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2, MARCHJAPRIL 1992
403
I. INTRODUCTION
003-9994/92$03.00
O 1992 IEEE
404
11. CONVENTIONAL
POWER
DEVICES
In this paper, power semiconductor devices have been
grouped into two categories: the old or conventional devices
that appeared before 1980, i.e., thyristor, GTO, triac, BJT,
and power MOSFET and the second category of modern
devices that appeared in 1980s, i.e., IGBT, SIT, SITH, and
MCT. Although IGBT is well known and should have been
strictly under the conventional category, the latter three
devices are practically unknown to the professional community. The power diode which is universally used is excluded
from the discussion.
A . Thyristor
The modem age of power electronics began by the introduction of thyristor slightly more than three decades ago, and
it reigned almost supreme for the first two decades. Since its
introduction, the thyristor has been widely applied in phasecontrolled and chopper-fed dc drives, power supplies in
electrochemical processes, lighting and heating control, welding control, HVDC conversion, static VAR compensation
(SVC), solid-state circuit breakers, and ac machine drives.
A thyristor is basically a three-junction pnpn device where
pnp- and npn-component transistors are connected in regenerative feedback mode. The device can be triggered into conduction by a short gate current pulse, but once the device is
conducting, the gate loses its control to turn off the device.
The thyristor basically has two classifications: the slow-speed
phase-control type that is commutated by ac line voltage (line
commutation), and the fast inverter type that is commutated
by the transient of a resonant circuit (forced commutation).
The speed of the inverter-type thyristor is enhanced in asymmetrical (ASCR) and reverse conduction (RCT) devices where
reverse voltage blocking capability is intentionally suppressed. A forward voltage-biased device can spuriously be
turned on by excessive dv / dt-generated displacement current or junction temperature (T,)-generated leakage current.
Shorted emitter geometry can improve these effects considerably. A conducting device carries current almost with uniform density, and the inner p and n regions become staturated with minority carriers. The device can regain the
voltage blocking capability after clearing these minority carriers by the process of recovery and recombination. The
recovery is enhanced by voltage reversal across the device,
but the recombination effect is influenced by the life time of
minority carriers. The lifetime can be reduced by
gold/platinum doping or electron/proton irradiation, but the
process adversely affects the conduction drop. The turn-on
time of a device is limited by the di / dt effect, which can be
improved by interdigitated gate-emitter construction. The
junction temperature T, is a very crucial parameter that is
usually limited to 125C in normal operating condition. The
low thermal capacitance of the junction causes wide fluctuation of junction temperature. Within the constraint of
the device can carry large current by improved cooling or at
short duty cycle. For a temporary fault condition, the T,,,,
can be permitted to exceed far above 125C. Since its
introduction, the power ratings and characteristics of thyris-
B. Triac
A triac is essentially an integration of a pair of phase-controlled thyristors connected in inverse-parallel on the same
chip. The three-terminal device can be triggered into conduction in both positive and negative half cycles of supply
voltage by applying positive and negative gate trigger pulses,
respectively. A triac is less expensive than a pair of inverseparallel thyristors, and the gate control circuit is somewhat
simpler. However, there are a few disadvantages because of
complex integration of two devices in a chip. The gate
current sensitivity of a triac is poor and the turn-off time is
longer due to storage charge effect. For the same reason, the
reapplied d u / d t rating is lower, thus making it difficult to
apply with inductive load. Triac is used in the control of
incandescent lamp dimming, heating, appliance-type motor
drives, and solid-state relays with a supply frequency up to
400 Hz. The state-of-the-art devices are available with ratings up to 800 V, 40 A.
C. GTO
A gate turn-off thyristor (GTO), as the name indicates, is
basically a thyristor-type device that can be turned on by a
positive gate current pulse but, in addition, has the capability
of being turned off by a negative gate current pulse. The
turn-off capability of a GTO is due to highly interdigitated
gate-emitter geometry that permits diversion of pnp collector
current by the gate and thus break the pnp-npn regenerative
feedback effect. Historically, GTO was introduced slightly
after the thyristor, but the modern high-power GTOs with
improved characteristics could be possible due to pioneering
work of several Japanese corporations. GTOs are available
with asymmetric and symmetric voltage blocking capabilities,
but common GTO application is in voltage-fed converters
that use asymmetric devices. A GTO has poor turn-off current gain (typically 4 or 3, and a 2000-A peak current device
may need as high as 500 A negative gate current pulse.
However, the energy associated with the gate current and the
corresponding average power is small and can easily be
absorbed by power MOSFET. The turn-off phenomena of a
GTO is somewhat complex and can be explained as follows.
As the anode current begins to fall sharply by negative gate
current, an anode spike voltage is introduced due to finite
snubber circuit leakage inductance. This spike is extremely
harmful because current concentration may create hot spots,
causing second breakdown failure. Moreover, during reapplied du / dt and minority carrier recombination, the anode
circuit shows a long tail current that can cause large switching loss. Therefore, a well-designed snubber with large capacitor is necessary. Because of the large switching loss, the
PWM frequency is usually limited within 1 to 2 KHz. In spite
of these disadvantages, GTOs have practically replaced inverter-type thyristors in force-commutated voltage-fed converter applications because of overall advantages of reduced
size and cost and improved efficiency. The GTOs are now
405
D. BJT
A bipolar junction transistor (BJT), unlike thyristorlike
devices, is a continuously current-controlled bipolar twojunction device. Since the 1970s, the power ratings and
characteristics of BJTs have improved dramatically, and
these devices have found increasing popularity in industrial
applications. An npn transistor is more common than pnp
transistor because of higher mobility of electrons. Again,
Darlington transistors are more popular because of higher
current gain, but the disadvantages are higher leakage current, higher conduction drop, and reduced switching frequency. An important property of transistor is that its current
gain varies with collector current and junction temperature.
The current in a device can be increased with a lower duty
cycle within the constraints of peak junction temperature,
wire bond melting, and second breakdown effect. During
switching, the reverse-biased collector junction may show
hotspot second breakdown effects that are specified by reverse-bias safe operating area (RBSOA) and forward-bias
safe operating area (FBSOA). Modern device with highly
interdigitated emitter-base geometry forces more uniform
current distribution and therefore considerably improves second breakdown effects. Normally, a well-designed polarized
snubber constrains the device operation well within the safe
operating areas (SOA). The BJT switching speed is considerably faster than thyristor-type devices because excess minority carriers in the base are almost entirely removed by
negative base current (for an npn transistor). Modern highpower transistors are normally comprised of multiple matched
devices in parallel within a package. Power transistor applications in industry range from a few kilowatts to several
hundred kilowatts size in voltage-fed choppers and inverters
with switching frequency up to 10 to 15 kHz. The state-ofthe-art modules are available with ratings up to 1200 V, 800
A.
E. Power MOSFET
A power MOSFET is a unipolar, majority carrier, zero
junction, voltage-controlled device. During the last decade,
the power ratings and characteristics of power MOSFETs
have improved dramatically with a sharp fall in prices, and it
is now a key competitor to other power devices. The n-channe1 enhancement mode device is common because of higher
mobility of electrons. Originally, devices with surface groove
technology, known as V-groove MOS (VMOS), were used
but today planar diffised metal oxide semiconductor (DMOS)
structure is very common. Because it is a voltage-controlled
device, the gate circuit impedance is extremely high. However, during fast turn-on and turn-off, the gate needs a
current pulse to charge and discharge, respectively, the effective gate-source capacitance. Being a majority carrier device, there is no inherent delay and storage switching time as
406
III. MODERN
POWER
DEVICES
A . IGBTs
coLL,;ToR
Pt
,c;--,;
N+
N+
GATE
EMITTER
Fig. 1.
T<
TC
5 NpNp-l
PNP
tc
SHUNT
RESISTANCE
(b)
AE
(a)
Fig. 2. Equivalent circuit and device symbol: (a) Equivalent circuit; (b)
device symbol.
407
408
+5v
HIGH SIDE
+5v
LOW SIDE
SWRCE
PASSIVATION
LAYER
(b)
DRAIN
(a)
Fig. 5 . Basic structure of SIT and device symbol: (a) Basic structure of
SIT; (b) device symbol.
.I.
Fig. 6. SIT resonant inverter for induction heating application [22].
409
CATHODE
GATE
ANODE
(a)
(b)
Fig. 8. On and off conditions of basic SITH: (a) On condition; (b) off
condition.
(a)
Fig. 7. Basic structure of SITH and device symbol: (a) Basic structure of
SITH; (b) device symbol.
ZypV,
300A
I
--'
1,
,
t,+tf
2 ops
31ps
VG
ft
59ps
(a)
(b)
Fie. 9. Turn-on and turn-off characteristics of SITH 1271: (a) Turn-on
' SITH
7
I
ON
CONTROL
SIGNAL
410
3+
AC
LINE
D. MCT
An MCT, as the name indicates, is a thyristorlike triggerinto-conduction device that can be turned on or off by a short
pulse on the MOS gate. It is more of a GTO-like switching
device except that the turn-off current gain is very high. An
MCT is a high-power high-frequency low conduction dropswitching device. In switching speed, it is comparable to an
IGBT but has lower conduction drop. At present, the device
is not available commercially (at the time of this writing, it
appears that Harris will commercially release 600 V/1200 V,
30 A (rms) and 600 V/1200 V, 60 A (rms) devices in 1992),
but developmental devices were released by General Electric
Co. (500 V/1000 V, 50 A / l W A) and Harris Semiconductor
(900 V, 15 A).
Unlike other power-switching devices (except power
MOSFET), an MCT is basically a parallel connection of
thousands of microcells on the same chip. For example, a
50-A 500-V device contains 100000 cells in parallel. The
basic structure of a cell MCT is somewhat complex, and it is
shown in Fig. 12. Fig. 13 shows the equivalent circuit and
symbol of the device. It is turned on by a negative voltage
pulse at the gate with respect to the anode and is turned off by
a positive voltage pulse. The MCT has thyristorlike p-n-p-n
layers between the anode and cathode, and the three junctions
are labeled in Fig. 12. The pnp-npn regenerative feedback
equivalent circuit with the gating MOSFET's are indicated in
Fig. 13. The forward voltage on the anode is essentially
blocked by the p wide base layer. In the reverse direction,
the device has low voltage-blocking capability that is limited
by the J3 junction.
If the gate of an MCT is negative with respect to anode, a
p-channel is induced in the p-FET that causes forward biasing to the npn transistor. The resulting electron flow from the
n+ layer forward biases the J , junction and the device
eventually goes into saturation by positive feedback effect.
The device turns on fast (typically 1.0 ps), and with a large
number of devices in parallel the & / d t is high (typically
800 A/ps). At conduction, the n and p- layers are heavily
saturated with minority carriers and the conduction drop is
slightly more than a volt. In spite of complex geometry, the
current density of an MCT is high compared to power
MOSFET, BJT, and IGBT and therefore needs a smaller die
area.
If the gate voltage is positive with respect to the anode, the
induced n-channel of an n-FET will short circuit the emitterbase junction of the pnp transistor. This will break the
positive feedback loop for thyristor operation and the device
will turn off. The turn-off occurs purely by recombination of
minority carriers in the n and p- layers with a typical storage
time of 0.6 ps and fall time of 1.5 ps. The recombinationtailing effect is carefully controlled by proton irradiation so
that the conduction drop remains small. The device has a
C'
_ON- FET
CHANNEL
_P (ON- FET
SOURCE)
OFF-FET DRAIN)
P BUFFER
I
I
N+ SUBSTRATE
CATHODE
TA
TABLE I
SUMMARY
COMPARISON
OF DEVICES
(ONLY TYPICAL PARAMETERS
-7v
N-FET
411
JA
(a)
Fig. 13. MCT equivalent circuit and device symbol: (a) Equivalent circuit;
(b) device symbol.
1. Voltage rating
(repetitive) (V)
2. Current rating (A)
3. No. of junctions in
forward path
4. Linear/trigger device
5. Voltage blocking
6. Voltage/current gating
7. Operating TJ (C)
8. Conduction drop (V,)
9. V, sensitivity with TJ
+ +
(as)
SHOWN)
SIT
600
800
60 (dc)
50 (dc)
2
Linear
Asymmetric
Voltage
- 20 to 150
3 .O
Negative
(slightly positive)
at high current)
7j limited
0
Linear
Asymmetric
Voltage
- 50 to 150
70
Positive
2000
600
0.05
0.3
0.35
0.25
0.3
-
Very high
Very high
0.55
0.3
50
ac motor drives
UPS systems
70
Induction heating
Ultrasonic
generators
TJ limited
-
0.25
2 1. Switching frequency
p)
22. Applications
1.
2.
3.
4.
5.
6.
I.
8.
9.
OF MODERN
DEVICES
IV. COMPARISON
ARE
IGBT
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
AM/FM
Generators
SITH
MPT
1200
800 (peak)
1
Linear
Asymmetric
Current
-40 to 125
4.0
Negative
3
7j limited
2000
900
0.4
1.6
2.0
2.5
0.6
5.9
9.0
4.0
Induction heating
Static VAR
compensation
600
60 0)
3
Trigger
Asymmetric
Voltage
-55 to 150
1.1
Negative
TJ limited
5000
800
0.6
0.4
1.o
0.6
1.5
2.1
20
AC motor drives
UPS systems
Static VAR and
412
V. CONVERTER
TRENDS
The recent evolution of power semiconductor technology is
already creating tremendous impact in the trend of modern
power converters, and this trend is expected to be very
dominant as new and improved devices appear in the market
and their prices continue to fall. In the 34-year history of
power semiconductors, the technological achievement in the
last decade has been especially spectacular. Based on the
present trends of power devices and converters, we can make
realistic visualization of certain future converter trends, summarized as follows:
Voltage-fed converters using force-commutated thyristors are already obsolete. Nobody should plan building
these now. This means that inverter-grade thyristors
have no future.
Most of the BJT converters are expected to gradually
yield to IGBT converters.
Power MOSFETs will remain as viable devices in
low-voltage low-power high-frequency applications.
Phase-controlled-type converters that now dominate
utility systems are expected to be gradually replaced by
PWM-type converters, and voltage-fed class appears to
be of maximum promise. This will ultimately include
large HVDC converters. More stringent power quality
standards on utility systems will discourage harmonics
and VAR loading by phase-controlled converters. As
high-frequency high-power devices become cheaper,
active power line conditioners will find favor principally in retrofit applications. The new converter systems will be designed with a PWM rectifier in the front
end, solving the power quality problems. Of course, in
low-power ranges, the front-end diode rectifier-boost
chopper method of power line conditioning will be
favored.
Phase-controlled cycloconverters are expected to be
gradually replaced by dual voltage-fed PWM converters. This includes the presently popular cycloconverterfed multimegawatt ac drives. The future of phase control thyristors which dominated so long in power electronics appears to be bleak.
Force-commutated current-fed inverters (such as autosequential inverters, four-legged neutral-commutated
inverters, etc .) are being rendered practically obsolete.
Single or dual GTO current-fed PWM converters are
their viable replacements. The load-commutated current-fed inverter for large wound-field synchronous machine drives will also be replaced by PWM-type converters (possibly with induction machine).
SIT will dominate in very-high-frequency high-power
applications where other devices cannot compete.
8) MCTs, when available commercially and well devel
413