Académique Documents
Professionnel Documents
Culture Documents
Introducing
Weir Power & Industrial
Weir Power & Industrial provides critical service and
safety valves, specialist pumps and service support to
flow control and rotating equipment. Our world-wide
reputation is based on engineering excellence applied
to a comprehensive range of specialist products and
effective customer support.
We have the capability to deliver complete valve
solutions for major projects in the power generation,
oil and gas exploration and general industrial sectors.
Our global network of service operations specialise in
the maintenance, upgrade and management of power
and industrial assets at customer sites.
6A-0445
6D-0182
2 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Weir Power & Industrial UK purpose built factory at Elland.
BLAKEBOROUGH
The Control Valve business unit have designed and
manufactured valves for in excess of 50 years. Their
control valve product range offers an extensive choice
in terms of size, pressure class, body/trim materials,
and includes top, top & bottom guided and cage
guided valves. In addition they also supply a wide
range of desuperheating equipment to satisfy power
and steam conditioning applications.
Contents
ASME B16.34 4
Above: Manufacturing
facilities at Elland. API 6A High duty/subsea 5
Dimensions 9
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 3
ASME B16.34 CHOKE VALVE Blakeborough Controls
Description
The body/bonnet seal is a high integrity metallic C
seal. The seal loading is obtained from high duty
bolting designed to ASME VIII during installation
and is pressure energised by the process fluid.
The trim design is cage guided with either solid or
balanced plug design. The cage and seat are
clamped into the body to give easy access and easy
removal. The cage can house from 1 to 3 pressure
reducing sleeves.
The packing system incorporates a scrapper ring to
prevent the ingress of sand to the stem seal. The
stem seal is specially designed low emission packing
incorporating 3 self/pressure energised ‘U’ seals.
As a minimum seat faces are stellited however, for
high service chokes the plug and seat will normally
be manufactured from tungsten carbide or
advanced ceramic. On single phase clean services
the seat/plug faces are tapered. On multi-phase
duties and contaminated services a shrouded seat
design is used to protect the seat faces from the
erosive flow. This design directs the flow
impingement away from the valve plug seating face,
and the increased deadband and direction of flow The standard ASME B16.34 range of choke valves
protects the valve.
Features
• Designed to ASME B16.34
• Cast body - Carbon steel, Stainless Steel &
Duplex st. st.
• High integrity body/bonnet bolting system
• Seat retained by cage for ease of maintenance
• Large range of single stage and multi-stage trim
designs
Pressure Rating
ANSI 900 - ANSI 4500
Sizes
2” - 8”
End Connections
• Flanged • RF • RTJ • Hubbed
Actuation (Linear)
• Manual
Stem packing system
• Pneumatic (Diaphragm/Piston)
• Electric
• Electro/Hydraulic
Actuation (Stepping)
• Pneumatic
• Hydraulic
4 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Blakeborough Controls API 6 A HIGH DUTY / SUBSEA CHOKE VALVE
Description
The body/bonnet seal is a clamped connection with
a hub style seal ring. Sealing integrity is enhanced
by applying an inconel overlay to the body and
bonnet sealing areas on carbon steel valves.
The trim arrangement is a cage guided design
available in both solid and balanced configuration.
On sub-sea designs the trim is attached to the
bonnet forming a cartridge, simplifying retrieval for
maintenance.
The packing system incorporates a series of stem
scrapper rings to prevent the ingress of sand to the
stem seal. The stem seal is specially designed low
emission packing incorporating 3 self/pressure
energised ‘U’ seals.
As a minimum seat faces are stellited, however, for
high service chokes the plug and seat will normally
be manufactured from tungsten carbide or
advanced ceramic. On single phase clean services
the seat/plug faces are tapered. On multi-phase
duties and contaminated services a shrouded seat
design is used to protect the seat faces from the
erosive flow, see protected seating detail opposite.
This design directs the flow impingement away from
the valve plug seating face, and the increased
deadband and direction of flow protects the valve.
Features
• Designed to API 6A
• Forged or Cast body - Carbon steel, Stainless
Steel & Duplex st. st.
• High integrity clamped body/bonnet connection
• Cartridge trim on sub-sea designs for ease of
retrieval
• Extensive range of trim options
Pressure Rating
API 3000 - 10000
Sizes
21⁄16” - 71⁄16”
End Connections
• Flanged • RTJ • Hubbed
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 5
CHOKE VALVE APPLICATION Blakeborough Controls
6 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Blakeborough Controls CHOKE VALVE SELECTION
Body Size Max. recommended gas phase velocity In the selection process the following considerations/
Inlet Outlet calculations are made and recommended limits on
ins. mm ft/s m/s ft/s m/s velocity and pressure drop for trim material
2-8 50 - 200 490 150 0.65 x Sonic 0.65 x Sonic followed.
Cavitation Index
Table 3 - Pressure drop limitation (liquids)
Used on liquid service applications to indicate
potential for cavitation. A positive value indicates
Material Stage Pressure Drop
cavitation. It is normally recommended to eliminate
Psi Bar
cavitation, however, for intermittent use a low level,
316 st. st. 218 15
<0.5 bar, would be acceptable.
17-4 st. st. NACE 435 30
17-4 st. st. 725 50 Inlet Velocity & Outlet Velocity
316 st. st. + Stellite 725 50
Tungsten Carbide 2175 150 These velocities are limited as per the tables. The
Advanced ceramics 2175 150 reason for limiting to these values are to minimise
valve body erosion and to minimise the potential for
instability and vibration.
Note
On gas/vapour flows the outlet Mach Number is
These limits will be affected by fluid phase and the presence further limited depending on acceptable noise level.
of contamination. The figures assume that cavitation has been For noise levels less than 85 dBA the outlet Mach
eliminated. Number should be limited to <0.3, for noise levels
85 dBA - 95 dBA the outlet Mach Number should be
limited to 0.5.
Sound Pressure Level
Noise predictions are carried out in order to ensure
noise limits are not exceeded and the energy
conversion is dissipated over the correct number of
stages of let-down.
Pressure drop limitations
The above limits are used for liquid service
applications to minimise erosion rates. As a general
rule on clean gas/vapour service the stage pressure
drops can be doubled.
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 7
CHOKE VALVE SELECTION Blakeborough Controls
8 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Blakeborough Controls DIMENSIONS
For dimensions of ANSI 4500 Choke valves consult factory CF = consult factory
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 9
APPLICATIONS Blakeborough Controls
10 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Blakeborough Controls CHOKE VALVES
Product Portfolio
The following list identifies the product range for
Blakeborough Controls business unit.
For further information please contact our factory.
Globe & Angle Control valves
Severe service valves
Desuperheaters
Choke valves
Project Name & Name Valve Size Rating Qty Line fluid Pressure Body/Trim material
& Location of Client drop
Caythorpe
Kelt V.K. Ltd 80 mm ANSI 1500 1 Gas/Condensate/Sand 234 bar A105, 17-4 / ceramic
Transmark / Maersk 80 mm ANSI 2500 1 Raw Gas (sour) 245 bar Tungsten Carbide
Tyne & Trent, ARCO 25 mm (h) ANSI 1500 3 Produced Water 118 bar UNS S31803/Ceramic
25 mm (h) ANSI 1500 2 H.C. Condensate 111.4 bar UNS S31803/Ceramic
40 mm (h) ANSI 1500 5 Water 101.2 bar UNS S31803/Ceramic
ETAP, BP Aberdeen (*) 80 mm ANSI 2500 1 Produced Water 354 bar Gr F 60/Ceramic
80 mm ANSI 2500 1 Deaerated Seawater 399 bar Gr F 60/Ceramic
50 mm API 10000 1 Well Stream Fluids 503 bar GrF51/Ceramic
100 mm API 10000 1 Well Stream Fluids 531 bar Inconel/Ceramic
80 mm (h) ANSI 1500 1 Produced Water 35 bar Duplex
200 mm (h) ANSI 1500 2 Hydrocarbon/Liquid/Sand 53 bar Duplex/Tungsten Carbide
80 mm ANSI 2500 3 Produced Water 350 bar F60/Ceramic
Marathon Brae 25 mm API 10000 1 Methanol 680 bar 316 L + Ceramic
Panaqua
ONGC - India 80 mm ANSI 900 32 Produced Water 103 bar WCB/Tungsten Carbide
KOC - Kuwait 150 mm API 5000 16 Produced Water 60 bar 316 L/Stellite
CRMP 1 - India 50 mm API 5000 2 Injection Water 40 bar AISI 4130 Tungsten Carbide
Mazagon Dock (sub sea)
Gupco - Egypt 150 mm ANSI 900 2 155 bar WCB/Stellite
Lakshimi - Hyundai 100 mm ANSI 900 8 Natural Gas 8 bar CF3M/17-4 PH + T.C. Coat.
Kala Naft - Iran 150 mm ANSI 900 29 Oil/Gas 78 bar WCB/17-4 PH + T. C Coat.
Lasmo Oil - Pakistan 100 mm ANSI 900 2 Natural Gas/Liquid 39 bar CF8M/410 + T. C. Coating
Lasmo Oil - Pakistan 150 mm ANSI 900 6 Natural Gas/Liquid 21 bar CF8M/410 + T. Coating
BP Columbia 7.1/16” API 10000 4 Produced Water 297 bar Duplex/17-4PH + Tung.Carbide
Shell Na Kika - LTS 50 mm API 10000 2 Natural Gas 358 bar 660 St. St./316 + T. C. Coating
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 11
WEIR POWER & INDUSTRIAL CATALOGUES Blakeborough Controls
12 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Blakeborough Controls WEIR POWER & INDUSTRIAL CATALOGUES
Weir Power & Weir Power & Weir Power & Weir Power & Weir Power &
Industrial Services Industrial Services Industrial Services Industrial Services Industrial Services
Turbomachinery Engineering Power Generation Solutions Centrifugal Pumps Upgrading Power Plant & Hydroelectric Plant
Solutions Processes Rehabilitation
Weir Power & Weir Power & Weir Power & Weir Power & Weir Power &
Industrial Services Industrial Services Industrial Industrial Industrial
High Integrity Spare Parts Comprehensive Coatings Combined Cycle Power Fossil Fuel Power Plant System Multi Stage Flash Desalination
Service Provider to Industry Plant System Plant System
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 13
NOTES Blakeborough Controls
14 Weir Power & Industrial First choice for power and industrial protection CV 4-0309
Blakeborough Controls NOTES
CV 4-0309 Weir Power & Industrial First choice for power and industrial protection 15
CV 4-0309