Académique Documents
Professionnel Documents
Culture Documents
Summer training
2009-2010
In any project that call for study of particular aspects in organization one needs
discussion, interaction and response. It is impossible to thank all of them but we must
I would also like to thank management an staff of DCM Shriram Consolidated limited
The object of training is to provide the student with an insight to the practical
aspects of organization working and environment. Such type of training helps students
to work on real industrial environment, and to gain practical knowledge and build
confidence.
Today DSCL manufactures a wide range of products viz. Textile, sugar, vanaspati, fertilizers,
Industrial Chemicals, industrial alcohol, Rayon, Tier Cord and Fabrics, electronic Calculators,
Computers, Computer engineering Products, Cement and Power.
Delhi Cloth mills, the first unit if the company was established in 1888 to produce textile goods
in Delhi. Swatantra Bharat Mills, the most modern mill of its time was commissioned in 1948. Hissar
Textile Mills at Hissar and DCM silk Mills at Delhi were added to the textile activity in the late fifties.
Hindon River Mills was set up in 1972 to produce one of the largest textiles manufacturing operations
in the country.
In 1932 with Dauarala sugar works at Dauarala (UP), the company diversified into sugar
products. Mawan sugar Works was added in 1942 and today DCM has a cane crushing capacity of
7,280 tones per day. It has the privilege of being the first company to export sugar.
The Dauarala Sugar Works has distillery capacity of 20,400 kiloliters per year and
manufacture industrial alcohol and potable alcohol. The DCM Chemical Works, which began
modestly in 1941 with sulfuric acid capacity of a ton per day, has grown and diversified rapidly into a
unit today its product range includes ferric alumina, Hydrochloric acid Nitric acid, Caustic soda, super
Phosphate, stable bleaching powder, soap, granulated fertilizers and chloro sulfuric acid.
Shriram fertilizers and chemical was set up in 1964 at Kota(Rajasthan). It has a wide range of
products, which includes urea, caustic soda, calcium carbide, PVC, Liquid Chlorine and Hydrochloric
acid. Shriram Rayon also set up at Kota produces rayon, tire chord fabric, sodium sulfate CS2 and
CTC.
DCM established DCM Data products at Delhi where it produces computers and desktop
calculators. DCM engineering products were established at Ropar (Punjab) where engine castings
produced.
In order to carve out more manageable and growth oriented business groups to keep pace
with changing environment, DCM limited was restructured in 1990 into four companies based on
family lines.
In 1990, to create more manageable business entities, DCM Ltd., was restructured into four separate
companies. DCM Shriram Consolidated Ltd. (DSCL) took over 1/3rd of the businesses by the
merging of the following units of the erstwhile DCM:
• Shriram Fertilizer & Chemicals, Kota ( Rajasthan) - Fertilizers, Plastics, Chlor Alkali and Power
• Shriram Cement Works, Kota ( Rajasthan) - Cement
• Swatantra Bharat Mills and DCM Silk Mills (Delhi) - Textiles
HISTORY OF ORGANISATION (KOTA UNIT)
As for back in 1961 the fledgling beginning of one of the company’s biggest Chemical complex
took its roots at Kota by laying the foundation stone of Rajasthan Vinyl and Chemical Industries
which is known today as SHRI RAM FERTILIZERS AND CHEMICALS.
The company under the continuous expansion programmers diversified from chemical to
fertilizers and cement, Cement plant is the first of its kind in the Country and second in the world
because of its Calcium Hydroxide sludge based technology instead of conventional lime stone
rawmaterial.
The agriculture sector is recognized a strategically important part of the economy and India is today the
world’s
Ajay second largest producer of food after theMrVikram
S Shriram United States.
S Shriram
Chairman & Senior Managing Director Vice Chairman & Managing Director
DSCL agri-inputs business produces Urea fertilizer, is engaged in marketing of a range of other
Mr Rajiv Sinha MrAjit S Shriram
fertilizers, pesticides and other agri-related products.
Dy. Managing Director
The Agri-Business is leveraging modern
Director (Sugar Business)
management practices to realize significant value:
Mr S D Omchary Mr S K Agrawal
• A strong
Chief Executive “Shriram” brand equity.
Director Senior Executive Director
(Textile/ Real Estate Development) (Chemical Business)
• Over 3 decades of direct relationship withMrthe
Mr K KKaul
farming community with supply of agri-inputs,
Sunil Radhakrishna
education, training
Executive Director & Resident Head and community development
Executiveprograms.
Director
Kota manufacturing complex Sugar Business
• Operations spanning the North, West & South of India.
Dr G C Datta Roy MrSovanChakrabarty
• Infrastructure of over 30 sales offices, 12President
Chief Executive distribution warehouses,
& Business Head 200 wholesales and 4800
retail outlets.
Energy Business Agri Inputs
• A JV with BioSeed Genetics International Inc. – ShriramBioSeed Genetics India Ltd that
produces high quality hybrid seeds at Hyderabad, AP, India.
•
2. Plastics (PVC and PVC compounds)
DSCL’s core plastics business is based on a state-of-the-art computer process controlled PVC
Resin(33,000 tpa). Based on the carbide manufacturing process this plant also generates
valuableOther Products such as high purity Calcium Carbide.
In a subsidiary companyShriramPolytech Limited (SPL) the business operates one of India’s largest
PVC Compounds facilities (20,000 tpa). This plant supplies customized products to over 200 industrial
customers.
SPL has also set up an Innovative Polymer Applications Centre (iPAC) which is focusing on
development of further specialty and value added polymer products, innovative customer specific
application solutions and moving in a calibrated manner up the product-value chain
DSCL has introduced a new division, DSCL Building Products, the next step in plastics adding on to the
value chain.
3. Chemicals (Chlor-Alkali)
Ajay S. Shriram Vikram S. Shriram
Chairman Vice Chairman
& Senior Managing Director & Managing Director
Ajit S. Shriram Rajiv Sinha
Director (Sugar Business) Deputy Managing Director
S. D. Omchary S. K. Agrawal
Chief Executive Director Senior Executive Director
(Textile/ Real Estate Development) (Chemical Business)
Dr. G. C. Dutta Roy K. K. Kaul
Chief Executive Executive Director
(Energy Business) & Resident Head (Kota)
S. Radhakrishna
Executive Director
(Sugar Business)
Awards & Testimonials
Awards Received by DSCL in the last 10 year are:
• National Safety Award in 1967.
• First prize in all India Drama Competition
• Sport Championship in Raj Labor Welfare Tournaments in 1975 to 1987 & 1996
• First Prize & certificate of merit of ShriramPatrika in !973, 1974, 1975 & 1976
from Indian Association of Industrial editors , Bombay & magazine of the year &
First Prize in 1982 & 1983 from Association of Business Communication of India,
Bombay
• Maximum capacity utilization, All India Award for fertilizer in the productivity year
1982.
• Best Industrial Relation Award by Employer Association of Rajasthan in 1989
• National productivity award for best Productivity in Fertilizer in 1990.
• Pollution control Award by Rajasthan state Productivity Council in 1990.
• National Award for Best production in fertilizers industry in 1991-1992.
• FAI’s award for Best production performance of Nitrogenous fertilizers
• Award of energy conservation in the chemical sector in 1996
• SAP star Award for the year 1998 on successful implementation of ERP package
SAP R/3 Award and was give by chairman SAP.
Enterprise-wide system which integrates the business functions and processes of an
organization
ERP
• SAP R/3 - still must maintain mainframe architecture of large R/2 user population. Strong
finance and accounting. By far the largest vendor (approx. 30% market share).
• Baan - known for manufacturing, distribution, process modeling modules - web and Internet.
• PeopleSoft - known for human resource package.
• Oracle - simplest product to install and support. Recently advertising flow manufacturing
enhancement.
Most organizations across the world have realized that in a rapidly changing environment, it is
impossible to create and maintain a custom designed software package, which will cater to all their
requirements, and also be completely up-to-date. Realizing the requirement of user organizations
some of the leading software companies have designed Enterprise Resource Planning software
which will offer an integrated software solution to all the Functions of an organization
Definition
Enterprise Resource Planning is the latest high-end solution, information technology has lent to
business application. The ERP solutions seek to streamline and integrate operation processes and
information flows in the company to synergies the resources of an organization namely men,
material, money and machine through information. Initially implementation of an ERP package was
possible only for very large Multi National Companies and Infrastructure Companies due to high cost
involved. Today many companies in India have gone in for implementation of ERP and it is expected
in the near future that 60% of the companies will be implementing one or the other ERP packages
since this will become a must for gaining competitive advantage.
Evolution of ERP
In the ever-growing business environment the following demands are placed on the industry:
Features of ERP
Some of the major features of ERP and what ERP can do for the business system are as below:
➢ ERP performs core Corporate activities and increases customer service and thereby
augmenting the Corporate Image.
➢ ERP provides for complete integration of Systems not only across the departments in a
company but also across the companies under the same management.
➢ ERP eliminates the most of the business problems like Material shortages, Productivity
enhancements, Customer service, Cash Management, Inventory problems, Quality
problems, Prompt delivery etc.,
➢ ERP not only addresses the current requirements of the company but also provides the
opportunity of continually improving and refining business processes.
➢ ERP provides business intelligence tools like Decision Support Systems (DSS),
Executive Information System (EIS), Reporting, Data Mining and Early Warning
Systems (Robots) for enabling people to make better decisions and thus improve their
business processes
Components of ERP
To enable the easy handling of the system the ERP has been divided into the following Core
subsystems:
➢ Bill of Materials
➢ Purchasing
➢ Accounts Payable/Receivable
➢ Logistics
➢ Asset Management
➢ Financial Accounting
Implementation of ERP
Implementing an ERP package has to be done on a phased manner. Step by step method of
implementing will yield a better result than big-bang introduction. The total time required for
successfully implementing an ERP package will be anything between 18 and 24 months. The normal
steps involved in implementation of an ERP are as below:
➢ Project Planning
➢ Module configuration
➢ System interfaces
➢ Data conversion
➢ Custom Documentation
➢ Acceptance testing
➢ Reduce paper documents by providing on-line formats for quickly entering and
retrieving information.
➢ Provides solution for problems like Y2K and Single Monitory Unit(SMU) or Euro
Currency.
SAP = Systems, Applications and Products in Data Processing
➢ DEFINITION:--
An international provider of comprehensive, enterprise- class information
Systems with Proven Success supporting large, global manufacturing and distribution
Enterprises.
To transform itself into a World Class Indian organization, DSCL embarked on a number
of initiatives to continuously improve itself to respond to the increasingly competitive
environment.
In the year 1998, DSCL implemented SAP (System, Application and Products in Data
Processing) to run its business effectively & efficiently.
In the early 90s we recognized that we had to restructure and re-engineer our business processes in
order to build a strong infrastructure for improving our business competitiveness. We approached
this objective from several directions, which included organization-wide emphasis on TQM. We
strongly felt that unless we completely revamp the limited information technology usage and bring it
in line with world-class systems, we will not be able to overcome the business stalemate.
We employed some of the best available consultants for our business process re-engineering and to
identify the gaps. On taking up implementation of the various recommendations, we evaluated
different ERP options. SAP met our criteria of a package with a very wide user base, which would
provide us a window to business practices in the best companies. Though there was a fear of cost
and time over runs, we thought it was a risk worth taking. We decided to go ahead with SAP and
launched project BEST – Business Excellence through SAP Technology.
ERP implementation has completely changed the DSCL’s business thought process and has created
a complete new business matrix. The various dimensions of this new business matrix are:
a. Materials Management – underpins the supply chain, including
i. Requisitions
ii.Purchase orders
iii.Goods receipts
iv.Accounts payable
v.Inventory management
b. Sales and Distribution – takes care of business from order to delivery, including
i. RFQ
ii.Sales orders
iii.Pricing
iv.Picking (and other warehouse processes)
v.Packing
c. Financial Accounting– essentially deals with the regulatory ‘books of accounts’, including
i. General ledger
ii.Book close
iii.Tax
iv.Accounts receivable
v.Accounts payable
d. Controlling – basically deals with internal cost/management accounting, including
i. Cost elements
ii.Cost centers
iii.Profit centers
iv.Internal orders
v.Product costing
e. Plant Maintenance – maintains equipment (e.g. a machine, an oil rig, an aircraft etc),
including
i. Labor
ii.Material
iii.Down time and outages
R/3's applications are modules. They can be used either alone or combined with other
solutions. The integration capability of these applications increases the benefits derived for
any company.
Logistics
Logistics comprises all processes involved in purchasing, materials management, manufacturing,
warehousing, quality management, plant maintenance, service management and sales and
distribution. All applications access a shared consistent database, supported by production data
management.
• SD: Sales & Distribution SD actively supports sales and distribution activities with
outstanding functions for pricing, prompt order processing, and on-time delivery, interactive
variant configuration, and a direct interface to profitability analysis and production.
• PP: Production Planning and Control
PP provides comprehensive process for all types of manufacturing: from repetitive, make-to-order,
and assemble-to-order production, through process, lot and make-to-stock manufacturing, to integrated
supply chain management with functions extended MRP and electronic kanban, plus optional interfaces
to PDC, process control systems, CAD and PDM.
Financials
Financials is a suite of integrated financial application components encompasses all aspects
of financial accounting, investment management, controlling, treasury management, and
enterprise controlling.
• FI: Financial Accounting FI collects all the data in company relevant to accounting,
providing complete documentation and comprehensive information, and is at the same an up-
to-the-minute basis for enterprise-wide control and planning.
• CO: Controlling CO is a complete array of compatible planning and control
instruments for company-wide controlling systems, with a uniform reporting system for
coordinating the contents and procedures of company's internal processes.
• IM: Investment Management IM offers integrated management and processing of
investment measures and projects from planning to settlement, including pre-investment
analysis and depreciation simulation.
• TR: Treasury TR is a complete solution for efficient financial management that ensures
the liquidity of worldwide company, its structures, financial assets, profitability and minimizes
risks.
• EC: Enterprise Controlling EC continuously monitors company's success factors and
performance indicators on the basis of specially prepared management information.
Human Resources
HR provides solutions planning and managing company's human resources, using
integrated applications that cover all personnel management tasks and help simplify and speed
the process.
• PM: Personnel Management PM is a complete solution for personnel administration,
recruitment management, travel management, benefits administration and salary
administration.
• OM: Organizational Management OM assists in maintaining an accurate picture of
organization's structure, no matter how fast it changes. It is systematic and forward planning
tool that considers the final effects of all personnel events thus it's complete solution for
personnel cost planning.
• PA: Payroll Accounting PA addresses payroll functions from a global point-of-view
and gives the capability to centralize payroll processing or decentralize the data based on
country or legal entities.
PROGRAMMING ABAP/4
ABAP/4 is the programming language used by SAP’s developers to build the transactions that
make up the R/3 application. Corporations to customize the R/3 application also use it. In
general, customers of SAP to develop complex applications from scratch, but instead to provide
additional business functionality don’t use ABAP/4. For example, it’s not necessary for a
customer to write a program in ABAP/4 to manage inventory levels, because SAP has already
The two most common uses for ABAP/4 are producing custom reports and developing custom
interfaces for SAP. In this context, a report is an ABAP/4 program that reads specific data from
SAP’s database and then displays the data via a computer screen or a printed page. An
interface, on the other hand, is an ABAP/4 program that moves data into SAP, or reads data from
SAP and writes it out to a system file to be transferred to an external computer system, such as a
legacy mainframe. Other uses of ABAP/4 includes conversion of programs that changes data
into a format usable by SAP, and custom transactions similar to the SAP transactions that make
up the R/3 application, but are written by users to fulfill some business functions not provided by
SAP.
➢ Master data is information that usually corresponds to physical objects, such as materials,
vendors, customers, or plants.
➢ A document is information that usually corresponds to an event such as a purchase order, an
invoice, a change in inventory, or a sales order. Documents can be identified in the system by
a document number, which can be externally assigned or assigned by SAP, depending on the
configuration.
Master data is needed in order to create any document; for example, an invoice can’t be created
without a vendor to issue it. A change in inventory, referred to in SAP as a material movement,
must refer to a material and a plant. Each SAP module has master data that it manages and
documents that are created in the course of normal business operations. For example, the FI
module, which manages finances and accounting, manages master data such as general ledger
accounts and documents such as journal entries and check payments.
Database Layer
The database layer consists of a central database system containing all of the data in the R/3
System. The database system has two components - the database management system
(DBMS), and the database itself. SAP does not manufacture its own database. Instead, the
R/3 System supports the following database systems from other suppliers: ADABAS D,
DB2/400 (on AS/400), DB2/Common Server, DB2/MVS, INFORMIX, Microsoft SQL Server,
ORACLE, and ORACLE Parallel Server.
The database does not only contain the master data and transaction data from your business
applications, all data for the entire R/3 System is stored there. For example, the database
contains the control and Customizing data that determine how your R/3 System runs. It also
contains the program code for your applications. Applications consist of program code, screen
definitions, menus, function modules, and various other components. These are stored in a
special section of the database called the R/3 Repository, and are accordingly called
Repository objects. You work with them in the ABAP Workbench.
Application Layer
The application layer consists of one or more application servers and a message server. Each
application server contains a set of services used to run the R/3 System. Theoretically, you
only need one application server to run an R/3 System. In practice, the services are distributed
across more than one application server. This means that not all application servers will
provide the full range of services. The message server is responsible for communication
between the application servers. It passes requests from one application server to another
within the system. It also contains information about application server groups and the current
load balancing within them. It uses this information to choose an appropriate server when a
user logs onto the system.
Presentation Layer
The presentation layer contains the software components that make up the SAPgui (graphical
user interface). This layer is the interface between the R/3 System and its users. The R/3
System uses the SAPgui to provide an intuitive graphical user interface for entering and
displaying data. The presentation layer sends the user’s input to the application server, and
receives data for display from it. While a SAPgui component is running, it remains linked to a
user’s terminal session in the R/3 System.
HR MODULE:
SAP HR Introduction:
• Definition
As we said that HRM is the management of people working in an
organization, it is a subject related to human. For simplicity, we can say
that it is the management of humans or people. HRM is a managerial
function that tries to match an organization’s needs to the skills and
abilities of its employees. Human Resource Management is responsible for
how people are managed in the organizations. It is responsible for bringing
people in organization helping them perform their work, compensating
them for their work and solving problems that arise.
• HR module
➢ Recruitment module
➢ Personal Management
➢ Payroll
➢ Time Management
➢ Training & Event Management
Personal Management
PM is the complete solution for personal administration recruitment
management, Travel management, benefits administration and salary administration.
Organizational Management
OM assist in maintaining an accurate picture of organization’s structure,no
matter how fast its changes.
Payroll Accounting
PA addresses payroll functions from a global point of view and gives the
capability to centralized processing.
Time management
TM is integrated with payroll accounting controlling, production, planning,
plant maintenance, project system, external service & shift planning.
Personal Development
PD assist with planning monitoring and analizing scheduled seminars traing
courses, business event, registration and booking.
• Features
– Centralized employee database
– Easy access to information, irrespective of location
– Removal of multiple data entry points
– Validation of data as per our rules
Usage: - The info group guarantees that during the personal action all information
needed for the business process is started.
Types of information:
➢ Personal Data ( Info type 0002)
➢ Address ( Info type 0006)
➢ Bank Details ( Info type 0009)
➢ Personal Action ( Info type 0000)
➢ Basic Pay ( Info type 0008)
➢ Organizational Data ( Info type 0001)
➢ Organization Assignment (Info type 0003)
➢ Education (Info type 0004)
Action Hiring:
This action is perform which has a path as: Human
Resources- Personal Management- Administration- HR Master Data-
Personal Action.
Time Management:
• Enables flexible representation of all personnel procedures involved in recording and
evaluating employee time data
➢ Infrastructure for time data recording
➢ Work schedules
➢ Record of planned attendance and absences
➢ Recording of attendance and absence
➢ Annual and Sick Leave accrual
➢ Time evaluation
• Ability to transfer absence and attendance data to other SAP applications
Time Management:
Work schedules
Time records
Attendance and absence records
Attendance and absence quotas
Error corrections
Time Management Application
The Time Management application processes employee data pertaining
to time:
Establishes and maintains work schedules
Timesheet data entry using CATS
Records and processes personnel time worked
Performs evaluations based on time
The following are examples of Time Management reports:
Personal Work Schedule report
Daily Work Schedule report
Attendance report
Absences report
Error list
BIBLIOGRAPHY:
1. www.sap.com
2. www.dscl.com
3. www.onestopsap.com
4. www.ebooksearchengin.com/sap_overview.html
5. www.sapbrains.com’
6. www.sapendusers.com
CONCLUSION:
An effective corporate information security program is essential to sound
business practices. Many companies either don’t have security policies or have policies that are
wordy, hard to understand, vague, incompatible with other companies policies, hard to
implement, impossible to enforce. An organization’s information security policies must provide
a sound foundation for its overall security program applying the policies helps a company
protect itself from undue harm and unnecessary risk.
As we know that the SAP R/3 is an integrated business system designed to help
organization run such business process as managing inventory, creating requisitions, processing
sales orders, paying invoices and so on.
SAP R/3 provides a single integrated system to handle the needs of all departments in a
corporation. This integration is the single biggest advantage to SAP R/3.
As per the discussion in the study we conclude that:
SAP R/3 is rich in functionality & highly configurable.
With the help of SAP R/3 a Minimum data redundancy & Maximum data consistency is
possible.
➢ With the help of SAP R/3 Online information of customers, stocks, sales etc. is possible.
➢ Availability of complete details of all equipment across the company with maintenance
history is possible through SAP.