Andrew Dicke GE Energy

FlexEfficiency* 60
Portfolio
* Trademark of General Electric Company
2012, General Electric Company. Proprietary. All Rights Reserved.
A new standard of
high efficiency and
operational flexibility
All Rights
Ri ht Reserved.
R
d No
N partt off this
thi document
d
t may be
b
reproduced, transmitted, stored in a retrieval system nor
translated into any human or computer language, in any
form or by any means, electronic, mechanical, magnetic,
optical, chemical, manual, or otherwise, without the prior
written permission of General Electric Company.
Overview
Industry Dynamics
FlexEfficiencyy 60 Portfolio
Combustion
Emission Topics
FlexEfficiency 60
Portfolio
A new standard of
high efficiency and
operational flexibility
Industryy Dynamics
y
Changing world dynamics

Reducing CO2 emissions
Fuel price volatility
Resource scarcity/
remote recovery efforts
Energy efficiencies
Technology advancements
Energy policies
7F 7-Series Customer
7F Gas
Presentation
Turbines
Slide 5
Customer requirements
Industry
d
changes
h
Bigger role for natural gas generation
Evolving emission requirements
Deployment of renewables
Developing industry structures

for variable power
Regional diversity
Volatility of grid capacity

Typical
yp
Combined Cycle
y Gas Turbine (CCGT)
(
) operating
p
g profile
p
Steady state
Load
Automatic
Generation
Control (AGC)
Spinning reserve
off-peak
turndown
Baseline
Start reliability
Ramp rate
Part load efficiency
Turndown
FlexEfficiency 60 Customer Presentation

Slide 6 2/28/2013
FlexEfficiencyy 60 Portfolio
FlexEfficiency 60 Portfolio of products

7F 5-Series
Gas Turbine
7F 7-Series
Gas Turbine 2x
D-17
Steam
Turbine
1x
H26
Generator
3
3x
Mark* VIe
Integrated Control
System (ICS)
Wide
d range off products
d
to meet customers needs
d

Slide 8 2/28/2013
Plant capabilities
High efficiency: >61% for reduced fuel burn and lower CO2
Right sized plant: 750 MW for Independent Power
P d
Producers
(IPP) and
d medium
di
utilities
tiliti
Rapid start up: Full load <30 minutes to capture
additional revenue
Fast ramping: >100 MW/minute ramp rate
within emission guarantees
Larger operating
i range: Plant
l
turndown
d
to 14% baseload
Low stack emissions: 2 pp
ppm NOx and CO with
Selective Catalytic Reduction (SCR) and CO catalyst
A new standard
d d in
i efficiency
ffi i
and
d flexibility
fl ibili
Slide 9 2/28/2013
Plant start-up capability

Benefits with Rapid Response
FlexEfficiency 60 Plant 2x1
Sync to grid <6 minutes

Reduced start-up emissions
and fuel consumption
p
More capacity available for peak
electricity demands
Ancillary service opportunities
Automated for predictability
1For
hot starts with simultaneous start of

b h gas turbines.
both
b
Plant Load (% of unfirred load)
Full load <30 minutes1

100
90
80
70
60
50
40
30
20
10
0
GT
Rapid Response
Conventional
15
30
45
60
75
Time (minutes) from Start Initiation
FlexEfficiency
l
ff
60 Plant
l
1/2
/ a gigawatt in 10 minutes
Slide 10 2/28/2013
Ramp rates within emissions compliance

Automated Generation Control (AGC)
5 minute market
Range x Ramp = Value
l
Requires emissions compliance
Capture price spikes
Enhanced Emissions Compliant Ramping

GT NOx
GT Output
NOx
<9ppm NOx/CO emissions SC

<2ppm
2
NOx/CO emissions
i i
CC
Gas turbine turndown
<36% baseload
Gas
G Turbine
T bi Fast
F tR
Ramp
>40 MW/min continuous ramp per
gas turbine
Gas turbine O
Output (MW)
7F 5-series capability
Stack
k NOx
Time
7F Gas Turbines
Slide 11
Economic and environmental benefits

Emissions
62% less CO2 emissions/MWh than average U.S.
coall plant
l t2
Environmental impact
Assuming
FlexEfficiency 60 Plant operating 5,800 hours/year
Impacts
CO2 reduction
d ti off 56
56,000
000 ttons/year
/
equivalent
i l t
to annual emissions of more than 11,000 cars2
Natural gas fuel savings of 950 million cubic
f t/
feet/year
equivalent
i l t tto annuall consumption
ti
of 13,000 U.S. households2
2Based on Dec-11 EPA Data


Slide 12 2/28/2013
Access road between units

enhanced constructability,
y
Operations & Maintenance (O&M)
and Environmental Health & Safety
(EHS)
Construction crane access for
major components
535 ft
Plant footprint and access
Eliminated fuel gas compressor

space lower natural gas
pressure requirement
200 ft
535 ft
Maintainable,
bl compact plant
l
arrangement
Slide 13 2/28/2013
Improved 7F 5-series gas turbine
Right sized reliable for lifecycle cost advantage

Right-sized,
Flexibility
Highest
g
flexibilityy in class
Fast start capability
Wide operating range
Fast ramping
Reliability
Long life parts
Proven components
Configuration
MW Output
Efficiency
SC
216
>38.7%
2xCC/3xCC
655/980
>59%
GT turndown
36% GT baseload
GT ramp rate
40 MW/minute per GT
Fuel flexibility
+/- 5% MWI
11 minutes to baseload
NOx pp
ppmvd @ 15% O2
9/2 with SCR
CO ppmvd
9/2 with catalyst
Coupling 7F gas turbine heritage with advanced

compressor for
f greater customer value
l
Comparative statements refer to GE technology unless otherwise stated.

Slide 14 2/28/2013
Introducing the 7F 7-series gas turbine

Efficient flexible and reliable
Efficient,
Performance
A new level of air-cooled turbine
efficiency >61%
Lower specific CO2 emissions
Flexibility
Highest flexibility in class
Faster startup, ramping and wider
operating
i range
Reliability
Extensive experience with materials
World-class validation process
Configuration
MW Output
Efficiency
SC
250
>40%
2xCC/3xCC
750/1125
>61%
GT turndown
20% GT baseload
GT ramp rate
50 MW/minute per GT
Fuel flexibility
+/ 15% MWI
+/-
10 minutes to baseload
NOx ppmvd @ 15% O2
20/2 with SCR
CO ppmvd
9/2 with catalyst
Delivers improved performance and flexibility

with
i h continued
i
d high
hi h reliability/availability
li bili /
il bili

Slide 15 2/28/2013
Combustion
Combustion fundamentals
NOx
Operational Boundaries
Clean Fuel
Conversion
Dynamics
Combustor
Operability
Stable
Combustion
CO
Turndown
M lti l b
Multiple
boundaries
d i require
i robust
b t control
t l methodology
th d l
LA DLN Customer Presentation
Slide 17 10/11/2012
Schedule vs. model-based control

Control system improvements enable more flexible control
replace legacy architecture with modern aircraft-engine design
Model-based control
standard new unit platform
Boundary
Schedulebased control
Schedule based control

Schedule-based
Model based control

Model-based
Fixed schedules from off-line, static models
Turbine model running on-line, in real-time
Simplified boundary models at one design point

Conservative assumptions large margins to
accommodate worst case conditions
State-of-the-art physics models for each boundary

loop in
Control directly to individual boundaries loop
control approach reduce unnecessary margin
Inflexible
Flexible
Large margins loss of entitlement

Inability to handle variation ambient
conditions, fuel, frequency, degradation, etc.
Unit-specific performance/operability entitlement

Robust capability to handle variation
>300,000
,
hours on 60+ units
Fleet leader at >30,000 hours
Slide 18 10/11/2012
OpFlex Balance: AutoTune

Before
Add
Adds customer-adjustable
t
dj t bl NOx
NO cope
with emissions-reporting equipment
variation
Output
Benefits
E
Enables
bl continuous,
ti
reliable
li bl gas
turbine operation
Reduces combustion retuning due to
f l variations
fuel
i ti
Ambient temperature
After
Reduces combustion dynamics and

non-compliance events, provides
expanded
d d Lean-blow-out
L
bl
t (LBO)
protection
OpFlex
Slide 19
DLN 1/1+
/
DLN1/1+ emissions reduction evolution
NOx (ttons) / MW
W-year
942 PPM
Water Injected
915 PPM
DLN1+ 5ppm
introduced in 2005
95 PPM
DLN1
DLN fleet experience
Frame
DLN1
DLN1+
6B
220+
7C-EA
7C
EA
420+
18
9E
195+
soon
90
95
DLN1+ 3.5ppm
introduced in 2008
93.5 PPM
DLN1+
00
06
09
Over 30 Million DLN-Fired Hours

Slide 21 10/11/2012
DLN1+ system configuration

DLN1
DLN1+
Optimized
Optimi
ed fuel
air mixing
Optimized
venturi
Transition pieces with stage

dilution optimization
Class C TBC
Robust fuel
Sealing
Accessories:
Closed Loop Emissions
Control (CLEC) or CEMS
Redesigned secondary fuel nozzle

Continuous Dynamics
Monitoring (CDM)
Can Level Primary Fuel

Tuning Valves
New fuel gas skid

Slide 22 10/11/2012
DLN 2.0/2.6/2.6+
/ /
Dry Low NOx 2.x combustion history

DLN 2.0
137 units, 10 million hours (7F)
25 ppm NOx
Turndown to 50% gas turbine load
DLN 2.6
750 units, 15 million hours (7F)
9 ppm NOx
Turndown
d
to <36% gas turbine
bi load
l d
DLN 2.6+
Developed for 9F 3-series in 2005
>64 units, >810k hours (9FB)
9-25 ppm NOx
Turndown
T d
to
t 35% gas turbine
t bi load
l d
Slide 24 10/11/2012
DLN 2.6+AFS (Axial Fuel Staged) combustor

DLN 2
2.6+
6+ technology
Advantages
Faster Installation
Improved
p
cooling
g
Lower turndown
Advanced p
premixing
g
Low NOx at high Tfire
Fuel Flex LNG and MWI
Axial fuel staging

Low NOx at high Tfire
Improved turndown

Slide 25 10/11/2012
SCR OpFlex * NH3 Controller

SCR NH3 control
t l verification
ifi ti field
fi ld test,
t t GE 7FA
Model Based Control (MBC)

technology includes
catalyst characterization
outside
id the
h normall
operating envelope
Factors not previously
included in SCR control
such as adsorption are
active features
Dual mode operation, NOx
or NH3 slip setpoint,
adapts
p to changing
g g
conditions during startup
p
MBC + fast & accurate combined measurement + dual mode setpoint
* Trademark General Electric Company
2012, General Electric Company. Proprietary information. All rights reserved.
26
Emission Topics
p
Start-Up and Shutdown Emissions

Gas Turbine Start
Start-up
up Emissions
Gas Turbine NOx Emissions Across Load
Emissions rapidly change through

start combustion modes
Operation and
d temperature dynamics
d
Inherent variability and uncertainty
Benefits with Rapid Response

Full load <30 minutes (hot start)
Sync to grid <6 minutes
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Gas Turbine Load
LOAD
Challenging to predict and measure
Rapid Response
With Purge Credit
Rapid Response
Lite
Reduced start-up emissions

and fuel consumption
More capacity available for peak
electricity demands
Early Emissions
Compliance
Automated for predictable plant

operation
p
Purge
Conventional
Credit
Steam Bypasses Closed

GT Roll
Synch
TIME

Slide 28 10/11/2012
Particulate Matter (PM/PM10/PM2.5)

Definition
- Filterable and condensable
- Primary versus secondary
Ambient Air Standards

- PM2.5
PM2 5 Introduced in 1997
1997, updated in 2006
- Develop baseline for ambient and sources
- Few offsets available
- Test methods (revised 2010)
Turbine Emissions
- True emissions very low
- Test uncertainty/compliance risk
Typical data spread
FlexEfficiency 60 Permitting
Slide 29 2/28/2013
Permitting CO2 emissions

Higher efficiency = lower CO2 emissions
New Source Performance Standard
- 1000 lbs CO2/MW-hr
Efficiency based standard
- 12 Month rolling average
Best Available
l bl Controll Technology
h l
Evaluation
l
- Heat rate = CO2 Emissions
- All operating
i scenarios
i and
d conditions
di i
/ Degradation
d i
- Technology choice
- Permits continue to inch lower how low can you go
- Testing complications
FlexEfficiency 60 Permitting
Slide 30 2/28/2013

Andrew Dicke GE Energy

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Andrew Dicke GE Energy

Transféré par

Droits d'auteur :

Formats disponibles

FlexEfficiency* 60

2012, General Electric Company. Proprietary. All Rights Reserved.

2012, General Electric Company. Proprietary. All Rights Reserved.

2012, General Electric Company. Proprietary. All Rights Reserved.

Changing world dynamics

Fuel price volatility

Developing industry structures

Volatility of grid capacity

Part load efficiency

FlexEfficiency 60 Customer Presentation

2012, General Electric Company. Proprietary. All Rights Reserved.

FlexEfficiency 60 Portfolio of products

2012, General Electric Company. Proprietary. All Rights Reserved.

FlexEfficiency 60 Customer Presentation

Plant start-up capability

Sync to grid <6 minutes

hot starts with simultaneous start of

Plant Load (% of unfirred load)

Full load <30 minutes1

Time (minutes) from Start Initiation

Ramp rates within emissions compliance

Enhanced Emissions Compliant Ramping

<9ppm NOx/CO emissions SC

* Trademark of General Electric Company

2012, General Electric Company. Proprietary. All Rights Reserved.

Economic and environmental benefits

2Based on Dec-11 EPA Data

2012, General Electric Company. Proprietary. All Rights Reserved.

FlexEfficiency 60 Customer Presentation

Access road between units

Plant footprint and access

Eliminated fuel gas compressor

Improved 7F 5-series gas turbine

Right sized reliable for lifecycle cost advantage

Fast start capability

9/2 with SCR

9/2 with catalyst

Coupling 7F gas turbine heritage with advanced

2012, General Electric Company. Proprietary. All Rights Reserved.

FlexEfficiency 60 Customer Presentation

Introducing the 7F 7-series gas turbine

Fast start capability

NOx ppmvd @ 15% O2

20/2 with SCR

9/2 with catalyst

Delivers improved performance and flexibility

2012, General Electric Company. Proprietary. All Rights Reserved.

FlexEfficiency 60 Customer Presentation

2012, General Electric Company. Proprietary. All Rights Reserved.

Schedule vs. model-based control

Schedule based control

Model based control

Fixed schedules from off-line, static models

Turbine model running on-line, in real-time

Simplified boundary models at one design point

State-of-the-art physics models for each boundary

Large margins loss of entitlement

Unit-specific performance/operability entitlement

OpFlex Balance: AutoTune

Reduces combustion dynamics and

2012, General Electric Company. Proprietary. All Rights Reserved.

DLN1/1+ emissions reduction evolution

Over 30 Million DLN-Fired Hours

DLN1+ system configuration