JAWMASTER

The Jawmaster crusher

built to meet market needs

to prevent the entry of dust. Nipples are provided

for manual lubrication and a motor-driven
automatic lubricator is an optional extra on larger
models.

Within Sandvik Rock Processing we have more than a century of experience of

designing and manufacturing jaw crushers. We also have a wealth of knowledge
about customers expectations and needs. This background helped by an
unprecedented degree of computer simulation and a totally CAD-based design
philosophy has led to the current range of Jawmaster jaw crushers. Strength
has been increased and weight has been reduced, and Jawmasters provide an
excellent choice when high production and low total cost are sought.

The toggle plate is of the lubrication-free rollingcontact type and is completely maintenancefree.

Simple, robust construction

Low weight with high strength

The Jawmaster is a single-toggle jaw crusher,

one of the simplest types of crushing machine.
The basic concept may be simple, but the
Jawmaster is characterized by attention to details,
in both design and manufacture. We have taken
a new look at an old concept, incorporated the
best of the old and applied the benefits of the
latest technology. Some of the features of the
Jawmaster are explained in more detail below.

The frame consists of two side plates of rolled

steel, plus cast end wall and adjustment block.
The end wall is a hollow casting with internal
stiffening webs and the adjustment block has
deep flanges at each end. Large-radius transition
areas reduce stress concentrations and welds
are positioned in low-stress areas. The moving
jaw is another hollow casting with internal stiffening
webs, for a high stiffness/weight ratio. It is supported
by an amply-dimensioned shaft of forged steel,
journalled in high-quality grease-lubricated
spherical roller bearings.

FEM analysis and CAD technology

Jawmaster crushers have been designed from
scratch with the help of modern CAD-systems
and all models have been analysed with Finite
Element techniques to ensure that stress levels
are within acceptable limits. The result is that
Jawmaster crushers combine high strength with
low weight.

Purpose-built manufacturing facility with

ISO 9001 certification
Jawmasters are manufactured in a factory which
has been certified to ISO 9001.This demonstrates
our dedication to quality the design and
manufacture of all Jawmasters meets the
highest Quality Assurance standards.

Cross-section of
drive-side main bearings.

High reliability and availability, thanks to

careful detail design
FEA print-out of the predicted stress
distribution in a side plate.

The crushers four roller bearings are grease

lubricated and have grease-filled labyrinth seals

The jaw plates are located on replaceable support strips and retained by replaceable clamping
bars. Shim plates are provided behind each jaw
plate. These components help absorb the deformation caused by manganese growth and protect
the crushers moving jaw and frame wall.They
can easily be changed in the field and obviate the
need for expensive factory-overhauls. This
reduces total life-cycle costs.

Replaceable parts

Effective feed opening

Nominal

>

Real=
Nominal

Real

Symmetrical
crushing chamber:
Real feed opening =
Nominal feed
opening

Conventional
crushing chamber:
Real feed opening
< Nominal feed
opening

Most of the crushers in the Jawmaster range

have an almost square feed opening so that they
can accept the largest material lumps without
blockages. A thick, replaceable wearing plate
protects the top of the moving jaw from the
impact of the feed material. There is no need for
a stationary cross-wall in the feed area, so large
material lumps entering the crusher fall straight
into the active region of the crushing chamber.

Easily replaceable support

strips and clamping bars
reduce total life-cycle cost.

Active feed opening

Jawmaster

Competitor

A protective plate at the top of the

moving jaw means that no intrusive
cross-wall is required in the feed
hopper. All of the real feed opening
is active. Material is crushed right at
the top of the crushing chamber

Cross-wall required in feed

hopper to protect top of moving jaw. Stationary cross-wall
reduces effective feed opening. Material cannot be crushed until it has dropped a good
distance into the crushing
chamber.

High capacity, high reduction, low jaw

plate wear and large feed acceptance
capability
These four factors are closely linked, but the
Jawmaster provides a good balance. The deep
symmetrical crushing chamber has a layout
which maximizes feed size, capacity and
reduction.
The geometry of the toggle mechanism and the
crushers speed combine to provide maximum
capacity and low jaw plate wear. An ideal nip
angle ensures that the material progresses
smoothly down through the crushing chamber
and that reduction is maximized.
It is not just a large nominal feed opening that is
necessary the feed acceptance capability
depends on a feed opening which is effective
and active.

A choice of jaw plate designs

The symmetrical crushing chamber design
means that identical jaw plates can be fitted to
both the fixed and moving jaws. The standard jaw
plate (Z-type) has a flat, corrugated surface
and is symmetrical top-to-bottom. This means
that it can be used on both jaws and can be

reversed on either. Some types of material require

special jaw plates and a range of alternative
jaw plate designs is available for most models
NC (non-choking), Z (symmetrical pattern), CC
(coarse corrugated), WW (wide wave) etc.

Thanks to its many features,

the Jawmaster offers the
lowest possible total cost
Simple, robust design
Careful detail design
High-quality manufacturing
High strength with low weight
High capacity and high reduction

Corrugated with non-choking profile

Wide teeth with symmetrical pattern

Coarse Corrugated

Wide wave

Easy setting adjustment with a wide range

of settings
A simple shim-type setting adjustment system is
incorporated and a hydraulic jack is supplied to
make setting changes quick and easy.
2. Jacking toggle seat block forwards to free adjustment shims.

1. Unloading tension rod springs.

3. Changing adjustment shims.

Large feed acceptance capability

High reliability and availability
Easy setting adjustment
Large range of settings

Performance Data
100
90

Product curves
The figure shows product distribution curves which
are representative for medium-hard material (Impact
Work Index Wi = 16), with approx. 75% of the product
smaller than the crushers closed side setting (CSS).
The shape of the product curve and the proportion of
the product which will be smaller than the CSS
depend on the characteristics of the feed material.
Operation with common rock materials with different
crushabilities (Wi between 20 and 12) normally results
in a product curve with between 65 and 85% smaller
than the crushers CSS.

% passing through

80
70
60
50
40
30
20
10
0
2
4
(10M) (5M)

8
16
32
64 125 250 500 1000
(5/16) (5/8) (11/4) (21/2) (5) (10) (20) (40)
Square screen hole size, mm (in)

Other data

Capacity MTPH (STPH)

Closed side setting, CSS
mm

Crusher model

Crusher model

in

JM806

JM907

75-110
(85-120)

85-115
(95-125)

95-150
(105-165)

100-160
(110-175)

150-200
165-220)

165-220
(180-245)

L = Max length

115-180
(125-200)

125-200
(140-220)

200-265
(220-290)

220-290
(240-320)

W = Max width

50

75

100

JM1108

JM1208

JM1211

JM1312

JM1511

JM1513

Feed opening

mm
in
m
in
m
in

125
5

140-210
(155-230)

150-235
(165-260)

245-325
(270-360)

270-355
(300-390)

300-395
(330-435)

330-430
(365-475)

385-495
(425-545)

H = Max height

m
in

150
6
175

160-250
(175-275)

200-320
(220-350)

295-390
(325-430)

325-430
(360-475)

355-465
(390-515)

385-505
(425-555)

445-590
(490-650)

480-625
(530-690)

385-505
(425-555)

405-530
(445-585)

440-575
(485-635)

505-665
(555-735)

545-710
(600-785)

385-505
(425-555)

445-580
(490-640)

455-595
(500-655)

495-650
(545-715)

570-745
(630-820)

610-800
(675-880)

430-565
(475-625)

495-650
(545-715)

505-660
(555-730)

550-730
(605-805)

630-825
(695-910)

675-885
(745-975)

550-720
605-795)

560-735
(615-810)

605-810
(670-895)

700-920
(770-1015)

745-975
(820-1075)

Shipping volume

10

605-790
(665-870)

610-805
(670-890)

660-885
(730-975)

765-1000
(845-1100)

820-1070
(905-1180)

CSS min-max

11

715-960

(825-1085)

885-1160

(790-1060)

(910-1195)

(975-1280)

F
200

225

250

275

300
12

The capacity figures given in the table above are approximate and
are intended only to give an indication of what the crushers can
be expected to produce. They apply for the open-circuit crushing
of dry blasted granite with a bulk density of 1600 kg/m3 (100 ibs/
ft3) and a maximum size which can be fed into the crushing
chamber without difficulty. The lower values apply for a feed from
which the material finer than the crushers CSS has been

removed. The higher values apply for a feed which includes the
fine material.
The minimum CSS at which the crusher can be operated
depends on the feed size distribution, the materials crushability
(Wi), the degree of contamination and moisture in the feed, the
type of jaw plates fitted and the condition of the manganese.

m
in

340-445
(375-490)

180-285
(200-315)

175-275
(195-305)

m
in

Total weight

Motor power

Crusher speed

JM907

JM1108

JM1208

JM1211

JM1312

JM1511

JM1513

800x550

895x660

1045x840

1200x830

1200x1100

1300x1130

1500x1070

1500x1300

32x22

35x28

41x33

47x33

47x43

51x45

59x42

59x51

2.37

2.55

2.99

2.87

3.61

3.70

4.11

4.34

93

101

118

113

142

146

161

171

1.76

1.88

2.09

2.57

2.35

2.47

3.00

2.90

69

74

82

101

92

97

118

108

2.03

2.38

2.82

2.95

3.51

3.85

3.33

4.19

80

94

111

116

138

152

131

165

1.40

1.60

1.86

1.86

1.86

2.17

1.76

2.17

55

63

74

74

74

86

70

86

1.33

1.58

1.88

1.93

2.50

2.68

2.39

3.05

53

62

74

76

98

105

94

120

1.37

1.48

1.77

1.74

2.03

2.30

2.75

2.65

in

54

58

70

67

79

91

108

104

10

13

18

22

32

38

46

58

ft3

343

447

625

759

1127

1329

1616

2042

m3

mm

50-180

50-180

100-225

100-275

125-275

125-300

125-300

150-300

in

2-7

2-7

4-9

4-11

5-11

5-12

5-12

6-12

9900

13200

20600

25800

34500

41500

53000

63500

lbs

21800

29100

45400

56900

76100

91500

116800

140000

55

75

110

132

160

160

200

200

hp

75

100

150

200

250

250

275

275

300

270

240

240

210

225

200

200

kg

kW

rpm

JM806

B.222.100 EN

Sandvik is a high-technology engineering group with

advanced products and world-leading positions in
selected areas tools for metalworking, machinery and
tools for rock excavation, stainless steel, special alloys,
metallic and ceramic resistance materials as well as
process systems and sorting systems. Sandvik Rock
Processing is a product area within Sandvik Mining
and Construction and manufactures products for the
mining and construction industry; crushers, screens,
feeders, mobile crushers and screening stations, wear
protection and screening media. The Group has 38,000
employees in 130 countries, with annual sales of
approximately SEK 55,000 M.

Sandvik Rock Processing, SE-233 81 Svedala, Sweden. Tel. +46 40 40 90 00. Fax +46 40 40 92 60.
www.rockprocessing.sandvik.com
Subject to alteration without prior notice