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Abstract
In this study, the interphase construction by using binding agents was proposed in continuous glass fiber reinforced polypropylene
composites. Two types of binding agents modified with maleic anhydride, i.e. low- and high-molecular-weight PP binders were employed.
Amino silane coupling agent was also used for the sizing of the glass fibers. In the first step, the sizing conditions with non-binding, low- and
high-molecular-weight PP binders were compared for bending properties. According to the near infra-red (NIR) analysis of the sized glass
fibers, the glass fiber finished with the low-molecular-weight PP binders greatly indicated the existence of the amide bond between the PP binder
and the silane coupling agent. This result implies that the matrix PP chain tends to entwine with the PP binder chain. As a consequence, lowmolecular-weight PP binder specimens gave the highest bending strength. Furthermore, the concentration ratio of the low-molecular-weight PP
binder was varied with three steps. Matrix PP modified with maleic anhydride was also used in order to investigate the effect of matrix
modification on bending properties. The interphase structure formed by a binder agent and a silane coupling agent in the continuous glass
fiber reinforced polypropylene composites was discussed in detail. 2000 Published by Elsevier Science Ltd.
Keywords: Continuous GF/PP composites; E. Surface treatment; B. Interphase; B. Mechanical properties
1. Introduction
Thermoset composite materials had a dominant share in
the market (about 85% in 1995) as compared with thermoplastic composite materials [1]. Nowadays, the consumption
of thermoplastic composite materials is increasing relative
to thermoset composite materials because of ecological
issues. This tendency is due to the development of high
performance polymers, such as polyetheretherketone
(PEEK), polyphenylenesulphide (PPS) or polycarbonate
(PC), the so-called engineering plastics, which offer excellent mechanical properties. On the other hand, polypropylene, which was firstly polymerized in 1955 by Natta et al.,
has also been recognized as a candidate matrix. The reason
lies in the versatile design ability of polypropylene at the
molecular level. For instance, the polymerization techniques with various catalysts can control the molecular weight
with the narrow distribution. There is another example,
which demonstrated that the copolymerization techniques
generate copolymers with different comonomer contents
* Corresponding author. Tel.: 81-75-724-7844; fax: 81-75-7247800.
E-mail address: hhamada@ipc.kit.ac.jp (H. Hamada).
1359-835X/00/$ - see front matter 2000 Published by Elsevier Science Ltd.
PII: S1359-835 X( 00)00 010-5
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Table 1
Specimen types I (comparison of the sizing conditions)
Specimen
name
Type of
fiber
Type of
matrix
Binder agent
Coupling agent
HN
HL1.0
N
L1.0
Homo-PP
Amino silane
coupling agent
HH1.0
H1.0
Nothing
Low-molecularweight PP binder
High-molecularweight PP binder
Type of
fiber
Type of
matrix
Binder agent
HL
L1.0
Homo-PP
Low-molecularweight PP binder
HL1.0
HL3.0
ML0.5
ML1.0
ML3.0
L2.0
L3.0
L1.0
L2.0
L3.0
Modified-PP
Coupling agent
Table 3
Molding conditions of specimens
Amino silane
coupling agent
Molding pressure
Molding temperature
Pre-heating time
Holding time at 220C
Cooling condition
4.5 MPa
220C
1 min
20 min
Gradual cooling (HN and HH type) gradual
cooling with pressure (HL and ML type)
981
982
hrel t=t0
hsp hrel 1
Continuous glass fiber reinforced polypropylene composites were fabricated by a film stacking method, as shown in
Fig. 1. Firstly, a winding of strand glass fibers was
performed unidirectionally on a metallic frame at 10
times. Next, a fiber layer and a polypropylene film layer
were stacked alternately. The total number of layers was
25. After performing this procedure, the film stacking materials were placed into a hot metal die heated to the required
temperature. The compression moldings were carried out by
using the press machine. The molding conditions are indicated in Table 3. The molding temperature and the pressure
were 220C and 4.5 MPa, respectively. The pre-heating and
holding times were 1 and 20 min, respectively, at 220C.
Fig. 6. Typical chemical reaction between a matrix PP modified with maleic anhydride and a glass fiber finished with a silane coupling agent.
Fig. 7. Chemical reactions in the time of a sizing treatment of the glass fiber.
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Fig. 10. Stressdisplacement curves of the comparison of the matrix modification for each concentration: (a) L0.5; (b) L1.0; and (c) L3.0 glass fibers.
985
986
Fig. 13. Relationship between bending strength and concentration of lowmolecular-weight PP binder: (a) homo-PP matrix; (b) modified-PP matrix.
3.2.1. 0 specimen
In the previous section, the low-molecular-weight PP
binder seems to possess large numbers of amide groups
and to generate an excellent bending strength. Therefore,
the concentration ratio of low-molecular-weight PP binder
was changed in three steps in order to determine the effect of
concentration ratio in detail. Furthermore, the influence of
matrix modification was also investigated. Stressdisplacement curves of 0 specimens are given in Fig. 9. Firstly,
specimens with Homo-PP matrix are discussed. It can be
understood that the stress increased linearly for each specimen, and reached a maximum stress at 1.1 1.3 mm displacement. The feature that the stress remains approximately
stable after yield was recognized, and HL0.5 gave the
largest displacement after yield. On the other hand, in the
modified-PP specimen, the behavior of stressstrain curves
was dramatically changed and demonstrated the sudden
stress drop in the ML0.5 and ML1.0 specimens after
yield. However, the ML3.0 specimen, which possesses the
highest concentration ratio, showed approximately constant
stress after yield. Fig. 10 compares stressdisplacement
curves for the PP homopolymer and copolymer for each
concentration of the binder. The interesting point is that
every specimen with a modified-PP showed a large stress
increase above about 1.2 mm displacement. Furthermore, it
is clear that the linear stress increase region in stressstrain
curves is due to matrix modification. Fig. 11 shows the
relationship between the bending strength and the concentration ratio of the low-molecular-weight PP binder in the 0
specimens. Bending strength was 440 MPa in the HL0.5
specimen. However, the increase of the concentration ratio
led to an improvement in the bending stress (21% higher). In
the case of the specimen with the modified-PP matrix,
amazingly, the opposite tendency was obtained, which
means that the ML0.5 specimen gave the highest bending
strength (1 GPa) and its strength decreased with the increasing concentration ratio.
3.2.2. 90 specimen
Fig. 12 gives the loaddisplacement curves of the 90
specimens. The curves of the Homo-PP specimens showed
a small load drop (2 3 N) after the maximum load. On the
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was impossible to distinguish between the SEM photographs. Besides, many resin cracks, which imply a brittle
fracture manner, were also observed (see in Fig. 15).
3.3. Interphase structure in continuous glass fiber
reinforced polypropylene composites
With respect to the Homo-PP specimens with the 90 fiber
orientation, it can be noticed here that there was a mismatch
between the strength tendency and the appearance of the
fracture surfaces. This means that the HL3.0 specimen
was expected to show the highest strength because much
PP adhered to the surface of the glass fiber in the SEM
photographs. Therefore, glass fibers after just sizing treatment procedure were observed in order to confirm the
surface conditions. Fig. 16 shows SEM photographs of
raw glass fibers. It can be understood that the amounts of
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hypothesis, in the case of the 90 specimens with the HomoPP matrix, there are not many amide bonds due to a shortage
of the PP binding agent at 0.5 times concentration. This is
the reason why HL0.5 indicated the lowest bending
strength. On the other hand, the bending strength increased
due to the increase in the chemical bonds at 1.0 times.
Furthermore, matrix PP around a glass fiber seems to be
embrittled by the excessive maleic groups of the PP binder
at 3.0 times concentration. In this case, the crack tends to
propagate into the region of the modified matrix PP, i.e.
around the bindermatrix interface. Therefore, it can be
understood that the bending strength of the 90 specimens
decreased at 3.0 times concentration, regardless of the
observations of matrix PP adhering to the glass fiber surface.
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Fig. 17. Interphase structure in continuous glass fiber reinforced polypropylene composites: (a) 0.5 times concentration; (b) 3.0 times concentration.
4. Conclusion
References
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