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HM 291
Experiment Instruction
Please read and follow the instructions before the first installation!
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HM 291
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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2.1
Experimental Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2
2.3
Commisioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1
4.2
4.2.2
Connecting to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.3
4.3
4.4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.1
Software Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2
5.3
Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HM 291
Introduction
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1 Introduction
HM 291
Unit Description
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2.1
Experimental Module
1
15
17
9
Fig. 2.1
10
15
2 Unit Description
HM 291
12
11
The signal processing electronics for the sensors are in splash protected housings (15) on
the base plate. The connection to the Interface
Module is made using 5-pole DIN connectors.
13
14
4
Fig. 2.2
Braking Device
11 13
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12
8
16
9
Fig. 2.3
Fig. 2.4
2 Unit Description
10
Turbine
Fig. 2.5
HM 291
2.2
HM 280.01
1
Sc hnittstellenm odul
Interfac e c ons ole
Netz / Power
Sens or
Frontseite
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Fig. 2.6
3
220 - 240 V, 50 Hz
Rckseite
Pin 1:
+15 V
Pin 2:
Analogue input(0 - 5 V)
Pin 3:
Ground
Pin 4:
Pin 5:
-15 V
PC-interface
4
Fig. 2.7
2 Unit Description
HM 291
2.3
HM 280.02
b er last / O ve rlo ad
199.9 W
Le istun gs meg er t
P ow er m ea su re me nt d evi ce
L e istun g / P ow er W
Frontseite
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Fig. 2.8
L ast / L o ad
6
Last / Load
220 - 240 V, 50 Hz
5
Fig. 2.9
Rckseite
2 Unit Description
HM 291
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Do not remove or reverse hoses on the pressure sensors or measuring glands, as otherwise incorrect measured values will be
displayed.
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HM 291
HM 291
Commisioning
4.1
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Hand Bolts
HM291
Hose Connection
HM290
Fig. 4.1
4 Commisioning
ATTENTION! Do not tighten the bolts excessively, the base plate may distort and leak.
HM 291
4.2
4.2.1
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Connecting to the PC
Data transfer to the PC is performed using a ribbon cable that is inserted in a socket on the rear
of the Interface Module. There is a corresponding
socket on the Data Acquisition Card.
Interface Module
Vor ffnen des Gehu se s Netzste cker ziehen!
Disconn ect from po wer supp ly before op ening!
22 0 - 2 40 V, 50 H z
Fig. 4.2
4 Commisioning
PC -in te rfa ce
Connection to the PC
HM 291
4.2.3
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Pump
220 - 240 V, 50 Hz
PC-interface
Interface Module
Mains Plugs
Fig. 4.3
4 Commisioning
Mains Connection
10
HM 291
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4.3
4.4
Loosen the tensioning bolt on the braking device until the belt is no longer under any tension.
Maintenance
4 Commisioning
11
HM 291
Experiments
5.1
Software
After calling up the software you must first select
the demo model, here the HM 290 Turbine Service
Module.
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Fig. 5.1
Main Window
Fig. 5.2
Language setting
5 Experiments
12
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HM 291
Fig. 5.3
System Diagram
In the subprogram Curve Measurement the measured values can be plotted in a graph and stored.
This subprogram contains a number of options for
optimally generating a measured value (test) curve.
10
10
Fig. 5.4
System Values
5 Experiments
13
HM 291
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Fig. 5.6
Selecting measured variables and axes
A list of available measured variables is then displayed. Whereas you can only select one variable
for the abscissa (x axis , up to four different variables can be displayed simultaneously for ordinates
(y axis). This permits almost any imaginable shape
to be displayed.
Then, you must assign a name to the curve. You
can do this using button (4). A dialog window then
opens in which you can input the curve name and
any other comments that you wish to make.
Fig. 5.5
Entering a file name and a comment
5 Experiments
14
HM 291
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11
12
13
14
Fig. 5.7
Changing the scaling
5 Experiments
15
HM 291
Software Calculations
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The flow is measured by a turbine over its characteristic curve for flow/ frequency.
The mechanical useful output power for the turbine
is calculated from the torque (in Ncm) and speed
(in rpm):
Pmech =
2
M n in W
60100
The hydraulic output power for the turbine is calculated from the pump head (in bar) and the pumping
flow rate (in l/min):
Phyd =
.
100
p V in W.
60
5 Experiments
Pmech
100% in % .
Phyd
16
HM 291
5.2
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Loosen the adjusting screw for the turbine brake completely and record the first measuring
point without any load applied. The turbine is
running at maximum speed.
5 Experiments
17
HM 291
5.3
Results
You can print out the stored test results.
The name of the student and the date can be
entered in the headers of the print-outs.
The following figure shows a graphic of the turbine
characteristic curves. In the example presented
here, the stored test results file was loaded into
Excel TM.
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30
Output power in W
Torque in Ncm
Efficiency level in %
Efficiency
20
Output power
10
Torque
1000
2000
3000
4000
5000
Speed in 1/min
Fig. 5.8
Turbine characteristic curve
5 Experiments
18
HM 291
At this speed, the turbine also achieves its maximum efficiency of nealy 25%. At this speed the
water leaves the runner with a minimum of lost and
the output loss reaches a minimum. The direction
of water flow can be clearly observed due to the
transparent housing. The low efficiency can be
explained by the relatively high losses in four small
nozzles and a lot of friction in the lines and hoses.
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5 Experiments
19
HM 291
Appendix
6.1
Technical Data
Dimensions
L x W x H:
Weight :
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Supply
Water supply via HM290 Turbine Service Unit
Sensors are connected to the HM280.01 Interface Module.
Power Supply (HM290, HM280.01):
230 V, 50 Hz
Turbine
Type of Design:
Axial turbine
Water inlet via 4 independent Nozzles
Mean Wheel Diameter
50
Number of Blades:
36
Nozzles
4
Nozzle Cross-Section:
5
Speed Range:
0... 5000
Output Power Range:
0...30
Torque Range:
0...10
Sensors
Speed
Measuring range:
Output Signal:
Torque
Measuring Range:
Output Signal:
6 Appendix
0...10000
0...5
0...50
0...5
mm
pc.
mm
rpm
W
Ncm
rpm
V
Ncm
V
20
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HM 291
mm
kg
V
V DC
50 Hz
mm
kg
W
V
50 Hz
5, 10
16
16
V
TTL
TTL
6 Appendix
21
HM 291
6.2
Index
A
adding measuring points. . . . . . . . . . . . . . . . . . . . . . . . . 15
assigning curve names . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Axial Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B
Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Braking Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Braking Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 11
C
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calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . 10
Connecting the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D
Data Acquisition Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E
efficiency level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Experimental Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
F
Filling the Supply Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
H
HM290 Turbine Service Unit . . . . . . . . . . . . . . . . . . . . . . . 2
Hose Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
hydraulic output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
I
Inductive Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation of the Turbine . . . . . . . . . . . . . . . . . . . . . . . . . 8
Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
L
language setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
P
Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Placing in Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 10
printing curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
printing tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pump characteristic curves . . . . . . . . . . . . . . . . . . . . . . . 17
6 Appendix
22
HM 291
S
Safety and Operating Instructions. . . . . . . . . . . . . . . . . . . 6
saving curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Selecting measured variables and axes . . . . . . . . . . . . . 14
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Speed Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Speed Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Strain Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
T
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Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Tensioning Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
test results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
torque characteristic curve . . . . . . . . . . . . . . . . . . . . . . . 18
Torque Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
turbine characteristic curve . . . . . . . . . . . . . . . . . . . . . . . 17
turbine characteristic curves . . . . . . . . . . . . . . . . . . . . . . 17
Turbine Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
U
Unit Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
useful output power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
W
Water Connecting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 Appendix
23