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BRIEF TEST PROCEDURE FOR AC GENERATORS
Prepared by: R.Stanley Date: 24.03.2005
ROUTINE TEST
SL.NO TEST PROCEDURE REF.STANDARD
1.1 Resistancemeasurement on mainstator, exciter statorand exciter rotor.Resistance of
windings is measured by using Kelvinbridge/micro ohmmeter and resistance of
accessories like RTD,BTD, ATD, and space heater by using digital multi meter.Ambient
temperature is also recorded.IEC 34/ IS 47221.2a.1.2b.Insulation resistancetest
before and afterHV test on mainstator, main rotor,exciter stator andexciter
rotor.Polarization IndexTest.a) Insulation res. of winding and space heater ismeasured
w.r.t to earth by using a meggar (500 V forLT, 1000 V for HT).b) Insulation
resistance of stator winding using 1000 Vmeggar. The value recorded at the end of
1minuteand 10 minute. PI value of the machine = 10 minutevalue / 1 minute value.IEC
34/ IS 47221.3 High voltage test onmain stator.High voltage of 23 KV (i.e. Twice the
rated voltage + 1 KV) isapplied between each phase and ground, the other
twophases are connected to ground. Test is conducted for 1minute for each phase.IEC
34/ IS 47221.4 High voltage test onmain rotor, exciterstator and rotor.High voltage of
1.5 KV (i.e. Twice the rated voltage + 1 KV) isapplied to windings w.r.t. ground. Test is
conducted for 1minute.IEC 34/ IS 47221.5 Open circuitcharacteristic(shall be done
duringO.C. heat run test 2.2)The generator is run at rated speed from prime mover in
opencircuit condition. Generator voltage, excitation current andvoltage are recorded
from 120% of rated voltage at equalintervals till residual voltage attained.IEC 34/ IS
47221.6 Short circuitcharacteristic (shall bedone during S.C. heatrun test 2.3)The
generator stator terminal is shorted and is run at ratedspeed from prime mover. The
short circuit current reading at25%, 50%, 75% and 100% are taken w.r.t excitation volts
andcurrent.IEC 34/ IS 47221.7 Phase sequence testw.r.t the direction ofrotation
(shall be doneduring O.C. heat runtest 2.2).The generator is run in specified direction at
rated speed inopen circuit condition. The phase sequence meter isconnected to the
generator PT terminal (U, V, W to connectedto R, Y, B of the meter). The direction of
meter is recorded.IEC 34/ IS 47221.8 Voltage balance test(shall be done
duringO.C. heat run test2.2).All the 3 phase voltages are checked for balance in
opencircuit condition at rated Voltage and speed. IEC 34/ IS 47221.9
Vibrationmeasurement test(shall be done duringO.C. heat run test2.2).Generator is run
at rated voltage and speed. Vibration ismeasured at vertical, horizontal and axial
directions on bothDE and NDE bearings.IEC 34/ IS 12075
Gen. Running at rated speed and rated current inshort circuit condition.