App.11 Inspection Schedule June PDF

SIEMENS
Inspection Schedule
Inspection And Test Plan (ITP)
MY1008 - Pengerang
Date of Inspection
Date of
No.
KKS
01-01
11MB
Component/System
Gas Turbine (MB800967)
Inspection Activities
Overspeed and high speed balancing
No.
Issue
Inspection Call (IC)

No.
Send to Owner
to be provided
Planned (CW)
Actual
2015-22
27th - 29th May
Final Balancing Run
MB-003
3rd June 2015
01-02
11MB
Rotor Placement
to be provided
2015-32
01-03
11MB
Verification of the final rotor alignment

to be provided
2015-34
01-04
11MB
Quality Release Note (QRN)
Supplier
Owner
Send to Owner
participation
Test result
SAG-PCP-1176
yes
passed
2015-05-12
PCP-PMT-SAG-LTR-
No.
Date of Issue
Location
Remarks
Siemens /Berlin
(Germany)
0558
Siemens /Berlin
(Germany)
yes
Siemens /Berlin
on closed gas turbine
Packing/ Shipment from factory
(Germany)
to be provided
2015-35
Siemens /Berlin
(Germany)
01-05
01-06
01-07
12MB
12MB
12MB

01-08
12MB
01-09
12MB

Final Balancing Run
Rotor Placement
to be provided
to be provided
01-10
01-11
01-12
01-13
21MB
21MB
21MB
21MB


Final Balancing Run
Rotor Placement
to be provided
01-15
01-16
01-17
01-18
21MB
22MB
22MB
22MB
22MB
Final Balancing Run
Rotor Placement
to be provided
22MB
02-01
MA
HP Steam Turbine (A-000670-H)
Over speed test - turbine rotor
MA
HP Steam Turbine (A-000670-H)
to be provided
Siemens /Berlin
MY1008-31MA-&MBD120-310066
Clearance check - Axial clearances of
MY1008-31MA-&MBD120-310066
(495183943)
MY1008-32MA-&MBD120-313132
blades and Axial shaft seal
(495185558)
MY1008-32MA-&MBD120-313133
MY1008-32MA-&MBD120-313132
02-06
MA
Alignment check - Run out check
MY1008-32MA-&MBD120-313133
during manufacturing
(495185565)
03-01
11MK
Generator (MK008210)
Balancing and overspeed test
PCP-SAG-QAC-ITP-MK-360091
03-02
11MK
Final Electrical Test
2014-11-25
21MK
2014-11-25
22MK
PCP-SAG-QAC-ITB-MK-360089
22MK
PCP-SAG-QAC-ITB-MK-360089
31MK
03-10
31MK
Electrical Test
MY1008-31MKA-&AQA010-320010
DTL-SAG-PCP-TECH-0103
03-11
31MK
Final Test
(Germany)
03-12
32MK
03-13
32MK
04-0
HA
2014-11-25
Siemens / Mlheim
(Germany)
Siemens / Mlheim
2016-09
(Germany)
Siemens / Mlheim
2015-50
(Germany)
2016-03
Siemens / Mlheim
(Germany)
Siemens / Mlheim
2015-50
2014-12-05
2014-11-25
2015-02-23
2015-02-23
(Germany)
Siemens / Mlheim
2016-02
2014-12-05
(Germany)
2015-21
2015-05-19/20
MK-003
2015-30
2016-07-27
MK-006_final
2015-04-20
2015-02-23
yes
passed
SAG-PCP-15876
2015-25
2015-06-16/17
MK-004_final
SAG-PCP-1324
2015-06-01
Siemens / Mlheim
(Germany)
yes
passed
PCP-PB-EPCC-L-2015-
Siemens / Mlheim
2015-04-20
2015-02-23
(Germany)
Siemens / Mlheim
2015-40
2015-04-20
2015-02-23
(Germany)
2015-44
Siemens / Mlheim
2015-04-20
2015-02-23
(Germany)
Siemens / Mlheim
2016-16
2015-04-20
2015-02-23
(Germany)
Siemens / Mlheim
2016-26
2015-04-20
2015-04-27
2015-04-27
2015-02-23
2015-02-23
2015-02-23
(Germany)
2015-19
2015-05-08
MK-001
SAG-PCP-0908
2015-20
2015-05-11
MK-002
SAG-PCP-0909
2015-04-16
PCP-PB-EPCC-L-2015-
2015-25
2015-06-15
MK-005
SAG-PCP-1318
yes
2015-04-28
2015-04-16
2015-04-28
2015-04-20
(495819439)
2015-05-29
yes
passed
Siemens / Erfurt
passed
Siemens / Erfurt
passed
Siemens / Erfurt
PCP-PB-EPCC-L-2015-
(Germany)
0493
yes
(Germany)
0493
(Germany)
2015-42
Siemens / Erfurt
2016-02
Siemens / Mlheim
2015-04-20
2015-04-20
Siemens / Mlheim
(Germany)
0534
yes
2015-34
Siemens / Mlheim
(Germany)
no
2015-07-10
2015-04-20
2015-02-23
SAG-PCP-1120
2015-05-05
2015-04-20
(495819439)
(495819439)
2016-04
2014-12-05
(496515392)
Heat Recovery Steam Generator
2016-32
2014-12-05
(496515392)
MY1008-31MKA-&AQA010-320010
2014-11-25
(495819422)
03-09
2014-11-25
(495819422)
03-08
(Germany)
2014-12-02
(495558727)
03-07
2016-30
2014-12-02
(495558727)
03-06
(Germany)
Siemens /Berlin
(495819552)
2016-27
Siemens /Berlin
(495819552)
21MK
(Germany)
Siemens /Berlin
(495819446)
03-05
2016-21
Siemens /Berlin
(495819446)
(Germany)
Siemens /Berlin
(495185565)
2016-20
Siemens /Berlin
(495185558)
12MK
(Germany)
to be provided
Clearance check - Axial clearances of
03-04
2016-27
to be provided
blades and Axial shaft seal
(Germany)
to be provided
2016-25
to be provided
IP Steam Turbine (A-000660-I)
12MK
(Germany)
to be provided
IP Steam Turbine (A-000660-I)
03-03
Siemens /Berlin
2016-24
to be provided
MA
LP Steam Turbine (A-000660-L)
Siemens /Berlin
(Germany)
to be provided
MA
LP Steam Turbine (A-000660-L)
Siemens /Berlin
(Germany)
2016-23
to be provided
02-04
MA
Siemens /Berlin
(Germany)
2016-22
to be provided
02-03
02-05
Siemens /Berlin
(Germany)
2016-24
(495183943)
02-02
Siemens /Berlin
(Germany)
2016-22
to be provided

01-19
Siemens /Berlin
(Germany)
2016-18

01-14
(Germany)
2015-50
Siemens /Berlin
2015-49
(Germany)
(Germany)
Siemens / Vienna
Please note, IC HRSG004/-005 and -006
Revision: 10
Version: 0
Issued:
2015-07-22
Page 1 of 3
SIEMENS
Inspection Schedule
MY1008 - Pengerang
Date of Inspection
Date of
No.
KKS
04-01
HA
Component/System
HP- ,LP-Drums, Flashtank
Pre-Manufacturing Meeting
No.
MY1008-HAD-&MDC080-201206
Send to Owner
Planned (CW)
2015-02-04
2015-20
(494804580)
HA
04-02
HP- ,LP-Drums, Flashtank
Final Inspection including review of
MY1008-HAD-&MDC080-201206
heat treatment report
(494804580)
04-03
HA
Finned Tubes / Header /Harps
Pre-Manufacturing Meeting incl. mock-
MY1008-HA-&MDC080-201202/-203/-204
up test CS tube finning
(494804597/494804610/494804603)
04-04
HA
Finned Tubes / Header /Harps
In-process inspection covering welding, MY1008-HA-&MDC080-201202/-203/-204
heat treatment and
2015-05-12/13
2015-02-04
2015-02-04
2015-17
04-06
HA
(ASME B31.1)
(494804627)
Piping BP (Sect. 1), BEP & NBEP

In-process inspection covering welding MY1008-H-&MDC080-201205
(ASME B31.1)
and heat treatment of
SAG-PCP-1049
yes
--
GS Entec / Korea
2015-04-28
PCP-PB-EPCC-L-2015-
--
GS Entec / Korea
No.
Date of Issue
Location
Remarks
0486 / 0493
GS Entec / Korea
2015-02-27
2015-02-04
2015-30
HRSG-003
SAG-PCP-0949
2015-04-08
PCP-PB-EPCC-L-2015-
3 week look
HRSG-008
SAG-PCP-1378
yes, dates tbc
ahead, weekly
HRSG-009
SAG-PCP-1399
transmittal
HRSG-010
SAG-PCP-1492
2015-07-29/30
HRSG-007-1
2015-02-04
0486
GS Entec / Korea
SAG-PCP-1560
SAG-PCP-1545
Sung Gwang Co
yes
PCP-PB-EPCC-L-2015-
2015-02-27
(494804627)
yes
2015-04-23
HRSG-011
MY1008-H-&MDC080-201205
Test result
2015-45
2015-02-27
(494804597/494804610/494804603)
Piping BP (Sect. 1), BEP & NBEP

Pre-Manufacturing Meeting
Supplier
participation
2015-02-27
inspection
HA
HRSG-002-1
Owner
Send to Owner
Actual
2015-02-27
2015-02-04
pressure test and Pre-shipment
04-05

No.
Issue
Korea
0560
Sung Gwang Co
3 week look
2015-02-27
ahead, weekly
P91, and traceability (in general) and
Korea
transmittal
Final Inspection on P91 main line
spools
HA
04-07
Non pressure parts
Pre-Manufacturing Meeting (optional)
MY1008-H-&MDC080-201208
2015-02-25
(494804641)
HA
04-08
Non pressure parts
In-process inspection covering welding, MY1008-H-&MDC080-201208
surface preparation
(494804641)
2015-24
Safety valves
Final inspection incl. functional test
HRSG-001-1
2015-02-25
SAG-PCP-1268
2015-05-22
3 week look
2015-02-27
ahead, weekly
and coating
HA
04-09
2015-06-12/13
2015-02-27
no
--
Saigon Shipyard
PCP-PB-EPCC-L-20150531
Saigon Shipyard
transmittal
to be provided as per MDL
Schwietzke (Bopp /
11/12/21/22LBA10AA191/192,
Reuther) / Germany
11/12/21/22HAD10AA191/192;
11/12/21/22LBA80AA191/192;
11/12/21/22HAD80AA191/192,
11/12/21/22LBG20AA191,
11/12/21/22HAA10AA 191
04-10
HA
On/off valves
Final inspection for HP-Iive steam stop
11/12/21/22LBA10AA001,
valves
HP Valves /
Netherlands, Korea
Final inspection for HP-feedwater valve to be provided as per MDL
Flow Serve / Austria
11/12/21/22LBA10AA002
04-11
HA
Control valves
11/12/21/22LAB30AA 101
Sempell/ Germany
11/12/21/22LAB30AA102
Seiko/ Austria
11/12/21/22HAC10AA102
11/12/21/22EKT15AA101
11/12/21/22LAE11AA101
11/12/21/22LAB95AA101
11/12/21/22LAB90AA101
05-0
xx
Piping (grade P91)
as per ITP
05-0
xx
Metallic Piping (CS, SS)
as per ITP
05-01
PAB
Fibreglass Reinforced Plastic (FRP) Mechanical Test
MY1008-30PAB20-&CBD120-433775
MCW Pipe
MY1008-30PAB20-&CBD120-433776
to
MY1008-30PAB20-&CBD120-433777
2014-12-10
2014-11-14 DTL-SAG-PCP-TECH-0069
2014-50
2014-12-09
PAB-001-1
SAG-PCP-0334
yes
2014-11-27
(as part of IC
passed
RPC / Indonesia
yes
passed
RPC / Indonesia
no
passed
RPC / Indonesia
yes
passed
RPC / Indonesia
PAB-002)
MY1008-30PAB20-&CBD120-433778
MY1008-30PAB20-&CBD120-433779
PAB
05-02
Main Cooling Water Pipe
Hydro-Test on Spool 30PAB20-27
MY1008-30PAB20-&CBD120-433775
2015-03
2015-01-16
MY1008-30PAB20-&CBD120-433776
to
MY1008-30PAB20-&CBD120-433777
2015-01-17
PAB-002
SAG-PCP-0417
2014-12-19
MY1008-30PAB20-&CBD120-433778
MY1008-30PAB20-&CBD120-433779
PAB
05-03
Fibreglass Reinforced Plastic (FRP) Final Inspections (pipe dimensions)
MY1008-30PAB20-&CBD120-433775
MCW Pipe
MY1008-30PAB20-&CBD120-433776
to
MY1008-30PAB20-&CBD120-433777
2015-03
2015-03-09
2015-03-10
PAB-003
SAG-PCP-0655
2015-02-13
MY1008-30PAB20-&CBD120-433778
MY1008-30PAB20-&CBD120-433779
PAB
05-04
Fibreglass Reinforced Plastic (FRP) Incoming inspection on site
MY1008-30PAB20-&CBD120-433775
MCW Pipe
MY1008-30PAB20-&CBD120-433776
2015-24
2015-06-12
--
SMSB-PCP-0097
2015-06-11
MY1008-30PAB20-&CBD120-433777
MY1008-30PAB20-&CBD120-433778
MY1008-30PAB20-&CBD120-433779
06-0
BAT
Generator Transformer
FAT as per ITP
07-0
BBT
Auxiliary Transformer
FAT as per ITP
08-0
Axx
Air Insulated Switchyard
FAT as per ITP
09-0
XKA
Diesel Generator Set
FAT as per ITP
10-0
BAC
Generator Circuit Breaker
FAT as per ITP
11-0
MV Switchgear
FAT as per ITP
12-0
LV, DC Switchgear
FAT as per ITP
Isolated Phase Bus Duct
FAT as per ITP
13-0
BAA
Siemens EM TS (MY)
Revision: 10
Version: 0
Issued:
2015-07-22
Page 2 of 3
SIEMENS
Inspection Schedule
MY1008 - Pengerang
Date of Inspection
Date of
No.
KKS
Component/System
14-0
UPS (Inverter)
15-0
DCS (Pre-Commissioning Test)
FAT as per ITP
Issue
No.

No.
Send to Owner
Planned (CW)
Actual
Supplier
Owner
Send to Owner
participation
Test result
SAG-PCP-1474
yes
passed
No.
Date of Issue
Location
Remarks
as per EPCC Contract, TCCM #1, item to be provided as per MDL
6.50
16-03
UMx
Steel structures
Final inspection of material before
16-01
UMx
Steel structures (UMx)
PCP-SAG-QAC-ITP-U-660001
2015-34
2015-27
(11UMB Main+Crane
packing Lot 1a
2015-32
2015-37
2015-39
FAT (one customer witness point per
PCP-SAG-QAC-ITP-460194
2015-06-22
type)
(UNID 496590757)
type)
(UNID 496590771)
type)
(UNID 495853716)
packing Lot 2
16-02
UMx
Cl ddi
W lk structures
Steel
) Final inspection of material before
16-04
UMx
Steel structures
16-05
UMx
Steel structures
2015-07-02
11UMB-001
Bao Steel
Construction Co. Ltd.

Bao Steel
packing Lot 1b
Construction Co. Ltd.
packing Lot 3
packing Lot 4
LAC
17-0
18-0
LCB
PAC
19-0
Feedwater Pumps
Condensate Extraction Pumps
Cooling Water Pumps
20-0
LDH
Deaerator Pump

type)
496830945
21-0
LDL
Condensate Transfer Pump
type)
(UNID 496590788)
as per ITP
LDH
22-0
Condensate Deaerator Tank
SMM01
24-0
PAD
Cooling Tower (mechanical parts)
24-01
PAD
FAN
Main Cranes (UMA/UMB)
as per ITP
2015-47
Sulzer Germany
2016-01
Sulzer Germany
2015-40
Flowserve Pump
2015-07-07
2015-04-22
2015-06-19
2015-07-07
Division, Spain
2015-07-03
Apollo
2015-06-24
Stork
2015-07-16
Demag
SPIG Italy
Galvanisation inspection: wall thickness PCP-SAG-ENG-SPN-PAD-430159
2015-03-04
2015-32
2015-03-05
PAD
24-02
ACTUATED VALVE
Sulzer Germany
2016-01
2015-07-07
(UNID 496829291)
23-0
Pressure Test / FAT
PCP-SAG-ENG-SPN-PAD-430159
2015-03-04
2015-08-10
PAD-005
2015-09-09
PAD-006
SPIG Italy
SAG-PCP-1594
(Axial Fan - Italy)
SPIG Italy
2015-32
2015-03-05
PAD
24-03
FRP Profile
Kick-Off Meeting
2015-03-04
(KSB - France)
2015-30
2015-07-22
PAD-001
SAG-PCP-1506
2015-03-05
24-04
PAD
FRP Profile
Final Inspection Lot 1
2015-03-04
PCP-PB-EPCC2015-32
2015-08-05
PAD-002
SAG-PCP-1506
2015-03-05
24-05
PAD
FRP Profile
Final Inspection Lot 2
2015-03-04
yes
2015-37
2015-09-10
PAD-003
SAG-PCP-1506
Malaysia)
yes
SPIG Italy
PAD
Fan stack
Mechanical Test Certificate
2015-03-04
24-07
PAD
Casing Panel
Final Inspection
2015-03-04
Malaysia)
yes
SPIG Italy
PCP-PB-EPCC-
IC
ITP
QRN
tbdl
Fuel Gas Supply System
as per ITP
Malaysia)
(tbd)
2015-32
2015-08-07
PAD-004-1
SAG-PCP-1597
2015-03-05
EK
(HEXAGON SPIG Italy
2015-31
2015-03-05
25-0
(HEXAGON -
L-2015-0565
L-2015-0565
24-06
(HEXAGON -
L-2015-0565
PCP-PB-EPCC-
2015-03-05
SPIG Italy
SPIG Italy
(FIBROSAN - Turkey)
= Inspection Call
The preliminary version of Inspection Schedule serves for information only and will be transferred into a working document.
= Inspection and Test Plan
The working document shall be continuously updated to include all necessary information for enabling clients Inspection Agency a planning of resources of inspection activities.
= Quality Release Note
The working document will be revised on a 4 week basis during the manufacturing period.
= to be defined later
= Planned dates are tentative and subject to change
= Planned dates shown as MM/YYYY - MM/YYYY include design and manufacturing activities as per current time schedule. A detailed inspection forecast is only possible after sub-contracting. The Inspection Schedule will be updated accordingly.
= This inspection shall be only performed at the first time.
Revision: 10
Version: 0
Issued:
2015-07-22
Page 3 of 3

App.11 Inspection Schedule June PDF

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App.11 Inspection Schedule June PDF

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Formats disponibles

SIEMENS

Inspection And Test Plan (ITP)

Inspection Call (IC)

27th - 29th May

Final Balancing Run

3rd June 2015

Gas Turbine (MB800967)

Gas Turbine (MB800967)

Verification of the final rotor alignment

Gas Turbine (MB800967)

Quality Release Note (QRN)

on closed gas turbine

Packing/ Shipment from factory

Gas Turbine (MB000078)

Gas Turbine (MB000078)

Gas Turbine (MB000078)

Overspeed and high speed balancing

Gas Turbine (MB000122)

Overspeed and high speed balancing

Gas Turbine (MB000122)

Gas Turbine (MB000115)

Gas Turbine (MB000115)

Gas Turbine (MB000115)

Gas Turbine (MB000115)

Packing/ Shipment from factory

Overspeed and high speed balancing

Final Balancing Run

Verification of the final rotor alignment

Gas Turbine (MB000115)

HP Steam Turbine (A-000670-H)

Packing/ Shipment from factory

Over speed test - turbine rotor

HP Steam Turbine (A-000670-H)

Clearance check - Axial clearances of

blades and Axial shaft seal

Over speed test - turbine rotor

Alignment check - Run out check

Balancing and overspeed test

Final Electrical Test

Balancing and overspeed test

Final Electrical Test

Balancing and overspeed test

Final Electrical Test

Balancing and overspeed test

Balancing and overspeed test

Final Electrical Test

Heat Recovery Steam Generator

Final Electrical Test

Clearance check - Axial clearances of

blades and Axial shaft seal

Balancing and overspeed test

Over speed test - turbine rotor

IP Steam Turbine (A-000660-I)

IP Steam Turbine (A-000660-I)

LP Steam Turbine (A-000660-L)

LP Steam Turbine (A-000660-L)

on closed gas turbine

on closed gas turbine

on closed gas turbine

Packing/ Shipment from factory

Please note, IC HRSG004/-005 and -006

Inspection And Test Plan (ITP)

HP- ,LP-Drums, Flashtank

Final Inspection including review of