02 Mechanical

INDICATIVE INSPECTION &
TEST PLAN
HPCL, Visakh
TOYO ENGINEERING INDIA LTD.
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
INDEX
Indicative Inspection & Test Plans
SL.
No.
B.
DESCRIPTION
MECHANICAL WORKS
Under Ground Piping
II
Above Ground Piping/ Heater Coils
III
Storage Tanks
IV
Equipment Erection (Static)
Equipment Erection (Rotary)
VI
Crane (EOT/ HOT)
VII
Column Internals
HEATER WORKS
Fired Heaters
II
Refractory & Insulation Works

Fired Heaters
Sheet 1

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
HP
Sheet 2
HOLD POINT.
A point which requires inspection/verification and acceptance by Owner/ Consultant
before any further processing is permitted. Contractor shall not process the activity
beyond a Hold Point without written approval by Owner/ Consultant.
WITNESS POINT.
An activity which requires witnessing by Owner/ Consultant when activity is performed.
Suppose, after proper notification has been
provided, the contractor not obliged to
hold further processing, if Owner/ Consultant is not available to witness the activity or
does not provide the comments before the date notified.
Rw
REVIEW of contractors documentation.
SURVEILLANCE Inspection by Owner/ Consultant.

Monitoring or making observations to verify whether or not material/ Items or services
conform to specified requirements. Surveillance Activities may include audit,
inspections, witness of testing, review of quality documentation & records, field visit,
personnel qualifications etc.
WC
100% Examination by CONTRACTOR.
NDT
NON DESTRUCTIVE TESTING.
PWHT
POST WELD HEAT TREATMENT.
NOTE
:Contractor to submit required formats and job procedures for each activity listed in ITPs and
submit to Owner/ Consultant for approval. Responsibility for execution of the inspection/ testing
is with the contractor. Owner/ Consultant only verify examination or testing done by the
Contractor at important stages. Activities for which ITPs are not given, contractor to develop
and get the same approved by Owner/ Consultant well before start of the work.

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
ACTIVITY
NO.
Sheet 3
CONTRACTOR
PMC
UNDER GROUND PIPING
PRIOR TO FABRICATION
Incoming Material
WC
Welding Filler Material Approval/ Qualification.
WC
HP
WPS/ PQR
WC
HP
Welder Performance Qualification.
WC
HP
NDT Procedure Qualification
WC
HP
PWHT Procedures Qualification (if any)
WC
HP
Preparation of Sketches.
WC
Joint Numbering.
WC
Material traceability & transfer of heat nos.
WC
FABRICATION (SHOP & FIELD)
Material as per piping class (check w.r.t. approved

Colour coding procedure).
WC
Fit-up check
WC
Dimensional check
WC
Pre-heat (if any).
WC
Check for purity of purging/ shielding gas
WC
Rw/S
Purging (if any)
WC
Shielding rate (if any)
WC
Basking of Electrodes
WC

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 4
Interpass cleaning & temperature check
WC
Visual check of completed welds
WC
Monitoring of PWHT Cycle
WC
10
Hardness Check
WC
11
PT/MT
WC
12
Radiography marking (for Random Radiography)
WC
13
Radiography Interpretation
WC
HP
14
Check shot for Radiography
WC
PROOF TESTING
Procedure
WC
HP
Correctness of Testing arrangements
WC
Calibration of Pressure Gauges
WC
Rw
R.F. Pad testing, if any
WC
Positive Material Identification as per

Specification after completion.
WC
HP
Scrutiny of test packs for Mechanical

& NDT Clearance(As per Annexure A)
WC
HP
Air / Water Flushing (preliminary)
WC
Pneumatic/ Hydro testing
WC
Draining of Water & Air drying
WC
LAYING
Trench excavation and levels
WC
Cleaning of pipe surface
WC
Approval of wrapping/ coating material manufacturers WC
HP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 5
Approval of agency for wrapping & coating
WC
HP
Sample test of coating materials in approved laboratory WC
Rw
Procedure qualification for wrapping & coating
WC
HP
Application of primer
WC
Coal tar temperature
WC
Coating and wrapping
WC
10
Calibration of Holiday tester
WC
HP
11
Holiday testing
WC
HP
12
Thickness of coating
WC
HP
13
Peel test
WC
HP
14
Lifting arrangement
WC
15
Lowering (levels & orientation of branches)
WC
16
Checking of wrapping and coating for damages during WC

lowering, their repair, holiday testing, etc.
17
Back filling
WC
18
Location, Brickwork, Plaster of valve pit
WC
19
Top cover & finish of valve pit
WC
SYSTEM COMPLETION
Tie in joins (As per Annexure - B)
WC
Scrutiny of test packs for system testing

(As per Annexure - C)
WC
System testing
WC
HP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 6
Inspection & Test Documents

Review Test and Inspection Document
HP
Abbreviations:
NDT
Non Destructive Testing
WPS
Welding Procedure Specifications
U/G
Under Ground
PT
Penetrant Testing
MT
Magnetic Particle Testing
PWHT
Post Weld Heat Treatment
Rw

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 7
Plant:
Report:
Area :
Contractor:
Loop No.:
Sketch No.:
Sr.No.
Inch Metre
From: ____________ To : ____________
Activity
1.b
3
4
Clearance by
PMC with Date
& Sign
MECHANICAL COMPLETION RECORD (U/G)
1
1.a
Check
Clearance by
Contractorwith
Date & Sign
Clearance for flushing & testing.

Mechanical clearance
Conformity with drawing.
Welding & NDT clearance
Material as per piping class
Fit-up check
LPI checks
RF pad testing
Flushing & Pressure testing
Medium
Test pr. Kg /Sqcm
Coating and Wrapping
Surface preparation
Primer application
Coating, wrapping and peel test
Holiday check
Laying
Trench leveling
Lowering & checking for damages in
wrapping & coating, their repair, holiday
testing, etc.
Backfilling
Remarks:-
Test loop sketches duly filled in to be enclosed with this (Jt.No., W.No. X SR. Chart No.
Alongwith XR Films, SR Charts etc.)
Review by Area Co-ordinator
Sign.
Date
Name
Designation

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 8
INSPECTION REPORT FOR TIE IN JOINT

(FOR UNDER GROUND PIPING)
JOINT NO.
A
REPORT NO.
DATE
TTIME AT THE TIME OF FIT UP

CLEARANCE BY
DATE
FIT UP
ROOT RUN DP
FINAL RUN DP
WELDER NO
RADIOGRAPHY
PWHT HARDNESS
RF PAD TESTING
CLEANING & PRIMING
COATING, WRAPPING & PEEL TEST
HOLIDY CHECKING
CHECKING FOR ANY DAMAGE IN
CONTRACTOR
PMC
WRAPPING & COATING AFTER

LOWERING, THEIR REPAIR, HOLIDAY
TESTING, ETC.
M
BACK FILLING
Inspection at above stages has been carried out by concerned and found satisfactory.
Contractor
PMC Mechanical
PMC Inspection

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 9
Plant:
Report:
Area:
Contractor:
Loop No.:
Sketch No.:
Sr.No.
Inch Meter
From: ____________ To: ____________
Activity
1.b
3
4
Clearance by
PMC with Date
& Sign
MECHANICAL COMPLETION RECORD (U/G)
1
1.a
Check
Clearance by
Contractorwith
Date & Sign
Clearance for flushing & testing.

Mechanical clearance
Conformity with drawing.
Welding & NDT clearance
Material as per piping class
Fit-up check
LPI checks
RF pad testing
Flushing & Pressure testing
Medium
Test pr. Kg /Sqcm
Coating and Wrapping
Surface preparation
Primer application
Coating, wrapping and peel test
Holiday check
Laying
Trench leveling
Lowering & checking for damages in
wrapping & coating, their repair, holiday
testing, etc.
Backfilling
Remarks:-
Test loop sketches duly filled in to be enclosed with this (Jt.No., W.No. X SR. Chart No.
Alongwith XR Films, SR Charts etc.)
Review by Area Co-ordinator
Sign.
Date
Name
Designation

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
ACTIVITY
NO.
Sheet 10
CONTRACTOR
PMC
II
ABOVE GROUND PIPING
Incoming Material
WC
Welding Filler Material Approval/ Qualification
WC
HP
WPS/ PQR
WC
HP
Welder Performance Qualification
WC
HP
5a
b
NDT Procedure Qualification

PWHT Procedures Qualification
WC
WC
HP
HP
Joint numbering in Isometries (Big & Small Bore) WC
Preparation of sketches for job in case of off sites

A/G piping and Joint Numbering
WC
Transfer of Heat Nos. & Traceability
WC
FABRICATION (SHOP & FIELD)
Material as per piping class (check w.r.t. approved WC

Colour coding procedure)
WC
WC
S
S
S
1a
b
Fit-up check
Dimensional checks
Pre-heat (if any)
WC
Check for purity of purging/ shielding gas
WC
Purging
WC
Shielding rate (if any)
WC
Baking of Electrodes
WC
Interpass cleaning & Temperature check
WC
WC
Monitoring of PWHT Cycle
WC
10
Hardness Check
WC
WC
WC
S
W
HP
i) For C.S. Materials

ii) For A.S. Materials Piping
iii) For A.S. Material Heating Coil
Rw/S

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 11
11
PT/MT
WC
12
Radiography marking (for Random Radiography

only)
WC
13
Radiography Interpretation
WC
HP
i.For Carbon Steel Piping

ii.For Alloy Steel/SS Piping
WC
WC
HP
HP
14
Spool clearance
WC
HP
ERECTION
1
2
Lifting arrangement
Test Certificates for lifting tackles
WC
WC
S
Rw
Location and orientation of branches
WC
Provision of Instrument Tappings
WC
Provision of vents and drains
WC
Correctness of type of supports, anchors, guides
WC
Correctness of gasket/ fasteners
WC
Correctness of valves (NRV, Gate, Globe, Control WC

Valves), Steam traps and their direction of flow
Provision of cold pull
PROOF TESTING (See enclosed checklist in Annexure-A)
Procedure
WC
HP
Correctness of testing arrangements
WC
All valves to be kept open and chek if testing done WC

against closed valve position
Isolation of equipments, control valves, instruments, WC

ellows, before testing. Removal of flappers from
check valves
Scrutiny of test packs for Mechanical and NDT

Clearance
WC
HP
Positive Material Identification as per specification WC

after completion of installation
HP
WC
HP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 12
Calibration of pressure gauges
WC
Rw
Preparation of check list
WC
Liquidation of check list
WC
10
Air/Water flushing (preliminary)
WC
11
Pneumatic / Hydrotesting (See Annexure - B)
WC
HP
12
Draining & drying
WC
13
Removal of temporary blinds/ supports
WC
14
Pickling of system, if required
WC
15
Boxing up including reinstallation of flappers

of check valves
WC
16
a.
Check on fasteners & gaskets and record

Thereof
WC
Rw
b.
Torque tightening of flange joints
WC
17
System testing
WC
18
Setting of spring supports
WC
HP
Rw

Review Test and Inspection Documents
Abbreviations:
NDT
: Non Destructive Testing
WPS
: Welding Procedure Specifications
A/G
: Above Ground
PT
MT
: Magnetic Particle Testing
PWHT
Penetrant Testing
For liquidation of Punch list. See Annexure - C.

HPCL, Visakh
TEST PLAN
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 13
CHECKLIST FOR MECHANICAL CLEARANCE A/G Piping (Sheet 1 of 4)
Project:
___________________
Plant/Unit:
___________________
Contractor:
___________________
Loop No:
___________________
Line No (Isometric No.)
Sr.
No.
1
3
4
Rev.
Report No:
___________________
Date :
___________________
Area :
___________________
INCH MTR
___________________
GAD NO.
Items to be checked
Installation checked as per Isometric w.r.t.
CONFIGURATION : Route, plumb, elevation, clearance
for thermal expansion/ insulation
BRANCH: Location, angle, orientation, type, R.F. pad etc.
STEAM TRAP : Direction
Installation checked as per GAD w.r.t.
CONFIGURATION : Route clearance for thermal expansion /
insulation
Installation checked as per P&ID
Isometrics completed for (enclosed)
a) Joint numbering (Shop and Field welds)
b) Spool numbering
c) As-built routing and dimensions
Valves (Check Rating, Gaskets, Flow direction, Sheet No.,
Tag No., Spindle direction. CSO, LO/LC, Damage etc.)
Gate valve
Globe valve
Check valve
Control valve Tag Nos.
Safety Valve Tag Nos.
Any other valves
FORMAT NO:_______________________________________ (Sheet 2/4)
Rev.
Acceptance by
Contractor
P&ID No.
Witness by
Owner/ PMC
as required by
ITP

HPCL, Visakh
TEST PLAN
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 14

Sr.
No.
6
7
8
9
10
11
12
13
14
Items to be checked
Strainers: Check for clearance, flow direction, elements
Flanged joints
Total Nos.
Check for type of flange
Check for Rating
Check for Alignment, (Proper gap and parallelity)
Check for correct studs and nuts dia, length, material, uniform protrusion of
studs, anti seize compound
Check for correct gasket (type, size, spec., thickness, etc.)
Torque values used for tightening
Seal welding of Screwed connections (If required)
Vents/ Drains as per Dwg. And provision of additional high point vents and /
or low point drains, if reqd.
Reinforcement pads as per piping class
Orifice flanges
Check for Tag. No. tapping orientation, tap valve, jack screw, straight run
length of upstream and downstream
Local Gauges: Check for accessibility
Slope (When applicable)
Supports
a) Guides, Cross Guides, Trunnion etc.
i) Check for correct type, material and dimension
ii) Check welding
iii) Check for vent hole on pads (if applicable)
iv) Check offset for thermal expansion
v) Check clearance of guide
vi) Check U bolt for slide support
b) Spring support
i) Verify tag no. and check details as per data sheet/ spring set
ii) Check for locking arrangement and any damage during transit, etc.
iii) Check for completeness of installation as per drg. Including welding of
mounting cleat/ bracket
iv) Check for locking during installation and pressure test
c) Bracket support and inserts with Anchor fasteners:
15
i) Check for members dimensions and materiall

ii) Check for welding
iii) Check for bolting
iv) Check for appearance damage
Vents/ Drains
As per Drg
Orientation of valve handles
Clearance for hose
Requirement of additional vents/ drains (highest/ lowest pt.)
FORMAT NO:_______________________________________ (Sheet 2/4)
Acceptance
by
Contractor
Witness by
Owner/ PMC
as required by ITP

HPCL, Visakh
TEST PLAN
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 15

Sr.
No.
16
17
17.1
17.2
17.3
17.4
17.5
18
19
20
21
22
Items to be checked
Earthings:
a) Check for location
b) Check for dimension of lug welding
17 Joints History sheets enclosed for
17.1 Material Traceability as per Procedure No:
(refer enclosed suggested format)
Fit ups checked
NDT Complete (Radiography, MT, PT)
Stress Relieving & Hardness Check complete
Positive Material Identification (PMI)
Checked for Removal Binding off of:
a. Control, Safety and Check valves
b. In-line instruments
c. Rupture discs
d. Equipment nozzles
e. Others
19 Supports and Weld/Flanged/ Screwed connections free from insulation or other
coverage
Checked installation of (Indicate location in Drawings)
a. Temporary Blinds, Spades
b. Temporary Strainers
c. Temporary Dummy-spools
d. Temporary Gaskets
e. Others
Expansion Bellows
a) Checks prior to installations
Physical damage
Transit locks are intact
Dimensions as per drgs.
b) Check during installations
Parallelity of mating flanges
Face to face dimensions of mating flanges
Concentricity of mating flanges
No stress on expansion bellows
Record
c) Isolation during pressure tests
Bellow manufacturers recommendations on isolation of
bellow during Pr. Test to be followed
If recommended expn, bellow to be dropped during pr. Test
Cleanliness internally and externally
23
Rotating equipment final alignment
checked with piping
FORMAT NO:______________________________________ (Sheet 3/4)
Acceptan
ce by
Contracto
r
Witness by
Owner/ PMC
as required by
ITP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 16
Acceptance by
Sr. No.
Contractor
Items to be checked
Witness by
Owner/ PMC
as required by
ITP
24
Removal of unwanted construction supports
25
Instrument tappings provided as per Drawing
26
Physical Walk Through The Line Checked for gross

irregularities including physical damages, unwanted tacks,
arc strikes, spatters and space for thermal expansion
Other
Remarks
Contractor :
Sign. :
Date :
Name :
Designation :
PMC
Sign :
Review by Area Co-ordinator (PMC)
Date :
Sign :
Date :
Date :
Name :
Designation :
Name :
FORMAT NO:_______________________________________ (Sheet 4/4)
Designation :
INDICATIVE INSPECTION & TEST PLAN

HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 17
DAILY MATERIAL TRACEABILITY REPORT
(FOR ABOVE GROUND PIPING/ HEATER)

Report No.: ______________
Date : ___________________
Contract No. : _______________________

Contractor : ________________________
Sl.
No.
Line / Heater No.
Area
Dia
Joint No.
No.
Spool
Piping Component
No.
Contractor
Note : A Sketch of the spool may be enclosed.
Heat / Batch No.
Colour Code
Verified
Contractor
PMC
Remarks
PMC

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 18
Piping Hydro Test Release / Acceptance Record A/G Piping (Sheet 1 of 2)

Project :
Report No:
Plant / Unit :
Contractor :
Loop No. :
Date :
Area :
REF P & ID No.
INCH MTR
Line No (s)
Test Medium :
Test Pressure Gauge No.
Range
Items to check
From
______________
Isometric No. (s)
To _________________
Test Duration
Calibration
Certificate No.
Design/ Test pressure
Accept
Contractor
P & ID No.
Gauge Calibration Date
Witness
PMC
Field installation Checklist prior to Hydrotest

Signed
Punch list prepared Yes/ No
Pre-Hydrotest Punch items cleared
Accessibility to inspection/ witness locations
Capacity of pressurising pump checked
Cordon off area for high pressure testing as
required
Pre-hydrotest flushing carried out
IBR/Others test Witnessing required Yes/ No
System released for Pressure Testing :
Contractor
Sign
PMC
Name
Date
Designation
FORMAT NO:_______________________________________ (Sheet 1/ 2)
Sign
Date
Designation
Name

HPCL, Visakh
TEST PLAN
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 19
Piping Hydro Test Release / Acceptance Record A/G Piping (Sheet 2 of 2)

Activity
Date
Time
Water Filling and Venting started at

Water Filling completed
Vents closed
Isolation of Pressurising pump
Test completed at :
- Water drained
- Air
- Temp Blinds Removed
- Checked for reinstallation of
a. Control & Safety valves
b. On line instruments
c. Rupture disks
d. Deblinding
e. Others
- Cold setting of spring supports carried out
Contractor
PMC
Sign
Sign
Date
Name
Designation
Date
Name
FORMAT NO:_______________________________________ (Sheet 2 / 2)
Designation

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 20
Punchlist
Project:
Report No:
Plant/Unit:
Date :
Contractor:
Area :
Loop No:
REF P&ID No.
Description :
Ref. Document :
Punc
h
Item
No
Priority
Description of
Punch
Items
Location
Prepared
by
Action by
Due Date
Completion
Acceptance
Priority: 1 Needed for Pressure test 2. Needed for commissioning 3.Needed for plant
acceptance
Contractor
PMC
Sign
Sign
Date
Date
Name
Designation
Name
FORMAT NO:_______________________________________
Designation

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
III
STORAGE TANKS
A
1
2
3
4
5
6
7
8
9
10
Acceptance of the tanks foundation
Materials
Filler materials tests and approval
WPS/ PQR
Welders performance qualification
Radiography procedure
Joint numbering in drawings
Welding equipment and accessories
Tools and Tackles
Baking ovens
- Portable
- Heavy
Jig & Fixtures
Suitability of plate bending machine
11
12
B
1
2
3
4
5
6
7
8
9
10
FABRICATION/ ERECTION BOTTOM

Plate size, marking and cutting
Blast cleaning & painting of underneath
bottom plates
Plate layout, overlap and fitup
Sequence of welding to follow
Size and positioning of backing plate for
annular plates
Baking of electrodes/ interpass cleaning
Visual check
LPI/MPI/ Radiography of annular plate butt
welds and
bottom plate butt welds (if any)
Vacuum/ MPI/ LPI of shell portion of the
bottom plates
Vacuum box test for the bottom plate
welding
Sheet 21
CONTRACTOR
PMC
WC
WC
WC
WC
WC
WC
WC
WC
WC
W
W
HP
HP
HP
HP
S
S
S
S
WC
WC
WC
WC
S
S
S
WC
WC
S
S
WC
WC
WC
S
S
S
WC
WC
WC
S
S
HP
WC
HP
WC
HP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19a
19b
ACTIVITY
SHELL
Plate size, marking and cutting.
Plate bending, curvature check, stacking.
Shell course alignments and fitup of vertical
and
circumferential joints.
Shell diameter, circularity, perpendicularity,
straightedge before welding.
Visual and Back chip check
Second side visual.
Location, size and alignment of nozzles and
other Openings
R.F.Pads fitup / welding.
PWHT of RF pad. Nozzles & manhole, etc.
(As
applicable)
Radiography
marking
for
Random
radiography only
Curbangle and Wind girders fitup / welding
MPI/LPI nozzles, wind girders fitup/welding
RF Pads air test.
Shell to bottom fit-up
Sheel to bottom I/S welding root run visual/
Oil chalk test
Sheel to bottom O/S welding visual and LPI
for toecracks
Fabrication and erection of stairways
Cleates welding for insulation
Radiography interpretation.
Extension marking for repair
Sheet 22
CONTRACTOR
PMC
WC
WC
S
S
S
WC
WC
WC
WC
WC
WC
HP
S
S
HP
W
HP
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
WC
W
S
W
HP
W
HP
HP
S
S
HP
HP
FIXED ROOF
1
2
Identification of Roof Structure members in

AFC drgs
Blast cleaning and painting Roof Structure
underside of Roof plates
WC
WC
Rw
S

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Sheet 23
ACTIVITY
CONTRACTOR
PMC
Location and welding of roof supports.

Alignment and welding of Roof Structures.
Plate layout, overlap and fitup
Visual check of roof welds
Location, size and alignment of roof manholes and vents
PWHT (As applicable)
RF pads fit-up & Welding
RF pad pneumatic testing
PT/MT of Nozzles, vents & other
attachments
Welding of Roof plate with shell / curb
angle
FLOATING ROOF
Temporary staging spacing and levels
Plate size, straightening and cutting
Plate layout, overlap and fitup/ welding
Buoys fabrications
Vacuum testing of roof-plate welds
Location of sleeve supports
Pad plate welding with roof and sleeve
support
Fixing and welding of Buoys
Initial lift
Supports fixing through sleeves
Seal welding of support sleeves from
beneath after dewatering
Air test of Buoys
Pontoon welding
Location, fixing and welding of man holes,
drains etc.
Shell to pontoon clearance
Seal fixing
WC
WC
WC
WC
WC
S
W
S
W
S
WC
WC
WC
WC
HP
W
W
W
WC
WC
WC
WC
WC
WC
WC
WC
WC
S
S
S
S
HP
W
W
WC
WC
WC
WC
S
W
S
W
WC
WC
WC
HP
W
S
WC
W
W
W

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
C
Sheet 24
ACTIVITY
CONTRACTOR
Correctness of testing arrangements especially

size of blind flanges/ vents/ drains/ temporary
piping
WC
Mechanical / Inspection clearances
WC
HP
Earthing of ladder and shell
WC
Settlement readings during water filling
WC
Hammer test
WC
HP
Air pressure test
WC
HP
Vacuum test
WC
HP
Roof collapsability test in case of floating roof

tanks
WC
HP
Calibration of tanks in case of floating roof

tanks
WC
Rw
PAINTING AND INSULATION
Cleaning
WC
Painting
WC
Insulation
WC
HP
Rw
PMC
TESTING
S


TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
IV
1
ACTIVITY
Sheet 25
CONTRACTOR
IV
V
VI
VII
EQUIPMENT ERECTION (STATIC)

BEFORE ERECTION
Execution scheme
Materials supply
Readiness of erection
Level of foundation (shims/ packing with
marking to be prepared & kept ready)
No. & Size of bolts
Hole dia and no. of hole in base/ structure of
equipment and columns
Equipment base with actual foundation
Checking the threads of bolts & nuts
Chipping & roughening of foundation
C/L marking on equipment
ERECTION SCHEMES FOR CRITICAL EQUIPMENTS
A
B
C
I
II
III
PMC
WC
WC
WC
WC
Rw
W
S
S
WC
WC
S
S
WC
WC
WC
WC
S
S
S
S
WC
HP
WC
WC
DURING ERECTION
A Orientation to be checked
WC
B Placement of packing as per marking
WC
C Outside cleaning, coating/ wrapping,

painting for underground equipment
WC
A Approval of Rigging procedure

(As per Annexure 1)
3
SAFETY TEST
A Load test of cranes, lifting beams, slings and
shackles, length and dia. of sling &
condition of wire rope (Broken/ damaged
strands should not be there)
Cross checking if Data-sheet w.r.t.
4
orientation, base plate Deatails
5

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
6
ACTIVITY
Sheet 26
CONTRACTOR
PMC
AFTER ERECTION
Tightening of Bolts and providing washers
WC
Levelling and alignment of equipments
WC
HP
Corresponding requirement elevation and distance

between nozzles in special cases
WC
Cleaning of sleeves before grouting
WC
Grouting
WC
Final tightening of bolts
WC
Internals installation after PMI as required

i. Critical equipments
WC
HP
ii. Other equipments
WC
As per specification
WC
Packing of column (As per Annexure 2)
WC
Final Boxing up
WC
HP
Rw
TESTS


TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
Sheet 27
CONTRACTOR
PMC
ERECTION SCHEME FOR CRITICAL EQUIPMENT (Rigging Procedure)
BEFORE ERECTION
A Checking proper sequence for lifting of the
equipment
B To check weight of equipment
C To check the centre of gravity
D To check suspension points
E To check the maximum/ minimum radius at which
the lifting tackle will operate
F To check the maximum load to be lifted including
wt. Of slings, hook-block, lifting beams and
equipment etc.
G To identify the safe crane with requisite capacity
2
A
B
C
D
E
F
G
H
I
J
DURING ERECTION
To check counter weight of crane and
Boomlength
To check slew limitations of crane
To check ground conditions are adequate for
supporting fully rigged crane and load
To check the crane can be travelled in loaded
condition
To check clearances from overhead electric power
cables
To check maintenance certificates
To check whether operators, riggers have received
proper instructions
To verify safe load indicator been supplied to rig
the crane
To check the adequacy of bracing of equipment
by guys
To check the guys, shoring, bracing, interference
with other works
WC
Rw
WC
WC
WC
WC
Rw
Rw
Rw
Rw
WC
Rw
WC
Rw
WC
Rw
WC
WC
Rw
Rw
WC
Rw
WC
Rw
WC
WC
Rw
Rw
WC
Rw
WC
Rw
WC
Rw

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
Sheet 28
CONTRACTOR
PMC
WC
A Degreasing and cleaning of packing material
WC
B Check packing su
pport plate
C Check for stacked or dumped packing as per
WC
WC
WC
WC
PACKING COLUMN
1
BEFORE INSTALLATION
A Identify the material, check thickness,
dimensions, no. and angle of fingers of packing
rings
DURING INSTALLATION
Specifications
D Check for nesting
E Check for packings are touching bed limiter
(when issued and top level)

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
V
1
A
B
I
II
EQUIPMENT ERECTION (ROTARY)

BEFORE ERECTION
Execution scheme
Foundation check
Level / centreline of foundation
No / Dia / Length of anchor bolts, Depth of
pockets, verticality of pockets
III Chipping, roughing and cleaning of pockets
LIFTING TACKLES
Crane/beams/ slings/ shackles etc. to be
checked for weight of equipments
Sheet 29
CONTRACTOR
PMC
WC
Rw
WC
WC
S
S
WC
WC
VISUAL INSPECTION OF EQPTS. TAG/ IDENTIFICATION NO.

WC
A For any damage
Free
shaft
rotation
B
WC
A
B
C
D
E
F
G
H
S
S
Drilling and Tapping (if reqd.) hole in the base

plate of eqpt.
a. Size/ Taps
WC
DURING ERECTION
Level/ elevation of base frame
All foundation bolts to be checked
Grouting of base frame / pocket grouting
Orientation of eqpts.
Elevation/ Level of eqpts.
Shimsize/ material/ thickness
Distance between couplings
No-load run of motors
WC
WC
WC
WC
WC
WC
WC
WC
W
S
W
W
HP
W
W
W

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
I Alignment readings
Sheet 30
CONTRACTOR
PMC
WC
- Without piping (Loose bolts)
WC
HP
- With piping (After tightening the flange bolt)
WC
HP
WC
WC
WC
WC
WC
D Tests as per spec.

E Chemical Cleaning of equipments parts /
connected piping
F Boxing up of equipment 7 connection piping
WC
WC
WC
G Log book maintenance (For rotating of shaft,

lubrication Oil reservoir full, all plugs in
WC
WC
WC
HP
Rw
J Type of grout and grouting

K All protection and safety guards installation
AFTER ERECTION
A Curing of grout
B Auxiliary connections to be mounted on eqpts.
as per drawing
C Final tighting of bolts
positions)
H No load run of Motor
I Recoupling of motor & reconfirmation of
alighnment
INSPECTION & TEST DOCUMENTS
Review test and Inspection documents

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
VI
1
A
B
C
I
II
III
2 A
B
3 A
B
4
ACTIVITY
Sheet 31
CONTRACTOR
PMC
WC
WC
Rw
W
WC
WC
WC
WC
S
S
WC
WC
WC
WC
WC
WC
W
W
W
LOAD TEST
A. Winding & unwinding test
B. Traversing test
C. Travelling test
D. Load & Over load testing
E. Deflection of girder
WC
WC
WC
WC
WC
W
W
W
W
W

Review test and Inspection Documents
HP
Rw
CRANE (EOT/ HOT)

BEFORE ERECTION
Execution scheme
Materials supply (contractor)
Readiness for erection
Structural steel girder span centre to centre and
elevation Difference
Check centre to centre distance of rails, gaps,
elevations, crab wheels distances
Check buffer stops
Erection and assembly of components like LT,
Crane Girders, Crab, Platforms, etc.
Review of hoist ropes and assembly of hook
blocks
Electrical installation, testing and no load test of
motor
Coupling of motors to drives
NO LOAD TEST
A. Winding & unwinding test
B. Traversing test
C. Travelling test

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
VII
ACTIVITY
Sheet 32
CONTRACTOR
PMC
WC
HP
a) Manufactures Test Certificate
WC
Rw
b) Testing, If any
WC
S*
c) Positive Material Identification
WC*
Rw
Fabricated materials receipt
WC
Rw
Level check on TSRs
WC
Check for down corner clearance and Tray
WC
clearance
Distance between TSRs
WC
After Installation
INSTALLATION OF COLOUMS INTERNALS
Before Installation
Avalable of Venders representatives at site
Material Inspection
Check for
1
Exit weir height
WC
UDFC
WC
Tightness of bolts
WC
Orientation and tightness of clamps
WC
Provision of lock nuts / seal pates
WC
Correctness of installation of shimming / bolting

for top down corner
WC
Correctness of gasketing (if any)
WC
Tray to tray distance and level of tray
WC
Leak testing of seal pans as applicable
WC
HP
10
Damaged, missing valves and valve movement
WC
for valve trays

11
Fitting of proper valve combination
WC
12
Damage to deck components
WC

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 33
13
Level and alignment of inlet weir and exit weir
WC
14
WC
15
Check for slots on tray components to be fully

covered
Gaps at down corner ends
WC
16
Removal of temporary plugs after testing
WC
17
Cleaning of all trays & inside of equipment
WC
Certification
Vendors
WC
HP
representative and operation groups of PMC /

Owner
Final boxing up and intertisation, if any
WC
Rw
HP
Rw
18
19
of
installation
by

Review test and Inspection documents
NOTE:-
All activities pertaining to material receipt, identification. Pre installation checks

checks and installation to be carried out in the presence of Vendors
representative and duly certified and documented for submission as final
document.

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
I
ACTIVITY
Sheet 34
CONTRACTOR
PMC
FIRED HEATERS (FABRICATION & ERECTION
Material Inspection
a) Manufacturing Test Certificate
WC
Rw
b) Testing, if any
WC
c) Positive Material Identification for Alloy

Steel & Stainless Steel material by alloy
WC
S*/RW
analyzer
2
WPS / PQR
WC
HP
Welders Performance
WC
HP
Welding Consumable
WC
HP
a) NDT Procedure Qualification
WC
HP
b) PWHT Procedure Qualification
WC
HP
Availability of AFC drawing (Reviewed by

PMC)
WC
Joint Numbering for coils / pressure parts
WC
S/Rw
Structural members identification
WC
S/Rw
Layout Checking
WC
S/Rw

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
B
ACTIVITY
Sheet 35
CONTRACTOR
PMC
FABRICATION
STEEL WORKS
Materials as per AFC drawing
WC
Dimensional check
WC
Fit-up check
WC
Weld Visual Inspection
WC
Radiography as Applicable
a) RT Marking (for random radiography only)
WC
HP
b) RT Interpretation
WC
HP
Completion of structures as per AFC

drawings
WC
HP
Surface cleaning for primer painting
WC
Primer Coating as applicable
COIL WORK
1
Edge Preparation
WC
Fit-up of joints
WC
Weld Visual Inspection
WC
PT/MT Check as required
WC
S/Rw
PWHT & Hardness check as applicable
WC
S/Rw
a) RT Marking (for random radiography only)
WC
HP
b) RT Inspection
WC
HP
Check Short for Radiography
WC
HP
Clearance for Hydro testing
WC
HP
Hydro testing
WC
HP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
C
ACTIVITY
Sheet 36
CONTRACTOR
PMC
ERECTION
Foundation check as per AFC drawing
WC
Rw
Lifting arrangements
WC
Rw
Test certificates for lifting tools and tackles
WC
Rw
Lifting of radiant section columns
WC
Bottom plate fit-up & welding
WC
Radiant shell course fit-up and welding
WC
Weld visual inspection
WC
Radiography as required
WC
HP
Cutout for burners in bottom / shell plate

a) Marking
WC
HP
b) Cutting
WC
10
Coil erection in Radiant section
WC
11
Erection of convection box & APH with all

sheet work & tube Supports
a) Erection Procedure
WC
HP
b) Erection
WC
12
Check Shot for radiography for coil field joints
WC
13
Clearance for Hydro test
WC
HP
14
Hydro test field joints
WC
HP
15
Erection fit-up & welding of stack

a) Erection Procedure
WC
HP
b) Erection
WC
16
Erection fit-up & Welding of ducts
WC
17
Radiography as required
a) RT Marking
WC
HP
b) RT Interpretation
WC
HP
18
FD & ID
19
Installation of soot blowers

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
20
a) Marking
WC
HP
b) Erection
WC
WC
WC
Rw
Erection of all Platforms, ladders, Hand rails &

miscellaneous structures
21
Sheet 37
Final Painting

Review Test And Inspection Document
Abbreviations:
NDT
: Non Destructive Testing
WPS
: Welding Procedure Specifications
RT
: Radiography Testing
PT
MT
: Magnetic Particle Testing
PWHT
Penetrant Testing

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
II
ACTIVITY
Sheet 38
CONTRACTOR
PMC
REFRACTORY & INSULATION WORKS (HEATERS)
RADIANT SECTION
Radiant shell
Fixing of Ceramic fiber blanket /
I.
Manufacturing Test Certificate
WC
Rw
Testing, if any
WC
Clearance for hot work
WC*
HP
III.
Marking of studs
WC
IV.
Welding of studs with approved PS&PQR
WC
Surface Cleaning
WC
VI.
Check for individual layers of ceramic fiber

blankets and SS foils
WC
VII.
Check for overlap of ceramic blanket
WC
VIII.
Fixing of speed fix washer and cup lock
WC
Cleaning and final inspection
WC
HP
II.
V.
IX.
2
Material Inspection
Arch Plate
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC*
HP
III.
Marking of studs / anchors
WC
IV.
Welding of studs / anchors with approved

PS&PQR
WC
Surface Cleaning
WC
VI.
Check for individual layers of ceramic fiber

Blankets (CFB) modules and SS foils
WC
VII.
Check for overlap of CFB and modules
WC
II.
V.

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
VIII.
3
Sheet 39
WC
HP
Floor Plate
Laying of castable / fire bricks
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC
HP
III.
Surface Cleaning
WC
IV.
Check Shelf life prior to application
WC
HP
Check for undulations on floor
WC
Check for castable mix
WC
Check for proper compaction
WC
Check for thickness of castable
WC
IX.
Curing
WC
X.
Cleaning after laying of castable
WC
XI.
Check for cracks and repair
WC
XII.
Fixing of tar paper, If applicable
WC
XIII.
WC
HP
II.
V.
VI.
VII.
VIII.

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
II
ACTIVITY
Sheet 40
CONTRACTOR
PMC
REFRACTORY & INSULATION WORKS

(HEATERS)
CONECTION SECTION
Convection Walls
Laying of castable
I.
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.

PS&PQR
WC
Surface Cleaning
WC
VI.
Check for undulations on wall
WC
VII.
Check for castable mixing
WC
VIII.
WC
IX.
WC
X.
curing
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
V.
Material Inspection
End tubesheets
Laying of Castable
i.
Material Inspection
WC
Rw
Testing, if any
WC
ii.
WC
HP
iii.
WC

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 41
iv.

PS&PQR
WC
v.
Surface Cleaning
WC
vi.
WC
vii.
WC
viii.
WC
ix.
curing
WC
x.
WC
xi.
WC
xii.
WC
HP
Breeching Plate
Laying of castable
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.

PS&PQR
WC
Surface Cleaning
WC
VI.
Check for undulations on plate
WC
VII.
WC
VIII.
WC
IX.
WC
X.
curing
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
V.

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
Sheet 42
Header box
Laying of castable
i.
Material Inspection
WC
Rw
Testing, if any
WC
ii.
WC*
HP
iii.
WC
iv.
WC
PS&PQR
v.
Surface Cleaning
WC
vi.
Check for undulations on box
WC
vii.
WC
viii.
WC
ix.
WC
x.
curing
WC
xi.
WC
xii.
WC
xiii.
WC
HP

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
II
C
Sheet 43
CONTRACTOR
PMC

STACK
Laying of castable
I.
Material Inspection
WC
Rw
Testing, if any
WC
WC*
HP
III.
WC
IV.
WC
Surface Cleaning
WC
VI.
Check for undulations on stack shell
WC
VII.
WC
VIII.
WC
IX.
WC
X.
curing
WC
XI.
WC
XII.
WC
XIII.
WC
HP
II.
PS&PQR
V.

TEST PLAN
HPCL, Visakh
ISSUED :01.06.2009
JOB NO. : 6261
DOC.No. 6261-CD-303
DHT PROJECT
SL.
NO.
ACTIVITY
II
D
CONTRACTOR
PMC

HOT AIR DUCT
I.
Material Inspection
WC
Rw
Testing, if any
WC
Clearance for insulation
WC
HP
III.
External Surface cleaning
WC
IV.
Provide spacer ring / anchors
WC
Check for thickness of the mineral wool

insulation
WC
VI.
Check for staggering of joints in insulation
WC
VII.
Check for providing expansion joints
WC
VIII.
Overlapping of metal sheet as per

specification
Overlap on joints for aluminium sheets
as per specifications
WC
WC
WC
WC
HP
WC
Rw
II.
V.
IX.
X.
E
Sheet 44
Sealing alluminium sheets
Final Inspection & Acceptance


02 Mechanical

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02 Mechanical

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INDICATIVE INSPECTION &

TOYO ENGINEERING INDIA LTD.

JOB NO. : 6261

Under Ground Piping

Above Ground Piping/ Heater Coils

Equipment Erection (Static)

Equipment Erection (Rotary)

Crane (EOT/ HOT)

Refractory & Insulation Works

INDICATIVE INSPECTION &

TOYO ENGINEERING INDIA LTD.

JOB NO. : 6261

provided, the contractor not obliged to

REVIEW of contractors documentation.

SURVEILLANCE Inspection by Owner/ Consultant.

100% Examination by CONTRACTOR.

NON DESTRUCTIVE TESTING.

POST WELD HEAT TREATMENT.

INDICATIVE INSPECTION &

TOYO ENGINEERING INDIA LTD.

JOB NO. : 6261

UNDER GROUND PIPING

Welding Filler Material Approval/ Qualification.

Welder Performance Qualification.

NDT Procedure Qualification

PWHT Procedures Qualification (if any)

Material traceability & transfer of heat nos.

FABRICATION (SHOP & FIELD)

Material as per piping class (check w.r.t. approved

Pre-heat (if any).

Check for purity of purging/ shielding gas

Purging (if any)

Shielding rate (if any)

INDICATIVE INSPECTION &

TOYO ENGINEERING INDIA LTD.

JOB NO. : 6261

Interpass cleaning & temperature check

Visual check of completed welds

Monitoring of PWHT Cycle

Radiography marking (for Random Radiography)

Check shot for Radiography

Correctness of Testing arrangements

Calibration of Pressure Gauges

R.F. Pad testing, if any

Positive Material Identification as per

Scrutiny of test packs for Mechanical

Air / Water Flushing (preliminary)

Pneumatic/ Hydro testing

Draining of Water & Air drying

Trench excavation and levels

Cleaning of pipe surface

Approval of wrapping/ coating material manufacturers WC

INDICATIVE INSPECTION &

TOYO ENGINEERING INDIA LTD.

JOB NO. : 6261

Approval of agency for wrapping & coating

Sample test of coating materials in approved laboratory WC

Procedure qualification for wrapping & coating

Coal tar temperature

Coating and wrapping

Calibration of Holiday tester

Lowering (levels & orientation of branches)

Checking of wrapping and coating for damages during WC

Location, Brickwork, Plaster of valve pit