be suitable for Class 1,
Division 1, Group D Hazardous Area unless otherwise stated in the Data Sheets.
2.1.27*
The Vendor/Contractor shall carry out the items "a" to "d" as indicated on the Data
Sheets.
2.1.30
2.1.31
2.1.32
GES G.01
Page 7 of 20
Rev 0 1999
Vertical double case pumps shall be limited to services where NPSH or head-capacity
limitations make a horizontal pump impractical. The pump speed shall be limited to 1500
rpm (50 Hz supply) or 1800 rpm (60 Hz supply).
2.2
Pressure Casings
2.2.4 *
The maximum allowable working pressure shall apply to all parts referred to in the
definition of pressure casing (see paragraph 1.4.19).
2.3.2.7
Pressure gauge connections on the pump are not required (pressures are normally
measured in the pipe work connected to the pump).
2.4
2.4.6
2.5
Rotating Elements
2.5.1
2.5.2
Add:
Taper drive locks are acceptable for impeller attachment on vertical pumps only when the
pumping temperature is less than 194F (90C).
Impellers for multi-stage pumps shall be individually secured against axial movement in
either direction along the shaft.
GES G.01
Page 8 of 20
Rev 0 1999
2.5.4
2.5.11
2.6
2.6.3
2.7
2.7.3*
The Vendor/Contractor shall propose the type of seal to be provided, for approval by the
Owner, however, as a minimum, double seals shall be applied in the following cases:
-
hazardous services;
C4 and lighter hydrocarbon services;
hydrocarbon services with a seal chamber vapour pressure exceeding 72.5 psia
(0.5 MPaa);
services with H2S containing liquids, which upon seal failure would cause a
health hazard.
Add:
Mechanical seal parts shall be of the following material as a minimum:
-
stationary seal ring gasket - Viton (Buna N and Neoprene are not acceptable);
seal ring to sleeve gasket - Viton (Buna N and Neoprene are not acceptable);
seal ring - carbon;
mating seal rings - Tungsten Carbide;
springs - 316 SS or alloy 20;
other metal parts - 316 SS;
seal end plate - 316 SS;
GES G.01
Page 9 of 20
Rev 0 1999
If the above materials are not suitable for the corrosiveness of the liquid pumped, the
Vendor/Contractor shall recommend substitute materials for review and approval by the
Owner.
The Owner reserves the right to hold technical discussions with selected seal
manufacturers.
2.7.3.17*
The guidelines specified shall be followed, to decide whether jackets or cooling inserts
are required on seal chambers.
The Vendor/Contractor shall furnish all mechanical piping and appurtenances. The
piping plan of Appendix `D' shall be proposed by the Vendor/Contractor, for the approval
of the Owner.
Non-metallic cyclone separators are not acceptable.
Add at the end of the paragraph:
Single mechanical seals, when flushed, shall be arranged so that the flush liquid is
injected in the area of the mating faces, but shall not impinge on seal parts in such a
manner as to cause erosion.
2.7.3.21*
The Vendor/Contractor shall submit proposed seal arrangements for approval by the
Owner.
2.9
2.9.2.9* The Vendor/Contractor shall recommend if oil heaters are required. Heaters shall be
thermostatically controlled electric immersion type.
2.10
Lubrication
2.10.2
GES G.01
Page 10 of 20
Rev 0 1999
2.10.3*
3.1
Drivers
3.1.1*
Electric motors shall comply with GES L.11. or GES L.12 as appropriate.
Steam turbines shall comply with GES K.10 or GES K.11.
Gas Turbines shall comply with GES K.09.
3.1.2*
3.2
3.2.2*
Flexible membrane couplings are preferable for all horizontal pump applications,
provided that this design is feasible. Otherwise, flexible gear-type couplings shall be
used. For service speeds up to 3600 RPM the gear couplings shall be grease-packed; for
higher speeds they shall be spray-oil lubricated.
3.2.7
3.2.8
Couplings and mountings shall conform to GES M.10 for rigorous or critical services,
and when the power rating is more than 1340 hp (1000 kW).
3.2.12
3.3
Baseplates
3.3.6
3.3.13*
The baseplate and pedestal support assembly shall be sufficiently rigid to be mounted
without grouting.
3.3.18*
3.3.19
3.3.2.1
GES G.01
Page 11 of 20
Rev 0 1999
Owner.
3.4
Instrumentation
3.5.1.11 Add:
However, cooling water piping shall have a minimum size of nominal pipe size.
3.5.2.10.1*
3.5.2.10.4
3.5.4.1
Add:
For pumping temperatures 250F (120C) and above, cooling to stuffing box jacket and
bearing housing, in series with parallel flow to seal cooler, shall be provided (Plan K,
Figure D5A of Appendix `D').
5.0
5.1.3.3* Lateral critical speed analysis shall be performed for integral gear driven pumps.
5.2.2.2* Impellers of multi-stage pumps shall be positively locked against axial movement.
5.2.4.1.1 For multistage pumps, the Vendor/Contractor shall perform a lateral critical speed analysis.
5.2.4.2.3 A residual imbalance check is required for all multi-stage flexible pump rotors.
5.2.6.1* Pressure lubrication systems shall be provided if considered necessary by the Vendor/Contractor.
5.2.6.2(b)*
The oil-side operating pressure shall be higher than the water-side operating pressure.
5.2.6.3* If a pressure lubrication system is being provided, and the pump is expected to be shut-down
during low ambient temperatures (e.g. night time desert winter conditions), the
Vendor/Contractor is to recommend if a heating system should be provided.
The heater shall be thermostatically controlled electric immersion type.
5.2.6.6* An API 614 pressure lubrication system is only required for pumps on critical duty (i.e. pumps
GES G.01
Page 12 of 20
Rev 0 1999
which have no standby and where loss of production would occur in the event of failure).
4.0
MATERIALS
4.1
Materials
2.11.1.1*
GES G.01
Page 13 of 20
Rev 0 1999
Proposed connection designs are not required for approval before fabrication.
2.11.4.5 Any degree of sub-cooling will be noted on the Data Sheets, otherwise the minimum design netal
temperature shall be taken as the lowest of the minimum ambient, the minimum pumping
temperature and 32F (0C).
5.0
INSPECTION
5.1
Procedures
5.1.1
The inspection requirements are covered by the document "General Conditions of Purchase" which forms
part of the Purchase Order/Contract. Additional requirements are given below.
5.1.2
The Vendor/Contractor shall allow the Inspector free access to all areas of manufacture, fabrication,
assembly and testing.
5.1.3
The Vendor/Contractor always has the responsibility to provide adequate quality control and inspection of
equipment and materials.
Any inspection by Owner or his Inspector shall not relieve the
Vendor/Contractor of these responsibilities, or those under his guarantees.
5.1.4
Inspection shall be in accordance with API 610 and this specification. The Vendor/Contractor shall submit
procedures for all applicable NDT techniques for approval by the Owner before production commences.
5.1.5
All operators of NDT equipment shall have thorough knowledge of the operation of the equipment to be
used, and shall hold an appropriate certificate of competence, which is to be reviewed by the Owner. All
NDT procedures and qualifications shall be subject to approval by the Owner.
5.2
Scope
The inspection scope shall comply with API 610 Sections 4.1 and 4.2 as amended below:
API 610
4.1
General
4.1.4 *
GES G.01
Page 14 of 20
Rev 0 1999
4.2
Inspection
TESTING
6.1
6.1.1
hydrostatic (mandatory)
mechanical run (mandatory)
NPSHR (if specified)
Auxiliary Equipment (if specified)
Vibration (if specified)
Performance (mandatory)
6.1.2
The Owner may waive the execution and or witnessing of the tests if the pumps involved are of small
power requirements or where NPSHA significantly exceeds NPSHR. Details of requirements will be given
on the Data Sheet by the Owner.
6.1.3
Hydrostatic tests shall be carried out in the presence of the Owner's Inspector.
6.1.4
Testing shall be carried out in compliance with paragraphs 2.11 and 4.3 of API 610, as amended below:
API 610
2.11.5.6*
4.3.4.1
An NPSHR test shall be carried out for all pumps in critical service.
For pumps in non-critical service an NPSHR test shall be carried out if:
-
the pump capacity is less than 53,000 ft3/hour (1500 m3/hour) and the difference
between NPSHA and NPSHR is less than 6.6 ft (2 m);
the pump capacity is 53,000 ft3/hour (1500 m3/hour) or greater, and the
difference between NPSHA and NPSHR is less than 10 ft (3 m);
specified on the Data Sheets.
GES G.01
Page 15 of 20
Rev 0 1999
A complete unit test is required when the pump discharge pressure exceeds 1450 psig (10
MPag), and the absorbed power exceeds 1340 hp (1000 kW).
Torsional vibration measurements to verify the Vendor/Contractor's analysis are not
required.
4.3.4.3
A sound-level test is not required unless otherwise specified on the Data Sheets.
4.3.4.4
6.2
Test Procedures
6.2.1
The Vendor/Contractor shall submit his test procedures to the Owner for approval, prior to the start of the
testing programme. The test procedures shall be detailed and include the acceptance criterion (for each
test) which shall be internationally accepted.
6.2.2
Testing shall comply with paragraphs 4.1 and 4.3 of API 610, as amended as follows:
API 610
4.3.2.1(a)
4.3.2.7
4.3.2.8
Test pressure gauges shall be of the direct reading type and shall be periodically
calibrated. The certificate of calibration shall be presented to the Inspector, prior to the
start of tests.
4.3.2.9
Test pressure gauges shall be connected directly. In cases where the test gauge is not
visible to the operator, a second local gauge shall be provided.
4.3.3.1.3*
Test Certificates
Test certificates shall be provided as defined in paragraph 4.2.1.1 of API 610.
6.4
7.0
DOCUMENTATION
GES G.01
Page 16 of 20
Rev 0 1999
7.1
Introduction
7.1.1
This section covers the documentation required for the design, selection, fabrication, inspection and testing
for all the equipment, components and services to be provided against this specification.
7.1.2
The detailed list of documents that are required is included with the Purchase Order/Contract.
7.1.3
The documents as listed here may be considered as a minimum requirement; all details to confirm
compliance with the relevant specifications, and to allow a full appraisal to be made of the
Vendor/Contractor's proposals and interpretations of the enquiry shall be submitted with the tender.
7.1.4
Any production or procurement undertaken by the Vendor/Contractor which is prior to the relevant
documentation being submitted and reviewed by the Owner is at the Vendor/Contractors' risk.
7.1.5
On all documentation the Purchase Order/Contract number, equipment title, tag number and project name
shall be quoted.
7.1.6
All documentation shall be checked and signed by the Vendor/Contractor's checker before submission.
7.2
7.2.1
The Vendor/Contractor shall submit with his tender a preliminary Quality Control Plan.
7.2.2
The Vendor/Contractor shall include with his tender documentation a statement of proposed subContractors, a document submission schedule for all documents based on a review cycle of three weeks and
outline programme for procurement and production activities.
7.2.3
The Vendor/Contractor shall incorporate any revisions agreed with the Owner during the enquiry review
stage and submit revised tender documentation for approval.
7.2.4
Monthly reports shall be submitted by the Vendor/Contractor detailing design, procurement, production
and documentation activities. The format of which shall be agreed with the Owner.
7.3
7.3.1
The Vendor/Contractor shall supply with his tender completed Data Sheets containing all the relevant
information necessary for appraisal of the design by the Owner.
7.3.2
Project specific instructions will be issued to the Vendor/Contractor with the Purchase Order/Contract,
which describes the data and calculations to be submitted, and the methods of submission.
7.3.3
The Vendor/Contractor shall be responsible for obtaining approvals from the Inspection Authority.
7.3.4
All calculations shall be carried out in clear and logical manner. Where conditions involve the use of
formulae or methods not specified in the Design Code, the source of these formulae or methods shall be
clearly referenced.
7.3.5
Computer calculations will only be acceptable if all input is shown, together with calculated values of
intermediate terms and factors and options chosen, as well as final calculated dimensions, stresses or other
values and the computer program has been validated to the satisfaction of the Owner.
7.3.6
Calculations and drawings that are interdependent, i.e. foundation loading and equipment footprint, shall be
presented for appraisal together.
7.4
Drawings
7.4.1
The drawings listed with the Purchase Order/Contract shall be sent by the Vendor/Contractor to the Owner
GES G.01
Page 17 of 20
Rev 0 1999
The components and process to produce the ordered equipment shall be shown in sufficient detail to be
fully appraised eg, plating drawings, shall as a minimum, show the position of all through thickness welds,
together with material thicknesses and specifications, clearly indicating the welding procedure specification
which is applicable to each weld.
7.4.3
General arrangement drawings shall be to scale and show the relative location and main dimensions of all
components including elevations and orientations of nozzles, lifting lugs, nameplates and supports.
7.4.4
Detail drawings which may be included on the general arrangement shall include thicknesses and
dimensions of all components, weld details, machining and surface finish requirements, gasket and
nameplate details.
7.4.5
As-built drawings may be the general arrangement drawings marked-up with the actual as-built dimensions.
7.5
7.5.1
Two (2) copies of the Data Dossier shall be supplied, and shall be a record of the manufacturing process.
Where stated in the Purchase Order, it shall contain the following:
-
7.5.2
Six (6) sets of the Installation, Operations and Maintenance Manual shall be specifically compiled for the
equipment supplied. A compendium of manufacturer's data for a range of like products is not acceptable.
The manuals shall contain the following:
-
GES G.01
Page 18 of 20
Rev 0 1999
The manuals shall be presented in A4 format, and be securely bound in heavy duty 4 ring binders.
7.5.3
The Vendor/Contractor shall produce as built documents revised to indicate field changes.
7.5.4
7.5.5
The Vendor/Contractor shall submit data and drawings as defined in API 610 Section 6 as amended below:
API 610
6.2
Proposals
6.2.3(l) *
8.0
PRIOR TO SHIPMENT
8.1
8.2
Spares
The Vendor/Contractor shall submit with his proposal, a priced list of recommended spares for start-up, and
two years operation for review by the Owner.
8.3
Packing/Storage
8.3.1
This section describes the minimum requirements for the preservation and protection of pumps during the
sea and land transportation and storage, prior to installation.
8.3.2
After mechanical completion, the pumps shall be left in a clean dry condition.
8.3.3
The Vendor/Contractor shall be responsible for loading and anchoring the item(s) to prevent damage during
shipment. This shall be done at the Vendor/Contractor's works, and may be achieved by firmly fixing the
equipment to wooden pallets or crates, as part of an approved packing procedure.
8.3.4
Shipment as non-
The probable storage period will be specified in the order/enquiry and will extend from
the time of despatch to the time of unpacking at site. If the storage period is not stated, a
minimum period of 24 months shall be assumed.
GES G.01
Page 19 of 20
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drivers for vertical pumps and horizontal drivers that weigh over 500 pounds
(227 kg) may be removed after shop mounting and alignment and shipped
separately but alongside the pump;
vertical pumps with suction tanks and vertical canned pumps shall be shipped
with the suction tanks (barrels) removed.
prior purchaser authorisation is required,if the Vendor/Contractor proposes to
ship other major components, separately from the main pumps;
metal filter elements and screens shall be cleaned and re-installed prior to
shipment. Non-metallic filter elements shall be supplied and installed in an
unused condition;
mechanical seals, carbon rings and other sealing devices shall be installed for
shipment. If shaft packing is required, two sets of packing in unused condition
shall be supplied, one set installed and one set boxed and shipped, attached to
the equipment.
GES G.01
Page 20 of 20
Rev 0 1999
8.4
Shipping
8.4.1
8.4.2
The pump(s) shall not leave the Vendor/Contractor's works for shipment until a release certificate has been
issued by the Owner's Inspector.
8.5
Warranty
8.5.1
The Vendor/Contractor shall provide manufacturer's written guarantees of pump performance. Curves of
head versus flow shall be provided with efficiency and power lines to cover the operating range.
8.5.2
The Vendor/Contractor shall warrant all materials and services supplied against any defect for a minimum
of 12 months after commissioning or 24 months from the date of delivery to site, whichever is the shorter
period, or for the period stipulated in the Purchase Order/Contract.
8.5.3
Should any item be found defective, the Vendor/Contractor shall be responsible for all costs associated
with restoring the equipment to the standard specified by the Purchase Order/Contract.