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FS 170 R
FLOOR SAW
FS 170 R
GLZ GmbH
Dommersbach 51
D-53940 Hellenthal-Blumenthal
Phone: (02482) 120
Telefax: (02482) 12135
CE-Declaration of Conformity
We declare, the product
Name:
Manufacturer:
FLOOR SAW
GLZ
Type:
FS 170R
Serial number:
__________
..................................
Chief designer
FS 170 R
Contents
FS 170 R
1. Basic informations
Thanks for choosing a GLZ-product. This operating instruction is designed to familiarize the
user with the machine and its designated use.
The operating instruction contains important information on how to operate the machine safely,
properly and most efficiently. Observing these instructions helps to avoid danger, to reduce
repair costs and downtimes and to increase the reliability and life of the machine.
The operating instruction is to be supplemented by the respective national rules and regulations
for accident prevention and environmental protection. The operating instruction must always be
available wherever the machine is in use.
This operating instruction must be read and applied by any person in charge of work with or on
the machine, such as:
-
Operation including setting up, troubleshooting in the course of work, evacuation care
and disposal of fuels and consumables.
Transport
In addition to the operating instructions and to the mandatory rules and regulations for accident
prevention and environment protection of the country and place of use of the machine, the generally recognized technical rules for safe and proper working conditions and procedures must
also be observed.
Information:
The following signs are used on the machine and in the manual:
Vor Inbetriebnahme Betriebsanleitung lesen!
Read owners manual before the
first initiation!
Augenschutz tragen!
Wear safety glasses!
Port de lunettes!
Gehrschutz tragen!
Wear ear muffs!
Protection acoustique obligatores!
Schutzhelm tragen!
Wear safety helmet!
Port du casque!
Schutzschuhe tragen!
Wear safety boots!
Chaussures de securite obligatores!
Nicht berhren!
Never touch!
Ne pas toucher!
Schutzhandschuhe tragen!
Wear protective gloves!
Gants obligatores!
Schutzkleidung tragen!
Wear safety clothes!
Vetements protecteurs obligatores!
The machine has been built in accordance with state-of-the-art standards and the
recognized safety rules. Nevertheless, its use may constitute a risk to life and
limb of the user or of third parties, or cause damage to the machine and to other
material property.
They are exclusively designed for cutting firm built-in building material.
Using the machine for purposes other than those mentioned above (such as for)
is considered contrary to its designated use. The manufacturer cannot be held
liable for any damage resulting from such use. The risk of such misuse lies entirely with the user. Operating the machine within the limits of its designated use
also involves observing the instructions set out in the operating manual and
complying with the inspection and maintenance directives.
The operating instructions must always be at hand at the place of use of the
machine, e.g. by stowing them in the tool compartment or tool-box provided for
such purpose.
In addition to the operating instructions, observe and instruct the user in all other
generally applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection. These compulsory regulations may also
deal with the handling of hazardous substances, issuing and/or wearing of personal protective equipment, or traffic regulations.
Personnel entrusted with work on the machine must have read the operating
instructions and in particular the chapter on safety before beginning work. Reading the instructions after work has begun is too late. This applies especially to
persons working only occasionally on the machine, e.g. during setting up or
maintenance.
Check - at least from time to time - whether the personnel is carrying out the work
in compliance with the operating instructions and paying attention to risks and
safety factors.
FS 170 R
FS 170 R
For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery - such as rings - may be worn. Injury
may result from being caught up in the machinery or from rings catching on moving
parts.
See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.
Never make any modifications, additions or conversions which might affect safety
without the suppliers approval. This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing
elements.
Spare parts must comply with the technical requirements specified by the manufacturer. Spare parts from original equipment manufacturers can be relied to do
so.
For the execution of maintenance work, tools and workshop equipment adapted
to the task on hand are absolutely indispensable.
The personnel must be familiar with the location and operation of fire extinguishers.
Any work on and with the machine must be executed by reliable personnel only.
Statutory minimum age limits must be observed.
Employ only trained or instructed staff and set out clearly the individual responsibilities of the personnel for operation, set-up, maintenance and repair.
Make sure that only authorized personnel works on or with the machine.
Define the machine operators responsibilities - also with regard to observing traffic
regulations - giving the operator the authority to refuse instructions by third parties
that are contrary to safety.
Do not allow persons to be trained or instructed or persons taking part in a general training course to work on or with the machine without being permanently
supervised by an experienced person.
Work on the electrical system and equipment of the machine must be carried out
only by a skilled electrician or by instructed persons under the supervision and
guidance of a skilled electrician and in accordance with electrical engineering
rules and regulations.
Work on the hydraulic system must be carried out only by personnel with special
knowledge and experience of hydraulic equipment.
Take the necessary precautions to ensure that the machine is used only when in
a safe and reliable state. Operate the machine only if all protective and safetyoriented devices, such as removable safety devices, emergency shut-off equipment, sound-proofing elements and exhausters, are in place and fully functional.
Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as obstacles in the working and travelling area, the soil
bearing capacity and any barriers separating the construction site from public
roads.
Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the machines working behaviour) to
the competent organization/person immediately. If necessary, stop the machine
immediately and lock it.
In the event of malfunctions, stop the machine immediately and lock it. Have any
defects rectified immediately.
During start-up and shut-down procedures always watch the indicators in accordance with the operating instructions.
Before starting up or setting the machine in motion, make sure that nobody is at
risk.
Special work in conjunction with utilization of the machine and maintenance and repairs during operation; disposal of parts and
consumables
n
Observe the adjusting, maintenance and inspection activities and intervals set
out in the operating instructions, including information on the replacement of parts
and equipment. These activities may be executed by skilled personnel only.
FS 170 R
FS 170 R
If the machine is completely shut down for maintenance and repair work, it must
be secured against inadvertent starting by:
locking the principal control elements and removing the ignition key and/or
attaching a warning sign to the main switch.
To avoid the risk of accidents, individual parts and large assemblies being moved
for replacement purposes should be carefully attached to lifting tackle and secured. Use only suitable and technically perfect lifting gear and suspension systems with adequate lifting capacity. Never work or stand under suspended loads.
The fastening of loads and the instructing of crane operators should be entrusted
to experienced persons only. The marshaller giving the instructions must be within
sight or sound of the operator.
Clean the machine, especially connections and threaded unions, of any traces of
oil, fuel or preservatives before carrying out maintenance/repair. Never use aggressive detergents. Use lint-free cleaning rags.
Before cleaning the machine with water, steam jet (high-pressure cleaning) or
detergents, cover or tape up all openings which - for safety and functional reasons - must be protected against water, steam or detergent penetration. Special
care must be taken with electric motors and switchgear cabinets.
After cleaning, remove all covers and tapes applied for that purpose.
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found must be rectified without delay.
Always tighten any screwed connections that have been loosened during maintenance and repair.
Any safety devices removed for set-up, maintenance or repair purposes must be
refitted and checked immediately upon completion of the maintenance and repair
work.
Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact.
Electric energy
n
Use only original fuses with the specified current rating. Switch off the machine
immediately if trouble occurs in the electrical system.
Work on the electrical system or equipment may only be carried out by a skilled
electrician himself or by specially instructed personnel under the control and
supervision of such electrician and in accordance with the applicable electrical
engineering rules.
Necessary work on live parts and elements must be carried out only in the presence of a second person who can cut off the power supply in case of danger by
actuating the emergency shut-off or main power switch. Secure the working area
with a red-and-white safety chain and a warning sign. Use insulated tools only.
Carry out welding, flame-cutting and grinding work on the machine only if this
has been expressly authorized, as there may be a risk of explosion and fire.
Before carrying out welding, flame-cutting and grinding operations, clean the
machine and its surroundings from dust and other inflammable substances and
make sure that the premises are adequately ventilated (risk of explosion).
Work on hydraulic equipment may be carried out only by persons having special
knowledge and experience in hydraulic systems.
Check all lines, hoses and screwed connections regularly for leaks and obvious
damage. Repair damage immediately. Splashed oil may cause injury and fire.
Depressurize all system sections and pressure pipes (hydraulic system, compressed-air system) to be removed in accordance with the specific instructions
for the unit concerned before carrying out any repair work.
Hydraulic and compressed-air lines must be laid and fitted properly. Ensure that
no connections are interchanged. The fittings, lengths and quality of the hoses
must comply with the technical requirements.
FS 170 R
FS 170 R
Noise
n
When handling oil, grease and other chemical substances, observe the productrelated safety regulations.
For loading only use lifting gear and tackle of sufficient capacity.
Lift machinery and equipment properly with suitable lifting gear and only in accordance with the operating instructions (fixing points for lifting tackle, etc . . .).
Before or immediately after completion of the loading operations the machine must
be secured by means of recommended/supplied devices against unintentional
changes of position and a corresponding warning sign attached to the machine.
Before recommissioning the machine these devices must be properly removed.
Carefully refit and fasten all parts to be removed for transport purposes before
recommissioning the machine.
10
Operate the floor saw only using tools in accordance with the manufacturers
instruction. Using other tools is considered contrary to its designated use. The
manufacturer cannot be held liable for any damage resulting from such use. The
risk of such misuse lies entirely with the user.
Operate petrol driven floor saws only with motor fuel the engine manufacturer
specifies.
5
6
1. Frane
2. Engine
3. Push bow
4. V-belt guard
5. Blade guard
6. Undercarriage
11
FS 170 R
3. Description
FS 170 R
V-belt guard
Blade guard
12
F S 170
Max. cutti ng depth
160 mm - 6.3 i n.
Max. blade-
450 mm - 17.7 i n.
B lade shaft si ze
25,4 mm - 1 i n.
Flange si ze
100 mm - 3.94 i n.
F eed
manually
D i mensi ons (L x B x H)
ca . 9 7 kg
F oot pedal
yes
Water supply
Water tank 16 l or 30 l
for dry cutti ng blades
2690 rpm
E ngi ne
13
FS 170 R
FS 170 R
4. Transport
Injury hazard: Down coming parts!
4.1 Preparation
Before transporting dismount the blade and lower the floor saw until to the stop.
Danger: Only use the lifting eye for lifting the floor saw!
4.2 Transporting
Check that all parts of the floor saw are well
fastened before transporting. Use boards for
load and unloading on a truck. Secure the floor
saw on the loading area.
Lifting eye
14
5.1 Installation
n
Place the floor saw on an even, firm and stable ground. Have the working area
well lightened. Keep the working area clean, cluttered areas invite injuries. Operating the floor saw on enclosed premises, make sure that there is sufficient ventilation. Observe the regulations in force at the respective site.
Observe the manufacturers information for connecting power and water supply.
Blade mounting
-
FS 170 R
FS 170 R
Operating elements
1
2
1. Foot pedal - rising and lowering2. Depth control
Cut off the engine or disconnect the power supply before mounting or changing
blade.
16
The working area is reserved only for the operator. Keep unauthorized persons
out of the working area.
Make sure the operator always has well sight to the working area. He always has
to intervene in the working process.
In the cutting speed range all used blades must be designed for the max. rpm of
the floor saw.
Use only blades suitable to the blade acceptance (arbor hole, flanges).
If harmful or explosive stuffs like dust, milk-of-lime arise while cutting, observe
local regulations.
17
FS 170 R
FS 170 R
When travelling on public roads, ways and places always observe the valid traffic
regulations and, if necessary, make sure beforehand that the floor saw is in a
condition compatible with these regulations.
Appropriate to the application of the floor saw it could be necessary to wear further protective equipment.
18
SW 32
FS 170 R
Water supply
3
Danger: Do not use the attached water tank when cutting with
wet cutting diamond blades. The segments may crack off and
cause injuries to the operator or bystanders!
19
FS 170 R
Cutting operation
1
2
1. Foot pedal - rising and lowering2. Depth control
Danger: Operating with too high feed the floor saw might rise
out of cut! In emergency situations cut off the engine as
described in the engines manual!
Completely rise the floor saw (blade may have no ground contact). Start the engine as described
in the engines manual. Connect the water supply and slowly lower the floor saw with the foot
pedal (1) till the blade has ground contact. Push the depth control to the correct 0-position and
slowly lower the floor saw to the required cutting depth. Operating with too high feed the floor
saw might rise out of cut. After cutting completely rise the floor saw and cut off the engine as
described in the engines manual.
20
6.1 General
Information: Clean the floor saw after every operation. Observe local environmental regulations!
Attention: When handling oil, grease and other chemical substances, observe the product-related safety regulations!
For maintenance jobs which must be done while the floor saw is running, the
blade has to be dismounted before beginning the job.
6.3 V-belts
21
FS 170 R
6. Maintenance
FS 170 R
7. Troubleshooting
Attention: In the event of changes in the behaviour of the floor
saw during operation, stop the machine immediately and
report the malfunction to the competent authority/person!
PROBLEM
CAUSE
Electric motor
REMEDY
check connection
Check fuses
Malfunction of electrical
installation
Engine
Fuel tank empty
Fill up
Clean
Clean
For more fault finding refer the operating instruction of the engine manufacturer
which is enclosed!
Lowering
Floor saw lowers
without actuating
the foot pedal!
Replace
Undercarriage or gas
pressure spring tight
22
CAUSE
REMEDY
Cutting
Abnormal wear-out
of segments!
Replace
Reduce feed
Damaged centering of
the blade shaft
Replace
Loose or damaged
blade shaft bearings
Tighten or replace
No free cut
because of sidewards
wear-out of segments
Damaged diamond
blade core
Wrong type of
diamond blade
Choose different
diamond blade
Reduce feed
Slippy V-belts
Adjust
23
FS 170 R
PROBLEM
FS 170 R
Feed and drive elements such as toothed racks, gearwheels, pinions, spindles, spindle
nuts, spindle bearings, cables, chains, sprockets, belts
Seals, cables, hoses, packings, connectors, couplings and switches for pneumatic,
hydraulic, water, electrical and fuel systems
Guide elements such as guide strips, guide bushes, guide rails, rollers, bearings,
sliding protection supports
Clamping elements for quick-separating systems
Flushing head seals
Slide and roller bearings that do not run in an oil bath
Shaft oil seals and sealing elements
Friction and safety clutches, braking devices
Carbon brushes, commutators/armatures
Easy-release rings
Control potentiometers and manual swiching elements
Securing elements such as plugs, anchors, screws and bolts
Fuses and lamps
Auxiliary and operating materials
Bowden cables
Discs
Diaphragms
Spark plugs, glow plugs
Parts of the reversing starter such as the starting rope, starting pawl, starting roller
and starting spring
Sealing brushes, rubber seals, splash protection cloths
Filters of all kinds
Drive rollers, deflection rollers and bandages
Cable anti-twist elements
Running and drive wheels
Water pumps
Cut-material transport rollers
Drilling, parting and cutting tools.
24
FS 170 R
Always indicate:
machine/model/serial number
full address
Zeichenerklrung
Key to symbols
Lgende
l
u
n
l
u
n
l
u
n
= consisting of pos.
= including pos.
= not illustrated
= special order
= Wearing part
= Spare part
25
FS 170 R
Pos.
1
2
3
Nr.
Type(*) Qty.
0282 130 0504
#
1
0295 000 3506
#
4
0282 130 0545
#
1
26
Nr.
Type(*) Qty.
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
8
4
2
2
5
1
1
1
5
1
2
1
1
2
4
1
1
1
22
23
u
24
25
#
#
#
4
2
2
1
1
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
1
1
3
1
1
1
4
8
2
6
1
1
1
1
1
2
1
43
44
45
46
47
48
49
50
51
52
#
#
#
#
#
#
#
1
1
6
1
1
2
4
2
27
FS 170 R
Pos.
28
FS 170 R
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
u
Nr.
Type(*) Qty.
0282 130 0070
#
1
0282 130 0528
#
1
0282 140 0073
#
1
0282 130 100
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
0,3m
2
2
3
1
1,2m
3
2
3
0,6m
1
1
0,4m
29
FS 170 R
Pos.
--1
FS 170 R
Pos.
1
2
3
Nr.
Type(*) Qty.
0282 130 0016
#
1
0282 130 0037
#
1
0282 130 0038
#
2
4
5
6
7
8
9
10
11
#
#
#
#
#
#
#
2
2
2
1
1
1
1
1
12
13
14
15
16
#
#
#
#
#
2
1
1
1
2
17
18
19
20
21
#
#
#
#
2
2
2
1
1
22
23
2
1
30
FS 170 R
Pos.
1
2
3
Nr.
Type
0282 170 0940
#
RO005-30073-51
#
0282 130 0546
Qty.
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
16
u
u
u
u
u
u
u
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
4
1
1
2
1
1
1
2
4
2
1
1
1
1
3
1
1
5
1
1
31
FS 170 R
RO267-35003-01
RO246-50120-08
RO226-50113-08
RO261-50100-08
RO261-50115-08
RO043-04300-15
RO064-13600-10
98079-56841
98079-56846
32