Académique Documents
Professionnel Documents
Culture Documents
TABLE OF CONTENTS
FLAWED SPECIMEN CATEGORIES..............................PAGE
STANDARD KIT INTRODUCTION................................. PAGE
DISCONTINUITIES LIST...............................................PAGE
STANDARD RADIOGRAPHIC KIT................................. PAGE
STANDARD ULTRASONIC KIT..................................... PAGE
STANDARD MAGNETIC PARTICLE &
LIQUID PENETRANT KIT.............................................. PAGE
STANDARD VISUAL KIT............................................... PAGE
STANDARD DEMONSTRATION KIT..............................PAGE
PRACTICAL EXAM INTRODUCTION.............................PAGE
UT PRACTICAL EXAM SPECIMENS............................. PAGE
MT/PT PRACTICAL EXAM SPECIMENS........................PAGE
SAMPLE DRAWING OF EXAM SPECIMENS................ PAGE
ADVANCED SPECIMENS ............................................ PAGE
API-UT-1 SPECIMEN KIT.............................................. PAGE
API RP-2X SPECIMEN KIT........................................... PAGE
AWS / CWI VISUAL KIT................................................. PAGE
AWS / CWI PENETRANT KIT......................................... PAGE
SOCKET WELD KIT....................................................... PAGE
EPRI BOILER TUBE DAMAGE KIT............................... PAGE
ASME SECTION XI, APPENDIX VII KIT....................... PAGE
ASME SECTION XI, APPENDIX VIII
SUPPLEMENTS 2, 3 & 10 KITS..................................PAGE
FLAW IMPLANT TECHNIQUES.....................................PAGE
ULTRASONIC CALIBRATION BLOCKS........................ PAGE
PDI ALTERNATIVE ASME CAL BLOCKS...................... PAGE
EPRI CS-4774 & BASIC PIPING CAL BLOCKS..........PAGE
PDI UT 10 CALIBRATION BLOCK SET........................ PAGE
OVERLAY STEP WEDGE CAL BLOCK.......................... PAGE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PH DIVERSIFIED INC.
NASA/GENERAL DYNAMICS SERIES
PROGRAMMED INSTRUCTION &
CLASSROOM TRAINING BOOKS................................ PAGE 28
INQUAL DIVISION
APPENDIX VIII PRACTICE SESSIONS &
APPENDIX VIII QUALIFICATIONS............................... PAGE 29
RENTAL PRICE LIST APPENDIX VIII........................... PAGE 30
RENTAL PRICE LIST STANDARD KITS....................... PAGE 31
RENTAL PRICE LIST ADVANCED KITS....................... PAGE 32
FLAWED
SPECIMEN
CATEGORIES
STANDARD
STANDARD
SPECIMENS
ADVANCED
CRITICAL
ADVANCED
SPECIMENS
CRITICAL
SPECIMENS
Have a tolerance of
+/- 0.150 (4mm).
Have a tolerance of
+/- 0.080 (2mm)
Have a tolerance of
+/- 0.040 (1mm)
Designed to customer
specifications for their
training & qualification
of ndt personnel,
equipment and procedures.
Detailed Documentation
is included with specimens.
Contact FlawTech for
exact details.
UNSURPASSED
QUALITY
NDT
INDUSTRY
PIONEER
2
STANDARD KIT
INTRODUCTION
REV. 10 08
RT KIT
UT KIT
MT/PT KIT
VT KIT
DEMONSTRATION KIT
5 SPECIMENS & 11 FLAWS
SPECIAL
KITS
REFERENCE RADIOGRAPHS
FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS
FLAWTECH
DISCONTINUITIES
LIST
FLAW TYPE
WELD
NDT METHOD
10
11
12
13
14
15
16
17
18
19
20
TOE CRACK
TOE CRACK
ROOT CRACK
UNDERBEAD CRACK
CENTER LINE CRACK (SURFACE)
CENTER LINE CRACK (SUB-SURFACE)
CIRCUMFERENTIAL CRACK (FLUSH CROWN)
TRANSVERSE CRACK (FLUSH CROWN)
BASE METAL CRACK (CROWN HAZ AREA)
BASE METAL CRACK (ROOT HAZ AREA)
CRATER CRACK (CROWN STOP/START AREA)
SV / DV
FILLET
SV
FILLET
SV / DV
SV / DV
SV / DV
SV / DV
SV / DV
SV
SV / DV
VT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
UT
UT
UT
UT
UT
UT
UT
UT
UT
UT
-
RT
RT
RT
RT
RT
-
30
31
32
33
34
35
36
37
38
39
POROSITY (SUB-SURFACE)
POROSITY (SUB-SURFACE)
POROSITY (SURFACE)
POROSITY (SURFACE)
SINGLE GAS PORE
SINGLE GAS PORE
SLAG INCLUSION (ROOT AREA)
SLAG INCLUSION (WELD GROOVE AREA)
SLAG INCLUSION (ROOT AREA)
TUNGSTEN INCLUSION (ROOT AREA)
SV / DV
FILLET
SV / DV
FILLET
SV / DV
FILLET
SV
SV / DV
FILLET
SV / DV
VT
VT
-
MT/PT
MT/PT
-
UT
UT
UT
UT
UT
UT
-
RT
RT
RT
RT
RT
RT
RT
RT
50
51
52
53
54
55
56
57
58
59
SV
WP FACE
SV / DV
SV / DV
FILLET
SV
SV
DV
FILLET
SV / DV
VT
VT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
MT/PT
UT
UT
UT
UT
UT
UT
UT
UT
RT
RT
RT
70
71
72
73
74
75
76
77
78
79
80
ROOT CONCAVITY
EXCESS ROOT PENETRATION
MISALIGNMENT (ROOT & CROWN AREA)
UNEVEN LEG LENGTH
EXCESS CROWN
EXCESS CROWN
CONCAVE CROWN
CONCAVE CROWN
UNDERCUT
UNDERCUT
OVERLAP
SV
SV
SV
FILLET
SV / DV
FILLET
SV / DV
FILLET
SV / DV
FILLET
FILLET
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
MT/PT
RT
RT
RT
-
90
91
92
93
WELD SPATTER
WELD SPATTER
CHIPPING HAMMER MARKS
CHIPPING HAMMER MARKS
SV / DV
FILLET
SV / DV
FILLET
VT
VT
VT
VT
VT
VT
VT
VT
RT
RT
RT
-
RD
3RD
ECT TH
RIAL
SELECT
THE MA
MATERIAL
TY
PR P GEOMETRY
G
M RY
TYPE,, WELD PREP
E REQUIRED
R QU R D NDT
ND
AND THE
M TH D OF
O INSPECTION
N PECTI N
METHOD
STANDARD
RADIOGRAPHIC
KIT
12.
14.
30.
Porosity in Single V ee
RT, UT
30.
38.
70.
31.
39.
71.
Porosity in Fillet
(sub-surface) UT, RT
34.
56.
57.
72.
36.
90.
8"
(200mm)
59.
92.
8"
(200mm)
I D. LABEL
REFERENCE DATUM
I.D. LABEL
37.
CROSS SECTION
V EW
4"
(100mm)
4"
(100mm)
0.337"
(8.6mm)
4.5"
(114mm)
4"
(100mm)
8"
(200mm)
I D.
LABEL
0.375"
(9.5mm)
Broc-RT-A 10-09
STANDARD
ULTRASONIC
KIT
17.
34.
18.
37.
19.
38.
30.
Porosity in Double V ee
(sub-surface) UT, RT
50.
12.
16.
Circumferential Crack in
Single Vee, flush c rown
MT/PT, UT
31.
52.
Porosity in Fillet
(sub-surface) UT, RT
Drawings
Not to
Scale
55.
56.
57.
8"
(200mm)
CROSS SECTION
V EW
4"
(100mm)
8"
(200mm)
I D. LABEL
REFERENCE DATUM
I D. LABEL
59.
4"
(100mm)
0.337"
(8.6mm)
CROSS SECTION V EW
REFERENCE EDGE
4.5"
(114mm)
4"
(100mm)
8"
(200mm)
I D.
LABEL
0.375"
(9.5mm)
STANDARD
MAGNETIC PARTICLE
LIQUID PENETRANT
KIT
10.
12.
11.
16.
32.
Circumferential Crack in
Single Vee, flush c rown
MT/PT, UT
Porosity in Single V ee
(surface breaking)
VT, MT/PT
17.
33.
Porosity in Fillet
(surface breaking)
VT, MT/PT
18.
51.
19.
53.
14.
20.
54.
8"
(200mm)
55.
80.
Overlap in Fillet
VT, MT/PT
Drawings
Not to
Scale
4"
(100mm)
8"
(200mm)
4"
(100mm)
4"
(100mm)
I D.
LABEL
0.25"
(6mm)
0.25"
(6mm)
Broc-MT-A 10-08
STANDARD
VISUAL
KIT
8"
(200mm)
4"
(100mm)
0.25"
(6mm)
REFERENCE EDGE
8"
(200mm)
4"
(100mm)
I.D.
LABEL
0.25"
(6mm)
REFERENCE EDGE
20.
32.
Porosity in Single V ee
(surface breaking)
VT, MT/PT
71.
33.
Porosity in Fillet
(surface breaking)
VT, MT/PT
56.
73.
78.
Undercut in Single V ee
VT
59.
74.
79.
Undercut in Fillet
VT
70.
75.
80.
Overlap in Fillet
VT, MT/PT
76.
90.
72.
77.
91.
NDT
DEMONSTRATION
KIT
APPLICABLE NDT
METHOD
8"
(200mm)
REFERENCE DATUM
CROSS SECTION
V EW
4"
(100mm)
X X
X
X X
X
X X
X
X X
X X X
X X
X X X
X X
X X
X X
X
X
8"
(200mm)
I.D. LABEL
I D. LABEL
UT RT MT PT VT
4"
(100mm)
0.337"
(8.6mm)
CROSS SECTION V EW
REFERENCE EDGE
4"
(100mm)
8"
(200mm)
4.5"
(114mm)
I.D.
LABEL
CROSS SECTION V EW
REFERENCE EDGE
0.25"
(6mm)
FlawTech Inc.
9
Flaw Manufacturing Technology
PRACTICAL EXAM
INTRODUCTION
REV. 10 08
UT PRACTICAL
EXAM SPECIMENS
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
PURCHASE INDIVIDUAL
NDIV DUAL
SPECIMENS
OR MIXED
M XED GROUPS
MT/PT PRACTICAL
EXAM SPECIMENS
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
10
ULTRASONIC
PRACTICAL EXAM
SPECIMENS
4" OD x 6"
1.5" OD x 12"
2"
6"
90
8"
6"
8"
12"
6"
8"
10
"
12"
8"
6"
Specimen Details:
q
q
q
q
q
q
q
q
q
q
11
MT / PT
PRACTICAL EXAM
SPECIMENS
CAST FITTING
P001
P001
End
View
Top
View
MACHINED SPINDLE
P002
Front
View
1.25" OD x 6"
2.75"
3"
4"
0.25" x 4"
FORGED PIPE FLANGE
P009
WELDED PIPING
P008
12"
WELDED TEE
P011
2"
6"
8"
Specimen Details:
q
q
q
q
q
q
q
q
q
q
12
13
ADVANCED
SPECIMENS
REV. 10 08
ADVANCED SPECIMENS
PLATES
UT UT UT UT UT UT
PART
NUMBER
UA-001
UA-002
UA-003
UA-004
UA-005
UA-006
UA-007
UA-008
UA-009
UA-010
UA-011
UA-012
UA-013
UA-014
UA-015
PIPES
SPECIMEN
TYPE
PLATE W/SV
PLATE W/SV
PLATE W/SV
PLATE W/DV
PIPE W/SV
PIPE W/SV
PIPE W/SV
PIPE W/SV
PIPE W/SV
TEE W/SV
TEE W/DV
TEE W/DV
Y-JOINT (60)
NODE &
CARRIER
NOZZLE &
CARRIER
TEES
Ys
DIMENSIONS
(INCHES)
0.5 X 12 X 12
0.75 X 12 X 12
1.0 X 12 X 16
1.25 X 12 X 17
6 SCH120 X 12
6 SCHXXH X 12
8 SCH80 X 12
12 SCH80s X 12
12 SCH120 X 12
1.0 X 8 X 8 X 12
1.0 X 8 X 8 X 12
1.25 X 9 X 9 X 12
1.25 X 9 X 9 X 12
10 SCH120 X 10
1.0 X 20 X 20
8 SCH80 X 10
1.0 X 20 X 20
NODES
NOZZLES
SPECIMEN
DETAILS
MT/PT & VT
RT RT RT
(set-trough)
RA-001
RA-002
RA-003
RA-004
RA-005
RA-006
RA-007
RA-008
PLATE W/SV
PLATE W/DV
PLATE W/SV
PLATE W/SV
PLATE W/DV
PIPE W/SV
PIPE W/SV
PIPE W/SV
0.375 X 12 X 12
0.625 X 12 X 12
0.75 X 12 X 12
1.0 X 12 X 16
1.0 X 12 X 16
2 SCH80 X 12
6 SCH120 X 12
12 SCH80 X 12
MA-001
MA-002
MA-003
MA-004
MA-005
MA-006
PLATE W/SV
PIPE W/SV
PIPE W/SV
TEE W/SV
Y-JOINT (60)
NODE &
CARRIER
NOZZLE &
CARRIER
0.375 X 12 X 12
6 SCH80 X 12
12 SCH40 X 12
0.375 X 6 X 6 X 12
0.375 X 6 X 6 X 12
10 SCH40 X 10
0.5 X 16 X 16
8 SCH60 X 10
0.5 X 16 X 16
MA-007
3 REAL FLAWS
PER SPECIMEN
RANDOMLY PLACED
MATERIAL
CARBON STEEL
CUSTOM SPECIMENS
AVAILABLE UPON REQUEST
VISIT FLAWTECH
WEBSITE FOR PRICE
INFORMATION
ET
(SET TROUGH)
ET-001
ET-002
PLATE(no weld)
PLATE W/SV
0.25 X 4 X 12
0.25 X 4 X 12
(4 flaws)
FLAWTECH
THE GLOBAL
STANDARD
14
API-UT-1 FLAWED
SPECIMEN KIT
REV. 10 08
API-UT-1KIT CONTAINS:
1
1
1
1
API KIT
STANDARD
FEATURES
API KIT
CUSTOM
OPTIONS
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Tech Origina
FlawTech
EST. 1982
Kit
AF
TOTAL OF
4
SPECIMENS
REAL FLAWS
USED IN KIT SPECIMENS
LACK OF PENETRATION
CENTER LINE CRACK
SLAG INCLUSION
LACK OF FUSION
ROOT CRACK
POROSITY
CUSTOM
AND
LEASE
OPTIONS
AVAILABLE
15
Flaw Manufacturing Technology
API RP-2X
SPECIMEN KIT
REV. 5 07
SPECIMEN SPECIFICATIONS
w
la
Tech Origina
l
FlawTech
EST. 1982
Kit
FLAW SPECIFICATIONS
AF
90 T CONNECTION
0.75 (T) x 20 (WELD LENGTH) x 4 x 8 LEG
45 CONNECTION
0.75 (T) x 20 (WELD LENGTH) x 4 x +8 LEG
60 CONNECTION
0.75 (T) x 20 (WELD LENGTH) x 4 X +8 lEG
16
AWS / CWI VISUAL
SPECIMEN KIT
REV. 10 08
UNDERCUT
CRATER CRACK
EXCESSIVE CONVEXITY
UNDERSIZE LEG
CLUSTER POROSITY
ARC STRIKE
OVERLAP
LONGITUDINAL CRACK
ALIGNED POROSITY
INCOMPLETE PENETRATION
EXCESSIVE REINFORCEMENT
UNDERFILL
CONCAVITY
TRANSVERSE CRACK
OVERSIZE LEG
FlawTech
EST. 1982
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
CUSTOM AND LEASE OPTIONS AVAILABLE
Kit
AF
AWS/CWI KIT
DESIGN
FEATURES
REAL FLAWS
4 - TEES 4 X 6 X 2 X 0.25
4 - PLATES 4 X 6 0.25
2 - EDGE & LAP JOINTS
4 X 6 X 0.3125
KIT CONTAINS
10 SPECIMENS
17
REV. 10 08
PLATES 4 X 6 X 0.25
PIPE 4SCH80 X 6
TEE 4 X 6 X 2 X 0.25
SOCKET WELD 2SCH80 X 6
PLATES 1 X 4 X 0.25
AWS/CWI PLUS
KIT DESIGN
FEATURES
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Tech Origina
FlawTech
EST. 1982
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
CUSTOM AND LEASE OPTIONS AVAILABLE
Kit
REAL FLAWS
2
1
1
1
5
FLAWTECH WORKED
IN CONJUNCTION WITH
AWS AND EPRI IN THE
DEVELOPMENT OF
THIS KIT.
THE KIT HAS BEEN
DESIGNED TO
INCORPORATE BOTH
BASIC PENETRANT
TRAINING AND
TESTING OF THE CWI.
REAL FLAWS
KIT CONTAINS
10 SPECIMENS
18
Flaw Manufacturing Technology
SOCKET WELD
SPECIMEN KIT
REV. 5 07
3 ALLOY
OPTIONS
304 S/S
316 S/S
106 C/S
2 SPECIMENS
PER PIPE SIZE
(1) PIPE TO
SOCKET
COUPLING
(1) PIPE TO
1.5x6x6
PLATE w/
MACHINED
SOCKET
SPECIMEN
SPECIFICATIONS
0.75 SCH80
1.0 SCH 80
2.0 SCH 80
FLAW
SPECIFICATIONS
2 FLAWS EACH
SPECIMEN
TOTAL OF 12
REAL FLAWS
FATIGUE & HAZ
CRACKS and
LACKS OF
FUSION
ech Origin
AF
Kit
al
wT
la
PURCHASE OPTIONS
FlawTech
KIT / Set Contains 6 Specimens
EST. 1982
INDIVIDUALLY / Purchase 1 or more
CUSTOMIZE YOUR SET / Mix Different Alloys
19
Flaw Manufacturing Technology
BOILER TUBE
DAMAGE KIT
REV. 10 08
OFFICIALLY
LICENSED BY
OFFICIALLY NAMED THE BOILER TUBE DAMAGE KIT,
THE EPRI LICENSED KIT CONTAINS:
19 BOILER TUBES: REPRESENTING A COMPLETE RANGE OF FOSSIL- FIRED
BOILER TUBE FAILURE MECHANISMS - STEAM AND WATER TOUCHED
TUBE SPECIFICATIONS: 18 TUBES AT 2.5OD X 0.25 WALL X 8 LONG AND
1 TUBE AT 1.5 X 0.25 WALL X 8 LONG
MATERIAL: 17 TUBES ARE SA513 T5 GR1020/1026 C/S, 1 TUBE IS 304/304L
AND THERE IS 1 DISSIMILAR METAL WELD
w
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Tech Origina
FlawTech
EST. 1982
Kit
AF
FLAWS / INDICATIONS
MEMBERS OF THE EPRI PROGRAM 63 CAN PURCHASE THE BOILER TUBE DAMAGE
KIT AT A DISCOUNTED RATE. SIMPLY CONTACT FLAWTECH.
USE THIS KIT TO ASSIST IN THE TRAINING AND QUALIFYING OF NDE TECHNICIANS
TO ACCURATELY IDENTIFY SPECIFIC BOILER TUBE DAMAGE FOUND IN FOSSIL PLANTS.
20
ASME SECTION XI
APPENDIX VII KIT
8 PIECE
SPECIMEN SET
CONTAINS 20
REAL FLAWS
2 - WELDED PLATES
ONE CARBON STEEL PLATE: #A7 CS 005
ONE STAINLESS PLATE: #A7 SS 005
2 - WELDED PLATES
1 - WELDED PIPE
12"
REV. 10 08
12"
0.5"
1.0"
2.375"
10"
10"
0.5 X 10 X 12
1.0 X 10 X 12
1 - WELDED PIPE
2 SCH160 X 12
1 - WELDED PIPE
10.75"
4.50"
4 SCH160 X 12
1 - WELDED PIPE
6.625"
6 SCH160 X 12
10 SCH160 X 12
AF
-X
FLAW
0.72"
(18mm)
FLAW
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Tech Origina
FlawTech
EST. 1982
Kit
FLAWTECH HAS
DESIGNED
THIS KIT TO BE
A COSTEFFECTIVE
SOLUTION
FOR YOUR
TRAINING AND
QUALIFICATION
FLAW
VISIT FLAWTECH
WEBSITE OR
CALL FOR PRICE
INFORMATION
FLAW
each grid
0 1" (2 5mm)
KIT SPECIFICATIONS
EACH SPECIMEN CONTAINS 2 TO 4 REAL FLAWS DESIGNED TO MEET
APPENDIX VII SPECIFICATIONS.
SPECIMENS ARE MANUFACTURED TO FLAWTECHS ADVANCED TOLERANCE
OF +/- 0.080.
NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONE
FOR TESTING.
DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCE
AND NDT REPORTS.
CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THE
PURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.
21
ASME SECTION XI
APPENDIX VIII KITS
REV. 10 08
1
1
2
3
3
10
SUPPLEMENT 3
KIT FOR
FERRITIC
PIPING
2 SCH80 X 24 360
4 SCH80 X 24 360
6 SCH160 X 24 360
12SCH80s X 24 360
24SCH80s X 24 120
KIT TOTAL - 5 SPECIMENS
1
3
4
9
5
22
1
1
2
3
3
10
4 SCH80 X 24 360
3
4
6
4
4
21
2
2
3
4
4
15
24SCH80s X 24 90
KIT TOTAL - 5 SPECIMENS
CRITICAL
TOLERANCE
+/- 0.040 (1MM)
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Tech Origina
FlawTech
EST. 1982
Kit
SUPPLEMENT 2
KIT FOR
AUSTENITIC
PIPING
2 SCH80 X 24 360
4 SCH80 X 24 360
6 SCH160 X 24 360
12SCH80s X 24 360
24SCH80s X 24 120
KIT TOTAL - 5 SPECIMENS
AF
PIPE SPECIMEN
DIMENSIONS
VISIT FLAWTECH
WEBSITE OR
CALL FOR PRICE
INFORMATION
Stainless Steel
Weld
Branched Thermal or
Mechanical Fatigue Crack
In-Situ Implants
Stainless Steel
Carbon Steel
Vessel
In-Situ Implant
Excavation
Area
Mechanical
Fatigue Crack
SS Clad
SS Buttering
Carbon Steel
In-Situ Implant- This technique has been the corner stone of flaw
manufacturing for many years and usually involves thermal or
mechanical fatigue cracks. The important characteristic is that the
flaw occurs in virgin base material (i.e. HAZ) so that UT energy can
impinge directly on the crack face without traveling through weld
metal. The process allows for precise mechanical dimensions of the
flaw face to be taken prior to implant. As shown below, this technique
allows the crack to be "branched" and this is the best way to replicate
the UT signal from IGSCC.
Stainless Steel
Weld
IGSCC or Thermal
Fatigue Crack
Coupon
Implant
Stainless Steel
SS Clad
SS
Buttering
Carbon Steel
22
23
Flaw Manufacturing Technology
UT CALIBRATION
BLOCKS
5-STEP BLOCK
DSC Block
AWS-type clock used for shear wave distance and sensitivity calibration.
Contains a 1.0 radius opposite a 3.0 radius. The 3.0 radius includes a
.375 deep x .032 wide radius slot. Also contains a 0 reference point for
checking exit point on wedge, and a .125 diameter through hole and
corresponding markings at 45, 60, and 70 for measuring actual refracted
angle. In accordance with ASTM E164 and AWS 6.16.1B. Metric version
available. Special DSC blocks with radius scanning surfaces for NPS sizes
also offered. In Stock.
Dimensions: 1.000 thick x 4.000 long
Also called an RC Block, the AWS Resolution Reference Block is used for
checking resolution capabilities of angle beam transducers. Contains three
sets of .0625 diameter through-holes for 45, 60, and 70. In accordance
with AWS Welding Highway and Railway Bridges specification D2.0-69, and
Structural Welding Code ANSI/AWS D1.1- 92. Metric version available. In
Stock.
Dimensions: 1.0"x3.0"x6.0
DS Block
24
Flaw Manufacturing Technology
UT CALIBRATION
BLOCKS
The new PDI Alternative ASME blocks meet the requirements of the Performance Demonstration
Initiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,
Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic
and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiple
curved cal blocks (pipe sections) in many diameters and wall thicknesses.
The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one in
Type 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of any
one alloy are also offered.
Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".
Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overall
block size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces are
intentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each block
is permanently machine-engraved on one edge to include the block description, serial no., alloy,
heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat numbertraceable material supplied to FlawTech.
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Used for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHs
and two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x
.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3
Complete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),
cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential info
including alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch,
one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and three
circ SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existing
blocks to Sec. XI requirements by adding needed holes and notches.
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50
50
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Flaw Manufacturing Technology
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