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Learning Objectives

Production Technology

Inflow Performance Relationship (IPR)

Performance of Flowing Wells

Single phase
Two phase

Vertical Lift Performance


Single phase
Two phase

Professor Bahman Tohidi


Institute of Petroleum Engineering
Heriot-Watt University
Edinburgh EH14 4AS
Scotland
Tel: +44 (0)131 451 3672
Fax: +44 (0)131 451 3127
Email: B.Tohidi@hw.ac.uk
January 04

Performance of Flowing Wells

Flow Through Chokes


Matching Inflow and Tubing Performances

January 04

Introduction

Introduction
Production is generally limited by the pressure in
the reservoir and difficult to do something about it.
A major task is to optimise the design to maximise
oil and gas recovery.

Production by natural flow


Need for better understanding of various
concepts which define well performance.
Pressure loss occurs in:

Performance of Flowing Wells

the reservoir
the bottom hole completion
the tubing or casing
the wellhead
the flowline
the flowline choke
pressure losses in the separator and export
pipeline to storage

January 04

Performance of Flowing Wells

Production Performance

The nature of the fluid flow


Time taken for the pressure change in the
reservoir
Fluid to migrate from one location to another

Inflow performance of formation fluid flow


from formation to the wellbore.
Vertical lift performance as the fluids flow
up the tubing to surface.
Choke or bean performance as the fluids
flow through the restriction at surface.

Performance of Flowing Wells

Performance of Flowing Wells

Fluid Flow Through Porous Media

Production performance involves


matching up the following three
aspects:

January 04

January 04

For any pressure changes in the reservoir, it might


take days, even years to manifest themselves in
other parts of the reservoir.
Therefore flow regime would not be steady state
Darcys law could not be applied
Time dependent variables should be examined

January 04

Performance of Flowing Wells

Characterisation and Modelling of Flow


Patterns

Idealised Flow Pattern


They are:
Linear, Radial, Hemi-spherical, and Spherical

The actual flow patterns are usually complex,


due to:
1. The shape of oil formations and aquifers are
quite irregular
2. Permeability, porosity, saturations, etc are
not homogeneous
3. Irregular well pattern through the pay zone
4. Difference in production rate from well to
well
5. Many wells do not fully penetrate the pay
zone, or not fully perforated.

The most important cases are linear and


radial models, both used to describe the
water encroachment from an aquifer.
Radial model is used to describe the flow
around the wellbore.

January 04

Performance of Flowing Wells

January 04

Well Inflow Performance


P1

Definition
One Darcy is defined as the permeability which will
permit a fluid of one centipoise viscosity to flow at a
linear velocity of one centimeter per second for a
pressure gradient of one atmosphere per centimeter.

Darcys Law
P1 P2 A

U=

Q K P1 P2
K P
=
=
A L
L

Q=K

Assumptions For Use of Darcys Law

P1 P2 A
L

Performance of Flowing Wells

10

10

Reservoir is horizontal and of


constant thickness h.
Constant rock properties and K.
Single phase flow
Reservoir is circular of radius re
Well is located at the centre of the
reservoir and is of radius rw.
Fluid is of constant viscosity .
The well is vertical and completed
open hole

Performance of Flowing Wells

Steady flow
Laminar flow
Rock 100% saturated with one fluid
Fluid does not react with the rock
Rock is homogeneous and isotropic
January
04
Performance of Flowing Wells
Fluid
is incompressible

12

12

Characteristics of the Flow Regimes

Radial Flow for Incompressible Fluids

January 04

Darcys Law

P2

January 04

Performance of Flowing Wells

Steady-State; the pressure and the rate distribution in


the reservoir remain constant with time.
Unsteady-State (Transient); the pressure and/or the
rate vary with time.
Semi-Steady State (Pseudo Steady-State); is a
special case of unsteady state which resembles
steady-state flow.
It is always necessary to recognise whether a well or
a reservoir is nearest to one of the above states, as
the working equations are generally different.
13

13

January 04

Performance of Flowing Wells

14

14

Coping with Complexities

Radial Flow for Incompressible Fluids

There are essentially two possibilities:

Two cases are of primary interest:


Steady state: The reservoir conditions does not
change with time.

1. The drainage area of the well, reservoir or aquifer is


modelled fairly closely by subdividing the formation
into small blocks. This results in a complex series of
equations which are solved by numerical or seminumerical methods.

Flow at r=re

Semi steady state or pseudo steady state:


Reservoir conditions changes with time, but dP/dr is
fairly constant and does not change with time.
No flow occurs across the outer boundary
Fluid production of fluids must be compensated for by the
expansion of residual fluids in the reservoir.

January 04

Performance of Flowing Wells

15

2. The drained area is represented by a single block in


such a way that the global features are preserved.
Inhomogeneities are averaged out or substituted by a
simple pattern. Here the equations of flow can be
solved analytically.
15

January 04

Steady State - Radial Flow of an


Incompressible Fluid

16

qr dr
q re dr
= r
2Kh r
2Kh rw r
[Pe Pw ] = qr ln( re )
2Kh rw

Pe

Pw

18

dP =

re

rw

[Pe - Pw ] is the total pressure drop across the reservoir and


is denoted the drawdown.
qr is the fluid flowrate at reservoir conditions.
If the production rate measured at standard conditions at
surface i.e. qs then qs.B = qr

Can be integrated between the limits of:


inner boundary i.e. the wellbore sand face: r = rw P = Pw
outer boundary i.e. the drainage radius: r = re P = Pe
Performance of Flowing Wells

16

Steady State - Radial Flow of an


Incompressible Fluid

A = 2rh
q
q
K dP
U= r = r =
A 2rh dr
q dr
dP = r
2Kh r

January 04

Performance of Flowing Wells

[Pe Pw ] =
18

Steady State - Radial Flow of an


Incompressible Fluid

January 04

qsB
r
ln( e )
2Kh rw
Performance of Flowing Wells

19

19

Steady State - Radial Flow of an


Incompressible Fluid

If the production rate measured at standard conditions at


surface i.e. qs then qs.B = qr

[Pe Pw ] =

qsB
r
ln( e )
2Kh rw

In field units, i.e., P and qs in psi and STB/day

[Pe Pw ] =

qsB re
1
ln( )
7.082 x10 3 Kh
rw

Highly supportive reservoir pressure maintenance


with water injection or gas reinjection.
Reservoir production associated with a substantial
qsB re
1
expanding gas cap. [P P ] =
ln( )
e

January 04

Performance of Flowing Wells

20

20

January 04

7.082 x10 3 Kh

Performance of Flowing Wells

rw

21

21

Semi Steady State Radial Flow of a


Slightly Compressible Fluid

Semi Steady State Radial Flow of a


Slightly Compressible Fluid
dP
)r =r = 0
dr e
dP
( )r <re cons tan t
dr
P = f (t)

If there is no flow across the outer boundary, flow


occurs solely as a result of the expansion of fluid
remaining within the reservoir. The reservoir is
frequently defined as being bounded.

C=

1 V
.
V P

C is the isothermal coefficient of compressibility.

January 04

Performance of Flowing Wells

22

22

January 04

Semi Steady State Radial Flow of a


Slightly Compressible Fluid

Performance of Flowing Wells

23

23

Semi Steady State Radial Flow of a


Slightly Compressible Fluid

The application of Darcys law with the system


compressibility equation applied to cylindrical reservoir
volume, results in an equation which needs to be solved
analytically to give :

Pe has no physical significance.


Volumetrically averaged reservoir pressure should be
used.
q=constant
P

Pe
h

Pave
Pwf
rw

January 04

Performance of Flowing Wells

25

25

Radial Flow Theory for Single Phase


Compressible Fluids

January 04

Performance of Flowing Wells

re

26

26

Steady State Radial Flow for a Gas


Approximate solution - average pressure or P2
approach.

Oil, in most cases, can be considered as only


slightly compressible.
Gases, however, are highly compressible.
The prediction of inflow performance for gas wells is
more complex due to:
Gas viscosity is dependent upon pressure.
Gas compressibility is highly dependent upon pressure.

QR in bbls/day

Qs SCF/day

Conversion to SCF/day

January 04

Performance of Flowing Wells

Qs MSCF/day

27

27

January 04

Performance of Flowing Wells

30

30

Semi-Steady State Flow for a Gas System

Steady State Radial Flow for a Gas


Approximate solution - average pressure or P2
approach.

Using the bounded reservoir assumption and the


definition of isothermal compressibility:

Pwf2

Pwf

Q AOF = Absolute Open Flow


January 04

Performance of Flowing Wells

31

31

Multiphase Flow within the Reservoir

January 04

Performance of Flowing Wells

33

33

Multiphase Flow within the Reservoir

Only single phase flow, so far.


Most oil reservoirs will produce at a bottom hole
pressure below the bubble point, either: Initially where the reservoir is saturated
Or after production where the pressure in the pore space
declines below the bubble point, resulting in 2-phase flow

Saturations in pore space


Critical saturation
Connate water
Residual saturation
Absolute permeability
Relative permeability

January 04

So+Sw+Sg=1.0
Sc
Swc
Sor
K
kro=ko/K

Performance of Flowing Wells

34

34

2-Phase Flow, Vogels Equation

35

P r = 2400 psi
q o = 100 b/d
Pwf = 1800 psi
qo
1 0.2(

Pwf
Pr

) 0.8(

Pwf
Pr

=
)2

1 0.2(

100
= 250 b/d
1800
1800 2
) 0.8(
)
2400
2400

For P = 800 psi

This equation has been found to be a good representation of many


reservoirs and is widely used in the prediction of IPR curves for 2phase flow. Also, it appears to work for water cuts of up to 50%.

36

35

Find q omax and q o for Pwf = 800 psi, given the following data :

qo max =

qo
P
P
= 1 0.2( wf ) 0.8( wf )2
qomax
Pr
Pr

Performance of Flowing Wells

Performance of Flowing Wells

Vogels Equation, Example-1

A simplified solution was offered by Vogel. He simulated the PVT


properties and cumulative production from different wells on
computer to produce many IPR curves. These were then normalised
for pressure and producing rate. The curves produced represent
many different depletion drive reservoir. A single curve can be fitted
to the data with the following equation.

January 04

January 04

Pwf
Pwf 2

800 2
800

) = 211 b/d
qo = qo max 1 0.2(
) 0.8(
) 0.8(
) = 250 1 0.2(
2400
2400
Pr
Pr

36

January 04

Performance of Flowing Wells

37

37

Vogels Equation, Example, Cont.


If other values of Pwf
are chosen, sufficient
qos can be generated
to plot the curve, e.g.:

In this case there is a single Pr


phase liquid which exists
above the bubble point. Below
the bubble point the system
becomes 2-phase.
P

IPR
3000
2500

Pwf

qo
211
175
128
69

1500

500
0
0

100

qo

200

Performance of Flowing Wells

38

38

January 04

P r = 3000 psia

Pb = 2000 psia

k = 30 md

h = 60 ft

re = 2000 ft

rw = 0.4 ft

qo =

Performance of Flowing Wells

qo =

o = 0.68 cp

Find :

b. 1000 psia

Performance of Flowing Wells

40

40

Performance of Flowing Wells

41

Example-2, Solution

Re membering that the PI is the slope of the IPR, if Vogel' s equation


is differentiated it gives the PI.

iii) a. Pwf = 2500 psi, i.e. > Pb ,

0.2 1.6Pb
1 .8
- dqo
= qo max
+
= qo max

dPwf
Pb2
Pb
Pb

q = PI(Pr Pwf ) = 2.01 (3000 2500) = 1005 b/d


b. Pwf = 1000 psi, i.e. < Pb

P
qo max ( Vogel) = PI b
1 .8

1000
1000 2
qo(Vogel) = qmax( Vogel ) 1 0.2(
) 0.8(
) = 1563 b/d
2000
2000

qo(total) = qb + qo(Vogel) = 2010 + 1563 = 3573 b/d

2010
= 2.01 b/d/psi
3000 2000

Performance of Flowing Wells

Pb
2000
= 2.01
= 2233 b/d
1.8
1.8
= qb + qmax( vogel ) = 2010 + 2233 = 4243 b/d

qo max( vogel ) = PI
qmax( total )

0.2 1.6Pwf
0.2 1.6Pwf
dqo
- dqo
= qo max

= qo max
+

2
2
dPwf
dPwf
Pr
Pr
Pr
Pr

January 04

41

7.08 10 3 ko h( Pr Pwfs )
=
r 3
o B o (ln e )
rw 4

January 04

Example-2, Solution

therefore PI at Pb =

39

Pwf
Pwf 2

qo = qo max 1 0.2(
) 0.8(
)
P
Pr
r

ii ) q max , assuming Vogel IPR below Pb

and at Pwf = Pb PI =

39

7.08 10 3 30 60 (3000 2000)


= 2010 b/d
2000 3
+ 0)
0.68 1.2 (ln
0.4 4
ii) using Vogel beyond Pb

i) q b

January 04

qmax

i) There is no given PI above the bubble point,


therefore radial inflow equation is used :

7.08 10 3 ko h( Pr Pwfs )
r 3
o B o (ln e )
rw 4

iii) q o for Pwf of : a. 2500 psia

q
qb

Example-2, Solution

Given the following data :

Bo = 1.2

Vogel below Pb

300

Vogels Equation, Example-2

S=0

Straight line above Pb

The figure opposite shows the


IPR, which is a combined
linear-Vogel plot (i.e., straight
line above Pb and Vogel
below Pb with Pb substituted
for Pr).

1000

January 04

Pwf

2000

Pwf
800
1200
1600
2000

Vogels Equation, Combined Single Phase Liquid and 2Phase

42

42

January 04

Performance of Flowing Wells

43

43

Vogels Equation, Problems-1&2

Two Phase Flow: Effect of GOR

Problem - 1
Find qomax and plot IPR for the following data :
Pr = 1600 psig

Pb = 1600 psig

qo = 150 b/d

Pwf = 1000 psig

__________ __________ __________ _________


Problem - 2
Using the following data, find qb , qmax(total) , and q for Pwf = 2500 psi.
Pr = 4200 psi
Pb = 3000 psi
PI = 2 b/d/psi
Plot the IPR

January 04

Performance of Flowing Wells

44

44

January 04

Productivity Index (PI)

45

45

Oil Wells Productivity Index

Productivity index is a measure of the capability of a


reservoir to deliver fluids to the bottom of a wellbore.

It relates the surface production rate and the pressure


drop across the reservoir, known as the drawdown.

The Productivity Index (PI) is the ratio of


production to the pressure draw down at the
mid-point of the production interval
PI =

Performance of Flowing Wells

Qo
PR Pwf

PR = average reservoir presure

Pwf = flowing presure

To take into account the effect of the thickness of


producing interval and comparison of various wells,
the Specific Productivity Index is defined as:

Q o = oil flow rate

The productivity index is a measure of the oil well potential or ability


to produce and is a commonly measured well property.
PI is expressed either in stock tank barrel per day per psi or in stock
tank cubic metres per day per kPa.

January 04

Performance of Flowing Wells

47

47

Practical determination of PI

However, at high flow rate the linearity fails


and the productivity index declines, which
could be due to:
1- turbulence at high volumetric flow rates
2- decrease in relative permeability due to the
presence of free gas caused by the drop in
pressure at the well bore
3- the increased in oil viscosity with pressure
drop below bubble point

The flowing bottom hole pressure (Pwf) is recorded


- after the well has flowed at a stabilised rate for a
sufficient period (new wells)
- prior to shut in for the existing wells

50

49

49

Decline of PI at High Flow Rates

In both cases a subsurface pressure gauge is run into


the well

Performance of Flowing Wells

Performance of Flowing Wells

In most wells the productivity index remains


constant over a wide range of variation in
flow rate. Therefore, the oil flow rate is
directly proportional to bottom hole
pressure draw down.

The static pressure (PR) is measured by:


- prior to open a new well (after clean up)
- after sufficient shut in period (existing wells)

January 04

January 04

50

January 04

Performance of Flowing Wells

Qo

PI
PI

Flow rate

Drawdown

51

51

PI for Gas Reservoir in SS Flow

Gas Wells: Potential Curve

For gas wells, the equations commonly involve a P2


term, hence the PI is redefined in terms of this.

The productivity of a gas well is expressed by the


potential curve (or back pressure curve).
Q = C(Pwi2 Pwf2 )n
Q = volumetric flow rate

Pwi = shut - in reservoir pressure

Pwf = flowing sand face pressure

" C" and " n" are constants

log(Q) = log(C) + nlog(Pwi2 Pwf2 )


log(Pwi2 Pwf2 ) =

Parameters, assuming no
change in the fluid and
reservoir properties, should
remain constant. Hence, J
should be a constant.
January 04

1
1
1
log(Q) log(C) = log(Q) + C'
n
n
n

1
is the slope of the plot of (Pwi2 Pwf2 ) vs Q on a log - log paper.
n
n varies between 1 (laminar steady - state flow) and 0.5 (turbulent flow).
C is calculated from one stabilised point flow data.

Performance of Flowing Wells

53

53

January 04

Performance of Flowing Wells

54

54

Potential Curve: Practical


Determination

Gas Wells: Potential Curve

The potential curve is obtained either through a back


pressure test or an isochornal flow test.

Potential Curve

10000

Zero sand face pressure

Pwi^2-Pwf^2

1000

100

Absolute
Open
Flow (AOF)

Slope=1/n
10

Back pressure tests are used for formations with good


permeability, where the measured pressure at the end of
each flow period reaches a stabilised value.

1
1

10

January 04

100
q

1000

10000

Performance of Flowing Wells

55

A back pressure test consists of succession of four


increasing flow rates. The pressures are measured at
the end of a flow period at a given rate, after which the
rate is changed immediately to a new value without
closing the well.

55

January 04

q4
q2

An isochronal test consists of flowing the well at four


flow rates for period of equal duration. After each period
the well is shut-in for sufficiently long time in order to
reach static conditions with a satisfactory approximation.

t
Pwf1
Pwf2

An additional point is used from a run with an extended


flow period approximating stabilised conditions. A line
drawn through this point, with correct n represents the
true stabilised potential curve.

Pwf3
Pwf4
t
January 04

Performance of Flowing Wells

56

In low permeability formations where stabilised flow


conditions would be attained in a prohibitive time,
isochronal tests give better results.

q3

q1

Pwf

56

Potential Curve: Practical


Determination

Potential Curve: Back Pressure Test


q

Performance of Flowing Wells

57

57

January 04

Performance of Flowing Wells

58

58

Example 1

Potential Curve: Isochronal Test


q

q4

q3

q2

From a well test, it has been determined that


the performance constant, C of the well is
0.0037 (for qsc in MMSCF/D) and n=0.93.
Determine the flow rate when Pr=3000 psia
and Pwf=1850 psia. What is the Absolute
Open Flow (AOF) potential.

q1
t

Pwf

qqc = C Pr Pwf2

) = 0.0037((3000) (1850) )
n

2 0.93

AOF = 0.0037 (3000 )2 (0)2

0.93

= 6.96 mmscf/d

= 10.86 mmscf/d

t
January 04

Performance of Flowing Wells

59

59

January 04

Analyse the following isochronal well test data


Sand-face
Pressure
(psia)
2200
1892
1782
1647
1511

Flow Rate
(MMSCF/D)

Pwf
(psia)
2200
1892
1782
1647
1511

Afterwards, the well continued to produced at 6 mmscf/d and


reached a stabilised flowing sandface pressure of 1180 psia.

1180

Plot the deliverability curve and determine flow index and the
performance constant.
Determine AOF
January 04

Performance of Flowing Wells

61

61

Pr Pwf2 = (2200)2 0

January 04

Pr2-Pwf2
(psia)2
0
1.26 x 106
1.66 x 106
2.13 x 106
2.56 x 106
3.45 x 106

Performance of Flowing Wells

62

62

Perturbations from Radial Flow Theory for


Single Phase Flow

IPR were derived on the


assumption that radial
flow occurred

The formation was


assumed to be isotropic
and homogeneous.

However the basic


process of drilling and
completing a well will
cause changes in the
condition of the physical
flow process.

= 4.84106
AOF= 8.4 MMSCF/D

Pr -Pwf (psia )

Pwf2
qsc
(MMSCF/D)
(psia)2
0
4.84 x 106
2.8
3.58 x 106
3.4
3.18 x 106
4.8
2.71 x 106
5.4
2.28 x 106
Stabilised point
6.0
1.39 x 106

Plot (Pr2-Pwf2) v qsc on log-log paper.

Example 2: Isochronal Test- Solution


1.00E+07

60

The following table is prepared

Shut-in bottom
hole pressure
(psia)
2200
2200
2200
2200
2200

0
2.8
3.4
4.8
5.4

60

Example 2: Isochronal TestSolution

Example 2: Isochronal Test


Duration of
Test
(hours)
Shut-in
6
6
6
6

Performance of Flowing Wells

C=
=

qsc
2

(Pr Pwf2 )n

6
(3.45 10 6 )1.0

= 1.74 10 6

AOF= 1.74106
1.00E+06
1.E+06

Q (SCF/D)

1.E+07

1 log(4.0 106 ) log(1.0 106 )


= 1.0 n = 1.0
=
n log(8.8 106 ) log(2.2 106 )
January 04

Performance of Flowing Wells

(22002 02 )1.0 =
8.42MMSCF/D

63

63

January 04

Performance of Flowing Wells

64

64

Perturbations from Radial Flow Theory for


Single Phase Flow

Perturbations from Radial Flow Theory for


Single Phase Flow

These perturbations to radial flow may comprise the


following:

A zone of permanent or temporary permeability


impairment around the borehole due to mud,
completion fluid, and possibly cement filtrate
invasion.

A large number of wells are cased off and then


perforated.

Often, only a small section of the reservoir is to be


perforated (fluid convergence and vertical
permeability).

January 04

Performance of Flowing Wells

65

Perturbations from radial flow theory will generate an


extra pressure drop component which will affect the
the actual bottomhole flowing pressure, Pwf.

where Pwf actual is the actual bottom hole flowing


pressure and Pwf ideal is the idealised bottomhole
flowing pressure which assumes true radial flow.

And PSKIN is the additional pressure loss associated


with the perturbation(s). It should be noted that most
of the perturbations will cause the PSKIN to be
positive and accordingly

65

January 04

Perturbations from Radial Flow Theory for


Single Phase Flow
It should be noted that most of the perturbations will
cause the PSKIN to be positive and accordingly

For fractures, acid stimulations and for deep


perforations, there will be less resistance to flow and
hence

67

Pressure drop associated with these near wellbore


phenomena is termed a SKIN and is generally
defined as a dimensionless skin factor, S:

The pressure drop associated with these near


wellbore phenomena is termed a SKIN and is defined
as a dimensionless skin factor, S:
January 04

Performance of Flowing Wells

68

68

January 04

Skin Factor

67

Skin Factor

Performance of Flowing Wells

Performance of Flowing Wells

69

69

Skin Factor

The actual drawdown across the reservoir when a


skin exists, Pactual, can be related to the ideal
drawdown predicted from radial flow theory Pideal
and the skin pressure drop PSKIN by:

We can simply add the PSKIN to the radial flow


expressions developed earlier e.g. for steady state
flow of an incompressible fluid, by adding in the skin
pressure drop:

For compressible fluids

In field units
January 04

Performance of Flowing Wells

70

70

January 04

Performance of Flowing Wells

72

72

10

Tubing Performance

The pressure loss in the tubing can be a significant


proportion of the total pressure loss. However its
calculation is complicated by the number of phases
which may exist in the tubing.

It is possible to derive a mathematical expression


which describes fluid flow in a pipe by applying the
principle of conservation of energy.

The principle of the conservation of energy equates


the energy of fluid entering in and exiting from a
control volume.

January 04

Performance of Flowing Wells

73

73

January 04

Single Phase Turbulent Flow

It can be seen that


the pressure
gradient dP/dL is a
function of:

January 04

In flowing to surface,
the fluid will:

lose pressure

Performance of Flowing Wells

87

87

88

88

lose heat to the


surrounding
formations

January 04

Performance of Flowing Wells

Dry Gas Flow

Effect of Pressure
Gas is a low viscosity, low density fluid with a very
high coefficient of isothermal compressibility, e.g.,
Cg = 300 x 10-6 vol/vol /psi
As the gas flows to surface, its pressure will decline
and it will undergo the following changes:

For most gas production wells, the flow regime in


the tubing will be transitional or turbulent.
The relative
contribution of both
the frictional and
hydrostatic pressure
gradients as a
function of gas
flowrate

the density will dramatically decline


the potential energy or hydrostatic pressure gradient will
decline proportionally.
the gas will expand, resulting in an increase in velocity.
the frictional pressure gradient will increase

Performance of Flowing Wells

86

Expansion for high


compressibility fluids

Dry Gas Flow

January 04

86

Single Phase Turbulent Flow

Frictional pressure loss for single phase turbulent


flow will still be a function of velocity as in the case
for laminar flow, but the proportionality will be more
complex and a function of the relative roughness.

Performance of Flowing Wells

89

89

January 04

Performance of Flowing Wells

90

90

11

Single Phase Liquid Flow - Oil or Water

Single Phase Liquid Flow - Oil or Water

Effect of Pressure
In general, crude oil can be classified as slightly
compressible, the degree of compressibility being
dependent on the crude oil gravity - a light crude oil
with an API gravity of, say, 35 would be more
compressible than a heavier crude oil with an API
gravity of 20 API. A typical oil compressibility (Co )
would be 8 - 12 x 10-6 vol/vol/ psi.
Water is even less compressible and is frequently
considered to be incompressible (Cw = 6 - 8x10-6
vol/vol/psi).
January 04

Performance of Flowing Wells

92

For the flow up tubing of a single phase


liquid, the following will occur:
As the liquid flows upwards, the density will
decline by the order of 0.5 - 1.0% for every 1000
psi drop in pressure. The effect on hydrostatic
pressure gradient is minimal.
As pressure declines, the viscosity will decrease
slightly. Hence, for oil or water, the impact of flow
on the physical properties of the fluid will be
negligible and hence the increase in frictional
gradient will remain almost constant.
92

January 04

Performance of Flowing Wells

93

93

Procedure, Single Phase Flow

Single Phase Liquid Flow - Oil or Water

The pressure drop equation must be integrated in


order to calculate the pressure drop as a function of
flow rate (or velocity) and pipe diameter.
It should be combined with a continuity equation and
an equation of state to express velocity and density in
terms of pressure.
The equation can be integrated numerically by
dividing the pipe into small increments and evaluating
the gas or fluid properties at average pressure and
temperature in the increments. Small increments will
improve the accuracy.
January 04

Performance of Flowing Wells

94

94

January 04

The behaviour of gas in tubing strings is markedly


different. The flow of a gas-liquid mixture would be
more complex than for single phase flow.
Each of the phases, have individual properties such
as density and viscosity which is a function of P&T
and hence position in the well.
Some types of multiphase flow are:

Performance of Flowing Wells

97

96

98

98

In the production of a
reservoir containing oil
and gas in solution, it is
preferable to maintain
the flowing bottom hole
pressure above the
bubble point so that
single phase oil flows
through the reservoir
pore space.

Gas-Liquid Mixtures
Liquid-Liquid Flow
Gas-Liquid-Liquid
Gas-Liquid-Solid
Gas-Liquid-Liquid-Solid

January 04

96

Gas-Liquid Mixtures

Multiphase Flow in Vertical and Inclined Wells

Performance of Flowing Wells

97

January 04

Performance of Flowing Wells

12

Flow Regimes in Vertical 2-Phase Flow, Cont.


As the liquid moves up the tubing, the
pressure drops and gas bubbles
begin to form. This flow regime where
gas bubbles are dispersed in a
continuous liquid medium is known
as bubble flow.
As the fluid moves further up the
tubing, the gas bubbles grow and
become more numerous. The larger
bubbles slip upward at a higher
velocity than the smaller ones,
because of the buoyancy effect.

January 04

Performance of Flowing Wells

Flow Regimes in Vertical 2-Phase Flow, Cont.

Mist
Flow
Annular
Flow
Slug or Plug
Flow

Single Phase
Liquid Flow
101

January 04

Flow Regimes in Vertical 2-Phase Flow, Cont.

Not all these flow regimes will occur simultaneously


in a single tubing string, but frequently 2 or possibly
3 may be present.
In addition to flow regimes, the viscosity of oil and
gas and their variation with pressure and
temperature, PVT characteristics, flowing bottom
hole pressure (BHP), and tubing head pressure
(THP) affect the pressure gradient.
January 04

Performance of Flowing Wells

Performance of Flowing Wells

Bubble
Flow
Single Phase
Liquid Flow
102

102

These flow patterns have been observed by a


number of investigators who have conducted
experiments with air-water mixtures in visual flow
columns.
The conventional manner of depicting the
experimental data from these observations is to
correlate the liquid and gas velocity parameters
against the physical description of the flow pattern
observed.
Such presentations of data are referred to as flow
pattern maps. The map is a log-log plot of the
superficial velocities of the gas and liquid phases.

Annular
Flow

Slug or Plug
Flow
Bubble
Flow
Single Phase
Liquid Flow
103

Slug or Plug
Flow

Flow Regimes in Vertical 2-Phase Flow, Cont.

Mist
Flow

Continued decrease in pressure with resultant


increase in gas volume results in a thinner and
thinner oil film, until finally the film disappears and
the flow regime becomes a continuous gas phase in
which oil droplets are carried along with the gas,
i.e., Mist Flow.

Annular
Flow

Still higher in the tubing, the gas pockets may have


grown and expanded to such as extent that they are
able to break through the more viscous oil slug. Gas
forms a continuous phase near the centre of the
tubing carrying droplets of the oil up with it. Along
the walls of the tubing there is an upward moving oil
film. This is Annular Flow.

Bubble
Flow

101

Mist
Flow

A stage is reached where these large bubbles


extend across almost the entire diameter of the
tubing. As a result, slugs of oil containing small
bubbles are separated from each other by gas
pockets that occupy the entire tubing cross section
except for a film of oil moving relatively slowly along
the tubing wall. This is Slug or Plug Flow.

103

January 04

Performance of Flowing Wells

104

104

Practical Application of Multiphase Flow


Flow pattern map
for a gas/water
mixture

January 04

Performance of Flowing Wells

105

105

Multiphase flow correlations could be used for:


1. Predict tubing head pressure (THP) at various rates
2. Predict flowing bottom hole pressure (BHP) at various rates
3. Determine the PI of wells
4. Select correct tubing sizes
5. Predict maximum flow rates
6. Predict when a well will die and hence time for artificial lift
7. Design artificial lift applications

The important variables are: tubing diameter, flowrate, gas


liquid ratio (GLR), viscosity, etc.

January 04

Performance of Flowing Wells

106

106

13

Flow Characteristics for Hydrocarbon


Reservoir Fluids Systems

Flow Characteristics for Hydrocarbon


Reservoir Fluids Systems

Dry Gas

Gas Condensate

Since no liquid phase will be present under


any pressure conditions, the flow will be
monophasic.

At low liquid concentration at the dew point,


the liquid phase could be present as a mist
and as an annular film or subsequently a
slug at higher concentrations.
However, as flow continues up the tubing, the
gas will expand dramatically and any liquid will
transfer from slug to annular film to mist.
The above flow phenomena may be
particularly exacerbated if the fluid is a
retrograde condensate where liquid dropout in
the tubing may revaporise as it flows up the
tubing and the pressure declines.

Wet Gas
A wet reservoir gas will have small quantities
of liquid associated with it. As the gas flows to
surface, the pressure will decline to the dew
point, hence mist of particles in a continuous
gas phase.
Subsequent liquid deposition will emerge as
mist.
January 04

Performance of Flowing Wells

109

109

January 04

Performance of Flowing Wells

110

110

Performance of Flowing Wells

115

115

Flow Characteristics for Hydrocarbon


Reservoir Fluids Systems

Volatile Oil

Flow Patterns
in a Horizontal
Pipe

A volatile oil is characterised by a high GOR and thus


as it flows to surface it may pass through all of the flow
patterns above, including the single phase regime if
Pwf>P BPt .
The range of patterns developed will depend on the flow
velocity and the GOR.

Black Oil
A black oil has a very low GOR and accordingly is
unlikely to progress beyond the bubble and slug flow
regimes into annular flow.

Heavy Oil
Heavy oil normally has a very low (or nonexistent) GOR
and as such it will vary from single phase oil to the
bubble flow regime.
January 04

Performance of Flowing Wells

111

111

Fluid Parameters in Multiphase Flow:


Slippage

Fluid Parameters in Multiphase Flow:


Holdup

If a gas-liquid mixture flows up a tubing string, the


effects of buoyancy on the phases will not be equal.
The lighter of the phases will rise upwards at an
incrementally higher rate compared to the oil.
The slip velocity, Vs, is defined as the difference in
velocities of the two phases, ie, for a gas-oil system.
Vs= Vg- Vo
Particularly in the flow slug regime, the impact of
slippage is to assist in lifting the heavier phase (oil).
However if slippage is severe it can promote
segregated flow particularly in the low velocity
bubble flow regime.
January 04

Performance of Flowing Wells

118

January 04

118

Holdup is a term used to define the volumetric ratio


between two phases which occupy a specified
volume or length of pipe.
The liquid holdup for a gas-liquid mixture flowing in a
pipe is referred to as HL:

HL therefore has a value between zero and one.


Similarly, the gas holdup Hg is defined as:

January 04

Performance of Flowing Wells

119

119

14

Fluid Parameters in Multiphase Flow:


Fluid Velocity

Practical Application of Multiphase Flow

A difficulty arises as to how to define the


velocity of a specific phase. There are two
options:
The first option is to define velocity based upon
the total cross-sectional area of the pipe.
The velocity in this case is termed the superficial
velocity.
A more accurate value for the velocity of each
phase is to correct for the holdup of each phase.

January 04

Performance of Flowing Wells

120

120

dP
dP
dP
dP
)Tot = ( )elev + ( )frict + ( )accel
dL
dL
dL
dL

January 04

123

123

A, B, C=Different
Tubing Head
Pressures

Flow regime

( v )
dP
)accel = m
dL
2gc dL
2
m

Performance of Flowing Wells

125

125

Pressure Transverse or Gradient Curves


By shifting the curves
downwards, he found that,
for a constant GLR,
flowrate and tubing size,
the curves overlapped
Then, a single curve could
be utilised to represent
flow in the tubing under
assumed conditions.
The impact was in effect to
extend the depth of the
well by a length which,
would dissipate the tubing
head pressure.
January 04

Performance of Flowing Wells

Hold up

January 04

Pressure Transverse or Gradient Curves

Most of the multiphase flow correlations can


be used with the following general procedure:
Use will be made of the general equation:

dP
)elev = m
dL
f v
dP
( )frict = m m m
dL
2gc d

1. Computer - recommended if time and


location permits
2. Working curves (pressure traverse or
pressure gradient curves) - for initial
estimation or when computer programme is
not available.

Multiphase Flow Models

There are two choices in conducting two


phase flow calculations in calculating vertical
lift performance of a well:

January 04

Performance of Flowing Wells

126

126

128

128

Gradient Curves
Gilbert was then able to
collect all the curves for a
constant tubing size and
flowrate on one graph,
resulting in a series of
gradient curves which
would accommodate a
variety of GLRs.
He then prepared a series
of gradient curves at
constant liquid production
rate and tubing size.

A, B, C=Different
Tubing Head
Pressures

Performance of Flowing Wells

127

127

January 04

Performance of Flowing Wells

15

Gradient Curves

January 04

Performance of Flowing Wells

129

129

January 04

Performance of Flowing Wells

130

130

132

132

134

134

Positive or Fixed Choke


This normally consists
of two parts:
A choke which consists
of a machined housing
into which the orifice
capability or "bean" is
installed.
A "bean" which consists
of a short length 1-6", of
thick walled tube with a
smooth, machined bore
of specified size.
January 04

Performance of Flowing Wells

131

131

January 04

Valve Seat with Adjustable Valve Stem

Performance of Flowing Wells

Rotating Disc Choke

In this design, the orifice


consists of a valve seat
into which a valve stem
can be inserted and
retracted, thus adjusting
the orifice size.
The movement of the
valve stem can either be
manual or automatic
using an hydraulic or
electrohydraulic
controller.
January 04

Performance of Flowing Wells

133

133

January 04

Performance of Flowing Wells

16

Choke Flow Characteristics

Critical Flow through Chokes

Chokes normally operate in multiphase


systems. Single phase can occur in dry gas
wells.

January 04

Performance of Flowing Wells

135

R=P2/P1
The value of R at the
point where the
plateau production
rate is achieved is
termed the
critical pressure ratio
Rc.

135

January 04

Critical Flow through Chokes

Performance of Flowing Wells

137

136

136

Critical Flow through Chokes


For a two-phase compressible mixture, say, oil and
gas, the sonic velocity will generally be lower than
that for a gas system, i.e., Rc =0.5 - 0.6

Critical flow behaviour is only exhibited by highly


compressible fluid such as gases and gas/liquid
mixtures.
For gas, which is a highly compressible fluid, the
critical downstream pressure Pc is achieved when
velocity through the vena contracta equals the
sonic velocity
this means that a disturbance in pressure or flow
downstream of the choke must travel at greater
than the speed of sound to influence upstream flow
conditions.
In general, critical flow conditions will exist when
Rc=<0.5
January 04

Performance of Flowing Wells

1
2
3
4
5
6
7
8
9
137

1.00
0.98
0.95
0.90
0.80
0.70
0.60
0.50
0.40

=Qg/(Qo+Qg)

January 04

Performance of Flowing Wells

138

138

January 04

Performance of Flowing Wells

140

140

Multiphase Flow through a Choke


A number of researchers have published studies on
multiphase flow through chokes.
Some of the studies relate to correlation of field
measurements.
PTH = tubing head flowing pressure in psia
Cd = constant
R =gas liquid ratio (MSCF/bbl)
Q =oil flowrate (STB/d)
S =bean size in 1/64"
Gilbert (435 is reported in some literature)

Achong (R in SCF/bbl)

January 04

Performance of Flowing Wells

139

139

17

10

20

Matching the Inflow and Tubing Performance


Method 1 - Reservoir
and tubing pressure
loss convergence in
predicting bottomhole
flowing pressure

64

January 04

Performance of Flowing Wells

141

141

Matching the Inflow and Tubing Performance

January 04

Performance of Flowing Wells

142

142

Matching the Inflow and Tubing Performance


Method 2 cumulative pressure
loss from reservoir
to separator

January 04

Performance of Flowing Wells

143

143

January 04

Performance of Flowing Wells

145

145

January 04

Performance of Flowing Wells

144

144

18

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