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DREDGING EQUIPMENT
NAVFAC DM-38.2
JULY 1981
APPROVED FOR PUBLIC RELEASE
DREDGING EQUIPMENT
DISTRIBUTION:
SNDL
23A1
24J1
27G
398
39C1
39E
42A3
45B
49
51A
51B1
51B3
B2A
B5
C34
C37D
E3A
FA6
FA7
FA10
FA18
FA23
FA32
FB6
FB7
FB10
FB21
FB31
FB34
FB36
FB41
FB48
FC3
FC4
FC5
FC7
FC12
FD2
FE2
FE4
FF1
FF5
FF6
FF19
(COMNAVFORAZORES only)
FF38
FG2
FG3
FG6
FH3
FH6
FH8
FH25
(JCS,
only)
(USCG
(Holy
(Port
FJ5
FKA6A1
FKA6A2
FKA6A3A
FKA6A3B
FKA6A9
FKA6A12
FKA6A15 (Code 521)
FKA6A16
FKA9
FKM8
FKM9
FKMl2
FKM13
FKMl5 (Philadelphia only)
FKN1
(West and Lant only (85
copies each))
FKN1
(South and North only (50
copies each))
FKN1
(Pac only, 25 copies each)
FKN1
(Ches only, 25 copies
each)
FKN1
(Ches, FPO-1 only)
FKN2
FKN3
(6 copies each)
FKN5
(5 copies each)
FKN8
FKN1O
FKP1B (less Concord)
FKP1B (Concord only, 3 copies)
FKP1E
FKP1J
FKP1M
FKP3A
FKP7
FKP8
FKP11
FKQ3
FKR1A
FKR1B (2 copies)
FKR2A (Dallas only)
FKR3A
FKR3H
FKR4B
FKR5
FKR7E (3 copies)
FR3
FR4
FT1
FT2
FT6
FT13
(Less Millington)
FT18
FT19
(San Diego only)
FT22
FT27
(Idaho Falls only)
FT28
FT31
FT37
FT55
FT64
FT73
FT74A (MIT and Texas only)
FT74B (California, Illinois,
Rensselaer, Georgia Tech
only)
FT78
(2 copies)
V2
V3
V5
V8
V12
V14
V15
V16
(less Camp Smith)
V17
V23
V25
copy to:
21A
A2A
(ONR only)
A3
A4A
A5
A6
(Code LFF)
C7
(Brazil and Chile only)
FD1
FE1
FGl
FKA1A
FKA1B (2 copies)
FKA1C (Code 043 - 50 copies)
FKA1F
FKN2
(Port Hueneme (Code 156)
only)
FR1
Additional copies are available
from:
Commanding Officer
Naval Publications and
Forms Center
5801 Tabor Avenue
Philadelphia, PA 19120
RECORD OF CHANGES
Change No.
Date of
Change
Date entered
Signature of person
entering Change
ABSTRACT
Information is presented for use in procurement of dredging services and
equipment by local OICCs and Command engineers. Legal considerations, site
characteristics, environmental aspects, and basic economics of dredging operations are included. Types of available dredging equipment, their capabilities,
and their limitations are described.
38.2-iii
FOREWORD
This design manual is one of a series developed from an evaluation of facilities in the shore establishment, from surveys of the availability of new
materials and construction methods, and from selection of the best design
practices of the Naval Facilities Engineering Command, other Government
agencies, and the private sector. This manual uses, to the maximum extent
feasible, national professional society, association, and institute standards
in accordance with NAVFACENGCOM policy. Deviations from these criteria should
not be made without prior approval of NAVFACENGCOM Headquarters (Code 04).
Design cannot remain static any more than can the naval functions it serves or
the technologies it uses. Accordingly, recommendations for improvement are
encouraged from within the Navy and from the private sector and should be
furnished to NAVFACENGCOM Headquarters (Code 04). As the design manuals are
revised, they are being restructured. A chapter or a combination of chapters
will be issued as a separate design manual for ready reference to specific
criteria.
This publication is certified as an official publication of the Naval Facilities Engineering Command and has been reviewed and approved in accordance with
SECNAVINST 5600.16.
Commander
Naval Facilities Engineering Command
38.2-v
Chapter superseded
in Basic DM-38
Title
38.1
38.2
Dredging Equipment
38.3
Yard Craft
38.4
38.5
38.2-vi
CONTENTS
Page
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . .
38.2-l
SCOPE
38.2-l
2.
..... . . . . . . . . . . . . . . . . . . . ..
CANCELLATION. . . . . . . . . . . . . . . . . . . . . . .
3.
RELATED CRITERIA . . . . . . . . . . . . . . . . . . . . .
38.2-l
4.
PLANNING . . . . . . . . . . . . . . . . . . . . . . . . .
a. Jurisdiction . . . . . . . . . . . . . . . . . . . . .
b. Work Accomplishment . . . . . . . . . . . . . . . . .
38.2-1
38.2-1
38.2-l
. . . . . . . . . . . . . . . . . . . ..
38.2-2
1.
38.2-2
38.2-2
38.2-2
38.2-2
2.
SITE INVESTIGATIONS . . . . . . . . . . . . . . . . . . .
a. Hydrographic Surveys and Mapping . . . . . . . . . . .
b. Map of Disposal Area . . . . . . . . . . . . . . . . .
c. Characteristics of Area To Be Dredged . . . . . . . .
d. Cross Sections . . . . . . . . . . . . . . . . . . . .
e. Test Borings . . . . . . . . . . . . . . . . . . . . .
f. Test Dredging . . . . . . . . . . . . . . . . . . . .
38.2-2
38.2-2
38.2-3
38.2-3
38.2-3
38.2-3
38.2-4
3.
PROJECT DEPTH . . . . . . . . . . . . . . . . . . . . . .
38.2-4
4.
OVERDEPTH DREDGING. . . . . . . . .
a. Overdepth Allowance . . . . . .
b. Designed Overdepth . . . . . . .
c. Mandatory Maximum Dredged Depths
38.2-4
38.2-4
38.2-4
38.2-5
5.
OVERWIDTH DREDGING . . . . . . . . . . . . . . . . . . . .
38.2-5
6.
38.2-6
38.2-6
38.2-6
38.2-6
38.2-8
7.
REMOVAL OF ROCK . . . . . . . . . . . . . . . . . . . . .
38.2-8
8.
Section 1.
1.
Section 2.
Section 3.
Part 1.
1.
DREDGING DESIGN
. . . . . . . . . ..
. . . . . . . . . ..
. . . . . . . . . ..
...........
38.2-l
. . . . . . . . . . . . . ..
38.2-9
MECHANICAL DREDGES. . . . . . . . . . . . . . . . . . . .
BUCKET DREDGE . . . . . . . . . . . . . . . . . . . . . .
a. Description . . . . . . . . . . . . . . . . . . . . .
b. Capacity and Depth . . . . . . . . . . . . . . . . . .
c. Uses, Advantages . . . . . . . . . . . . . . . . . . .
d. Disadvantages . . . . . . . . . . . . . . . . . . . .
38.2-9
38.2-vii
38.2-9
38.2-9
38.2-9
38.2-9
38.2-9
CONTENTS
Page
2.
38.2-9
3.
DIPPER DREDGE . . . . . . . . . . . . . . . . . . . . . .
a. Description . . . . . . . . . . . . . . . . . . . . .
b. Capacity and Depth .. . . . . . . . . . . . . . . . .
c. Advantage . . . . . . . . . . . . . . . . . . . . . . .
d. Disadvantages . . . . . . . . . . . . . . . . . . . .
38.2-12
38.2-12
38.2-12
38.2-12
38.2-12
4.
LADDERDREDGE . . . . . . . . . . . . . . . . . . . . . .
a. Description . . . . . . . . . . . . . . . . . . . . .
b. Capacity and Depth . . . . . . . . . . . . . . . . . .
c. Use . . . . . . . . . . . . . . . . . . . . . . . . .
38.2-12
38.2-12
38.2-13
38.2-13
Part 2.
HYDRAULIC DREDGES . . . . . . . . . . . . . . . . . . . .
38.2-14
1.
PLAIN SUCTIONTYPE. . . . .
a. Description . . . . . .
b. Capacity and Depth . . .
c. Uses, Advantages . . . .
d. Disadvantages . . . . .
e. Length of Discharge Pipe
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . .............
...............
38.2-14
38.2-14
38.2-14
38.2-14
38.2-16
38.2-16
2.
38.2-16
38.2-16
38.2-16
38.2-19
38.2-19
38.2-19
3.
38.2-19
38.2-19
38.2-19
38.2-19
38.2-19
4.
HOPPER DREDGE . . . . . . . . . . . . . . . . . . . . . .
a. Description . . . . . . . . . . . . . . . . . . . . .
b. Capacity and Depth . . . . . . . . . . . . . . . . . .
C. Uses, Advantages . . . . . . . . . . . . . . . . . . .
d. Disadvantages . . . . . . . . . . . . . . . . . . . .
38.2-19
38.2-19
38.2-19
38.2-22
38.2-22
5.
SIDECAST DREDGE
a. Description
b. Capacity and
C. Use . . . .
d. Disadvantage
.. . . . . . . . . . . . . . . . . . . .
......................
Depth . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
.. . . . . . . . . . . . . . . . . . . .
38.2-22
38.2-22
38.2-22
38.2-23
38.2-23
6.
38.2-23
38.2-viii
CONTENTS
Page
Part 3.
MISCELLANEOUS EQUIPMENT . . . . . . . . . . . . . . . . .
38.2-23
1.
SECTIONALIZED DREDGES . . . . . . . . . . . . . . . . . .
a. Description . . . . . . . . . . . . . . . . . . . . .
b. Use . . . . . . . . . . . . . . . . . . . . . . . . .
38.2-23
38.2-23
38.2-23
2.
DUMP SCOWS . . . . . . . . . . . . . . . . . . . . . . . .
..........................................
a. Side Dump
b. Bottom Dump . . . . . . . . . . . . . . . . . . . . .
38.2-23
... . . . . . . . . . . . . . . . . . . . ..
38.2-26
..................
38.2-26
3.
PIPELINES
38.2-26
1.
ECONOMICS OF DREDGING
BASIC PRINCIPLES . . .
a. Depth . . . . . .
b. Other . . . . . .
. . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . ..
38.2-26
38.2-26
38.2-26
2.
38.2-26
Section 4.
3.
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference-1
APPENDIX:
A-1
FIGURES
Figure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Table
1.
Title
Sketch Illustrating Some Inaccuracies in Leadline Soundings .
Typical Discharge Pipe Patterns in a Retention Basin . . . . .
Use of Silt Curtain to Control Disturbed Sediment in
DredgeArea . . . . . . . . . . . . . . . . . . . . . . . .
Open Water Extended Aeration Treatment/Disposal . . . . . . .
Bucket Dredge . . . . . . . . . . . . . . . . . . . . . . . .
Dipper Dredge . . . . . . . . . . . . . . . . . . . . . . . .
Bucket-Ladder Dredge . . . . . . . . . . . . . . . . . . . . .
Suction Dredge . . . . . . . . . . . . . . . . . . . . . . . .
Typical Pump Barge Dredging Operation . . . . . . . . . . . .
Hydraulic, Cutter Head, Pipeline Dredge . . . . . . . . . . .
Typical Cutter Head Dredging Operation . . . . . . . . . . . . .
Typical Dust Pan Dredging Operation . . . . . . . . . . . . .
Hydraulic Seagoing Hopper Dredge . . . . . . . . . . . . . . .
Sidecast Dredge in Operation . . . . . . . . . . . . . . . . .
Typical Side Dump Scow . . . . . . . . . . . . . . . . . . . .
TABLE
Title
Hydraulic Dredges Currently in Navy Service Craft Inventory .
38.2-ix
Page
38.2-5
38.2-7
38.2-7
38.2-8
38.2-10
38.2-13
38.2-14
38.2-15
38.2-16
38.2-17
38.2-18
38.2-20
38.2-21
38.2-22
38.2-25
Page
38.2-24
DREDGING EQUIPMENT
Section 1.
INTRODUCTION
Subject
PLANNING.
Work Accomplishment.
38.2-l
DREDGING DESIGN
SITE INVESTIGATIONS.
a.
Hydrographic Surveys and Mapping. See also related criteria. The
survey should cover the entire area to be dredged, including slope areas
and any areas of potential sloughing. If payment for dredging is to be on the
basis of price per unit volume, the survey (or a resurvey) should be made just
prior to doing the dredging. The results of the survey should be presented in
map form. For preliminary layouts and similar purposes, consider availability
of maps or charts promulgated by various governmental agencies, in particular
the Navy Oceanographic Office, and the National Ocean Survey under the National
Oceanic and Atmospheric Administration in the Department of Commerce. Drawing
of contours is desirable, but not essential. The position of all known obstructions (including bridges, jetties, piers, overhead and submarine cables
and pipelines, wrecks, and large items of debris) should be shown, together
with the nature of said obstructions. Soundings for preparation of hydrographic maps, preferably, should be made by echo sounding wherever there is
adequate depth of water for the proper operation of such equipment. In shallow depths, sounding with a leadline or pole (Figure 1) is permissible but has
certain inherent inaccuracies including sinkage of lead into bottom, drift of
38.2-2
Test Borings.
underwater side slopes, additional data may be required (see DM-7 Series for
principles and sample calculations). Approximate values, for purposes of preliminary design are:
Soil consistency
Hardpan and gravelly clay . . . . . . .
1:1-1:2
1:2-1:5
1:3-1:4
1:6-1:8
1:1-1:1[
1:1-1:2
1:2-1:3
-3
1:4-1:6
--
OVERDEPTH DREDGING.
38.2-4
FIGURE 1
Sketch Illustrating Some Inaccuracies in Leadline Soundings
c.
Mandatory Maximum Dredged Depths. Specify any limitations imposed
by considerations of stability of adjacent structures, cover over buried utilities or structures, etcetera.
5.
OVERWIDTH DREDGING. Consider need for dredging to excess width of channel to provide advance maintenance to compensate for silting or sloughing of
side slopes.
38.2-5
6.
Environmental
Considerations.
Volatile solids
Chemical oxygen demand (C.O.D.)
Total Kjeldahl nitrogen
Oil-grease
Mercury
Lead
Zinc
6.0
5.0
0.10
0.15
0.001
0.005
0.005
38.2-6
FIGURE 2
Typical Discharge Pipe Patterns in a Retention Basin
FIGURE 3
Use of Silt Curtain to Control Disturbed Sediment in Dredge Area
38.2-7
FIGURE 4
Open Water Extended Aeration Treatment/Disposal
d.
Spoil Data.
38.2-8
Section 3.
Part 1.
1.
MECHANICAL DREDGES
BUCKET DREDGE.
Uses, Advantages.
(1)
Disadvantages.
(1)
Slow moving.
FIGURE 5
Bucket Dredge
38.2-10
(f) Wind, current, ice, and wave loads. For special wind loads
on cranes see DM-38.1. Where the equipment will be used only in sheltered
waters, use L/30 trochoidal wave; use L/10 to L/20 wave for seagoing hulls
unless otherwise specified in the project criteria. (L is the length of the
hull of the dredge, at the water level.)
Load applied to spuds through spud hoist. Consider spuds
(g)
capable of lifting the entire vessel, including live load.
(h)
Damage control.
(i)
See
DIPPER DREDGE.
a.
Description. Essentially, a power shovel, with the bucket at the
end of a very long stick and mounted to accommodate the intended depth of digging (see Figure 6).
b.
Capacity and Depth. Capacity of a dipper dredge depends primarily
on the character of materials handled. In hard bottoms the bucket may be one
quarter full, whereas in sand or clay, a heaped bucket might be obtained.
Most dippers have been designed for 45-foot maximum channel depths, but some
can be used to 60-foot depths.
c.
Advantage.
d.
Disadvantages.
4.
(2)
(3)
LADDER DREDGE.
a.
Description. A series of buckets on an endless chain which rolls
over a drum or sprocket at either end of a long frame (the ladder). One end
of the ladder is lowered to the bottom, which brings the buckets into contact
with the material to be dredged. The buckets dump, by gravity, near the upper
end of their travel. (See Figure 7.)
38.2-12
Capacity and Depth. Preliminary designs have been made for machine
b.
digging to depths of 150 feet. Probably feasible to dig to depths of over 300
feet. Digging volumes to 100 cubic yards per hour under average conditions.
c.
Use. Not extensively used in general dredging practice. Mostly
used for mining.
FIGURE 6
Dipper Dredge
38.2-13
FIGURE 7
Bucket-Ladder Dredge
Part 2.
1.
HYDRAULIC DREDGES
a.
Description. Operates on principle of a vacuum cleaner. A stream
of water is caused to flow through the suction pipe by means of a centrifugal
pump. Loose materials are sucked up into and carried along with the stream
and discharged from the end of the conveyance pipe. (See Figure 8.) The pump
barge (Figure 9) is a variation of this type.
b.
Capacity and Depth. This type of dredge can bring up solids of 20%
or more in loose materials as long as the suction is kept into the material
and the proper amount of water can flow to the suction mouth. The limit of
depth is about 115 feet in sandy materials.
c.
Uses, Advantages.
Often used to recover sand from wet borrow pit and for exca(1)
vating jobs in loose sand.
(2)
(3)
(4)
OUTBOARD PROFILE
FIGURE 8
Suction Dredge
38.2-15
FIGURE 9
Typical Pump Barge Dredging Operation
d.
Disadvantages.
(1)
(2)
FIGURE 10
Hydraulic, Cutter Head, Pipeline Dredge
38.2-17
FIGURE 11
Typical Cutter Head Dredging Operation
c.
Uses, Advantages.
(1)
(2)
(3)
(4)
d.
traffic.
e.
3.
Disadvantage.
Description.
a.
spread suction heads are
loosening of material to
water jets. (See Figure
Uses, Advantages.
(1)
Disadvantage.
HOPPER DREDGE.
38.2-19
FIGURE 12
Typical Dust Pan Dredging Operation
OUTBOARD PROFILE
FIGURE 13
Hydraulic Seagoing Hopper Dredge
c.
Uses, Advantages.
(1)
Used where distance from dredged area to spoil area-exceeds
reasonable pipeline length.
Operates without pipelines, scows, or tugs.
(2)
Capable of operating in rough water.
d.
Disadvantages.
(1)
(2)
(3)
5.
Self-propelled.
SIDECAST DREDGE.
Spoil
b.
Capacity and Depth. Capacity depends on the size of pump. Solids
load depends on the amount of material available to the suction mouth. May
vary from 5 to 20%. Usually used in depths to 45 feet.
FIGURE 14
Sidecast Dredge in Operation
38.2-22
Use. Used where material is such that it will not re-enter the
c.
dredge channel, that is, not used for sandy materials or silts that can be
carried away in flotation by currents.
d.
Disadvantage. Material may re-enter the channel or float and
deposit into unwanted areas. Great discoloration of the surrounding waters.
Environmental impact is serious.
NAVY HYDRAULIC DREDGE INVENTORY (1981).
6.
the Navy inventory are listed. in Table 1.
Part 3.
1.
MISCELLANEOUS EQUIPMENT
SECTIONALIZED DREDGES.
TABLE 1
Hydraulic Dredges Currently in Navy Service Craft Inventory
Hull
Pontoon
YM
Light
LOA
(ft)
Length
(ft)
Beam
(ft)
Depth
(ft)
195
134
38
10
32
34
14
33
43
17
Displacement
Weight
(tons)
482
Draft
5'-7
Full Load
Weight
(tons)
Draft
Pipe
Location
Suction
(in)
Discharge
(in)
Ladder
(ft)
Digging
(ft)
Year
18
16
66.5
401
1934
Charleston, NSY
500
5-10
23
2-6
15
1969
Coronado, Ca.
15
43
2-6
12
30
20
1969
Davisville, R.I.
352
118
80
28
122
2'-4
170
3-3
18
16
60
45
1970
38
151
111
38
288
4-0
379
5-3
24
20
72
503
19504
Dredge
FIGURE 15
Typical Side Dump Scow
38.2-25
a.
Side Dump. Side-dump scows have bins with a longitudinal hip running through the center so that the bottom slopes down from the center to the
side. The side consists of flap gates, hinged at the top, that may be closed
tightly with chains and ratchet wheels. To dump the scow, the pawls are disengaged from the ratchets, allowing the load to force the gates open and slide
out. After the bins are emptied, the gates are closed with ratchet wheels.
b.
Bottom Dump. Bottom-dump scows have bins shaped like the inverted
frustum of a pyramid, the bottoms of which are closed by one or a pair of flap
gates. To unload the barge, the flap gates are dropped open, downward. After
the bins are emptied, they are closed by ratchet wheels similar to those of a
side-dump scow.
3.
PIPELINES. The discharge line from the centrifugal pump of a standard
hydraulic cutter-head dredge is divided into three parts: the pipe on the
dredge, floating line, and shore line.
The dredge pipe is connected with the floating line by a flexible joint,
allowing considerable play as the dredge swings about one of the rear spuds.
The floating line is made up of 50- or 60-foot lengths of pipe, each supported
by a pontoon and successively connected by flexible ball joints. A walkway is
supported above the pipe. Usual walkway width is 16 inches. The floating
line is swung in a wide arc between the dredge and the shore line to allow the
dredge to maneuver in advance without frequent additions to the line.
The shore pipeline is made up of light sections of pipe, about 15 to 20
feet long, to permit easy handling in the field, connected by tapered slip
joints of band-and-lug construction. The line may have two discharge ends
separated by a Y, one of which remains closed by a valve in the Y when additional pipe is added. This arrangement saves stopping the dredge to add
lengths of pipe.
Section 4.
1.
ECONOMICS OF DREDGING
BASIC PRINCIPLES.
a.
Depth.
decreases.
b.
Other.
(1)
increases.
(2)
increases.
2.
1.25
1.25
1.00
38.2-26
0.75
0.60
0.30
0.25
38.2-27
REFERENCES
(Publications containing criteria cited in this manual)
NAVFACENGCOM Design Manuals and P-Publications.
Government agencies may obtain Design Manuals and P-Publications from the U.S.
Naval Publications and Forms Center, 5801 Tabor Ave., Philadelphia, PA 19120.
TWX 710-670-1685, AUTOVON: 442-3321. The stock number is necessary for
ordering these documents and should be requested from the NAVFACENGCOM Division in your area.
Non-Government organizations may obtain Design Manuals and P-Publications from
the Superintendent of Documents, U.S. Government Printing Office, Washington,
DC 20402.
DM-5 series:
Civil Engineering
DM-6 series:
Mechanical Engineering
DM-7 series:
DM-26 series:
DM-38.1:
Reference-l
APPENDIX
1
100 cu yd = 76 m
500 cu yd = 380 m
1,000 cu yd = 760 m
1,500 cu yd = 1,140 m
8,000 cu yd = 6,080 m
A-1
*U.S. G O V E R N M E N T P R I N T I N G O F F I C E : 1 9 8 1 - 7 3 0 - 1 7 1