Annex 1 - ITG039 Operator Manual

User Manual | ITG_039
User Manual
ITG_039
English
Codice Manuale | Manual Code

000379-ITG039.uso.EN.00-TRI
English
English
I
Index Chapter
I
Index Chapter................................................................................................................................................... 2
I
Index Revision Notes ...................................................................................................................................... 5
1
Introduction......................................................................................................................................................... 6
2
Warnings ............................................................................................................................................................. 7
3
Characteristics.................................................................................................................................................... 9
3.1
DEVICE DESCRIPTION .......................................................................................................................... 9
3.2
SYSTEM LAYOUT ................................................................................................................................. 10
3.3
TERA12 ................................................................................................................................................. 12
3.4
TERA8 ................................................................................................................................................... 13
3.5
REMOTE CONTROL ............................................................................................................................. 14
3.6
KEYPADS .............................................................................................................................................. 15
3.7
3.8
3.6.1
Engine keypad ......................................................................................................................... 15
3.6.2
Cabin Keypad .......................................................................................................................... 16
3.6.3
Stabilizers Keypad ................................................................................................................... 17
3.6.4
Spreader Keypad ..................................................................................................................... 18
JOYSTICKS IN CABIN........................................................................................................................... 19
3.7.1
Right Joystick........................................................................................................................... 19
3.7.2
Left Joystick ............................................................................................................................. 19
MOVEMENTS ........................................................................................................................................ 20
3.8.1
Winch Movements ................................................................................................................... 20
3.8.2
Boom Movements .................................................................................................................... 21
I2I
Index Chapter
English
3.8.3
Crane movements ................................................................................................................... 22
3.8.4
Outriggers/Stabilizers Movements ........................................................................................... 23
3.8.5
Driving position selection ......................................................................................................... 23
3.8.6
Derricking in Bypass ................................................................................................................ 23
3.8.7
Hook height zeroing ................................................................................................................. 23
3.8.8
Grab/Spreader Tare................................................................................................................. 23
3.8.9
Automatic centering ................................................................................................................. 23
4
Operative Mode................................................................................................................................................. 25
4.1
OPERATING MODES ............................................................................................................................ 25

4.1.1
Operating Mode Selection ....................................................................................................... 25
4.2
TERA12 & TERA8.................................................................................................................................. 27
4.3
OPERATING PAGES............................................................................................................................. 28
4.3.1
Tera 12 & Tera 8 Screens ....................................................................................................... 28
4.3.2
LMI main Page ...................................................................................................................... 29
4.3.3
Engine Page ............................................................................................................................ 34
4.3.4
Pressures Page ....................................................................................................................... 35
4.3.5
Temperature Page ................................................................................................................... 36
4.3.6
Stabilizers Page ....................................................................................................................... 37
4.3.7
Spreader Page......................................................................................................................... 39
4.3.8
Alarms Page ............................................................................................................................ 41
4.3.9
Camera Page........................................................................................................................... 42
4.3.10 Main Menu Page...................................................................................................................... 43

4.4
SETUP PAGES ...................................................................................................................................... 44

4.4.1
Software Version Page ............................................................................................................ 45
4.4.2
Bypass Page............................................................................................................................ 46
4.4.3
Options Page ........................................................................................................................... 47
4.4.4
Event Log Page ....................................................................................................................... 49
4.4.5
Parameter ................................................................................................................................ 50
4.4.6
Weight Calibration ................................................................................................................... 51
4.4.7
Empty Weight Calibration ........................................................................................................ 52
4.4.8
Laden Weight Calibration ........................................................................................................ 53
4.4.9
Angle Calibration ..................................................................................................................... 53
4.4.10 Angle Calibration .................................................................................................................... 55
I3I
Index Chapter
English
5
Alarms ............................................................................................................................................................... 56
5.1
ALARM CODE LIST ............................................................................................................................... 56

5.1.1
Alarm list from LMI Board ........................................................................................................ 56
5.1.2
Alarm List from Boom-Slewing Board ...................................................................................... 65
5.1.3
Alarms List from Winch-Translation Board .............................................................................. 69
5.1.4
Alarms List from Truck Board .................................................................................................. 74
I4I
Index Chapter
English
I
Index Revision Notes
Revision Index
Revision Date
Software compatibility
Revision Notes
2/10/2015
ITG_039
First Issue
19/10/2015
ITG_039
Second Issue
I5I
1 | Introduction
English
1
Introduction
The information on this document could be subject to change without notice.
The constructor is not responsible for possible content mistakes or misprints that could be present in this manual.
Any reproduction, translation or copy of parts of this manual is forbidden without prior written authorization by the
constructor.
WARNING:
Modifications not expressly approved by COBO Division 3B6 cause the loss of authorization to operate the
system.
WARNING:
Before starting operations, the user should read and understand this manual and follow the contained
instructions
I6I
1 | Introduction
English
2
Warnings
1.1 Use of the System
The following directions should enable the person responsible for the system, and the person who actually uses the
instrument, to anticipate and avoid operational hazards.
The person responsible for the instrument must ensure that all users understand these directions and adhere to
them.
Prohibited uses
Using the system without instruction
Using outside the stated limits
Opening of the equipment by using tools (screwdrivers etc.)
Carrying out modification or conversion of the product
Use of accessories from other manufacturers without the express approval of COBO Divisione 3B6
Inadequate safeguards at the surveying site (e.g. when measuring on roads, power lines)
WARNING:
The chance of injury, malfunctions and damage to the equipment if not used as specified. The owner has to
inform the user of the hazards in use, protective and counter measures to take.
1.3 Areas of Responsibility
WARNING:
The person responsible for the instrument must ensure that the equipment is used in accordance with the
instructions. This person is also accountable for the deployment of personnel and for their training and for the safety
of the equipment when in use
The Person in charge of the instrument has the following duties:
To understand the safety instructions on the product and the instructions in the User Manual.
To be familiar with local safety regulations relating to accident prevention.
To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe.
I7I
2 | Warnings
English
The load limiting device is an electronic control device, designed to help the operator for the safe use of the machine,
warning him by means of visual and audible alarms when approaching a dangerous condition.
However, this device is not aimed at replacing the operators good experience when properly using the crane.
The operator is responsible for the setting of operating mode of the machine and the proper usage.
The operator is responsible for operating the machine safely in accordance with all safety regulations. He should also
be able to use the data in order to operate safely.
The operator must be able to recognize if the data transmitted by the system are correct and coherent with the real
conditions.
He also must be able to utilize the data in order to operate under safety conditions.
The limiter is an electronic device with several components and could be subject to failures or defects.
The operator must recognize these events and must act consequently (to proceed to repair, if possible, or to call the
constructor for assistance).
1.4 Checks the user must perform
To ensure continuous and safe operations of the system the following checks must be performed regularly by the
user.
Before to start to work with the system, following checks should be made:
Cable integrity and connectors tightening
Angle Sensors integrity and tightening
Failure messages showing by display
1.5 Hazards in Use

All users must follow the safety instructions given by the manufacturer and the directions of the person responsible
for the instrument.
WARNING:
The absence of instruction, or the inadequate imparting of instruction, can lead to incorrect or prohibited
use, and can give rise to accidents with far-reaching human, material, financial and environmental
consequences.
I8I
2 | Warnings
English
3
Characteristics
3.1
DEVICE DESCRIPTION
Definition
Harbour crane global control.
Performance
Load limiter device
Selection of the Operating Mode by display (Light Use Hook / Heavy Use Hook / Grab / Spreader / Spreader
twin)
Machine monitoring by display
Machine movements control:

-
Boom movements
Winch movements
Grab movements
Slewing movements
Translation movements
Steering movements
Machine Diagnostic
Display machine management
Grab/ Spreader tare
Rope zeroing
Stabilizers control
Engine Data displaying
I9I
3 | Characteristics
3.2
English
SYSTEM LAYOUT
System Components
In High Cabin:
2 CANBus Joysticks (rif. 1, 2)
1 Display Tera12 (rif. 3)
1 I/O Unit IO-Mode (rif. 4)
4 CANBus keypad (Engine, Cabin, Outriggers, Spreader-if used) (rif. 5, 6, 7, 8)
I 10 I
3 | Characteristics
English
In the Winches Room:

1 CANBus Encoder for winch suspension (rif. 9)
1 Amplifier AOL for winch suspension (rif. 10)
On the Truck:
1 MC2M Control Unit (Truck 1) (rif. 13)
1 CANBus keypad (Outriggers) (rif. 15)
In the Switchboard Room:
1 Tera8 Display (rif. 17)
3 MC2M Control Units (LMI Board, Boom Board, Winch Board) (rif. 18, 19, 20)
1 CANBus Radio Control (rif. 21)
Additional Devices:
1 CANBus Encoder for slewing control (rif. 22)
2 CANBus Angle Sensor AMU-CB (rif. 23, 24)
1 Wind sensor (rif. 25)
Optional Devices:
1 Amplifier AOL for winch maneuver(rif. 11)
1 CANBus Encoder for winch maneuver (rif. 12)
1 MC2M Control Unit (Truck 2) (rif. 14)
1 CANBus Angle Sensor AMU-CB (rif. 16)
I 11 I
3 | Characteristics
3.3
English
TERA12
Tera12 allows the machine monitoring and configuration, the Diagnostic and Data Logger functions.
From display is also performed the system calibration.
I 12 I
3 | Characteristics
3.4
English
TERA8
TERA8 is a touch-screen display connected to the system via can bus.

From this display its possible access to all machine information, system diagnostic and calibration and select the
Operating Mode, Tara and Bypass functions.
I 13 I
3 | Characteristics
3.5
English
REMOTE CONTROL
CANBus remote control via radio switchable to the cabin control. Remote control is active when the key on the
winches rooms is correctly activated.
(14)
12
11
13
Cable Reel Start (1)

Cable Reel Manual Commands (2)
Grab / Floodlights Start (3)
Stabilizers Up and Down (4)
Reset the fault of the cable reel necessary to hold on the button for 2 seconds (5)
Outriggers In and Out (6)
Slewing pin Centering / Slewing pin Lock and Unlock (7)
Traslation Enabling (8)
Hook / Grab Selection (9)
Engine Ignition (10)
Traslation Speed Selection (11)
Emergency Button (12)
Remote control ON / Siren (13)
Outriggers selector (14)
I 14 I
3 | Characteristics
3.6
3.6.1
English
KEYPADS
Engine keypad
Engine LEDs L1/.../L6
Button
Description
Diesel Engine Start button
Not used
Cable reel Up
Cable reel Down
Work enabling (signal from cabin) + active function led (L1)
Operating lights button + active function led (L2)
Hold on the button for a couple of seconds in order to reset the faults of the cable reel
Slow translation button + active function led (L3)
Fast translation button + active function led (L4) (Not used)
Cable reel start button + active function led (L5) (Not used)
Grab start button + active function led (L6)
I 15 I
3 | Characteristics
3.6.2
English
Cabin Keypad
Cabin LEDs L1/.../L6
Button
Description
Windscreen Wiper activation button
Windscreen washer pump button
Open Cabin Window
Close Cabin Window
Slewing centering (button + slewing pin inserted) + active function led (L1):
Slewing block condition by-pass with appropriate slewing speed reduction
Slewing block pin + active function led (L2)
Fan Speed 1 + active function led (L3)

Fan Speed 2 + active function led (L4)
Defroster 1 + active function led (L5)
Defroster 2 + active function led (L6)
I 16 I
3 | Characteristics
3.6.3
English
Stabilizers Keypad
Stab. LEDs L1/... /L6
Button
Description
Outrigger OUT
Outrigger IN
Outrigger UP
Outrigger DOWN
Blue Outrigger Selection + active function led (L1)

Yellow Outrigger Selection + active function led (L2)
Green Outrigger Selection + active function led (L3)
Red Outrigger Selection + active function led (L4)
All Outriggers Selection (L5) + active function led (L5)
Spare button F1 + active function led (L6)
I 17 I
3 | Characteristics
3.6.4
English
Spreader Keypad
LED L1 L6
Button
Description
Move Spreader COG to Left
Move Spreader COG to Right
Not used
Spreader activation button + active function led (L1)
Disable the Spreader COG Automatic centering
Spreader extension 20 button + active function led (L3)

Spreader extension 35button + active function led (L5)
I 18 I
3 | Characteristics
3.7
English
JOYSTICKS IN CABIN
CANBus joysticks for crane motion control. The joysticks are enabled when the drive station from cabin is selected.
3.7.1
Right Joystick
X AXLE:
Grab Opening/Closing
Y AXLE:
Winch UP/DOWN
Button 1:
Spare
Button 2:
Speaker
Button 3:
Hook rotation bypass
Button 4:
Horn
Button 5:
Hook left rotation
Button 6:
Hook right rotation
Handle configuration:
Deadman switch
3.7.2
Left Joystick
X AXLE:
Turret Slewing
Right /Left Steering (in translation)
Y AXLE:
Boom Lifting/Lowering
Button 1 (front)
Free slewing activation
Button 2 (front):
Automatic slewing centering activation
Button 3 (front):
Blue flippers down
Button 4 (front):
Yellow flippers down
Button 5 (rear):
Green flippers down
Button 6 (rear):
Red flippers down
Handle configuration:
Deadman switch
I 19 I
3 | Characteristics
3.8
MOVEMENTS
3.8.1
English
Winch Movements
Winch UP / DOWN
Activated by Remote Control or Cabin right joystick Y axle
Main winch UP Movement inhibition:

-
Overload
FC ROPE UP
crane not stabilized (ON/OFF input)
outriggers non extended (ON/OFF input to MC2M board)
cable reel off
wind speed above the alarm threshold
crossed ropes
load cell malfunction
angle sensor malfunction
MC2M Unit malfunction
alarm from MC2M Winch-Translation Board (PIN_U5)
Main winch DOWN Movement inhibition:

-
FC ROPE DOWN
crossed ropes
grab supported
low winch pressure alarm
I 20 I
3 | Characteristics
English
Main winch Slow UP Movement condition:

-
(main winch) Slow_UP Input before the rope limit switch up
Reduction speed settable according rpm Boom limit
Main winch Slow DOWN movement condition:

-
Reduction speed settable according to engine rpm

The winch brake is opened according to the position of the joystick (its possible set different values for up and
down)
3.8.2
Boom Movements
Boom UP / DOWN
Activated by Remote Control or Cabin left joystick Y axle
Boom UP Movement inhibition:

-
Overload. Its possible bypass it by the display Tera12 in cabin (look to the Operative Mode).
Stop for maximum angle
FC BOOM UP
Pressure transducer alarm L709_220 (PIN_U21 and PIN_U22)
Boom DOWN Movement inhibition:

-
overload
FC BOOM DOWN
outriggers non extended (ON/OFF MC2M-Input))
cable reel off
Load cell malfunction
Angle sensor malfunction
Stop for minimum angle
pressure transducer alarm L709_220 (PIN_U21 and PIN_U22)
FC ROPE UP
I 21 I
3 | Characteristics
English
Boom Slow UP Movement condition:

-
Reduction speed according with the settable load percentage
Reduction speed for maximum angle
BoomSlow DOWN Movement condition:

-
Reduction speed according with the settable load percentage
Reduction speed for minimum angle
3.8.3
Crane movements
Right/Left Slewing
Activated by Remote Control or Cabin left joystick X axle
Right/left Slewing inhibition:

-
Radius and load within the appropriate configuration
outriggers non extended (ON/OFF MC2M-Input)
pin inserted
Free Slewing
Activated by yellow button left of the left joystick from cabin and dead man
It is disabled when the button is released.
Forward/backward Traslation
Activated by Cabin left joystick Y axle
Traslation condition:
-
Radius and load within the appropriate configuration
pin inserted
crane centered
crane not stabilized
I 22 I
3 | Characteristics
3.8.4
English
Outriggers/Stabilizers Movements
Outrigger IN/OUT
Activated via Remote Control or Stabilizers Keypad from cabin
Stabilizer UP/DOWN
Activated via Remote Control or Stabilizers Keypad from cabin
3.8.5
Driving position selection
Selection between cabin and radio is made from a selector in Machine Room.
Radio have the priority.
Selection between higher and lower cabin is made from the work consent button in each cabin.
3.8.6
Derricking in Bypass
In case of overload, LMI block the boom lifting maneuver. It is possible to bypass this lock with the button on touch
screen.
3.8.7
Hook height zeroing
With the touch screen is possible to reset the hook height. Press the button in order to acquire the zero point. Push
another time the button to recalculate the hook height from the acquired point.
3.8.8
Grab/Spreader Tare
Push the proper area on touch screen in order to acquire the grab/spreader weight.
3.8.9
Automatic centering
Automatic slewing centering can be activated from the apposite joystick button. The function can be activated only in
a certain range near 0 and 180 points.
I 23 I
3 | Characteristics
English
4
Operative Mode
4.1
OPERATING MODES
The operating modes are set by the manufacturer in the XLS tables.
The operating mode is displayed in the LMI Page of the Tera12 and in the Page1 of the View by the following status:
Light Use Hook
Heavy Use Hook
Grab
Spreader (if used)
Spreader twin (if used)
4.1.1
Operating Mode Selection
The Operative mode is selected automatically according with the devices connected. If the mechanic grab is used,
the operator must selected it by keypad from cabin or by remote control.
The hook type (light/heavy) must be set by display Tera12/Tera8. At start up will be automatically set the Light Hook
mode.
Enable the mechanical grab
From cabin:
Activate the Grab start button
of the Engine Keypad (led on)
From Remote control:

Push the appropriate switch (Hook/Grab selection button) on the grab function
Select the Hook type (Heavy/Light Use Hook)
From display Tera12/Tera8:
In the LMI Page press the winch selection button for scrolling the modes.
I 25 I
4 | Operative Mode
4.2
English
TERA12 & TERA8
The Tera12/Tera8 displays allows the machine monitoring and configuration, the Diagnostic and Data Logger
functions.
From display is also performed the system calibration.
Monitoring
Lifted and max load
Load percentage (SWL)
Machine geometry (rotation, boom length and angle)
Machine configuration (tools, stabilizers, etc.)
Wind speed indication
Actual movement inhibition indication
Alarms and Warnings
Engine status
Machine hydraulic circuits Pressures
Camera
Machine Configuration Functions
Winch type selection
Engine RPM selection
Rope length zeroing
Grab tare zeroing
Limiter exclusion activation (overload boom lifting function)
Machine Calibration
Machine Diagnostic
I 27 I
4 | Operative Mode
4.3
English
OPERATING PAGES
4.3.1
Tera 12 & Tera 8 Screens
Power ON
CAMERA
LMI
Main Menu
Alarms
Engine
Spreader
Pressure
Temperatures
Stabilizers
Operating Pages
At start up the display shows LMI page in Operative mode. It displays the main machine information while are
enabled the functions of operating mode, and limiter exclusion. In the following page its possible detect information
of temperatures and pressures of the machine circuits, the engine status, the stabilizers and spreader (if used)
status, the current alarms list.
From LMI page its possible enter the camera images (Camera page) and the diagnostic, the setup, the calibration,
and the Data Logger of the machine (from Main Menu Page).
I 28 I
4 | Operative Mode
4.3.2
English
LMI main Page

Display Controls
1
2
3
4
Warnings
6
Alarms
Controls Area
Lights Area
Op. Pages
DISPLAY CONTROLS
Icon
Description
Right arrow: next page
Left arrow: previous page
ON/OFF brightness Icon:
Icon is ON during the brightness regulation
Brightness increase (+) / Brightness decrease (-)
str_DATE : Date: [dd] [mm] [yy]

str_TIME : Time: [hh] [mm] [ss]
Icon
Description
Load percentage bar (SWL): indicator of the lifted load in percentage to the
maximum load allowed under that working condition (max 120%)
Green bar: Lifted load lower than 90% of maximum load allowed
Yellow bar: Lifted load higher than 90% of maximum load allowed.
Red bar: Lifted load higher than 100% of maximum load allowed.
I 29 I
4 | Operative Mode
Icon
English
Description
Unit
12.3
Actual load lifted: indication of the lifted actual load
ton
12.3
Max load: indication of the maximum load lifting depending on system configuration
ton
Engine rev counter : Indication of the diesel engine revolution per minute
RPM
Wind speed indication

OK
Km/h
Pre-alarm
Alarm
Crane centered
Indication of crane centered (Slewing pin and crane no translated)
1
Machine type
Boom angle: Boom angle indication refer to the ground
Boom radius: Indication of the distance measured between the projection of the meter
degree
winch and the turret center

4
Slewing angle: Indication of the turret slewing angle
degree
Rope length: Indication of the winch height from ground
meter
Active Operating Mode and Winch selection:
Light Use Hook selection button
Heavy Use Hook selection button
Grab
Spreader twin
Spreader twin
I 30 I
4 | Operative Mode
English
CONTROL AREA
Control
Description
Rope length Zeroing
Activation of the zeroing of the rope length
: function off
: function on
Winch/Grab / Spreader (if used) Tare Zeroing

Zeroing of the grab/spreader tare (active only with Grab/Spreader Operating mode enabled)
: Winch/Grab/ Spreader function off
: Grab function on
: Spreader function on
Boom UP Bypass
Activation of the boom lifting inhibition bypass with overload
: function off
: function on
Drive mode Selection
: Crab Steering
: Concentrical Steering
Rope length Zeroing
Press the button
Push another time the button
in order to acquire the zero point.

to recalculate the hook height from the acquired point.
Grab / Spreader tare Zeroing
Push the button
Push another time the button
or
in order to acquire the grab or spreader weight.

or
to recalculate the weight.
Boom UP Bypass
In case of overload, the LMI block the boom lifting maneuver (Derricking in Bypass).
Push the button
in order to bypass this lock. The icon becomes ON:
I 31 I
4 | Operative Mode
English
OP. PAGES CONTROLS
Icon
Description
Manu Page
Key to enter the Menu page
Camera Page
Key to enter to machine camera images
LIGHTS AREA
Light
Description
Slewing block pin light Indication of slewing inhibition (pin limit switch)
: Pin inserted, inhibition activated
: Pin unlocked
Pin status change: locked/unlocked (light blinking)
Outriggers extended
: Indication of outriggers completely extended
: not completely extended
Crane stabilized
: Indication of crane stabilized. Translation and steering controls are disabled
: not stabilized. Boom lowering, slewing, rope lifting controls are disabled
Winch up limit switch
: Indication of winch limit switch up activated
: not activated
Unlocked Twist
: Indication of spreader twist unlocked
Locked Twist
: Indication of spreader twist locked
Spreader landed
: Indication of spreader landed
I 32 I
4 | Operative Mode
English
ALARMS
Icon
Description
Screen area of Alarm Codes displaying
1 Row: Suspect Parameter Code / Fault Mode Code
99 / 99: Alarm number (099) / Fault Mode number
(05)
SUSPECT PARAMETER: Alarm text
FAULT MODE: Fault mode text
2 Row: Priority Code / Group Code

9 / 9 : Priority number (0) / Group number (12)
PRIORITY: Priority level
GROUP: Alarm board source (MC2M)
The system recognizes the fault and malfunction conditions sending from the main units (LMI and Boom Board).
In case a trouble has been detected, the LMI sets itself in a safe state by stopping the operations displaying the
current alarm. If more than one fault is active, the errors are cyclically displayed in automatic sequence.
After returning from the alarm condition the system always return to the operative mode.
The Alarm Code Parameters (Suspect Parameter, Fault Mode, Priority, Group) are described in the Alarms chapter.
WARNINGS
Icon
Description
Screen area of machine warnings displaying
Warning messages from LMI Board (MC2M)
Warning messages from Winch Board
Warning messages for Boom Board (MC2M)
Warning messages for Truck Board (MC2M)
I 33 I
4 | Operative Mode
4.3.3
English
Engine Page
1
2
Alarm / Warning
Icon/Ref
Description
Min Max

1
RPM Gauge Engine RPM indicator
Fuel level Gauge Indicator of the engine fuel level in percentage (full=100%)
Red
02600rpm
0100%
< 5%
Yellow < 15%

Green 100%
3
RPM Touch Button to disable the max rpm function
Oil pressure Gauge Indicator of the engine oil pressure
I 34 I
010 bar
4 | Operative Mode
4.3.4
English
Pressures Page
9
Alarm / Warning
Icon/ Ref
Description
Min / Max

1
Suspension Winch PressurePressure indicator of the suspension winch hydraulic
0600 bar
circuit
2
Boom Pump Pressure: Pressure indicator of the boom pump circuit
0400 bar
Winch Pressure: Pressure indicator of the winch pump circuit
0400 bar
Slewing Pressure: Pressure indicator of the slewing pump circuit
0400 bar
Cylinder Bore Pressure: Bore side pressure indicator of the boom lifting cylinder
0600 bar
Translation Pressure: Pressure Indicator of the translation circuit
0600 bar
Cylinder Rod Pressure: Rod side pressure indicator of the boom lifting cylinder
0600 bar
Pilotage Pressure: Pressure indicator of hydraulic circuit of pilotage
0400 bar
Air Pressure: Pressure indicator of Air
016 bar
I 35 I
4 | Operative Mode
4.3.5
English
Temperature Page
Alarm / Warning
Icon/ Ref
Description
Min / Max

1
Hydraulic Oil Temp

Temperature indicator of the hydraulic oil
Pumps Coupler Temp.

Temperature indicator of the pump coupler oil
0120 degree
Suspension Coupler Temp.

Temperature indicator of the suspension coupler oil
0120 degree
0120 degree
Maneuver Coupler Temp.

Temperature indicator of the maneuver coupler oil
I 36 I
0120 degree
4 | Operative Mode
4.3.6
English
Stabilizers Page
1
6
2
3
4
Alarm / Warning
Icon/ Ref
Description
Min / Max

1
Left rear stabilizer
Pressure in bar
Stabilizer on ground
Left front stabilizer
Pressure in bar
Right rear stabilizer
Pressure in bar
Right front stabilizer
Pressure in bar
I 37 I
4 | Operative Mode
Icon/ Ref
English
Description
Min / Max
Left Stabilizers In/Out
: Stabilizer In
Stabilizer Out
Right Stabilizers In/Out
: Stabilizer In
: Stabilizer Out
Round Bubble Level
I 38 I
4 | Operative Mode
4.3.7
English
Spreader Page
Alarm / Warning
Lights
Icon/Ref.
Description
Spreader Extension
Indication of the spreader extension: Tele 20 / 40 / 45
Yellow Flippers Indication of flipper down
Red Flippers Indication of flipper down
Bleu Flippers Indication of flipper down

Yellow flipper
Indication of flipper down
Blue turret
Yellow turret
I 39 I
4 | Operative Mode
Light
English
Description
Unlocked Twist
: Indication of spreader twist unlocked
Locked Twist
: Indication of spreader twist locked
Spreader landed
: Indication of spreader landed
I 40 I
4 | Operative Mode
4.3.8
English
Alarms Page
Alarm List
Warning
Controls
Icon / Ref / Label
Description
To scroll the Data Logger pages (next and previous page)
To move down /up the events selection cursor
Yellow box : Events selection cursor
Alarm List
Ref
Description
Single Event
Alarm Code and Fault mode
Alarm priority level and board group
Refer to LMI Page
The screen shows all the Alarm events recorded in chronological progression (1st record=newer , last record= older).
Maximum 1000 events recordable. To reset the Data Logger refer to the Options Page.
I 41 I
4 | Operative Mode
4.3.9
English
Camera Page
1
Camera Area
Crane Info
Lights
Alarm / Warning
Icon
Description
Key to exit the page
Camera Area
Images from the machine camera
Crane Info
Machine information summary from LMI page (Refer to LMI Page):

ANGLE: boom angle
RADIUS: Boom radius
MAX LOAD: Maximum load
ACT. LOAD: Actual load
HOOK H. : Hook height
Lights
Refer to LMI Page
SWL - Load percentage bar (Refer to LMI Page)
Refer to LMI Page
I 42 I
4 | Operative Mode
4.3.10
English
Main Menu Page
Password Area
Alarms/Warning
Icon / Ref.
Description
Menu to enter the diagnostic pages (grey menu=OFF / yellow menu=ON):

1
Pages under password:

Setting: OPTIONS, EVENT LOG
Diagnostic: WINCH, BOOM, SLEWING, TRASLATION (refer to Calibration Manual)
Calibration: GRAB LANDED, CALIBRATIONS, GREASING (refer to Calibration Manual)
Pages free password:

SW SOFTWARE
BYPASS
Password Area
Password keypad (yellow key = selected)
Code digits
To enable the touch its necessary enter the code by the keypad.
Request the password to the dealer.
I 43 I
4 | Operative Mode
4.4
English
SETUP PAGES
LMI
Winch
CALIBRATIONS
Boom
OPTIONS
Weighting Log
Slewing
Main Menu
Bypass
Traslation
SW Version
Steering
Event Log
Grease
From LMI page press the
key to enter the Main Menu (Main Menu page).
Enter the single pages selecting them from the menu.
Version Software page
Bypass page
Options page
Event Log page
Boom diagnostic page (refer to the Manual Calibration)
Winch diagnostic page (refer to the Manual Calibration)
Slewing diagnostic page (refer to the Manual Calibration)
Traslation diagnostic page (refer to the Manual Calibration)
Steering diagnostic page (refer to the Manual Calibration)
Greasing page (refer to the Manual Calibration)
Calibrations main page (refer to the Manual Calibration)
I 44 I
4 | Operative Mode
4.4.1
English
Software Version Page
Alarms/Warning
Icon / Ref.
Description
Software Versions
MC2M LMI board
MC2M Boom-Slewing board
MC2M Winch-Translation board
MC2M Truck board
MC2M Steering board
Load Charts
Display software
Display Tera12/Tera8
I 45 I
4 | Operative Mode
4.4.2
English
Bypass Page
Alarms/Warning
Icon / Key
Description
Code digits entered

Code keypad (yellow key = selected)
Its possible bypass some machine blocks entering the bypass codes.
Use the keys to enter the password.
Request the password to the dealer.
If the password is correct the bypass is activated. In the Operative pages the proper alarm code is displayed.
I 46 I
4 | Operative Mode
4.4.3
English
Options Page
Alarms/Warning
Icon / Ref / Control
Description
Time&Date Setting
Setting Controls (red button = selected)
Time&Date Values
Enabling Control
Confirming Control
Time&Date Setting Keypad
Entered value / Value confirmation key
Numeric keys (green key = selected)
I 47 I
4 | Operative Mode
English
Description
Data logger Reset
Reset control disabled
Reset control enabled
Language Setting
Display language Controls
Italian
English
Language set
Language Setting
To select the language of the display press on the proper icon. The icon
shows the language set.
Time and Date Setting
Press the
Press the setting control of the value to change (e.g.
to enable the setting. The
The control turns on (
key will be enabled.

).
Set the value by the keypad and confirm with the
Press
key. The new value is entered.
to store the new setting.
Data Logger Reset
Enable the control
Press the
by enabling the Data Logger page from the Main Menu page.
to perform the deletion of the data (Alarms) in the Data logger.
I 48 I
4 | Operative Mode
4.4.4
English
Event Log Page
Warning
Controls
Icon / Ref / Label
Description
To scroll the Data Logger pages (next and previous page)
To move down /up the events selection cursor
To enter the Data Logger Detail Page of the selected event
Yellow box : Events selection cursor
Events List
Ref
Description
Single Event
1 st row: Alarm Code and Fault mode (refer to LMI Page).
2 st row YYYY-MM-DD.hh.mm.ss: Event date and time
2 st row TRANSITION:: Not active
The screen shows all the Alarm events recorded in chronological progression (1st record=newer , last record= older).
Maximum 1000 events recordable. To reset the Data Logger refer to the Options Page.
I 49 I
4 | Operative Mode
4.4.5
English
Parameter
Step 1
Select the line with the parameter that need to be

change
Step 2
Digit the value and touch OK
To delete the value touch C
To save the value, Digit 1 in the line SAVE
Step 3
E2PROM.
I 50 I
4 | Operative Mode
4.4.6
English
Weight Calibration
Description
Touch to exit
Calibration Selection
I 51 I
Touch to enter in Weight mode calibration
4 | Operative Mode
4.4.7
English
Empty Weight Calibration
3
2
Step 1
Step 2
Select the line Tare Empty
Digit the empty load value, then touch ok to

calibrate
Step 3
To save the calibration, Digit 1 in the line

SAVE E2PROM.
I 52 I
4 | Operative Mode
4.4.8
English
Laden Weight Calibration
Step 1
Step 2
Select the line Tare Laden
Digit the laden load value, then touch ok to

calibrate
Step 3
To save the calibration, Digit 1 in the line SAVE

E2PROM
4.4.9
Angle Calibration
I 53 I
4 | Operative Mode
English
Description
Touch to exit
I 54 I
Touch to enter in Angle mode calibration
4 | Operative Mode
4.4.10
English
Angle Calibration
Step 1
Step 2
Select the line Tare Angle
Digit the Laden load value,then touch ok to

calibrate
Step 3
To save the calibration, Digit 1 in the line SAVE

E2PROM
I 55 I
4 | Operative Mode
English
5
Alarms
5.1
ALARM CODE LIST
5.1.1
Alarm list from LMI Board
Alarm Code:
Fault mode
Suspect parameter Code
Description
(1) CRC PROGRAM
Memory error in program area. Contact Service!
1:CRC
(2) CRC LOAD CHART
Memory error in load charts area.
1:CRC
(3) CRC PARAMETERS
Memory error in parameters area
1:CRC
(4) CRC RUN
Memory error in real time memory
1:CRC
(6) OVERLOAD
Overload
13:DEFAULT
(7) BYPASS BOOM LIFTING
Bypass of the Boom lifting
13:DEFAULT
(8) EMERGENCY BUTTON
Emergency Button pushed
13:DEFAULT
(9) EMERGENCY BUTTON RADIO
Emergency Button of the remote control pushed
13:DEFAULT
(20) SUSPENSION LOAD CELL

DISCONNECTED
Voltage from hook cell is too low
4:TRASD_FAULT
(21) SUSPENSION LOAD CELL

SHORT
Voltage from hook load cell is too high
4:TRASD_FAULT
(24) HIGH CABIN BRAKE PEDAL DISCONNECTED
Voltage from slew brake pedal too low
4:TRASD_FAULT
(25) HIGH CABIN BRAKE PEDAL

SHORT
Voltage from slew brake pedal too high
(4:TRASD_FAULT
I 56 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(26) TEMP. HYDRAULIC OIL DISCONNECTED
Voltage of the hydraulic oil temperature is too low
4:TRASD_FAULT
(27) TEMP. HYDRAULIC OIL

SHORT
Voltage of the hydraulic oil temperature is too high
4:TRASD_FAULT
(28) TEMP. PUMPS COUPLER

DISCONNECTED
Voltage of the coupler pump temperature is too low
4:TRASD_FAULT
(29) TEMP. PUMPS COUPLER

SHORT
Voltage of the coupler pump temperature is too high
4:TRASD_FAULT
(30) ANGLE LOW
Actual boom angle is too low
4:TRASD_FAULT
(31) ANGLE HIGH
Actual boom angle is too is too high
4:TRASD_FAULT
(32) FAULT AMU CBS Ch. A
Angle sensore fault (channel A)
4:TRASD_FAULT
(33) FAULT AMU CBS Ch. B
Angle sensore fault (channel B)
4:TRASD_FAULT
(33) INCONGRUENCE ANGLE
Too much difference between the 2 channels of the 4:TRASD_FAULT

angle sensor
(34) FAULT AMU CBO
Slope sensor fault
4:TRASD_FAULT
(35) FAULT JOYSTICK RIGHT

HIGH CABIN
Right joystick is in error state
4:TRASD_FAULT
(36) FAULT JOYSTICK LEFT

HIGH CABIN
Left joystick is in error state
4:TRASD_FAULT
(40) TIMEOUT MC2M BOOMSLEWING
MC2M-Boom CAN communication error
3:CANBUS_TIMEOUT
(41) TIMEOUT MC2M WINCHTRASLATION
MC2M-Winch CAN communication error
3:CANBUS_TIMEOUT
(42) TIMEOUT MC2M TRUCK
MC2M-Truck CAN communication error
3:CANBUS_TIMEOUT
(43) TIMEOUT MC2M STEERING
MC2M-Steering CAN communication error
3:CANBUS_TIMEOUT
(44) TIMEOUT IO-MODE HIGH

CABIN
IO-MODE CAN communication error
3:CANBUS_TIMEOUT
(46) TIMEOUT JOYSTICK RIGHT

HIGH CABIN
Right joystick CAN communication error
3:CANBUS_TIMEOUT
I 57 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(47) TIMEOUT JOYSTICK LEFT

HIGH CABIN
Left joystick CAN communication error
3:CANBUS_TIMEOUT
(50) TIMEOUT REMOTE

CONTROL
Remote control CAN communication error
3:CANBUS_TIMEOUT
(51) TIMEOUT AMU CBS Ch. A
Angle sensor channel A CAN communication error
3:CANBUS_TIMEOUT
(52) TIMEOUT AMU CBS Ch. B
Angle sensor channel B CAN communication error
3:CANBUS_TIMEOUT
(53) TIMEOUT AMU CBO
Slope sensor CAN communication error
3:CANBUS_TIMEOUT
(54) TIMEOUT TERA12 HIGH

CABIN
Display high cabin CAN communication error
3:CANBUS_TIMEOUT
(55) TIMEOUT TERA8 ELECTRIC

ROOM
Display electric room CAN communication error
3:CANBUS_TIMEOUT
(56) TIMEOUT KEYPAD 1 HIGH

CABIN
Keypad 1 CAN communication error
3:CANBUS_TIMEOUT

CABIN
3:CANBUS_TIMEOUT

CABIN
3:CANBUS_TIMEOUT

CABIN
3:CANBUS_TIMEOUT
(64) TIMEOUT KEYPAD TRUCK
Keypad Truck CAN communication error
3:CANBUS_TIMEOUT
(65) TIMEOUT TERA12 LOW

CABIN
Display low cabin CAN communication error
3:CANBUS_TIMEOUT
(70) SUSPENSION LOAD CELL DISCONNECTED CH B
Voltage from suspension cell is too low
4:TRASD_FAULT
(71) SUSPENSION LOAD CELL SHORT CH B
Voltage from suspension cell is too high
4:TRASD_FAULT
(72) MANEUVER LOAD CELL DISCONNECTED CH B
Voltage from maneuver cell is too low
4:TRASD_FAULT
Voltage from maneuver cell is too high
4:TRASD_FAULT
Incongruence from suspension cell A & B
4:TRASD_FAULT
(73) MANEUVER LOAD CELL SHORT CH B

(74) INCONGRUENCE
SUSPENSION LOADCELL
I 58 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(75) INCONGRUENCE
MANEUVER LOADCELL
Incongruence from maneuveur cell A & B
4:TRASD_FAULT
(77) DIESEL LOW OIL PRESSURE
Diesel Low Oil Pressure
13:DEFAULT
(78) DIESEL LOW WATER LEVEL
Diesel Low water level
13:DEFAULT
(79) DIESEL HIGH WATER

TEMPERATURE
Diesel High water temperature
13:DEFAULT
(80) TAPS CLOSED
Oil suction taps are closed. Engine cannot start
13:DEFAULT
(81) LOW PRESSURE WINCH

PUMP 1
Fault/Malfunction of the winch 1 pump
13:DEFAULT
(82) LOW PRESSURE WINCH

PUMP 2
Fault/Malfunction of the winch 2 pump
13:DEFAULT
(83) LOW PRESSURE SLEWING
Fault/Malfunction of the slewing pump
13:DEFAULT
(84) LOW PRESSURE BOOM

PILOT
Fault/Malfunction of the pilot circuit
13:DEFAULT
(85) FUEL LEVEL LOW
Fuel level low
13:DEFAULT
(86) FUEL LEVEL NEAR TO LOW
Fuel level near to low
13:DEFAULT
(87) BATTERY DISCONNECTED
Battery switch disconnected
13:DEFAULT
(88) MALFUNCTION FUEL AUX

PUMP
Malfunction fuel aux pump
13:DEFAULT
(89) MALFUNCTION
SOFTSTARTER
Malfunction sofstarter
13:DEFAULT
(90) MALFUNCTION
ALTERNATOR
Malfunction alternator
13:DEFAULT
(91) ELECTRIC ENGINE PANEL

OPENED
Eletric panel open
13:DEFAULT
(92) DRAIN FILTER CLOGGED
Drain filter clogged
13:DEFAULT
(93) RETURNS FILTER CLOGGED
Returns filter clogged
13:DEFAULT
(94) HYDRAULIC OIL LEVEL LOW
Hydraulic oil level low
13:DEFAULT
I 59 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(95) DRAIN PRESSURE HIGH
Drain pressure high
13:DEFAULT
(96) SUCTION PRESSURE LOW
Suction pressure low
13:DEFAULT
(97) PUMP COUPLER PRESSURE

LOW
Pump coupler pressure low
13:DEFAULT
(98) HYDRAULIC OIL TEMP. HIGH
Hydraulic oil temperature high
13:DEFAULT
(99) PUMP COUPLER TEMP.

HIGH
Pump coupler temperature high
13:DEFAULT
(100) ENGINE CUTOFF
Engine its going into the OFF condition
13:DEFAULT
(102) BREAKER AIR SUCTION

ENGINE ROOM
Breaker air suction of the engine room
13:DEFAULT
(103) MALFUNCTION BOOM LINE

GREASING
Check grease line boom
13:DEFAULT
(104) MALFUNCTION BEARING

LINE GREASING
Check grease line bearing
13:DEFAULT
(105) MALFUNCTION TRUCK

LINE GREASING
Check grease line truck
13:DEFAULT
(106) BOOM GREASE LEVEL

LOW
Low level grease boom
13:DEFAULT
(107) BEARING GREASE LEVEL

LOW
Low level grease bearing
13:DEFAULT
(108) TRUCK GREASE LEVEL

LOW
Low level grease truck
13:DEFAULT
(109) HYDRAULIC OIL LEVEL

FILTER CLOGGED
Hydraulic oil level filter clogged
13:DEFAULT
(110) BATTERY LEVEL LOW
Battery voltage too low
13:DEFAULT
(111) DIESEL OIL PRESSURE

NEAR TO LOW
Oil pressure close to the mimimum
13:DEFAULT
(112) DIESEL OIL PRESSURE

LOW
Oil pressure too low
13:DEFAULT
(113) DIESEL WATER LEVEL

LOW
Water level too low
13:DEFAULT
(114) ECU FAULT
Engine fault
13:DEFAULT
I 60 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(115) DIESEL WATER TEMP

NEAR TO MAX
Water temperature close to the maximum
13:DEFAULT
(116) HIGH TEMP DIESEL WATER
Water temperature too high
13:DEFAULT
(117) CHECK FUEL PUMP AUX
Error into the fuel aux pump
13:DEFAULT
(118) MALFUNCTION COLUMN

LINE GREASING
Check grease line bearing
13:DEFAULT
(119) COLUMN GREASE LEVEL

LOW
Low level grease column
13:DEFAULT
(120) DIESEL OVERSPEED
Diesel Overspeed
13:DEFAULT
(121) NO VOLTAGE FROM LINE
No voltage from Line
13:DEFAULT
(122) MAIN ELECT. MOTOR PSU

NOT CORRECT
Main electrical motor power supply not correct
13:DEFAULT
(123) POWER LINE 400V NOT

CONNECTED
400V Disconnected
13:DEFAULT
(124) JOYSTICK RIGHT KIEPE X

AXLE ERROR
Incongruence signal right joystick x axle
13:DEFAULT
(125) JOYSTICK LEFT KIEPE X

AXLE ERROR
Incongruence signal left joystick x axle
13:DEFAULT
(126) JOYSTICK RIGHT KIEPE Y

AXLE ERROR
Incongruence signal right joystick y axle
13:DEFAULT
(127) JOYSTICK LEFT KIEPE Y

AXLE ERROR
Incongruence signal left joystick y axle
13:DEFAULT
(140) BYPASS SAFETY OFF
Safety Bypass activated
16:BYPASS
(141) BYPASS OVERLOAD LMI
Load limiter Bypass activated
16:BYPASS
(142) BYPASS BUZZER
Specific control Bypass activated
16:BYPASS
(143) BYPASS WIND
16:BYPASS
(144) BYPASS CABLEREEL
16:BYPASS
(145) BYPASS TRASLATION
16:BYPASS
I 61 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(146) BYPASS TWIST LOCKUNLOCK
16:BYPASS
(147) ERECTION-DEJECTION
16:BYPASS
(148) BYPASS BOOM LIMITS
16:BYPASS
(149) BYPASS BOOM LIMITS
16:BYPASS
(149) BYPASS STABIL. UP
16:BYPASS
(150) BYPASS HEAT

EXCHANGERS
16:BYPASS
(151) BYPASS WINCH LIMITS
16:BYPASS
(152) BYPASS CRANE

BOARDING
16:BYPASS
(153) BYPASS STABILIZERS

MOVING
16:BYPASS
(154) BYPASS TRAVELLING

MOVING
16:BYPASS
(155) BYPASS ENGINE CUTOFF
16:BYPASS
(156) BYPASS ENGINE ON
16:BYPASS
(157) BYPASS WINCHS

ENCODER
16:BYPASS
(158) BYPASS CRANE

STABILIZED
16:BYPASS
(159) FBK BEARING LINE

GREASING
Redundancy control for specified output
13:DEFAULT
(160) BYPASS MAX RPM
Bypass RPM max
16:BYPASS
(169) LMI BYPASS KEY
16:BYPASS
(170) FBK AIR SUCTION ENGINE

ROOM
13:DEFAULT
(171) FBK EXCHANGER HYDR.

OIL
13:DEFAULT
I 62 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(172) FBK EXCHANGER PUMP

COUPLER
13:DEFAULT
(173) FBK EXCHANGER

SUSPENSION WINCH
13:DEFAULT
(175) FBK SILENCER GRID
13:DEFAULT
(176) FBK RADIO SIREN
13:DEFAULT
(177) FBK GENERATOR
13:DEFAULT
(178) FBK GREASING MAIN
13:DEFAULT
(179) FBK ELECTRIC ENGINE

START
13:DEFAULT
(180) FBK DIESEL ENGINE

START
13:DEFAULT
(181) FBK STOP DIESEL
13:DEFAULT
(182) FBK SOFTSTARTER RESET
13:DEFAULT
(183) FBK BUZZER
13:DEFAULT
(184) FBK TRUCK CABLEREEL

WIND
13:DEFAULT

UNWIND
13:DEFAULT

UNWIND
13:DEFAULT
(187) FBK CLACSON
13:DEFAULT
(188) FBK FLOODLIGHTS
13:DEFAULT
(189) FBK SPREADER 20
13:DEFAULT
(190) FBK FLIPPER GREEN
13:DEFAULT
(191) FBK FLIPPER RED
13:DEFAULT
I 63 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(192) FBK FLIPPER YELLOW
13:DEFAULT
(193) FBK FLIPPER BLUE
13:DEFAULT
13:DEFAULT
13:DEFAULT
(196) FBK SPREADER COG

YELLOW
13:DEFAULT
(197) FBK SPREADER COG BLUE
13:DEFAULT
(198) FBK SPREADER AUTOCENTRING
Redundancy Spreader Autocentering
13:DEFAULT
I 64 I
5 | Alarms
5.1.2
English
Alarm List from Boom-Slewing Board
Fault mode
Alarm Code:
Description
(1) CRC PROGRAM
1:CRC
(2) CRC LOAD CHART
1:CRC
(3) CRC PARAMETERS
1:CRC
(4) CRC RUN
1:CRC
(20) PRES BOOM PUMP ADC LOW
Voltage from pressure transducer of the boom pump 4:TRASD_FAULT

too low
(21) PRES BOOM PUMP ADC HIGH
Voltage from pressure transducer of the boom pump 4:TRASD_FAULT

too high
(22) PRES BORE ADC LOW
Voltage from pressure transducer of the piston side 4:TRASD_FAULT

boom cylinder too low
(23) PRES BORE ADC HIGH
Voltage from pressure transducer of the piston side 4:TRASD_FAULT

boom cylinder too high
(24) PRES ROD ADC LOW
Voltage from pressure transducer of the rod side 4:TRASD_FAULT

boom cylinder too low
(25) PRES ROD ADC HIGH
Voltage from pressure transducer of the rod side 4:TRASD_FAULT

boom cylinder too high
(26) PRES SLEWING ADC LOW
Voltage from slewing pressure transducer too low
4:TRASD_FAULT
(27) PRES SLEWING ADC HIGH
Voltage from slewing pressure transducer too high
4:TRASD_FAULT
(28) PRES PILOTAGE ADC LOW
Voltage from pilotage pressure transducer too low
4:TRASD_FAULT
(29) PRES PILOTAGE ADC HIGH
Voltage from pilotage pressure transducer too high
4:TRASD_FAULT
(30) FAULT JOYSTICK RIGHT HIGH

CABIN
4:TRASD_FAULT
I 65 I
5 | Alarms
English
Fault mode
Alarm Code:
Description
(31) FAULT JOYSTICK LEFT HIGH

CABIN
4:TRASD_FAULT
(32) FAULT JOYSTICK RIGHT LOW

CABIN
4:TRASD_FAULT
(33) FAULT JOYSTICK LEFT LOW

CABIN
4:TRASD_FAULT
(40) TIMEOUT MC2M LMI
MC2M-LMI board CAN communication error
3:CANBUS_TIMEOUT
(41) TIMEOUT MC2M WINCH
MC2M-Winch board CAN communication error
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
(44) TIMEOUT REMOTE CONTROL
3:CANBUS_TIMEOUT

HIGH CABIN
3:CANBUS_TIMEOUT

HIGH CABIN
3:CANBUS_TIMEOUT
(49) TIMEOUT SLEWING ENCODER
Slewing Encoder CAN communication error
3:CANBUS_TIMEOUT
(50) TIMEOUT JOYSTICK KIEPE

RIGHT PDO1
Joystick Right CAN communication error
3:CANBUS_TIMEOUT

RIGHT PDO2
3:CANBUS_TIMEOUT

LEFT PDO1
Joystick Left CAN communication error
3:CANBUS_TIMEOUT

LEFT PDO2
3:CANBUS_TIMEOUT
(60) HIGH PRESSURE BORE SIDE
Piston side pressure for boom cylinder is too high
4:TRASD_FAULT
(61) HIGH PRESSURE ROD SIDE
Rod side pressure for boom cylinder is too high
4:TRASD_FAULT
(62) EV STEERING / STABI LOCKED ON
Proximity fault/Malfunction
13:DEFAULT
(63) EV STEERING / STABI LOCKED OFF
13:DEFAULT
I 66 I
5 | Alarms
English
Fault mode
Alarm Code:
Description
(64) EV ERECTION - LOCKED ON
13:DEFAULT
(65) EV ERECTION - LOCKED OFF
13:DEFAULT
(66) EV LOWERING / ERECTION LOCKED ON
13:DEFAULT
(67) EV LOWERING / ERECTION LOCKED OFF
13:DEFAULT
(68) EV LIFTING / DEJECTION LOCKED ON
13:DEFAULT
(69) EV LIFTING / DEJECTION LOCKED OFF
13:DEFAULT
(70) EV ERECTION / STEERING /

STABI - LOCKED ON
13:DEFAULT
(71) EV ERECTION / STEERING /

STABI - LOCKED OFF
13:DEFAULT
(73) SMOKE ALARM
Smoke Alarm
13:DEFAULT
(74) ISSUES COLUMN

LUBRIFICATION
Malfunction gresing column
13:DEFAULT
(75) ISUUES BOOM

LUBRIFICATION
Malfunction gresing boom
13:DEFAULT
(160) FBK SLEWING CW
13:DEFAULT
(161) FBK SLEWING CCW
13:DEFAULT
(162) FBK BOOM PUMP 1
13:DEFAULT
(163) FBK BOOM PUMP 2
13:DEFAULT
(164) FBK P374_122
13:DEFAULT
(165) FBK P392_144
13:DEFAULT
(166) FBK SLEWING DYNAMIC

BRAKE
13:DEFAULT
(167) FBK P392_151
13:DEFAULT
I 67 I
5 | Alarms
English
Fault mode
Alarm Code:
Description
(168) FBK P392_110
13:DEFAULT
(169) FBK P374_110_1
13:DEFAULT
(170) FBK P374_113
13:DEFAULT
(171) FBK P374_113B
13:DEFAULT
(172) FBK P374_116_1
13:DEFAULT
(173) FBK P374_116_2
13:DEFAULT
(174) FBK P374_114
13:DEFAULT
(175) FBK FREE WHEELING
13:DEFAULT
(176) FBK SLEWING BRAKE
13:DEFAULT
(177) FBK SLEWING LOCK
13:DEFAULT
(178) FBL P392_112
13:DEFAULT
(179) FBK BEARING LINE

GREASING
13:DEFAULT
(180) FBK BOOM LINE GREASING
13:DEFAULT
(181) FBK COLUMN

LUBRIFICATION
Redundancy control for column lubrification
13:DEFAULT
(182) FBK EV BOOM

LUBRIFICATION
Redundancy control for boom lubrification
13:DEFAULT
(183) FBK M782_210A
Redundancy control for M782 219A
13:DEFAULT
(184) FBK YELLOW TURRET
Redundancy control for yellow turret
13:DEFAULT
(185) FBK BLUE TURRET
Redundancy control for blue turret
13:DEFAULT
I 68 I
5 | Alarms
5.1.3
English
Alarms List from Winch-Translation Board
Alarm Code:
Fault mode
Description
(1) CRC PROGRAM
13:DEFAULT
(2) CRC LOAD CHART
13:DEFAULT
(3) CRC RUN
13:DEFAULT
(4) CRC PARAMETERS
13:DEFAULT
(10) CABLE REEL SELECTOR IN

MANUAL
The cable reel selection its in manual mode
13:DEFAULT
(11) BREAKER COMPRESSOR
Breacker compressor
13:DEFAULT
(20) PRESS. SUSPENSION

WINCH - DISCONNECTED
Voltage from pressure transducer of the suspension 13:DEFAULT
(21) PRESS. SUSPENSION

WINCH - SHORT
Voltage from pressure transducer of the suspension 13:DEFAULT
(24) PRESS. TRASLATION

DISCONNECTED
Voltage from pressure transducer of the traslation too 13:DEFAULT
(25) PRESS. TRASLATION SHORT
Voltage from pressure transducer of the traslation too 13:DEFAULT
(26) TEMP. SUSPENSION

COUPLER DISCONNECTED
Voltage of the suspension coupler temperature is too 13:DEFAULT
(27) TEMP. SUSPENSION

COUPLER - SHORT
Voltage of the suspension coupler temperature is too 13:DEFAULT
(28) TEMP. MANEUVER

COUPLER - DISCONNECTED
Temperature Maneuver coupler disconnect
13:DEFAULT
(29) TEMP. MANEUVER

COUPLER - SHORT
Temperature Maneuver coupler short
13:DEFAULT
winch too low
winch too high
low
high
low
high
I 69 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(30) GRAB AMMETER DISCONNECTED
Grab ammeter disconnect
13:DEFAULT
(31) GRAB AMMETER - SHORT
Grab ammeter short
13:DEFAULT

HIGH CABIN
4:TRASD_FAULT

HIGH CABIN
4:TRASD_FAULT

LOW CABIN
4:TRASD_FAULT

LOW CABIN
4:TRASD_FAULT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
(44) TIMEOUT REMOTE

CONTROL
3:CANBUS_TIMEOUT

HIGH CABIN
3:CANBUS_TIMEOUT

HIGH CABIN
3:CANBUS_TIMEOUT
(49) TIMEOUT SUSPENSION

WINCH ENCODER
Encoder Winch Suspension CAN communication error
3:CANBUS_TIMEOUT
(50) TIMEOUT MANEUVER

WINCH ENCODER
Encoder Winch maneuver CAN communication error
3:CANBUS_TIMEOUT

RIGHT PDO1
3:CANBUS_TIMEOUT

RIGHT PDO2
3:CANBUS_TIMEOUT

LEFT PDO1
3:CANBUS_TIMEOUT
I 70 I
5 | Alarms
English
Alarm Code:
Fault mode
Description

LEFT PDO2
(60) SUSPENSION COUPLER

TEMP. HIGH
High temperature from the coupler of the winch 13:DEFAULT
(62) BREAKER HOOKBLOCK
Breaker hookblock fault
13:DEFAULT
(63) BREAKER GRAB
Breaker grab
13:DEFAULT
(64) BREAKER CABLEREEL
Breaker cablereel fault
13:DEFAULT
(65) BREAKER AIR

CONDITIONER
Breaker air conditioner fault
13:DEFAULT
(66) BREAKER EXCHANGER

HYDR. OIL
Breaker exchange hydraulic oil fault
13:DEFAULT
(67) BREAKER EXCANGER

PUMP COUPLER
Breaker exchanger pump coupler fault
13:DEFAULT
(68) BREAKER AUX 110V
Breaker aux 110V fault
13:DEFAULT
(69) BREAKER AUX 220V
Breaker aux 220V fault
13:DEFAULT
(70) BREAKER SPREADER
Breaker of the spreader fault
13:DEFAULT
(71) BREAKER EXCHANGER

WINCH COUPLER
Breaker exchanger winch coupler fault
13:DEFAULT
(72) BREAKER BATTERY

CHARGER
Breaker battery charger fault
13:DEFAULT
(73) MALF. COOLING

SUSPENSION COUPLER
Malfunction cooling suspension coupler
13:DEFAULT
(75) SUSPENSION WINCH

PRESSURE LOW
Suspension winch pressure too low
13:DEFAULT
(77) SUSPENSION BRAKE

PRESSURE LOW
Suspension brake pressure too low
13:DEFAULT
(80) EV TRASLATION - LOCKED

ON
13:DEFAULT

OFF
13:DEFAULT
3:CANBUS_TIMEOUT
suspension
I 71 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(82) SUSPENSION COUPLER

FILTER CLOGGED
Fulter suspension coupler clogged
13:DEFAULT
(84) CABLEREEL INVERTER

FAULT
Cable reel inverter fault
13:DEFAULT
(85) CABLEREEL
AUTO/MANUAL
Cable reel its in manual mode
13:DEFAULT
(86) TRASLATION SOSP ON
Error input normally close
13:DEFAULT
(87) TRASLATION SOSP OFF
Error input normally open
13:DEFAULT
(88) TRASLATION MAN ON
Error input normally close
13:DEFAULT
(89) TRASLATION MAN OFF
Error input normally open
13:DEFAULT
(160) FBK WINCH MOTOR 1
13:DEFAULT
13:DEFAULT
13:DEFAULT
13:DEFAULT
13:DEFAULT
13:DEFAULT
(166) FBK WINCH LIFT PUMP 1
13:DEFAULT
(167) FBK WINCH LWR PUMP 1
13:DEFAULT
(168) FBK WINCH LIFT PUMP 2
13:DEFAULT
(169) FBK WINCH LWR PUMP 2
13:DEFAULT
(170) FBK EV TRALSATION
13:DEFAULT
(171) FBK SUSPENSION BRAKE
13:DEFAULT
(172) FBK OIL FLUSH

SUSPENSION
13:DEFAULT
I 72 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(173) FBK ACCUMULATOR

SUSPENSION
13:DEFAULT
(178) FBK START SPREADER
13:DEFAULT
(179) FBK HOOKBLOCK CW
13:DEFAULT
(180) FBK HOOKBLOCK CCW
13:DEFAULT
(186) FBK GRAB / TWIST OPEN
13:DEFAULT
(187) FBK GRAB / TWIST CLOSE
13:DEFAULT
(188) FBK HOOK FREE

ROTATION
13:DEFAULT
(189) FBK CABLEREEL TRUCK

UNROLL
Redundancy control for truck unroll
13:DEFAULT
(190) FBK CABLEREEL TRUCK

ROLL
Redundancy control for truck roll
13:DEFAULT
I 73 I
5 | Alarms
5.1.4
English
Alarms List from Truck Board
Alarm Code:
Fault mode
Description
(1) CRC PROGRAM
13:DEFAULT
(2) CRC LOAD CHART
13:DEFAULT
(3) CRC RUN
13:DEFAULT
(4) CRC PARAMETERS
13:DEFAULT
(20) PRESS. YELLOW STABI DISCONNECTED
Voltage from pressure transducer of the yellow 4:TRASD_FAULT
(21) PRESS. YELLOW STABI SHORT
Voltage from pressure transducer of the yellow 4:TRASD_FAULT
(22) PRESS. BLUE STABI DISCONNECTED
Voltage from pressure transducer of the blue stabilizer 4:TRASD_FAULT
(23) PRESS. BLUE STABI SHORT
Voltage from pressure transducer of the blue stabilizer 4:TRASD_FAULT
(24) PRESS. GREEN STABI DISCONNECTED
Voltage from pressure transducer of the green stabilizer 4:TRASD_FAULT
(25) PRESS. GREEN STABI SHORT
Voltage from pressure transducer of the green stabilizer 4:TRASD_FAULT
(26) PRESS. RED STABI DISCONNECTED
Voltage from pressure transducer of the red stabilizer 4:TRASD_FAULT
(27) PRESS. RED STABI - SHORT
Voltage from pressure transducer of the red stabilizer 4:TRASD_FAULT
stabilizer too low
stabilizer too high
too low
too high
too low
too high
too low
too high
(28) FUEL LEVEL DISCONNECTED
Analogic value from fuel level sensor too low
I 74 I
4:TRASD_FAULT
5 | Alarms
English
Alarm Code:
Fault mode
Description
(29) FUEL LEVEL - SHORT
Analogic value from fuel level sensor too high
4:TRASD_FAULT

HIGH CABIN
4:TRASD_FAULT

HIGH CABIN
4:TRASD_FAULT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
3:CANBUS_TIMEOUT
(44) TIMEOUT REMOTE

CONTROL
3:CANBUS_TIMEOUT

HIGH CABIN
3:CANBUS_TIMEOUT

HIGH CABIN
3:CANBUS_TIMEOUT

LOW CABIN
3:CANBUS_TIMEOUT

LOW CABIN
3:CANBUS_TIMEOUT

RIGHT PDO1
3:CANBUS_TIMEOUT

RIGHT PDO2
3:CANBUS_TIMEOUT

LEFT PDO1
3:CANBUS_TIMEOUT

LEFT PDO2
3:CANBUS_TIMEOUT
(60) YELLOW STABI PRESSURE

HIGH
Pressure of the yellow stabilizer too high
13:DEFAULT
(61) BLUE STABI PRESSURE

HIGH
Pressure of the blue stabilizer too high
13:DEFAULT
I 75 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(62) GREEN STABI PRESSURE

HIGH
Pressure of the green stabilizer too high
13:DEFAULT
(63) RED STABI PRESSURE

HIGH
Pressure of the Red stabilizer too high
13:DEFAULT
(64) LOW AIR PRESSURE
Low air pressure
13:DEFAULT

OFF
13:DEFAULT
(160) FBK TRASLATION

DYNAMIC BRAKE
13:DEFAULT
(161) FBK EV STEERING A5

LEFT IN
13:DEFAULT

LEFT OUT
13:DEFAULT

RIGHT IN
13:DEFAULT

RIGHT OUT
13:DEFAULT

LEFT IN
13:DEFAULT

LEFT OUT
13:DEFAULT

RIGHT IN
13:DEFAULT

RIGHT OUT
13:DEFAULT
(169) FBK STABI YELLOW
13:DEFAULT
(170) FBK STABI BLUE
13:DEFAULT
(171) FBK STABI RED
13:DEFAULT
(172) FBK STABI GREEN
13:DEFAULT
(173) FBK OUTRIGGERS OUT
13:DEFAULT
(174) FBK OUTRIGGERS IN
13:DEFAULT
I 76 I
5 | Alarms
English
Alarm Code:
Fault mode
Description
(175) FBK STABI DOWN
13:DEFAULT
(176) FBK STABI UP
13:DEFAULT
(177) FBK EV FAST

TRASLATION
13:DEFAULT
(178) FBK TRUCK SIREN
13:DEFAULT
(179) FBK PARKING BRAKE
13:DEFAULT
(180) FBK FUEL AUX PUMP
13:DEFAULT
(181) FBK TRUCK LINE

GREASING
13:DEFAULT
I 77 I
5 | Alarms
English
The details contained in this

document are only supplied as a
way of information. They may be
changed without notice and must
not be intended as binding for
C.O. B. O. S.p.A.
All
rights
reserved.
Any
reproduction,
adaptation
or
translation of this material, with
the exception of those cases
allowed within the prescriptions of
copyright
laws,
are
strictly
forbidden,
unless
expressly
authorised in writing by C.O. B. O.
S.p.A.
The
only
guarantees
of
C.O.B.O.S. S.p.A. products or
services are those outlined in the
actual
warranty
documents
accompanying such products or
services. Nothing contained in this
document shall be considered as
an additional guarantee.
C.O. B. O. S.p.A. shall not be
responsible for any technical or
printing errors, or omissions,
contained in this document.
C.O. B. O. S.p.A. is a trademark
registered in Italy. Any reference
to companies or marks in this
document is strictly coincidental:
its inclusion is only for illustration
purposes, and excludes any
ulterior motives. Any names and
terms used in this document are
the exclusive property of C.O.B.O.
S.p.A.
C.O.B.O. S.p.A. - Divisione 3B6
Headquarters:
Via Sivo, 74
C.O.B.O. S.p.A.
28053 Castelletto Sopra Ticino (Novara)
Via Tito Speri, 10
ITALY
25024
Tel. +39 0331 9286.1
ITALY
Fax +39 0331 972160
Tel. +39 030 90451
3b6@3b6.it
www.3b6.it
I 78 I
Leno
(Brescia)
Fax +39 030 9045330
5 | Alarms
info@cobospa.it
www.cobospa.it

Annex 1 - ITG039 Operator Manual

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User Manual | ITG_039

Codice Manuale | Manual Code

User Manual | ITG_039

DEVICE DESCRIPTION .......................................................................................................................... 9

SYSTEM LAYOUT ................................................................................................................................. 10

REMOTE CONTROL ............................................................................................................................. 14

Engine keypad ......................................................................................................................... 15

Cabin Keypad .......................................................................................................................... 16

Stabilizers Keypad ................................................................................................................... 17

Spreader Keypad ..................................................................................................................... 18

Left Joystick ............................................................................................................................. 19

Winch Movements ................................................................................................................... 20

Boom Movements .................................................................................................................... 21

User Manual | ITG_039

Crane movements ................................................................................................................... 22

Outriggers/Stabilizers Movements ........................................................................................... 23

Driving position selection ......................................................................................................... 23

Derricking in Bypass ................................................................................................................ 23

Hook height zeroing ................................................................................................................. 23

Automatic centering ................................................................................................................. 23

OPERATING MODES ............................................................................................................................ 25

Operating Mode Selection ....................................................................................................... 25

TERA12 & TERA8.................................................................................................................................. 27

Tera 12 & Tera 8 Screens ....................................................................................................... 28

LMI main Page ...................................................................................................................... 29

Engine Page ............................................................................................................................ 34

Pressures Page ....................................................................................................................... 35

Temperature Page ................................................................................................................... 36

Stabilizers Page ....................................................................................................................... 37

Alarms Page ............................................................................................................................ 41

4.3.10 Main Menu Page...................................................................................................................... 43

SETUP PAGES ...................................................................................................................................... 44

Software Version Page ............................................................................................................ 45

Options Page ........................................................................................................................... 47

Event Log Page ....................................................................................................................... 49

Weight Calibration ................................................................................................................... 51

Empty Weight Calibration ........................................................................................................ 52

Laden Weight Calibration ........................................................................................................ 53

Angle Calibration ..................................................................................................................... 53

4.4.10 Angle Calibration .................................................................................................................... 55

User Manual | ITG_039

ALARM CODE LIST ............................................................................................................................... 56

Alarm list from LMI Board ........................................................................................................ 56

Alarm List from Boom-Slewing Board ...................................................................................... 65

Alarms List from Winch-Translation Board .............................................................................. 69

Alarms List from Truck Board .................................................................................................. 74

User Manual | ITG_039

User Manual | ITG_039

User Manual | ITG_039

Using the system without instruction

Using outside the stated limits

Opening of the equipment by using tools (screwdrivers etc.)

Carrying out modification or conversion of the product

To be familiar with local safety regulations relating to accident prevention.

To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe.

User Manual | ITG_039

Cable integrity and connectors tightening

Angle Sensors integrity and tightening

Failure messages showing by display

1.5 Hazards in Use

User Manual | ITG_039

Load limiter device

Machine monitoring by display

Machine movements control: