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Title:

Page
No.:

Cooling System

Kwik-Mold Inc.

Moldmaking Guide
Created by: ****
1. Used

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****

1/13

91/292
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for maintaining the mold temperature and a faster molding cycle.


2. Basic guideline:
2.1 h>2d(Min. 0.75);
2.2 W>7/16
2.3 P=3d~5d(35~60mm);
2.4 the Min. distance between e.j. pins
and waterlines :1/4;

2.5 Check for leaks with a pressure of 60 PSI;


2.6 Try to minimize the length of one cycle.

3. Baffles

Prefered design

Wrong design

Buffle Data
Dia. A
(water line diameter)
5/16
7/16
9/16

Dia. B
(baffle diameter)
7/16
9/16
13/16

C
(Baffle Thickness)
3/32
3/32
1/8

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Title:
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Page
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Cooling System

Moldmaking Guide
Created by: ****

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4. the blocking of W/L


4.1 Brass pressur plug(from DME or HASCO).

O Ring

4.2 pressure fit by brass


brass

inlet
inlet

outlet
Pressure fit
brass

4.3 pipe thread

 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:

Page
No.:

Cooling System

Kwik-Mold Inc.

Moldmaking Guide
Created by: ****

Approved by:

****

3/13

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5. O-ring
5.1 O-ring supplier :Park
5.2 Mounting data

Inch O Ring Mounting Data


NO.

1/16

0.093~0.098

0.050~0.052

0.010

23/32

0.140~0.145

0.081~0.083

0.010

1/8

0.187~0.192

0.111~0.113

0.010

3/16

0.281~0.286

0.170~0.173

0.010

1/4

0.375~0.380

0.226~0.229

0.010

Metric O Ring Mounting Data


NO.

1.5

2.35~2.50

1.20~1.30

0.2

2.0

3.30~3.50

1.70~1.80

0.2

2.5

3.50~4.00

2.20~2.30

0.2

 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:

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Cooling System

Kwik-Mold Inc.

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Last Modified:
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Moldmaking Guide
Created by: ****

Approved by:

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****

5.3 O-ring used for the rotation and axial movement

Polish this
surface

This Sleeve has both


axial and radial
movement

1.Oring external
mounted;
2.Another spare
needed.

Min.
distance:0.06

Section of O ring
D

Std.

Actual

Squeeze

1/16

.070.003

.005

.060~.062

.080

.002

3/32

.103.003

.005

.093~.095

.115

.002

1/8

.139.004

.006

.127~.129

.155

.0025

3/16

.210.005

.008

.194~.197

.240

.003

1/4

.275.006

.012

.253~.257

.310

.005

 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
Kwik-Mold Inc.

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Cooling System

Moldmaking Guide
Created by: ****

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6.Cooling design example

 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
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Cooling System

Moldmaking Guide
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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
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Cooling System

Moldmaking Guide
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7/13

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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
Kwik-Mold Inc.

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Cooling System

Moldmaking Guide
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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
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Cooling System

Moldmaking Guide
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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
Kwik-Mold Inc.

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Cooling System

Moldmaking Guide
Created by: ****

Approved by:

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10/13

100
Rev.: A
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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
Kwik-Mold Inc.

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Cooling System

Moldmaking Guide
Created by: ****

Approved by:

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11/13

101
Rev.: A
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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
Kwik-Mold Inc.

Page
No.:

Cooling System

Moldmaking Guide
Created by: ****

Approved by:

****

12/13

102
Rev.: A
Last Modified:
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 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

Title:
Kwik-Mold Inc.

Page
No.:

Cooling System

Moldmaking Guide
Created by: ****

Approved by:

****

13/13

103
Rev.: A
Last Modified:
3.25.05

 Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably 

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