En 300556

EQUIPMENTS
IN OPTION
DECO 20a
DECO 26a 0018 & 0020
300556 en
ATTENTION !
Before handling / operating the machine,

read first the SAFETY REGULATIONS !
Printed in Switzerland Copyright E19992005
TORNOS SA
CH2740 MOUTIER
http://www.tornos.ch
EQUIPMENTS IN OPTION DECO 20a / DECO 26a 0018 & 0020
TABLE OF CONTENTS
1.
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
ADDRESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
DEFINITION OF PICTOGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3
DIFFERENTIATION OF DEGREES OF RISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4
IMPORTANT SAFETY INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
0040 MACHINE TANK / PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
(306034) CHIP PAN 0042 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
(306195) OIL TANK 0041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
(305038) PARTS CONTAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
GUIDEBUSH OPTIONS (0200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
(306043) ADJUSTABLE FIXED GUIDEBUSH 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
HABEGGER TYPE ROLLERGUIDEBUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1
(595798)
Habegger guidebush function 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2
(306057)
Guidebush coolant system, function 0230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
LIVE GUIDEBUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
3.3.1
(306156) Live 25.4 mm Guidebush, function 0260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
3.3.2
(306158) Live 20 mm Guidebush, function 0240 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
3.3.3
(306112) Live 32 mm Guidebush, function 0265 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
3.4
GUIDEBUSH DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
3.4.1
(306027) Guidebush drive for DECO 20a function 0270 223 . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
3.4.2
(306113) Guidebush Drive for DECO 26a function 0270 225 . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
300556 en 11/05
4.
SPINDLE OPTIONS (0900) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
(306064) LIGHTWEIGHT SPRING, FUNCTION 4050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2
COLLET SLEEVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1
(306042) F20 Collet Sleeve, function 0920 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2
(306029) Standard F25 Collet Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3
(306077) F30Collet Sleeve, function 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4
(306119) F25Collet Sleeve 0920 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5
(306104) F30 Collet Sleeve, function 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
4.2.6
(306095) Standard F37Collet Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
4.3
COLLET SLEEVE FOR DECO 26A 2250010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
4.3.1
(306240) Collet sleeve F37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
4.3.2
(306241) Collet sleeve F30 4030 0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
4.3.3
(306242) Collet sleeve F25 4020 0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
4.4
ADJUSTMENT OF HEADSTOCK CHUCKING FORCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
4.4.1
(306031) Variable Chucking Force System, function 0950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
4.5
MECHANICAL LOCKING OF DECO 20A SPINDLE, FUNCTION 0940 223 . . . . . . . . . . . . . . .
20
4.5.1
(306122) Spindle Locking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
4.5.2
Programming the mechanical locking system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
4.5.3
(306125) Locking Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
4.6
MECHANICAL LOCKING FOR PICKOFF SPINDLE DECO 26A, FUNCTION 0940 225 . . . .
29
4.6.1
(306219) Spindle Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
4.6.2
Programming the mechanical locking system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.6.3
(307560) Locking Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
300556 en 11/05
5.
OPTIONS (1000) FOR X1 / Y1. X2 / Y2 MAINWORK GANGS . . . . . . . . . . . . . .
5.1
16 X 16 MM TURNING TOOL HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1
(306033) Left/right turning tool holder, function 1001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2
(306061) High turning tool holder, function 1002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
2 POSITION INTERCHANGEABLE TOOLHOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1
(306067) 2 x 16 ID Kneetoolholder, function 1120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2
(306068) 25mmID Kneetoolholder, function 1100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3
(306231) AUXILIARY MOTOR DRIVE SYSTEM S61500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4
LIVE UNITS FOR ESX 25 COLLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5.4.1
(306159) Drilling spindle for ESX 25 collet, function 1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5.4.2
(306086) 63mmOD milling spindle for ESX 25 collet, function 1650 . . . . . . . . . . . . . . . . . . . . .
19
5.5
RADIAL POLYGONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
5.5.1
(306071)
Polygoning unit, function 1700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
5.6
GENERATING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
5.6.1
(306083) Generating milling unit, function 1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
5.7
THREAD WHIRLING ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
5.7.1
(306101) Whirling attachment, function 1900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
5.7.2
External Whirling Head (Option 1910) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
5.7.3
Whirling Cutter Regrinding Device (Option 1920) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
5.7.4
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5.8
HF MILLING AND DRILLING SPINDLE (40000 MIN1) FUNCTION 2000 . . . . . . . . . . . . . . . . .
45
5.8.1
(306066) 30mmID toolholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
300556 en 11/05
5.8.2
(306070) HF drilling spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
5.8.3
(306087) HF generator enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
5.9
DRILLING, MILLING AND SLOTTING SPINDLE (7500 MIN1), FUNCTION 2100 . . . . . . . . . .
52
5.9.1
(306066) 30mmID toolholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
5.9.2
(306087) HF generator enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
5.9.3
(306080) HF slotting spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
5.9.4
(306088) Orientation device for HF slotting spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
5.10
BAR RETENTION, FUNCTION 2900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
5.10.1
(306084) Bar retention claws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
5.11
CROSSDRILLING/MILLING ATTACHMENT, FUNCTION 1680 . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
5.11.1
(217696) Madaula type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
5.11.2
(240612) Madaula type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
6.
3000 FRONTWORK OPTIONS (20A & 26A0020) . . . . . . . . . . . . . . . . . . . . . . . .
6.1
(306081) DIFFERENTIEL THREADING SPINDLE, FUNCTION 3350 . . . . . . . . . . . . . . . . . . . . .
6.2
(306039) 20MMID TOOLHOLDER, FUNCTION 3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3
(306040) 25MMID TOOLHOLDER, FUNCTION 3110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6.4
(306011) S3 SPINDLE DRIVE, FUNCTION 3200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6.5
(306164) LONG DRILLING SPINDLE FOR ESX 25 COLLET, FUNCTION 3300 . . . . . . . . . . . .
17
7.
PICKOFF SPINDLE AND BACKWORK OPTIONS 4000 . . . . . . . . . . . . . . . . . . . .
7.1
ADAPTATION FOR PICKOFF SPINDLE COLLET SLEEVES DECO 26 / 26A . . . . . . . . . . . . . .
7.1.1
(306134) F25 Collet Sleeve 4020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2
(306135) F30 Collet Sleeve 4030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3
(306127) F37 Collet Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
300556 en 11/05
7.2
PNEUMATIC EXTRACTOR + GRIPPER CLEANING SYSTEM WITH OIL 20 / 20A 4104 223
7.2.1
(306282) Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2
(306409) Extractor pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3
PART EJECTOR FOR DECO 20 / 20A WITH PNEUMATIC CYLINDER 4102223 . . . . . . . . . .
7.3.1
(306016) Ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2
(306216) Pneumatic ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
7.4
PART EJECTOR DECO 26/26A WITH PNEUMATIC CYLINDER 4102 225 . . . . . . . . . . . . . . .
12
7.4.1
(306128) Ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
7.4.2
(306221) Pneumatic ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
7.5
SPRINGOPERATED PART EJECTOR WITH COLLET OIL FLUSHING 4107 223 . . . . . . . .
17
7.5.1
(306151) Springoperated ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
7.5.2
(306217) Flushing valve for ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
7.5.3
(306218) Pickoff spindle collet flushing for DECO 20a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
7.6
SPRINGOPERATED PART EJECTOR WITH COLLET OIL FLUSHING 4107 225 . . . . . . . .
24
7.6.1
(306154) Springoperated ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
7.6.2
28
7.6.3
(306220) Pickoff spindle collet flushing for DECO 26a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
7.7
FLUSHING PICKOFF SPINDLE COLLET USING OIL 4152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
7.7.1
31
7.8
DRIVE FOR S5 BACKWORK TOOL SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
7.8.1
(306036) S5 crossdrive function 4500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
7.8.2
(306099) S5 Axial drive function 4550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
7.9
EXTERIOR THREAD WHIRLING DEVICE IN BACK OPERATION . . . . . . . . . . . . . . . . . . . . . . . .
43
7.9.1
(306279) Thread whirling device (4650 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
300556 en 11/05
7.9.2
Description of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
7.9.3
Milling head and tool centring system ( function 4655 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
7.9.4
Grinding device for thread whirling blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
7.9.5
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
7.10
EJECTION OF LONG PARTS 4902 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
7.10.1
(306226) Long part ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
7.10.2
(306213) Long parts catcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
7.10.3
(306214) Long parts tipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
7.10.4
(306229) Long parts pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
7.10.5
(306228) Long parts equipment DECO 20 / 20a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
7.10.6
(306136) Long parts equipment DECO 26 / 26a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
7.11
(306274) COOLANT SYSTEM FOR X3, X4, Z3 AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
7.12
(217775) MADAULA INCLINED DRILLING ATTACHMENT 4600 . . . . . . . . . . . . . . . . . . . . . . . . .
77
7.12.1
Operation and adjustment instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
7.12.2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
6.
PERIPHERAL OPTIONS (5000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
TOOL BREAKAGE SENSOR (MAX 3 SENSORS) FUNCTION 5120 . . . . . . . . . . . . . . . . . . . . . . .
6.1.1
(216174) Minisensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2
(305091) Pneumatic Minisensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3
(306063) Minisensor adaptor parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2
(240704) OIL COOLER 5460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1
Oil cooler application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2
Oil cooler operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
300556 en 11/05
6.2.3
Oil cooler maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.4
Electrical diagrams and writing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3
(306212) SHORTCHIP CONVEYOR 5422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6.4
(306277) OIL MIST EXTRACTOR 5432 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6.5
(306223) FILTER FOR DRY SMOKES ON FILTERMIST 5434 . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6.6
INCOM TYPE MBSTB1 FIRE PREVENTION UNIT 5482 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6.6.1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6.6.2
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6.6.3
Instructions and documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6.6.4
Basic principles of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6.7
(306230) OIL RECOVERY PLATE 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
7.
USE OF CUSTOMERSPECIFIC FUNCTION OPTIONS (5001) . . . . . . . . . . . . . .
7.1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2
Optional socket input wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4
Optional socket output wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2
PROGRAMMING OPTIONAL SOCKET 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1
Configuring optional socket 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2
DO signals for configuring Optional Socket 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3
Enabling of input check function inside the program loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4
Enabling/disabling of outputs on Optional Socket 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3
PROGRAMMING OPTIONAL SOCKET 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
300556 en 11/05
7.3.1
Configuring optional socket 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2
DO signals for configuring Optional Socket 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3
Enabling of input check function inside the program loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4
Enabling/disabling of outputs on Optional Socket 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4
EXAMPLE OF CONTROLS OF A KIENZLE PRODUCTIVITY MONITOR . . . . . . . . . . . . . . . . . . .
7.4.1
Wiring diagram for optional socket 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2
Enabling of outputs inside the programming loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5
EXAMPLE OF SENSOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1
Wiring diagram for Optional Socket 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2
Configuration of Optional Socket 2 outside the program loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3
Enabling of Input 1 check inside the program loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6
EXAMPLE OF DRILL SENSOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
7.6.1
Wiring diagram for Optional Socket 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
7.6.2
10
7.6.3
Enabling of the check inside the program loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
7.6.4
Diagram of drill check sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
7.7
EXAMPLE OF OIL LEVEL CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
7.7.1
WIRING DIAGRAM for optional socket 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
7.7.2
12
7.7.3
Enabling of Input 1 check inside the program loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
7.8
EXAMPLE OF SINGLEACTING PISTON CONTROL MONITORED BY TWO SENSORS . . .
13
7.8.1
Configuration of Optional Socket 1 outside the program loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
7.8.2
14
7.8.3
Enabling of the check of sensors inside the program loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
300556 en 11/05
10
7.8.4
Diagram of piston check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
7.9
EXAMPLE OF DOUBLEACTING PISTON CONTROL MONITORED BY TWO SENSORS . . .
15
7.9.1
17
7.9.2
17
7.9.3
Enabling of the check of sensors inside the program loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
7.10
BLOCK DIAGRAM OF OPTIONAL SOCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
7.11
RECAP OF LOGIC FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
7.11.1
Optional Socket Configuration Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
7.11.2
Enable/Disable Flags for Optional Socket Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
10.
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1
INDEX: MACHINE ELEMENTS & SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2
INDEX: SPARE PARTS
10.3
REPLACEMENT PARTS ARE TO BE FOUND IN THE FOLLOWING THREE BOOKS :

INSTRUCTIONS FOR USE / SERVICING AND / OR MACHINE EQUIPMENT AND /OR OPTIONS
AND THEIR TOOLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX: OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
300556 en 11/05
11
>>>
300556 en 11/05
12
1.
GENERAL INFORMATION
This document is written based on the Information available at the moment

of its publication.
TORNOS S.A., however, disclaims all responsibility for the completeness or

exactitude of the Informationin this manual.
TORNOSTECHNOLOGIES
DEUTSCHLAND
TORNOS TECHNOLOGIES
ITALIA SRL
Karlsruher Str. 38
Via Einstein, 24
D75179 PFORZHEIM
I20090 ASSAGO / MI
Tel. +49 (0)7231/910 70

Fax +49 (0)7231/910 750
contact@tornos.de
Tel. +39 02 45 77 17 01
Fax +39 02 45 70 16 48
contact@tornos.it
TORNOS TECHNOLOGIES
FRANCE
TORNOS TECHNOLOGIES
US CORPORATION
Bote postale 330
70 Pocono Road
PO. Box 325
The original language of this version is French.

The contents of this manual are the property of TORNOS S.A., and are
intended strictly for internal usage by the customer ; they may not be disclosed
to third parties or reproduced.
The CE-marking indicates conformity with the European standards

of safety, health, environment and protection.
1.1
STPIERRE EN FAUCIGNY
F74807 LA ROCHE/S/FORON
CEDEX
Tel. +33 (0)4 50 038 333
Fax +33 (0)4 50 038 907
contact@tornos.fr
USBROOKFIELD CT 06804
Tel. 01 203 7754319
Fax 01 203 7754281
contact@tornosusa.com
ADDRESSES
TORNOS SA
Rue Industrielle 111
CH2740 MOUTIER / SUISSE
Tel. +41 (0)32 494 44 44
Fax +41 (0)32 494 49 03
contact@tornos.ch
www.tornos.ch
300556 en 11/05
TORNOS TECHNOLOGIES
UK Ltd.
TORNOS SHANGHAI
REPRESENTATIVE OFFICE
E08400 GRANOLLERS
Tornos House
Whitwick Business Park
Coalville
UKLeicestershire LE67 4JQ
Tower B, Office 512513

Far East International Plaza
No. 319 Xianxia Road
Tel. +34 93 846 59 43

Fax +34 93 849 66 00
tornosiberica@terra.es
Tel. +44 (0) 1530 513100

Fax +44 (0) 1530 814212
sales@tornos.co.uk
TORNOS TECHNOLOGIES
IBERICA
Pol. Ind. El Congost
Avda. St Julia, 206 Nave 8
CNSHANGHAI 200335
Tel. +86 2162351235
Fax +86 2162351938
Chap. 1.1 /1
1.2
DEFINITION OF PICTOGRAMS
Warning and danger pictograms are used in this manual and on the machine.
They indicate safety instructions, providing safety related information:
for the control and safe use of the machine by exposed persons, the operators,
as well as for the environment and the machine.
1.3
Danger !
Indicates a direct danger of death or serious injury.
Warning!
Indicates a machine element or action which may cause serious
injury or affect health.
Attention!
Indicates incorrect actions which may cause injury or serious
damage to the machine or environment.
Caution !
Indicates incorrect actions or such that may cause damage to the
machine.
You will be required to respect these safety instructions.
Danger !
Indicates a direct serious warning.
Caution !
Indicates a preventive process to take into account.
Prohibition !
Indicates a prohibited action or operation to be complied with.
DIFFERENTIATION OF DEGREES OF RISK
Info :
Gives information or comment related to safety.
Note :
Gives general technical information.
300556 en 11/05
Chap. 1.3 /2
1.4
IMPORTANT SAFETY INDICATIONS
>>>
Warning !
Read the instruction before operating the machine.
Should the user disregard the instructions of this manual, TORNOS SA
declines any liability whatsoever.
Attention !
Certain maintenance works are absolutely necessary to ensure good
operation of the machine. They are given in the MAINTENANCE
SCHEDULE on the machine
(or see Instructions: OPERATION-MAINTENANCE).
Attention !
TORNOS SA disclaims all responsibility for any modifications carried
out by the customer to the machine, and to its related equipment and
software, without agreement ratified by TORNOS SA.
300556 en 11/05
Chap. 1.4 /3
>>>
300556 en 11/05
Chap. 1.4 /4
2.
0040 MACHINE TANK / PAN
2.1
(306034) CHIP PAN 0042

Feature
Volume:
COMPONENTS
Item
1010
1020
1030
CHIP PAN DATA

Notes
approx.:
Description
Chip pan
Splash guard
Outside guard
Data
130 l
EMPTYING CHIP PAN

To start with: Stop machining.
Action
1020
Notes
Dismounting
Remove Guard 1030.

1030
Pull the chip pan backward:
The rollers will be blocked by the

oil tank.
Take down Splash Guard 1020.

1010
Emptying
Brush the swarf out of the pan.

Mounting
Remount Splash Guard 1020.

306034
Fit the chip pan in position.

Position and fasten Guard 1030.
Attention!
Do not operate the machine unless Guards 1020 and 1030 are in
place.
300556 en 11/05
Chap. 2.1 /1
2.2
(306195) OIL TANK 0041

COMPONENTS
Description
Oil tank
Oil level indicator
Accessory connection holes
Connection hole 3/4
Item
010
1010
1020
1030
OIL TANK DATA

Notes
max. level:
min. level:
Feature
Volume:
Holes to connect
accessories / options:
Data
220 l
140 l
(non-operational level)
1x
G 3/4
2x
G 2
CHECKING OIL LEVEL
010
Maintenance Interval:
Check cutting oil level daily.
Action
1010
Notes
Checking
1020
Check visually the cutting oil

level...
... and fill up if required.
1030
306195
ASSOCIATED EQUIPMENT FOR OIL TANK
The oil tank is provided with two G2 holes for connecting:
Item
Description
Additional tanks,
Cutting oil cooler
300556 en 11/05
Chap. 2.2 /2
2.3
CHANGING CUTTING OIL

Maintenance Interval:
Change cutting oil semi-annually

or each 1000 hours operation.
To start with: Turn the machine off.

Partially pull out the tank to drain the oil.
The strainer rests suspended inside the machine.
Completely pull out the empty tank to clean it.
Action
Notes
Pull the tank partially out of the

machine ...
... until rollers are blocked.
Take off the tank cover.

Pull out and hang up the suction
filter inside the machine ...
PARTS CONTAINER DESCRIPTION

A set of 2 different plastic containers as receptacles for finished parts is
available.
Remove the chip pan.

Note:
(305038) PARTS CONTAINER
You can easily adapt the containers to suit your specific requirements.
SPARE PARTS
Item
Designation
100
212383
Container 14/6 300x200x15
110
216583
Container 14/6 200x140x150
... to let the oil drop and then clean

the filter.
Drain the tank.

Clean the tank thoroughly.
Put back the whole lot
... and fill up with fresh oil.
300556 en 11/05
No.
Chap. 2.3 /3
>>>
300556 en 11/05
Chap. 2.3 /4
3.
GUIDEBUSH OPTIONS (0200)
3.1
(306043) ADJUSTABLE FIXED GUIDEBUSH 0210
060
070
080
110
1010
Hooked pipe key

Setting tool
Intermediate sleeve
Cylindrical head screw M6 x 20
Collet (of ntype guidebush)
COMPONENTS
Items
010
020
030
040
050
Description
Notched nut
Key
Bush holder collet
Collet sleeve
Tie
EQUIPMENT
The following equipment can be selected as and when required:
Items
(306057)
Description
Guidebush coolant system
020
080
070
1010
010
060
040
030
306043f2
300556 en 11/05
050
Chap. 3.1 /1
306043f1
300556 en 11/05
Chap. 3.1 /2
OPERATION
The guidebush ensures precise guidance very close to the tool.
FIXED GUIDEBUSH DATA

Standard
Pos.
OD [mm]
To be ordered specially
ID [mm]
20
on flats
1010
Collet (drawn
(drawntype
type guide
guidebush)
28
20
on flats
040
Collet sleeve
40
28
030
Bush holder collet
48
40
050
Tie
060
Pipe key
070
Setting tool
M25 x 1
Bar capacity
[mm]
Identif. No.
OD [mm]
ID [mm]
round 20
hex 18
16
Meister
1357
24
round 20
Neukomm
18.001
TB 481355
40
24
TB 481354
48
40
TB 481356
TB 481357
TB 481452
M24 x 1
TB 481484
TB 481354
TB 481483
TB 481357
TB 481452
Note: For constraints concerning the guidebushes, see: determination of remnant length, see instructions 300412.
300556 en 11/05
Meister
1357
square 15
Identif. No.
round 16
square 15
hex 18
Bar capacity
[mm]
Chap. 3.1 /3
DISASSEMBLY
CHANGING OF COLLET SLEEVE (GUIDEBUSH)
What to do?
Notes
Unscrew and remove the six

Screws 110.
Z1Axis clear (at rear)
What to do?
Notes
DISASSEMBLY
Take down the guidebush.
Unscrew the Notched nut 010.
Mount the guidebush.
Pipe key 060.
Pull out Sleeve 040.
Screw on and tighten the six
ASSEMBLY
Screws 110.
ATTENTION!
To prevent collisions between

headstock and guidebush:
Check the headstock carriage

travel.
see determination of remnant

length, Instructions 300412.
Tighten the Notched nut 010.
PRIOR CONDITIONS:
What to do?
Install the new Collet 040 in the

Bush holder collet 030...
...via the rear of the Collet 030,

grease the Intermediate sleeve
080.
Pipe key 060.
CHANGING OF COLLET WITHOUT ITS SLEEVE
CHANGING OF BUSH HOLDER COLLET

PRIOR CONDITIONS:
PRIOR CONDITIONS:
Notes
What to do?
Notes
DISASSEMBLY
DISASSEMBLY
Unscrew Nut 010.
Pipe key 060.
Unscrew and remove Tie 050.
Pull out Collet 030.
Take out Collet 1010.
ASSEMBLY
ASSEMBLY
Grease the new Collet 030 and fit

it into Sleeve 080.
Align the groove with the Key 020.
Install the new Collet 1010 in the

Sleeve 040.
Screw on Notched nut 010.
Pipe key 060.
Fit and screw tighten Tie 050.
300556 en 11/05
Setting tool 070.
Grease the guidebush collet. Align

the groove with the Key 020.
Chap. 3.1 /4
3.2
HABEGGER TYPE ROLLERGUIDEBUSH
3.2.1 (595798) Habegger guidebush function 0250

COMPONENTS
APPLICATION
This item is used in:
Item
1010
1020
1030
1040
1050
designation
199223
DECO 20 / 20a
1010
1020
Designation
Collet
Collet sleeve
Collet nut
Pipe key
Pipe key lever
1030
1040
1050
595798
300556 en 11/05
Chap. 3.2.1 /5
DESCRIPTION
TECHNICAL DATA
Adaptation for Habegger type roller guidebush, max. capacity 32 mm.
Types of guidebushes used on DECO 20 / 20a, 26 / 26a.
Delivered with a set of 5 collets ( 25, 30, 35, 40, 50).
Type
Collet
Each bar diameter requires a corresponding guidebush and pipe key.
Bar
Guidebush
CNC
CNC with thrucollet lubrication (max. capacity 26 mm)

........ with adjusting by the front (capacity 26.01 to 32 mm)
CNC 25
25
5.68 7.36
CNC 30
30
7.37 10.45
CNC 35
35
10.46
14.07
Notes
........ for front end
adjusted guidebushes
Caution!
Unless you use the filterequipped Guidebush Coolant System with

your Habegger guidebushes, no warranty can be given for the latter.
CNC 35
35
14.08
15.57
Align the guidebush mark with that of the bushholder or adapter to

allow for unhindered coolant supply.
CNC 35
35
15.58
18.10
Read and follow strictly the instructions of the supplier (Habegger).
CNC 40
40
18.11 ........
CNC 50
50
........ 26.00 26.01 32.00
DISASSEMBLY
What to do?
INSTALLATION
Notes
What to do?
Fit the guidebush in place.

fastening screws.
g
Screw in and tighten
the 6 fasteni screws.
ing
Fit the drive belt.
Attention!
travel...
See:
300556 en 11/05
Notes
For belt changing,
g g see (306027)
(
)
G id b h Drive
Guidebush
D i later
l
in
i this
hi
chapter or in the index.
... to avoid collisions between
headstock and guidebush.
DECO 20 / 20a: Barfeeder (156761)

DECO 26 / 26a: Barfeeder (156472)
Chap. 3.2.1 /6
OPERATION DESCRIPTION
Bar guidance is by carbide rollers driven by the rotation of the bar.
The guidebush must only be used for bar diameters corresponding to the
dimension indicated on cover No. 21.
Bar play is adjusted in the same way as for a conventional guidebush, i.e. by
turning the nut No.29 at the rear of the guidebush.
GUIDEBUSH CHANGE
What to do?
DISASSEMBLY
Undo collet nut 1030.
ASSEMBLY
For capacities greater than 26 mm (32 mm), front endadjusted bushes are
recommended.
Fit another guidebush inside Collet

1010.
300556 en 11/05
Use pipe key 1040.
Pull out the guidebush.
Lubrication is by prefiltered cutting fluid.
This adaptation can be used on DECO 20 / 20a and DECO 26 / 26a.
Notes
Screw on and tighten Collet nut

1030.
Use Pipe key 1040.
Chap. 3.2.1 /7
3.2.2 (306057) Guidebush coolant system, function 0230

TECHNICAL DATA
Description
Filter mesh size:
Service pressure:
100
170
COMPONENTS
Item
010
100
140
170
Data
10 microns
max. 10 bars
Designation
Filter support
Filter
Joint
Joint
140
010
306057b
300556 en 11/05
306057a
Chap. 3.2.2 /8
This system provides regular lubrication between the guidebush collet and
bar so as to reduce the risks of jamming.
The coolant flowrate can be adjusted before filtration.
Caution!
Remove the cutting oil conduit from the vertical support before using
coolantfree guidebushes. Mishandling of the control valve could flood
the bush bearings.
INSTALLATION
What to do?
Notes
Fit the filter on the NC cabinet and

fasten it with two 200 screws.
Screw the Joint 140 inside the
tube.
Screw the Joint 170 onto the vertical (support).
CLEANING OF FILTER
See also, in the instructions OPERATION / MAINTENANCE:
What to do?
Coolant Pump (306023)

Standard Coolant System (306024)
DECO 20a : 300571 chapters 3 and 7
DECO 26a : 300581 chapters 3 and 7
Weekly or or every 50 hours
FREQUENCY:
Vertical support (306005)
Notes
Remove and unscrew the Joint
170
Remove the filter.

Clean or replace the filter.
Fit the filter in position.
SPARE PARTS
Item
300556 en 11/05
Designation
No.
306057
Complete guidebush coolant system
100
240942
Hydraulic filter type 10 microns
Chap. 3.2.2 /9
3.3
LIVE GUIDEBUSHES
3.3.1 (306156) Live 25.4 mm Guidebush, function 0260

TECHNICAL DATA
APPLICATION
Designation
199223
DECO 20 / 20a
(306027)
with Guidebush Drive
199225
DECO 26 / 26a
(306113)
with Guidebush Drive
COMPONENTS
Item
20
40
170
180
1010
1020
Rotation speed
Guidebush collet
Description
max.
Shaft 34 mm
Data
10000 min1
Dunner B227
Meister 227 T
Neukomm 227
Bar capacity
round 26 mm
hex 22 mm
square
18 mm
Angular alignment
adjustment
over guidebush drive
Length
Overall
148 mm
Jdimension
120 mm
Designation
Spindle
Tie
Oring (To be fitted with the compressed air supply only)
Tie lock screws
Guidebush 34 mm shaft collet
Key
300556 en 11/05
Chap. 3.3.1 /10
306156f1
300556 en 11/05
Chap. 3.3.1 /11
TOOLING
The drawback collet ensures precise guidance very close to the tool.
The spindle is supported by two bearing, each consisting of obliquecontact
highprecision ball bearings pregreased for life.
Item
Designation
477558
Setting tool
Application
Live Guidebushes 306158,
306156
The drive, without backlash, is provided by a timing belt.

Alignment of the guidebush collet is guaranteed by a key.
The guidebush must be protected by compressed air supply:
DECO 20a / 26a: guidebush pressure (3060208)
see the index in instructions 300571
ELIMINATION OF THE LIVE GUIDEBUSH
PRIOR CONDITIONS:
Main switch locked
What to do?
SPARE PARTS
Item
Designation
40
562787
Tie
70
562798
Cover
180
020175
Cylindrical hex. head screw M5 x 16
Notes
ASSEMBLY
Remove Plug G1/4 located above
the rear of the guidebush bore
See chapter: Vertical (306005)
Fit the nozzle in the G 1/4

/ thread
Connect the hose of the nozzle
onto the headstock supply (540)
See diagram 306208
DISASSEMBLY
Remove the nozzle and hose
Block the holes
Vertically and to the air supply
300556 en 11/05
No.
Chap. 3.3.1 /12
DISASSEMBLY
COLLET CHANGE
PRIOR CONDITIONS:
Drive belt removed. (306027)
What to do?
Notes
Take down the compressed air

supply.
What to do?
Notes
DISASSEMBLY

Screws 190.
Machine in Setting Mode

Headstock slide in its rearmost position.
PRIOR CONDITIONS:
Pressure of guidebush (306208).
Unscrew and remove the 2 Screws

180.
Hold Pulley 020 by hand to lock

the spindle.
Unscrew and remove Tie 40.
Use Setting Tool 477558 (Guidebush key).
Pull out Collet 1010.
Align the collet keyway with Key

1020.
ASSEMBLY
Fit a new Collet 1010.
INSTALLATION
PRIOR CONDITIONS:
Guidebush Drive installed. (306027)
Compressed air supply fitted (306021)
What to do?
Notes
Place the guidebush in position.

Tighten the 6 Screws 190
190.
Install the drive belt.
.
Guidebush drive (306027).
Caution!
travel
Make sure the guidebush air supply is connected.
Screw in Tie 40 without tightening

it.
Use Setting Tool 477558.
Screw in the 2 Screws 180 without

tightening them.
Adjust the play of the collet by
tightening the Tie 40...
... by putting a bar into the guidebush collet.
Screw in and tighten the 2 Screws

180.
STANDARD REPAIR
To avoid collisions of the headstock spindle with the guidebush.
See instruction 300412 chap. 3.4
300556 en 11/05
What to do?
Notes
Remove the guidebush.
See previous page Disassembly.
Replace the guidebush.
STANDARD REPAIR.
Install the new guidebush.
See previous page Installation.

Chap. 3.3.1 /13
3.3.2 (306158) Live 20 mm Guidebush, function 0240 223
APPLICATION
The spindle is supported by two bearing, each consisting of obliquecontact

highprecision ball bearings pregreased for life.
199223
OPERATION
Designation
The drive, without backlash, is provided by a timing belt.
DECO 20 / 20a
COMPONENTS
Items
20
40
170
180
1010
1020
Description
Spindle
Tie
Oring (To be fitted with the compressed air supply only)
Tie lock screws
Guidebush 28 mm shaft collet
Key
TECHNICAL DATA
Description
Rotation speed
Guidebush collet
Bar capacity
Angular alignment
adjustment
Guidebush length
(Shaft 28 mm)
round
hex
square
Data
0 10000 min1
Meister No.1357
Neukomm 18.001
20 mm
18 mm
15 mm
over guidebush drive

overall
Jdimension
300556 en 11/05
EQUIPMENT
The following equipment can be selected as and when required:
Items
Description
(306027)
Guidebush drive
The following specifc tooling can be used
481452
Setting tool
CHECKS/MAINTENANCE
What to do?
Tension of guidebush drive belt.
See: checking of tension.

If necessary:
see adjustment of tension by the
offcenter roller,
see Belt Change.
Concentricity of spindle ID.

148 mm
110 mm
Notes
If necessary:
STANDARD REPAIR.
Chap. 3.3.2 /14
306158f1
300556 en 11/05
Chap. 3.3.2 /15
3.3.3 (306112) Live 32 mm Guidebush, function 0265 225

TECHNICAL DATA
APPLICATION
Description
Designation
199225
DECO 26 / 26a
Rotation speed:
Guidebush collet:
Neukomm MR 32
(28.001)
Bar capacity:
COMPONENTS
Item
010
020
080
205
220
230
1010
1020
Designation
Threaded tube
Spindle
Tie
Tie lock screws
Guidebush fastening screws
Oring
Key
Guidebush collet 229T
300556 en 11/05
42 mm shaft
Data
8000 min1
Meister 229 T
round
32 mm
hex
27 mm
square
22 mm
Anguglar alignment
adjustment:
Over the guidebush

drive
Guidebush length:
Overall
152.5 mm
Jdimension
160 mm
Chap. 3.3.3 /16
306112f1
300556 en 11/05
Chap. 3.3.3 /17
306112f2
300556 en 11/05
Chap. 3.3.3 /18
DESCRIPTION
DISASSEMBLY
Synchronous live guidebush holder, for drawntype adjusted guidebush,

requiring a drive device.
PRIOR CONDITIONS:
Drive belt removed (306113)
What to do?
EQUIPMENT

Screws 210.
Designation
306113
Guidebush 26 mm drive
See Guidebush pressure

(306208)
Take down the compressed air

supply.
INSTALLATION
TOOLING
Item
Notes
Designation
562516
Application
PRIOR CONDITIONS:
Guidebush drive installed. (306027)
Guidebush Setting Tool
Compressed aire supply fitted (306208)

What to do?
The spindle is supported by two preloaded bearing, each one consisting of
obliquecontact highprecision ball bearings pregreased for life.
The drive is provided by a timing belt.
The guidebush must be protected by a compressed air supply:
DECO 26a: See: (306208) Guidebush pressure, in the index of your Instructions 300581.
300556 en 11/05
Notes
Place the guidebush in position.

Screw in the 6 Screws 210
210.
Fit the drive belt.
.
Caution!
travel to avoid collisions
between headstock and
guidebush.
Guidebush drive
See: Use of barfeeder
Make sure the guidebush air supply is connected.

Chap. 3.3.3 /19
COLLET CHANGE
PRIOR CONDITIONS:
STANDARD REPAIR
Machine in Setting Mode

Headstock slide in its rearmost position.
What to do?
Notes
What to do?
Notes
Remove the guidebush
Disassembly (306112)
Replace the guidebush

Install the new guidebush
DISASSEMBLY
Unscrew and remove the two
Screws 205.
Hold pulley 060 by hand to lock the

spinlde.
Unscrew and remove Tie 080
Use Setting tool 562516 (Guidebush key)
Pull out Collet 1020
SPARE PARTS
Item
ASSEMBLY
Fit a new Collet 1020
Align the collet keyway with 1010.
Screw in Tie 080 without blocking it
Use same Setting tool
INSTALLATION (306112)
designation
080
562495
Tie
205
020198
Cylindrical hex. head screw M6 x 16
Screw in the 2 Screws 205 without

blocking them
Adjust the collet play by tightening
Tie 080
By putting a bar into the guidebush

collet.
Screw in and tighten the 2 Screws

205
300556 en 11/05
No.
Chap. 3.3.3 /20
3.4
GUIDEBUSH DRIVE
3.4.1 (306027) Guidebush drive for DECO 20a function 0270 223
APPLICATION
OPERATION
Designation
199223
DECO 20 / 20a
The live guidebush has synchronous drive with the main spindle by means of
a preloaded profiled shaft and transmission by timing belt without backlash.
The angular orientation of the guidebush can be adjusted with Wheel 050
EQUIPMENT
The following specific tooling can be selected as and when required:
Items
(305042)
Description
Grease pump, see under greasing
TECHNICAL DATA
Description
Linearbearing shaft
THK
Rotation speed
Spindle/drive ratio
max.
300556 en 11/05
Data
LBF25 (order ref.
drawing 562057)
8000 min1
i = 1.25 : 1
Chap. 3.4.1 /21
306027f1
300556 en 11/05
Chap. 3.4.1 /22
306027f2
300556 en 11/05
Chap. 3.4.1 /23
COMPONENTS
Items
030
040
050
060
090
100
120
420
450
Description
Housing
Linearbearing shaft
Notched pulley
Housing
Expanding roller
Notched pulley
Excentric
Timing belt (main spindle)
Timing belt (guidebush)
TENSIONING OF TIMING BELT

What to do?
Notes
Adjust the tension with the expanding roller.
See maintenance chapter.
ANGULAR ALIGNMENT BETWEEN HEADSTOCK AND GUIDEBUSH

What to do?
Notes
ADJUSTMENT
Carry out the angular alignment
with pulley 100.
MANUAL GREASING
FREQUENCY:
Semiannually or every 1000 hours
PRIOR CONDITIONS:
Pump filled, see maintenance
What to do?
Move the headstock carriage (Z1)
to the rear position...
Pump the new grease through the

nipple...
300556 en 11/05
Notes
...so as to establish communication
of the grease supply holes
between the spindle and nut.
...until it comes out on the side of
the nut
Chap. 3.4.1 /24
3.4.2 (306113) Guidebush Drive for DECO 26a function 0270 225
>>>
APPLICATION
Designation
199225
DECO 26 / 26a
COMPONENTS
Item
040
050
060
090
340
370
Designation
Linear bearing shaft
Expanding roller
Notched pulley
Notched pulley
Timing belt (guidebush)
Timing belt (main spindle)
300556 en 11/05
Chap. 3.4.2 /25
306113f1
300556 en 11/05
Chap. 3.4.2 /26
306113f2
300556 en 11/05
Chap. 3.4.2 /27
TECHNICAL DATA
Rotation speed
Shaft
Description
Maxi
THK
Spindle / drive ratio
EQUIPMENT
Data
6400 min1
LBF25
(as per drawing
562057)
i=

designation
305042
Grease pump, see index in your Instructions

300581
1.25 : 1
DISASSEMBLY
What to do?
Notes
Remove the guards.

Drive unit for live synchronous guidebush holder
The live guidebush has synchronous drive with the main spindle by means of
a preloaded profiled shaft and transmission by timing belt.
The angular orientation of the gudebush can be adjusted with the wheel.
Slacken the belts and take them

off the pulleys.
Retract the headstock carriage
(Z1).
Unscrew the four 230 Screws and
retract the linear bearing on the
shaft (pos. 040).
Unscrew the four 240 Screws and
remove the rear bearing.
Unscrew the three 250 Screws and
slide the shaft backwards; remove
the belt.
See: (306102) Belt Change in the

index of your Instructions 300581.
Remove the expanding roller.

Shift the headstock expanding
roller and adjust the tension of the
belt of the headstock.
Reinstall the guards.
300556 en 11/05
Chap. 3.4.2 /28
INSTALLATION
What to do?
Remove the guards.
TENSIONSING THE TIMING BELT

Notes
according to the situation.
Slacken the belt of the headstock.
What to do?
Notes
Adjust the tension by means of the

expanding roller.
Retract completely the carriage

(Z1).
ANGULAR ALIGNMENT BETWEEN HEADSTOCK AND GUIDEBUSH
Pass Belt 340 around Shaft 040

and put the front bearing in its
seat.
Fit the rear bearing of the drive.
What to do?
4 Screws 240.
Slide the linear bearing into its

Driving Spindle 110 and tighten
Screws 230.
Notes
ADJUSTMENT
Carry out the alignment with Pulley
060.
Loosen the screws of the Clamping Ring 310.
Advance completely the carriage

(Z1).
Align the guidebush with the

spindle.
Tighten Screws 250.

Put Belt 370 onto the pulleys.
Fit the expanding rollers and set
the tension of the belts.
By pivoting the excentric.
Tighten the screws of Clamping

Ring 310.
Reinstall the guards.
300556 en 11/05
Chap. 3.4.2 /29
MANUAL GREASING
BELT CHANGE (GUIDEBUSH)
FREQUENCY:
Halfyearly or every 1000 hours maximum
What to do?
DISASSEMBLY
PRIOR CONDITIONS:
Pump filled,
see (305042) in the index,
Instructions 300581
What to do?
Loosen Screw 260...
...to slacken the belt.
Unscrew the three Screws 250 and

slide the shaft backwards, and
remove the belt.
Notes
Pump the new grease through the

Nipple 330...
Notes
ASSEMBLY
...until it comes out on the side of
the linear bearing.
Pass the new belt through the front

of the bearing.
Put the belt onto the pulleys.
SPARE PARTS
Item
designation
No.
040
562057
Linear movement bearing
300
209572
Angular contact bearing 7202 C A

LU
320
216156
Grooved ball bearing, SKF 6002 2RZ
340
216931
Belt Synchroflex 16/T10/960
350
216941
Grooved ball bearing, SKF 61911
370
217273
300556 en 11/05
Advance completely the carriage

(Z1) and fix the front bearing
against the vertical support.
Use the 3 Screws 250.
Set the tension of the belt and

tighten the Screw 260.
By pivoting Excentric 020
Chap. 3.4.2 /30
4.
SPINDLE OPTIONS (0900)
4.1
(306064) LIGHTWEIGHT SPRING, FUNCTION 4050

APPLICATION
TECHNICAL DATA
This item, of modular design, is used in:

Designation
306004
Headstock
Spring washer:
Ring
(DECO 20 / 20a
Headstock (306004):
Description
Nominal rating
Data
700daN
5.5mm
COMPONENTS
Item
010
020
030
100
110
120
1010
1020
Designation
Ring 5.5 mm
Rod
Screwed sleeve
Nut
Schnoor washers
Roller bearing
Spring bushing
Elastic ring
300556 en 11/05
DESCRIPTION OF OPERATION
The tooling supplied can be used for mounting the spring washers in the
headstock so as to change the latters chucking characteristics.
The spring washers supplied allow soft clamping in order to guarantee perfect
operation when using extendednose collets for clamping small diameter
parts.
Chap. 4.1 /1
1010
1020
306064f1
300556 en 11/05
Chap. 4.1 /2
CHANGE OF COLLET SPRING

PRIOR CONDITIONS:
Remove the thrust tube from the spindle
See: Adjusting of thrust tube (306004)
What to do?
ASSEMBLY
Fit Spring Washers 110 and the
ring in the spindle.
DISASSEMBLY
Fit Spring Bushing 1010, Roller

Bearing 120, Screwed Sleeve 030
and Nut 100 on Rod 020.
Screw in Rod 020 in the spindle.
Compress the spring...
What to do?
Fit Roller Bearing 120, Screwed

Sleeve 030 and Nut 100 on Rod
020...
Release SEEGER Elastic Ring
1020 by tightening Nut 100.
Notes
... until Screwed Sleeve 030 presses against Spring Bushing 1010
Distance approx. 0.5 mm
Notes
... by tightening Nut 100
Fit Elastic Ring 1020.

Remove the assembly tooling.
Fit the thrust tube.
Remove SEEGER Elastic Ring

1020.
Slacken then remove the spring
washers and Spring Bushing
1010...
... by unscrewing Nut 100
300556 en 11/05
Chap. 4.1 /3
4.2
COLLET SLEEVES
COMPONENTS
4.2.1 (306042) F20 Collet Sleeve, function 0920 223

Item
010
020
030
040
1010
APPLICATION
Designation
199223
010
DECO 20 / 20a
Designation
Nose nut
Collet sleeve
Screwed key
Compression spring
SCHAUBLIN type F collet
1010
020
020
010
040
030
306042f2
1010
030
040
306042f1
300556 en 11/05
Chap. 4.2.1 /4
>>>
TECHNICAL DATA
Collet:
Collet sleeve F20 for
collet F20
Bar capacity:
Description
SCHAUBLIN
Data
Type F20 No.76201
Round
Hex.
Square
16 mm
14 mm
11 mm
SPARE PARTS
Item
Designation
No.
010
562037
Nose nut
020
562040
Collet sleeve
040
212371
Collet spring
300556 en 11/05
Chap. 4.2.1 /5
4.2.2 (306029) Standard F25 Collet Sleeve

COMPONENTS
APPLICATION
Item
010
020
030
040
1010

Designation
199223
DECO 20 / 20a
306004
Headstock
020
Designation
Collet sleeve
Nose nut
Screwed key
Compression spring
010
1010
030
300556 en 11/05
040
306119
Chap. 4.2.2 /6
>>>
TECHNICAL DATA
Description
Data
type F25 No 7664
2 002 23
Round
Hex.
Square
1.50 to 20.5 mm
4.5 to 17 mm
5 to 15 mm

collets F25
Bar capacity:
SPARE PARTS
Item
Designation
No.
010
562505
Collet sleeve
020
562339
Nose nut
040
212371
Collet spring
300556 en 11/05
Chap. 4.2.2 /7
4.2.3 (306077) F30Collet Sleeve, function 0930

TECHNICAL DATA
APPLICATION
Collet:
collets F30
Designation
199223
DECO 20 / 20a
Bar capacity:
Description
SCHAUBLIN
Data
Type F30 No.76101
Round
Hex.
Square
25.4 mm
22 mm
18 mm
SPARE PARTS
Item
Designation
010
562528
Nose nut
020
562529
Collet sleeve (diam. 44)
040
212372
Collet spring
COMPONENTS
1010
306077f1
300556 en 11/05
No.
Item
010
020
030
040
1010
Designation
Collet sleeve
Nose nut
Screwed key
Compression spring
Chap. 4.2.3 /8
4.2.4 (306119) F25Collet Sleeve 0920 225

COMPONENTS
APPLICATION
Item
010
020
030
040
1010

Designation
199225
DECO 26 / 26a
306094
Headstock
020
Designation
Collet sleeve
Nose nut
Screwed key
Compression spring
010
1010
030
300556 en 11/05
040
306119
Chap. 4.2.4 /9
>>>
TECHNICAL DATA
Description
Data
Round
Hex.
Square
1.50 to 20.5 mm
17 mm
15 mm

collet F25
Bar capacity:
SPARE PARTS
Item
Designation
No.
010
562505
Collet sleeve
020
562339
Nose nut
040
212371
Collet spring
300556 en 11/05
Chap. 4.2.4 /10
4.2.5 (306104) F30 Collet Sleeve, function 0930

TECHNICAL DATA
APPLICATION
199225
DECO 26 / 26a
Collet
collets F30
306094
Headstock
Bar capacity:
Designation
Description
SCHAUBLIN
Data
Type F30 No 76101
Round
Hex.
Square
4 to 26 mm
22 mm
18 mm
COMPONENTS
SPARE PARTS
Item
010
020
030
040
1010
Designation
Nose nut (F30)
Collet sleeve
Screwed key
Compression spring
Item
Designation
010
562463
Nose nut
020
562464
Collet sleeve
040
212372
Collet spring
DESCRIPTION
Allows the adaptation of collets F30 No 76101
300556 en 11/05
No.
Chap. 4.2.5 /11
020
010
1010
030
300556 en 11/05
040
306104
Chap. 4.2.5 /12
4.2.6 (306095) Standard F37Collet Sleeve

1010
APPLICATION
010
020

Designation
199225
DECO 26/ 26a
306094
Headstock
040
306095f2
OPERATION:
TECHNICAL DATA
Description
SCHAUBLIN
Collet
Data
Type F37 No.76740
Family 2 002 026

collets F30
Bar capacity:
Round
Hex.
Square
300556 en 11/05
5.50 to 32 mm
27 mm
22 mm
The collet works without axial motion so as to guarantee great accuracy.

SPARE PARTS
Item
Designation
No.
010
562340
Collet sleeve
020
562339
Nose nut
040
200277
Collet spring
Chap. 4.2.6 /13
020
>>>
010
1010
030
040
306095f1
COMPONENTS
Item
010
020
030
040
1010
Designation
Collet sleeve (F37)
Nose nut
Screwed key
Compression spring
300556 en 11/05
Chap. 4.2.6 /14
4.3
COLLET SLEEVE FOR DECO 26A 2250010
30
4.3.1 (306240) Collet sleeve F37

DESCRIPTION
Item
10
20
30
100
1010
COMPONENTS
Designation
Screwed key
Collet sleeve (F37)
Nose nut (F37)
Compression spring
Collet Schaublin type F
20
OPERATION
Collet axial motion :
1010
10
100
306240f1
No such motion to assure highest precision.

SPARE PARTS
Elements
TECHNICAL DATA
Description
Data
Collet:
Standard
F37 No 76740
20
562596
Collet sleeve F37
Round :
Hex.:
Square :
3 32 mm
5 27 mm
5 22 mm
30
562103
Nose nut F37
Bar capacity:
100
200277
Collet spring
300556 en 11/05
Item
Designation
Chap. 4.3.1 /15
Nbr
4.3.2 (306241) Collet sleeve F30 4030 0010
30
DESCRIPTION
Item
10
20
30
100
1010
COMPONENTS
Designation
Screwed key
Collet sleeve (F30)
Nose nut (F30)
Compression spring
OPERATION
Elements
TECHNICAL DATA
Description
Data
Collet:
Standard
F30 No 76101
Bar capacity:
Round :
Hex.:
Square :
3 26 mm
4 22 mm
5 18 mm
300556 en 11/05
1010
20
10
100
306241f1
SPARE PARTS
Item
Designation
Nbr
20
562614
Collet sleeve F30
30
562109
Nose nut F30
100
212372
Collet spring
Chap. 4.3.2 /16
4.3.3 (306242) Collet sleeve F25 4020 0010
30
DESCRIPTION
Item
10
20
30
100
1010
COMPONENTS
Designation
Screwed key
Collet sleeve (F25)
Nose nut (F25)
Compression spring
20
OPERATION
1010
10
100
306242f1

SPARE PARTS
Elements
TECHNICAL DATA
Description
Data
Collet:
Standard
F25 No 7664
Bar capacity:
Round :
Hex.:
Square :
1 20 mm
4 18 mm
4 15 mm
300556 en 11/05
Item
Designation
Nbr
20
562616
Collet sleeve F25
30
562114
Nose nut F25
100
212371
Collet spring
Chap. 4.3.3 /17
4.4
ADJUSTMENT OF HEADSTOCK CHUCKING FORCE
Collet opening takes place at full pressure (6 bars).
4.4.1 (306031) Variable Chucking Force System, function 0950
The pressure is set with the collet closed. The pressure pushes the collet
spring out of the spindle collet.
APPLICATION
Designation
199223
DECO 20 / 20a
199225
DECO 26 / 26a
COMPONENTS
Item
120
140
150
Designation
Pressure reducing valve
Air escape valve
Pressure gauge
INSTALLATION
PRIOR CONDITIONS: Install the headstock
What to do?
Notes
Fix in place the preassembled

unit consisting of: Pressure Reducing Valve 120, Air Escape Valve
140, Pressure Gauge 150 and
various connections.
By means of the two Nuts 200
Connect the various pipes.
PRESSURE SETTING
PRIOR CONDITIONS: Install the headstock
What to do?
Caution!
The spindle collet is likely to fail to open if the set pressure exceeds the
max. permitted value for a particular spindle type.
300556 en 11/05
Notes
Screw in or unscrew the head of

the Pressure Reducing Valve 120
until the desired setting is
obtained.
Chap. 4.4.1 /18
306031f1
300556 en 11/05
Chap. 4.4.1 /19
4.5
MECHANICAL LOCKING OF DECO 20A SPINDLE, function 0940 223
4.5.1 (306122) Spindle Locking System

APPLICATION
Designation
199223
DECO 20 / 20a
306004
Main spindle + Pickoff Spindle
ASSEMBLY TOOLING
Item
010
020
240
280
Designation
Rod
Screwed sleeve
Nut
Roller bearing
COMPONENTS
Item
030
040
050
060
070
080
090
100
200
220
230
250
260
Designation
Notched disk
Mounting plate
Lock
Cover
Cylinder
Guard
Rear spindlespring bushing, with bores
Support
Screrwed sealing plug
Disk fastening screw
Cylinder fastening screw
Lockingmechanism fastening screw
Raised head screw
300556 en 11/05
306122f2
Chap. 4.5.1 /20
306122f1
300556 en 11/05
Chap. 4.5.1 /21
DESCRIPTION
OPERATION
The spindle locking system is an option that can be mounted on the main and
pickoff headstocks.
The NC positions the spindle.
The purpose is to improve the precision and rigidity of Caxis positioning.
For orientedspindle locking, an airactuated locking pin fixes the spindle

position by means of a notched disk fitted at the rear of the spindle.
During spindle locking/unlocking, the electric spindle control is switched off.
For orientedspindle unlocking, a spring retracts the locking pin.
TECHNICAL DATA
Standard notched disk
Description
24 divisions
Data
(15 degrees)
Positioning accuracy
0.1 degrees
Locking torque
40 Nm
The standard notched disk comprises 24 divisions, i.e. one division every 15
degrees.
To reduce backlash as much as possible, the disk notches and locking pin are
slanted.
Caution!
To guarantee correct operation of the system, the installation
instructions must be striclty followed.
When changing over from the main to the pickoff spindle, reverse the
Screwed Sealing Plug 200.
SPARE PARTS
Item
300556 en 11/05
Designation
No.
270
215818
Oring 26.70 x 1.78
290
217321
Oring 23.47 x 2.62
310
011231
Washer 5.5/10 x 2
Chap. 4.5.1 /22
DISASSEMBLY
What to do?
REPLACING THE SPRING BUSHING OF THE SPINLDE

Notes
(Use assembly tooling 010, 020, 240 and 280 delivered with the option.)
What to do?
DISASSEMBLY
Take down Guard 080.
Take down the headstock guard.
Remove Support
pp
100.
Disconnect the air supply
pp y tube.
Remove the barguide tube support.
Unscrew the 2 Screws 250.
Screw Rod 010 into the spindle.
Remove the locking

g mechanism.
Fit Roller Bearing 280, Screwed

Sleeve 020 and Nut 240 onto Rod
010...
Unscrew the Screws 220.

Take out Notched Disk 030.
Reinstall Guard 080.
Release the elastic SEEGER ring

by tightening Nut 240.
Notes
... until Screwed Sleeve 020

presses against the spindlespring
bushing.
Distance approx. 0.5mm
Remove the elastic ring.
ASSEMBLY
What to do?
Replace Bushing 90.
Unscrew Nut 240...

Notes
For details see the What to Do?

below.
Fit the notched disk.

disk
Fit the locking mechanism.
Adjust the angular setting of the
spindle lock.
... completely.
Remove SpindleSpring Bushing.

Fit SpindleSpring Bushing with
Bores 090
Fit again Roller Bearing 280,
Screwed Sleeve 020 and Nut 240
onto Rod 010.
Retighten and fit in place the elastic SEEGER ring.
Take down the assembly tooling
010, 020, 240 and 280.
300556 en 11/05
Chap. 4.5.1 /23
MOUNTING OF NOTCHED DISK

What to do?
Notes
Align the spindle key located near

the front of the headstock.
Approximate position only.
Fit Notched Disk 030 in the rear of

the spindle.
Align approximately the next notch

with the spindle key.
Tighten Screws 220
Apply 5 Nm torque as indicated on

the spindle unit.
MOUNTING OF LOCKING MECHANISM

What to do?
Notes
Check the position of Screwed

Sealing Plug 200.
It should be mounted in the topside bore.
Reverse the Screwed Sealing Plug

according to whether the main or
pickoff spindle is being used
Fit the locking mechanism on the

side of the headstock...
... using Screws 250.
Insert Screws 230
But do not tighten them.
Connect the locking mechanism to

the pneumatic unit
See Locking pneumatics
Make sure that the locking mechanism approximately faces a notch

of the disk.
Operate the locking mechanism by
means of the control.
Tap on Cylinder 070...
... until the locking mechanism

locks snugly.
Tighten Screws 230.

Release the locking mechanism by
means of the control.
Fit in place BarguideTube Support 100.
Install the guard.
300556 en 11/05
Chap. 4.5.1 /24
ANGULAR SETTING OF SPINDLE LOCK

During machining of profiled bars (square, hex.) it may be necessary to
position the spindle key in relation to the notches of the disk (in cases of
machining positioned at an angle with respect to the profiled part).
What to do?
Notes
Take down Guard 080

Fit a profiled collet and bar in the
spindle
Up to the tool line.

With collet closed.
Reduce the air pressure of the

conditioning unit
By approx. 3 bars.
Align the spindle at approximately

the desired angular position.
So a locking pin faces a notch.
Activate the locking mechanism

Unscrew Screws 220.
Exactly align the spindle at the
desired angular position..
Tighten Screws 220.
Apply the torque indicated on the

spindle unit
Release the locking mechanism
Using the control.
Reset the air pressure to its initial

value
6 bars
Reinstall Guard 080
300556 en 11/05
Chap. 4.5.1 /25
4.5.2 Programming the mechanical locking system.

This procedure is performed in 3 sequences :
Line 5:
Spindles servo bushing by using the function M800.
1. Position the spindle at the appropriate degree by using the function Mx19
Q..
P1=1700 for spindle S1

P1=1703 for spindle S4.
2. Deactivate the servo system of the motor S1 or S4 by using the function

M800 P1=...., before setting the lock.
Line 6/9: M831/M832 = locking / unlocking the lock S1
3. Set the compressed air lock by using the functions M831 or M841.
Line 7/10: Mandatory timeout of 0.5 sec. to allow the lock to be correctly set.
Note : The spindles servo bushing is required to prevent any stress force on
the motor if the drive pulley has not been correctly adjusted. If this stress force
should be too high, it could trigger a NC alarm.
Line 2/4: Timeouts to be programmed according to the type of machine.
M841/M842 = locking / unlocking the lock S4
TYPICAL ISO CODE FOR LOCKING / UNLOCKING :
Line
1
2
3
4
5
6
7
8
9
10
Spindle S1
M103 S0
G4 X
M119 Q0
G4 X
M800 P1=1700
M831
G4 X0.5
Machining
M832
G4 X0.5
300556 en 11/05
Counterspindle S4
M403 S0
G4 X
M419 Q0
G4 X
M800 P1=1703
M841
G4 X0.5
Machining
M842
G4 X0.5
Chap. 4.5.2 /26
>>>
4.5.3 (306125) Locking Pneumatics

APPLICATION
Designation
199224
DECO 10
199223
DECO 20a
306122
Spindle Locking System
199225
DECO 26a
306139
Spindle locking System
OPERATION
Electrovalve 020 controls locking pin advance.
AirFlow Regulator 010 reduces the advance rate of the locking pin
AirFlow Regulator 050 reduces the retraction rate of the locking pin.
SPARE PARTS
Item
Designation
No.
010
208584
AirFlow Regulator Festo GR1/8B
020
217570
5/2 monostable distributor 24 V FESTO

MN2H5/2D02FR
050
216698
AirFlow Control Valve FESTO GRLA

1/8 QS 6
300556 en 11/05
Chap. 4.5.3 /27
306125
300556 en 11/05
Chap. 4.5.3 /28
4.6
MECHANICAL LOCKING FOR PICKOFF SPINDLE DECO 26a, function 0940 225
4.6.1 (306219) Spindle Locking
DESCRIPTION
The spindle locking system is an option that can be mounted only on the pick
off spindle.
APPLICATION
The purpose is to improve the precision and rigidity of Caxis positioning.

Designation
199225
DECO 26a
306107
Pickoff spindle
TECHNICAL DATA
Description
Notched disk
32 divisions
Data
Allows angles of 90 /
180 degrees)
Positioning accuracy
0.1 degrees
Locking torque
40 Nm
OPERATION
The NC positions the spindle.
For orientedspindle locking, an airactuated locking pin fixes the spindle
position by means of a notched disk fitted at the rear of the spindle.
During spindle locking/unlocking, the electric spindle control is switched off.
For orientedspindle unlocking, a spring retracts the locking pin.
306219f1b
300556 en 11/05
The standard notched disk has 32 divisions, i.e. one division every 11.25
degrees.
Chap. 4.6.1 /29
306219f1
300556 en 11/05
Chap. 4.6.1 /30
COMPONENTS
Item
020
030
040
MOUNTING THE LOCKING SYSTEM

What to do?
Designation
Cover
Lock
Cylinder
Take down the pickoff spindle...
Fit the locking mechanism on the

side of the the pickoff spindle...
Designation
No.
280
215818
Oring 26.70 x 1.78
300
217321
Oring 23.47 x 2.62
...see disassembly of the pickoff

spindle in the Machine Equipment
book 300579.
... using the 2 Screws 240.
Reinstall the pickoff spindle...
...see mounting of the pickoff

spindle in the Machine Equipment
book 300579.
Insert the 2 Screws 210.
Do not tighten.
Connect the locking mechanism to

the air supply
See Locking pneumatics
SPARE PARTS
Item
Notes
.
Find approximately the soft angular position of Spindle S4 and take
this as the new reference.
Caution!
See Manipulation Manual
300553 chap.6.7 page 11;
concerning alignment of Spindle
S4.
(Spindle alignment S4.B = ...offset

S4)
Check that the locking mechanism

is approximately facing a notch.
Activate the locking mechanism...
...using the control.
Tap cylinder 040...
... until the locking mechanism

locks snugly.
Tighten Screws 210.

Release the locking mechanism...
300556 en 11/05
...using the control.
Chap. 4.6.1 /31
4.6.2 Programming the mechanical locking system.

This procedure is performed in 3 sequences :
Line 5:
Spindles servo bushing by using the function M800.
1. Position the spindle at the appropriate degree by using the function Mx19
Q..
P1=1700 for spindle S1

P1=1703 for spindle S4.
2. Deactivate the servo system of the motor S1 or S4 by using the function

M800 P1=...., before setting the lock.
Line 6/9: M831/M832 = locking / unlocking the lock S1
3. Set the compressed air lock by using the functions M831 or M841.
Line 7/10: Mandatory timeout of 0.5 sec. to allow the lock to be correctly set.
Note : The spindles servo bushing is required to prevent any stress force on
the motor if the drive pulley has not been correctly adjusted. If this stress force
should be too high, it could trigger a NC alarm.
Line 2/4: Timeouts to be programmed according to the type of machine.
M841/M842 = locking / unlocking the lock S4
TYPICAL ISO CODE FOR LOCKING / UNLOCKING :
Line
1
2
3
4
5
6
7
8
9
10
Spindle S1
M103 S0
G4 X
M119 Q0
G4 X
M800 P1=1700
M831
G4 X0.5
Machining
M832
G4 X0.5
300556 en 11/05
Counterspindle S4
M403 S0
G4 X
M419 Q0
G4 X
M800 P1=1703
M841
G4 X0.5
Machining
M842
G4 X0.5
Chap. 4.6.2 /32
4.6.3 (307560) Locking Pneumatics

APPLICATION
Designation
199226
DECO 13a
199225
DECO 26a
306219
Pickoff spindle locking mechanism
199228
DECO 13bi
199229
DECO 13b
OPERATION
010 Electrovalve 010 controls the locking pin advance.
AirFlow Regulator 040 reduces the advance rate of the locking pin
AirFlow Regulator 030 reduces the retraction rate of the locking pin.
307560f1
SPARE PARTS
Item
Designation
No.
010
217570

MN2H5/2D02FR
030
216698

1/8 QS 6
040
208584
AirFlow Regulator Festo GR1/8B
300556 en 11/05
Chap. 4.6.3 /33
CHANGING THE PICKOFF SPINDLE DRIVE BELT

Start condition: Collet and collet sleeve removed.
Pneumatics shut off.
What to do ?
Notes
Dismounting :
Clean the insides of the spindle
nose.
Loosen the clamping screw 140 of
the thrust tube
4 turns minimum
306107f1
Manually loosen and remove the

thrust tube.
Start pneumatics, collet opened.
In order to prevent the entry of

impurities inside the distributors.
Clean the parts.

Mounting :
Mount the new belt.
Engage the thrust tube in the
spindle.
Screw, set, tighten the thrust tube.
Shut off the pneumatics.
300556 en 11/05
Chap. 4.6.3 /34
5.
OPTIONS (1000) FOR X1 / Y1. X2 / Y2 MAINWORK GANGS
Some mainwork options presented in this chapter are used on machine tooling
systems other than X1-Y1 or X2-Y2.
The other systems that can accommodate these options are specified in the
paragraphs below under the toolholder geometrics or as tool stations other
than T11 to T15 or T21 to T25 (i.e. combs).
5.1
5.1.2 (306061) High turning tool holder, function 1002

APPLICATION
Name
16 x 16 mm TURNING TOOL HOLDERS
5.1.1 (306033) Left/right turning tool holder, function 1001

APPLICATION
199223
DECO 20 / 20a
199225
DECO 26 / 26a
See instruction OPERATION / MAINTENANCE

Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
300556 en 11/05
Chap. 5.1.2 /1
5.2
2 POSITION INTERCHANGEABLE TOOLHOLDER
5.2.1 (306067) 2 x 16 ID Kneetoolholder, function 1120

TECHNICAL DATA
APPLICATION
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Capacity:
Geometrics
Mainwork:
Description
Borehole
Data
2 x Diameter 16 H6
X1; X2
Y1; Y2
117.5
+ 10 mm / 10 mm
050 mm
(infinitely variable)
Z1
COMPONENTS
Item
030
040
100
110
130
140
160
Name
Spacing rod
Spacing screw
Spacing nut
Coolant plug
Fastening screws
Securing screws for spacing
Tool clamping screws
Shaft:
Front face
Rear face
127.5 mm
64.5 mm
OPERATION
The bores allow for a modular userfriendly application of standard or other
tooling.
The toolholder has a hole for the supply of cutting oil. Unscrew plug 110 and
fit a coolant tube suitable for the application.
The tool is clamped in the tool holder with four clamping screws 160.
The length of the tool holder can be varied by up to 40 mm by unscrewing the
two securing screws 140.
300556 en 11/05
Chap. 5.2.1 /2
306067f1
300556 en 11/05
Chap. 5.2.1 /3
TOOLHOLDER CHANGE
PRIOR CONDITIONS:
Machine in reference position
Action
Notes
DISASSEMBLY
Unscrew the 4 fastening screws
130
Take down the toolholder
Block the coolant inlet
If required
ASSEMBLY
Fit the other toolholder in position
Positioned by the two locating pins
Screw in and tighten the four

fastening screws 130
306067f2
Caution!
Application possible, but depending on how part disposal manipulator is
adjusted for part removal from guidebush, conflicting geometrics can
occur with the toolholder in T11 to T13.
Machine equipped with pickoff spindle: Application possible but not
in positions T11, T12, T21 and T22.
X4 > Y1 and X4 > Y2 must be respected at all times.
300556 en 11/05
COLLET HOLDER EXTENSIONS FOR KNEE TOOLHOLDER 2 x D16
Caution!
if the diameter of the extension head exceeds 20 mm, the tool line
is exceeded, so conflicting geometrics may occur.
The length of the extension head must not exceed 15 mm, so as to
ensure the tool ratings (setting range, maximum drilling depth).
Chap. 5.2.1 /4
5.2.2 (306068) 25mmID Kneetoolholder, function 1100

DESCRIPTION
APPLICATION
199223
Name
Machine version
DECO 0001
Use
Modular application possible
DECO 20 / 20a
DECO 0003
Modular application possible
T11... T15
T21... T25
T13... T15
T23... T25
COMPONENTS
Item
030
040
100
110
130
140
160
Name
Spacing rod
Spacing screw
Spacing nut
Coolant plug
Fastening screws
Securing screws for spacing
Tool clamping screws
Preferably:
T15 > T14 > T13
T25 > T24 > T23
TECHNICAL DATA
Capacity:
Geometrics
Mainwork:
Shaft:
300556 en 11/05
Description
Borehole
Data
Diameter 25 H7
X1; X2
Y1; Y2
Z1
127.5
0
0100 mm
(infinitely variable)
Front face
Rear face
145.5 mm
64.5 mm
Chap. 5.2.2 /5
306068
300556 en 11/05
Chap. 5.2.2 /6
OPERATION
TOOLHOLDER CHANGE
The bores allow for a modular userfriendly application of standard or other

tooling..
The toolholder has a hole for the supply of cutting oil. Unscrew plug 110 and
fit a coolant tube suitable for the application.
The tool is clamped in the tool holder with four clamping screws 160.
The length of the tool holder can be varied by up to 120 mm by unscrewing the
two securing screws 140.
Caution!
The bulk of this tool protrudes beyond the tool line,
so it can preclude the simultaneous use of the two tool systems if used
on both.
Machine with frontwork unit: Application absolutely impossible
because of unavoidable conflicting geometrics.
Machine with pickoff spindle: Use of the part disposal manipulator is
impossible with the tool mounted in positions T11, T12, T13, T21 and
T22.
300556 en 11/05
PRIOR CONDITIONS:
Action
Notes
DISASSEMBLY
U
h 4 fastening
f
i screws
Unscrew
the
130
Take
the
T k down
d
th toolholder
t lh ld
Block the coolant inlet
If required
ASSEMBLY
Fit the
th other
th toolholder
t lh ld in
i position
iti
fastening screws 130
Positioned by the two locating

pins
COLLET HOLDER EXTENSIONS FOR D25 KNEE TOOLHOLDER
Note:
The length of the extension head must not exceed 40 mm in order to
guarantee the tool ratings (setting range, maximum drilling depth).
Chap. 5.2.2 /7
5.3
(306231) AUXILIARY MOTOR DRIVE SYSTEM S61500
An INFRANOR axis motor is mounted on one plate of the X1/Y1 comb. This
motor is used to rotate spindles into position T11 or T12 or even both at the
same time.
This device makes it possible to increase the number of tools available on the
barrel by installing two revolving units on the comb 1. This motor drive system
complements the S2 motor drive system already installed as original equipment on comb 2.
Set 306231, sheet 2/2, describes the various rotation options. Driving positions
T11 and T12 together requires the use of the positioning belt 140, type
32/T5/750DL.
LOCATION
The attachment is constructed so as to reduce transmission of heat to the

comb to the greatest possible extent (thermal barrier provided by addition of
an insulating plate, item 20).
This component is used in:

Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Ref. mark
20
40
70
120
130
140
160
200
LOCATION OF COMPONENTS
Name
Insulating plate
Axis of tensioner
Motor pulley
Roller
Double timing belt 32/T5/750DL
Bed plate (set of 2 plates) Ref. no. 472194
Ball bearing 60012RZ
In order to avoid overheating of the motor, it is vital to stop it from rotating when
it is not required (unventilated motor).
Once installed, the device S6 cannot be removed and remains firmly connected to the comb 1 (X1/Y1). The amplifier is located in the switch cabinet and
cabling is specific to this application (see assembly drawing 521946f2).
Electric control diagram:
Electric layout diagram:
Cabling diagram:
.
521946f1
521946f2
521947f1
Caution!
Limitations:
no synchronisation with other motor drive systems,
no tapping possible,
requires at least version TB DECO 5.07 PACK11 software and PMC
V036.
No precise alignment between mainwork gangs 1 and 2 for
simultaneous drillings. The bore/drill tools between the mainwork gangs
1 and 2 are therefore not in the same geometrics (example : position
alignment T12 and T22). An alignment requires adding bed plates under
the bore tools. The bed plates can be planed according to the gaps read
on the machine between the mainwork gangs 1 and 2.
The bed plate is identified under the number 472194 and is planed to a
thickness of 2 mm +/ 0.02. (see drawing 306231f1 below)
300556 en 11/05
Chap. 5.3 /8
GENERAL CHARACTERISTICS OF S2
Components
Description
Characteristics
Max. number of motor
2
driven positions:
Functions: M
Clockwise rotation
Counter
clockwise rotation
Start/stop
Right rotation =
M603
Left rotation =
M604
Fitting positions:
T11 and T12
Drilling diameter:
(mild steel)
6 mm
Positions T13, T14 and T15 are free for turning tools; when this motor
drive system is not in use, positions T11 to T25 can receive turning toolholders.
Revolving attachments
(crossdrills)
Option1600
which can be fitted:
Stop rotation
Maximum drive power:
Tightness index:
Available torque:
Stop =
M605
1.25 kW
IP65
4 Nm ED 100%
2 Nm ED 50 %
Type of clamping collets:
ESX25
Attachments which have Z dimensions of between 25 and 45 mm can be

turned around.
Other revolving attachments which can be mounted on X2/Y2 will not be
fittable to comb X1/Y1.
Motor:
INFRANOR
Motor reference:
HDD b 09N
Speed of rotation:
5000 min1
Motor/tool speed ratio:
1
Maximum speed of
5000 rpm
rotation of tools:
Programmable speed:
300556 en 11/05
5002000 min1
5000 min1
Caution !
Check the direction of rotation before starting the program in
AUTO mode.
Application and limitations

Transverse drilling/milling (end cutter, 2 sizes) on bar.
No machining with slot cutters and 3 size cutters (disk cutters).
Incompatibility with NSK spindles, options 2000 and 2100, which cannot
be fitted onto this X1/Y1 comb. NSK spindles can still be fitted onto X3/Y3
tool systems and counteroperation.
500 to 5000 rpm
Chap. 5.3 /9
SPARE PARTS
Ref. mark
Name
No.
130
241271
140
241276
The powered spindle is pressurized at 0.6 bars, which prevents oil from entering the spindles motor.
300556 en 11/05
Chap. 5.3 /10
306231f1
300556 en 11/05
Chap. 5.3 /11
306231f2
300556 en 11/05
Chap. 5.3 /12
521946f1
300556 en 11/05
Chap. 5.3 /13
521946f2
300556 en 11/05
Chap. 5.3 /14
521947f1
300556 en 11/05
Chap. 5.3 /15
5.4
LIVE UNITS FOR ESX 25 COLLET

COMPONENTS
5.4.1 (306159) Drilling spindle for ESX 25 collet, function 1600

LOCATION
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Item
50
60
70
120
130
160
170
1010
Name
Front flange
Rear flange
Holding ring
Bearing
Bearing
Coolant nozzle
Fastening screw
Flats
1010
306159f1
300556 en 11/05
Chap. 5.4.1 /16
DESCRIPTION
Use
Mainwork:
Frontwork gang
Modular fitting of
from 1 to 4 tools
T22 to T25
Frontwork:
Modular fitting of
from 1 to 4 tools
T31 to T34
Axial backwork:
Fitting possible with

spindles locked
T41 to T44
Radial backwork:
Modular fitting of
from 1 to 3 tools
T51 to T53
TECHNICAL DATA
Data
Capacity
ESX25
ET 25
Slitting saw dia.
1 to 16 mm
M3.5 to M10 (M12)
max. 50 mm
Height setting
2 positions possible
20 mm max.
Rotational speed
max. 8000 m1
Geometrics
X2
127.5 mm
Y2
0 mm
Z1
25 or 45 mm
300556 en 11/05
0 mm
(Y3)
25 mm
Z3
187.5 mm
X4
127.5 mm
Y4
0 mm
Z4
25 or 45 mm
The drilling attachment is equipped with a spindle mounted on preloaded ball
bearings in the front and rear. The bearings are pregreased for life.
Description
Mainwork gang
Radial backwork gang
X3
The spindle is driven by a notched pulley, screwed and secured at the rear end
of the spindle.
Toolholder
The toolholder has a cutting oil supply (spout) for standard use
(geometry height 25 mm)
The toolholder has no oil supply when used in milling position
(geometry height 45 mm)
The toolholder must be blocked by holding the spindle over flats 1010 for
unscrewing the nut ESX.
The toolholder can assume 2 different height settings 20 mm apart by being
turned upsidedown.
Chap. 5.4.1 /17
>>>
TOOLHOLDER CHANGE
PRIOR CONDITIONS:
Drive belt removed or slackened:
S2 mainwork (306035)
S3 frontwork (306011)
S5 radial backwork (306036)
S5 axial backwork (306099)
Action
Notes
DISASSEMBLY
If required
Block the cutting oil spout

ASSEMBLY
Place the toolholder in position
fastening screws

pins
Fit and tension the drive belt
300556 en 11/05
Chap. 5.4.1 /18
5.4.2 (306086) 63mmOD milling spindle for ESX 25 collet, function 1650
APPLICATION
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
COMPONENTS
Item
020
030
100
110
160
170
1010
1020
Name
Spindle
Notched pulley
Spindle locking screw (fixed spindle)
Fastening screw
Spindle nut EX 25 M M30x1
Coolant spout
Flats
Compressed air hole
306086f2
300556 en 11/05
Chap. 5.4.2 /19
306086f1
300556 en 11/05
Chap. 5.4.2 /20
DESCRIPTION
TECHNICAL DATA
Description
Data
ESX25
ET 25
Slitting saw dia.
1 to 16 mm
M3.5 to M10 (M12)
max. 63 mm
Height setting:
26.5 mm maximum
Rotational speed:
max. 8000 min1
Capacity:
Use
Mainwork:
Modular fitting of
from 1 to 4 tools
T22 to T25
Frontwork:
Modular fitting of
from 1 to 4 tools
T31 to T34
Axial backwork:
Action
Conflict with the

guards
Radial backwork:
Action
Conflict possible
with the pickoff
spindle
Geometrics
Mainwork:
Frontwork:
X2
127.5 mm
Y2
0 mm
Z1
25 or 51.5 mm
X3
0 mm
(Y3)
25 mm
Z3
187.5 mm
300556 en 11/05
Chap. 5.4.2 /21
The drilling attachment is equipped with a spindle mounted on preloaded ball
bearings in the front and on a rigid ball bearing at the rear.
The bearings are pregreased for life.
TOOLHOLDER CHANGE
PRIOR CONDITIONS:
S2 mainwork (306035)
S3 frontwork (306011)
The spindle is driven by a notched pulley, screwed and secured at the rear end
of the spindle.
Toolholder:
The toolholder can be locked by clamping screw 100
The toolholder has a cutting oil supply (spout) when used as a drilling
attachment
The toolholder must be blocked by holding the spindle over flats 1010 for
unscrewing the nut ESX.
The toolholder can assume 2 different height settings 26.5 mm apart by
being turned upsidedown.
The bearings can be protected by compressed air at the compressed air
hole (e.g. when using emulsions).
Drive belt removed

or slackened:
Action
DISASSEMBLY
Disconnect the compressed air
pipe
If required
If required

ASSEMBLY
Make sure that screws 100 & 110
do not jut out from the bearing face
fastening screws
Connect the compressed air pipe
to compressed air hole 1020
300556 en 11/05
Notes
So as to ensure a snug fit of the

toolholder
pins
Unless the option is installed, block
both M5x6 holes 1020
Chap. 5.4.2 /22
5.5
RADIAL POLYGONING
5.5.1 (306071) Polygoning unit, function 1700

APPLICATION
TECHNICAL DATA

Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Description
Mounting stations:
Data
Preferably T25
.
Caution!
In T25, this unit must be used at a cutting
angle of 26.56 degrees in X and Y axes).
For a live tool, only one tool station is

required to cut in X2 & Y2 with the big
80mm cutter.
300556 en 11/05
Mounting stations:
T22, T23 and T24
2 tool mounting
stations required
machining in X is
possible
Cutting angle:
T25
Y2 / X2 = 1/2
(26.56 degrees)
Milling cutter:
80 mm
Rotational speed:
max. 8000
Transmission ratio
1:1
ID 16 mm H6
min1
Chap. 5.5.1 /23
(Cutter)
CUTTER CHANGE
PRIOR CONDITIONS:
The toolholder support is mounted on preloaded ball bearings.
Machine in setting mode

Set the X2Y2 mainwork gang in its
reference position
Transmission is by a pair of bevel gears and a timing belt without backlash. The
bearings are pregreased for life.
Action
Notes
DISASSEMBLY
SPARE PARTS
Item
Name
No.
Insert a 6mm pin into the off

centerlocated hole in the cutter to
lock its rotation.
If the hole is not visible, turn the

arbor by hand as required.
Allen key: s = 5 mm
350
203753
Grooved ball bearing 60032Z
Unscrew fastening screw 010 using

a hex Allen key.
360
204917
Needle bush HK 1010
Remove the cutter
430
217105
Angular contact ball bearing

7003EAL2Q
Synchroflex belt 25/T5/225
460
217211
ASSEMBLY
Fit another cutter on the arbor
Align the cutter properly with the

driving pinion.
Insert fastening screw 010.

COMPONENTS
Item
010
020
310
Name
Cutter fastening screw
Driving pinion
Fastening screw
300556 en 11/05
Insert a 6mm pin into the off

centerlocated hole in the cutter to
lock its rotation.
If the hole cannot be seen, turn the

arbor by hand.
Tighten fastening screw 010 using

a hex Allen key.
Allen key: s = 5 mm
Chap. 5.5.1 /24
306071f1
300556 en 11/05
Chap. 5.5.1 /25
BEVEL GEAR GREASING
Gomtrie standard
Annually or every 3000 hours
FREQUENCY:
Action
Notes
DISASSEMBLY
Remove the 4 screws 340
Remove bearing 060
Do not lose rings 050
GREASING
see instruction
OPERATION / MAINTENANCE
Pinion or bevel gear greasing
DECO 20a: 300571
DECO 26a: 300581
Carry out the greasing of the bevel

gears
ASSEMBLY
Fit bearing 060
Screw in and tighten the 4 screws
340
Appel polygoneur
306071f3
300556 en 11/05
Chap. 5.5.1 /26
5.6
GENERATING UNIT
5.6.1 (306083) Generating milling unit, function 1800

APPLICATION
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
DESCRIPTION
Generating milling unit for cutting of longitudinal profiles.
.
Caution!
This unit can be mounted only in T25. and precludes modular
application in T24 of any other tooling with the exception of
ESX 25 drilling spindle (306038) which can be fitted in T24 if the
angular setting of the generating unit does not exceed 5 degrees.
The unit occupies more than one tool station.
The unit does not have its own cutting oil connection (spout).
The unit must not revolve without a cutter, as this may cause the
driving key to fly off.
See also instruction 300195: DIRECTIONS FOR USE OF

WATERMISCIBLE CUTTING FLUIDS
306083f2
300556 en 11/05
Chap. 5.6.1 /27
306083f1
300556 en 11/05
Chap. 5.6.1 /28
COMPONENTS
TECHNICAL DATA
Angular setting:
Rotational speed:
Torque:
Description
Data
with drilling spindle in

T24
+/ 5 degrees
max.
8000 min1
optimum:
500 4000 min1
transmissible
7 Nm
ID
Total length
Max. diameter
Key
13 mm
25 mm
32 mm
DIN 138 (section 3 x
3 mm)
+/ 10 degrees
Tooling
Cutters:
Spacer rings:
Stack height:
DIN 2084 B
dia. 13 / 22
i.e. cutter + spacer rings
32 mm (e.g. 25 + 2 +
5)
Geometrics
T25
X2 cutter axis
105.5 mm
X2 space factor
127.5 mm
Item
010
040
060
070
090
340
350
360
330.1
330.2
365
Name
Toothed wheel
Pivoted gear casing
Sleeve
Casing
Steady
Steady fastening screws
Gear casing locking screws
Fastening screws
Cutter fixing screws
Sleeve fixing screws
Angular setting screw
The cutting type is continuous cutting by master cutter.
It is used for producing very long splined shafts, and gears of very diverse profiles.
The speed ratio between the spindle ( S1 ) and cutter ( S2 ) is equal to the
number of female splines to be cut, the cutter speed being lower.
The angular setting of the cutter must be suitable for correct splining.
For straight splines, the inclination of the cutter is given by its helix angle.
The bearings of the unit can be protected by compressed air at the hole (for
example when using emulsions).
Before using compressed air, transfer plug 475 into the threaded hole below
cover 050 of the unit (leakage drain hole in a standard version machine).
300556 en 11/05
Chap. 5.6.1 /29
BEVEL GEAR GREASING
Note:
This milling cutter is designed to cater for a very precise gear profile
(diameter, number of teeth).
This same cutter is not suitable for teeth cutting of different
characteristics.
FREQUENCY:
Action
Remove the 2 screws 350

Take down casing 070
Notes
CALCULATION OF THE ANGLE

SETTING
Notes
DISASSEMBLY
ANGULAR SETTING ADJUSTMENT

Action
Remove the 4 screws 330.2 from

the sleeve
Inclination = cutter helix angle +

angle on part.
Take down sleeve 060
Unscrew the 2 screws 350 of the

gear casing.
Screw in / out setting screw 365.
Tighten the 2 screws 350 of the
gear casing.
Do not lose seal 470 and rings 160

& 300!
GREASING
gears
See: Greasing a pinion
ASSEMBLY
SPARE PARTS
Mount sleeve 060
Item
Name
No.
410
209697
Needle cage K 12x16x13 TN 0/2
Fit and tighten the 4 screws 330.2

fastening the
sleeve
450
212394
Mount casing 070
470
214897
Viton Oring 37.77x2.62
Fit and tighten the 2 screws 350
480
216954
Grooved ball bearing 60012RZ
490
217105

7003EAL2Q
520
217217
Needle bush BK 1012
300556 en 11/05
LOCTITE 243
Chap. 5.6.1 /30
5.7
THREAD WHIRLING ATTACHMENT
050
5.7.1 (306101) Whirling attachment, function 1900

APPLICATION
040
Name
199223
DECO 20
199225
DECO 26
450
150
080
COMPONENTS
Item
040
050
080
150
450
Name
Baseplate
Orientable gearbox
Toolholding flange
Cover plate
Gearbox screw
306101f2
OPERATION
The toolholder spindle, mounted on preloaded ball bearings, can be inclined
to avoid nicking during the cutting of threads.
The movement is transmitted by bevel gears and a timing belt without backlash.
The ball bearings are greased for life.
Caution!
This attachment:
occupies more than one tool station.
does not have its own cutting oil connection (spout)
is not designed to operate with watermiscible cutting fluids
(emulsion)
The preset milling head can be fitted in the toolholding flange.

300556 en 11/05
Chap. 5.7.1 /31
306101f1
300556 en 11/05
Chap. 5.7.1 /32
This attachment occupies stations T24 and T25.

Its bulk overshoots the tool line and can preclude the simultaneous operation of:
the two mainwork gang systems.
frontwork with X2 / Y2
Tools T33 and T34 may crash into the whirling attachment when using tools
T31 and T32.
Note:
Fitting of this attachment onto the machine requires a modification to a
guard as per item 200 in whirling attachment assembly drawing
306101f1.
The guard is fitted ex works for delivery of the attachment mounted on
the machine.
This guard must be modified by the user in the event of the attachment
being mounted at a later date.
The modification is shown graphically in drawing 562770f1.
A borehole of diameter 16.5mm is required for fitting the bulkhead
stuffing box for the coolant piping.
300556 en 11/05
562770f1
Chap. 5.7.1 /33
INCLINATION ANGLE SETTING
ANTICOLLISION GEOMETRICS
For normal use: See travel limitations
For the thread whirler:
X1 + X2 > 0
X1 + X2 > 25
If X2 < 25 then Z3 < 150
If X2 < 40 then Z3 < 100

(max. tool dia. on frontwork gang:
30 mm)
Action
Notes
ANGLE SETTING
Loosen the 2 screws of gearbox
450
Set the inclination
See graduation between the gearbox and its baseplate.
Screw in and tighten the 2 screws

of gearbox 450.
TECHNICAL DATA
Description
(independent of
angle)
Bar capacity:
Angular setting:
Rotational speed:
Transmissible torque:
max.
Belt:
Tools
Presettable cutter holder:
Geometry:
Data
10 mm
+/ 15 degrees
8000 min1
5.63 Nm at 8000 min1
6.30 Nm at 4000 min1
472088
X2 mill. cutter axis 118.5
X2 space require- 153
ment
300556 en 11/05
Chap. 5.7.1 /34
BEVEL GEAR GREASING
SPARE PARTS
FREQUENCY:
Action
Notes
Item
Name
No.
530
212394
550
214897
Viton Oring 37.77x2.62
560
215014
Needle bush BK 1210
570
216431
Syncroflex belt 16/T5/305
580
216753
Clamping sleeve DKWN 12x22x13
Remove clamping sleeve 580 and

pinion 130.
590
216774
Angular contact Ball bearing

71908CA322Q
Take out the 4 screws 420 from the

box.
600
217105

7003EAL2Q
DISASSEMBLY
Remove closing plate 150 fixed by
the 4 screws 490.
Remove flange 140 and then
remove the belt
2 screws 510
Take down box 120.

GREASING
gears
See: Greasing of a pinion
ASSEMBLY
Mount box 120
Fit and tighten the 4 screws 420
used for fixing box 120.
Fit clamping sleeve 580 and pinion
130.
Clamping torque 1.2 Nm
Fit the belt and then fit flange 140
2 screws 510
Mount closing plate 150. and

fasten with the 4 screws 490.
300556 en 11/05
Chap. 5.7.1 /35
Tte tourbillonner extrieur

Kopf fr usseres Gewindewirbeln
Head for external thread whirling
Testa turbinatura esterna
Cabezal de torneado rpido exterior
No. 472088
Centre des couteaux

Messermittelpunkt
Cutter centre
Centro lame
Centro cuchillas
306101f3
300556 en 11/05
Chap. 5.7.1 /36
5.7.2 External Whirling Head (Option 1910)
Info :
Station T25
Info :
Option 1900
Feature
Option :
Dimensions :
see drawing
Ident. No.:
Tornos
Note :
The thread whirling cutters must be executed

according to the thread to realize.
472088
Data
1910
Thread whirling head for machining an external
thread with 3 cutters outer 15 mm, thickness
4 mm, borehole 5 mm.
Use for 510 mm (offset of the front face of
the cutter in relation to the reference line of the
work 9.5 mm).
r
c
Cover with positioning mark (r).
b
A set of 3 cutters (c).
An unblocking ring (b).
Including setting gauge, kept in set with the

cutter holding head.
300556 en 11/05
Chap. 5.7.2 /37
5.7.3 Whirling Cutter Regrinding Device (Option 1920)
SHARPENING THE CUTTERS

What to do ?
Feature
Data
Option :
1920
Dimensions :
see drawing 1507 and pictures
Ident. No.:
Tornos
Position the cutter to a dimensional setting greater than 20 mm

(extra setting thickness (machining allowance) according to cutter wear).
570504
Finished dimension after sharpening
Notes
21.5mm
Tighten the flange
Flange
Set the support to 6 degrees

(cutters cutting angle) on the
sharpening machine.
Refer to the figure on the other
side (Fig. 1507).
Fig. 1507
300556 en 11/05
Chap. 5.7.3 /38
Install the cover by positioning it

on the support according to the
mark.
Insert but do NOT fully tighten the
3 screws to hold the cover in
place.
Move the cutters so the gauge
pins have enough space (e) to
pass freely.
Position the gauge accordingly
(the pins (g) placed according to
the figure on the other side).
Sharpen until a dimension of 20

mm identified below is obtained
(Fig. 1)
ADJUSTING THE 3 CUTTERS IN THEIR SUPPORT.

What to do ?
Replacing the 3 cutters in the support.
Install the cover by positioning it
on the support according to the
mark.
Insert but do NOT fully tighten the
3 screws to hold the cover in
place.
Move the cutters so the gauge
pins have enough space (e) to
pass freely.
Position the gauge accordingly
(the pins (g) placed according to
the figure on the other side).
Replacing the 3 cutters in the support.
300556 en 11/05
Notes
c
g
g
g
c
Reposition the 3 cutters against

the gauge pins in the position indicated in the figure by turning them
on their axis by hand.
Fully tighten the 3 screws holding
the cover.
Unloosen the ring (b) to completely release the tool from the spinner.
Install the tool on the spinner
according to the mark (r).
Tighten the 3 conehead screws.
Reinstall the ring (b) against the
spinner.
r
b
Chap. 5.7.3 /39
5.7.4 Programming
Note:
The attachment is mounted in T25, but its bulk also occupies T24.
Thread types
The attachment cuts LH and RH threads. In both cases, refer to the table below
so as to use the correct programming parameters.
The 20 bar option (No. 307102, function 5250) is required for cutter
lubrication.
Retract the comb X2Y2 (indexing in T21 or T22) before catching the part
(to prevent the pickoff spindle from colliding with the whirler).
Geometries
Thread
ISO code
Rotation S1
ISO code
Rotation S2
Inclination of
head
right
C1+
M203
Upward
left
C1
M203
Downward
A single cutter holder head can be used on the attachment, i.e. function 1910
(472088).
Xaxis geometry
The centre of the whirling attachment is located at 118.5 mm from the reference
pin. The blades work on a diameter of 12 mm (6 on the radius) from the centre
of the attachment. Since the theoretical distance from the reference pin is
127.5 mm, the theoretical geometry in X is 6 mm.
Yaxis geometry
Swing axis of the head in line in relation to the axis of the blade centre.
Geometry in Y superfluous.
Zaxis geometry
Upward
See table:
Downward
THEORETICAL GEOMETRIES TO BE ENTERED

function
1910
300556 en 11/05
Z
(Blade centre)
30
Chap. 5.7.4 /40
Drawing of the part
300556 en 11/05
Chap. 5.7.4 /41
PROGRAMMING
Programming of external whirling requires a new operation line comprising the
C1, X2 and Z1 axes.
The figure below shows the third operation line (C1axis) on which the whirling
operation will take place, together with the various operations required for
orientation of the attachment:
The following 3 operations are required in order to prepare for whirling,

and the approach of the T25mounted whirling attachment:
Op. 3:1
ISO code:
M203 S2600
M203 S2600
Op. 2:6
Indexing T25
ISO code: G1 X2=80 G100
G903 P1=25
Op. 2:7
2.
The following sequence performs the whirling:
OP: 3:2
ISO code:
300556 en 11/05
Approach Z1/X2 T25

G1 Z1=12 G100
G1 X2=3.45 G100
1st pass of whirling length 12; lead = 2.75

T25
M198
G4 X0.8
G94
G1 X2=3.45 Z1=12 G100 M45 (HP ON)
G1 Z1=2 G100
G1 C1=1728 Z1=11.2 F4320
G1 C1=1872 X2=7.2 Z1=12.3 (OUTPUT)
G1 Z1=12 G100
M199
(13.2/2.75x360=1728)
(4320/360 = 12 RPM S1)
Chap. 5.7.4 /42
Hints and tips

The cutting of the thread 6.98 mm ( of core 3.45) over a length of 32.65 mm,
from a bar of 10 mm, involves the turning of the 6.98 mm before whirling.
It is impossible to cut the thread from the bar diameter since the cutting height
of the blades is insufficient. In such cases it is necessary to:
turn the 6.98 mm on a length of approx. 12 mm,
whirl the thread a first time,
continue the turning up to a length of 24 mm,
whirl the thread a second time,
turn up to a length of 32 mm and whirl a third time up to the final length.
The operation above (3:2) describes the first pass.
Tool catalog settings
T25 tool geometrics are as follows:
300556 en 11/05
Chap. 5.7.4 /43
TECHNICAL DATA
Stock:
Working of cutters (geometry):
Cutting speed:
n=
whirling attachment speed:
fz = advance per tooth:
z=
number of teeth:
Stainless steel 1.4441 10 mm

12 mm
98 m/min
2600 rpm
0.025 mm
3
Note:
The advance per tooth fz is derived from experience gained in whirling
and is usually between 0.02 and 0.05 mm. This advance can be
optimised so as to guarantee a good thread quality and good control of
blade wear.
1.
Calculation of C1 speed (min1)
nC1
nC1
fz x z x n
x
x 5.215
Converting rpm into (/min)
Vf
= nc1 x 360
Vf
= 12 x 360 =
3.
Calculating the whirling attachment inclination
tg
Lead
x dmean
4320 /min
2.75
x 4.46
= 0.1962 => = 11.104
Note:
dmean is calculated from the of the top of thread and of root of
thread!
In the light of this angle of inclination, it is easy to set the inclination of the
attachment by means of a graduated scale or comparator, by shifting the
Z3axis.
dmean
0.031 x 3 x 2600
2.
= 12 min1
Example
Shift of Z3 by 20 mm, h = tg x 20 = 0.1962 x 20 = 3.925 mm
h
Note:
dmean is calculated from the bar and the of the root of thread!
Z3
300556 en 11/05
Chap. 5.7.4 /44
5.8
HF MILLING AND DRILLING SPINDLE (40000 min1)

FUNCTION 2000
5.8.1 (306066) 30mmID toolholder

APPLICATION
Name
199223
DECO 20
199225
DECO 26
COMPONENTS
Item
010
100
110
120
1010
Name
Toolholder
Fastening screws
Tool clamping screw
Coolant spout
Multipurpose bore M10x1 for various fittings
306066f1
300556 en 11/05
Chap. 5.8.1 /45
TOOLHOLDER CHANGE
TECHNICAL DATA
PRIOR CONDITIONS:
Description
Capacity:
Bore
Data
30 H7
Use
Action
Notes
DISASSEMBLY
Mainwork:
Modular fitting possible
T11 to T15
T21 to T25
Frontwork:
Modular fitting of from

1 to 4 tools
T31 to T34
Axial backwork:
Modular fitting of from

1 to 4 tools
T41 to T44
Fit the toolholder in position
Radial backwork:
T51 to T53
Screw in and tighten the fastening

screw

Block the coolant spout
If required
ASSEMBLY
positioned by two locating pins
The toolholder has a cutting fluid supply from its own spout, but an M10x1 bore
is available to enable fitting to other lubrication systems if necessary.
Tool holding is by split clamping, preventing high local pressures and allowing
livetool spindles to be fitted.
The toolholder is to be fitted forward on the baseplate to make full use of the
coolant spout.
.
Caution!
When the tool mounted in the 30mmID toolholder (306066) protrudes
beyond the rear of the latter, there is a likelihood of conflicting
geometrics with the protective shutters of the livetool spindle drives.
300556 en 11/05
Chap. 5.8.1 /46
5.8.2 (306070) HF drilling spindle

APPLICATION
DESCRIPTION

Motor cooled by air and HF spindle delivered with a 1:4 speed reducer depending on the working speed range, and also a collet of 3.00 mm capacity.
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
TECHNICAL DATA
COMPONENTS
Item
Name
242423
010
Spindle NR402 E
217139
020
Speed reducer 1: 4 ARG01E
217140
030
Motor EM401
226788
100
HF generator NE52
Description
Use:
Data
Maximum 2 spindles per machine
Mainwork:
Modular fitting on X1 Y1
T11 to T15
Frontwork:
T31 to T34
Axial backwork:
T41 to T44
Radial backwork:
Modular fitting
possible
T51 to T53
ASSOCIATED EQUIPMENT
The following items can be fitted as and when required:
Name
306066
30mmID toolholder
306087
Generator enclosure
300556 en 11/05
Caution !
TORNOS accepts this attachment if the following points are observed:
Used in the positions and values indicated.
TORNOS disclaims any liability whatsoever in the event of damage to
the machine resulting from operation of the attachment mentioned.
The manufacturer provides warranty and service.
Chap. 5.8.2 /47
100
010
020
030
306070
Collet nut K265

Collet CHK
Axis for metal saw KCH013
Axis for drilling collet DCHJOK
300556 en 11/05
Chap. 5.8.2 /48
TECHNICAL DATA
Couple [Nm]
Caution!
With the speed reducer (increased torque), pay attention
to the machining performance and reliability on the spindle
Spindle speed:
Output:
Torque
Vitesse [ x 1000 t/min.]

motor
Nominal available
torque:
Speed
with 1:4 reducer
Description
Data
Without reducer
200040000 min1
With 1:4 reducer
500 10000 min1
Motor
210 Watt at 30000

min1
Without reducer
0.07 Nm
With 1:4 reducer
0.28 Nm
306070 b
MACHINING PERFORMANCE
.
Caution!
This tool is not designed for removing large chip volumes.
Check the actual performance by means of practical tests.
Description
300556 en 11/05
Data
Advance / rev.:
= 0.01 x
Drilling capacity:
Without reducer
brass max.3 mm
Ck45 max.1.5 mm
100Cr6 max.1 mm
With reducer
brass max.4 mm
Ck45 max.2.5 mm
100Cr6 max.2 mm
Chap. 5.8.2 /49
5.8.3 (306087) HF generator enclosure
INSTALLATION
Action
Notes
Install the enclosure and generator

in the machine.
As per instruction: NSK ASTROE

SYSTEM supplied with the equipment.
C
t the
th electrical
l t i l and
d pneuConnect
matic connections of the generator.
APPLICATION
The HF generator enclosure (306087) is of modular design and is used
in:
(306070) HF drilling spindle, see chap. 5.8.2
Generator enclosure (306087)

see chapter 3.10.2
SPEED RANGE ADJUSTMENT (REDUCER)
(306080) HF slotting spindle, see chap. 3.8.3

Name
199223
DECO 20
199225
DECO 26
Spindle motor removed
PRIOR CONDITIONS:
Action
Notes
ASSEMBLY
Unscrew the motor spindle
Screw in the speed reducer
between the spindle and the motor.
motor

SYSTEM supplied with the equipment
ment.
Reinstall the spindle on the

machine
Proceed with care
300556 en 11/05
COMPONENTS
Item
010
020
Name
Casing
Cover
Chap. 5.8.3 /50
4x
210
4x
240
020
2x
200
2x
200
030
2x
230
010
306087
300556 en 11/05
Chap. 5.8.3 /51
5.9
DRILLING, MILLING AND SLOTTING SPINDLE (7500

min1), FUNCTION 2100
5.9.3 (306080) HF slotting spindle

APPLICATION
5.9.1 (306066) 30mmID toolholder

See chapter 5.8.1
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
5.9.2 (306087) HF generator enclosure

COMPONENTS
See chapter 5.8.3
Item
Name
217138
010
Angle spindle RA150E 90
217139
020
Speed reducer 1: 4 ARG01E
217140
030
Motor EM401
226788
100
HF generator NE52
The following associated equipment is required:
Name
306066
30mmID toolholder
306087
Generator enclosure
306080
HF slotting spindle
Optional
306041
300556 en 11/05
15 bar pump
Chap. 5.9.3 /52
100
020
010
030
306080
Collet CH8
Axis for metal saw KCH02
300556 en 11/05
Chap. 5.9.3 /53
TECHNICAL DATA
Caution!
With the speed reducer (increased machining performance),
pay attention to the problem of reliability on the spindle.
See below Machining performance .
Angle spindle:
The bulk of this attachment, mounted on the X1Y1 or X2Y2 mainwork

gang, may overshoot the tool line and preclude simultaneous work with
both mainwork gangs!
Torque rating:
DESCRIPTION
Motor cooled by air and spindle delivered with a 1:4 speed reducer depending
on the working speed range.
Couple [Nm]
Maximum 2 spindles per machine (see also 306070 in chapter 5.8.2)
Torque
Speed
Description
Data
reducer included
1 : 2.67
750 7500 (20000

min1 at motor)
With 1:4 reducer
1873750 min1
Without reducer
0.18 Nm
With 1:4 reducer
0.75 Nm
MACHINING PERFORMANCE
.
Caution!
This tool is not designed for removing large chip volumes.
Check the actual performance by means of practical tests.
Caution !
Used in the positions and values indicated.
TORNOS disclaims any liability whatsoever in the event of damage to
the machine resulting from operation of the attachment mentioned.
Vitesse [ x 1000 t/min.]
motor
with 1:4 reducer

306080 b
300556 en 11/05
Chap. 5.9.3 /54
>>>
INSTALLATION
Action
Notes
Install the enclosure and generator

in the machine.

SYSTEM supplied with the equipment
ment.
Connect the electrical and pneumatic connections of the generator.
Generator enclosure (306087)
SPEED RANGE ADJUSTMENT (REDUCER)

PRIOR CONDITIONS:
Motor Angle spindle removed
Action
Notes
ASSEMBLY
Unscrew the motor spindle
Screw in the speed
reducer
p
between the spindle and the motor.
Reinstall the spindle on the
machine

SYSTEM supplied with the equipment.
Proceed with care
300556 en 11/05
Chap. 5.9.3 /55
5.9.4 (306088) Orientation device for HF slotting spindle

APPLICATION
DESCRIPTION
Modular design.

Name
Set of parts allowing modular fitting of the HF slotting spindle.
199223
DECO 20 / 20a
Two toolholder stations may be required for the orientation device depending
on use and the inclination of the device.
199225
DECO 26 / 26a
Maximum 2 spindles per machine.
COMPONENTS
Item
010
020
030
Name
Setting plate
Clamp
Spacer 24.5 mm
TECHNICAL DATA
Spacer thickness:
Description
Data
24.50 mm
2 parts 562422
1... 2 tool stations
Crossdrilling 0 to 90
Use
Mainwork:
This item is used with:
T11 to T15
Name
306066
30mm ID toolholder
306087
Generator enclosure
306080
HF slotting spindle
Frontwork:
2 tool stations
Front slotting
T31 to T34
Radial backwork:
1... 2 tool stations
Back drilling 0 to 90
T51 to T53
Optional
306041
15 bar pump
300556 en 11/05
Chap. 5.9.4 /56
306088f1
300556 en 11/05
Chap. 5.9.4 /57
306088f2
300556 en 11/05
Chap. 5.9.4 /58
5.10 BAR RETENTION, FUNCTION 2900

5.10.1(306084) Bar retention claws
APPLICATION
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
306084f2
COMPONENTS
Item
030
040
050
200
250
Name
Setting screw
Claw 6 to 11 (No. 562311)
Claw 11 to 26 (No. 562312)
Locking screw
Compression spring
306084f1
300556 en 11/05
Chap. 5.10.1 /59
DESCRIPTION
CLAWING FORCE SETTING
Modular design.
Hydraulics unnecessary
Clawing force adjustable
Clamping compatible with all other types of guidebush
.
Caution!
Clawretain the bar simultaneously with both Vclaws to avoid lateral
stresses on the guidebush of the machine.
Action
Notes
DISASSEMBLY
Loosen locking
g screw 200.
Screw in/out setting screw 030 to
make it flush with holder 010.
Standard force: 70 daN
SETTING
TECHNICAL DATA
Description
Data
Fitting: preferably
facing each other.
T11 and T21
X1; X2
127.5 mm
Y1; Y2
0 mm
Z1
20 mm
Use
Mainwork gang:
Note: Always adjust the setting on both claws.
Screw in/out setting screw 030 to

stress or relax spring 250.
ASSEMBLY
Tighten and block locking screw
200.
Geometrics
Mainwork gang:
OPERATION
Each tool system X1/Y1 and X2/Y2 comprises a claw instead of a toolholder.
The retaining action is provided by the approach into position of the X1 and X2
axes which, by soft contact (spring) lock the bar while the main spindle retreats.
300556 en 11/05
Chap. 5.10.1 /60
5.11 CROSSDRILLING/MILLING ATTACHMENT, FUNCTION 1680

5.11.1 (217696) Madaula type
>>>
APPLICATION
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Caution !
To be used in mounting station T25 only.
TB disclaims any liability whatsoever in the event of damage to the
machine resulting from operation of the attachment mentioned.
300556 en 11/05
Chap. 5.11.1 /61
mecnica de precisin
TECHNICAL DATA
Model
Accessory
Weight
P.003.00001
Pulley
4 kg
300556 en 11/05
Dimensions Spindle type

44 x 98.5 x
294
Lubrication
Speed ratio
Max. speed
Input
Output
Lifelong
3:1
2000 rpm
RH
RH
Cutter holder
Chap. 5.11.1 /62
300556 en 11/05
Chap. 5.11.1 /63
5.11.2 (240612) Madaula type
>>>
LOCATION
This component is used in:
Name
199223
DECO 20 / 20a
199225
DECO 26 / 26a

Use only in position T22T25 and T5153.
TB disclaims any liability whatsoever in the event of damage to the machine
resulting from operation of the attachment mentioned.
TECHNICAL CHARACTERISTICS
Model
Attachment
Weight
Dimensions
P.000.00041
Pulley
2.1 kg
44 x 70 x 258 Collet ER25
Greasing
Speed ratio
Max. speed
Input
Output
lifetime
1:1
8000 rpm
right
right
300556 en 11/05
Toolholder
Chap. 5.11.2 /64
mecnica de precisin
300556 en 11/05
Chap. 5.11.2 /65
240612f1
300556 en 11/05
Chap. 5.11.2 /66
>>>
300556 en 11/05
Chap. 5.11.2 /67
6.
3000 FRONTWORK OPTIONS (20a & 26a0020)
6.1
(306081) DIFFERENTIEL THREADING SPINDLE,

FUNCTION 3350
APPLICATION

Designation
199223
DECO 20 / 20a
199225
DECO 26 / 26a
306081f2
300556 en 11/05
Chap. 6.1 /1
306081f1
300556 en 11/05
Chap. 6.1 /2
TECHNICAL DATA
COMPONENTS
Item
040
050
060
070
080
190
200
210
220
260
270
290
300
310
1010
Designation
Collet arbor
Spindle
Toothed wheel
Rod
Ring
Screwed sealing plug for compressedair hole
Spindle locking screw (stationary spindle)
Rear screw
Fastening screw
Collet nut M20 (M20x1)
Coolant nozzle
Compression springs
Coolant nozzle
Coolant nozzle
Flats
300556 en 11/05
Capacity:
Extension/compression stroke:
Height setting:
Rotation speed:
Geometry
Mainwork gang:
Frontwork gang:
Radial backwork:
Description
EX 16
Data
0.5 to 10 mm
ESX 16
1 to 10 mm
max.
max.
30 mm
20 mm max.
X2
127.5 mm
Y2
0 mm
Z1
X3
25 ou 45 mm
0 mm
(Y3)
25 mm
Z3
X4
187.5 mm
127.5 mm
Y4
0 mm
Z4
25 or 45 mm
Chap. 6.1 /3
8000 min1
RECOMMENDATION FOR USE
The differential spindle consists of a collet arbor that slides inside a spindle.
It is recommended to program the machines to obtain the following threading

process:
Retraction of the arbor is ensured by two seriesmounted springs, and torque

betwee the two parts is transmitted by a driving square.
The spindle is mounted on preloaded ball bearings in the front and on a rigid
ball bearing at the back. The bearings are pregreased for life.
The spindle is driven by a toothed wheel and secured at the rear end of the
spindle.
The spindle can be locked by Clamping Screw 200.
The toolholder has a cutting oil supply via its own spout.
Rapid approach feed

Then threading feed of 95% lead approx. so as to be in the compression
stroke at the moment of simultaneous reversal of spindle rotation and the
extension stroke.
Threading off must be done with 100% lead so that the arbor remains in its
compression stroke, thus avoiding any stress on the tap; long extension/compression stroke of 30 mm facilitates the operation.
To unscrew the ESX collet nut the spindle must be locked over Flats 1010.
The toolholder has 2 height setting positions, differeing by 20 mm, obtained by
reversal.
The bearings of the attachments can be protected by compressed air at the
hole.
(For example when using emulsions)
Note:
For short threads, in view of the 30 mm travel, it may be possible to
work without threading feed.
DESCRIPTION
Description
Utilization
Mainwork gang:
Frontwork gang:
Axial backwork:
Radial backwork:
300556 en 11/05
Data
Modular adaptations of
1 to 4 tools
1 to 4 tools
Adaptation possible by
locking the spindles
1 to 3 tools
Chap. 6.1 /4
T22 to T25
T31 to T34
T41 to T44
T51 to T53
TOOLHOLDER CHANGE
PRIOR CONDITIONS:
CLEANING AND GREASING OF SLIDING ARBOR
Drive belt removed

or slackened:
FREQUENCY:
S2 Mainwork gang
(306035)
S3 Frontwork gang
(306011)
S5 Radial backwork (306036)

S5 Axial backwork (306099)
What to do?
Notes
DISASSEMBLY
Disconnect the compressed air
pipe
If required
If required
Fit the the toolholder in position

Screw in and tighten the 4 fastening screws
Connect the compressed air pipe
to Compressed Air Hole1020
or if the arbor does not return correctly

What to do?
Notes
DISASSEMBLY
Remove Screw 210
Hold Rod 070 with a hex. Allen key
Remove Rod 070 with the springs
Take
T
k care with
ith the
th thrust
th t off the
th
springs
Remove Collet Arbor 040

CLEANING
Check and clean the inside of
Spindle 050
Clean collet arbor 040
Caution!
Check the condition of the inside
surfaces
GREASING
ASSEMBLY
Make sure that Screws 190 & 200
do not jut out beyout the bearing
face.
Halfyearly or every 1000 hours
To ensure snug fit of the toolholder

Positioned by 2 locating pins
If the option is installed; otherwise
both Holes 1020 must be blocked
(M5x6)
Fit and tension the drive belt.
300556 en 11/05
Grease Collet Arbor 040 before

reinserting it into the spindle
Collet arbor
ASSEMBLY
Fit in Collet Arbor 040 up to the
stop
Fit Springs 290 on Rod 070
Mount Rod 070 inside Collet Arbor
040
Fit Screw 210
Do not forget Ring 080 between

the 2 springs.
The springs must be compressed
Hold Rod 070 with a hex. Allen key
Chap. 6.1 /5
6.2
(306039) 20MMID TOOLHOLDER, FUNCTION 3100

DESCRIPTION
Description
APPLICATION
Designation
Utilization
Mainwork gang:
199223
DECO 20 / 20a
Frontwork gang:
199225
DECO 26 / 26a
Axial backwork:
COMPONENTS
Item
020
110
130
Radial backwork:
Data
Modular adaptations
possible
1 to 4 tools
Adaptation possible
from 1 to 4 tools
Modular adaptation
possible
T11 to T15
T22 to T25
T31 to T34
T41 to T44
T51 to T53
Designation
Toolholder shaft
Fastening screws
Coolant spout
Caution!
A tool must not protrude at the back of a 20mmID toolholder, since this
may cause conflicting geometries with the protective shutters of the
livespindle drives.
306039f1
300556 en 11/05
Chap. 6.2 /6
306039f2
300556 en 11/05
Chap. 6.2 /7
TECHNICAL DATA
Capacity:
Description
ID
Front face
Data
Diameter 20 H6
Front/Rear locating
pins
37.5 mm / 97.5 mm
Rear
face
R
f
97
97.5
37.5
5 mm / 37
5 mm
X2
127.5 mm
Y2
0 mm
Z1
25 mm
X3
0 mm / 0 mm
(Y3)
25 mm / 25 mm
Z3
187.5 mm / 187.5 mm
X4
25 mm / 25 mm
Y4
0 mm / 0 mm
Z4
187.5 mm / 187.5 mm
X4
127.5 mm
Y4
0 mm
Z4
25 mm
Geometry
Toolholder shaft:
Mainwork gang:
Frontwork gang:
Axial backwork:
Radial backwork:
300556 en 11/05
The bore allows a modular userfriendly application of standard or other tool

ing.
The toolholder has a bore for cutting oil supply via a spout.
In the standard position the toolholder is mounted on the two rear pins.
On the frontwork gang (T31 to T34) and radial backwork gang (T41 to T44),
the toolholder can also be mounted on the two frong pins, the fpurpose being
to reduce overhang when short tools are being used.
To ensure coolant supply, turn the toolholder by 180.
Caution!
Make absolutely sure to check the toolholder Yaxis alignment when
remounting it from the front + middle pins to the rear + middle pins or
vice versa.
Chap. 6.2 /8
TOOLHOLDER CHANGEMENT
PRIOR CONDITIONS:
EXTENDED COLLETHOLDER FIXTURE ON 20MMID TOOLHOLDER
What to do?
Notes
Note:
The distance between the collet nose and the shaft diameter must be =
or < 40 mm to allow unhindered application on the X1Y1 and X2Y2
mainwork gangs.
DISASSEMBLY
U
h 4 Fastening
F
i Screws
S
Unscrew
the
110
Block the oil spout
If required
.
ASSEMBLY
p
Screw in and tighten the 2 Fastening Screws 110
Caution!
If the extension nut diameter is greater than 35 mm, it conflicts with the
locating pin of the machine.
Positioned by two locating pins
300556 en 11/05
Chap. 6.2 /9
6.3
(306040) 25MMID TOOLHOLDER, FUNCTION 3110

APPLICATION

Designation
199223
DECO 20 / 20a
199225
DECO 26 / 26a
DESCRIPTION
DECO 20a :
300571
Chapter 6
DECO 26a :
300581
Chapter 6
300556 en 11/05
306040f1
Chap. 6.3 /10
306040f2
300556 en 11/05
Chap. 6.3 /11
6.4
(306011) S3 SPINDLE DRIVE, FUNCTION 3200

LAYOUT OF THE BELT
APPLICATION
See following page.
Designation
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Caution!
Do not admit the coolant unless the belt guard and protective shutters
are in place. Otherwise the motor and the bearings of the rollers can be
damaged or destroyed.
COMPONENTS
Item
030
050
100
110
360
370
S3 TECHNICAL DATA
Designation
Tensioning roller plate S3
Toothed axis of tensioning roller
Protective shuuter
Belt guard S3
Fastening screw
Tensioning roller screw
Drive
Rotation speed
Motorspindle ratio
Motor
Available torque
values (spindle)
Acceleration time
SPARE PARTS
Item
Designation
No.
330
216951
Synchroflex Belt 32/T5/1315
340
216954
10
300556 en 11/05
Description
modular
FANUC alpha C1 1.5 /

2.2 kW
03000 min1
6000 min1
06000 min1
Data
1 to 4 tools T31 to T34
0 6000 min1
100% / 15 min. 50%
ED
06000 min1
4.77 / 7.00 Nm
2.39 / 3.5 Nm
0.69 / 0.47 sec*
Exact characteristics depend on the live units and tooling fitted to the
machine.
Chap. 6.4 /12
306011f1
300556 en 11/05
Chap. 6.4 /13
300556 en 11/05
Chap. 6.4 /14
300556 en 11/05
Torque 100%
Temps [ s ]
The drive system limits the possibilities of machining at high speed (differential).
Given below are a few examples illustrating the scope of machining.
These are theoretical estimations, to be confirmed by practical tests, on
the basis of a half worn tool.
Tapping capacity
S3
03000 min1
6000 min1
Brass
M10
M8
9SMnPb36
M8
M5
Ck45
M6
M5
100 Cr 6
M6
M5
Couple [Nm]
S3 SPINDLE MACHINING SCOPE (06000 min1)
Torque
Vitesse S3 [ min1 ]
Couple 100% ED
Couple 50% ED
Temps 100% ED
ps 50% ED
Temps
Chap. 6.4 /15
The drive, of asynchronous type, allows the use of live units for frontwork operations such as drilling, milling, etc...
DRIVEN TOOLHOLDER CHANGE

PRIOR CONDITIONS:
Machine in Setting mode
What to do?
Notes
Transmission is by a timing belt on notched pulleys without backlash.
DISASSEMBLY
Belt tensioning is by means of a single tensioning roller.
Remove Belt Guard 110
Fixed by 3 Fastening Screws 360
Protective shutters protect the drive.
Slacken the belt by shifting the tensioning roller.
Done by loosening the screw of

Tensioning roller 370 the unscrew
ing Toothed Axis 050
Unscrew the fastening screws of

the toolholder.
Remove the toolholder
ASSEMBLY
Screw in and tighten its fastening

screws
Fit the belt on the drive pulleys.
See Drive Belt layout (306011)
Adjust the tension of the belt
Tension the belt using a sliding

toothed roller. See service instruction 300401. chap. 2. page 6
Move Protective Shutters 100.
If a driven toolholder is replaced by

a nondriven one or vice versa.
Mount and fasten Belt Guard 110.
Fixed by 3 Fastening Screws 360.
Adjust and lock Protective Shutters

100
300556 en 11/05
Chap. 6.4 /16
6.5
(306164) LONG DRILLING SPINDLE FOR ESX 25

COLLET, FUNCTION 3300
APPLICATION
DESCRIPTION
Live long type unit for ESX 25 collet.
Utilization
Frontwork gang:
Axial backwork:
Designation
199223
DECO 20 / 20a
199225
DECO 26 / 26a
Modular adaptations of 1
to 4 tools
T31 to T34
Adaptation possible from 1

to 4 tools
T41 to T44
The following specific tooling can be used as and when required:
Designation
595816
Wrench EM258 for nut EX 25 SCHAUBLIN No.

6125812
The drilling unit is equipped with a spindle mounted on preloaded ball bearings
at the front and rear. The bearings are pregreased for life.
The spindle is driven by a notched belt screwed and secured at the rear end.
The toolholder has a cutting oil supply via its own spout during standard utilization (height geometrics 25 mm).
The toolholder has no builtin cutting oil supply for use in the milling position
(height geometrics 45 mm).
To unscrew the ESX collet nut the spindle must be locked over Flats 1010.
306164f2
The toolholder has two height setting positions, differing by 20 mm, obtained
by reversal.
300556 en 11/05
Chap. 6.5 /17
306164f1
300556 en 11/05
Chap. 6.5 /18
COMPONENTS
Item
10
20
70
130
140
160
200/210
1010
TOOLHOLDER CHANGE
Designation
Front flange
Rear flange
Holding ring
Coolant nozzle
Bearing
Bearing
Coolant nozzle
Flats
PRIOR CONDITIONS:
Drive belt removed or slackened:

S3 Frontwork gang (306011)
S5 Axial backwork (306099)
What to do?
DISASSEMBLY
g screws
Unscrew the 4 fastening
Block the oil spout
TECHNICAL DATA
Description
Data
Capacity:
ESX 25
ET 25
Slitting saw dia.
1 to 16 mm
M3.5 to M10 (M12)
max. 50 mm
Height variation:
20 mm max.
Rotation speed:
max. 8000 min1
ASSEMBLY
Screw in and tighten the 4 fastening screws
Notes
If required
Geometry
Frontwork gang:
Axial backwork:
X3
0 mm
(Y3)
25 mm
Z3
187.5 mm
X4
Y4
Z4
0 mm
25 mm
187.5 mm
300556 en 11/05
Chap. 6.5 /19
>>>
300556 en 11/05
Chap. 6.5 /20
7.
PICKOFF SPINDLE AND BACKWORK OPTIONS 4000
7.1
ADAPTATION FOR PICKOFF SPINDLE COLLET SLEEVES DECO 26 / 26a

DESCRIPTION
APPLICATION
See OPERATION / MAINTENANCE instruction

Description
199225
DECO 26 / 26a
7.1.1 (306134) F25 Collet Sleeve 4020

30
20
100
10
300556 en 11/05
306134f2
306134f1
Chap. 7.1.1 /1
7.1.2 (306135) F30 Collet Sleeve 4030

30
20
20
10
APPLICATION
7.1.3 (306127) F37 Collet Sleeve
100
Machine:
199225
306135f1
DECO 26a
APPLICATION
30
Machine:
199225
DESCRIPTION
DESCRIPTION
306127f2
306135f2
300556 en 11/05
DECO 26a
Chap. 7.1.3 /2
7.2
PNEUMATIC EXTRACTOR + GRIPPER CLEANING SYSTEM WITH OIL 20 / 20A 4104 223
7.2.1 (306282) Extractor
OPERATING DESCRIPTION
Rotating extractor mounted in the pickoff spindle assembly with gripper cleaning system using cutting liquid to clean gripper.
LOCATION
The part is extracted from the gripper by the extractor rod
This unit is used in :
The advance movements of the extractor are accomplished by a pneumatic

thrustor mounted on the pickoff spindle assembly.
Designation
199223
DECO 20 / 20a
306004
Pickoff spindle 20 mm
Item
010
020
030
040
Components
End stop
COMPONENTS DESIGNATION
Designation
Flange
Thrust tube
Extractor rod
Extractor tube
GENERAL DATA
Description
Adjustable
300556 en 11/05
Caution !
The headstock tightening collet centers the extractor in the forward
position.
If the extractor starts rotating without this collet, strong vibrations may
damage the extractor.
Info :
To adjust the cleaning liquid flowrate see.

Extractor pneumatics 306282
Coolant valve 306217
Features
max. 200 mm
Chap. 7.2.1 /3
306282f1
300556 en 11/05
Chap. 7.2.1 /4
REMOVING EXTRACTOR
CHANGING EXTRACTOR ROD
Pickoff spindle assembly in backward
INITIAL CONDITION:
position
What to do?
Notes
DISMOUNTING
What to do?
Notes
Disconnect the feed systems.
Air and oil
Remove the screws 330 and 260

Remove the extractor
Disconnect the feed system
Oil
Remove flange
g 10
Screw 320
Release thrustor
Screw 310
Remove flange 110 with extractor

tube
Install the thrust tube
MOUNTING
Proceed by reversing order of dismounting steps
Sortir lextracteur
What to do?
Install the pickoff spindle thrust
tube
Notes
Adjust the end stop
Flange 10, screw 320
See Headstock 306004
Carefully insert the extractor
SPARE PARTS
Tighten screws 330 and 260
Item
Connect the feed systems
Air and oil
Adjust the extractor end stop
Flange 10, screw 320
300556 en 11/05
Designation
No.
030
565241
Extractor rod
420
203570
Ball bearing 60042RS
510
217058
Oring 20.22 x 3.53
560
241736
Thrustor DSNU16200PPVA
Chap. 7.2.1 /5
7.2.2 (306409) Extractor pneumatics
LOCATION
Designation
199223
DECO 20 / 20a
306282
Extractor
Item
30
40
80
COMPONENTS DESIGNATION
Designation
Tube
Electrodistributor
Flow limiter
306409f1
OPERATION
The distributor 40 controls the advance of the extractor.
The flow limiters 80 allow adjusting the speed of the extractors movements.
300556 en 11/05
SPARE PARTS
Item
Designation
No.
40
241079
Electrodistributor 5/2 size 02
80
240898
Flow limiter GRE1/8
Chap. 7.2.2 /6
7.3
PART EJECTOR FOR DECO 20 / 20a WITH PNEUMATIC CYLINDER 4102223
7.3.1 (306016) Ejector

APPLICATION
DESCRIPTION
Rotating ejector mounted in the pickoff spindle with collet cleaning system,
using compressed air (standard) or cutting fluid (option).
Description
199223
DECO 20 / 20a
306004
pickoff spindle 20mm
COMPONENTS
Item
010
030
070
080
210
330
1010
Description
Ejector thrust tube (special)
Body (distributor)
Piston
Ejector (pushrod)
Hexhead screw
Spring
Collet flushing connection
300556 en 11/05
Caution!
The spindle collet sleeve centers the ejector at the front.
If the ejector is set in rotation without this collet sleeve, strong vibrations can lead to destruction of the ejector.
Activation of collet flushing with cutting fluid (rather than air) while the
spindle is rotating can cause seizure of the rotating joint.
Ejector 080 (pushrod) is constructed so as to allow the passage of air

while fluid is being used. The inlet holes must be enlarged if required.
See also flushcoolant valve (306217)
Chap. 7.3.1 /7
TECHNICAL DATA
Elements
Travel :
Description
SPARE PARTS
Data
150 mm
Item
080
Description
562530
Ejector
No.
1
OPERATION
The ejector is fitted in place of the standard thrust tube on the spindle.
The part is extracted from the machines pickoff spindle by the ejector pushrod.
SPARE PARTS
Item
Description
No.
Rotating joints are an integral part of the body to allow passage of air during
rotation.
240
201896
Oring seal 20.24 x 2.62
As a standard feature, air can be passed through orifice 1010 to clean the
collet.
270
212394
300
214989
Oring seal 21.95 x 1.78
320
217020
Sleeve joint NAP310 25 x 3.3
330
217021
Compression spring dia. 24.0 x 320
The ejector is pushed forward pneumatically, pulled back by a spring.

SETTING FLOW RATE FOR FLUSHING
See
Pneumatic ejector (306216)

Flushing valve (306217)
The flushing valve accessory can be adapted according to requirements.
Item
(306217)
Description
See flushing valve
300556 en 11/05
Chap. 7.3.1 /8
306016f1
300556 en 11/05
Chap. 7.3.1 /9
EJECTOR DISASSEMBLY
What to do?
CHANGING THE PUSHROD

Notes
Disconnect 1 or 2 supply pipes.
As applicable (air / oil)
Undo the 2 hexhead screws 210
...but not the two locked screws

200
Unscrew and remove ejector thrust

tube
Fit thrust tube
PRIOR CONDITIONS:
Pickoff spindle back as far as it will go
What to do?
Notes
DISASSEMBLY
Fit ejector (306019)
Remove ejector (306016)
Activate ejector pneumatically to

get pushrod out
By connecting supply pipes
Unlock nut 090 and take out the

pushrod by unscrewing it manually.
ASSEMBLY
FITTING THE EJECTOR
Fir the pushrod, then lock nut 090.
Note: The ejector replaces the spindle thrust tube.

What to do?
Remove the thrust tube from the
pickoff spindle
Fit the ejector thrust tube
Sett the
S
th thrust
th t tube
t b adjustment
dj t
t and
d
lock it using 2 hexhead screws
210
Connect 1 or 2 supply pipes.
Refit ejector (306016)

Notes
See Spindle (306004)
The ejector replaces the spindle

th t tube.
thrust
t b
As applicable (air / oil)
300556 en 11/05
Chap. 7.3.1 /10
7.3.2 (306216) Pneumatic ejector
APPLICATION
Cet organe est utilis dans:
Designation
199223
DECO 20 / 20a
306016
Ejector
COMPONENTS
Item
10
160
180
Description
Tube
Flow rate limiter
Electrodistributor
OPERATION
306216f1
SPARE PARTS
Distributor 180 drives the ejector forward.

A flow rate limiter allows the speed of ejector movements to be regulated.
300556 en 11/05
Item
Description
No.
180
217570

MN2H5/2D02FR
160
216698

1/8 QS 6
Chap. 7.3.2 /11
7.4
PART EJECTOR DECO 26/26a WITH PNEUMATIC CYLINDER 4102 225
7.4.1 (306128) Ejector
USE OF CUTTIG FLUID FOR CLEANING

APPLICATION
.

Description
199225
DECO 26 / 26a
306107
Pickoff spindle 26mm
Caution
Activation of collet cleaning with cutting fluid while the spindle is rotating can cause seizure in rotating joint.
Flushing valve accessory is compatible:
COMPONENTS
Item
030
150
1010
Description
Distribution body
Ejector rod
Collet flushing connection
Item
(306085)
TECHNICAL DATA
Component
Travel :
DESCRIPTION
Description
See Flushing Valve
Description
Standard
Data
200 mm
Rotating ejector mounted on the pickoff spindle, with possibility of system for
collet cleaning by cutting fluid.
The ejector can be used with collet capacities F37 and F30, but is incompatible with F25 and smaller ones.
300556 en 11/05
Chap. 7.4.1 /12
306128f1
300556 en 11/05
Chap. 7.4.1 /13
REMOVING THE EJECTOR

What to do ?
Disconnect supply pipes...
Take out three hexhead screws
290.
Take the ejector out.
Notes
... air and cutting fluid
The ejector is fitted at the rear of the pickoff spindle.

A part is extracted from the pickoff spindle by the ejector pushrod.
The ejector is moved forward pneumatically.
M
Manually
ll
Take out locating ring 320, then

retaining flange 70.
USE OF CUTTING FLUID
REFITTING THE EJECTOR

What to do ?
Fit retaining flange 70, then locating ring 320.
Fit the ejector into the pickoff
spindle.
Notes
On rear of pickoff spindle.
Flushing fluid passes via the outside of the actuator to have a large crosssection to pass through, avoiding the need to have pressure to provide the flow
rate.
Activation of collet cleaning with cutting fluid while the spindle is rotating can
cause seizure of the rotating joint.
Fit and tighten three hexhead

screws 290.
Connect the supply pipes.
... air and cutting fluid.
300556 en 11/05
Chap. 7.4.1 /14
CHANGING THE PUSHROD

PRIOR CONDITIONS :
Pickoff spindle back as far as it will go

Ejector activated
What to do ?
Notes
DISASSEMBLY
Push back ejector rod 150.
Turn ejector rod 150 through 90.
Washer 140 moves back.
SPARE PARTS
Item
Description
No.
140
562611
Washer
230
203754
Ball bearing 60052RZ SKF 6005 2RZ

FAG 6005 2RSD
330
217372
Oring seal 13,87x3,53
360
217375
Compression spring 11,25x20
To align locating device.
Take
T
k outt ejector
j t rod
d 150 and
d sping
i
360.
ASSEMBLY
EXTRACTION TRAVEL ADAPTATION

Travel can be shortened by adapting a longer extractor rod.
Fit ejector rod 150 and sping 360,

the compress the assembly
assembly.
Snap ejector rod 150 into place,
turning it through 90.
SPARE PARTS
Item
SETTING THE FLOW RATE

See
Pneumatic ejector (306129)

Flushing valve (306085)
300556 en 11/05
Description
No.
150
562612
Ejector rod (standard 200 mm 10 mm)
270
210717
Cylindrical pin 3 x 12
Chap. 7.4.1 /15
7.4.2 (306221) Pneumatic ejector

APPLICATION
This pneumatically controlled device is used in:
Description
199225
306128
DECO 26a
Ejector
SPARE PARTS
Item
Description
No.
190
216698

1/8 QS 6
210
217571
Electrodistributor 5/3 size 02
OPERATION
The distributor controls the movements of the ejector as well as pneumatic
collet cleaning.
When the system is inactive, no pressure is exerted on the ejector, to avoid
excessive air consumption.
Flow rate limiters allow the speed of the ejectors movements to be adjusted,
as well as the flow rate of air for collet cleaning.
Item
10
190
210
COMPONENTS
Description
Tube
Flow rate limiter
3channel electrodistributor
306221f1
300556 en 11/05
Chap. 7.4.2 /16
7.5
SPRINGOPERATED PART EJECTOR WITH COLLET OIL FLUSHING 4107 223
7.5.1 (306151) Springoperated ejector
APPLICATION
The ejector is mounted behind the pickoff spindle.

The part is extracted from the pickoff spindle by the ejector endpiece.
Forward movement of the ejector is by means of the spring.
Description
199223
DECO 20 / 20a
306004
When the part is inserted into the collet (max. length 50 mm) it pushes back
the endpiece and compresses the spring.
DESCRIPTION
Rotating ejector mounted in the pickoff spindle with possibility for collet cleaning using the cutting fluid.
Can be used alone or with collet cleaning 306152.
The ejector can be used with collet capacities F30 and F25, but is incompatible with F20 and smaller sizes.
TECHNICAL DATA
Component
Travel :
Description
maxi
300556 en 11/05
Data
50 mm
Chap. 7.5.1 /17
306151f1
300556 en 11/05
Chap. 7.5.1 /18
COMPONENTS
Item
90100
30
220
CHANGING THE EJECTOR ENDPIECE
Description
Endpieces
Tube
Spring
What to do ?
Notes
DISASSEMBLY
REMOVAL OF EJECTOR
What to do ?
Take out the ejector.

j
As above
Unscrew the endpiece.
Flat 8 mm key and 5 mm pin

(hole at rear end of tube).
Notes
Take off the LH panel of the cowling.
ASSEMBLY
Unscrew the 2 sockethead

screws 150.
150
Refit the ejector.
Remove the ejector...
Pickoff spindle in rear position
PRIOR CONDITIONS :
Screw in the new endpiece.

As above
... manually, via the back of the

pickoff spindle.
SPARE PARTS
Item
INSTALLATION OF EJECTOR
What to do ?
Insert the ejector into the pickoff
spindle.
Notes
Description
90
562757
Endpiece diamter 10 mm
100
562758
Endpiece diamter 20 mm
On back of pickoff spindle.

Center flange 40 with respect to
thrust tube
Insert and tighten 2 sockethead

screws 150.
Fit the LH panel of the cowling.
300556 en 11/05
No.
Chap. 7.5.1 /19
7.5.2 (306217) Flushing valve for ejector

See relevant paragraph
7.5.3 (306218) Pickoff spindle collet flushing for DECO 20a
APPLICATION
Description
199223
DECO 20a
306004
199225
DECO 26a
306107
306218I1
DESCRIPTION
Device fitted inside the pickoff spindle to allow collet cleaning.
Mounted at the rear of the pickoff spindle.
Can be used alone or with ejector 306151.
Must be connected to coolant pump 306150 to guarantee sufficient cleaning
power.
300556 en 11/05
Chap. 7.5.3 /20
The cutting fluid arrives at the pump on connector 60 via a flexible pipe.
COMPONENTS
Item
20
50
60
70
Description
Guard
Clamp
Cutting fluid inlet connector
Endpiece
REMOVING THE DEVICE

Pickoff spindle in rear position.
Flushing pump 306150 switched off.
PRIOR CONDITIONS :
What to do ?
Notes
Take off connector 60 with the

pipe:
Take out screw 210.
Take off the tube with the clamp.
Take out 2 screws 210.
FITTING THE DEVICE

PRIOR CONDITIONS :

What to do ?
Insert the tube with the clamp into
the pickoff spindle...
Notes
... on the back of the pickoff
spindle
... and tighten the 2 screws 210.
300556 en 11/05
Fit connector 60...
... using screw 210.
Connect the pipe...
... to the coolant pump 306150.
Chap. 7.5.3 /21
306218f1
300556 en 11/05
Chap. 7.5.3 /22
Au combin ou aux
contreoprations
Am Stirnapparat
oder an RckWZsystem
On front tool system
or backwork system
A la contrepoupe
An Abgreifspindel
On pickoff spindle
Pompe 15 bars
15 barPumpe
15 bar pump
306150f2
300556 en 11/05
Chap. 7.5.3 /23
7.6
SPRINGOPERATED PART EJECTOR WITH COLLET OIL FLUSHING 4107 225

TECHNICAL DATA
APPLICATION
Description
199225
DECO 26 / 26a
306107
Component
Travel :
Description
maxi
Data
50 mm
7.6.1 (306154) Springoperated ejector
The ejector is mounted behind the pickoff spindle.

The part is extracted from the pickoff spindle by the ejector endpiece.
Forward movement of the ejector is by means of the spring.
DESCRIPTION
Rotating ejector mounted in the pickoff spindle with possibility for collet cleaning using the cutting fluid.
Can be used alone or with collet cleaning 306155.
The ejector can be used with collet capacities F37 and F30, but is incompatible with F25 and smaller sizes.
Two different springs (16daN et 6daN) are available. Fit the one that is suitable, depending on the weight of the part.
300556 en 11/05
When the part is inserted into the collet (maximum length 50 mm) it pushes
back the endpiece and compresses the spring.
COMPONENTS
Item
5070
90
210220
Description
Endpieces
Tube
Spring16daN or 6daN
Chap. 7.6.1 /24
306154f1
300556 en 11/05
Chap. 7.6.1 /25
EJECTOR REMOVAL
What to do ?
CHANGING THE EJECTOR ENDPIECE

Notes
Take off the LH panel of the cowling.
What to do ?
... manually, via the back of the

pickoff spindle.
Take the ejector

out.
j
As above.
Cl plate de 10mm et stift 6mm

(trou larrire du tube 90).
ASSEMBLY
Take out the locating ring 190,

then the retaining flange 10.
Screw in the new endpiece.

EJECTOR INSTALLATION
What to do ?
Fit the retaining flange 10, then the
locating ring 190 ...
Insert the ejector into the pickoff
spindle.
Notes
DISASSEMBLY
Unscrew the 2 hexhead screws

170.
Remove the ejector ...
PRIOR CONDITIONS :
As above.
SPARE PARTS
Notes
... on the back of the pickoff

spindle.
Item
Description
50
562722
Endpiece diameter 12mm
70
562733
Endpiece diameter 30mm
Insert and tighten 3 hexhead

screws 170.
Fit the LH panel of the cowling.
300556 en 11/05
No.
Chap. 7.6.1 /26
>>>
CHANGING THE SPRING

PRIOR CONDITIONS :
What to do ?
Notes
DISASSEMBLY
Remove Seeger
g ring
g 150 and
adaptor flange 20.
Take out the spring.
ASSEMBLY
Insert the new spring
Refit adaptor flange 20 and
Seeger ring 150.
SPARE PARTS
Item
Description
No.
210
217604
Spring 16daN
220
217624
Spring 6daN
300556 en 11/05
Chap. 7.6.1 /27

See relevant paragraph
7.6.3 (306220) Pickoff spindle collet flushing for DECO 26a
APPLICATION
Description
199223
DECO 20a
306004
199225
DECO 26a
306107
306218I1
300556 en 11/05
Chap. 7.6.3 /28
DESCRIPTION
REMOVING THE DEVICE
Device fitted inside the pickoff spindle to allow collet cleaning.

Mounted at the rear of the pickoff spindle.
Can be used alone or with ejector 306154.
Must be connected to coolant pump 306150 to guarantee sufficient cleaning
power.
What to do ?
COMPONENTS
Item
10
20
50
70
Description
Clamp
Cutting fluid inlet connector
Guard
Endpiece
300556 en 11/05
Notes
Take off connector 20 with the

pipe.
Take out screw 210.
Take off the tube with the clamp.
Take out 2 screws 210.
The cutting fluid arrives at the pump on connector 20 via a flexible pipe.

Flushing ppump 306150 switched off.
PRIOR CONDITIONS :
FITTING THE DEVICE

PRIOR CONDITIONS :

What to do ?
Notes
Insert the tube with the clamp into

the pickoff spindle ...
...on the back of the pickoff spindle
Fit connector 20...
...and tighten the 2 screws 210

...using screw 210
Connect the pipe...
...to the flushing pump 306150.
Chap. 7.6.3 /29
306220f1
300556 en 11/05
Chap. 7.6.3 /30
7.7
FLUSHING PICKOFF SPINDLE COLLET USING OIL 4152

APPLICATION
This pneumatically controlled device is used in:
Description
199223
DECO 20a
199225
DECO 26a
This device allows the pickoff spindle collet to be cleaned via the inside of the
ejector.
The flushing valve is mounted on the 15 bar coolant pump.
The lubricating fluid is filtered upstream of the ejector or tube.
A pneumatic valve allows the lubricating fluid to be switched on and off.
An ejector (pushrod) with larger flowholes is provided to avoid restricting the
fluid flow.
See also:
COMPONENTS
Item
140
Description
Pneumatic ballvalve
300556 en 11/05
(306282) Ejector DECO 20a

(306128) Ejector DECO 26a
(306150) Flushing / cleaning pump 15 bar
(306142) Pickoff spindle pressure reducer
Chap. 7.7.1 /31
(306217) Flushing valve
030
306217f1
300556 en 11/05
Chap. 7.7.1 /32
TECHNICAL DATA
Components
Pipes
Fluid
Description
Operating pressure
Maximum viscosity
REMOVAL
PRIOR CONDITIONS :
Data
max10 bars
28 mm2/s
Machine switched off
What to do ?
Notes
Disconnect the pneumatic pipes

Remove the pneumatic valve
Block the distributor outlets
SPART PARTS
Item
180
217570
4 screws 100
Description
No.

MN2H5/2D02FR
INSTALLATION
PRIOR CONDITIONS :
Machine switched off
What to do ?
Fix the pneumatic valve to the protective cover of the pickoff spindle
carriage.
Notes
4 screws 100
Connect the pressure reducer pipe

to the valve.
Fit and connect up the pneumatic
distributor.
Connect the pneumatic pipes.
300556 en 11/05
Chap. 7.7.1 /33
7.8
DRIVE FOR S5 BACKWORK TOOL SPINDLE

S5 CROSSDRIVE TECHNICAL DATA
APPLICATION
Description
199223
DECO 20
199225
DECO 26
7.8.1 (306036) S5 crossdrive function 4500

COMPONENTS
Item
040
050
090
220
350
Description
Toothed pin of tensioner roller
S5 tensioner plate
S5 belt guard
Fixing screw
Tensioner roller screw
Caution !
Do not switch on the machine flushing function without the guards in
place, as this could damage/destroy the motor and the bearings in the
rollers.
300556 en 11/05
Components
Drive
Rotation speed
Motor spindle ratio
Motor
Description
modular
Torque available (at

spindle)
Accelaration time
03000 min1
8000 min1
08000 min1
P nominal P maxi
1,5
/ 2,25 kW
Data
0 8000 min1
1
08000 min1
4,8 Nm
1,79 Nm
0,54 sec *
The exact values depend on the revolving devices ant the tooling the
machine is equipped with.
Asynchroous motor drive allows the use of live units to perform transverse
movements in backwork operations such as drilling and milling, etc...
Transmission is via a synchronous belt on toothed pionions with no backlash.
Adjustment of belt tension is by means of a single tensioner.
SPARE PARTS
Item
310
Description
216951
Synchroflex Belt 32/T5/1315
Chap. 7.8.1 /34
No.
1
306036f1
300556 en 11/05
Chap. 7.8.1 /35
Belt arrangement
300556 en 11/05
Chap. 7.8.1 /36
CHANGING THE POWERED TOOLHOLDER

PRIOR CONDITIONS:
Machine in setting mode
What to do ?
Notes
DISASSEMBLY
Slacken the belt.
Unlock the screw in the tensioner

roller 350 then unscrew the
toothed pin 040.
Remove the toolholder fixing

screws.
Time [s]
Held by 2 fixing screws 330.
Torque [Nm]
Take off belt guard 090.
Take off the toolholder.

ASSEMBLY
Fit the toolholder.
Located by two pins.
Insert, tighten and lock its fixing

screws.
Place the belt over the drive
pulleys.
Belt arrangement (306036).
Proceed with adjustment of the

belt tension.
Belt tensioned by a toothed sliding

roller. See service instruction
300401, chap. 2, page 6.
Move supports 100.
If a powered toolholder is replaced

by a nonpowered one or vice
versa.
Mount and fix the belt guard 090.
Secured by 2 fixing screws 330.
Speed S5 [min1]
Torque 100 % ED
Max. Torque
Time 100 % ED
Min. Time
Adjust and lock the supports 100.
300556 en 11/05
Chap. 7.8.1 /37
036c
7.8.2 (306099) S5 Axial drive function 4550

APPLICATION
DESCRIPTION
Asynchronous drive for live units.

Description
199223
DECO 20
199225
DECO 26
Caution !
For safety reasons, do not operate the drive assembly without the
guards.
Requires option S5 crossdrive (306036), as it is connected to its frequency

variator.
COMPONENTS
Item
040
090
190
410
470
Description
Toothed pin of tensioner roller
S5 tensioner plate
S5 belt guard
Fixing screw
Tensioner roller screw
300556 en 11/05
DESCRIPTION DE FONCTIONNEMENT
Asynchronous motor drive allows the use of live units to perform axial movements in backwork operations such as drilling and milling, etc...
Transmission is via a synchronous belt on toothed pinions with no backlash.
Adjustment of belt tension is by means of a single tensioner.
Chap. 7.8.2 /38
306099f1
300556 en 11/05
Chap. 7.8.2 /39

Courroie T5/650mm largeur 32
Courroie T5/990mm largeur 32
Disposition des courroies
300556 en 11/05
Chap. 7.8.2 /40
306099f2
TECHNICAL DATA
Time [s]
Torque [Nm]
Components
Drive
Rotation speed
Motor spindle ratio
Motor
Description
modular
Torque available (at

spindle)
Accelaration time
03000 min1
8000 min1
08000 min1
Pnominal Pmaxi
1,5
/ 2,2 kW
Data
0 8000 min1
1
08000 min1
4,8 Nm
1,79 Nm
0,54 sec *
The exact values depend on the revolving devices and the tooling the
machine is equipped with.
Speed S5 [min1]
Continous torque
Intermittent torque
Continous time
Intermittent time
300556 en 11/05
Chap. 7.8.2 /41
CHANGING THE POWERED TOOLHOLDER

Spindle collet open
PRIOR CONDITIONS:
What to do ?
Notes
DISASSEMBLY
Take off belt guard 190.
Held by 2 fixing screws 410.
Slacken the belt by moving the

tensioner roller.
roller
Unlock the screw in the tensioner

roller 470 then unscrew the
toothed pin 040.
Remove the toolholder fixing

screws.
SPARE PARTS
Item
Description
370
201250
Deeprace ball bearing 62032RZ
400
216954
430
217232
440
217233
450
217234
Take off the toolholder.

ASSEMBLY
Fit the toolholder.
Located by two pins.
Insert, tighten and lock its fixing

screws.
Place the belt over the drive
pulleys.
Belt arrangement.
Proceed with adjustment of the

belt tension.
Belt tensioned by a toothed sliding

roller. See service instruction
300401, chap. 2, page 6.
Mount and fix the belt guard 190.
Secured by 2 fixing screws 410.
300556 en 11/05
No.
Chap. 7.8.2 /42
7.9
EXTERIOR THREAD WHIRLING DEVICE IN BACK

OPERATION
7.9.1 (306279) Thread whirling device (4650 )

Description
Thread whirling device for creating exterior threads.
Location of parts
Toolholder flange
Cover plate
Moveable guard
Guard screw
Basic plate
300556 en 11/05
Chap. 7.9.1 /43
306279f1
300556 en 11/05
Chap. 7.9.1 /44
306279f2
300556 en 11/05
Chap. 7.9.1 /45
Warnings!
This device is installed in pos. T51. It also occupies pos. T52.
This device cancels pos. T41 and T42.
It is not designed for working with aqueous cutoff fluid (emulsion).
INCLINATION ADJUSTMENT
Steps
Setting
Unscrew the 2 guard screws
Adjust the inclination
Bar passage
GENERAL CHARACTERISTICS
5 to 15 mm (based on the
angle)
Angular adjustment
Rotation speed
Transmissible torque
max.
Belt
The toolholder spindle, mounted on prestressed ball bearings, can be tilted

to prevent excess heel when machining the threads.
The drive is ensured via a drive gear and a timing belt without play.
The bearings are greased for life.
Note:
Adaptation of the device on the machine requires connection of the 20
bar pump with function M108 or M110. (See handbooks 300627 and
300493)
GREASING THE DRIVE GEAR

Steps
Frequency
Notes
Disassembly
Remove the cover plate 160,
secured by the 4 480 screws.
Remove flange 130 then the belt.
2 500 screws
Remove the clamping bush and

pinion 120
Remove the 4 410 screws of the
box.
Remove box 140.
Remove box 40.
Grease
Then grease the drive gear
300556 en 11/05
See the scale between the guard

and its base
Screw and lock the 2 guard screws
+/ 15
8000 min1
7.9.2 Description of operation
Notes
See also: Greasing a pinion
Chap. 7.9.2 /46
>>>
Assembly
Steps
Notes
Fit box 40.

Fit and lock the 4 410 screws
securing the box.
Fit the clamping bush and pinion
120
Locking torque 1.2 Nm
Fit the belt and then flange 130.
2 500 screws
Fit the cover plate 160, secure with

the 4 480 screws.
SPARE PARTS
Reference
Name
No.
540
212394
560
214897
Oring (Viton) 37.77x2.62
570
215014
Needle bush BK 1210
580
216383
590
216753
Clamping sleeve DKWN 12x22x13
600
217105
Ang. contact ball bearing

7003EAL2Q
630
241720
Ang. contact ball bearing

71910CAM2Q
300556 en 11/05
Chap. 7.9.2 /47
306281f1
300556 en 11/05
Chap. 7.9.2 /48
7.9.3 Milling head and tool centring system

( function 4655 )
Note: Position T51
Note: Needs function 4650
Characteristics
Function
Characteristics
Data
Dimensions:
see the drawing on the following page
Identification:
Tornos
Note:
The thread whirling device blades must be set

up based on the thread to be created.
306281
Data
4655
Thread whirling head for creating an exterior
thread using 3 blades
exterior diameter 15 mm, thickness 4 mm,
bore diameter 5 mm.
r
c
Used for 5 to 15 mm diameters (offset for blade

centre based on the cutting tool reference line
9.5 mm)
Cover with positioning (r) mark.
b
A set of three blades (c).
An unlocking (b) collar.
Includes adjustment gauge, matched with the

blade holder head.
7.9.4 Grinding device for thread whirling blades

Characteristics
300556 en 11/05
Data
Function
4660
Dimensions:
see drawing 1507 and

pictures
Identification:
Tornos
570504
Chap. 7.9.4 /49
Grind until obtaining the 20 mm

dimension identified below
(fig. 1)
BLADE GRINDING
Steps
Notes
Position the blades at a dimension above 20 mm (grinding allowance based on blade wear).
Tighten the flange
21.5mm
flange
finished dimension after grinding
Position the support at 6 degrees

(blade cutting angle) on the grinding machine.
See diagram on the side
(fig. 1507).
Fig. 1507
300556 en 11/05
Chap. 7.9.4 /50
Unscrew the collar (b) so that the

tool is fully engaged in the thread
whirling device.
ADJUSTING THE 3 BLADES IN THEIR SUPPORT.

Steps
Notes
Refit the 3 blades in their support.

Fit the cover positioning it to the
support according to the mark,
screw down the cover
Do not screw the 3 cover screws
all the way down.
Move the blades one space (e)
from passage of the gauge pins.
Put the gauge (the pins (g) as
shown in the figure on the side.
Fit the tool on the thread whirling

device according to mark (r).
Screw the
screws.
tapered
head
Refit the collar (b) against the

thread whirling device.
e
r
b
c
g
g
g
c
Refit the 3 blades against the

gauge pins in the position on the
side and turn them on their axis
by hand.
Completely screw the 3 cover
screws all the way down.
300556 en 11/05
Chap. 7.9.4 /51
7.9.5 Programming
Blade holder head 306281 Function 4655
Note:
The device installed in position T51, it cancels positions T41 and T42.
a
a = 1.5 mm
Pivoting axis
Warning!
Collision possible with operation.
Blade centre
X axis geometry
The centre of the thread whirling device is located 71 mm from the reference
pin..
The blades work on a diameter of 18 mm (9 mm radius) from the centre of the
device. Since the theoretical distance of the reference pin is 80 mm, the resulting theoretical geometry in x is 160 mm.
Y axis geometry
Pivoting axis of the head is aligned based on the blade centre axis.
Since this offset is relatively small, a correction on the Y axis is not indispensable..
If a correction is introduced, the calculation to be introduced in the geometry
is positive for a right thread, and negative for a left thread (see the drawing).
Calculate value Y:
Given:
formula:
300556 en 11/05
= device inclination angle

a = offset of blade centre
pivoting axis
Y = sin x a
Z axis geometry
THEORETICAL GEOMETRIES TO INTRODUCE TO THE RIGHT
Y
Function
(Compensation
to calculate)
(Blade centre
4655
160
52
THEORETICAL GEOMETRIES TO INTRODUCE TO THE LEFT

Y
Function
(Compensation
to calculate)
(Blade centre
1910
160
52
Chap. 7.9.5 /52
>>>
Thread types
The device is used to create threads on the right and left. For the two cases
see the table below in order to use the correct program parameters.
Thread
ISO Code
Rotation S1
ISO Code
Rotation S2
Head
inclination
to the right
C4+
M500
Up
to the left
C4
M500
Down
Up
Down
300556 en 11/05
Chap. 7.9.5 /53
Programming
Programming the exterior thread whirling device requires creation of a new
operation line including the axes C4, X4 and Z4.
The figure below shows the third line of operations (Axis C4) where the thread
whirling operation is to be carried out, as well as the different operations
needed for positioning the device:
Op. 6:10
Code ISO:
Rotation S4=2100 M45 M610

M503 S2100
M610 (enable oil T51)
M45 (enable 20 bar pump)
Op. 7:1
Thread whirling
Code ISO
T51
M498
G4 X1
G1 Z4=30 X4=5,067 G100
(1st stroke
G1 Z4=1,2 X4=5,792 F1000 G94
G1 C4=606,84 Z4=3,857 X4=10,400 F5500 (F3000 (F3600
G1 C4=2844 Z4=22,5 F5500 (F3000 (F3600
G1 X4=13 F2000
G1 Z4=1,2
G1 C4=0 F70000 (F21000
(2nd stroke
G1 Z4=1,2 X4=3,892 F1000
G1 C4=606,84 Z4=3,857 X4=8,5 F5500 (F3000
G1 C4=2844 Z4=22,5 F5500 (F3000
G1 X4=13 F2000
G1 Z4=1,2
G1 C4=0 F70000 (F21000
Op. 6:9
Code ISO:
Index T51
G3 Z4=30 X4=5,067 Y4=0 G100 T51 R300
M403 S0
M405
300556 en 11/05
(3rd stroke
M503 S2700 (S1800
G4 X.2
G1 Z4=1,2 X4=3,492 F1000
G1 C4=606,84 Z4=3,857 X4=8,10 F3000 (F3000
G1 C4=2844 Z4=22,5 F3000 (F3000
G1 X4=13 F2000
G1 Z4=10
G1 Z4=30 F3000 (G100
G95
M499
Chap. 7.9.5 /54
Tool catalogue values

The geometry values of tool T51 are as follows:
300556 en 11/05
Chap. 7.9.5 /55
Technical data:
2.
Conversion of the number of revolutions in (/min)
Material:
Titanium TiAl6V4 dia. 14
diameter of blade operation (geometry) :
18 mm
Cutting speed:
98 m/min
n=
number or revolutions of the thread whirling device: 1700 min1
fz = advance per tooth:
0.024 mm
z=
number of teeth:
3
Vf
= nC4 x 360
Vf
= 3,75 x 360 =
3.
Calculation of the device inclination
Note:
The advance per tooth fz is based on the experience in thread whirling. It is generally located in a range of 0.02 0.05 mm. This advance
may be optimised in order to ensure a good quality thread and a good
mastery of blade wear.
tg =
Thread
x daverage
1350 /min
3
x 10,39
= 0.09 => = 5.83
Based on the inclination angle, it is easy to adjust the device inclination used
the scale or a comparator with movement of axis Z4.
For example:
Movement of Z4 by 20 mm, h = tg x 20 = 0.2063 x 20 = 4.1262 mm
1.
nC4
nC4
Calculation of the number of revolutions of C4 (min1)
fz x z x n
h
x daverage
0.024 x 3 x 1700
x 10,39
= 3,75 min1
Z4
Note:
daverage is calculated taking into account the diameter of the bar and
the diameter of the bottom of the thread !
300556 en 11/05
Chap. 7.9.5 /56
7.10 EJECTION OF LONG PARTS 4902

DESCRIPTION
Device for ejection and evacuation of long parts through the pickoff spindle.
7.10.1(306226) Long part ejector

APPLICATION
Description
199223
DECO 20a
199225
DECO 26a
Cette option utilise uniquement la position T41.

3060226I1
COMPONENTS
Item
010
020
030
040
050
060
070
440
Description
Actuator support
Flange 10
Fixing plate
Guide sight
Ejection rod 10
Ejection rod 6
Actuator support bracket
Ejection actuator
300556 en 11/05
TECHNICAL DATA
Components
Actuator travel:
Ejector rod 565002:
Ejector rod 565003:
Description
Data
750 mm
10 / 4
End thread M5
6 / 3
End thread M4
Chap. 7.10.1 /57
OPERATION
CHANGING OF CAPACITY
What to do ?
Notes
The actuator ejector rod allows parts to be pushed through the pickoff spindle
into T41.
DISASSEMBLY
The guide sight for the ejector rod allows 6 and 10 mm rods to be used.
Unlock the ejector rod from the

clam ...
The rods are hollow and allow matching to the endpiece for passage of air or
oil.
Fit the new ejector rod.
T41 tool posiitons free.
The pneumatic control is fitted and electrically connected (long parts

pneumatics 306229).
What to do ?
Notes
ASSEMBLY
Fit the subassembly. Insert,
tighten and lock the 2 screws 350.
In T41
Fix plate 070 on the machine

frame.
1 screw 360 (M10 x 25)
Link up actuator 440 and plate 30.
After having aligned it.
Connect up the pneumatic pipes.

Set the forward and reverse speed
of the actuator.
Pull the ejector rod through the

pickoff spindle.
Rotate sight guide 040.
INSTALLATION
PRIOR CONDITIONS:
... 2 screws 330.
SETTING
Align the
Ali
th end
d off the
th rod
d on the
th line
li
of tools;...
.. see long parts kinematics
ASSEMBLY
Lock the ejector rod ...
... using 2 screws 330.
SPARE PARTS
Control and operation diagram

(306229).
300556 en 11/05
Item
440
Description
241122
Pneumatic actuator dia. 16M 46116B /

M / 750
Chap. 7.10.1 /58
No.
1
306226f1
300556 en 11/05
Chap. 7.10.1 /59
7.10.2(306213) Long parts catcher

DESCRIPTION
Parts recovery chute at the back of the pickoff spindle.
COMPONENTS
APPLICATION
Item
050
450
480

Description
199223
DECO 20a
199225
DECO 26a
Description
Recovery chute
Tipout actuator
Selection actuator
The following accessories can be used together according to requirements:
Description
306226
Long parts ejector DECO 20a / 26a
306214
Long parts tipping device
306229
Long parts pneumatics
306228
Long parts equipment 20
306136
306213I2
300556 en 11/05
Chap. 7.10.2 /60
306213f1
300556 en 11/05
Chap. 7.10.2 /61
TECHNICAL DATA
Components
Longitudinal travel:
Diameter of parts:
Max length outside
pickoff spindle:
Max length inside
pickoff spindle:
Description
SPARE PARTS
Data
500 mm
7 32 mm
100 mm
700 mm
Item
Description
450
216711
Doubleacting actuator (ISO 6432)

FESTO DSNU2550PPVA
480
217109
Doubleacting actuator (ISO 6432)

FESTO DSNU25500PPVA
490
217110
Closedring sleeve dia. 20mm HYDREL

PAB 2045 PP AS
Operation is activated by pneumatic actuators.
The operation of the selection actuator is controlled by detectors.
Parts are collected behind the pickoff spindle in a recovery chute.
This chute moves back to take parts outside the perimeter of the machine.
Next, another actuator tips the parts onto an inclined plane.
Long parts tipper for DECO 20a et 26a:
300556 en 11/05
No.
(see 306214)
Chap. 7.10.2 /62
306213f2
300556 en 11/05
Chap. 7.10.2 /63
306213f3
300556 en 11/05
Chap. 7.10.2 /64
7.10.3(306214) Long parts tipper
306214I1
300556 en 11/05
306214I2
Chap. 7.10.3 /65
306214f1
300556 en 11/05
Chap. 7.10.3 /66
APPLICATION
Description
Description
306226
Long parts ejector DECO 20a / 26a
199223
DECO 20a
306214
Long parts tipping device
199225
DECO 26a
306229
Long parts pneumatics
306228
306136
COMPONENTS
Item
040
400
1010
1020
1030
Description
Inclined plane
Long parts frame
Parts access hatch
Maintenance access
M10 threaded holes for transport
REMOVAL
The long parts outlet (306213) remains fitted inside the tipping device
(306214).
What to do ?
DESCRIPTION
The aluminiumprofile frame, which receives parts through the pickoff spindle
is outside the machine perimeter.
TECHNICAL DATA
The following accessories can be used together according to requirements
Components
Description
Data
Overhang from
length
980 mm
machine:
width
780mm
Weight:
Weight:
with long parts outlet

without long parts
outlet
300556 en 11/05
Notes
Disconnect the pneumatic actuators. 4 pneumatic pipes and 2 probe

wires.
Support the assembly.
4 x M10 threads.
Unscrew and take out the fixing

screws between the long parts tipper
and withdraw the assembly.
approx. 56kg
approx. 67kg
Chap. 7.10.3 /67
>>>
TRANSPORT
The long parts outlet (306213) remains mounted inside the tipper.
What to do ?
Notes
Pack the assembly separately. See

Packing (306214).
INSTALLATION
What to do ?
Notes
Present the assembly facing the

tipper and support the latter.
Fix the assembly.
4 x M10 threads.
Conect the actuators ands probes.
4 pneumatic pipes and 2 probe

wires.
PREPARATION OF TIPPER DECO 20a & 26a

Recommended:
BY FACTORY
300556 en 11/05
Chap. 7.10.3 /68
7.10.4(306229) Long parts pneumatics

APPLICATION
Description
199223
DECO 20a
199225
DECO 26a
The electrodistributors control:
Ejection actuator
Position (306226)
Evacuation actuator
Position (306213)
Tipper actuator
Position (306213)
Flow rate limiters 050 and 060 serve for adjustment of the movement speeds
of the different components (speed adjusting itself to the outlet in both cases).
See also: Long parts kinematics (306213f2 and 306213f3)
COMPONENTS
Item
010
020
050
060
120
Description
Electrodistributor
Outlet valve
Flow limiters
Flow limiters
Outlet flow limiters
Note :
When diasassembling the long parts device, disconnect the 4 pipes
(180 and 190) fit 4 blanking plugs (150) in their place.
300556 en 11/05
SETTING THE SPEED OF ACTUATORS

Setting speed of actuators: see control diagram (306229).
SPARE PARTS
Item
Description
No.
010
217570

MN2H5/2D02FR
05006
0
217011
Adjustable flow rate limiter FESTO

GRLA1/8QS4
Chap. 7.10.4 /69
306229f1
Tipping actuator
300556 en 11/05
Evacuation actuator
Ejection actuator
Chap. 7.10.4 /70
7.10.5(306228) Long parts equipment DECO 20 / 20a
Parts
Thrust tube
Identification
no.
Notes
20 ... 25,4
26 mm
562039
Basic machine
16 ... 20
21 mm
562023
11 ... 16
17 mm
562033
OPERATION
7,5 ... 11
12 mm
562034
Thrust tubes allow the part to be guided into the pickoff spindle and serve to
adjust the tightening travel of the pickoff spindle.
2 ... 7,5
8,5 mm
562035
Parts
Guide tube
Identification
no.
20 ... 25,4
26 mm
562253
16 ... 20
21 mm
562252
11 ... 16
17 mm
562251
7,5 ... 11
12 mm
562250
2 ... 7,5
8,5 mm
562249
APPLICATION
Description
199223
DECO 20 / 20a
Note :
A thrust tube diameter 26 mm is the basic one supplied for the pickoff
spindle.
Guide tubes (nonrotating) allow the part to be guided beyond the pickoff
spindle.
Caution !
In certain cases guidance closer to the diameter can be necessary or a
lower rotation speed must be chosen.
300556 en 11/05
Chap. 7.10.5 /71
Notes
CHANGING THE CAPACITY

What to do ?
>>>
Notes
Take off clamp 110

110...
...using
using screws 310
310.
Take out and change the guide

tube...
...using screws 320.
Change the thrust tube.
See Replacing thrust tube.
Fit clamp 110 with its guide tube ...
...using screws 310.
COMPONENTS
Item
110
330
1040
50100
Description
Clamp
Locating pin
Thrust tubes
Guide tubes
300556 en 11/05
Chap. 7.10.5 /72
306228f1
300556 en 11/05
Chap. 7.10.5 /73
7.10.6(306136) Long parts equipment DECO 26 / 26a
250
APPLICATION
20
The device is used in:

Description
199225
DECO 26 / 26a
DESCRIPTION AND DATA

A set of thrust tubes to adapt the bore of the pickoff spindle (306107) to
the diameter of the part.
200 10
A travel limiting device with part evacuation actuator shock absorber
Parts
Thrust tubes
Identification no.
20 ... 25,4
26 mm
562643
16 ... 20
21 mm
562642
11 ... 16
17 mm
562641
7,5 ... 11
12 mm
562640
300556 en 11/05
306136f2
Chap. 7.10.6 /74
306136f1
300556 en 11/05
Chap. 7.10.6 /75
7.11 (306274) COOLANT SYSTEM FOR X3, X4, Z3 AXES
306274f1
300556 en 11/05
Chap. 7.11 /76
7.12 (217775) MADAULA INCLINED DRILLING ATTACHMENT 4600
APPLICATION
T53
T52
T51
T53
T52
T51
Description
199223
DECO 20 / 20a
199225
DECO 26 / 26a
T44
T43
T42
T41
T44
T43
T42
T41
This device is approved by TORNOS, provided that the following points are
observed:
Use solely for backwork.
Possible fitting in T51 or T53, with restriction of use to the positions shown
in the following sketch:
300556 en 11/05
TORNOS declines any responsability in the event of damage to the

machine caused by use of this attachment.
Guarantee and service are provided by the manufacturer.
Chap. 7.12 /77
300556 en 11/05
Chap. 7.12 /78
mecnica de precisin
TECHNICAL DATA
Model
Weight
Size
Angular adjustment
Tool fixing
Tool
capacity
Speed
ratio
Max.
speed
Inlet
Outlet
Lubrication
P.021.00
001
2,8 Kg
44 x 70 x
230
From 0 to 90
Fixed positions every 15
Collet
ER11
0,5 to
7
1:1
8000
t/min.
right
right
lifetime
300556 en 11/05
Chap. 7.12 /79
7.12.1Operation and adjustment instructions

The tool holder is equipped with an ER11 collet with capacity for tools from
0.5 to 7 mm in diameter. The tool is held in place by locking the front on the
collet.
Use the special locking wrench (supplied in the case). In the side of the
spindle, there is a lock screw to ensure that the tool cannot move (specially
appropriate for tapping work). Internally, there is an adjustment stop used to
set the depth of tool mouting.
The tool holder has angular adjustment allowing any position between 0 and
90 to be set on the scale, clearly visible ont the side of the tool, by aligning
the readindicator with the desired value. For ease of use and accuracy, the
tool holder is equipped with a system for locking in fixed, predefined positions.
To set one of these positions, follow this procedure:

1. Loosen the fixing nut on the tool holder body (ref. 0831.00001). Use the
wrench supplied with the tool holder.
2. Take out the lock screw (used to set fixed positions) from the tool holder
body (ref. 0843.00006).
3. Turn the tool holder body to the required angular position.
4. If the required position coincides with one of the predefined fixed positions, lock the tool holder body with the lock screw 0843.00006.
5. If the required position does not coincide with one of the predefined fixed
positions, lock screw 0843.00006 is not required. Take the screw out and
keep it for future use.
6. Finally, lock the tool holder body using nut 0831.00001.
These positions include the whole range from 0 to 90, at intevals of15.
7. Ready to go !
Fixed, predefined, locking positions:
7.12.2Maintenance
0
15
30
45
60
75
90
300556 en 11/05
No type of maintenance is necessary, given that the product leaves the factory
lubricated for life. Nevertheless, the care instructions must be observed, as
well as the way it is used, as is required for any precision tools.
If you want to do preventive maintenance:
Regrease using grease of type: Klber ISOFLEX NBU15.
Note :
For major servicing, contact MADAULA aftersales service.
Chap. 7.12.2 /80
8.
PERIPHERAL OPTIONS (5000)
8.1
TOOL BREAKAGE SENSOR (MAX 3 SENSORS) FUNCTION 5120
Sensor travel
Minimum checkable
diameter
90
0,3 mm
8.1.1 (216174) Minisensor
070
020
APPLICATION
060
Description
199223
199225
DECO 20
DECO 26
050
COMPONENTS
Item
010
020
030
040
050
060
070
010
030
Description
Minisensor
Pressuresensitive switch
Fixing studs
Clamping nut
Y connector
Coaxial tube
Additional sensor pins
040
030
216174a
DESCRIPTION
TECHNICAL DATA
Components
Operating pressure
Lenght of sensors
Description
mini
300556 en 11/05
Modular design.
Data
4 bar
40 mm et 60 mm
These devices, entirely pneumatic, are designed to detect the presence of a

tool by contact with a sensing pin.
These detectors do not need any maintenance.
Chap. 8.1.1 /1
ASSEMBLY
What to do ?
Notes
Push coaxial tube 060 onto the rear

part of Minisensor 010.
Push coaxial tube 060 onto the Y
connector 050.
Connect the outlet of the pneumatic
distributor to arm 1 of Y connector
050.
Connect the pressuresensitive
switch to arm 0 of Y connector 050.
010
Each time a tool is withdrawn, air is sent into the device via an air valve or an
electrodistributor.
The duration of this pneumatic supply is about 0.2 to 05. s.
060
The sensing pin rotates, resulting in two possibilities:

a)
216174b
The tool being monitored is not broken.

The sensing pin has just come up to this tool, no signal is received.
When the pneumatic supply is switched off, the sensing pin returns to
its initial position (mechanical return by spring).
b)
The tool being monitored is broken.

The sensing pin goes to the end of its travel.
Air passes into the return pipe and, by means of the pressuresensi
tive switch, is transformed into an electric signal.
No electrical supply is necessary. It is sufficient to connect to the pressure
sensitive switch.
300556 en 11/05
Chap. 8.1.1 /2
8.1.2 (305091) Pneumatic Minisensor
>>>
APPLICATION
Description
199223
DECO 20
199225
DECO 26
COMPONENTS
Item
010
020
Description
Electrodistributor YVx for Minisensor
Air flow control valve
Caution !
The Minisensor pneumatic supply pipe must be installed in such as
way that it avoids all contact with the different operating devices.
To avoid any premature deterioration, the Minisensor pneumatic
supply pipe must not be in contact with the chips
300556 en 11/05
Chap. 8.1.2 /3
305091
300556 en 11/05
Chap. 8.1.2 /4
INSTALLATION
PRIOR CONDITIONS:
Switch the machine off at the main switch.
What to do ?
Notes
Fit the electrodistributor 010 in a

free positon on the distribution
plate.
After having taken out the blanking

plate.
Fit the air flow control valve 040

with its connectors (subassembly)
to outlet 4 of the distribution plate.
If it is desired to install two Mini

sensors sidebyside, add connectors 070 and 080.
Pull the pneumatic pipe up to the

Minisensor and adjust the length
if necessary.
The length can vary according to

the location of the Minisensor.
The electrodistributor controls the Minisensor. When the electrovalve is

switched on, the Minisensor sensing pin is activated.
ADJUSTMENT OF SENSING PIN SPEED
The air flow control valve serves for adjustment of the speed of the sensing
pin.
Refer to the electrical instructions

and make the electrical connection.
300556 en 11/05
This adjustment is made by the tool setter mainly for sensing a fragile part or
tool.
The speed must be set so that anything arriving at the work or tool being monitored does not break the latter by its impact.
SPARE PARTS
Item
Description
No.
010
217570

MN2H5/2D02FR
040
216698

1/8 QS 6
Chap. 8.1.2 /5
8.1.3 (306063) Minisensor adaptor parts

APPLICATION
INSTALLATION

What to do?
Description
199223
DECO 20
199225
DECO 26
Fit nuts 100 and washers 120 to

the two threaded rods 010.
COMPONENTS
Item
010
020
100
110
120
Notes
Description
Rod M6
Rod dia. 8
Nut M6
Clamping nut
Flat washer
Screw in the tow threaded rods

and lock with the nuts.
In the machine, accordin to the

position of the Minisensor.
Use the clamping nuts 110 to fix

bar 020.
For more rigidity, fix the bar in a

triangle.
The last clamping nut serves for

mounting the Minisensor 216174.
Caution!
When installing Minisensor adaptor parts, there is arisk of collision
with the different axes and tools of the machine !
DESCRIPTION
Take care with chips which can become wedged in fixing studs and
bar.
These adaptation parts allow one or several MiniDetectors to be fixed.
300556 en 11/05
By sliding the bars and moving the tightening nuts, the MiniDetector can be
positioned over a wide radius.
Chap. 8.1.3 /6
8.2
(240704) OIL COOLER 5460

APPLICATION
Execution

Description
199223
DECO 20 / 20a
199225
DECO 26 / 26a
TECHNICAL DATA
Oil cooling system, type KRO 45 DP KELVIN
Components
Cooling power
Maximum ambient temperature
Oil outlet temperature
Supploy voltage
Power input
Current rating
Pump flow
Type of oil
Regulation
Data
5,12 kW
32C
20C
400/460V 3 50/60 Hz
2,3 / 2,9 kW
4,9 A
25 l/min. max. 10 bar
Coolant oil
+/ 2C
300556 en 11/05
Coolant
Connection
Dimensions
Weight
Paint finish
without tank, with pump

with automatic bypass valve
with electronic thermostat
with display
with 3 signals
with 4 wheels, of which 2 turning
with oil flow rate controller set to
20l/min
with air filter
R 134 A
G 1
1180 x 595 x 800 mm
150 kg
RAL 7035 light grey
Chap. 8.2 /7
12
9
1
2
4
5
3
6
Outlet
Inlet
7
Item
1
2
3
4
5
6
7
COMPONENTS
Description
Main switch
Electronic monitoring thermostat with display
General alarm lamp (red)
Compressor running lamp (green)
Voltage present lamp (white)
Oil pressure gauge
Hole for pump cooling
300556 en 11/05
8
9
10
11
12
13
14
15
16
Support feet
Lifting hooks
Condenser
Oillevel indicator
Oil tank filler plug
Oil outlet connection
Oil inlet connection
Mains supply
Tank drain faucet
Chap. 8.2 /8
8.2.1 Oil cooler application

Exclusively on machines with whole oil.
Cutting oil maintained at ideal oil temperature between 20 and 25 for:
rapid thermal stabilization of machine structure.
optimal utilization of cutting tools.
optimal utilizaiton of cutting oils.
8.2.2 Oil cooler operation

The cooler is mounted on the barfeeder side.
Integral flow control.
6 meters of flexible pipe connects the oil tank to the cooler. Outlet and inlet
are 3/4 inch g. Gate valves allow the oil circuit to be shut off.
8.2.3 Oil cooler maintenance

Weekly inspection of strainers inside the oil tank. Clean if necessary.
Operation and maintenance of cooler according to cooler suppliers instructions.
8.2.4 Electrical diagrams and writing

See diagram folder
300556 en 11/05
Chap. 8.2.4 /9
306165
300556 en 11/05
Chap. 8.2.4 /10
>>>
300556 en 11/05
Chap. 8.2.4 /11
8.3
(306212) SHORTCHIP CONVEYOR 5422

TECHNICAL DATA
APPLICATION
Description
199223
DECO 20a
199225
DECO 26a
Components
Type of machine :
Bar travel :
Fluids used :
Description
Data
sliding headstock
up to 32 mm
70% whole oils
30% soluble oils
Caution !
For impeccable operation of the CHIP CONVEYORLATHE assembly
TORNOS have issued instructions with the characteristics & functions
required for the conveyorlathe interface. The instructions are entitled:
INTERFACE SPECIFICATIONS FOR CHIP CONVEYOR INSTALLATION
These specifications must be strictly complied with to avoid malfunctioning of the chip conveyor, which might be imputed to the lathe.
TORNOS declines any liability whatsoever, should a damage or accident be imputed to the conveyor, which do not conform to the said
specifications &/or standards in force.
300556 en 11/05
Chap. 8.3 /12
8.4
(306277) OIL MIST EXTRACTOR 5432

TECHNICAL DATA
APPLICATION
Components
Flow:
Motor:
Weight:

Description
199223
DECO 20a
199225
DECO 26a
Filter mesh:
DESCRIPTION
Noise:
Description
Normal
Centrifuge
Total (with support)
Data
850 m3/h
1,1 kW
22 kg
30kg
100% from 0,8 to 5
micron
70dBA
Oil mist and emulsion extractor type Filtermist.

This unit comprises a single centrifuge, designed and manufactured to
require minimum maintenance.
The mist extractor motor is fitted with a motor brake.
Caution!
In spite of installation of a smoke extractor, the treatment system can
be insufficient when there is a heavy emissiion of smoke. The user
should follow the suppliers instructions strictly.
The oil mist extractor option does not include a smoke filter. This can be
installed later if required (see Filter for dry smoke on Filtermist).
.
Caution!
The filter must be able to operate continuously while the

machine is working. It must not be linked in such a way as to
operate according to the machine cycles or intermittently.
Make sure the connection causes the motor to rotate in the

appropriate direction.
The housing, drum and antivibration supports must be

inspected every year.
Allow the drum to come to a stop before undoing the clips of

the cover.
300556 en 11/05
306277I1
Chap. 8.4 /13
COMPONENTS
ASSEMBLY
PRIOR CONDITIONS:
Main circuitbreaker locked
What to do ?
Notes
Take off the panel located above

the cowling.
Fit the support ont the inside of the
machine cowling...
...on the fixing rails provided.
Annually or every 3000 hours.
Comment:
Even though annual maintenance is carried out, certain production
conditions necessitate more frequent maintenance / replacement.
PRIOR CONDITIONS :
Main circuitbreaker locked.
Suppliers installation and service manual available.

What to do ?
Description
Support plate fx3000 / fx5000
Support
Cylindrical plug 20 x 25 / M6
FILTERMIST FX 3000 M
SPARE PARTS
Item
MAINTENANCE
FREQUENCY:
Item
010
020
320
330
Notes
320
Description
240559
Cylindrical plug 20 x 25 x M6
Replace the foam muffler on the

outlet side.
... checking that it is not damaged.
Replace foam filter plugs.
300556 en 11/05
Note :
All spare parts can be ordered directly from LESTOPREX AG CH
8640 RAPPERSWIL SG
++ 41 +55 210 41 41
It is possibleto consult the nearest FILTERMIST agent
( http://www.filtermist.com / )
Replace the antivibration supports as well as the torquelimiting

straps.
Take out and clean correctly the

intenal drum ...
No.
Chap. 8.4 /14
306277f1
300556 en 11/05
Chap. 8.4 /15
8.5
(306223) FILTER FOR DRY SMOKES ON FILTERMIST 5434

TECHNICAL DATA
APPLICATION
Description
199223
DECO 20a
199225
DECO 26a
Components
Flow:
Description
FILTERMIST FX3000
+ smoke filter
FILTERMIST FX3000
alone
Filter mesh:
Data
m3/h
850 m3/h
99,95% de 0,01 1,3
microns
ASSEMBLY DISASSEMBLY
DESCRIPTION
PRIOR CONDITIONS :
Filter for dry smokes to be put on oil mist extractors of the type FX 3000 BM.
Main circuitbreaker locked
What to do ?
Notes
Filter also suitable for extractors that have motors fitted with a brake.
ASSEMBLY
OPERATION
Fit the smoke filter to the mis

extractor ...
... and fix in place using clips.
DISASSEMBLY
The dry smoke filter is used during machining using a cutting oil. It is not
necessary when working with emulsion.
Caution !
In spite of the installation of a smoke extractor, the treatment system
can be insufficient when there is a heavy emission of smoke.
Take the smoke filter out ...
MAINTENANCE
FREQUENCY:
Note :
Even though annual maintenance is carried out, certain production
conditions necessitate more frequent maintenance / replacement.
PRIOR CONDITIONS :
300556 en 11/05
... after having taken the clips off.
Main circuitbreaker locked.

Chap. 8.5 /16
SPARE PARTS
Item
100
Description
241081
Dry smoke filter for FX 3000BM
No.
1
100
306223I1
306223I2
300556 en 11/05
Chap. 8.5 /17
8.6
INCOM TYPE MBSTB1 FIRE PREVENTION UNIT 5482
5480 => DECO 13b/13bi, DECO 13a 2260001 & DECO 13a 2260010
5482 => DECO 7a/10a DECO 20a/26a
Danger !
Unauthorized manipulation of the machines fire protection system can
diminish the working capacity of the system and/or cause harm to persons and cause material damage.
Caution!
Read and follow the manufacturers warning instructions.
Warning!
All oil mist extraction systems or fume filters (options 5430 to 5434)
must without fail be equipped with a shuttingoff system compatible
with the fire prevention device (nonreturn valve or motor brake connected to the emergency stop of the machine, this being the
responsibility of the purchaser if installed by the latter).
TORNOS SA supplies compatible systems.
8.6.1 Description
The fire protection system is defined as being a safety device.
8.6.2 Application
This equipment for protection against fire makes it possible to contain an outbreak of fire during machining of materials likely to cause risks of
inflammation, for example:
machining of titanium, magnesium,
machining of stainless steel,...
8.6.3 Instructions and documents

A general description and details of mounting, operation, maintenance and
troubleshooting are given in makers instructions supplied with the equipment
in 5 languages.
The specifications concerning manipulation, conditions for operation and
safety are contained therein.
300556 en 11/05
Chap. 8.6.3 /18
8.6.4 Basic principles of operation

Detection is performed by an UV flame sensor located above the machining
area, together with a temperature probe. A nozzle ensures vaporization of the
extinguishing liquid (carbon dioxide) in gaseous form at a pressure of 60bars
in the machining area.
The alarm simultaneously activates:
switching off of the fume suction device (if the machine is equipped with
one),
an emergency stop of the machine,
the alarm siren,
the activation of the valve installed on the CO2 extinguisher.
In order to limit the action of the device through false alarms, effective activation only takes place after a signal lasting more than 4 seconds.
Attention!
The fire prevention system is disabled while the doors are open.
If a fire breaks out during an operator intervention in the machining
area, the operator must move away immediately and shut the doors.
x
x = length of cable from the machine 2m (drawing opposite 306244f1)
306244f1
300556 en 11/05
Chap. 8.6.4 /19
INCOM cabinet equipped with the alarm control
300556 en 11/05
Interior of the INCOM cabinet
Chap. 8.6.4 /20
8.7
(306230) OIL RECOVERY PLATE 5500
>>>
APPLICATION
Description
199223
DECO 20 / 20a
199225
DECO 26 / 26a
DESCRIPTION
Plate and duckboard for recovey of any liquides that can run outside the
machine cowling.
COMPONENTS
Item
010
020
Description
Oil recovey plate
Duckboard
300556 en 11/05
Chap. 8.7 /21
010
020
306230f1
300556 en 11/05
Chap. 8.7 /22
>>>
300556 en 11/05
Chap. 8.7 /23
9.
USE OF CUSTOMERSPECIFIC FUNCTION OPTIONS (5001)

APPLICATION

Designation
9.1
199223
DECO 20 / 20a
199225
DECO 26 / 26a
9.1.1 Inputs
Each optional socket comprises 2 inputs
(for units such as sensors, pressostats, push buttons etc.)
These units are connected to Terminal Box XT 800 on the back of the machine.
9.1.2 Optional socket input wiring

Optional Socket 1:
Input 1 of the socket is Terminal 891 of Terminal Box XT 800.
Optional Socket 2:
GENERAL
There are two optional sockets available on the machine. They enable the user
to operate, through the partprogram, functions other than M functions, such
as:
9.1.3 Outputs
Valves (e.g. for an actuator)
These units are connected to Terminal Box XT 800 on the back of the machine.
Message display.
Maximum output voltage 60 V DC
Machine stop following an alarm.
Maximum output current 1.5A DC.
Program selection following an event.
Each optional socket also comprises 2 outputs

(to activate units such as relays, contactors, electrovalves, electro
magnets,etc.)
9.1.4 Optional socket output wiring

Optional socket 1:
Output 1 is Terminal 814 of Terminal Box XT 800.
Optional socket 2:
300556 en 11/05
Chap. 9.1.4 /1
Rear view of machine
Terminal box in electric cabinet

fig. 2701
300556 en 11/05
Chap. 9.1.4 /2
(Cabinet XT800)
Terminal box XT800
Terminal box to locate and

fasten when assembling
Box cover
fig. 2702
300556 en 11/05
Chap. 9.1.4 /3
9.2
PROGRAMMING OPTIONAL SOCKET 1
9.2.1 Configuring optional socket 1

The first step is to configure Optional Socket 1 with the partprogram.
This should be done preferably outside the main program loop.
9.2.2 DO signals for configuring Optional Socket 1

DO 1750=1:
Reverses Input 1. If this DO is at 1, the input signal 1

is enabled at 0.
Programming: M800 P1=1750
DO 1751=1:

is enabled at 0.
DO 1752=1:
Disables Input 1. If this DO is at 1, the input signal 1 is

not checked.
DO 1753=1:

not checked.
DO 1755=1:
Enables display of the message 2011 MESSAGE ON

OPTIONAL SOCKET. A message has no influence
on the running of the partprogram.
300556 en 11/05
When configuring the socket to enable the message 2011 Message on

optional socket it is possible to stop and start the partprogram automatically.
Option: K 23.0 = 1
The presence of 2011 message on optional socket 1 stops the partprogram,
and the disappearance of 2011 Message on optional socket 1 restarts the
partprogram.
DO 1756=1:
Enables display of the alarm 2012 ALARM CLASS 1

ON OPTIONAL SOCKET. A class 1 alarm stops the
partprogram at the end of table.
DO 1757=1:

program by enforcing axes feed hold (suspension of
feed), switches off the coolant and chip conveyor, and
stops rotation of the spindles.
DO 1760=1:
Selects a new program (table).

Chap. 9.2.2 /4
9.2.3 Enabling of input check function inside the program loop
9.2.4 Enabling/disabling of outputs on Optional Socket 1
M815 Determines the start of checking. Generation of a 100 ms impulse to

enable the check function of inputs on Socket 1.
Code M811:
Enables Output 1 of Optional Socket 1.
Code M812:
Disables Output 1 of Optional Socket 1.
Note:
Alarms class 1 and 3 change over to alarms class 4 after 10 minutes
and cut off the power to the machine.
DO 1761=1:
Disables Output 1 of Optional Socket 1 with the

RESET key.
DO 1765=1:

Code M813:
Enables Output 2 of optional socket 1.
Code M814:
DO1762=1:

RESET key.
DO1766=1:

300556 en 11/05
Chap. 9.2.4 /5
9.3
PROGRAMMING OPTIONAL SOCKET 2
9.3.1 Configuring optional socket 2
When configuring the socket to enable the message 2011 Message on

optional socket it is possible to stop and restart the partprogram automatically.
The first step is to configure Optional Socket 2 with the partprogram.

This should be done preferably outside the main program loop.
Option : K 23.1 = 1
9.3.2 DO signals for configuring Optional Socket 2
The presence of 2011 message on optional socket 2 stops the partprogram,

while the disappearance of 2011 Message on option socket 2 restarts the
partprogram.
DO 1770=1:

is enabled at 0.
DO 1771=1:

is enabled at 0.
DO 1772=1:

not checked.
DO 1773=1:

not checked.
DO 1775=1:
Enables display of the message 2011 MESSAGE ON

OPTIONAL SOCKET.
Note:
a MESSAGE has no influence on the running of the

partprogram.
300556 en 11/05
DO 1776=1:

partprogram at the end of table.
DO 1777=1:

program by enforcing axes feed hold (suspension of
feed), switches off the coolant and chip conveyor, and
stops the
rotation of the spindles.
DO 1780=1:
Selects a new program (table).

Chap. 9.3.2 /6
9.3.3 Enabling of input check function inside the program loop.
>>>
M825 Determines the start of checking. Generation of a 100 ms impulse to

enable the check function of inputs on Socket 2.
Note:
Alarms class 1 and 3 change over to alarms class 4 after 10 minutes
and cut off the power to the machine.
9.3.4 Enabling/disabling of outputs on Optional Socket 2

Code M821: Enables Output 1 of Optional Socket 2.
Code M822: Disables Output 1 of Optional Socket 2.
DO 1781=1:

RESET key.
DO 1785=1:

Code M823:
Code M824:
DO 1782=1:

RESET key.
DO1786=1:

300556 en 11/05
Chap. 9.3.4 /7
9.4
EXAMPLE OF CONTROLS OF A KIENZLE PRODUCTIVITY MONITOR
9.4.1 Wiring diagram for optional socket 1

Terminal box in
electric cabinet
Quantity
indicator
2
300556 en 11/05
Operating
time
Terminal box in control panel
Terminal
box
XT 800
Chap. 9.4.1 /8
9.4.2 Enabling of outputs inside the programming loop

M813 Enables the Operating Time output.
(To be put at the start of the program loop)
M811 D811=1000 Enables the Quantity Indicator output.
(Command response time: 1 second).
M812 Disables the Quantity Indicator output.
M20
9.5.2 Configuration of Optional Socket 2 outside the program

loop.
M800 P1=1773 P2=1776
1773=disables Input 2 which is not used,
1776=selects alarm class 1
Endofpart signal.
M814 Disables the Operating Time output.

(To be put at the end of the program loop)
9.5
When Input 1 of the optional socket goes over to 1 (24V) the program stops
at the end of table (alarm class 1).
9.5.3 Enabling of Input 1 check inside the program loop.

M825
EXAMPLE OF SENSOR CONTROL
9.5.1 Wiring diagram for Optional Socket 2
Terminal
box
XT 800
300556 en 11/05
40
Determines the start of checking.

Generation of a 100 ms impulse to enable the check of
Input 1 of Optional Socket 2.
If Input 1 of Optional Socket 2 is at 1 when M825 is enabled, the alarm 2012

ALARM CLASS 1 ON OPTIONAL SOCKET is displayed on the screen, and
the program stops at the end of table.
Chap. 9.5.3 /9
9.6
EXAMPLE OF DRILL SENSOR CONTROL
This is a drill sensor activated by a pneumatic piston.

The sensor signal is wired to Input 1 of optional socket 1.
The pneumatic valve is wired to Output 1 of optional socket 1.

loop.
When tool is absent the program stops at the end of table (alarm class 1).
M800 P1=1750 P2=1753 P3=1756
1750 = reverses Input 1 .
1753 = disables Input 2 which is not used
9.6.1 Wiring diagram for Optional Socket 1
1756 = selects alarm class 1.

When part is present the program stops immediately (alarm class 3).
M800 P1=1753 P2=1757
1753 = disables Input 2 which is not used
1757 = selects alarm class 3.
2
Terminal
box
XT 800
9.6.3 Enabling of the check inside the program loop

M815
Impulse for start of check.
M811 D811=300
Sensing command response time of 300 (ms).
M812
Disables the sensing command.
When tool is absent (input at 0 when M815 enabled) 2012 ALARM CLASS
1 ON OPTIONAL SOCKET is displayed on the screen and the program stops
at the end of table.
When part is present (input at 1 when M815 enabled) 1013 ALARM CLASS
3 ON OPTIONAL SOCKET is displayed on the screen and the program stops
at the end of table.
300556 en 11/05
Chap. 9.6.3 /10
9.6.4 Diagram of drill check sensor

300[ms]
100[ms]
Output 1 optional
socket 1
M815
Sensor Movement
Time[ITP]
300556 en 11/05
M815
M811
M812
Chap. 9.6.4 /11
9.7
EXAMPLE OF OIL LEVEL CHECK
When the level signal becomes 0, a message is displayed on the NC screen.
Output 1 optional socket 2 = 1 [24V]

loop.
M800 P1=1770 P2=1773 P3=1775
1770 = reverses Input signal 1 (enabled at 0)
Output 1 optional socket 2 = 0 [0V]
1773 = disables Input 2 which is not used.

1775 = selects a message.
9.7.1 WIRING DIAGRAM for optional socket 2
9.7.3 Enabling of Input 1 check inside the program loop.

M825
2
24V
Terminal
box
XT 800
300556 en 11/05
893
Determines the start of checking.

Generation of a 100 ms impulse to enable the
checking of Inputs 1 and 2 of optional socket 2.
If Input 1 of optional socket 2 is at 0 when M825 is enabled, the alarm 2011

MESSAGE ON OPTIONAL SOCKET is displayed on the screen. When this
message is displayed the operator must assume that the oil tank is empty.
Chap. 9.7.3 /12
9.8
EXAMPLE OF SINGLEACTING PISTON CONTROL MONITORED BY TWO SENSORS

It is desired to check:
Situation: Piston with advance control

One piston sensor in forward position.
One piston sensor in backward position.
1) That the piston forward sensor is at 1 before piston return.

If this is not the case, the program stops immediately with selection of an alarm
class 3.
2) That the piston backward sensor is at 1 before continuation of machining.
class 3.
Wiring of piston advance sensor

on input 1 of optional socket 1
300556 en 11/05
Terminal box
XT 800
Wiring ofpiston backward sensor

on input 1 of optional socket 2
40
Terminal
box XT 800
40
Chap. 9.8 /13
Wiring of piston advance electrovalve.

2
Bornier
XT 800
9.8.3 Enabling of the check of sensors inside the program loop

M815
Determines the start of the check of the

Piston forward input.
M811 D811=1000
Enables the piston advance control.
M812
Disables the piston advance control

(the piston returrns).
G04 X2
Dwell of 2 seconds.
Depends on the time needed for the piston
to return.
M825

loop
Determines the start of the check of the

Piston backward input.
If Input 1 of Optional Socket 1 is at 0 when M815 is enabled, the alarm
1750 = reverses the input signal (enabled at 0)
1013 ALARM CLASS 3 OPTIONAL SOCKET is displayed on the screen.

When this message is displayed the operator must assume that the piston has
not completed its entire travel.
If Input 1 of Optional Socket 2 is at 0 when M825 is enabled, the alarm
1757 = selects an alarm class 3.

When this message is displayed the operator must assume that the piston re
turn has not been properly completed.
M800 P1=1750 P2=1753 P3=1757

loop
M800 P1=1770 P2=1773 P3=1777
1770 = reverses the input signal (enabled at 0 )
300556 en 11/05
Chap. 9.8.3 /14
9.8.4 Diagram of piston check
9.9
EXAMPLE OF DOUBLEACTING PISTON CONTROL

MONITORED BY TWO SENSORS
Situation:
Piston advance control
Piston with an advance control and a return control
Piston forward check

Piston movement
Piston backward check
Time [ITP]
300556 en 11/05
A piston sensor in forward position.

A piston sensor in backward position.
It is desired to check:
1) That the piston forward sensor is at 1 before piston return. If this is not the
case, the program stops immediately with selection of an alarm class 3.
2) That the piston backward sensor is at 1 before continuing machining.
class 3.
Chap. 9.9 /15
Wiring of piston forward sensor

on Input 1 of optional socket 1
Terminal
box
XT 800
Wiring of piston advance

electrovalve
2
300556 en 11/05
Wiring of piston backward sensor

on Input 1 of optional socket 2
40
Terminal
box
XT 800
40
Wiring of piston backward

electrovalve
Terminal box
XT 800
Chap. 9.9 /16

loop
M800 P1=1750 P2=1753 P3=1757

loop
9.9.3 Enabling of the check of sensors inside the program loop

M811 D811=16
Enables the piston advance control.
M812
Disables the piston advance control.
G04 X2
Dwell of 2 seconds.
(Depends on the time needed for the piston
to reach the Piston forward sensor).
M815
Determines the start of the

Piston forward check.
M813 D813=16
Enables the piston return control.
M814
Disables the piston return control.
G04 X2
Dwell of 2 seconds.
(Depends on the time needed for the piston
to reach the Piston backward sensor).
M825
Determines the start of the

Piston backward check.
M800 P1=1770 P2=1773 P3=1777

If Input 1 of Optional Socket 1 is at 0 when M815 is enabled, the alarm:

When this message is displayed the operator must assume that the piston has
not completed its entire travel.
If Input 1 of Optional Socket 2 is at 0 when M825 is enabled, the alarm:
When this message is displayed the operator must assume that the piston
return has not been properly completed.
300556 en 11/05
Chap. 9.9.3 /17
>>>
DIAGRAM OF PISTON CHECK

Piston
advance
control
2 sec.
Piston forward check

Piston return control
2 sec.
Piston
backward check
Time [ITP]
300556 en 11/05
Chap. 9.9.3 /18
9.10 BLOCK DIAGRAM OF OPTIONAL SOCKETS
Flag 3
Flag 6
Flags 1 and 2:
Used for reversing In1 and In2.
Flag 7
Flags 3 and 4:
Used for disabling inputs

In1 and/or In2.
Flag with status 1 disables the input.
Flag 5:
Determines when the check starts (ck).
Flag 5
Flag 1
Classe 0
3
In1
Flag 6, 7, and 8:
enabled.
Classe 1
Flag 2
In2
Out 1
Flag 8
Flag 4
Flag 9
Out 2
Classe 3
Flag 9:
Determines the actions to be

(Gates 6, 7, 8, 9 are actually flipsflops
to be reinitialized by the PMC when a
program starts.)
Enables Register Event 7.
(cf. the concept of sequences).
Event 7
24 V= (2x)
0V (2x)
Gnd
300556 en 11/05
Chap. 9.10 /19
9.11 RECAP OF LOGIC FUNCTIONS

XOR (gates 1 and 2)
9.11.2 Enable/Disable Flags for Optional Socket Outputs
OR (gates 3 and 4)
AND (gates 5 to 9)
OUT
OUT
OUT
9.11.1 Optional Socket Configuration Flags
Flags
Socket 1
Socket 2
1763
1783
1765
1785
1764
1784
1766
1786
1765
1785
1763
1783
1766
1786
1764
1784
RR1
1761
1781
RR2
1762
1782
Set OUT 1
Set OUT 2
Reset OUT 1
Reset OUT 2
Flags
Socket 1
Socket 2
1750
1770
1751
1771
1752
1772
RR1 = Enabling of Output 1 reset during a machine reset.
1753
1773
RR2 = Enabling of Output 2 reset during a machine reset.
1754
1774
1755
1775
1756
1776
1757
1777
1760
1780
300556 en 11/05
Chap. 9.11.2 /20
10.
INDEX
10.1 INDEX: MACHINE ELEMENTS & SYSTEMS

(216174) Minisensor: cap8 Chap. 8.1.1 /1
(217696) Madaula type: cap5 Chap. 5.11.1 /61
(217775) Type Madaula: cap7 Chap. 7.12 /77
(240612) Madaula type: cap5 Chap. 5.11.2 /64
(240704) OIL COOLER: cap8 Chap. 8.2 /7
(305038) Parts Container: cap2 Chap. 2.3 /3
(305091) Pneumatic Minisensor: cap8 Chap. 8.1.2 /3
(306011) S3 SPINDLE DRIVE: cap6 Chap. 6.4 /12
(306016) Ejector: cap7 Chap. 7.3.1 /7
(306027) Guidebush drive for DECO 20a: cap3 Chap. 3.4.1 /21
(306029) Standard F25 Collet Sleeve: cap4 Chap. 4.2.2 /6
(306031) Variable Chucking Force System: cap4 Chap. 4.4.1 /18
(306033) Left/right turning tool holder: cap5 Chap. 5.1.2 /1
(306034) Chip Pan: cap2 Chap. 2.1 /1
(306036) S5 crossdrive: cap7 Chap. 7.8.1 /34
(306039) 20MMID TOOLHOLDER: cap6 Chap. 6.2 /6
(306040) 25MMID TOOLHOLDER: cap6 Chap. 6.3 /10
(306042) F20 Collet Sleeve: cap4 Chap. 4.2.1 /4
(306043) Adjustable fixed guidebush: cap3 Chap. 3.1 /1
(306057) Guidebush coolant system: cap3 Chap. 3.2.2 /8
300556 en 11/05
Chap. 10.1 /1
(306061) High turning tool holder: cap5 Chap. 5.1.2 /1

(306063) Minisensor adaptor parts: cap8 Chap. 8.1.3 /6
(306064) LIGHTWEIGHT SPRING: cap4 Chap. 4.1 /1
(306066) 30mmID toolholder: cap5 Chap. 5.8.1 /45
(306066) 30mmID toolholder : cap5 Chap. 5.9.3 /52
(306067) 2 x 16 ID Kneetoolholder: cap5 Chap. 5.2.1 /2
(306068) 25mmID Kneetoolholder: cap5 Chap. 5.2.2 /5
(306070) HF drilling spindle : cap5 Chap. 5.8.2 /47
(306071) Polygoning unit: cap5 Chap. 5.5.1 /23
(306077) F30Collet Sleeve: cap4 Chap. 4.2.3 /8
(306080) HF slotting spindle: cap5 Chap. 5.9.3 /52
(306081) DIFFERENTIEL THREADING SPINDLE: cap6 Chap. 6.1 /1
(306083) Generating milling unit: cap5 Chap. 5.6.1 /27
(306084) Bar retention claws: cap5 Chap. 5.10.1 /59
(306086) 63mmOD milling spindle for ESX 25 collet: cap5 Chap. 5.4.2 /19
(306087) HF generator enclosure: cap5 Chap. 5.8.3 /50
(306087) HF generator enclosure : cap5 Chap. 5.9.3 /52
(306088) Orientation device for HF slotting spindle: cap5 Chap. 5.9.4 /56
(306095) Standard F37Collet Sleeve: cap4 Chap. 4.2.6 /13
(306099) S5 Axial drive: cap7 Chap. 7.8.2 /38
(306101) Whirling attachment: cap5 Chap. 5.7.1 /31
(306112) Live 32 mm Guidebush: cap3 Chap. 3.3.3 /16
(306113) Guidebush Drive for DECO 26a: cap3 Chap. 3.4.2 /25
(306119) F25Collet Sleeve: cap4 Chap. 4.2.4 /9
300556 en 11/05
Chap. 10.1 /2
(306122) Spindle Locking System: cap4 Chap. 4.5.1 /20

(306125) Locking Pneumatics: cap4 Chap. 4.5.3 /27
(306128) Ejector: cap7 Chap. 7.4.1 /12
(306136) Long parts equipment DECO 26 / 26a: cap7 Chap. 7.10.6 /74
(306151) Springoperated ejector: cap7 Chap. 7.5.1 /17
(306154) Springoperated ejector: cap7 Chap. 7.6.1 /24
(306156) Live 25.4 mm Guidebush: cap3 Chap. 3.3.1 /10
(306158) Live 20 mm Guidebush: cap3 Chap. 3.3.2 /14
(306159) Drilling spindle for ESX 25 collet: cap5 Chap. 5.4.1 /16
(306164) LONG DRILLING SPINDLE FOR ESX 25 COLLET: cap6 Chap. 6.5 /17
(306195) Oil Tank: cap2 Chap. 2.2 /2
(306212) SHORTCHIP CONVEYOR: cap8 Chap. 8.3 /11
(306213) Long parts catcher: cap7 Chap. 7.10.2 /60
(306214) Long parts tipper: cap7 Chap. 7.10.3 /65
(306216) Pneumatic ejector: cap7 Chap. 7.3.2 /11
(306217) Flushing valve for ejector: cap7 Chap. 7.5.3 /20, Chap. 7.6.3 /28, Chap. 7.7.1 /31
(306218) Pickoff spindle collet flushing for DECO 20a: cap7 Chap. 7.5.3 /20
(306219) Spindle Locking : cap4 Chap. 4.6.1 /29
(306220) Pickoff spindle collet flushing for DECO 26a: cap7 Chap. 7.6.3 /28
(306221) Pneumatic ejector: cap7 Chap. 7.4.2 /16
(306223) FILTER FOR DRY SMOKES ON FILTERMIST: cap8 Chap. 8.5 /15
(306226) Long part ejector: cap7 Chap. 7.10.1 /57
300556 en 11/05
Chap. 10.1 /3
(306228) Long parts equipment DECO 20 / 20a: cap7 Chap. 7.10.5 /71
(306229) Long parts pneumatics: cap7 Chap. 7.10.4 /69
(306230) OIL RECOVERY PLATE: cap8 Chap. 8.7 /20
(306231) AUXILIARY MOTOR DRIVE SYSTEM S6: cap5 Chap. 5.3 /8
(306240) Collet sleeve F37: cap4 Chap. 4.3.1 /15
(306274) COOLANT SYSTEM FOR X3, X4, Z3 AXES: cap7 Chap. 7.11 /76
(306277) OIL MIST EXTRACTOR: cap8 Chap. 8.4 /12
(306279) Thread whirling device: cap7 Chap. 7.9.1 /43
(306282) Extractor: cap7 Chap. 7.2.1 /3
(306409) Extractor pneumatics: cap7 Chap. 7.2.2 /6
(595798) Habegger guidebush: cap3 Chap. 3.2.1 /5
10.2 INDEX: SPARE PARTS
Replacement parts are to be found in the following three books :

Instructions for use / Servicing and / or Machine Equipment and /or Options and their tooling.
011231, Washer 5.5/10 x 2: cap4 Chap. 4.5.1 /22

020175, Cylindrical hex. head screw M5 x 16: cap3 Chap. 3.3.1 /12
020198, Cylindrical hex. head screw M6 x 16: cap3 Chap. 3.3.3 /20
200277, Collet spring: cap4 Chap. 4.2.6 /13, Chap. 4.3.1 /15
201250, Deeprace ball bearing 62032RZ: cap7 Chap. 7.8.2 /42
201896, Oring seal 20.24 x 2.62: cap7 Chap. 7.3.1 /8
203570, Ball bearing 60042RS: cap7 Chap. 7.2.1 /5
203753, Grooved ball bearing 60032Z: cap5 Chap. 5.5.1 /24
203754, Ball bearing 60052RZ SKF 6005 2RZ FAG 6005 2RSD: cap7 Chap. 7.4.1 /15
300556 en 11/05
Chap. 10.2 /4
204917, Needle bush HK 1010: cap5 Chap. 5.5.1 /24

208584, AirFlow Regulator Festo GR1/8B: cap4 Chap. 4.5.3 /27, Chap. 4.6.3 /33
209572, Angular contact bearing 7202 C A L U: cap3 Chap. 3.4.2 /30
209697, Needle cage K 12x16x13 TN 0/2: cap5 Chap. 5.6.1 /30
210051, Ang. contact ball bearing 7001EAL2Q: cap7 Chap. 7.9.2 /47
210717, Cylindrical pin 3 x 12: cap7 Chap. 7.4.1 /15
212371, Collet spring: cap4 Chap. 4.2.1 /5, Chap. 4.2.2 /7, Chap. 4.2.4 /10, Chap. 4.3.3 /17
212372, Collet spring: cap4 Chap. 4.2.3 /8, Chap. 4.2.5 /11, Chap. 4.3.2 /16
212383, Container 14/6 300x200x15: cap2 Chap. 2.3 /3
212394, Ball bearing 60032RZ: cap5 Chap. 5.6.1 /30, Chap. 5.7.1 /35; cap7 Chap. 7.3.1 /8, Chap. 7.9.2 /47
214897, Viton Oring 37.77x2.62: cap5 Chap. 5.6.1 /30, Chap. 5.7.1 /35
214989, Oring seal 21.95 x 1.78: cap7 Chap. 7.3.1 /8
215014, Needle bush BK 1210: cap5 Chap. 5.7.1 /35; cap7 Chap. 7.9.2 /47
215818, Oring 26.70 x 1.78: cap4 Chap. 4.5.1 /22, Chap. 4.6.1 /31
216055, Oring (Viton) 28.30x1.78: cap7 Chap. 7.9.2 /47
216156, Grooved ball bearing, SKF 6002 2RZ: cap3 Chap. 3.4.2 /30
216431, Syncroflex belt 16/T5/305: cap5 Chap. 5.7.1 /35
216583, Container 14/6 200x140x150: cap2 Chap. 2.3 /3
216698, AirFlow Control Valve FESTO GRLA 1/8 QS 6: cap4 Chap. 4.5.3 /27, Chap. 4.6.3 /33; cap7 Chap. 7.3.2 /11,
Chap. 7.4.2 /16; cap8 Chap. 8.1.2 /5
216711, Doubleacting actuator (ISO 6432) FESTO DSNU2550PPVA: cap7 Chap. 7.10.2 /62
216753, Clamping sleeve DKWN 12x22x13: cap5 Chap. 5.7.1 /35; cap7 Chap. 7.9.2 /47
216774, Angular contact Ball bearing 71908CA322Q: cap5 Chap. 5.7.1 /35
216931, Belt Synchroflex 16/T10/960: cap3 Chap. 3.4.2 /30
216941, Grooved ball bearing, SKF 61911: cap3 Chap. 3.4.2 /30
216951, Synchroflex Belt 32/T5/1315: cap6 Chap. 6.4 /12; cap7 Chap. 7.8.1 /34
300556 en 11/05
Chap. 10.2 /5
216954, Grooved ball bearing 60012RZ: cap5 Chap. 5.6.1 /30; cap6 Chap. 6.4 /12; cap7 Chap. 7.8.2 /42
217011, Adjustable flow rate limiter FESTO GRLA1/8QS4: cap7 Chap. 7.10.4 /69
217020, Sleeve joint NAP310 25 x 3.3: cap7 Chap. 7.3.1 /8
217021, Compression spring dia. 24.0 x 320: cap7 Chap. 7.3.1 /8
217058, Oring 20.22 x 3.53: cap7 Chap. 7.2.1 /5
217105, Angular contact ball bearing 7003EAL2Q: cap5 Chap. 5.5.1 /24, Chap. 5.6.1 /30, Chap. 5.7.1 /35
217109, Doubleacting actuator (ISO 6432) FESTO DSNU25500PPVA: cap7 Chap. 7.10.2 /62
217110, Closedring sleeve dia. 20mm HYDREL PAB 2045 PP AS: cap7 Chap. 7.10.2 /62
217211, Synchroflex belt 25/T5/225: cap5 Chap. 5.5.1 /24
217217, Needle bush BK 1012: cap5 Chap. 5.6.1 /30
217321, Oring 23.47 x 2.62: cap4 Chap. 4.5.1 /22, Chap. 4.6.1 /31
217372, Oring seal 13,87x3,53: cap7 Chap. 7.4.1 /15
217375, Compression spring 11,25x20: cap7 Chap. 7.4.1 /15
217570, 5/2 monostable distributor 24 V FESTO MN2H5/2D02FR: cap4 Chap. 4.5.3 /27, Chap. 4.6.3 /33; cap7 Chap. 7.3.2 /11, Chap. 7.7.1 /33,
Chap. 7.10.4 /69; cap8 Chap. 8.1.2 /5
217571, Electrodistributor 5/3 size 02: cap7 Chap. 7.4.2 /16
217604, Spring 16daN: cap7 Chap. 7.6.1 /27
217624, Spring 6daN: cap7 Chap. 7.6.1 /27
240559, Cylindrical plug 20 x 25 x M6: cap8 Chap. 8.4 /13
240898, Flow limiter GRE1/8: cap7 Chap. 7.2.2 /6
240942, Hydraulic filter 10 microns: cap3 Chap. 3.2.2 /9
300556 en 11/05
Chap. 10.2 /6
241079, Electrodistributor 5/2 size 02: cap7 Chap. 7.2.2 /6

241081, Dry smoke filter for FX 3000BM: cap8 Chap. 8.5 /16
241122, Pneumatic actuator dia. 16M 46116B / M / 750: cap7 Chap. 7.10.1 /58
241271, Double timing belt 32/T5/750DL: cap5 Chap. 5.3 /10
241276, Double timing belt 32/T5/620DL: cap5 Chap. 5.3 /10
241720, Ang. contact ball bearing 71910CAM2Q: cap7 Chap. 7.9.2 /47
241736, Thrustor DSNU16200PPVA: cap7 Chap. 7.2.1 /5
306057, Complete guidebush coolant system: cap3 Chap. 3.2.2 /9
4650, Thread whirling device: cap7 Chap. 7.9.1 /43
477558, Live Guidebushes: cap3 Chap. 3.3.1 /12
562037, Nose nut: cap4 Chap. 4.2.1 /5
562040, Collet sleeve: cap4 Chap. 4.2.1 /5
562057, Linear movement bearing: cap3 Chap. 3.4.2 /30
562103, Nose nut F37: cap4 Chap. 4.3.1 /15
562339, Nose nut: cap4 Chap. 4.2.2 /7, Chap. 4.2.4 /10, Chap. 4.2.6 /13
562463, Nose nut: cap4 Chap. 4.2.5 /11
562495, Tie: cap3 Chap. 3.3.3 /20
562505, Collet sleeve: cap4 Chap. 4.2.2 /7, Chap. 4.2.4 /10
562516, Guidebush Setting Tool: cap3 Chap. 3.3.3 /19
562528, Nose nut: cap4 Chap. 4.2.3 /8
562529, Collet sleeve (diam. 44): cap4 Chap. 4.2.3 /8
300556 en 11/05
Chap. 10.2 /7
562530, Ejector: cap7 Chap. 7.3.1 /8

562596, Collet sleeve F37: cap4 Chap. 4.3.1 /15
562611, Washer: cap7 Chap. 7.4.1 /15
562612, Ejector rod (standard 200 mm 10 mm): cap7 Chap. 7.4.1 /15
562722, Endpiece diameter 12mm: cap7 Chap. 7.6.1 /26
562733, Endpiece diameter 30mm: cap7 Chap. 7.6.1 /26
562757, Endpiece diamter 10 mm: cap7 Chap. 7.5.1 /19
562758, Endpiece diamter 20 mm: cap7 Chap. 7.5.1 /19
562787, Tie: cap3 Chap. 3.3.1 /12
562798, Cover: cap3 Chap. 3.3.1 /12
565241, Extractor rod: cap7 Chap. 7.2.1 /5
300556 en 11/05
Chap. 10.2 /8
10.3 INDEX: OPTIONS

0040, MACHINE TANK / PAN : cap2 Chap. 2.1 /1
0041, Oil Tank: cap2 Chap. 2.2 /2
0042, Chip Pan: cap2 Chap. 2.1 /1
0200, GUIDEBUSH OPTIONS: cap3 Chap. 3.1 /1
0210, adjustable fixed guidebush: cap3 Chap. 3.1 /1
0230, Guidebush coolant system: cap3 Chap. 3.2.2 /8
0240 223, Live 20 mm Guidebush: cap3 Chap. 3.3.2 /14
0250, Habegger guidebush: cap3 Chap. 3.2.1 /5
0260, Live 25.4 mm Guidebush: cap3 Chap. 3.3.1 /10
0265 225, Live 32 mm Guidebush: cap3 Chap. 3.3.3 /16
0270 223, Guidebush drive for DECO 20a: cap3 Chap. 3.4.1 /21
0270 225, Guidebush Drive for DECO 26a: cap3 Chap. 3.4.2 /25
0900, SPINDLE OPTIONS: cap4 Chap. 4.1 /1
0920 223, F20 Collet Sleeve: cap4 Chap. 4.2.1 /4
0920 225, F25Collet Sleeve: cap4 Chap. 4.2.4 /9
0930, F30Collet Sleeve: cap4 Chap. 4.2.3 /8, Chap. 4.2.5 /11
0940 223, MECHANICAL LOCKING OF DECO 20a SPINDLE: cap4 Chap. 4.5.1 /20
0940 225, MECHANICAL LOCKING FOR PICKOFF SPINDLE DECO 26a: cap4 Chap. 4.6.1 /29
0950, Variable Chucking Force System: cap4 Chap. 4.4.1 /18
1000, OPTIONS (1000) FOR X1 / Y1. X2 / Y2 MAINWORK GANGS: cap5 Chap. 5.1.2 /1
1001, Left / Right Turning Tool Holder: cap5 Chap. 5.1.2 /1
1002, High turning tool holder: cap5 Chap. 5.1.2 /1
1100, 25mmID Kneetoolholder: cap5 Chap. 5.2.2 /5
300556 en 11/05
Chap. 10.3 /1
1120, 2 x 16 ID Kneetoolholder : cap5 Chap. 5.2.1 /2

1500, (306231) AUXILIARY MOTOR DRIVE SYSTEM S6: cap5 Chap. 5.3 /8
1600, Drilling spindle for ESX 25 collet : cap5 Chap. 5.4.1 /16
1650, 63mmOD milling spindle for ESX 25 collet : cap5 Chap. 5.4.2 /19
1680, CROSSDRILLING/MILLING ATTACHMENT: cap5 Chap. 5.11.1 /61
1700, Polygoning unit: cap5 Chap. 5.5.1 /23
1800, Generating milling unit : cap5 Chap. 5.6.1 /27
1900, Whirling attachment: cap5 Chap. 5.7.1 /31
1910, External Whirling Head: cap5 Chap. 5.7.2 /37
1920, Whirling Cutter Regrinding Device: cap5 Chap. 5.7.3 /38
2000, HF MILLING AND DRILLING SPINDLE (40000 min1) : cap5 Chap. 5.8.1 /45
2100, DRILLING, MILLING AND SLOTTING SPINDLE 7500 min1: cap5 Chap. 5.9.3 /52
2250010, COLLET SLEEVE FOR DECO 26a: cap4 Chap. 4.3.1 /15
2900, BAR RETENTION: cap5 Chap. 5.10.1 /59
3000, FRONTWORK OPTIONS (20a & 26a0020): cap6 Chap. 6.1 /1
3100, 20MMID TOOLHOLDER: cap6 Chap. 6.2 /6
3110, 25MMID TOOLHOLDER: cap6 Chap. 6.3 /10
3200, S3 SPINDLE DRIVE: cap6 Chap. 6.4 /12
3300, LONG DRILLING SPINDLE FOR ESX 25 COLLET: cap6 Chap. 6.5 /17
3350, DIFFERENTIEL THREADING SPINDLE: cap6 Chap. 6.1 /1
4000, PICKOFF SPINDLE AND BACKWORK OPTIONS: cap7 Chap. 7.1.1 /1
4020, F25 Collet Sleeve: cap7 Chap. 7.1.1 /1
4020 0010, Collet sleeve F25: cap4 Chap. 4.3.3 /17
4030, F30 Collet Sleeve: cap7 Chap. 7.1.3 /2
4030 0010, Collet sleeve F30: cap4 Chap. 4.3.2 /16
300556 en 11/05
Chap. 10.3 /2
4050, LIGHTWEIGHT SPRING: cap4 Chap. 4.1 /1

4102 225, PART EJECTOR DECO 26/26a WITH PNEUMATIC CYLINDER: cap7 Chap. 7.4.1 /12
4102223, PART EJECTOR FOR DECO 20 / 20a WITH PNEUMATIC CYLINDER: cap7 Chap. 7.3.1 /7
4104 223, Pneumatic extractor + gripper cleaning system with oil 20 / 20a : cap7 Chap. 7.2.1 /3
4107 223, SPRINGOPERATED PART EJECTOR WITH COLLET OIL FLUSHING: cap7 Chap. 7.5.1 /17
4107 225, SPRINGOPERATED PART EJECTOR WITH COLLET OIL FLUSHING: cap7 Chap. 7.6.1 /24
4152, FLUSHING PICKOFF SPINDLE COLLET USING OIL: cap7 Chap. 7.7.1 /31
4500, S5 crossdrive: cap7 Chap. 7.8.1 /34
4550, S5 Axial drive: cap7 Chap. 7.8.2 /38
4600, MADAULA INCLINED DRILLING ATTACHMENT: cap7 Chap. 7.12 /77
4902, Extraction pieces: cap7 Chap. 7.10.1 /57
5000, PERIPHERAL OPTIONS: cap8 Chap. 8.1.1 /1
5001, USE OF CUSTOMERSPECIFIC FUNCTION OPTIONS: cap9 Chap. 9.1.4 /1
5120, TOOL BREAKAGE SENSOR (MAX 3 SENSORS): cap8 Chap. 8.1.1 /1
5422, SHORTCHIP CONVEYOR: cap8 Chap. 8.3 /11
5432, OIL MIST EXTRACTOR: cap8 Chap. 8.4 /12
5434, FILTER FOR DRY SMOKES ON FILTERMIST: cap8 Chap. 8.5 /15
5460, OIL COOLER: cap8 Chap. 8.2 /7
5482, INCOM type MBSTB1 FIRE PREVENTION UNIT: cap8 Chap. 8.6.3 /17
5500, OIL RECOVERY PLATE: cap8 Chap. 8.7 /20
300556 en 11/05
Chap. 10.3 /3
>>>
300556 en 11/05
Chap. 10.3 /4

En 300556

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EQUIPMENTS

Before handling / operating the machine,

Printed in Switzerland Copyright E19992005

EQUIPMENTS IN OPTION DECO 20a / DECO 26a 0018 & 0020

DIFFERENTIATION OF DEGREES OF RISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT SAFETY INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0040 MACHINE TANK / PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306034) CHIP PAN 0042 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306195) OIL TANK 0041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(305038) PARTS CONTAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GUIDEBUSH OPTIONS (0200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306043) ADJUSTABLE FIXED GUIDEBUSH 0210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HABEGGER TYPE ROLLERGUIDEBUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Habegger guidebush function 0250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Guidebush coolant system, function 0230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306156) Live 25.4 mm Guidebush, function 0260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306158) Live 20 mm Guidebush, function 0240 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306112) Live 32 mm Guidebush, function 0265 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306027) Guidebush drive for DECO 20a function 0270 223 . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306113) Guidebush Drive for DECO 26a function 0270 225 . . . . . . . . . . . . . . . . . . . . . . . . . . .

EQUIPMENTS IN OPTION DECO 20a / DECO 26a 0018 & 0020

SPINDLE OPTIONS (0900) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306064) LIGHTWEIGHT SPRING, FUNCTION 4050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306042) F20 Collet Sleeve, function 0920 223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306029) Standard F25 Collet Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306077) F30Collet Sleeve, function 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306119) F25Collet Sleeve 0920 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306104) F30 Collet Sleeve, function 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306095) Standard F37Collet Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COLLET SLEEVE FOR DECO 26A 2250010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306240) Collet sleeve F37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306241) Collet sleeve F30 4030 0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306242) Collet sleeve F25 4020 0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENT OF HEADSTOCK CHUCKING FORCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306031) Variable Chucking Force System, function 0950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MECHANICAL LOCKING OF DECO 20A SPINDLE, FUNCTION 0940 223 . . . . . . . . . . . . . . .

(306122) Spindle Locking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming the mechanical locking system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306125) Locking Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306219) Spindle Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming the mechanical locking system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(307560) Locking Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EQUIPMENTS IN OPTION DECO 20a / DECO 26a 0018 & 0020

OPTIONS (1000) FOR X1 / Y1. X2 / Y2 MAINWORK GANGS . . . . . . . . . . . . . .

16 X 16 MM TURNING TOOL HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306033) Left/right turning tool holder, function 1001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306061) High turning tool holder, function 1002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 POSITION INTERCHANGEABLE TOOLHOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306067) 2 x 16 ID Kneetoolholder, function 1120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306068) 25mmID Kneetoolholder, function 1100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306231) AUXILIARY MOTOR DRIVE SYSTEM S61500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIVE UNITS FOR ESX 25 COLLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306159) Drilling spindle for ESX 25 collet, function 1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306086) 63mmOD milling spindle for ESX 25 collet, function 1650 . . . . . . . . . . . . . . . . . . . . .

Polygoning unit, function 1700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306083) Generating milling unit, function 1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THREAD WHIRLING ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(306101) Whirling attachment, function 1900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External Whirling Head (Option 1910) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Whirling Cutter Regrinding Device (Option 1920) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HF MILLING AND DRILLING SPINDLE (40000 MIN1) FUNCTION 2000 . . . . . . . . . . . . . . . . .

(306066) 30mmID toolholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EQUIPMENTS IN OPTION DECO 20a / DECO 26a 0018 & 0020

(306070) HF drilling spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .