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Why are small bubbles or globules better than large ones when mass transfer
between phases is involved?
A small bubble or globule will have a larger surface area to volume ratio than a one with
a larger volume. You can try it yourself. Calculate the surface area:volume ratio of two
different spheres.
The area of a sphere is 8 x 3.14 x radius2 and the the volume is 4/3 x 3.14 x radius3
How can we speed up the mass transfer rate?
To speed up the mass transfer rate, we need to speed up each of the three components of
the mass transfer rate equation:
Mass transfer rate = dC/dt = k A (C* - C)
To increase the mass transfer coefficient, we can need to either reduce the size
of the boundary layer or increase the rate at which molecules move through the
boundary layer. This can be achieved by
Mass
k
transfer Increasing the rate of molecules Increase temperature
coefficient through the boundary layer
Decrease the viscosity of the medium
Decrease the size of the
Increase turbulence by increasing the stirrer
boundary layer
speed and improving the agitation system
The interfacial area can be increased by breaking up the globules and bubbles
or by increasing the number of globules and bubbles.
Decreasing bubble/globule size can be achieved by
Increasing the the stirrer speed and using an impeller which is
more suited for breaking up bubbles/globules (eg. a Rushton
turbine or other sort of radial flow impeller
Improving the reactor design. Baffles are used to create
Area
turbulence and shear which break up globules and bubbles. A
A available for
draft tube can be used to minimize bubble coalescence and thus
mass transfer
maintain small bubbles or globules
Breaking the bubbles/globules up before they enter the reactor.
This can be achieved by using a sparger in an aerated fermenter
or by physically and chemically breaking up globules before
they are pumped into the reactor.
With oxygen transfer, the addition of detergents can discourage
bubble/globule size coalescence. But note that this can also
cause major foam problems in aerated bioreactors.
This gradient can be increased by increasing the solubility of the substrate.
With aerated bioreactors, this can be achieved by increasing the pressure at the
The
point where the air enter (eg. by using taller reactors) and by increasing the
C* diffusional partial pressure of the oxygen in the gas (eg. by using pure oxygen instead of
C
driving force air). The solubility of oxygen can also be increased by decreasing the
temperature and by reducing the concentration of salts and sugars in the
medium (not a very practical alternative).
Oxygen has a much lower solubility in water than sugars and nutrients. For
example sugar dissolves up to 500 -600 g per litre while the maximum solubility
of oxygen at 1 atm/4oC in pure water is only 8 mg per litre.
Oxygen is a gas. Unlike other compounds you cannot keep add excess oxygen to
the medium. Any oxygen that is not transfered into the medium will be wasted.
Many cells are very sensitive to dissolved oxygen concentrations. A sudden drop
in the dissolved oxygen concentration can cause cells to drastically modify their
metabolism or physiology; for example, some cells may die, others may switch to
fermentation, others go into a stationary phase. Some Bacillus spp. sporulate
when dissolved oxygen concentrations fall, thus ending the vegetative cycle.
Unlike sugars and proteins, cells cannot store oxygen. Fresh oxygen must be
available for the cells at all times during the fermentation.
The transfer of oxygen is expensive. Both agitation and air compression consume
considerable amounts of energy.
* What are the major rate limiting steps in the transfer of oxygen from bubbles to
cells?
*
The movement of oxygen from through the boundary layer around a bubble
The movement of oxygen through the bulk liquid when mixing is poor or when
the medium is viscous.
* How is the total interfacial area between bubbles and the bulk liquid measured?
*
It is generally not measured. Instead the oxygen transfer coefficient (kl) and the
interfacial area (a) are combined into a single term referred to as kla, the oxygen
transfer coefficient per unit volume.
* What factors affect the interfacial area between the bubbles and the bulk liquid?
The interfacial area can be increased in two ways:
* increasing the number of bubbles in the reactor
* decreasing the bubble diameter
Operating factor
Effect
Radial flow impellers are more effective at breaking up bubbles
Impeller design
than radial flow impellers
Bubble break-up increases with the stirrer speed. If the impeller
Stirrer speed
speed is too low, bubbles will coalesce underneath the impeller
leading to a flooded impeller and poor oxygen transfer.
Increasing the air flow rate increases the total volume of air in the
reactor
The gas hold-up increases with height of the reactor, thus increasing
the total volume of air in the reactor
Bioreactor design
Construction costs also increases as the reactor height increases. For stirred tank
reactors, the cost of stabilizing a very long shaft limits the economic feasibility of
using very tall reactors.
Why do airlift bioreactors often produce higher productivities than gassed stirred
tank bioreactors?
The major reason for the higher productivities of airlift bioreactors is that the draft tube
distributes shear forces throughout the reactor. As a result, cells are not exposed to large
variations in shear forces and thus are able to grow in a more stable physical environment. In
contrast, in stirred tank reactors, high shear conditions will arise near the impeller causing
cell damage or cell stress and thus lowering productivity.
Why should stirred tank bioreactors and tanks in general be fitted with a sump?
Tanks are normally fitted with a sump to all easy drainage of solids. These solids could
be microbial cells or fine precipitates which during the emptying of the tank, begin to
settle out. The sump acts as a collection point towards which these solids will move and
thus can be readily removed. This assists in the cleaning of the tank.
Why do we use the expression "vvm" when expressing air flow in fermenters?
vvm is the calculated as the air flow rate divided by the volume of the fermenter. It is
used as a rudimentary way of scaling up fermenter operation; particularly in the case of
air-lift reactors. For example, if pilot scale experiments demonstrate that an air flow rate
of 2 vvm gives optimal results, an air flow rate of 2 vvm will also be used in the larger
commercial scale reactor.
company. Companies often prefer to limit the size of their bioreactors and thus limit the size of
the risk.
What is Pluronic F-68 and how does it protect cells from damage
Pluronic F-68 is a non-ionic detergent which acts as a "shear protectorant". It is composed
primarily of polypropylene glycol (capped with polyethylene glycols). It protects cells from
shear damage and from bubble damage. It works by acting on the surface properties of the cell
culture medium and possibly the cell surface.
It is believed to
* make the bubbles slippery by providing a highly mobile bubble boundary layer such that
the cells do not attach to bubbles
* strengthen the cells membrane
* stabilizes foam. This allows the cells to detach from the bubbles before they burst and
thus protecting them from the forces released when the bubbles collapse.