Data Collection For Shrinkage in Nozzle Welding

Info / Stage
Responsibilities

Sr. No.
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To be filled/given by QC (No separate stage in ERP-LN)

Nozzle to
Project No. Nozzle No. Shell / D'end
Seam No.

Shell /
D'end
Material

Nozzle
Material

To be filled/given by S
(Before Set-up
stage will be adde

Shell/D'end
Shell/D'end
Thickness
actual I/d at
actual
Nozzle Location

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100

ng

o be filled/given by Shop
(Before Set-up
stage will be added)

To be filled/given by QC
(Stage will be added )

To be filled/given by QC at s
(No separate stage in E

Nozzle
Nozzle sub
Nozzle sub
Nozzle
Nozzle actual
Nozzle Type
WEP Side
actual I/d
assembly
assembly height
Thickness
Length
Seton/Setthru (I/s or O/s)
& O/d
height at setup
after welding Lip thk. actual

To be filled/given by QC at setup stage

(No separate stage in ERP-LN)

To be filled/given by Sho
(After welding
stage will be added)

WEP Type with actual angle

Root Gap
Distortion Cotrol
Temperory
Offset at
Projection at
(Single 'V', Double 'V',
at Setup
Fixture Provided at attachment used
Setup stage
Set-Up stage
Narrow Groove, J-Type)
stage
Setup stage (Y / N)
(Y / N)

To be filled/given by QC at after
welding at a time of Visual
Inspection
(No separate stage in ERP-LN)

To be filled/given by Shop
(After welding
stage will be added)
Weld Process
(GTAW / SMAW /
SAW)

Weld
ISR Required for
Deposition
Nozzle (Y / N)
(in kg)

Projection After
Final welding

Projection Before
PWHT

By QC

Repair in Nozzle
weld (Y / N)

Remarks

Remarks

Data Collection For Shrinkafe in Shell & D'end After Overlay

Info / Stage
Responsibilities

Sr. No.

1
2
3
4
5
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22
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31
32
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40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

To be fill
(Stage will be add

To be filled/given by QC before overlay (No separate stage in ERP-LN)

Project
No.

Shell / D'end
Overlay seam
No.

Shell / D'end
Material

D'end Type
(Hemispherical,
Ellipsoidal)/
(Single Piece, Petal type)

Overlay
Overlay
Thickness
Material
(Reqd.)

Shell / D'end
Thickness
actual (avg)

D'end I/S
Circumference
(actual) at
Trimming Line
before overlay

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100

rlay
To be filled/given by QC before overlay
(Stage will be added at before overlay dimension stage)
Shell Outside Circumference (actual) at 3
Location before overlay
One End

Middle

Another End

To be filled/given b
(Stage will be added

Shell / D'end I/D

actual ovality
before overlay

Overlay Process
(SMAW / ESSC /
SASC / FCAW)

Weld Deposition (in kg)

Barrier Layer

Subsequent /
Final Layer

To be filled/given by Shop After overlay welding

(Stage will be added before dim after overlay stage)
Direction of Weld Overlay
1) From one end to another end
2)From Center to End
3)In Two stages
4)From Opposite Ends

O/D Ring
Provided at
End of Shell
/ D'end

To be filled by QC after ov
(No separate stage
Distortion Control Fixture
Provided
1) I/D Ring, 2) Moon Plate
3) Any Other Special
Arrangements

Shell / D'end I/D

actual ovality
after overlay

Overlay
Thickness
(Actual avg.)

D'end Inside
Circumference
(actual) at
Trimming Line
after overlay

To be filled by QC after overlay completion

(No separate stage in ERP-LN)

By QC

Shell Outside Circumference (actual) at 3

Location after overlay
One End

Middle

Another End

Repair in
weld overlay

Remarks

Data Collection For Streching / Shrinkage in Shell

Info / Stage
Responsibilities

Sr. No.

1
2
3
4
5
6
7
8
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29
30
31
32
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36
37
38
39
40
41
42
43
44
45
46
47

To be filled/given by QC (No separate stage in ERP-LN)

Project
No.

17033A
17033B

Shell Long
Seam No.

LW201
LW203

Shell Material

SA387 GR22 CL2

SA387 GR22 CL2

Shell
Required
I/D
1209
1209

Shell
Required
Thickness
81
81

Thick. At
Plate stage
(actual)
from PPS
record

To be filled/given by Shop at setup

stage only
(No separate stage in ERP-LN)
Mean Circ. at Plate
Stage (actual)
One End Another End

To be filled/given by
(No separate st
Inside Circ. after Rolling at Setup Stage (actual)

Type of Rolling
(Hot / Warm /
Normal)
Warm
Warm

One End

Another End

Open End At 100mm

3803
3796

3802
3795

Middle

3798
3794

Open End At 100mm

3802
3796

3802
3796

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99
100

To be filled/given by Shop before offering dimension after

welding / rerolling
(Stage will be added before dimension after rerolling stage)

ed/given by QC at setup stage

separate stage in ERP-LN)
WEP Type
Thickness
1)Single 'V'
after
2)Double 'V'
Rolling at
3)Narrow Groove
setup
4)'J' Type
82.2 Double V
82.1 Double V

WEP
Angle
(Actual)
Double V
Double V

Root Gap at
Offset in
Set-Up
WEP
Stage
0-2
0-2

0-1
0-1

Weld Process
(GTAW/
SMAW/
SAW)
SMAW+SAW
SMAW+SAW

Type of
Re-Rolling
(Hot /
Warm /
Normal)
NOT DONE
ISR - cold

To be filled/given by QC at dimension after rero

(No separate stage in ERP-LN)

Distortion Control Fixture

Provided
Ovality before
Ovality
1) I/D Ring,
rerolling
after
2) Moon Plate
(after
rerolling
or Balance welding
welding)
carried out
Balance welding
not able to control

3mm
9mm

3mm

Outside Circ. after Welding/Re-R

One End
Open End At 100mm
4326

4318

Middle

4317

To be filled/given by QC at dimension after rerolling stage

(No separate stage in ERP-LN)

By QC

Outside Circ. after Welding/Re-Rolling

Another End

Repair in
Welding

Open End At 100mm

4322

4325 NO

Remarks

Data Collection For Bow in Tubesheet after Overlay

Info / Stage
Responsibilities

Sr. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
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23
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31
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35
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40
41
42
43
44
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46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67

To be filled/given by QC at dimension before overlay stage

(No separate stage in ERP-LN)

Project
No.

Tubesheet
Part No.

Tubesheet
Overlay
Seam No.

Tubesheet
Material

O/d of
Bow in
Tubesheet Type
Tubesheet
Tubesheet
Tubesheet Tubesheet
(Drum / Flat /
I/d (For Lip
Thickness
before
(Before
Lip)
type) act
Overlay
Overlay)

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85
86
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89
90
91
92
93
94
95
96
97
98
99
100

To be filled/given by Shop after overlay completion

(Stage will be added before after overlay dim stage)
Overlay
Overlay Process
Overlay
Thickness
(SMAW / ESSC /
Material
(Reqd.)
SASC / FCAW)

Weld Deposition (in kg)

Barrier Layer

Subsequent /
Final Layer

Direction of Weld Overlay

Back to Back
Distortion Control
1)From End to Center
Tubesheet
Fixture Provided
2)From Center to End
Arrangement

To be filled/given by QC at a time of dimension after

overlay inspection
(No separate stage in ERP-LN)

By QC

By QC
(Stage will be add
after PWHT )

Id of
Overlay
Bow of
O/d of
tubesheet
Repair in
Bow in Tubesheet
Thickness
Tubesheet
Tubesheet
after overlay weld overlay
after PWHT
(Actual Avg.) after overlay after Overlay
(Lip type)

Remarks

Data Collection For BaseOut in Support Bracket & Base R

Info / Stage
Responsibilities

Sr. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

To be filled/given by QC at setup stage of Support Bracket

(No separate stage in ERP-LN)

Project No.

Nos. of
Supports

Material of Thickness of
Base Ring / Base Plate /
Bracket
Ring

Full / Partial
penetration weld

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ort Bracket & Base Ring

n by QC at setup stage of Support Bracket / Base RIng

(No separate stage in ERP-LN)
WEP Type with angle
(Single 'V', Double 'V',
Narrow Groove, J-Type)

Shell/D'end O/s
circumference
At Ring/Bracket
location

Root Gap
at Setup
stage

To be filled/gi
(Stage will be added
Elevation at
Flatness
Distortion Cotrol
Level of
Setup Stage
at setup
Fixture Provided at
Base Ring
on 4
stage
Setup stage (Y / N)
orientation

To be filled/given by Shop after welding completion

Stage will be added before visual of support bracket / base ring)
Temperory
attachment used
(Y / N)

Weld Process
(GTAW / SMAW /
SAW)

Weld
ISR Required for
Deposition
welding (Y / N)
(in kg)

To be filled/given by QC at visual
stage
(No separate stage in ERP-LN)
Elevation after
Final welding

Level after
welding

By QC

Repair in
Support Bracket
welding (Y / N)

Remarks