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Prefabricated sandwich panel for

insulation cold storage

(1)
General Technical Specifications for the
Supply & Erection of Insulation for cold
store.
Scope of work.
1-1- Design Conditions.
1-3 -Technical data for freezing room
2- The Prefabricated Construction of cold store.
2-1- Walls & Ceiling.
2-2- Floor Insulation.
2-3 - Freezing room Doors.
2-4- Pressure Relief Valves.
2-5- Insulated doors.
3- Bill of quantity

(2)
1- SCOPE OF WORK
The offer includes the supply and Installation of prefabricated
sandwich panel for insulation cold storage according to the technical
specifications below
1-1-The Design Condition According To Ambient Temperature:

Summer

Winter

43 C

Dry bulb temperature

29 C

Wet bulb temperature

7C

Dry bulb temperature

4C

Wet bulb temperature

1-2- TECHNICAL DATA FOR DUAL ROOMS


-

No of rooms

:8

- External dimension (m): {18.50 (L) x 13.6 (W) x 8.6 (H)}

Each volume

Area

: 2163 m 3.
: 252 m 2.

Room temperature

: - 20 C /+ 3 C

(3)

No of rooms

:3

- External dimension (m): {15.10 (L) x 13.6 (W) x 8.6 (H)}


-

Each volume

Area

: 1643 m 3.
: 205 m 2.

Room temperature

No of rooms

: - 20 C /+ 3 C

:1

- External dimension (m) : {18.0 (L) x 10.75 (W) x 8.6 (H)}


-

Inside volume

: 1664 m 3.

- Area
-

: 194m 2.

Room temperature

: - 20 C /+ 3 C

(4)
-

No of rooms

:1

- External dimension (m): {16.20 (L) x 10.9 (W) x 8.6 (H)}


-

Each volume

Area

: 1254 m 3.
: 177 m 2.

Room temperature

No corridor

: - 20 C /+ 3 C

:1

- External dimension (m): {42.00 (L) x 4.70 (W) x 5 (H)}


-

Each volume

Area

: 987 m 3.
: 197.4 m 2.

Room temperature

No corridor

:+5 C

:1

- External dimension (m): {68.00 (L) x 6.3 (W) x 5 (H)}

Each volume

Area

: 2142 m 3.
: 428.4 m 2.

Room temperature

:+5 C

(5)
2-THE PREFABRICATED CONSTRUCTION
OF FREEZING STORES
2-1-WALLS & CEILING.

The outside walls and ceiling will be constructed using prefabricated


sandwich panels 15 cm thickness for dual rooms and 10 cm for the
partition joint by male/female formed with polyurethane expanded

within hot painted galvanized steel sheet 0.5 mm. In order to obtain a
perfect and homogeneous adhesion between the polyurethane and the
hot painted galvanized steel sheet the polyurethane injection and
expansion is effected in a hot press. The product according to the
international Standard. The special attention is made for the different
joints in the panel construction to insure complete closed insulation
loop for the floor, ceiling, walls, corner, partition etc, The
laboratory characteristics of the polyurethane used are the following
- Panel overall density

: Kg / m3

- Thermal Conductivity

: W/m DEG C 0.0200.

: Kcal /m.h.C

40.

0.017.

- Compression
(At 10 of deformation

: kPa

180.

(6)
- Water Vapor Transmission
(At 38 Deg. C and 90% RH)
- Closed cell content

: Gr/24 .h .m

:%

83.

95.

- Fire behavior according to


- ASTM 1692 at DIN 4102: B 3 or B2
- Burnt extent

: Cm

- Extinguishing time

: Sec

Max .5.
Max .50.

- Dimensional stability

: % L1 = +0.1 L1 0.1

48 h at -25 Deg C

% L2 = +0.1 L2 - 0.1

% TH = +0.1 TH + 0.1
- Dimensional stability

: % L1 = +0.5 L1 0.1

48 h at +38 Deg C

% L2 = +0.2 L2 = - 0.1

And 90% RH

% TH = +0.1 TH = + 0.2

- Dimensional stability

: % L1 = +0.2 L1 0.2

48 h at +70 Deg C

% L2 = +0.5 L2 = - 0.2
% TH = +0.3 TH = - 0.1

(7)
2-2 Floor Insulation.
Insulation of the floor will be carried out as follows
- A water vapor barrier will be laid on top of the concrete sub floor
slab
- Two layers of expanded polystyrene slabs placed with staggered
joints
Each has a thickness of 10 cm for freezing room.
- Final expanded polystyrene sheets will be covered with a layer of
water
Vapor barrier and finally covered with the reinforced concrete.

2-3 Doors:
- Thirteen manual insulated sliding doors import accessories with the
following features.
* Manual doors

: 3.0 m x3.5 m

* Self -supporting counter frame in galvanized sheet.


* Frame in pressed sheet steel.
* Insulated with polyurethane 10 cm thickness.
* Sponge rubber gaskets.
* Closing and sliding hardware in galvanized steel.
* Galvanized steel section to support the sliding rail.

(8)
* Connection sheet wall counter frame.
* Internal and external strong lever handles.
* Safety release system.
* Heater tape 220V.
* Key-Lock.
* Negative PVC strip- curtain with 50 % over lapping
All doors shall be provided with protection steel frames to secure
against forklift collision on out sides of the door in corridor.
Freezing room doors shall be complete with heating wire and PVC
molding.

All doors shall be provided with strip curtains inside.


The tender shall supply manufacturer's pamphlets for doors and all
equipment included in the offer.

(9)
2-4- Pressure Relief Valves
A compensation valve will be mounted in the freezing room to balance
the internal pressure of the freezing rooms with the external pressure
due to the effect of the airCooling the required number of valves is two in each room minimum
with heating element fixed inside the tube with a tightening band 40
watt. Heating rod 220 V supply with ground connection.

(11)
3- BILL OF QUANTITY SANDWICH PANELS

ITE DESCRIPTION
M
1

UNIT

QT.Y

5200

2900

Supply and installation of


wall and ceiling sandwich
panel thickness 15 cm for
freezing rooms as per
drawing,
Supply and installation of
wall sandwich panel
thickness 10 cm for
intersection as per
specifications
Supply and installation of
ceiling insulation thickness
15 cm for freezing rooms
as per specifications

Unit
Price
(SAR)

Total Price
(SAR)

Dock leveler+ roll up door


+ shelter

6400

NO

(12)
ITE DESCRIPTION
M
4

UNIT

Supply and installation of


sliding doors3.0 m x 3.5 m
x15 cm as per specification
and drawing Doors shall
NO
be provided with
protection steel frames to
secure against forklift
collision.

Pressure Relief Valves


minimum two valves in
each room .

Negative PVC stripcurtain with 50 % over


lapping for door 2.5x3.5m

L.S

QT.Y

13

26

13
NO

Unit
Price
(SAR)

Total Price
(SAR)

Floor insulation according


to the technical
specifications
Total price

6400
m

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