TI Hardware Installation Standard V1.0

TI Hardware Installation Standard
ZTE Quality & HSE Team
CONTENTS
Cabinet Installation
Cabinet Cabling
Indoor Labeling
TTA/RTA Installation
MW Installation
Site Environment
Schematic Diagram
DC Power/OF/IF
Fiber
DC Power
Internal use only
Cabinet System Layout

BTS Master Cabinet
ZTE All rights reserved
Internal use only
Cabinet System Layout

Battery Cabinet
(Not for all the sites)
Internal use only
Located in position as site design drawing
Internal use only
Cabinet mounting holes : Anchor Bolt M12
Internal use only
Anchor Bolt M12, one flat washer+ spring washer
Internal use only
Cabinet should be clean and not
scratched or dented or damage
Cabinet interior is free from dust and

no excess material.
Internal use only
Cabinet Cabling
Cable gland
assignment for
scenario 1
(First 70 Sites)
10
Internal use only
Cabinet Cabling
Cable gland assignment for scenario 1 (First 70 Sites)
MW Fiber
MW IF Cable
Trunk Fiber
Sector A&B&C
FOC Fiber
Trunk Power
Cable Sector A
Trunk Power
Cable Sector B
Trunk Power
Cable Sector C
MW DC
Cable
Battery Cable
Genset Modbus/SNMP
Grounding Cable of
Cabinet plinth
AC Power Cable
11
For temp probe to Slave

GPS Feeder Cable
Internal use only
Cabinet Cabling
Cable gland
assignment for
scenario 2
12
Internal use only
Cabinet Cabling
Cable gland assignment for scenario 2
FOC Fiber
Trunk Fiber
Sector A&B&C
MW IF Cable
MW Fiber
AC Power Cable
13
Battery Cable
Bank 3&4
Battery Cable
Bank 1&2
Trunk Power
Cable Sector B
Trunk Power
Cable Sector C
MW DC Cable
For temp probe to Slave
Trunk Power
Cable Sector A
Grounding Cable of
Cabinet plinth
GPS Feeder Cable

Genset Modbus/SNMP
Internal use only
Cabinet Cabling---Cable Glands

Cables entries in plinth must sealed with glands
Caution:
Cant use big cable gland with incorrect
size cable
14
Cable wrapped with cable tape, to increase the

cables diameter, and then tight the cable gland
Cable need to be fixed properly
Internal use only
Cabinet Cabling
Cables entries of the cabinet must be
sealed by cable bushing
15
Internal use only
Cabinet Cabling
Signal cables and power cable routing shall
be separately at least 2cm.
DC Power Cable
Fiber ,IF and

Signal Cables
AC Power Cable
Power cable To
Battery Cabinet
Signal Cables to Battery Cabinet

16
Internal use only
Cabinet Cabling---AC Power Cable

AC power and grounding cable connection
For Single phases:

need to put the
Shot Pin
ACPDU in Cabinet
17
For Three phases

For Single phases: 35mm2
For
three
phases:
10mm2
did not need the
cable for AC connection
cable for AC connection
Shot Pin
Must connect the Grounding cable

first then connect AC cable
Internal use only

Before connect the AC power must make sure:
1. Verify that Site ACPDBs grounding bus bar is integrated to site MGB ;
2. Verify that the Neutral cable is firmly terminated to the PLN supply and is not floating ;
3. AC Input voltage measurements:
L1 Neutral (180Vac 250Vac)
Phase to Phase (346Vac 433Vac)
Neutral to Ground (<5Vac)
4. Grounding cable from site ACPDB to Cabinet ACPDU had connected.
18
Internal use only
Site ACPDB Cable Entries

sealed with IP cable gland
Use corrugated pipe to

protect the AC cable and
both end were sealed by tap
19
AC power cable connector should be lugged,

with insulation jacket
Internal use only
AC power cable should be fixed properly in the

cable tray with black cable tie
If AC cable need to be buried underground, the minimum depth is 60cm.
20
Internal use only
Cabinet Cabling--- DC Power cable

DC Breaker Distribution
21
22
125A
BAT02
25A
16A
16A
16A
16A
16A
BBU02 or AOU03
IDU01 & IDU02 Redundancy
IDU01 Redundancy & IDU02
MW AOU01
MW AOU02
IPRAN
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
25A
25A
25A
25A
25A
25A
25A
25A
25A
25A
25A
25A
(Sector A) 18R01
(Sector A) 7R01
Spare
(Sector B) 9R02
(Sector B) 18R02
(Sector B) 7R02
Spare
(Sector C) 9R03
(Sector C) 18R03
(Sector C) 7R03
Spare
11
(Sector A) 9R01
DCPDU
16A
25A
BBU01
IPRAN Redundancy
16A
AUX
10A
Battery
DC Fan
DC SPD
125A
BAT01
Internal use only

DC breaker Distribution (Split RTA/TTA)
FAN
PRIORITY BREAKERS
NON-PRIORITY BREAKERS
BKR
LVBD
LVLD
23
125A
BAT02
25A
16A
16A
16A
16A
16A
BBU02 or AOU03
IDU01 & IDU02 Redundancy
IDU01 Redundancy & IDU02
MW AOU01
MW AOU02
IPRAN
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
25A
25A
25A
25A
25A
25A
25A
25A
25A
25A
25A
25A
9R02
18R01
18R02
7R01
7R02
7R03
Spare
Spare
Spare
Spare
Spare
11
9R01
DCPDU
16A
25A
BBU01
IPRAN Redundancy
16A
AUX
10A
Battery
DC Fan
DC SPD
125A
BAT01
Internal use only

DC breaker Distribution (Metro RTA/TTA)
FAN
PRIORITY BREAKERS
NON-PRIORITY BREAKERS
BKR
LVBD
LVLD
Internal use only

DC Power Cabling
DC power cable should be fixed properly

Bending protection in edge of cabinet rack
for DC cable did not had Protective Jacket
All DC Power Cable for the Modules

routing in the left side of the Cabinet.
24
Internal use only

DC Power Cable Connection
DC Power cable terminal of

Modules in Power System
Terminal of Battery
Cable in Power System
-48VRTN
-48V
DC power cable connector should be lugged, with insulation jacket
25
Internal use only

Cable connection between Master Cabinet and Aux Cabinet
26
Internal use only

Cable connection between Master Cabinet and Aux Cabinet
27
Internal use only

Battery DC Power Cable
Battery Cable (-)
28
Battery Cable (+)
Internal use only
Cabinet Cabling---Cabinet Internal Grounding
1. All modules must grounding properly connect to the grounding bar of the
cabinet , connector should be lugged, with heat shrink tube or boots.
2. Internal grounding wire uses 16 mm diameter Yellow/Green cable.
The bolt of grounding terminal must tighten up.
29
Internal use only
Cabinet Cabling---Fiber
Indoor fiber must be protected

by specified coiled pipe
Fiber routing in the right side of the cabinet
30
Strap the fiber with specified

cable tie
Redundant indoor fiber must be spiral wrapped properly
in the cabinet side with bend radius no less than 5cm
Internal use only
Cabinet Cabling--- Ethernet Cable
To IPRAN
31
Internal use only
Cabinet Cabling--- Temperature Sensor
32
Internal use only
Cabinet Cabling---External Grounding Layout
16mm2
33
16mm2
Internal use only
Cabinet Cabling---External Grounding
1. Cabinet must grounding properly, grounding cable connector should be lugged, with heat shrink tube or boots
2. Grounding cable protected in corrugated pipe.
3. Grounding cable of the cabinet routed with going down direction to the Bus bar. (no upward direction)
4. Where cables are bolted to an earth bar or similar, one cable per bolt.
34
Internal use only
Cabling Requirement
1. No rips or tears or breaks in any cables
2. All redundant cables are spiral wrapped
3. All cables runs are neat and straight
4. All cables runs are tied with correct cable ties (size and colour).
5. All cable ties are trimmed properly (flush cut and not sharp)
6. No crossed cables
7. Cables are protected from sharp objects
8. No cable joints are allowed and the insulation shall be intact without scratches or damage
9. Signal, alarm and power cables are kept separate
10. Optical cables are connected via the Optical patch panel
11. Optical fiber is neatly coiled in fiber management tray
12. Optical cables are protected with dust caps
13. Optical cables are greater than minimum bend radius (50 mm)
14. All cable plugs are securely seated No loose, unconnected cables
15. Verify that the spare fibers ports in the cable management tray are correctly terminated with dust caps
35
Internal use only
Cabinet Indoor Labeling

All cables in cabinet are clearly labeled within 2-5 cm from end.
36
Internal use only
Fiber Connection Between BBU& MPO Cassette

(1) Split (GSM/FDD): 6*R8863(900M/1800M)+ 6*R8882(700M)
Scene
Number of RRU
Number of MPO Cassette
Fiber No.
Fiber 1
Fiber 2
Split
RTA/TTA
6*R8863
Fiber 3
Fiber 4
Fiber 5
Fiber 6
Fiber 1
Fiber 2
Split
TTA/RTA(2Port 700
RRU)
6*R8882
Fiber 3
Fiber 4
Fiber 5
37
Fiber
6
ZTE All rights
reserved
FS5 Port
MPO Cassette Port
TX0
RX0
TX1
RX1
TX2
RX2
TX3
RX3
OF4_Tx0
OF4_Rx0
OF5_Tx0
OF5_Rx0
OF0_Tx0
OF0_Rx0
OF1_Tx1
OF1_Rx1
OF2_Tx2
OF2_Rx2
OF3_Tx3
OF3_Rx3
OF4_Tx4
OF4_Rx4
OF5_Tx5
OF5_Rx5
Sector_A-MPO 1
Sector_A-MPO 2
Sector_B-MPO 1
Sector_B-MPO 2
Sector_C-MPO 1
Sector_C-MPO 2
Sector_A-MPO 9
Sector_A-MPO 10
Sector_B-MPO 9
Sector_B-MPO 10
Sector_C-MPO 9
Sector_C-MPO 10
Sector_A-MPO 18
Sector_A-MPO 17
Sector_B-MPO 18
Sector_B-MPO 17
Sector_C-MPO 18
Sector_C-MPO 17
Sector_A-MPO 20
Sector_A-MPO 19
Sector_B-MPO 20
Sector_B-MPO 19
Sector_C-MPO 20
Sector_C-MPO 19
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
Internal use only

(2) Split (GSM/FDD): 6*R8863(900M/1800M)+ 3*R8862A(700M)
Scene
Number of RRU
Number of MPO
Cassette
Fiber No.
Fiber 1
Fiber 2
Split
TTA/RTA
Fiber 3
6*R8863
3
Fiber 4
Fiber 5
Fiber 6
Fiber 1
Split
TTA/RTA(4Port 700
RRU)
3*R8862A
Fiber 2
Fiber 3
38
FS5 Port
MPO Cassette Port
TX0
RX0
TX1
RX1
TX2
RX2
TX3
RX3
OF4_Tx0
OF4_Rx0
OF5_Tx0
OF5_Rx0
OF0_Tx0
Sector_A-MPO 1
Sector_A-MPO 2
Sector_B-MPO 1
Sector_B-MPO 2
Sector_C-MPO 1
Sector_C-MPO 2
Sector_A-MPO 9
Sector_A-MPO 10
Sector_B-MPO 9
Sector_B-MPO 10
Sector_C-MPO 9
Sector_C-MPO 10
Sector_A-MPO 18
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
LC-LC
OF0_Rx0
Sector_A-MPO 17
LC-LC
OF1_Tx1
Sector_B-MPO 18
LC-LC
OF1_Rx1
Sector_B-MPO 17
LC-LC
OF2_Tx2
Sector_C-MPO 18
LC-LC
OF2_Rx2
Sector_C-MPO 17
LC-LC
Internal use only

(3) Metro (GSM/FDD): 4*R8863(900M/1800M)+ 3*R8862A(700M)
Scene
Number of RRU
Number of MPO Cassette
Fiber No.
Fiber 1
Metro
TTA/RTA
Fiber 2
4*R8863
1
Fiber 3
Fiber 4
Fiber 1
Metro
TTA/RTA (4Port 700 RRU)
3*R8862A
Fiber 2
Fiber 3
39
FS5 Port
MPO Cassette Port
TX0
MPO_1
LC-LC
RX0
MPO_2
LC-LC
TX1
MPO_5
LC-LC
RX1
MPO_6
LC-LC
TX3
MPO_9
LC-LC
RX3
MPO_10
LC-LC
TX4
MPO_14
LC-LC
RX4
MPO_13
LC-LC
OF0_Tx0
MPO_18
LC-LC
OF0_Rx0
MPO_17
LC-LC
OF1_Tx1
MPO_20
LC-LC
OF1_Rx1
MPO_19
LC-LC
OF2_Tx2
MPO_22
LC-LC
OF2_Rx2
MPO_21
LC-LC
Internal use only
TTA/RTA Cable Installation --- Fiber
40
Internal use only
TTA/RTA Cable Installation --- Fiber DC Trunk Cable

Cable entry of the cabinet
41
Internal use only
TTA/RTA Cable Installation --- Fiber and DC Trunk cable

Cable Clamp
Tighten to
3.5 4.5
N*m
Angle
Adapt
er
Tighten
to 6 - 8
N*m
42
Internal use only
TTA/RTA Cable Installation --- Fiber and DC Trunk cable

one meter put one clam on the Tower cable tray
or Rooftop cable tray
43
Internal use only
TTA Cable Installation
44
Internal use only
TTA/RTA Cable Installation---DC Trunk Cable Grounding Kit

One grounding Kit for one DC
Trunk cable
Grounding Kit for TTA/RTA Power Cable will be installed 1m

before enter the power Cabinet.(depend on the position of
the grounding bar)
1 (tape) +3 (putty) +3
(tape) waterproof
treatment
45
Internal use only
TTA/RTA Cable Installation---Fiber Trunk Grounding Kit

One grounding Kit for one Fiber
Trunk cable
Grounding Kit for TTA/RTA Fiber Cable will be installed 1m

before entry the power Cabinet.(depend on the position of
the grounding bar)
1 (tape) +3 (putty) +3
(tape) waterproof
treatment
46
Internal use only
TTA/RTA Cable Installation---Redundant Cable

Redundant Power and Optical Cable are coiled and fixed
properly on the cable tray before entry the cabinet (Rooftop
site) or on bottom of the tower (GF site)
Power and Optical Cable bending radius does not exceed

minimum 6" (152mm).
47
Internal use only
TTA/RTA Installation---DC Power Cable Connection in Junction Box

Connect the DC
Power Cable as the
instruction in the
inside of the Cover
Do not forget to connect the grounding cable

48
Internal use only
TTA/RTA Installation--- Hoisting Grip for Fiber Trunk Cable

One Hoisting Grip for one Fiber
Trunk cable
Hoisting Grip need to be fixed with the Fiber

49
Internal use only
TTA Installation
Bracket
One bolt with one flat washer+ spring washer

50
Internal use only
TTA Installation
Bracket
Installation these two bracket before Hoisting

51
Internal use only
TTA Installation
Bracket
Adjust the bracket base on the installation pole before Hoisting

52
Internal use only
TTA Installation
Hoisting and Installation
53
Internal use only
TTA Installation
Tower Top Assembly
54
Internal use only
TTA Installation
Tower Top Assembly
55
Internal use only
TTA Installation
Stiff Arms
56
Internal use only
RTA Installation
RTA Overall view
57
Internal use only
Antenna Installation--- For Split TTA/RTA
One bolt with one flat washer+ spring washer

58
Internal use only
TTA/RTA Installation--- Grounding
Connect the grounding cable from TTA/RTA to the Tower/Rooftop Grounding Bar
59
Internal use only
MW Installation---IF Cable Connector

1
2
60
Internal use only
MW Installation---NR8250 ODU and Antenna

Grounding
Connector 1+3+3 waterproof

1 layer of insulation tape
3 layers of waterproof tape
3 layers of insulation tape
Use cable tie fasten two ends
61
Internal use only
MW Installation---NR8950 AOU DC Power Connection

Lightning arrester PIMDC
NR8950
Can also find cable

connect instruction in
the inside of the Cover
62
Internal use only
MW Installation---NR8950 AOU Fiber Connection

NR8950
Connect to IPRAN
63
Internal use only
MW Installation---DC/Fiber/IF Cabling
64
Internal use only
MW Installation---Fiber/DC/IF Cabling
one meter put one clam on the Tower cable tray or
Rooftop cable tray
Small hole For Fiber
After remove the gasket ,this small
hole can be used for DC or IF cable
Big hole For DC/IF Cable

65
Internal use only
MW Installation---DC/IF Cable Grounding Kit

DC/IF Cable Grounding
Reserve DC/IF cable of proper

length (~5m recommended) at
the ODU end.
Loop the DC/IF cable & fix it at
the top platform with black cable
tie.
Grounding point (depend on

the existing tower grounding
bar)
DC/IF cable length <=60m, 1point grounding connection

DC/IF cable length > 60m, 2points grounding connection
(the other point is 1m form the connector on top of tower)
66
Internal use only
MW Installation--- DC/IF Cable Grounding Kit

DC/IF Cable Grounding
Grounding kit
67
1 (tape) +3 (putty) +3 (tape)

waterproof treatment
Internal use only
Site Environment
Clean and tidy
No waste or redundant material on site
Signs of burnt trash on site
68
Thank you

TI Hardware Installation Standard V1.0

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TI Hardware Installation Standard V1.0

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TI Hardware Installation Standard

ZTE Quality & HSE Team

Internal use only

Cabinet System Layout

ZTE All rights reserved

Internal use only

Cabinet System Layout

ZTE All rights reserved

Internal use only

ZTE All rights reserved

Internal use only

ZTE All rights reserved

Internal use only

Anchor Bolt M12, one flat washer+ spring washer

ZTE All rights reserved

Internal use only

Cabinet interior is free from dust and

ZTE All rights reserved

Internal use only

ZTE All rights reserved

Internal use only

ZTE All rights reserved

For temp probe to Slave

Internal use only

ZTE All rights reserved

Internal use only

GPS Feeder Cable

ZTE All rights reserved

Internal use only

Cabinet Cabling---Cable Glands

Cable wrapped with cable tape, to increase the

ZTE All rights reserved

Cable need to be fixed properly

Internal use only

ZTE All rights reserved

Internal use only

Fiber ,IF and

Signal Cables to Battery Cabinet

ZTE All rights reserved

Internal use only

Cabinet Cabling---AC Power Cable

For Single phases:

For Three phases

ZTE All rights reserved

Must connect the Grounding cable

Internal use only

Cabinet Cabling---AC Power Cable

ZTE All rights reserved

Internal use only

Cabinet Cabling---AC Power Cable

Site ACPDB Cable Entries

Use corrugated pipe to

ZTE All rights reserved

AC power cable connector should be lugged,

Internal use only

Cabinet Cabling---AC Power Cable

AC power cable should be fixed properly in the

If AC cable need to be buried underground, the minimum depth is 60cm.

ZTE All rights reserved

Internal use only

Cabinet Cabling--- DC Power cable

ZTE All rights reserved

Internal use only

Cabinet Cabling--- DC Power cable