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Operating Manual
Manufactured by
MSA INSTRUMENT DIVISION
P.O. Box 427, Pittsburgh, Pennsylvania 15230
Notice!
Like any piece of complex equipment, this product will do the job designed to do only if it is used and
serviced in accordance with the manufacturers instructions. This manual must be carefully read by all
individuals who have or will have the responsibility for using or servicing the product.
The warranties made by MSA AUER with respect to the product are voided if the product is not used and
serviced in accordance with the instructions in this manual. Please protect yourself and your employees
by following them.
The product has to be controlled and serviced regularly by competent and authorized personnel. The
results of the inspections and services have to be recorded.
Before choosing and using this product, it is required to assess whether this product is suitable for the
application intended. Choice and use are beyond the control of MSA AUER. Therefore, the liability of
MSA AUER covers only the consistent quality of this product.
Instruments and components which have been tested and certified shall only be maintained and used in
accordance with the relevant instructions in the certificates. Modifications on instruments and
components and the use of defective or incomplete instruments or components are not permissible.
Apart from MSA AUER, authorized workshops can carry out maintenance work. These workshops are
responsible to obtain the latest technical information on the instruments and components from MSA
AUER.
The above does not alter statements regarding the warranties and condi-tions of sale and deliveries of
MSA AUER.
Contents
1. Instrument Safety and Certifications .................................................................................................... 4
1.1 Date of Instrument Manufacture ....................................................................................................... 4
1.2 Marking, Certificates and Approvals according to Directive 94/9/EC (ATEX) ................................. 5
2. Using the SOLARIS Multigas Detector ................................................................................................. 6
2.1 Last Cal Date ...................................................................................................................................... 6
2.2 Cal Due Date ...................................................................................................................................... 6
2.3 Fresh Air Set Up Option ..................................................................................................................... 6
2.4 Battery Life Indicator .......................................................................................................................... 7
2.4.1 Battery Warning ....................................................................................................................... 7
2.4.2 Battery Shutdown ..................................................................................................................... 7
2.4.3 Sensor Missing Alarm .............................................................................................................. 7
2.5 Calibration Check ............................................................................................................................... 8
2.6 Measuring Gas Concentrations ......................................................................................................... 8
2.6.1 Oxygen Measurements (vol.% O2) .......................................................................................... 8
2.6.2 Toxic Gas Measurements ........................................................................................................ 9
2.7 Safe LED ............................................................................................................................................ 9
2.8 Operating Beep .................................................................................................................................. 9
2.9 Viewing Optional Displays ................................................................................................................. 9
2.9.1 Peak Readings (PEAK) ........................................................................................................... 9
2.9.2 Minimum Readings (MIN) ........................................................................................................ 9
2.9.3 Short Term Exposure Limits (STEL) ..................................................................................... 10
2.9.4 Time Weighted Average (TWA) ............................................................................................ 10
2.9.5 Time Display .......................................................................................................................... 10
2.9.6 Date Display ........................................................................................................................... 10
2.10 Turning OFF the SOLARIS Multigas Detector ................................................................................ 10
3. Setting up the SOLARIS Multigas Detector ....................................................................................... 11
3.1 Power Systems ................................................................................................................................ 11
3.2 Battery Charging .............................................................................................................................. 11
3.2.1 To Charge the Instrument ...................................................................................................... 11
3.3 Changing Instrument Settings ......................................................................................................... 11
3.4 Instrument Alarm Bypass Options .................................................................................................. 11
4. Calibration .............................................................................................................................................. 13
4.1 Calibrating the SOLARIS Multigas Detector ................................................................................... 13
4.2 To Calibrate the SOLARIS Multigas Detector ................................................................................. 13
4.3 Autocalibration Failure ..................................................................................................................... 14
5. Warranty and Live Maintenance Procedures ..................................................................................... 15
5.1 MSA Portable Instrument Warranty ................................................................................................ 15
5.2 Cleaning and Periodic Checks ........................................................................................................ 15
5.2.1 Storage ................................................................................................................................... 15
5.2.2 Shipment ................................................................................................................................ 15
5.3 Troubleshooting ................................................................................................................................ 15
5.4 Live Maintenance Procedures ......................................................................................................... 16
5.4.1 Sensor Replacement ............................................................................................................. 16
6. Performance Specifications ................................................................................................................. 17
6.1 Environment and Oxygen Sensor Readings ................................................................................... 19
6.2 Pressure Changes ........................................................................................................................... 19
6.3 Humidity Changes ............................................................................................................................ 19
6.4 Temperature Changes ..................................................................................................................... 19
7. Replacement and Accessory Parts ...................................................................................................... 21
Chapter 1
Chapter 1
MSA SOLARIS
Type of protection:
Marking:
II 2G EEx ia d IIC T4
-20 C Ta +50 C Um = 7.26 V
0080
Year of Manufacture:
see Label
Serial No.:
see Label
EN 61 000 - 6 - 3
Declaration of Conformity
MANUFACTURED BY:
MSA SOLARIS
Complies with the provisions of the council directive 94/9/EC (ATEX). This declaration is based on the
EC-Type Examination Certificate BVS 03 ATEX E 238 X EXAM, of Germany, in accordance with Annex III of the ATEX Directive 94/9/EC Quality Assurance Notification issued by Ineris of France,
Notified Body number 0080, in accordance with Annex IV and Annex VII of the ATEX Directive 94/9/
EC.
We additionally declare that this product is in conformance with the EMC directive 89/336/EEC in
accordance with EN 50270 Type 2 and EN 61 000-6-3
MSA AUER GmbH
Chapter 2
Chapter 2
Chapter 2
Chapter 2
2.6.2 Toxic Gas Measurements
The SOLARIS Multigas Detector can be equipped to detect:
- Carbon Monoxide (CO) and/or Hydrogen Sulfide (H2S) in the atmosphere.
When the alarm setpoint is reached for Carbon Monoxide (CO) and/or Hydrogen Sulfide (H2S):
- Alarm Sounds, Alarm Lights flash.
- PPM CO or PPM H2S flag above the concentration flashes.
WARNING: If the Oxygen or Toxic Gas alarm condition is reached while using the instrument as a
personal or area monitor, leave the area immediately; the ambient condition has reached a preset
alarm level. If using the instrument as an inspection device, do not enter the area without proper
protection.
Chapter 2
2.9.3 Short Term Exposure Limits (STEL)
The STEL flag appear in the upper portion of the display to show the average exposure over a 15-minute
period. When the amount of gas detected by the SOLARIS Multigas Detector is greater than the STEL limit:
- Alarm sounds, Alarm lights flash.
- STEL flashes.
To Reset the STEL:
1. Access the STEL page.
2. Press the RESET button.
The STEL alarm is calculated over a 15-minute exposure. Calculation examples are as follows.
- Assume the Detector has been running for at least 15 minutes:
15-minute exposure of 35 ppm:
(15 minutes x 35 ppm) = 35 ppm
15 minutes
10-minute exposure of 35 ppm:
5-minute exposure of 15 ppm:
WARNING: If the TWA or STEL alarm condition is reached, leave the contaminated area immediately;
the ambient gas concentration has reached the preset TWA or STEL alarm level. Failure to follow this
warning will cause over-exposure to toxic gases.
2.9.5 Time Display
TIME appears on the display to show the current time of day in a 24-hour format.
2.9.6 Date Display
DATE appears on the display with the current date displayed in the following format: MM:DD:YY
Chapter 3
Li ION
None
-20 C (-4 F) 40 %
CAUTION: Do not change or recharge the Li-ION battery in a hazardous atmosphere. Use of any
charger, other than the MSA Charger supplied with the instrument is not allowed.
The charger is capable of charging a completely depleted pack in less than four hours in normal, roomtemperature environments.
NOTE: Allow very hot or cold instruments to stabilize for one hour at room temperature before
attempting to charge.
Minimum and maximum ambient temperature to charge the instrument is 10 C, 50 F and 35 C, 95 F,
respectively. For best results, charge the instrument at room temperature (23 ).
3.2.1 To Charge the Instrument
Carefully place instrument into the charge stand. Charger status is indicated by the LED.
- Green: Charging complete.
- Red: Charging in process.
- Yellow: Failure Mode; remove from charger.
CHARGE flashes on the SOLARIS display when the unit is installed on the charge stand.
- This is not an indication that the charge is complete
If the visual, audible, or vibrator options are disabled, ALARM OFF flashes on the LCD during Normal
Measure mode.
11
Chapter 3
1. Press ON/OFF to enter password.
- Correct Password: instrument continues/beeps three times.
- Incorrect Password: instrument enters the Measure mode.
2. Password ON/OFF (turns the password protection ON or OFF)
3. New Password Setup (changes the password)
4. Instrument Options Setup
- Safe LED ON/OFF
- Instrument Alarm Bypass Options Setup
- Visual alarm ON/OFF (red LEDs)
- Audible alarm ON/OFF (buzzer)
- Vibrator ON/OFF
- Backlight ON/OFF
- Backlight timer (10 seconds to 10 mintues)
- OP beep ON/OFF
- STEL/TWA ON/OFF
- Time (if data logging option installed)
- Date (if data logging option installed)
- CAL Due ON/OFF (if data logging option installed)
- CAL Due duration (1 to 180 days)
5. LEL/CH4 Setup
- Sensor ON/OFF (turns the sensor ON or OFF)
- Display Combustible Gas Type?
- Methane
- Pentane
- Hydrogen
- Propane
- LEL or CH4 mode (displays % LEL (for any gas) or % CH4 (for Methane only)
- Low Alarm (sets the low combustible alarm)
- High Alarm (sets the high combustible alarm)
- Cal Gas (sets the expected combustible calibration gas)
6. O2 Setup
- Sensor ON/OFF (turns the sensor ON or OFF)
- Low Alarm
- High Alarm
7. CO Setup
- Sensor ON/OFF (turns the sensor ON or OFF)
- Low Alarm (sets the low CO alarm)
- High Alarm (sets the high CO alarm)
- STEL Alarm (if enabled) (sets the STEL CO alarm)
- TWA Alarm (if enabled) (sets the TWA CO alarm)
- Cal Gas (sets the expected CO calibration gas)
8. H2S Setup
- Sensor ON/OFF (sets H2S sensor ON or OFF)
- Low Alarm (sets the low H2S alarm)
- High Alarm (sets the high H2S alarm)
- STEL Alarm (if enabled) (sets the STEL H2S alarm)
- TWA Alarm (if enabled) (sets the TWA H2S alarm)
- Cal Gas (sets the expected H2S calibration gas)
12
Chapter 4
4. Calibration
4.1 Calibrating the SOLARIS Multigas Detector
Each SOLARIS Multigas Detector is equipped with an Autocalibration feature to make unit calibration as
easy as possible. The Autocalibration sequence resets instrument zeroes and adjusts sensor calibration
for known concentrations of calibration gases.
Sensors
Combustible
Oxygen
Carbon Monoxyde
Expected Gas*
Concentration
58% LEL
15% Vol
60 ppm
Four-Gas Cylinder
(p/n 10053022)
Hydrogen Sulfide
20 ppm
*Factory Default
NOTE: Refer to Chapter 3, Setting up the Multigas Detector, for
NOTE: To skip the Zero procedure and move directly to the calibration span procedure, push the
RESET button. If no button is pushed for 30 seconds, the instrument returns to the Measure mode.
- Once the zeros are set, CAL SPAN? flashes (Figure 4-2).
1. Connect the appropriate calibration gas to the instrument.
2. Attach the calibration cap to the instrument.
- Connect one end of the tubing to the calibration cap., connect other end of tubing to the cylinder
regulator (supplied in the calibration kit).
- Ensure that TOP and ? on the calibration cap are oriented so that TOP is positioned at the top
of the instrument.
3. Open the valve on the regulator.
4. Push the ON-OFF button to calibrate (span) the instrument.
- CAL SPAN flashes for approximately 90 seconds.
- If autocalibration sequence passes, the instrument beeps three times and returns to the Measure
mode.
Chapter 4
NOTE: To skip calibration and return to the Measure mode, push the RESET button. If no button is
pushed for 30 seconds, the instrument returns to the Measure mode.
1. Remove the calibration cap.
2. Close the valve on the regulator.
NOTE: The autocalibration procedure adjusts the span value for any sensor that passes the test;
sensors that fail autocalibration are left unchanged. Since residual gas may be present, the
instrument may briefly go into an exposure alarm after the calibration sequence is completed.
14
Chapter 5
Warranty Period
Two years
Two years
This warranty does not cover filters, fuses, etc. Certain other accessories not specifically listed here may
have different warranty periods.
The product has to be controlled and serviced regularly by competent and authorized personnel. The
results of the inspections and services have to be recorded. Before choosing and using this product, it is
required to assess whether this product is suitable for the application intended. Choice and use are
beyond the control of MSA. Therefore, the liability of MSA covers only the consistent quality of this
product. Instruments and components which have been tested and certified shall only be maintained and
used in accordance with the relevant instructions in the certificates. Modifications on instruments and
components and the use of defective or incomplete instruments or components are not permissible.
Apart from MSA, authorized workshops can carry out maintenance work. These workshops are
responsible to obtain the latest technical information on the instruments and components from MSA. The
above does not alter statements regarding the warranties and conditions of sale and deliveries of MSA.
5.3 Troubleshooting
The SOLARIS Multigas Detector will operate reliably for years when cared for and maintained properly. If
the instrument becomes inoperative, you may contact your nearest MSA.
15
Chapter 5
1.
2.
3.
4.
5.
16
- The CO sensor must be placed in the red sensor holder. Note that the CO gasket in the sensor is
also red.
- The H2S sensor must be placed in the blue sensor holder. Note that the H2S gasket in the sensor is
also blue.
Carefully align the new sensor contact pins with the sockets on the printed circuit board.
Press the new sensor into place.
- Press the CO sensor into place by placing the sensor under the sensor holder tab first; then, press
into place (CO sensor tab is located in the upper left-hand corner of the sensor Holder).
- Press the H2S sensor into place by placing the sensor under the sensor holder tab first; then, press
into place (H2S sensor tab is located in the upper right-hand corner of the sensor Holder). If a CO
or an H2S sensor is not to be installed, ensure that a dummy cell is installed properly in place.
Replace the sensor gasket and sensor filters in the front case.
Re-install the screws.
Verify calibration response and re-calibrate if necessary.
Chapter 6
6. Performance Specifications
Hazardous Locations
US
(Non-Mining)
US (Mining)
Canada
Europe
Performance
US (Mining)A
II 2G EEx ia d IIC, T4
-20 C Ta +50 C
30 CFR Part 22, Methane Detector
Canada
Europe
ATEX 94/9/EC
Temperature Range
-20 C to +50 C
Ingress Protection (IP)
IP 65
* NOTE: Extended temperature range indicates gas readings may vary slightly if calibrated at room
temperature. For optimal performance, calibrate instrument at temperature of use.
Measurement Method
Combustible Gas
Catalytic Sensor
Oxygen
Electrochemical Sensor
Toxic Gases
Electrochemical Sensor
Factory-Set
LOW
HIGH
STEL
TWA
Alarm Setpoints
CO
35 ppm
100 ppm
400
35
H2 S
10 ppm
15 ppm
15
10
LEL
O2
10% LEL
19.0 vol.%
20% LEL
23.0 vol.%
---
---
Resolution
Reproducibility
Response Time
Chapter 6
Combustible Gas
Multiply %LEL Reading By
Acetone
1.1
Acetylene
0.7
Acrylonitrile1
0.8
Benzene
1.1
Butane
1.0
1,3 Butadiene
0.9
n-Butanol
1.8
Carbon Disulfide1
2.2
Cyclohexane
1.1
2,2 Dimethylbutane
1.2
2,3 Dimethylpentane
1.2
Ethane
0.7
Ethyl Acetate
1.2
Ethyl Alcohol
0.8
Ethylene
0.7
2
Formaldehyde
0.5
Gasoline
1.3
Heptane
1.4
Hydrogen
0.6
n-Hexane
1.3
Isobutane
0.9
Isobutyl Acetate
1.5
Isopropyl Alcohol
1.1
Methane
0.6
Methanol
0.6
Methyl Isobutyl ketone
1.1
Methylcyclohexane
1.1
Methyl Ethyl Ketone
1.1
Methyl Tertiary Butyl Ether
1.0
Mineral Spirits
1.1
iso-Octane
1.1
n-Pentane
1.0
Propane
0.8
Propylene
0.8
Styrene2
1.9
Tetrahydrofuran
0.9
Toluene
1.2
Vinyl Acetate
0.9
VM&P Naphta
1.6
O-Xylene
1.2
Response Notes:
1. The compounds may reduce the sensitivity of the combustible gas sensor by poisoning or inhibiting
the catalytic action.
2. These compounds may reduce the sensitivity of the combustible gas sensor by polymerizing on the
catalytic surface.
3. For an instrument calibrated on Pentane, multiply the displayed %LEL value by the conversion factor
above to get the true %LEL.
4. These conversion factors should be used only if the combustible gas is known.
5. These conversion factors are typical for a SOLARIS Multigas Detector. Individual units may vary by
+25% from these values.
Table 6-4: COMBUSTIBLE GAS Cross Reference Factors for SOLARIS General-Purpose Calibration
Using Calibration Cylinder (P/N 10053022) Set to 58% LEL Pentane Simulant
18
Chapter 6
Range
Resolution
0 to 25 vol.% O2
0.1 vol.% O2
Reproducibility
Response Time
500 ppm CO
Resolution
Reproducibility
Response Time
19
Chapter 6
Test Gas (100 ppm)
Ammonia (NH3)
Equivalent ppm
24
100 9
Chlorine (Cl2)
18
Ethanol (C2H5OH)
45
Ethylene (C2H4)
90 9
Hydrogen (H2)
70 26
32
01
44
Methane (CH4)
00
70 10
26
01
NOTE: Data is presented as the indicated output in ppm, which would result from the application of
100 ppm of the test gas.
Range
Resolution
Reproducibility
Response Time
Equivalent ppm
00
44
00
Ethanol (C2H5OH)
Ethylene (C2H4)
Hydrogen (H2)
00
00
00
00
11
100 10
00
11
-20 2
00
10 3
NOTE: Data is presented as the indicated output in ppm, which would result from the application of
100 ppm of the test gas.
20
Chapter 7
Part. No
10047596
10047947
10046946
CO Sensor Kit
10046945
10046944
Calibration Assembly
Regulator, 0.25 LPM, Model RP
Datalogging Kit (Software/Eye)
10044995
478359
710946
10053022
10049410
10028342
21
MSA in Europe
Northern Europe
Southern Europe
Belgium
MSA Belgium N.V.
Sterrenstraat 58/1
B-2500 Lier
Phone +32 [3] 491 91 50
Telefax +32 [3] 491 91 51
E-Mail msabelgium@msa.be
Great Britain
MSA [Britain] Limited
East Shawhead
Coatbridge ML5 4TD
Scotland
Phone +44 [12 36] 42 49 66
Telefax +44 [12 36] 44 08 81
E-Mail info@msabritain.co.uk
Sweden
MSA NORDIC
Kopparbergsgatan 29
SE-214 44 Malm
Phone +46 [40] 699 07 70
Telefax +46 [40] 699 07 77
E-Mail info@msanordic.se
Central Europe
Regional Head Office
Germany
MSA AUER GmbH
Thiemannstrasse 1
D-12059 Berlin
Phone +49 [30] 68 86-555
Telefax +49 [30] 68 86-15 17
E-Mail info@auer.de
Austria
MSA AUER Austria
Vertriebs GmbH
Absberger Str. 9
A-3462 Absdorf
Phone +43 [22 78] 31 11
Telefax +43 [22 78] 31 11-2
E-Mail msa-austria@auer.de
Switzerland
MSA AUER Schweiz
August-Riniker-Str. 106
CH-5245 Habsburg
Phone + 41 [56] 441 66 78
Telefax + 41 [56] 441 43 78
E-Mail msa-schweiz@auer.de
European Head Office &
International Sales
[Africa, Asia, Australia,
Latin America, Middle East]
MSA Europe
Thiemannstrasse 1
D-12059 Berlin
Phone +49 [30] 68 86-555
Telefax +49 [30] 68 86-15 17
E-Mail contact@msa-europe.com
www.msa-europe.com
Spain
MSA Espaola, S.A.U.
Narcs Monturiol, 7
Pol. Ind. del Sudoeste
E-08960 Sant-Just Desvern
(Barcelona)
Phone +34 [93] 372 51 62
Telefax +34 [93] 372 66 57
E-Mail info@msa.es
France
MSA France
11/13, rue de la Guivernone
Z.I. du Vert-Galant
F-95310 Saint-Ouen-LAumne
B. P. 617
F-95004 Cergy-Pontoise Cedex
Phone +33 [1] 34 32 34 32
Telefax +33 [1] 34 32 34 25
E-Mail info@msa-france.fr
MSA GALLET
France
MSA GALLET
B.P. 90, Z.I. Sud
F-01400 Chtillon sur Chalaronne
Phone + 33 [474] 55 01 55
Telefax + 33 [474] 55 24 80
E-Mail message@msa-gallet.fr
Eastern Europe
Regional Head Office
Germany
MSA AUER GmbH
Thiemannstrasse 1
D-12059 Berlin
Phone +49 [30] 68 86-25 99
Telefax +49 [30] 68 86-15 77
E-Mail mee@auer.de
Hungary
MSA AUER Hungaria
Biztonsgtechnika Kft.
Francia t. 10
H-1143 Budapest
Phone +36 [1] 251 34 88
Telefax +36 [1] 251 46 51
E-Mail info@msa-auer.hu
Poland
MSA AUER Polska Sp. zo.o.
ul. Wschodnia 5A
PL-05-090 Raszyn
Phone +48 [22] 711 50 00
Telefax +48 [22] 711 50 19
E-Mail biuro@msa-auer.com.pl
Russia
MSA AUER Moscow
2 Leninsky Prospect
Office 14
RUS-117 049 Moscow
Phone +7 [095] 239 15 72
Telefax +7 [095] 239 10 39
E-Mail msa-moscow@auer.de