Diesel Mechanic

Duties
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

Estimating and costing.

Tuning engine and testing emission.
Dismantling engine.
Measuring engine components.
Assembling engine block.
Repairing valve and valve seats.
Assembling cylinder head and fitting to engine.
Refitting engine accessories.
Servicing/repairing/testing hydraulic brake system.
Servicing/repairing/testing pneumatic (Air) brake system.
Servicing/repairing/testing air assisted hydraulic brake system.
Servicing/repairing/testing hydraulic assisted air brake system.
Servicing/repairing/testing clutch master cylinder/slave cylinder.
Servicing/repairing manual transmission.
Servicing/repairing differential.
Adjusting wheel alignment.
Balancing wheels.

1. Estimating and costing.

i.
Receives complains of the clients.
ii.
Identifies the faulty components of the vehicle.
iii.
Estimates the labour cost for repairs.
iv.
Estimates the cost for spare parts required.
v.
Estimates the time for repairs.
vi.
Prepares invoices/bills/receipts.
vii.
Completes work order form.
viii.
Maintains records for future reference.
2. Tuning engine and testing emission.
i.
Inspects and tests battery.
ii.
Checks electrical connection.
iii.
Checks cylinder head bolts, intake and exhaust manifold bolts, fuel and
vacuum line connection.
iv.
Checks fan belt.
v.
Tests injectors using injector tester.
vi.
Services/changes fuel filter.
vii.
Checks electrical parts; alternator, regulator, starting motor.
viii.
Checks/changes engine oil and oil filter, if necessary.
ix.
Checks/adjusts timing.
x.
Checks/adjusts valve tappet clearance.
xi.
Tests engine compression.
xii.
Services/changes air filter.
xiii.
Services cooling and exhaust system.
xiv.
Tests performance of engine.
xv.
Tests emission.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
xv.
xvi.
xvii.
xviii.
xix.
xx.
xxi.

3. Dismantling engine.
Removes air cleaner/hose.
Removes tappet cover.
Removes injectors.
Removes injection pump.
Removes alternator, starter motor.
Removes rocker arm.
Removes turbocharger/supercharger.
Disconnects exhaust pipe.
Removes intake and exhaust manifold.
Drains/removes radiator.
Removes temperature sensor.
Removes cylinder head.
Removes valves.
Removes water pump.
Drains engine oil.
Removes engine block.
Removes sump.
Removes oil pump.
Removes cam-shaft with gear.
Removes cam follower.
Removes piston with connecting rod.

xxii.

Removes crankshaft.
Measuring engine components.
Selects measuring tools and equipment.
Measures cylinder bore.
Measures piston diameter.
Measures bearing housing.
Measures crankshaft journals.
Measures piston ring gap.
Measures bearing fitness/clearance.
Measures piston stroke.
Ensures components dimension as per manufacturer's catalouge.
5. Assembling engine block.
i.
Refits crankshaft main bearing
ii.
Refits crankshaft.
iii.
Refits crankshaft bearing caps and cam-shaft thrust bearing.
iv.
Refits cam followers.
v.
Refits cam-shaft and timing gear assembly.
vi.
Reassembles connecting rod with piston.
vii.
Fits piston rings.
viii.
Tensions big-end bearing caps.
ix.
Refits timing gear cover.
x.
Refits main oil seal.
xi.
Refits crankshaft pulley.
xii.
Refits fly wheel.
xiii.
Refits oil pump.
xiv.
Refits sump.
xv.
Refits water pump.

4.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.

6. Repairing valve and valve seats.

i.
Selects equipment for facing and grinding.
ii.
Checks valve guides.
iii.
Prepares valve refacing machine.
iv.
Refaces valves.
v.
Prepares valve seat grinding machine.
vi.
Grinds valve seats.
vii.
Laps valve.
viii.
Checks for leakage of valves.
7. Assembling cylinder head and fitting to engine.
i.
Reassembles valves in cylinder.
ii.
Fits head gasket on the block.
iii.
Fits head assembly on cylinder block.
iv.
Tightens head bolts.
v.
Refits push rods.
vi.
Reassembles rocker arm assembly on the cylinder head.
vii.
Adjusts tappet clearance.
viii.
Refits tappet cover.
8. Refitting engine accessories.
i.
Refits inlet manifold.
ii.
Refits air cleaner/hose.
iii.
Refits exhaust manifold/turbocharger/supercharger.

iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
9.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
xv.
xvi.
xvii.

Refits injection pump.

Refits injectors/high pressure pipe.
Refits alternator.
Refits starter motor.
Refits temperature sensor/oil pressure switch.
Refits radiator/hose pipe/thermostat valve.
Refills water/engine oil.
Starts the engine.
Checks lubricant on rocker arm.
Checks leakage.
Tests performance of the engine.
Servicing/repairing/testing hydraulic brake system.
Checks brake fluid reservoir and pipe lines.
Inspects and reports on the condition of brake booster.
Checks master cylinder for leaks.
Checks brake disconnector (safety valve).
Checks vacuum pump and reservoir.
Checks safety valve.
Dismantles and assembles hydromaster.
Removes and loosens wheel nuts.
Jacks up vehicle.
Removes wheels, brake drums, brake shoes, and accessories.
Dismantles and assembles wheel cylinders.
Refits hydraulic brake system parts.
Adjusts brakes.
Bleeds brake system.
Jacks down vehicle safely.
Tightens wheel nuts.
Tests brakes.

10. Servicing/repairing/testing pneumatic (Air) brake system.

i.
Checks air pressure.
ii.
Inspects air compressor and unloader valve.
iii.
Checks sensing tank/drain plug/air filter.
iv.
Inspects system protection valve.
v.
Checks service tank(Air reservoir) front/rear.
vi.
Inspects dual brake valve (Brake pedal assembly).
vii.
Inspects front spring chamber.
viii.
Checks front slack adjuster.
ix.
Jacks up vehicle.
x.
Removes front wheels, brake drum, brake shoes.
xi.
Inspects spring chamber.
xii.
Checks rear slack adjuster.
xiii.
Checks cam rod and bushes.
xiv.
Checks cam and roller.
xv.
Refits pneumatic brake system.
xvi.
Jacks down vehicle, safely.
xvii.
Tests brake system.
11. Servicing/repairing/testing air assisted hydraulic brake system.
i.
Checks air pressure.

ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
xv.
xvi.

Inspects air compressor.

Checks unloader valve.
Checks sensing tank, drain plug, air filter.
Checks system protection valve.
Checks air reservoir.
Inspects dual brake valve.
Inspects air assisted hydraulic master cylinder.
Checks brake fluid reservoir.
Inspects front/rear wheel cylinder.
Checks isolator valve.
Checks exhaust brake valve.
Adjusts brake.
Checks graduated hand brake valve.
Checks spring brake chamber.
Test operation of brake system.

12. Servicing/repairing/testing hydraulic assisted air brake system.

i.
Checks air pressure.
ii.
Inspects air compressor.
iii.
Checks unloader valve.
iv.
Checks air reservoir.
v.
Checks track valve (booster)
vi.
Checks brake fluid reservoir.
vii.
Inspects air master cylinder.
viii.
Inspects regulator valve.
ix.
Checks exhaust brake valve.
x.
Checks exhaust brake cylinders.
xi.
Checks flick valve.
xii.
Checks spring brake chamber.
xiii.
Checks front/rear wheel cylinder.
xiv.
Checks drain plug.
xv.
Adjusts brake.
xvi.
Tests operation of brake system.
13. Servicing/repairing/testing clutch master cylinder/slave cylinder.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.

Disconnects hydraulic pipes and clutch cylinder linkage.

Removes clutch cylinder/slave cylinder.
Dismantles clutch cylinder/slave cylinder.
Cleans clutch cylinder/slave cylinder components.
Inspects/reports on condition of clutch cylinder/slave cylinder components.
Replaces clutch cylinder/slave cylinder components.
Reassembles clutch cylinder/slave cylinder.
Refits clutch cylinder/slave cylinder.
Reconnects clutch cylinder linkage and hydraulic pipes.
Fills hydraulic fluid in the reservoir.
Bleeds and tests clutch system.

14. Servicing/repairing manual transmission.

i.
Checks transmission.

ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.

Removes drain plug and drains transmission oil, removes transmission

linkages and gear box.
Dismantles gear box.
Checks and reports on condition of the gear box components.
Replaces damaged or worn components.
Reassembles gear box.
Refits transmission components.
Refills transmission with oil.
Checks the operation of transmission.

15. Servicing/repairing differential.

i.
Jacks up vehicle, safely.
ii.
drain differential oil.
iii.
Removes propeller shaft from differential, axle shaft and differential
assembly.
iv.
Dismantles differential.
v.
Cleans differential components.
vi.
Checks and diagnoses on condition of differential components.
vii.
Replaces damaged or worn components.
viii.
Reassembles differential and adjusts backlash.
ix.
Refits differential assembly and axle shaft.
x.
Refills differential with oil.
xi.
Refits propeller shaft and axle shaft.
xii.
Jacks down vehicle and removes jack/stands.
xiii.
Checks operation of differential .
16. Adjusting wheel alignment.
i.
Places vehicle in proper position.
ii.
Centralizes the steering wheel.
iii.
Fits camber/caster gauge.
iv.
Measures camber/caster.
v.
Adjusts camber/caster.
vi.
Rechecks camber/caster settings.
vii.
Measures the toe-in/toe-out of wheels.
viii.
Loosens adjusting sleeve.
ix.
Adjusts toe-in/toe-out.
x.
Tightens adjusting sleeve.
xi.
Re-measures toe-in/toe-out of wheel.
17. Balancing wheels.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.

Jacks up vehicle.
Removes wheels.
Mounts the wheel on balancing machine.
Runs balancing machine.
Marks balancing point.
Checks balance.
Fits weight pieces to rim.
Removes wheel.
Refits wheels.

x.

Jacks down vehicle and removes jack/stands.

Knowledge & Skills

Behavioral
Traits
Interpretation of complains regarding Work
the engine.
concentration
Knowledge of diagnosing faults of the
Self interest
vehicle.
Laborious
Punctual
Knowledge of estimating time of
Friendly
repairs.
Healthy
Knowledge of preparing invoice/receipts Co-operative
for all kind of repair works.
Disciplined
Knowledge of completing work order
Energetic
form.
Polite
Patience
Knowledge care and use of tools and
Honest
equipment.
Reliable
Knowledge of function and types of
battery, testing procedure of battery
chargeness.
Knowledge of types and function of
electrical components, and checking
procedure of connection and continuity.
Knowledge of types of bolts, and
tightening procedure head bolts with
torque wrench.
Knowledge of function and types of
belts, and checking procedure of fan
belt tension and crack/glaze.
Knowledge of identification of injectors
and adjusting procedure of injectors.
Knowledge of function and types of
electrical parts and checking procedure
of electrical parts.
Knowledge of types of engine oil and
grade. Procedure of filling engine oil.
Knowledge of identification of timing
marks using timing light, adjusting
procedure of timing.
Knowledge of types of valve,
checking/adjusting procedure of valve
tappet clearance.

Tools & Equipments

A vehicle with an engine,
workshop manual, open
ended/ring and socket
spanners set, screw
drivers, air compressor,
filler gauge, emery paper,
timing
light, pliers, engine oil,
emission tester,
compression tester,
hydrometer, torque
wrench, multimeter,
injector tester, oil filter, air
filter, fuel filter,
container, kerosene,
cleaning brush, cotton.
An engine, service
manual, spare parts
catalogue, workshop
manual, open
ended/ring/socket
spanners, screwdrivers,
pliers, hammers, mallet
hammer,
circlip pliers, arbor press,
valve spring compressor,
piston ring clamp, puller,
container, cotton cloth,
cleaning brush, kerosene,
special tools as
recommended by the
manufacturer, and
replacement parts.
A complete engine
components, Inside and
outside caliper, Vernier
caliper, Inside and outside
micrometer, Dial gauge,

Knowledge of principle of engine,

compression ratio, and testing
procedure of compression of engine.
Knowledge of function and changing
procedure of air filter, fuel filter and oil
filter.
Knowledge of cooling and exhaust
system and servicing procedure of
them.
Knowledge of cleaning procedure of
work area.
Knowledge of cleaning procedure of
used tools and equipment.
Knowledge of types, use and care of
hand tools and equipment such as open
ended/ring/socket spanners, pliers,
circlip pliers, screwdrivers, mallet
hammers, arbor press, valve spring
compressor, piston ring clamp, spark
plug wrench etc.
Knowledge of function, and removing
procedure of air cleaner/hose, injectors,
injection pump, starter motor,
alternator, tappet cover, rocker arm,
turbocharger, supercharger, radiator.
Knowledge of location and procedure
for disconnecting exhaust pipe.
Knowledge of function of intake and
exhaust valve and their location.
Knowledge of procedure for
draining/removing
radiator.
Knowledge of function of temperature
sensor.
Knowledge of procedure for removing
cylinder head and sequence of
removing engine head bolts.
Knowledge of removing procedure of
valves.
Knowledge of function and removing
procedure of water pump.
Knowledge of procedure of draining
engine oil.
Knowledge of removing engine block

Feeler gauge, Plastic

gauge,
Kerosene, Cotton cloth,
Spring tension machine,
Straight gauge.
Engine block and
components, service
manual, open
ended/ring/socket
spanners, screwdriver,
plastic hammer, hammers,
drifts, circlip pliers,
combination pliers, arbor
press, ring expanders,
torque wrench, ring
compressor, grease,
kerosene, cleaning brush,
cotton cloth,.
A set of valves and valve
seats with cylinder head,
workshop manual, open
ended/ring/socket
spanners, screwdrivers,
valve, grinding machine,
valve
grinding paste, blue
marker, cleaning brush,
kerosene, cotton cloth.
A engine block, service
manual, a cylinder head
and components, open
ended/ring/socket
spanners, screwdrivers
(Flat and Philips), pliers,
hammers,
valve spring lifter, torque
wrench, head gasket,
feeler gauge, marking
blue, emery paper,
kerosene, cotton cloth,
cleaning brush.

from the
vehicle.
Knowledge of location, function and
removing
procedure of sump.
Knowledge of function and types of oil
pump and its removing procedure.
Knowledge of function of cam-shaft and
removing procedure.
Knowledge of function and removing
procedure of cam follower.
Knowledge of function of piston, and
removing
procedure.
Knowledge of purpose and removing
procedure of fly wheel.
Knowledge of removing procedure of
timing
gear/cover.
Knowledge of location of crankshaft, its
purpose
and removing procedure.
Knowledge of cleaning tools and
returning them to specified location.
Knowledge of care and use of
measuring tools and instruments such
as inside/outside micrometer, inside
and outside caliper, vernier caliper, dial
gauge, plastic gauge, feeler gauge ,
spring tension machine, straight gauge.
etc.

Knowledge of cleaning tools and

returning them to specified location.

Engine assembly and its

accessories, service
manual, torque wrench,
open ended/ring/socket
spanners, screwdrivers
(flat and philips), pliers,
hammers,
drift, replacement
components, kerosene,
cleaning brush, cotton
cloth.
A vehicle with hydraulic
brake system, service
manual, spare parts
catalogue, open
ended/ring/socket
spanners, screwdrivers,
snap ring pliers,
combination/ monkey/
cutting pliers, special
brake pipe wrench set,
wheel nut spanners,
jack/stands, cleaning
brush, emery paper,
kerosene, brake fluid,
brake fluid container,
flexible pipe, and cotton.
A vehicle, workshop
manual, spare parts book,
jack, open
ended/ring/socket
spanners, combination
wrench, screwdrivers (flat
and Phillips),
pliers(circlip, monkey,
combination), wheel nut
spanners, replacement
parts, cleaning brush,
emery paper, kerosene,
cotton cloth etc.

Knowledge and use of service manual,

diagram and parts catalogue.

A vehicle with air assisted

hydraulic brake system,

Knowledge of procedure for measuring

cylinder
bore, piston diameter, bearing housing,
crankshaft journals, piston ring gap
and bearing fitness/ clearance and use
of plastic gauge.

Knowledge of application of protective

clothing.
Knowledge of types, care and use of
hand tools
such as open ended, ring, socket
spanners, pliers,
screwdrivers, hammers, arbor press,
torque wrench, piston ring compressor,
ring expander etc.
Knowledge of location, function, and
procedure of refitting the following
components with new
gaskets.
1) Crankshaft main bearing
2) Crankshaft
3) Crankshaft bearing cap
4) Crankshaft thrust bearing
5) Cam followers
6) Cam-shaft/timing gear assembly.
7) Connecting rod with piston
8) Piston rings
9) Big end bearing caps
10) Timing gear cover
11) Main oil seal
12) Crankshaft pulley
13) Fly wheel
14) Oil pump
15) Sump.
16) Water pump
Knowledge of cleaning tools and
returning them to specified location.
Knowledge of types, care and use of
hand tools such as screwdrivers, pliers,
open ended/ring/socket spanners,
hammers.
Knowledge of types and application of
equipment
for valve and valve seat grinding
machine.
Knowledge of checking procedure valve
guide.
Knowledge of operating procedure of
the valve

workshop manual, air

pressure gauge, open
ended/ring/socket
spanners, screwdrivers,
pliers,
hammers, kerosene,
cleaning brush, cotton
cloth, brake fluid,
replacement parts.

A vehicle with air assisted

hydraulic brake system,
workshop manual, air
pressure gauge, open
ended/ring/socket
spanners, screwdrivers,
pliers,
hammers, kerosene,
cleaning brush, brake
fluid, replacement parts,
cotton cloth.
A vehicle with clutch
system, workshop manual,
guard covers, open
ended/ring/socket
spanners, screwdrivers
(Flat/Phillips) circlip plier,
pliers,
hydraulic fluid/brake oil,
fluid container and hose,
clutch cylinder service kit,
kerosene, cleaning brush,
hammers, cotton.

A vehicle with
transmission, workshop
manual, open ended/ring
and socket spanners,
screwdrivers, pliers,
hammers, soft drifts,
transmission oil,

refacing machine.
Knowledge of procedure for refacing
valve.
Knowledge of operating procedure of
the valve and valve seat grinding
machine.
Knowledge of procedure of valve
grinding.
Knowledge of valve seats lapping.
Knowledge of procedure of valve
checking for
leaks.
Knowledge of cleaning used tools and
equipment
and returning to specified location.
Knowledge of care and use of hand
tools i.e.open
ended/ring/socket spanners,
screwdriver, pliers etc.
Knowledge of care and use of
equipment i.e.torque
wrench, valve spring lifter, feeler gauge
etc.
Knowledge of location, function and
types of
valves, coter and its reassembling
procedure to the
engine head.
Knowledge of gaskets, its importance,
and fitting
procedure.
Knowledge of components of head
assembly and its
fitting procedure to the block.
Knowledge of purpose of tightening
head bolt and
its procedure.
Knowledge of purpose of push rod and
its refitting
procedure.
Knowledge of components of rocker
arm and its
refitting procedure.
Knowledge of adjusting procedure of

container for waste oil, oil

pump, replacement
transmission components,
cleaning brush, cotton,
kerosene.
A vehicle with differential
assembly, workshop
manual, open ended/ring
and socket spanners,
screwdrivers, pliers,
hammers, drifts,
jack/stands, dial
gauge, filler gauge,
replacements
components, differential
oil, container for waste oil,
oil pump, cleaning brush,
kerosene, cotton.

A vehicle, workshop
manual, open ended/ring
and socket spanners,
screwdriver, pliers,
hammers, wheel
alignment equipment,
camber/caster gauge,
toe-in equipment, pipe
wrench, kerosene, cotton.
A vehicle, workshop
manual, wheel nut
spanners, hammer, pliers,
jack/stands, balancing
machine/tool, weight
pieces, rim, cleaning
brush, kerosene,
cotton.

tappet
clearance and its purpose.
Knowledge of tappet cover.
Knowledge of cleaning procedure of
used tools and
equipment and returning them to
proper place.
Knowledge of
use/types/application/care of tools and
equipment such as open
ended/ring/socket spanners,
screwdriver, pliers, hammer, drift,
torque wrench etc.
Knowledge of location of inlet manifold,
its function
and refitting procedure.
Knowledge of function and types of air
cleaner and
fitting procedure of air
cleaner/hose/turbocharger/supercharger
.
Knowledge of location of exhaust
manifold, its
function and refitting procedure.
Knowledge of types, purpose,
components and
working principle of injection pump and
its refitting
procedure.
Knowledge of function of injectors/high
pressure pipe
and fitting procedure.
Knowledge of function of alternator and
fitting
procedure.
Knowledge of function of starter motor
and refitting
procedure.
Knowledge of purpose and refitting
procedure of oil
pressure switch and temperature
sensor.
Knowledge of function and refitting

procedure of
radiator/hose pipe and thermostat
valve.
Knowledge of filling procedure of
water/engine oil.
Knowledge of operation of engine and
starting.
Knowledge of viscosity, grade and SAE
number of
lubricants and checking procedure of
lubrication.
Knowledge of checking procedure of
leakage.
Knowledge of testing procedure of
engine
performance.
Knowledge of cleaning procedure of
tools and
equipment and returning them to
proper place.
Knowledge of care, types and use of
hand tools and
equipment such as open
ended/ring/socket spanners,
screwdrivers, pliers, jack/stands, special
brake pipe
wrench etc..
Knowledge of checking reservoir and
pipe lines for
leakage.
Knowledge of function, types and
removing and
dismantling procedure of master
cylinder.
Knowledge of function and operation of
brake
booster and identification of brake
booster
condition.
Knowledge of adjusting procedure of
brake pedal
free play.
Knowledge of refitting/testing

procedure of brake
booster.
Knowledge of identification of
damaged/worn out
rubber cup, return spring, check valve
and function
of brake disconnectors.
Knowledge of refitting procedure of
master cylinder
and pipe lines.
Knowledge of isolating brake
disconnector.
Knowledge of refitting and testing
procedure of
brake disconnector.
Knowledge of removing/dismantling
vacuum pump.
Knowledge of identification of
damaged/worn out
parts of pump such as blade, rotor,
inlet/exhaust
check valve, cylinder etc.
Knowledge of reassembling/testing
procedure of
pump.
Knowledge of function and removing
hydromaster.
Knowledge of dismantling and
identification of
worn or damaged components of
hydromaster.
Knowledge of assembling/testing
procedure of
hydromaster.
Knowledge of refitting procedure of
hydromaster
and pipe lines.
Knowledge of removing procedure of
wheels, brake
drum, brake shoes, and wheel cylinder.
Knowledge of function and
dismantling /cleaning
procedure of wheel cylinder.

Knowledge of identification of
damaged/worn out
parts of wheel cylinder.
Knowledge of reassembling/testing
procedure of
wheel cylinder.
Knowledge of fitting procedure of wheel
cylinder,
brake shoes, brake drum, wheel, and
tighten the
wheel nuts normally.
Knowledge of adjusting procedure of
brake and
bleeding air from brake system.
Knowledge of tightening procedure of
wheel nuts.
Knowledge of braking distance and
testing
procedure of brake system on the road.
Knowledge of cleaning tools and
returning them to
specified location.
Knowledge and use of workshop
manual, diagram,
and parts catalogue.
Knowledge of types and application of
protective
clothing.
Knowledge/care/use/types and
application of hand
tools such as open ended/ring and
socket spanners,
screwdrivers, pliers, jack, hammers,
wheel nut
wrench.
Knowledge of checking air pressure.
Knowledge of function of air compressor
and
unloader valve and its
inspecting/reporting
procedure.
Knowledge of function of sensing tank,
drain plug,

air filter and its checking procedure.

Knowledge of function of system
protection valve
and its condition inspecting and
reporting methods.
Knowledge of air reservoir and its
checking.
Knowledge of identification and function
of dual
brake valve and its inspection and
reporting.
Knowledge of identification and function
of spring
chamber, and slack adjuster.
Knowledge of checking procedure of
cam rod,
bushes and roller.
Knowledge of removing procedure of
wheels, brake
drum, brake shoes and cam.
Knowledge of refitting procedure of
pneumatic
brake system in sequence with proper
torque.
Knowledge of testing procedure of
brake system.
Knowledge of use of braking distance
table
according to road, speed and load
condition.
Knowledge of cleaning used tools and
returning to specified location.
Knowledge of use of workshop manual,
diagram and parts catalogue.
Knowledge/care/use of hand tools such
as open ended/ring and
socket spanners, screwdrivers, pliers
hammers.
Knowledge and function of pressure
gauge and checking
procedure of air pressure.
Knowledge of function of air compressor
and inspecting/reportin

condition of air compressor.

Knowledge of function and operation of
unloader valve, sensing
tank, drain plug, air filter, system
protection valve, air reservoir
and checking procedure of above parts
condition.
Knowledge of dual valve and air master
cylinder and inspecting
condition.
Knowledge of brake fluid reservoir and
fluid level.
Knowledge of inspecting procedure of
front/rear wheel cylinder
and identifying condition of parts.
Knowledge of checking procedure of
isolator valve and exhaust
brake valve.
Knowledge of adjusting procedure of
brake air cylinder.
Knowledge of checking graduated hand
brake valve and spring
brake chamber.
Knowledge of testing procedure of
brake system operation.
Knowledge of cleaning tools and
returning to specified place.
Knowledge of types and application of
protective clothing.
Knowledge of use of workshop manual,
diagram and parts
catalogue.
Knowledge of types and application of
protective clothing.
Knowledge/care/use of hand tools such
as open ended/ring and
socket spanners, screwdrivers, pliers,
hammers.
Knowledge and function of pressure
gauge and checking
procedure of air pressure.
Knowledge of function of air compressor
and inspecting/reporting
condition of air compressor.

Knowledge of function and operation of

unloader valve.
Knowledge of checking procedure of air
reservoir, track valve,
brake fluid reservoir and fluid level.
Knowledge of inspecting procedure of
air master cylinder and
identifying condition of parts.
Knowledge of checking procedure of
regulator valve, exhaust
brake valve, exhaust brake cylinder and
flick valve.
Knowledge of checking spring brake
chamber.
Knowledge of checking front/rear wheel
cylinders and identifying
its condition.
Knowledge of adjusting procedure of
brake.
Knowledge of testing procedure of
brake system operation .
Knowledge of cleaning tools and
returning to specified place.
Knowledge of use of workshop manual,
diagram and parts
catalogue.
Knowledge of types and application of
protective clothing.
Knowledge/care/use types and
application of hand tools such as
open ended/ring and socket spanners,
screwdrivers, circlip pliers.
Knowledge of disconnecting procedure
of hydraulic pipes and
clutch cylinder linkages.
Knowledge and care of removing
procedures of clutch
cylinder/slave cylinder.
Knowledge/care of dismantling
procedure of clutch cylinder/slave
cylinder.
Knowledge of cleaning procedures of
clutch cylinder/slave
cylinder components.

Knowledge of identification, types and

operation of clutch cylinder
components and reporting on condition
of clutch cylinder/slave
cylinder components.
Knowledge/care of replacing procedure
of clutch cylinder/slave
cylinder components.
Knowledge and care of reassembling
procedure of clutch
cylinder/slave cylinder.
Knowledge of refitting procedures of
clutch cylinder/slave cylinder
o its original position.
Knowledge and procedure of
reconnecting clutch cylinder linkage
and hydraulic pipe of clutch cylinder.
Knowledge/use and function of
hydraulic oil and knowledge of
filling procedure of hydraulic oil in the
reservoir.
Knowledge and procedure of bleeding
clutch system.
Knowledge and procedure of testing
clutch system.
Knowledge of cleaning and returning
procedure of tools.
Knowledge and use of workshop
manual, diagram and parts
catalogue.
Knowledge of types and application of
protective clothing.
Knowledge of care and use of hand
tools such as open ended/ring
and socket spanners, screwdrivers,
pliers, hammers, soft drifts.
Knowledge of location, types and
operation of transmission and
procedure of checking operation
condition and reporting
procedure.
Knowledge of removing procedure of
drain plug and draining

transmission oil and removing

procedure of transmission
linkages/gear box.
Knowledge of dismantling procedure of
gear box.
Knowledge of location and application
of gear box components
condition and reporting procedure.
Knowledge of replacing damaged or
worn components.
Knowledge of reassembling gear box.
Knowledge of refitting transmission
components.
Knowledge of Function of transmission
oil and refilling procedure
of transmission oil.
Knowledge of checking procedure of
transmission operation.
Knowledge of cleaning tools and
equipment and returning them to
specified location.
Knowledge of types/care and use of
hands tools such as open
ended/ ring and socket spanners,
jack/stands, screwdrivers, pliers,
hammers, drifts, filler gauge, dail gauge
etc.
Knowledge of identification of jacking
points and jacking
procedure.
Knowledge of draining procedure of
differential oil.
Knowledge of removing procedure of
propeller shaft, axle shaft
and differential assembly, function of
propeller shaft, axle shaft
and differential assembly.
Knowledge of dismantling procedure of
differential.
Knowledge of cleaning procedure of
differential components.
Knowledge of location, types and
operation of differential

components and procedure of checking

operation condition and
reporting procedure.
Procedure of replacing damaged or
worn component.
Procedure of reassembling differential
and adjusting backlash.
Procedure of refitting differential
assembly and axle shaft.
Knowledge of types and application of
differential lubricants and
procedure of refilling differential with
oil.

Knowledge of refitting procedure of

brake drums, wheels and
propeller shaft.
Knowledge of jacking down vehicle and
removing jack/stands.
Knowledge and procedure of checking
differential in operation.
Knowledge of cleaning tools and
equipment and returning them to
specified location.
Knowledge/ care, types and use of hand
tools such
as open ended, ring and socket
spanners, pipe
wrench, screwdriver, pliers, hammers
etc.
Knowledge of placing vehicle in straight
ahead
position on wheel alignment equipment.
Knowledge of centering the steering
wheel.
Knowledge/care and use of
camber/caster gauge and
knowledge of fitting procedure of
camber/caster
gauge.
Knowledge of measuring procedure of
camber/caster.

Knowledge of adjusting method of

camber/caster.
Knowledge of rechecking camber/caster
setting.
Knowledge/care and use of toe-in/toeout equipment
and knowledge of measuring method
of toe-in/toeout of wheel.
Knowledge of purpose of loosening and
loosening
procedure of adjusting sleeve.
Knowledge of adjusting procedure of
toe-in/toe-out.
Knowledge of tightening procedure of
adjusting
sleeve.
Knowledge of re-measuring procedure
of toein/toe-out.
Knowledge of cleaning procedure of
tools and
returning location of tools.
Knowledge of care, types, use and
application of
hand tools and equipment such as
wheel nut
spanners, pliers, jack/stands, balancing
machine/tools
etc.
Knowledge of identification of jacking
points as
jacking procedure of vehicle jack.
Knowledge of removing procedure of
wheels from
the vehicle.
Knowledge of mounting procedure of
the wheel on
balancing equipment.
Knowledge of operation of balancing
machine.
Knowledge of marking balancing
machine.

Knowledge of checking balance.

Knowledge of types and application of
weight pieces
and fitting procedure of weight pieces
on to rim.
Knowledge of removing procedure of
wheel from
balancing machine.
Knowledge of refitting procedure of
wheels on the
vehicle.
Knowledge of jacking down vehicle and
removing
procedure of jack stands to specified
place.
Knowledge of cleaning and returning
tools to
specified place.