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Lecture 1
Summary of CE5604 \\ Lecture 1
Introduction
Concrete originated from the ancient Greeks who mixed volcanic ash and hydraulic limes
to create a new construction material. The Romans adapted this technology and used it to
build iconic structures which would last for centuries. There are different types of concrete
which were created to suit different purposes.
CE5604
Lecture 1
Portland Cement
Concrete is classified according to three attributes: unit weight, compressive
strength and additives. Normal concrete has a unit weight of 2400 kg/m 3 and a
compressive strength of 20-50 MPa.
Portland cement is basically a combination of limestone (CaO) and clay/shale
(SiO2, Al2O3). Gypsum and clinker is grinder together to create the basic form of cement.
Clinker is made of 4 chemicals written in shorthand as C 3S, C2S, C3A and C4AF. The other
component of cement is gypsum (also known as calcium sulcate dihydrate) and is written
in shorthand as CSH2. Figure 1 shows the weight percentage of the aforementioned
chemicals. Table 1 shows the typical composition of ordinary Portland cement. The typical
oxide composition of a general-purpose Portland cement is shown in Table 2.
The Bogue equation may be used to calculate the phases of concrete.
Excessive expansion (also known as unsoundness) is caused by the hydration of
free lime (CaO) to form calcium hydroxide (Ca(OH) 2) or the hydration of periclase (MgO) to
form magnesium hydroxide (Mg(OH)2) (Struble, 2006). Unsoundness may be determined
by the Autoclave expansion test (ASTM C 151).
Alkalis such as Na2O and K2O generally do not cause problems except when
certain aggregates are used that can participate in an alkali-aggregate reaction.
CE5604
Lecture 1
Type II is modified cement and has moderate sulphate resistance and moderate
heat of hydration. It has a lower C3A content compared to Type I.
Type III is rapid hardening Portland cement (RHPC) which is used for early high
strength and precast concrete. In addition, RHPC is used in cold weather due to its high
heat of hydration. It has a higher fineness compared to Type I.
Types IV, on the other hand, is low heat Portland cement (LHPC) which are used
for mass concreting in order to reduce the amount of heat produced during the hydration
process. Mass concrete structures include dams and raft foundations. Also, LHPC is
suitable for hot weather environments. It has lower C 3S, but higher C2S compared to Type
I. This is because C3S is responsible for the early strength of the concrete while C 2S is
responsible for its late strength. However, both C 3S and C2S will contribute to the ultimate
strength of the cement.
Type V is sulphate resisting Portland cement (SRPC) and is used when the ground
water or soil of the construction site contains high sulphate content. It has a lower C 3A
content, but higher C4AF content than Type I.
In comparing the strengths of the different concrete types, the early compressive
strength of Type IV (low heat Portland cement) is the lowest among the types while Type III
(rapid hardening cement) is the highest. However, the late compressive strength of Type III
is the lowest among the types. It is interesting to note that at 90 days, the compressive
strengths of concrete made with all types of cements will be the same.
Properties of Cement
The fineness of a cement affects the rate of cement hydration. The Blaine airpermeability method (ASTM C 204) is used to determine the specific surface of any
material.
CE5604
Lecture 1
CE5604
Lecture 1
The rate of hydration during the first few days assumes that the cement compounds
hydrate independently and follows the order of C 3A, C3S, C4AF and C2S. Both C3A and
C4AF compete for sulphate ions. Gypsum may accelerate the hydration of C 3S.
There are 5 stages in the change of rate of heat evolution of cement hydration.
Stage 1 is dissolution with a rapidly dropping rate of heat evolution. Stage 2 is the
induction or dormant stage where there is no change in rate of heat evolution. Stage 3 is
the acceleration stage where the rate of heat evolution rises at a rapid rate. Stage 4 is
when the rate of heat evolution decreases at a steady rate and is known as deceleration.
Finally, Stage 5 sees the rate of heat evolution plateau.
For every 100 kg of OPC hydrated, there is a temperature rise (under adiabatic
conditions) of about 12-14C.
References
Struble, L. (2006). Chapter 37: Hydraulic cements-Physical properties. In Lamond, J. F. &
Pielert, J. H. (Eds.), Significance of tests and properties of concrete and concrete-making
materials (pp. 435-449). West Conshohocken, PA: ASTM International
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