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I.INTRODUCTION
Composite materials can be defined as the
combination of two or more material that results in
better properties. The two constituents are
reinforcement and matrix. The reinforcing phase
provides the strength and stiffness. In most cases,
reinforcement is harder, stronger and stiffer than
the matrix. The reinforcement is usually a fiber or
particulate. The matrix performs several critical
functions include maintaining the fiber in the
proper orientation and spacing and protecting them
from the abrasion and the environment. Polymer
matrix composite that form a strong bond between
the fiber and the matrix. The matrix transmit load
from the matrix to the fiber through shear loading
at the interface. An example of some current
application of composites includes the diesel
piston, brake shoes and pads, tires and the aircraft
in which 100% of structural components are
composites. Natural fiber reinforced composites are
reasonably strong, lightweight and free from health
hazards, biodegradable and hence they have the
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II.MATERIALS
Glass fibers are the most common of all
reinforcing fiber for polymeric matrix composites.
It is used as reinforcement for composites to form a
very strong and light fiber reinforced polymer
composite material. Glass fiber of surfacing mats
composed of continuous glass filaments in random
pattern was used. Jute fiber is extracted from the
retted stem of jute plant. It is the second most
vegetable fiber after cotton in terms of usage,
production and availability. Jute fiber is 100%
biodegradable and recyclable and thus eco friendly.
Bagasse is a fibrous matter that remains after
sugarcane stalks are crushed to extract their juice. It
is used as biofuel in the manufacture of pulp and
building materials. Bagasse is commonly used as
substitute for wood in many tropical and
subtropical countries for the production of pulp,
III.METHODOLOGY
The raw jute and bagasse fibers were
subjected to different surface treatments with alkali,
potassium permanganate and stearic acid. The raw
jute and bagasse fibers were soaked in a stainless
steel vessel containing 10% sodium hydroxide
solution for 1 hour. Then the jute and bagasse fibers
were dried in air at room temperature. The raw jute
and bagasse fibers were soaked in a stainless steel
containing 0.5% potassium permanganate solution
for 1 hour. Then the jute and bagasse fibers were
dried in air at room temperature. The raw jute and
bagasse fibers were soaked in a stainless steel
vessel containing 1% stearic acid solution for 1
hour. Then the jute and bagasse fibers were dried in
air at room temperature. The composite materials
were fabricated by compression moulding process.
The composite specimen consists of total five
layers in which fiber layers are fixed in top middle
and bottom of the specimen. Second and fourth
layers are filled by natural fibers such as bagasse
and jute. The fiber is cut into as per the dimension
of the mould. The mould is then coated with wax to
avoid the resin sticking to the mould surface. The
hardener polyamine 301 is mixed with the ratio of
1:10. The prepared matrix solution was stirred
before pouring. The stirred matrix solution was
applied on the mould by using brush. Then the
fibers are arranged according to their layers in the
mould. The matrix solution should be applied to the
entire layer by using roller. The size of the mould
was 240mm x 240mm x 4mm. Then the mould has
kept in kept in compression moulding machine and
allowed to cure for 3 hours. potassium
permanganate and stearic acid. The raw jute and
bagasse fibers were soaked in a stainless steel
vessel containing 10% sodium hydroxide solution
for 1 hour. Then the jute and bagasse fibers were
dried in air at room temperature. The raw jute and
bagasse fibers were soaked in a stainless steel
containing 0.5% potassium permanganate solution
for 1 hour. Then the jute and bagasse fibers were
dried in air at room temperature. The raw jute and
bagasse fibers were soaked in a stainless steel
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Fig.1.compression moulding
100 Tons
400 x 400
400
250
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IV.MECHANICAL TESTING
A.TENSILE TEST
The hybrid composite material fabricated
will be cut into required dimension using a saw
cutter. The tensile test specimen will be prepared
and tested according to the ASTM D638 standard.
The dimensions, gauge length and cross head
speeds will be chosen according to the ASTM
D638 standard. The initial gauge length should be
measured before testing. Both ends of the specimen
should be firmly gripped during testing. A tensile
test involves mounting the specimen in a machine
and subjecting it to the tension. The testing
procedure involves placing the test specimen in the
testing machine and applying tension to it until it
fractures. Stress, strain, youngs modulus, yield
strength and ultimate tensile strength can be
determined. 21 different kinds of specimens will be
prepared for tensile test.
B.FLEXURAL TEST
The flexural specimens will be prepared
and tested as per the ASTM D790 standards. The
dimensions will be chosen according to ASTM
D790 standards. The 3-point flexure test is the most
common flexural test for composite materials.
Specimen deflection will be measured by the cross
head movement indicator or by an auxiliary
deflection measuring device such as displacement
transducer. The test will be concluded when it
achieves 5% deflection or it breaks. The test results
will include flexural strength and displacement. 21
different kinds of specimens will be prepared for
flexural test.
C.IMPACT TEST
The impact test specimens will be
prepared and tested according to the ASTM D256
standards. The impact test fixes one end of a
notched specimen in a cantilever position by means
of a vice. A striker on the arm of a pendulum then
strikes the specimen. During the testing process, the
specimens will be loaded in the testing machine and
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V.CONCLUSION
Chemical solutions have been prepared for
treating the fiber to enhance its strength. Then the
fibers have been treated with various chemical
solutions for 1 hour. Specimens have been
fabricated using compression moulding process
with various compositions. Mechanical properties
of the composites are proposed to be determined by
conducting tensile test, flexural test, shear test,
impact test, compressive test and microstructural
studies as per ASTM standards. By comparing the
above properties of the composites with various
fibers treated with different chemical solutions, the
optimal chemically treated natural fiber material to
be used along with the glass fiber in hybrid epoxy
composites will be identified and thus strength of
ACKNOWLEDGMENT
I am using this opportunity to express my
gratitude to everyone who supported me throughout
the project. I am thankful for their aspiring
guidance, invaluably constructive criticism and
friendy advice during the project work. I am
sincerely grateful to them for sharing their truthful
and illuminating views on a number of issues
related to the project. I would also like to thank to
all the people who provided me with the facilities
being required and conductive conditions for my
project.
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