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LYSAGHT

KLIP-LOK 406

Structural Solutions

Roofing & Walling Solutions

House Framing Solutions

Singapore Exposition Hall 7 to 10

Treelodge@Punggol

Salvation Army

PRODUCT DESCRIPTION
LYSAGHT KLIP-LOK 406 profile is
a strong, durable, versatile and long
length roofing and walling profile. It
is designed to have a locked-action
rib for positive concealed clip
fixing. Its smart fluted pans,
locked-action rib design and
concealed fastening allow multiple
effective usage on applications such
as low-pitched roofs, vertical as well

as horizontal ribbed walling.


LYSAGHT KLIP-LOK 406 profile
has an effective cover width of
406mm and a rib height of 41mm. It
is roll-formed from genuine High
Tensile ZINCALUME G550 steel
and is available in a range of Clean
COLORBOND steel proprietary paint
systems and colours.

PRODUCT APPLICATIONS
The profile can be used for any roof and wall cladding, fascia and soffit. It
is designed to perform at a minimum recommended roof pitch of 2
(1 in 29), vertical and horizontal ribbed walling.

PRODUCT FEATURES & BENEFITS


1. CONCEALED FIXING
Fixing clips can effectively secure LYSAGHT
KLIP-LOK 406 steel cladding to steel or timber
supports without puncturing the sheet.
Fastening screws are not visible because of its
positive concealed clip fixing, thereby
achieving smooth, clean lines in architectural
design.

3. ALL WEATHER PERFORMANCE


LYSAGHT KLIP-LOK 406 steel profile has
exceptional strength even though it is light
weight. It has excellent wind resistance too. Its
first class resistance against corrosion,
discolouration and tropical dirt staining, while
requiring no or minimal maintenance, makes it
the best all-weather performer.

2. RAINWATER DRAINAGE AND


WATERPROOF SYSTEM
LYSAGHT KLIP-LOK 406 profile provides a
lightweight but extremely strong waterproof
cladding system. Its wide fluted pans and high
ribbed design disperses rainwater quickly and
efficiently to the outer perimeters of the roof.
Thus, LYSAGHT KLIP-LOK 406 steel cladding
is an excellent choice for severe rainfall
intensity areas in Asia.

4. SIMPLE & LOW-COST FIXING


Long, straight lengths of LYSAGHT KLIP-LOK
406 profile can be laid in place and easily
aligned. Fixing with our clips is simpler and
faster than ever before. The smaller number of
clips for a given area provides extra economy.
LYSAGHT KLIP-LOK 406 profile is available in
long lengths, therefore in most jobs, you can
have one sheet from ridge to gutter without
end laps.

Anglo-Chinese School (Junior)

5. PROVEN BY TEST RESULTS


The steel profile is tested and proven by NATA
registered laboratory at Lysaght Technology
Centre and CSIRO (Commonwealth Scientific
and Industrial Research Organisation) in
Australia.
6. OTHER BENEFITS
a) Conforms to International Building Codes and
Standards
b) Manufactured under strict processed governed
by ISO9001 Quality Management System
and ISO14001 Environmental Management
System.
c) Genuine material warranty (terms & conditions
apply)
d) Genuine Product Certification

Kelab Golf Sarawak

PHYSICAL PROPERTIES
STANDARD

NON-STANDARD*

Base Metal Thickness in mm (BMT)

0.48mm

0.60mm

Total Coated Thickness in mm (TCT)

0.53mm

0.65mm

Effective Cover Width

406mm

406mm

Rib Depth

41mm

41mm

Minimum Recommended
Roof Pitch / Slope
Sheet length without end lap

2 (1 in 29)

Sheet length with end lap

3 (1 in 20)
G550 ZINCALUME steel
(550N/mm2 yield strength)

Grade of Steel (mPa)

Length +0, -15mm Width + 2mm

Tolerances
Packing

In strapped bundles of 1 tonne maximum mass

Custom Cut Lengths

Any measurement to a maximum transportable length

Coating Class

AZ150
ZINCALUME steel

Finishes

Clean COLORBOND steel


Clean COLORBOND ULTRA steel
Clean COLORBOND XPD steel
Clean COLORBOND XPD
Pearlescent steel

Mass per
unit area (kg/m2)

Mass

ZINCALUME

Mass per unit


length (kg/m)

Coverage
(m2/tonne)

Standard

Non
Standard

Standard

Non
Standard

Standard

Non
Standard

5.606

6.947

2.276

2.821

178.370

143.939

5.692

7.033

2.311

2.855

175.693

142.191

5.763

7.104

2.340

2.884

173.523

140.766

Clean COLORBOND
Clean COLORBOND XPD

Clean COLORBOND XPD Pearlescent


Clean COLORBOND ULTRA

Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer services officers for more information.

DESIGN CRITERIA
[A] NON-CYCLONIC AREAS
SUPPORT SPACING FOR NON-CYCLONIC
AREAS
The maximum support spacing shown in Table
1 are based on testing carried out in
accordance with AS1562-1992, "Design and
Installation of Sheet Roof and Wall Cladding -

Part 1: Metal" and AS4040.1-1992 "Methods of


Testing Sheet Roof and Cladding Method 1:
Resistance to Concentrated Loads". These roof
support spacings are the maximum
recommended for adequate performance of the
roof cladding under foot traffic loading.
The wall spacings are recommended for

buildings up to 10 metres high in Region B


Terrain Category 3 conditions (Vs = 38m/s and
Vu = 60m/s using Cpe = 0.65, Cpi = 0.2 and Kl =
2.0).
Spacing may be reduced by the Serviceability
and Strength Limit States for the particular
project under consideration.

TABLE 1: LYSAGHT KLIP-LOK 406 Maximum Allowable Support Spacing - Non-Cyclonic Areas
STANDARD
(0.53mm TCT)

NON-STANDARD #
(0.65mm TCT)

ROOF
Single Span
End Span
Internal Span
Unstiffened Overhang +

1700mm
2000mm
2300mm
200mm

2000mm
2300mm*
2700mm*
300mm

WALL
Single Span
End Span
Internal Span
Overhang +

2300mm
2400mm
2400mm
400mm

2500mm
3000mm
3000mm
600mm

Note: When thick insulation material is not carried over the purlin or when the material is used with independent top hat, the spanning capabilities may be stretched. Advice may be given
on a case-by-case basis. Please refer to BlueScope Lysaght Singapore's sales representative.
* When used in conjunction with heat insulation materials such as fibreglass blanket, the maximum support spacing should not exceed 2300mm.
+ Overhang is not meant for human traffic.
# Non-standard orders are subject to minimum order quantity and delivery lead time.

Public Linkways to MRT


Station and HDB Flats

Tenby International School

LIMIT STATE WIND PRESSURES FOR


NON-CYCLONIC AREAS
The wind pressure capacities are based on
tests conducted at NATA registered testing
laboratory at Lysaght Techology in Chester Hill,
Sydney, Australia. Testing was conducted in
accordance with AS1562.1 - 1992, 'Design and
Installation of Sheet Roof and Wall Cladding',
and AS4040.2 - 1992, 'Resistance to Wind
Pressure for Non-Cyclonic Regions'.

The table for wind pressure capacities below


provides pressure versus span graphs for
Serviceability and Strength Limit State Design.
Serviceability Limit State is based on a
deflection limit of : (span/120) + (P/30), where
P is the maximum fastener pitch.
The pressure capacities for Strength Limit
State have been determined by testing the
cladding to failure (ultimate capacity). These

pressures are applicable when the cladding is


fixed to minimum material thickness of 1.0mm.
To obtain the design capacity of the sheeting,
a capacity reduction factor of 0.90 should be
applied.
A non-cyclonic area is defined as one in which
a tropical cyclone is unlikely to occur in
accordance with AS1170.2 - 1989, "SAA
Loading Code, Part 2: Wind Loads".

TABLE 2: LYSAGHT KLIP-LOK 406 Wind Capacities (kPa) - Limit State Format (Non-Cyclonic)
[A] Standard (Based Metal Thickness = 0.48mm)
Type of Span

Limit State

Single

Span (mm)
900
2.69
4.90
2.41
4.00
2.82
4.60

Serviceability
Strength
Serviceability
Strength
Serviceability
Strength

End
Internal

1200
2.38
4.80
2.17
3.85
2.76
3.95

1500
2.07
4.55
1.96
3.70
2.66
3.40

1800
1.78
4.20
1.77
3.40
2.53
2.95

2100
1.49
3.65
1.61
3.00
2.37
2.60

1500
3.47
6.55
3.94
4.10
4.36
5.50

1800
2.88
5.60
3.54
3.30
4.00
4.75

2100
2.34
4.75
3.11
2.85
3.62
4.15

2400
1.20
3.05
1.46
2.60
2.19
2.30

2700
0.92
2.35
1.32
2.20
1.98
2.05

3000
0.64
1.70
1.18
1.85
1.75
1.85

3300
1.02
1.60
1.51
1.65

3600
0.84
1.40
1.27
1.50

2700
1.34
3.25
2.21
2.40
2.86
3.10

3000
0.87
2.60
1.80
2.25
2.47
2.90

3300
1.44
2.00
2.07
2.30

3600
1.14
1.65
1.67
1.85

[B] Non-Standard* (Based Metal Thickness = 0.60mm)


Type of Span

Limit State

Single

Span (mm)
900
4.82
8.80
4.57
6.50
5.05
7.40

Serviceability
Strength
Serviceability
Strength
Serviceability
Strength

End
Internal

1200
4.12
7.60
4.27
5.20
4.71
6.40

2400
1.83
4.00
2.66
2.60
3.25
3.60

Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer service officers for more information.

[B] CYCLONIC AREAS


SUPPORT SPACING FOR CYCLONIC AREAS
TABLE 3: Maximum Allowable Support Spacing for LYSAGHT KLIP-LOK 406 - Cyclonic Regions
[A] Standard (Based Metal Thickness = 0.48mm)
Type of Span

End
Internal

Without Cyclonic Washers

With Cyclonic Washers

W41C
(147.6km/hour)
2.017 kPa

W50C
(180.0km/hour)
3.000 kPa

W60C
(216.0km/hour)
4.320 kPa

W70C
(252.0km/hour)
5.860 kPa

W41C
(147.6km/hour)
2.017 kPa

W50C
(180.0km/hour)
3.000 kPa

W60C
(216.0km/hour)
4.320 kPa

W70C
(252.0km/hour)
5.860 kPa

1465

1135

805

585

N.A.

N.A.

N.A.

N.A.

1790

1365

990

745

N.A.

N.A.

N.A.

N.A.

[B] Non-Standard* (Based Metal Thickness = 0.60mm)


Type of Span

End
Internal

Without Cyclonic Washers

With Cyclonic Washers

W41C
(147.6km/hour)
2.017 kPa

W50C
(180.0km/hour)
3.000 kPa

W60C
(216.0km/hour)
4.320 kPa

W70C
(252.0km/hour)
5.860 kPa

W41C
(147.6km/hour)
2.017 kPa

W50C
(180.0km/hour)
3.000 kPa

W60C
(216.0km/hour)
4.320 kPa

W70C
(252.0km/hour)
5.860 kPa

1915

1375

1020

770

N.A.

N.A.

N.A.

N.A.

2380

1915

1240

930

N.A.

N.A.

N.A.

N.A.

Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer service officers for more information.
Notes on Table 3
1. Fastening procedures and methods to comply strictly with recommendations put forth by BlueScope Lysaght Singapore.
2. Parameters for determining the cyclonic design wind pressures are : K = 1.5 (low pressure zone local factor); Cpi = +0.65; Cpe = -0.90
Vz = Design fast wind speed (e.g. W41C = 41m/s). The design wind pressure is obtained from Pd = (Cpi - Kcpe) V2z x 0.6 x 10-3 [kPa]
3. Some batten spacings are governed by walk-on requirements.
4. Specification of batten must be of high tensile steel, with a minimum Base Metal Thickness of 1.00mm and minimum yield stress of 550 mPa.
For more information, please consult BlueScope Lysaght Singapore.

TABLE 4: Allowable Wind Pressure kPa for LYSAGHT KLIP-LOK 406 - Cyclonic Regions
Span (mm)

Standard (0.48mm BMT)

600
900
1200
1500
1800
2100
2400
2700
3000

Non-Standard* (0.60mm BMT)

Single

End

Internal

Single

End

Internal

12.00
8.40
4.72
3.02
2.10
1.32
0.89
0.62
-

5.60
3.73
2.80
1.92
1.60
1.37
1.20
1.09
-

7.00
4.67
3.50
2.60
2.00
1.71
1.50
1.33
-

12.00
8.40
4.72
3.02
2.10
1.32
0.89
0.62
-

5.60
3.73
2.80
1.92
1.60
1.37
1.20
1.09
-

7.00
4.67
3.50
2.60
2.00
1.71
1.50
1.33
-

Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer service officers for more information.
Notes on Table 4
1. The performance of LYSAGHT KLIP-LOK 406 has been established using cyclic test criteria as specified in NBTC Techinical Record 440. The allowable spans in the quick selection
tables were obtained by linear interpolation of the design pressures established from those tests and conservative applications of the local pressure factors. These criteria are considered
unnecessarily restrictive for use on larger or more complex buildings of the type normally designed by the architect and engineer.
2. Racking strength provided by the cladding has not been tested and should not be allowed for in the design.
3. Spans calculated using the Allowable Wind Pressure Tables may variously be governed by fastener load limits, moment induced buckling of the sheeting, or deflection. The resultant
pressures are calculated using AS1170 Part 2, 1989 SAA Loading Code - Wind Forces.
The various conditions which affect the design wind speeds, such as geographic location, terrain category etc, are to be taken from AS1170 Part 2, 1989 SAA Loading Code - Wind
Forces.
The resulting four standardised cyclone wind speeds, 41m/s, 50m/s, 60m/s and 70m/s (designated as W41C, W50C, W60C and W70C respectively) are used in selection of batten
spacing for each of our cladding, most of which vary in their spanning capacity.

RAINWATER RUN-OFF FOR LYSAGHT KLIP-LOK 406


The drainage or run-off capacity of roof
sheeting is another limitation on the total
length of sheet run that must be considered in
roof design and construction. As a guide, Table
5 lists the maximum recommended length of
roof run for LYSAGHT KLIP-LOK 406 profile at

the roof slopes and rainfall intensities. These


are based on CSIRO Australia (Commonwealth
Scientific and Industrial Research
Organisation) and BlueScope Lysaght's
calculation of the behaviour of LYSAGHT
roofing profiles under peak rainfall conditions.

The roof run is the total length of roof sheeting


draining rainwater in one direction including
any end laps, expansion joints or steps that
may be present in the roof.

TABLE 5: LYSAGHT KLIP-LOK 406 - Maximum Roof Run (in metres) for Roof Slopes and Rainfall Intensities
Rainfall Intensity (mm/hour)

Roof of Pitch / Slope


1 in 29 (2)

1 in 20 (3)

1 in 12 (5)

1 in 7.5 (7.5)

1 in 6 (10)

250

76

86

100

113

124

300

63

71

83

94

103

400

47

53

63

70

77

500

38

43

50

56

62

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Market and Food Centre,


Blk 58 Bedok

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18 BENOI SECTOR, JURONG TOWN, SINGAPORE 629851
TEL: 65-6264 1577 FAX: 65-6265 0951

WARRANTY

www.lysaght.com.sg
SGSUPPORT@bluescopesteel.com.
For more information, please contact:
+65 6264 1577

Copyright by BlueScope Steel Limited. All rights reserved. No part of this brochure shall be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or otherwise, without written permission from BlueScope Steel Limited.
LYSAGHT, KLIP-LOK, ZINCALUME and COLORBOND, are registered trademarks of BlueScope Steel Limited. BlueScope is a trademark of BlueScope Steel Limited.

*Warranty terms and conditions apply.

04 2015