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E-mail: skhairuddin@feng.unimas.my
(Received August 16, 2014; in revised form October 28, 2014)
We report measurements of two-dimensional (B/D = 5) fully turbulent and developed duct flows (overall
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length/depth, L/D = 60; D-based Reynolds number Re > 10 ) for inclinations to 30 from vertical at low voidages
(< 5 % sectional average) representative of disperse regime using tap water bubbles (46 mm) and smaller bubbles
(2 mm) stabilised in ionic solution. Pitot and static probe instrumentation, primitive but validated, provided adequate
(10 % local value) discrimination of main aspects of the mean velocity and voidage profiles at representative
streamwise station i.e L/D = 40. Our results can be divided into three categories of behaviour. For vertical flow (0)
the evidence is inconclusive as to whether bubbles are preferentially trapped within the wall-layer as found in some,
may be most earlier experimental works. Thus, the 4-mm bubbles showed indication of voidage retention but the 2-mm
bubbles did not. For nearly vertical flow (5) there was pronounced profiling of voidage especially with 4-mm bubbles
but the transverse transport was not suppressed sufficiently to induce any obvious layering. In this context, we also
refer to similarities with previous work on one-phase vertical and nearly vertical mixed convection flows displaying
buoyancy inhibited mean shear turbulence. However, with inclined flow (10+ degrees) a distinctively layered pattern
was invariably manifested in which voidage confinement increased with increasing inclination. In this paper we
address flow behavior at near vertical conditions. Eulerian, mixed and VOF models were used to compute voidage and
mean velocity profiles.
Key words: gas-liquid bubbly flow, void fraction, mean shear velocity.
Introduction
Two-phase gas-liquid bubbly flows in vertical and horizontal tubes [1] and inclined
channels [2] have gained huge attention from researchers and scientists and, thus, in comparison to the largely established knowledge both for vertical and horizontal air-water bubbly
flows, there have been far fewer systematic investigations on flow patterns and profile measurements on the effects of inclination. Such initial studies, e.g., [3, 4] largely focused extension
of existing regime maps presented in terms of broad parameters, normally implied in relation to
overall void fraction and pressure drop. For small inclination from horizontal, the authors of [5]
applied their criterion for the existence of horizontal bubbly flow, which implies that the mean
shear turbulence to be greater than the segregative buoyant force. Their simple force balance
seems inappropriate for steeply inclined bubbly flows. In the work [6], transformation to
the slug flow from bubbly flow due to the buoyant upward movement of bubbles and accumulation near the upper wall was detected. The transition criteria of that work are due to the earlier
relationship of [5], which provides for a maximum bubble speed owing to the maximum
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bubble size, above which bubbly flow cannot be sustained in a base flow with prescribed mean
shear turbulence characterized in terms of wall friction, u0. The transformation in an inclined
pipe of 51 mm i.d at inclinations of 20 to 40 from vertical was shown experimentally in [2].
The inclined bubbly flow was also investigated in [7] in connection with the consequences
of phase segregation for instrumentation response in oil well production logging. The effect
of inclination on wall shear stress and heat transfer was investigated in [8, 9].
We call the flow regime observed in inclined bubbly flows ( 10 degrees from vertical),
segregated-disperse [10], it is characterized by two-layer flow (schematically shown in Fig. 1) in
which bubbles are buoyantly confined to the upper layer but dispersed within it, not only due to
the mean shear turbulence but also due to the turbulence associated with bubble fluctuating
motions.
For two-phase air-water bubbly duct flows, inclination of just 5 from vertical suffices
departure from nominal similarity, however, possessing distinctively skewed voidage profiles
though not considerably confined to describe regime as segregative pattern. For this nearlyvertical flow, the normal turbulence dispersion is manifestly reduced by buoyancy gradient but
is certainly not completely vanished as occurs in the layered regimes observed at higher inclinations; see [11]. Importance of segregative-disperse regime was discussed with particular
attention on interior shear layer in [10]. Here another potentially important connection, drawn
from our study, links to mixed convection in vertical (or nearly) single-phase flows where
symmetric normal velocity profiles of pumped flows are distorted by axial buoyancy forces
induced by sufficient wall temperature excess or deficit. Such mixed convection regime has
been studied in detail, for example, in [1215] in relation to phenomenon of buoyancy-induced
laminarisation and its capability to causing disastrous collapse for intensive heat exchangers.
The reduced turbulence due to laminarisation, can be assessed by thickening of viscous sublayer [16], however, was caused by impaired turbulence eddy shear stress in the vicinity
of the wall. Alternatively, cooled wall provides negative buoyancy which enhances the wall shear
stress and thus the heat transfer coefficient is increased in comparison with forced flow.
It is reasonable to explore application of above findings to the nearly vertical two-phase
bubbly flows and seek whether the underlying physical issues can be understood in terms
of buoyancy associated with the voidage profiles and whether they are sufficiently confined close
to the wall as to reduce the mean shear and hence restrict turbulence production. Another facet
for nearly vertical bubbly flows is to assess whether the turbulence associated with bubbles is
sufficient to compensate for the reduced mean shear. Both aspects ask for additional scaling of
bubble size characterized by ratio of rms shear dispersion as a measure of voidage confinement
and the rms fluctuations arising from the bubbles. Indeed these matters are important to boiling
water heat exchangers as an diagnostic for dry out due to collapse of shear turbulence caused
by bubbles, preferentially accommodate at the upper wall.
Fig. 1. A schematic view of two-layer flow, also showing buoyancy stabilized shear layer
in steeply inclined bubbly flows.
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We describe experimental results of nominally two-dimensional fully turbulent and developed duct flows (B/D = 5, Re > 104, L/D > 40) for inclination departures from vertical up to
30o at low voidages representative of disperse regime ( < 5 %) using both typical tap-water
bubbles (46 mm) and smaller bubbles (2 mm) stabilized in ionic solution. The experimental
results are compared with computations obtained by the application of an Eulerian multiphase flow model that uses a RNG k- model (renormalization group based k- model) for
the turbulence.
Equipment and instrumentation
Main elements of the experimental set-up (schematically shown in figure 2) and findings
were reported in [10] and [17]. Here we briefly describe how gas is injected into pumped duct
flow. The bubbles were injected via a manifold through 201-mm holes located on the upper
face at the entry section and turbulently dispersed transversely into the main body of flow.
However, for smaller bubbles orifices with hole diameter 0.2 mm for the air injector manifold
were adopted in line with the findings of [18] for rigid sparger holes delivering bubble sizes
of about 2 mm. Twenty holes of 9 mm were made through the front section of duct. Rubber
bungs, each with three capillary tubes (2.5 mm apart) with i.d of about 0.2 mm piercing them
were inserted into 9-mm holes so that the surface of the bung was flush with the inside surface
of the front wall.
Pitot and static probe instrumentation, primitive but validated, used for this study were
described in paper [10]. Incorporated in the mouth of our pitot tube (4.5-mm o.d) was a thin
steel mesh (perforations less than 0.3 mm) to inhibit the ingress of bubbles into the manometer
Fig. 2. Schematic facility for two-phase air-water inclined flow (up to 30 from vertical).
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lines whilst still retaining a reasonable time response. The voidage is estimated from the transverse (static) pressure gradient, where the local void fraction depends only on normal distance
from the upper wall and the resolved component of gravity across the flow. The pressure signals from these tubes were recorded using the differential pressure transmitter (Honeywell
model type 4101) generated a signal over the scale range 4-20 mA which was fed to
the analogue digital converter (DCP microdevelopments, Interbeeb).The ADC output ranges
from zero to 255 bits (0.48 to 2.4 volts) and the ADC output was processed using a BBC
(model B) computer.
Computational methods
A geometry consisting of rectangular duct is created in GAMBIT processor as shown
in Fig. 3, representing a cross section of 0.2502.97 m. A mesh of 0.5 mm size has been created
that provided a total of 362 044 nodes for calculation for more accurate and reliable results.
Simulation Parameters. Euler-Euler multiphase flow model has been chosen for CFD
simulation of the subject system. Standard k- turbulence model for each phase has been chosen to model the turbulence in the system.
Euler-Euler approach. In this approach the two phases are inter-penetrating continua and
the volume fractions are considered to be continuous functions of space and time and their sum
is equal to 1. Each phase has its own conservation equations and empirical relations so in our
case the two phases have been dealt on Euler-Euler approach basis for capturing the characteristics of flow turbulence through realizable k- model whereas drag calculations are performed
using the symmetric model. The purpose of usage and details of these models are given below.
There are three different Euler-Euler models, which are generally used, they are; the mixture model, the volume of fluid model (VOF) and the Eulerian model.
The Mixture Model. When two phases got mixed with each other to form a homogeneous mixture then mixture model is applied. In such cases the mass, momentum and energy
equations are solved for the mixtures.
The Volume of Fluid Model. VOF is a numerical technique for tracking and locating
the free surface (or fluid-fluid interface). This method is characterized by a mesh that is either
stationary or is moving in a certain prescribed manner to accommodate the evolving shape
of the interface. The NavierStokes equations describing the motion of the flow have to be
solved separately in this case.
The Eulerian Model. The Eulerian model is the most versatile and complex model that is
applicable to all types of problems involving two phase flows, it is the most expansive model
that needs a large computational resource to solve the problem. There is a separate set of equations involving mass, energy and momentum transfer for each phase in this model and coupling
between phases is achieved using the pressure and inter-phase coefficients.
Fig. 3. Illustration of grid generated to simulate air-water bubbly flow in a rectangular duct.
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Transport equations. For a multiphase flow system with n phases, the mass balance
equation for phase q is given by
n
q q + . q q vq = p =1 m pq m qp + Sq ,
t
(1)
where q is the volume fraction, q is the physical density, v q is the flow velocity, S q is
the source term for the phase q, and m pq and m qp is the mass transfer from phase p to q and
from q to p, respectively.
The volume fraction q is also regarded as the unknown in the above equation due to
the fact that each computational grid of computational domain is surrounded by the different
phases in different fractions of their volume. Equation (1) is similar to the equation for mass
balance for single phase flow with just little difference that it has in terms for volume fraction
and inter-phase mass transfer terms m pq and m qp . Total volume of the phase q, Vq is given by
Vq = q dv and = q =1 q = 1.
n
(2)
The density which changes with prevailing conditions is effective. It can be calculated as
effective = qq.
(3)
Two governing equations, representing the two phases are used to simulate the momentum
balance. The momentum balance for the phase q is given by
q q vq + . q q vq vq = q P + . q + q q g +
t
(4)
where P is the pressure of fluids, i.e. steam and water, q is the stress-strain tensor of phase q
and g is the force exerted by the one fluid throughout the second fluid, Fq is the external body
force, Flift,q is the lift force, Fvm,q is the virtual mass force, and Rpq is the interaction force between phases that in this case exerted on phase q.
Multiphase Flow Models. The mixture model is a simplified multiphase model that can
be used to model multiphase flows where the phases move at different velocities, but assume
local equilibrium over short spatial length scales. The basic concept of the mixture model is
to consider the mixture as a whole, rather than two phases separately.
In the Eulerian model formulation, the transfer processes of each phase are expressed by
their own balance equations, thus it is anticipated that the model can predict more detailed
changes and phase interactions than the drift-flux (or mixture) model. This model is formulated
by considering each phase separately. Mixture mean velocity and density has been calculated
by using the formulas
2
v
2
k =1 k k k
vm =
, m = k =1 k k .
(5)
Boundary Conditions. The CFD simulation has been carried out for an inclination of 0
(vertical) to 30 in an inclined duct. The liquid flow rates varied from 1.25 l/s to 5 l/s corre4
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sponding to a Reynolds numbers (based on flow depth, D = 50 mm) range of 10 210 .
The liquid superficial velocities ranged from 0.2 to 0.4 m/s and the air flow rates were varied
from 10 l/min to 40 l/min corresponding to superficial velocities of 0.013 to 0.07 m/s.
The mean void fraction was estimated as ranging from 0.015 to 0.05 approximately.
The simulation results were plotted at 40D downstream of entry; here D = 50 mm.
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Fig. 4. Velocity profiles for vertical bubbly duct flows obtained at Re=14000 and gasrate 15 l/min.
One-phase flow (1), 2-mm bubbles (2) and 46-mm bubbles (3).
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Figures 11 and 12 show the computed velocity profiles at inclination of 10. Compared to
computed void fraction profiles, the calculated velocity profiles show more convincingly
the distortion of the symmetry of mean velocity due to bubble buoyancy. However, the calculated
velocity profiles with bubble size of 46 mm show slightly more peaked near the upper wall as
compared to the bubbly flow with 2-mm bubble size.
Conclusion
A potentially important practical connection suggested by our study links to mixed convection in (nearly) vertical flows of uniphase fluids where axial buoyancy forces due to thermally induced density reduction can attenuate the wall zone shear stress sufficiently to cause
major reduction in the turbulence energy and thus also the heat flux. Comparison of our profiles with those found in mixed convection flows indicate that the buoyant layer in our flows is
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sufficiently confined as to sufficiently inhibit the production of wall shear stress. Whilst there
is no room here to incorporate established and emerging fundamental literature on the behavior
and effects of bubbles in turbulent wall-layers, we must mention that bubble size appears to be
a key factor insofar as microbubbles (100s microns) seemingly can reduce the wall shear stress
whereas macrobubbles (mm sizes as used here) apparently act to increase it.
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