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Production Technology
Single phase
Two phase
January 04
Introduction
Introduction
Production is generally limited by the pressure in
the reservoir and difficult to do something about it.
A major task is to optimise the design to maximise
oil and gas recovery.
the reservoir
the bottom hole completion
the tubing or casing
the wellhead
the flowline
the flowline choke
pressure losses in the separator and export
pipeline to storage
January 04
Production Performance
January 04
January 04
January 04
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January 04
Definition
One Darcy is defined as the permeability which will
permit a fluid of one centipoise viscosity to flow at a
linear velocity of one centimeter per second for a
pressure gradient of one atmosphere per centimeter.
Darcys Law
P1 P2 A
U=
Q K P1 P2
K P
=
=
A L
L
Q=K
P1 P2 A
L
10
10
Steady flow
Laminar flow
Rock 100% saturated with one fluid
Fluid does not react with the rock
Rock is homogeneous and isotropic
January
04
Performance of Flowing Wells
Fluid
is incompressible
12
12
January 04
Darcys Law
P2
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13
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14
14
Flow at r=re
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15
January 04
16
qr dr
q re dr
= r
2Kh r
2Kh rw r
[Pe Pw ] = qr ln( re )
2Kh rw
Pe
Pw
18
dP =
re
rw
16
A = 2rh
q
q
K dP
U= r = r =
A 2rh dr
q dr
dP = r
2Kh r
January 04
[Pe Pw ] =
18
January 04
qsB
r
ln( e )
2Kh rw
Performance of Flowing Wells
19
19
[Pe Pw ] =
qsB
r
ln( e )
2Kh rw
[Pe Pw ] =
qsB re
1
ln( )
7.082 x10 3 Kh
rw
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20
20
January 04
7.082 x10 3 Kh
rw
21
21
C=
1 V
.
V P
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22
22
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23
Pe
h
Pave
Pwf
rw
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25
25
January 04
re
26
26
QR in bbls/day
Qs SCF/day
Conversion to SCF/day
January 04
Qs MSCF/day
27
27
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30
30
Pwf2
Pwf
31
31
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33
January 04
So+Sw+Sg=1.0
Sc
Swc
Sor
K
kro=ko/K
34
34
35
P r = 2400 psi
q o = 100 b/d
Pwf = 1800 psi
qo
1 0.2(
Pwf
Pr
) 0.8(
Pwf
Pr
=
)2
1 0.2(
100
= 250 b/d
1800
1800 2
) 0.8(
)
2400
2400
36
35
Find q omax and q o for Pwf = 800 psi, given the following data :
qo max =
qo
P
P
= 1 0.2( wf ) 0.8( wf )2
qomax
Pr
Pr
January 04
January 04
Pwf
Pwf 2
800 2
800
) = 211 b/d
qo = qo max 1 0.2(
) 0.8(
) 0.8(
) = 250 1 0.2(
2400
2400
Pr
Pr
36
January 04
37
37
IPR
3000
2500
Pwf
qo
211
175
128
69
1500
500
0
0
100
qo
200
38
38
January 04
P r = 3000 psia
Pb = 2000 psia
k = 30 md
h = 60 ft
re = 2000 ft
rw = 0.4 ft
qo =
qo =
o = 0.68 cp
Find :
b. 1000 psia
40
40
41
Example-2, Solution
0.2 1.6Pb
1 .8
- dqo
= qo max
+
= qo max
dPwf
Pb2
Pb
Pb
P
qo max ( Vogel) = PI b
1 .8
1000
1000 2
qo(Vogel) = qmax( Vogel ) 1 0.2(
) 0.8(
) = 1563 b/d
2000
2000
2010
= 2.01 b/d/psi
3000 2000
Pb
2000
= 2.01
= 2233 b/d
1.8
1.8
= qb + qmax( vogel ) = 2010 + 2233 = 4243 b/d
qo max( vogel ) = PI
qmax( total )
0.2 1.6Pwf
0.2 1.6Pwf
dqo
- dqo
= qo max
= qo max
+
2
2
dPwf
dPwf
Pr
Pr
Pr
Pr
January 04
41
7.08 10 3 ko h( Pr Pwfs )
=
r 3
o B o (ln e )
rw 4
January 04
Example-2, Solution
therefore PI at Pb =
39
Pwf
Pwf 2
qo = qo max 1 0.2(
) 0.8(
)
P
Pr
r
and at Pwf = Pb PI =
39
i) q b
January 04
qmax
7.08 10 3 ko h( Pr Pwfs )
r 3
o B o (ln e )
rw 4
q
qb
Example-2, Solution
Bo = 1.2
Vogel below Pb
300
S=0
1000
January 04
Pwf
2000
Pwf
800
1200
1600
2000
42
42
January 04
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43
Problem - 1
Find qomax and plot IPR for the following data :
Pr = 1600 psig
Pb = 1600 psig
qo = 150 b/d
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44
44
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45
45
Qo
PR Pwf
January 04
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47
Practical determination of PI
50
49
49
January 04
January 04
50
January 04
Qo
PI
PI
Flow rate
Drawdown
51
51
Parameters, assuming no
change in the fluid and
reservoir properties, should
remain constant. Hence, J
should be a constant.
January 04
1
1
1
log(Q) log(C) = log(Q) + C'
n
n
n
1
is the slope of the plot of (Pwi2 Pwf2 ) vs Q on a log - log paper.
n
n varies between 1 (laminar steady - state flow) and 0.5 (turbulent flow).
C is calculated from one stabilised point flow data.
53
53
January 04
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54
Potential Curve
10000
Pwi^2-Pwf^2
1000
100
Absolute
Open
Flow (AOF)
Slope=1/n
10
1
1
10
January 04
100
q
1000
10000
55
55
January 04
q4
q2
t
Pwf1
Pwf2
Pwf3
Pwf4
t
January 04
56
q3
q1
Pwf
56
57
57
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58
Example 1
q4
q3
q2
q1
t
Pwf
qqc = C Pr Pwf2
) = 0.0037((3000) (1850) )
n
2 0.93
0.93
= 6.96 mmscf/d
= 10.86 mmscf/d
t
January 04
59
59
January 04
Flow Rate
(MMSCF/D)
Pwf
(psia)
2200
1892
1782
1647
1511
1180
Plot the deliverability curve and determine flow index and the
performance constant.
Determine AOF
January 04
61
61
Pr Pwf2 = (2200)2 0
January 04
Pr2-Pwf2
(psia)2
0
1.26 x 106
1.66 x 106
2.13 x 106
2.56 x 106
3.45 x 106
62
62
= 4.84106
AOF= 8.4 MMSCF/D
Pr -Pwf (psia )
Pwf2
qsc
(MMSCF/D)
(psia)2
0
4.84 x 106
2.8
3.58 x 106
3.4
3.18 x 106
4.8
2.71 x 106
5.4
2.28 x 106
Stabilised point
6.0
1.39 x 106
60
Shut-in bottom
hole pressure
(psia)
2200
2200
2200
2200
2200
0
2.8
3.4
4.8
5.4
60
C=
=
qsc
2
(Pr Pwf2 )n
6
(3.45 10 6 )1.0
= 1.74 10 6
AOF= 1.74106
1.00E+06
1.E+06
Q (SCF/D)
1.E+07
(22002 02 )1.0 =
8.42MMSCF/D
63
63
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65
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January 04
Skin Factor
67
Skin Factor
69
69
Skin Factor
In field units
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70
70
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72
10
Tubing Performance
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73
January 04
January 04
In flowing to surface,
the fluid will:
lose pressure
87
87
88
88
January 04
Effect of Pressure
Gas is a low viscosity, low density fluid with a very
high coefficient of isothermal compressibility, e.g.,
Cg = 300 x 10-6 vol/vol /psi
As the gas flows to surface, its pressure will decline
and it will undergo the following changes:
86
January 04
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89
89
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90
11
Effect of Pressure
In general, crude oil can be classified as slightly
compressible, the degree of compressibility being
dependent on the crude oil gravity - a light crude oil
with an API gravity of, say, 35 would be more
compressible than a heavier crude oil with an API
gravity of 20 API. A typical oil compressibility (Co )
would be 8 - 12 x 10-6 vol/vol/ psi.
Water is even less compressible and is frequently
considered to be incompressible (Cw = 6 - 8x10-6
vol/vol/psi).
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93
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96
98
98
In the production of a
reservoir containing oil
and gas in solution, it is
preferable to maintain
the flowing bottom hole
pressure above the
bubble point so that
single phase oil flows
through the reservoir
pore space.
Gas-Liquid Mixtures
Liquid-Liquid Flow
Gas-Liquid-Liquid
Gas-Liquid-Solid
Gas-Liquid-Liquid-Solid
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Gas-Liquid Mixtures
97
January 04
12
January 04
Mist
Flow
Annular
Flow
Slug or Plug
Flow
Single Phase
Liquid Flow
101
January 04
Bubble
Flow
Single Phase
Liquid Flow
102
102
Annular
Flow
Slug or Plug
Flow
Bubble
Flow
Single Phase
Liquid Flow
103
Slug or Plug
Flow
Mist
Flow
Annular
Flow
Bubble
Flow
101
Mist
Flow
103
January 04
104
104
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105
105
January 04
106
106
13
Dry Gas
Gas Condensate
Wet Gas
A wet reservoir gas will have small quantities
of liquid associated with it. As the gas flows to
surface, the pressure will decline to the dew
point, hence mist of particles in a continuous
gas phase.
Subsequent liquid deposition will emerge as
mist.
January 04
109
109
January 04
110
110
115
115
Volatile Oil
Flow Patterns
in a Horizontal
Pipe
Black Oil
A black oil has a very low GOR and accordingly is
unlikely to progress beyond the bubble and slug flow
regimes into annular flow.
Heavy Oil
Heavy oil normally has a very low (or nonexistent) GOR
and as such it will vary from single phase oil to the
bubble flow regime.
January 04
111
111
118
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119
119
14
January 04
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120
dP
dP
dP
dP
)Tot = ( )elev + ( )frict + ( )accel
dL
dL
dL
dL
January 04
123
123
A, B, C=Different
Tubing Head
Pressures
Flow regime
( v )
dP
)accel = m
dL
2gc dL
2
m
125
125
Hold up
January 04
dP
)elev = m
dL
f v
dP
( )frict = m m m
dL
2gc d
January 04
126
126
128
128
Gradient Curves
Gilbert was then able to
collect all the curves for a
constant tubing size and
flowrate on one graph,
resulting in a series of
gradient curves which
would accommodate a
variety of GLRs.
He then prepared a series
of gradient curves at
constant liquid production
rate and tubing size.
A, B, C=Different
Tubing Head
Pressures
127
127
January 04
15
Gradient Curves
January 04
129
129
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130
130
132
132
134
134
131
131
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133
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16
January 04
135
R=P2/P1
The value of R at the
point where the
plateau production
rate is achieved is
termed the
critical pressure ratio
Rc.
135
January 04
137
136
136
1
2
3
4
5
6
7
8
9
137
1.00
0.98
0.95
0.90
0.80
0.70
0.60
0.50
0.40
=Qg/(Qo+Qg)
January 04
138
138
January 04
140
140
Achong (R in SCF/bbl)
January 04
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139
17
10
20
64
January 04
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141
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142
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143
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145
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144
18