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SARAWAK ENERGY BERHAD

SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT


PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

SECT. A

SCOPE OF WORK

1.0

FIRE FIGHTING SERVICES

1.1

GENERAL
The Contract shall include the complete supply, installation, testing and
putting into commission, handing-over in approved working order and
maintenance thereafter for the period of the Contract works as detailed
hereafter and as shown on the drawings.
The works to be carried out under this Contract shall include the whole of the
materials and all necessary labour for the complete installation strictly in
accordance with the current edition of the FOC rules, the British Standard
Specification, the British Standard Code of Practice, the requirements of the
local Fire Authority and all other relevant Authorities having jurisdiction over
the installation, together with all incidental works pertaining thereto even
though not specifically mentioned herein or shown on the drawings.

1.2

DESCRIPTION OF WORKS
The works to be carried out under this Contract shall include but not limited,
to the following items: -

1.3

Fire alarm system includes alarm panels

Portable fire extinguishers

Painting, finishing, testing and commissioning

CO2 Automatic Fire Extinguishing System

Provisional Work: Clean Agent or Inert Gas total flooding extinguishing in


replacement of CO2 System. Please indicate the total amount in Item 10 of
Schedule of Unit Rates.

WORK INSTALLED
All work installed, equipment and materials used shall be in full compliance to
the relevant British Standard, the Requirements of Chief Inspectorate of Fire
Services (CIFS) Malaysia and all other relevant authorities having jurisdiction
over the installation.
On completion of the installation, the Contractor shall certify in writing to the
Consultant and the Fire Authority that the installation is in full compliance with
the CIFS requirements and shall take all necessary steps, including the
payment of all the testing fees and getting the receipt in order to obtain the
approval of the installation from the Fire Authority.
The Contractor shall be fully responsible to obtain the approval of the
proposed fire prevention and detection system from the Jabatan Bomba Dan
Penyelamat Malaysia. Any other costs of works that are deemed necessary
and required by the Jabatan Bomba Dan Penyelamat Malaysia for approval
should be cost and appeared on the Summary of Prices as Other works not
listed above but deemed necessary for the approval of Jabatan Bomba Dan
Penyelamat Malaysia.
The Contractor shall have in their employment, a professional engineer
registered with the Board of Engineers, Malaysia to sign, endorse and submit
all the necessary drawings as instructed by the Consultant to the CIFS in order

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SARAWAK ENERGY BERHAD


SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

to obtain endorsement from the Fire Authority.

1.4

WORKMANSHIP
The following specific requirements shall apply to this service:

The Contractor shall provide all identifications for passage of pipes,


conduits, ducts through beams, walls, and floors sizes as limited by
Engineer and to check and obtain approval from Engineer for it.

To be responsible for accuracy of alignment plumb, fall and the like.

To provide 1 competent supervisor on site full time and 2 or 3 competent


workmen to carry out (1) and (2).

If the above are not done due to whatever reason, civil contractor shall
provide the same to the best of his ability and charge to the contractor,
the penetrations to be cored by specialist and costs to be borne by the
contractor.

All conduits and ducts embedded in concrete to be securely plugged to


prevent clogging. Any clogging is to be cleared at their own expenses.

All surface mounted items such as break glass, switch plates unless in
surface conduit shall be set flush with wall.

Mounting boxes in steel to be set level with finished surface of wall to


enable plastering or tiling to be finished flush with meat holes.

Contractor to deposit their debris at designated point on each floor for


main contractor to collect and dispose it.

To clear up area of work each day and deposit debris as above.

To complete the works in sequence, sections so that trades can follow up


such as room by room.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

SECT. B

FIRE ALARM SYSTEM

2.0

FIRE FIGHTING SERVICES

2.1

GENERAL
The Contractor shall supply, install, test and commission the complete fire
alarm system. The design and installation of all components and the system
shall comply with the requirement of the following bodies or standards:

Inspectorate of Fire Services, Malaysia

Fire and Accident Underwriters Association

Proposed Uniform Building By-laws, 1984

Current Edition of the Rules of the Fire Officers Committee for


Automatic Fire Alarm Installation

Latest Edition of CP 1019:1972. The installation and servicing of


Electrical Fire Alarm System

On completion of the installation, the Contractor shall be responsible for


certify in writing to the Inspectorate of Fire Services, Malaysia that the
installation is in full compliance with the above-mentioned regulations. The
Contractor shall also be responsible for obtaining written approval from the
CIFS stating that the completed installation is in proper working order.
The Contractor shall provide all labour, materials, tools and equipment
required to complete the Fire Alarm System installation. All materials shall be
new and unused, be of best quality of their respective kind, free from defects
and have been approved for use by the CIFS.
All location of manual call points, automatic detector and audible alarm are
approximate. The Contractor shall check on site location and shall adjust
accordingly to suit site conditions. No extra cost shall be allowed for the
minor adjustment. Engineers approval shall be obtained prior to installation.
The Contractor is required to submit the complete layout and wiring diagrams,
fire alarm panel circuitry diagram of the whole system to the Engineers for
approval at least two (2) weeks prior to the commencement of work.
The system shall consist of a master fire Alarm indicating panels, manual call
points, automatic detectors, alarm bells, batteries, battery charger and all
associated wiring and components. The system shall operate on the 24 volts
DC system.
2.2

MANUAL CALL POINTS


Manual call points shall be of the surface mounting type similar to Gent
Model 1102 suitable for 24 volts D.C. operation. They shall be fixed at a
height to be determined on site and it shall be normally of 1370mm (4 feet 6
inches) to 1525mm (5 feet) and in level with electrical switches nearby if any.
It shall be of the closed or open circuit floating contact break glass type
housed in a zinc corrosion proof pressure die casting case finished in red
enamel colour suitably glazed with bold white lettering inscribed Fire Smash
Glass.

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SARAWAK ENERGY BERHAD


SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

2.3

ALARM BELL
The alarm bell shall be of surface mounting type with 6 inches diameter gongs
made of pressed steel and stove enamelled red. The bells shall be suitable for
24 volts D.C. operation and the current consumption shall be limited to 50 mA.
They shall be similar to Gent Model 505 (D.C.). The sound level shall be
of minimum 85 decibel at 3 meters. The alarm bells shall comply with B.S.
5839: Part 1: 1988.

2.4

SMOKE DETECTORS
Smoke detectors shall be of the ionization chamber type radioactive source
and fitted with a built-in light emitting diode as per specification described in
MS1176 Part 7 and approved by the Fire Authority and suitable for flush
finishing to the ceiling. The detectors shall contain an LED, which is lighted up
when the detector is in alarm. Detectors mounted within ceiling voids
shall have remote indicator lights mounted on adjacent wall to indicate when
the detector has been operated.
Each detector shall have individual sensitivity adjustment so that unnecessary
alarm due to small amount of product in the air shall not occur.

2.5

MASTER FIRE ALARM INDICATOR AND ALARM PANEL


The master indicator and alarm panel to be installed shall comprise the
required numbers of way indicator plus spares as specified in specification
suitable for a 24V D.C. supply operation. The exact position of the master
indicator and alarm panel shall be determined at site.

2.6

STANDBY POWER UNITS


The D.C. supply shall consist of batteries together with battery charger,
transformer, rectifiers, all the necessary charging indicating meters, circuit
fuses, charging failure alarm devices and to have sufficient capacity to cater
for the supply of the complete fire alarm system including future additions.
The battery shall be of the flat plate nickel-cadmium type and the ampere
hour capacity of the batteries shall be in accordance with the latest CIFS
requirements.
The battery charger shall incorporate dual charging rate, one for quick
boosting and the other for trickle charging. The unit shall be completed with
output voltmeter charging ampere rates, D.C. fuses, switches, relays and
resistance transformer shall be semi-conductor (metallic) full wave.

2.7

CODE OF PRACTICE
The fire alarm system to be installed shall comply with the B.S. Code of
Practice C.P. 1019:1972 Fire Office committee latest edition and of the fire
authorities having jurisdiction over the installation.

2.8

WIRING SYSTEM
All above ground inside the building wiring shall be in G.I. conduit to B.S.31

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SARAWAK ENERGY BERHAD


SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

and concealed cables shall not be smaller than 1.5mm PVC insulated and
rated at 250 volts to B.S. 2004.
Fittings and accessories shall be galvanised and manufactured from steel or
malleable cast iron to B.S. 31.
Conduits shall be concealed throughout. Screwed conduits buried in concrete
shall have the thread coated with approved jointing compound during
assembly and joints treated with a rust inhibiting paint after jointing. All
conduit and accessories shall also be painted with a rust inhibiting paint
wherever the exposed galvanised surface has been cut or otherwise damaged.
Conduits shall be fixed securely to prevent movement and all ends, boxes
shall be effectively plugged to prevent the ingress of water and dirt before
concrete is poured. All bends must be made with the proper conduit bending
machine so that the inner radius of any bend is not less than 2 times the
outside diameter of the conduit. Where condensation is likely to take place,
provision shall be made for the water to drain off without entry into
terminations. The detailed layout of conduit will be the responsibility of the
Contractor. Conduit shall be run neatly in straight lines parallel to walls, floors
and ceilings wherever possible.
Where multiple conduit runs occur, metal brackets multi-way saddles fixed by
means of metal threads shall be used. The ends of conduits shall be cut
square, filed and reamed out after screwing and care shall be taken to ensure
removal or cutting oil and swaf.
Conduit terminations at switches,
switchboards, distribution boards, etc. are to be properly secured with coupler
and male brass bushes.
Conduit terminations to apparatus subject to
vibration or movement shall be made of flexible metallic conduit with brass
adaptors for connection to the rigid conduit system at each end. Where
conduits cross expansion joints they shall be installed so as not to resist
relative movement of the sections.
A suitable crossing shall comprise conduits telescoped one inside the other
with the free end or ends projecting immediately to one side of the crossing.
Where long runs of conduit are unavoidable, adaptable boxes shall be
provided for ease of drawing-in of cables. Draw-in wires shall be provided
inside each conduit to facilitate the drawing-in of cables. Where exposed,
conduits shall be painted orange.
Conduit sizes shall be selected so as to allow removal or replacement of any
one cable without disturbing the others and shall not be less than diameter
without the permission of the Engineer. In no circumstances, the number of
cables drawn into any one conduit shall exceed that stated in tables B5 and
B6 of the 14th Edition of the I.E.E. Regulations. All conduits shall be swabbed
out and free from moisture to the Engineers satisfaction before wiring is
commenced.
2.9

PVC ARMOURED MULTI-CORE CABLE INSTALLATION


All external and buried underground fire alarm wiring shall be PVC armoured
4-core cable. No joint shall be allowed for the installation of multi-core, PVC
insulated steel wire armoured cables except at junction boxes as approved by
Engineers.
At terminal sealing boxes, cable cores shall be carried through unbroken to the
terminals and cores shall be seated solid where they pass through case resin.
The design of compressor glands is to be such that the cable is not twisted
when the gland is tightened. It is impossible to erect and dismantle any cable
compression gland without the use of special tools.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

Each core of cable shall be identified by a number or colour code.


2.10

EXCAVATION OF TRENCHES
The Engineer will settle the exact location of each cable trench on the site
when work is ready to commence.
Trenches shall be kept as straight as possible and shall be excavated to
approval formation and dimensions, and shall generally by 30 inches deep.
Trenches shall have vertical sides and are to be timbered and sheeted where
necessary to prevent subsidence.
The excavation of trenches shall include, by way of amplification but not of
limitation, all timbering, pumping and baling required and the provision of all
necessary labour, plant, tools additional soil, fuel and motive power for such
purposes and the cost of this service and of the expendable materials shall be
included.
Before the cables are laid, the bottom of the trench is to be lined with sand or
sifted soil, which is to be punned down to a thickness of 3 inches to form a
bed. After the cables are laid, the first 3 depth of cover backfill shall consist
of sand or sifted soil over which shall be placed protective covers.
Backfilling and reinstatement of open trenches after placing of the cable
protective covers shall also be carried out.
Particular attention shall be taken to ensure that trenches are evenly graded
prior to placing the bedding materials.
Cables passing under roadways shall be installed in duct buried to a minimum
depth of 30 inches.
Cables shall be snaked at every joints or junction box and cables shall not
cross in straight runs of trench or in any other position except where a cross
may be permitted if it is impossible to avoid by advance planning of the day of
cables in a trench.
Routing and excavation of all trenches shall be carried out correctly and
satisfactorily and at such times and places to suit the program of cable
installation work.
Only enough ground shall be opened at a time such that cable laying and
backfilling may proceed without delaying order to avoid having trenches
opened for long periods.

2.11

PROTECTIVE COVERS
Cable covers shall consist of good quality house bricks and shall be laid over
all cables in ground so that there shall be no gap between the covers.
The Supply and lying of cable protective covers are to be included in the rate
for cable laying.

2.12

BACKFILLING AND REINSTATEMENT


After all cables and protective covers have been laid, the trenches shall be
refilled in 6 layers, each layer being well rammed and consolidated. The
surface of refilled trenches shall be temporarily reinstated and maintained in a
thoroughly safe condition until complete consolidation of the soil is achieved.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

2.13

CABLE MARKERS
Cable markers shall be provided and installed with the top surface flush with
ground level to identify cable routes and joints positions, other than tee joints
at street lighting columns, or cables laid direct in the ground. Markers shall be
inscribed with indented lettering reading Fire Alarm Cable and shall be
installed at every 100 feet along the route and at any changes in direction.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

SECT. C

PORTABLE FIRE EXTINGUISHERS

3.0

FIRE FIGHTING SERVICES

3.1

GENERAL
The Contractor shall supply, install, test and commission the necessary
equipment as generally shown on the drawings and to the Specification of
Local Fire Authorities. Samples of equipment before installation shall be
submitted for the Engineers approval.

3.2

PORTABLE FIRE EXTINGUISHERS


Each Fire Extinguisher shall be supplied complete with its own automatic
safety valve, outer lid, hose nozzle and mounting bracket. The design of the
extinguishers shall be such that it is ready for instant use, simple to operate,
internal pressure always shown on the pressure gauge and easy to service.
The extinguishers shall be easily carried to the best position for fighting a fire
and the operator can vary the discharge, including complete interruption if
desired, to meet the changing needs of the fire situation and so get the
optimal results. All types of extinguishers shall be filted with a locking pin
arrangement to prevent accidental discharges; the safety pins being secured
to the unit by a chain or wire cable to prevent loss.
The container shall be constructed according to relevant ASME or BS Codes
and approved by Jabatan Bomba, Malaysia. The cylinders shall have bursting
pressure 2 times above the working pressure and each cylinder shall be fully
tested with compressed air during manufacture. The cylinder shall be coated
with epoxy resin to give optimal protection against corrosion.
The braided flexible hose shall be of sufficient and length, terminating in a
suitable nozzle. The hose and nozzle shall be heat resistant and designed for
the pressure and chemical of the Fire Extinguisher used.
All Fire Extinguishers shall be mounted with the base of the cylinder at the
height of above 1050 mm above floor in a conspicuous and readily accessible
position.
The contractor shall mount the supporting brackets with an
approved method.
The exact position of the Extinguishers shall be determined on site to avoid
direct exposure to heat and sunlight.
Standard design of the extinguishers shall include a pressure gauge.
Pressure gauges to be provided to all extinguishers to indicate the status and
when re-filling is required.

3.3

ABC DRY POWDER FIRE EXTINGUISHERS


The Contractor shall supply and install ABC Dry Powder Fire Extinguisher of
capacity as indicated. Dry chemical fire extinguishers shall be pre-pressured
ABC Tri-Class type and shall contain a number of special features designed to
give most efficient operation and maximum fire killing effectiveness against A,
B and C class fires.
The powder shall be effective on extinguishing fire on flammable liquid. The
powder shall be of non-toxic, non-corrosion and non-freezing type. On
actuation, the dry powder shall be expelled from the container by pressurised
carbon dioxide or nitrogen gas. The nozzle shall be completed with a control
valve of grid type or equivalent, to enable the operator to have complete

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

control
of
the
stream
of
chemical
powder.
The dry chemical portable fire extinguishers shall conform to MS 1539.
The finishing colour shall be light blue.
3.4

CO2 FIRE EXTINGUISHERS


The Contractor shall supply and install CO2 extinguishers as indicated. Carbon
Dioxide Fire extinguishers shall be designed for extinguisher B Class fires
(flammable liquids, such as petrol, oils, paint, etc.) and C Class fires (live
electrical equipment).
The extinguisher shall consist of a strong steel cylinder containing compressed
carbon dioxide and shall be fitted with suitable closure and discharge
mechanism. The extinguishers shall be equipped with control cable gas
discharge through a swivel horn assembly. A robust carrying handle shall be
incorporated. The extinguishers shall conform to MS 1539 and to the approval
of Jabatan Bomba dan Penyelamat, Malaysia.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

SECT. D

CO2 AUTOMATIC FIRE EXTINGUISHING

4.0

FIRE FIGHTING SERVICES

4.1

GENERAL
The contractor shall supply, install, commission and maintain for one year of
an automatic CO2 fire extinguishing agent system at locations as specified in
the drawings.
Generally, the Automatic Carbon Dioxide Extinguishing System shall consist of
but not limited to the following:

Cylinders of carbon dioxide complete with discharge valves and discharge


cables.

Manual discharge break glass device.

Piping complete with fittings, brackets and painting.

Gas discharge nozzles.

Smoke and heat detectors for detection and actuation of carbon dioxide
system.

Wiring in metal conduit.

Control panel complete with battery charger, booster charger, 24 D.C NiCd battery, alarm bell, gas discharging system, ammeter, voltmeter,
function indicators and alarm test switches, etc. The control panel must be
approved by the Jabatan Bomba dan Penyelamat Malaysia.

Any necessary warning signs and instruction.

Red and green flashing indicating lights.

The extinguishing agent shall be carbon dioxide gas. The system shall be
designed for TOTAL FLOODING. The capacity of the system shall be as
specified and shown on the drawing.
4.2

OPERATION
The system shall be arranged to detect smoke and heat and actuate the
system automatically. Manual actuation through a "PULL BOX" Station and
Manual Break Glass complete with key switch shall be provided.
The heat/smoke detector shall be of the dual circuit system whereby two
numbers of neighbouring detectors have to be activated before the release of
the gas. The activation of only one detector shall raise the alarm.
The system shall conform generally to the recommendation of the National
Fire Protection Association (NFPA) - 12.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

4.3

LOCATION
Heat/Smoke detectors, gas cylinders shall be installed within locations
specified. The CO2 cylinders shall be completely enclosed by the provision of a
metal wire guard.

4.4

CO2 CYLINDERS
Each cylinder shall be supported in an upright position by a mild steel cylinder
support frame suitable for wall and floor mounting. The frame shall include
facilities for convenient individual servicing.
Each bank of cylinders shall be connected to a common header. Automatic
means shall be provided to prevent the loss of gas from manifold if the system
is operated when any cylinder is removed for maintenance.
Each cylinder shall be fitted with a lever valve. The valve shall incorporate in a
safety outlet being designed to burst and release the gas should the pressure
in the cylinder rise to a dangerous level.
The cylinder shall be of the rechargeable type, as constructed and tested to
conform with ASME code and to hold pressurized carbon dioxide in liquid form
at atmospheric temperature, corresponding to a nominal pressure of 850 psi
at 70oF.
The cylinder shall be fabricated to satisfy the relevant Factory and Machinery
Act, Malaysia. Certificate of fitness for such cylinder shall be presented to the
Engineer when required.

4.4.1 NOTICE
An approved notice in English DO NOT ENTER THE ROOM, WHEN CO 2
SYSTEM IS ACTIVATED shall be provided on the door of the room protected
by CO2 system. Red and green lights shall be provided at every door to
indicate the status of the equipment.
Each cylinder shall be provided with a notice containing the following
information:

4.5

Set weight of gas


Set pressure of gas at temperature
Serial number
Manufacturer
Date of testing
Certificate number
Owner
Purpose

DISTRIBUTION SYSTEM

4.5.1 Piping
All pipes below 20mm diameter shall be Schedule 40 and 20 mm diameter
and above shall be Schedule 80 or other materials when approved by the
manufacturer's manual and the authority having. All pipes shall be reamed
before treading. All lubricant and chips shall be removed from the inside of
pipe before assembly. All fittings shall be standard weight galvanised
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SERVICES

malleable steel. All unions shall be the ground joint type with both seating
areas matched.
The extinguishing system cylinders and valves shall not be relied upon the
support of piping. All piping shall be rigidly secured by means of 10 mm rod to
the building structure. Pipe supports shall be spaced at intervals not
exceeding 1800 mm for 6mm to 31 mm diameter pipe, 2400 mm for 40 to
75mm diameter pipe.
There shall be a support on the horizontal run with 150 mm or less of any
vertical drop. Lateral bracing shall be provided at nozzles where required to
absorb forces developed during discharge. There shall be a least 15 mm
clearance around pipe or fittings where they pierce floors or ceilings. A
one-piece escutcheon shall be provided to dress the opening.
4.5.2 Discharge Nozzles
The discharge nozzles shall consist of an orifice and any associated horn,
shield or baffle. They shall be rated for use with the expected working
pressure, be able to resist normal mechanical damage, and withstand
expected temperatures without deformation. Corrosion resistant metal shall
be used. All nozzles shall be protected with capes so as to prevent the
entrance of foreign object, such as insert. These devices shall provide an
unobstructed opening upon system operation. The discharge nozzles shall
have the discharge characteristics as listed in the N.F.P.A. No. 12.
4.5.3 Cylinder Valve
The cylinder valves shall be operated either manually by the trip mechanism
in the mount or electrically by the smoke/heat detectors. Valves may be also
arranged to fire by agent pressure from another cylinder.
The cylinder discharge valve shall be of brass with a mittered seat and steam
held closed against pressure by a mechanical quick-release can and level
system. All valves shall be suitable for the intended use, particular in regard to
flow capacity and operation shall be located so as to be safe from mechanical,
chemical or other damages and shall have a minimum bursting pressure of
6000 psi.
4.6

OPERATING DEVICES
All devices shall be designed for the service they will encounter and shall not
be readily rendered inoperative or susceptible to accidental operation.
All devices shall be located, installed or suitably protected so that they are not
subjected to mechanical, chemical or other damage, which would render them
inoperative. All manual operating devices shall be identified as to the hazard
they protect.

4.7

AUDIBLE ALARM
Continuously rated 6 inch bell audible alarms shall be installed as shown to
warn personnel within the protected area.

4.8

CONTROL PANEL
The panel shall have the following:-

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

Main isolator with MCB


Mains on indicator in duplicate (green)
Charger on indicator (green)
A/C fail indicator (red)
Battery on indicator (green)
Battery fail indicator (red)
Alarm visual and audio indicator (red)
Gas operated indicator (red flashing)
Gas isolated indicator (red)
Circuit isolated indicator (red)
Fault indicator (red)
A/C fuse screw on type
D/C fuse screw on type
Reset button
Normal/Test Fault/Test Alarm/Test Isolation button

Gas isolation button


Ammeter
Voltmeter
Manual operation with key

On actuation of the system, audio and visual indication shall be provided at


the fire alarm control panel.
4.9

GAS DISCHARGE INDICATING LIGHT


A Red and Green incandescent indicating light is required at every entrance
to the room to warn people not to enter the room when the system is
activated.

4.10

POWER SUPPLY
The control and indication equipment shall be adaptable or operation either on
the mains electrical supply, or storage battery exclusive for this system. The
power supply equipment shall also include battery charger, rectifier,
transformer, protective circuit fuses, ammeter, voltmeter and fault warning
devices.
The contractor shall supply, install and connect a D.C. battery supply system,
complete with all accessories for the satisfactory operation of the fire
detection system, fire alarm and detection system.
The system should preferably operate on 24V supply. The battery shall be of
the nickel cadmium type of sufficient capacity to maintain the standing loss or
losses of the system for a continuous period of at least 4 days. The battery
provided shall be able to supply the maximum alarm load at an adequate
voltage for at least one hour. The need for battery charging shall be indicated
automatically by a short flashing signal.
The battery shall be mounted in the lower compartment of the cubicle. The
charging equipment shall be mounted above the battery and readily
accessible. The charged shall incorporate dual charging, rate, one for quick
boosting and the other for trickle charge. The unit shall be completed with
output voltmeter, charging ampere meter(s), D.C. fuses, switches and relays.
Transformer shall be full wave and of the semi conductor type. Fault warning
devices shall be included to indicate any charging failure or mains failure.

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SERVICES

The Contractor shall submit calculations on the battery loadings to the


Engineer to ensure its capacity to satisfy the conditions stated above.
4.11

SMOKE AND HEAT DETECTORS


Combustion detectors shall be installed at locations shown in the drawings.
The smoke detector unit shall operate on the photo-electric principles and
shall be calibrated for detection of 1-2% smoke density per U.L. and F.M.
Standards.
The detector shall be fully transistorised with solid state switching and shall
fully conform to the requirement of BS 5445: Part 5:1977 and BS 5839:Part
4:1988.
The heat detectors shall have both RATE OF RISE and FIXED temperature
operating characteristics. The detectors shall be rated for normal operating
temperature of 150oF, capable of operating from 24V DC supply, twin circuit
type.

4.12

WIRING CABLES
All wiring to each point shall be of PVC/PVC in GI. The wiring shall be exclusive
to the fire alarm, installation and shall be completely separated from the
wiring of any other circuit.

4.13

REUSING
All parts of the extinguishing system shall be capable of being tested and
reused. The entire extinguishing system shall be capable of being refilled and
rearmed on site without disassembly or replacement of parts.

4.14

GRAVITY SHUTTERS (GLASS FIBRE CURTAINS)


The glass fibre curtains shall be installed wherever required at all opening of
the ventilation louvers, windows etc. which shall be covered to prevent escape
or the discharge CO2 gas. The curtains shall be rolled up, tighten and held by
hangers complete with at least 2 nos. solenoids on each piece of curtain. On
actuation and immediately before the discharge of gas, each blanket shall be
released and dropped with the gravity.

4.15

CONSTRUCTION OF CUBICLES
After fabrication the cabinet shall be treated with two coats of rust inhibiting
primer and finished with at least two coats of spray enamel of selected colour,
to be approved by the Engineer, applied and dried in accordance with the
paint manufacturer's recommendations. For outdoor installation, the cabinet
shall be splash proof type.

4.16

DESIGN OF PANEL
All equipment not required for warning or indicator shall be concealed in the
cabinet but shall be readily accessible for maintenance.
Indicators shall be of neon lamp and shall be installed in such a way that they
cannot be tempered with by unauthorised persons while at the same time,

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leaving them exposed to view. Indication lamps are to include two lamps in
parallel, each mounted behind a separate bezel for each indicator. The lamps
are to be mounted in such a way that they may be changed from the front of
the board.

4.17

MAINTENANCE
The complete installation is to be maintained in accordance with the following
schedule:

4.17.1Daily Tests / Monthly Test


Check all circuits for continuity of wiring. Check telephone line to Fire Brigade.
Operate two indicator circuits and check operation of code transmitter. Check
battery and charger.
Tenders shall allow for carrying out the daily tests for a period of one month
after the system is commissioned. They shall also allow for carrying out the
monthly checks throughout the maintenance period.
4.17.2Every Six Months

Repeat monthly maintenance work.


Remove control head from cylinder and check manual operation.

Disconnect cylinder from discharge piping and weigh cylinders. Cylinder


shall be recharged if weight is 0.2 kg less than stamped weight or if
pressure gauge pointer is put side of "operable range".
Replace cylinder in bracket and re-attach discharge piping.
Reset manual control head & reseal with wire and head sealing device.
Re-attach control to cylinder.
Check nozzles to see that seal plug are intact.

4.18

INFORMATION TO BE SUPPLIED WITH TENDER


The following information is to be submitted with Tender. Tenders that do not
include this information may be considered informal.

The type of detector proposed, the factory testing procedure and the
area of coverage as approved by the Fire Underwriters' Association.
The number of detectors offered indicating to what extent (if any) this
differs from the plans.
A complete sample detector unit together with a second cut-away
sample, or alternatively, a detailed drawing, if this is necessary to show
the detailed operation of the detector.
Details of the Main Indicator Board showing relays, testing facilities and
terminal arrangements together with details of the normal and minimum
operating voltages for the system and the method of obtaining this
voltage.
Details of the testing procedure recommended for the complete
installation together with details of how the equipment offered complies
with the testing and maintenance provisions of this specifications.
Typical wiring diagrams for the system offered.
Details of maintenance agreement. Such details are to include a
description of the service afforded, the fee charged, the currency of the

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agreement at this fee, the extent of service covered by the fee and
provision for renewal.
4.19

PARTICULAR REQUIREMENT OF EXHAUST/VENTILATION FAN


The control of the exhaust/ventilating fan installed in the same room shall be
interlocked with that of the CO 2 Control Panel. When theCO2 Extinguishing
System is activated either automatically or manually, power supply to the fan
will be cut-out to prevent operation of the exhaust fan.
The Contractor shall supply and install a pair of alarm signal wiring, in conduit
from the CO2 Control Panel to the exhaust/ventilating fan control panel where
required. All necessary cut-out relays shall be included.

4.20

PRESSURE GAUGE
A pressure gauge shall be fitted at each CO 2 cylinder provided. The gauge
shall have marking to indicate low pressure or loss of gas.

SECT. E
5.0

CLEAN AGENT or INERT GAS FIRE FIGHTING SYSTEM

FIRE FIGHTING SERVICES

Part 1 General
5.1.1 SUMMARY
This section includes Total-Flooding extinguishing systems and the following:

Extinguishing-agent containers.

Extinguishing agent.

Detection and alarm/actuation devices.

Control and alarm panels.

Accessories.

Connection devices for and wiring between system components.

Connection devices for power and integration into buildings fire alarm
system.

5.1.2 PERFORMANCE REQUIREMENT

Design total-flooding extinguishing system and obtain approval from


relevant authorities having jurisdiction. Design system for class A, B, or C
fires as appropriate for areas being protected and include safety factor.
Total-flooding indicated and in concentration suitable for normally
occupied areas.

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Performance Requirements: Discharge within 2 minutes and maintain


100g/m3 concentration by weight at 21 C (70 F) for 10-minutes holding
time in hazard areas.

i.

Concentration in hazard areas less than 100g/m3 throughout holding time


will not be accepted without written authorization from Engineer and local
authorities having jurisdiction.

ii.

System Capabilities: Ceiling or wall mounted, zero pressure, zero pressure


canisters capable of complete discharge within 2 minutes as stipulated in
NFPA 2010. System shall require no piping network or floor space.

Cross-Zoned Detection: Devices located in two separate zones. Sound


alarm on activating single-detection device (smoke detectors), and
discharge extinguishing agent on actuating Thermal Activation Device
(TAD) single-detection device in other zone.

Verified Detection: Devices located in single zone. Sound alarm on


activating single-detection device, and initiate discharge on activation of
second-detection device (TAD).

System operating. Sequence as follows:

i.

Actuating First Detector: Visual indication on annunciator panel, Energize


audible alarm and visual alarms (slow pulse), shut down air-conditioning
and ventilating systems serving protected area, close doors in protected
area, and send signal to the building fire alarm system.

ii.

Actuating Thermal Activation Device (TAD): Visual indication on


annunciator panel, energize audible and visual alarms (fast pulse), shut
down power to protected equipment.

iii.

Extinguishing-agent discharge will operate audible alarms and strobe


lights inside and outside the protected area.

Manual pull stations, locally or remotely when provided, shall immediately


discharge extinguishing agent when activated.

5.1.3 SUBMITTALS

Product Data: For the following:

i.

Extinguishing-agent containers.

ii.

Extinguishing agent.

iii.

Control panels.

iv.

Detection Devices.

v.

Thermal Activation Device (TAD)

vi.

Manual Pull Stations.


Shop Drawings: Include design calculations and demonstrate compliance
with NFPA 2010. Include the following for hazard-area enclosure, drawn to
scale:

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SERVICES

i.

Plans, elevations, sections, details, and attachments to otherwork.


Indicate dimensions, weights, loads, required clearances, method of field
assembly, installed components and location and size of each field
connection.

ii.

Wiring Diagrams: Power, signal, and control wiring.

iii.

Design Calculations:
For weight, volume, and
extinguishing agent required for each hazard area.

iv.

Reflected Ceiling Plans: Show ceiling penetrations, ceiling-mounted items,


and the following:

concentration

of

a. Extinguishing-agent containers, connectors and accessories.


b. Method of attaching brackets to building structure.

Permit Approved Drawings: Working plans, prepared according to NFPA


2010, that have been approved by authorities having jurisdiction. Include
design calculations and demonstrate code compliance.

Field quality-control test procedures and reports.

Maintenance Data: For any and all components, include in maintenance


manuals.

5.1.4 QUALITY ASSURANCE

Fire Protection Engineer Qualifications: A professional fire protection


Engineer who is legally qualified to practice in Malaysia and who is
experienced in providing engineering services of the kind indicated.
Engineering services are defined as those performed for installations of
the total-flooding extinguishing systems that are similar to those indicated
for this Project in material, design, and extent and magnitude of the
specified systems.

Product Options: Drawings indicate size, profiles, and dimensional


requirements of the total-flooding extinguishing systems and are based on
the specific system indicated.

Electrical Components, Devices, and Accessories: Listed and labelled as


defined in NFPA 70, Article 100, by testing agency acceptance to
authorities having jurisdiction, and marked for intended use.

Part 2

Products

5.2.1 MANUFACTURERS

In other Part 2 articles were titles below introduce lists, the following
requirements apply to product selection:

a. Available Manufacturers: Subject to compliance with requirements,


manufacturers offering products that may be incorporated into the work

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include, but are not limited to, Manufacturers specified in the following
paragraphs, or Approved Equal.
b. Manufacturers: Subject to compliance with requirements, provide products
by one of the manufacturers specified in the following paragraphs, or
Approved Equal.
5.2.2 EXTINGUISHING-AGENT CONTAINERS

Description:

i.

Finish: Red color, enamel or epoxy paint.

ii.

Storage-Tank Brackets: Factory or field-fabricated retaining brackets


consisting of steel ears; suitable for container support, maintenance, or
replacement.

Non-pressurised steel containers.

5.2.3 FIRE-EXTINGUISHING AGENT

Hartindo for Total-flooding.


Argonite

5.2.4 CONTROL PANELS

Description:
FM approved and/or NRTL listed, including equipment
and features required for testing, status supervision and operation of fire extinguishing system.

Power Requirements:
240V single-phase AC supply; with electrical
contacts for connection to system components and fire alarm system, and
transformer or rectifier as needed to produce power at voltage required
for accessories and alarm devices.

Enclosure: NEMA ICS 6, Type 1, enameled-steel cabinet.

i.

Mounting: Surface.

Supervised Circuits:
area.

i.

Detection circuits equal to the required number of zones, or addressable


devices assigned to the required number of zones.

Provide the following control-panel features:

i.

Separate circuits for each independent hazard

Electrical contacts for shutting down fans, activating dampers,


and
operating system electrical devices.
Automatic switch over to standby power at loss of primary power.
Service disconnect to interrupt system operation for maintenance with
visual status indication on the Annunciator Panel.

ii.
iii.

i.

Annunciator Panel:
Graphic type showing protected, hazard-area plans and locations of
detectors, abort, EPO, and manual stations. Include lamps to indicate

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device-initiating alarm, electrical contacts for connection to control panel,


and stainless-steel or aluminium enclosure. Captions on graph displays
shall be English.

Standby Power:
ii.

Sealed lead-acid or nickel-cadmium batteries with capacity to


operate system for 72 hours and alarm for minimum of 15 minutes.
Include automatic battery charger, with varying charging rate
between trickle and high depending on battery voltage that is
capable of maintaining batteries fully charged. Include manual
voltage control, dc voltmeter, dc ammeter, electrical contacts for
connection to control panel, and suitable enclosure.

2.5

DETECTION DEVICES

A.

Description: Comply with NFPA 2010, NFPA 72 or AFP 1781, of the same
manufacture as those in the building and include the following
type:

2.6

1.

Ionization Detectors: Comply with UL 268, dual-chamber type,


having sampling and referencing chambers, with smoke-sensing
element.

2.

Photoelectric Detectors: Comply with UL 268, consisting of LED


light source and silicon photodiode receiving element.

3.

Thermal Activation Device (TAD): Self-activation device with


temperature ratings of 45 C, 72 C or 110 C, depending on
hazard type.

MANUAL PULL STATIONS


A.

General Description: Incorporating a dual-action manual pull handle,


when operated will activate an inbuilt TAD
device.

B.

Manual Release:
and

MANUAL RELEASE caption, and similar caption,

red finish. Unit can manually


extinguishing
agent with operating device
engaged until
unlocked.
2.7

high.

discharge
that

remains

ALARM DEVICES
A.

Description:

FM approved and/or NRTL listed, low voltage and


surface mounting, unless otherwise indicated.
Provide identical devices to those in the building.

B.

Bells:

Minimum 150-mm diameter.

C.

Horns:

90 to 94dBA, or higher when background noise level is

D.

Strobe lights: Translucent lens, with FIRE and similar caption in


BM API.

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SERVICES

2.8

ELECTRICAL POWER AND WIRING


A.

Electrical power, wiring, and devices as specified.

Part 3 Execution
3.1

EXAMINATION
A.

3.2

3.3

3.4

Examine areas and conditions, with installer present, for compliance


with hazard-area leakage requirements, installation tolerances, and
other conditions affecting work performance. Proceed with installation
only after unsatisfactory conditions have been corrected.

MOUNTING AND INSTALLATION


A.

The canisters or containers shall be installed either horizontally or


vertically. Some units for raised floors may have bi-directional
discharge capability.

B.

Mounting height shall be according to individual models height


limitation as specified by the manufacturer.

C.

Canisters or containers shall be mounted onto wall/ceiling with 6mm


diameter wall plugs. The units are fixed directly onto wall via in-built
brackets, and onto ceiling either directly or drop down using threaded
rod extensions. Detailed installation shall follow manufacturers written
instruction.

D.

The units are linked together for activation via parallel wiring in loops.
Each unit shall be wired through junction box.

E.

A minimum clearance for discharge outlet shall be observed. The


distance shall follow manufacturers recommended distance for each
model.

CONNECTIONS
A.

Drawings indicate general arrangement and connection only.

B.

Install junction boxes adjacent to extinguishing-agent containers to


allow service and maintenance.

C.

Connect electrical devices to control panel and to building fire alarm


system. Electrical power, wiring and devices are specified. All wiring
shall be enclosed in G.I. conduit paint in red colour.

LABELLING
A.

Install labelling on extinguishing-agent containers, other equipment


and panels according to NFPA 2010.

B.

Install signs at entry doors for protected areas to warn occupants that
they are entering a room protected with fire extinguishing system.

C.

Install signs at entry doors to advise persons outside the room the
meaning of the horn(s) , bell(s), and strobe light(s) outside the
protected space.

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3.5

FIELD QUALITY CONTROL


A.

Comply with operating instructions and procedures of NFPA 2010,


Section Approval of Installations. Include the following tests and
inspections to demonstrate compliance with requirements:
1.
2.
3.
4.
5.
6.
7.
8.

B.

Check mechanical items.


Inspect extinguishing-agent containers and extinguishing-agent
and check mountings for adequate anchoring to substrate.
Check electrical systems.
Check enclosure integrity. Comply with NFPA 2010, Section
Enclosure Inspection, and Appendix C, Enclosure Integrity
Procedure.
Perform functional pre-discharge test.
Perform system functional operational test including, EPO, abort
and manual release.
Check remote monitoring operations.
Check control-panel primary power source.

Perform field-acceptance tests of each canisters extinguishing system


when installation is complete. Perform system testing only after
hazard-area enclosure construction has been completed and openings
sealed. Comply with operating instructions and procedures of NFPA
2010, Section Approval of Installations. Include the following to
demonstrate compliance with requirements.
1.
2.
3.
4.

Perform functional pre-discharge test.


Perform system functional operational test.
Check remote monitoring operations.
Check control-panel primary power source.

C.

The inspection and testing of the system shall be witnessed by the


Bomba and relevant authorities.

D.

Correct mal-functioning equipment, then re-test to demonstrate


compliance. Replace equipment that cannot be corrected or does not
perform as specified and indicated, then re-test to demonstrate
compliance. Repeat procedure until satisfactory results are obtained.
Report test results promptly and in writing to Engineer and authorities
having jurisdiction.

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SERVICES

SECTION F FIRE ALARM


1.

GENERAL
The Fire Indicating Panel shall be type approved by Jabatan Bomba Dan
Penyelamat, Malaysia and certified by approving authority (e.g. SIRIM) to BS
5839 Part 4: 1988 and to be located at the position as indicated on the
drawings. The panel shall have the most up to date design and can
accommodate a wide variety of detectors, sounding devices with line
supervised outputs provided for zone and bell circuits. The design shall be
modular. The panel shall be mounted at eye level and of console type to the
approval of the Engineer and shall include the following equipment.1.1)

A signal unit fitted with three lamps:Green to indicate "supply on"


White to indicate "partial disablement"
Blue to indicate "power failure"

1.2)

Zone indicating units with the following lamp indicators:Red to signal a fire in the zone
Amber to indicate a fault
Green to indicate normal
Each zone indicating unit shall be self-contained incorporating a
tamper-proof, key-operated rotary selector switch with provisions for
testing circuit fault and alarm condition and also for circuit isolation.

1.3)

Alarm muting switch and indication for AC supply ON/OFF, and

1.4)

Isolation/normal selector switch and indication for alarm bell, fault


buzzer, auxiliary trip and manual evacuate-

1.5)

Test switch for lamp, battery, alarm, fault and

1.6)

Reset switch for alarm.

1.7)

Light indication of status for bell, battery and charger.

1.8)

Key operated switches for isolation of 24 volts D.C. fire alarm signal
risers. Keys shall be withdrawable only at "ON" position.

1.9)
1.10)

A relay system to wiring the alarm bells of the entire building.


Signal lamps etc relating to D.C. power supply unit as specified in other
section.

1.11)

All necessary labels (clear perspex, reverse engraved and machine


screwed), fuses, terminal blocks, relays and wiring.

1.12)

10 Nos. spare ways in the panel for future uses.

1.13) All other necessary items specified elsewhere in these Specifications


and the Drawings and/or required by the Local Authority and Chief
Inspector of Fire Service, Malaysia.
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SERVICES

All lamp indicators shall be neon lamps and duplicated for zone indication,
arranged for easy replacement from the front.
The casing for the indicating panel shall be dustproof console type fabricated
from 16 swg sheet steel with hinged lockable door upon which are mounted
the indicator lamps and all other external control.
All metal work shall be treated against corrosion, painted with primer,
undercoat and furnished outside with light grey synthetic enamels all as
specified elsewhere in these Specifications.
Wiring shall be neatly bundled and secured by means of self-locking nylon
cable ties. Cable terminations involving different voltages shall be properly
segregated and labelled to the approval of the Engineer.
A suitable perspex with colour reversed engraved diagram showing in reduced
scale the areas covered by the fire alarm system, escape corridors, staircase,
heat/smoke detectors, manual call points, zone delineations etc., shall be
provided and mounted on this panel.
2.

Power Supply Unit


The control and indication equipment shall be adaptable for operation either
on the mains electrical supply, standby emergency supply or storage battery
exclusive for this system. The power supply equipment shall also include
battery charger, rectifier, transformer, protective circuit fuses, ammeter,
voltmeter and fault warning device.
Three centralised D.C. power supply units shall be provided. Each D.C. power
supply unit shall comprise 24 volts nickel cadmium batteries of sufficient
capacity such that it is capable of maintaining the standing loss or losses of
the portion of the system for at least 72 hours plus the maximum alarm load
for at least one hour. For each D.C. power supply unit, a proprietary make fully
automatic two rate battery trickler charger (constant voltage type) comprising
double-wound vacuum impregnated transformer, full wave bridge connected
rectifier and relays, etc shall be provided to keep the batteries fully charges
under all condition of service for all the panels. The battery and charger shall
be supplied complete with MCB distribution board, first grade MISC ammeters
to read D.C. charging current and D.C. load current, D.C. voltmeter marked to
indicate both float and boost charge voltage, mains on indicating lamp,
non-locking load test switch and suitable rate test load with the voltmeter
scale clearly marked in red showing the terminal voltage considered desirable
when feeding the test load, float/manual selector switch, battery charger
failure alarm, battery cut-off alarms, battery earth leakage detector, engraved
instruction labels for manner duration of test labels, all necessary cable
connections etc., and these items shall be mounted in the top compartment of
the unit concerned or in the associated fire indicator board.
The compartment housing the batteries shall be fitted with vermin proof
louvers at the front plate. The internal shall be fully lined with Formica, or
other materials against corrosive elements from the batteries.

3.

Wiring System
All wiring shall be enclosed in conduit run in the following manner:3.1)

Wiring within false ceiling spaces, riser ducts, electrical switchrooms,


and mechanical plant rooms shall be in surface mounted conduits.

3.2)

Wiring for all other areas shall be in concealed conduits to be


buried/cast in wall plastering/column/concrete slabs etc.

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SERVICES

Fire alarm circuits shall be separated from other circuit runs and
conduit/trunking for fire alarm system shall not in any circumstances contain
wiring other than that associated with the fire alarm system. Wiring shall be
multi-strand of sizes to suit the system but shall not be less than 1.5 Sq. min
section, of tinned high conductivity copper wire insulated with 250/440 volt
grade fire resistance.
4.

Operation Of Fire Alarm System


The fire alarm system shall be capable of performing all the functions
described herein and/or required by the local fire authorities. Among these
function shall include Priority 1 Fire Alarm.
Priority 1 fire alarm is initiated when any one of the automatic detection
devices in the fire alarm system is activated. These detection devices shall
include smoke and heat detectors.
Under priority 1 alarm condition, the fire alarm system shall automatically
initiate.

5.

4.1)

Audible alarm signal at firemen control console. Continuous ringing of


fire bells in fire zone area and the intermittent ringing of fire bells in
designated areas adjacent to fire zone.

4.2)

Visual indication of the activated fire zone on the central fire display
and control panel.

Priority 2 Fire Alarm


Priority 2 fire alarms initiated when any of the break glass call point or CO 2
gaseous system detector is activated.
Under priority 2 alarm condition, the fire alarm system shall automatically
initiate events (a) to (b) inclusive listed for priority 1 alarm condition.

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SERVICES

SECTION G PAINTING & LABELLING


1.

Painting and Protection


Only the best primers and paints shall be used on all equipment, piping,
fittings, valves, hangers, conduits, switchboard, etc. and all work exposed to
view.
Painting shall only be done in suitable weather and all final coatings shall be
to the approval of the Engineer.
Tarpaulins, sheets and coverings to protect floor, walls, etc. shall be provided
by this Sub-Contractor.
All metallic items to be painted shall be clean, free of grease and rust.
Each coat of paint shall be applied by brush and when thoroughly dry,
smoothed with suitably abrasive paper or cloth before the next coat is applied.
Should any corrosion or signs of faulty painting technique become apparent
during the maintenance period, the Sub-Contractor shall required to remove
the defective paint work or component part at his own and retreat and/or
repaint it as directed and to the satisfaction of the Consulting Engineer.
The painting shall be carried out as follow:(a)

All pipes where exposed in the building shall be painted as follow:1

approved rust inhibitive primer

undercoat

coats of high gloss finish

(b)

All underground concealed pipework shall be painted 2 coats of


bituminous paint. Care shall be taken in the choice of this paint in
regard to its melting point and adhesive properties.

(c)

All screw heads, wing nuts and other means of fixing shall be painted
at the time of installation and refinished after the final testing and
commissioning is completed.

(d)

All cut ends of galvanised steel or sheet metal works shall be prepared
as mentioned above and painted 2 coats of zinc chromate paint.

(e)

All manufactured items that are delivered in a painted condition,


whether under or finish, coated shall be prepared as mentioned above
and then repainted as before.

(f)

All items that are considered liable to oil or grease splashes shall be
finished painted using 2 coats of appropriate oil proof paint.

All items subjected to corrosive or hazardous condition shall be specially


treated and painted with suitable anti-corrosive paint as recommended by the
manufacturers.
A schedule of paint colours to be used will be issued to the Sub-Contractor as
the work progress on site.
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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
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SERVICES

2.

Labelling
Lettering on piping shall be painted in contrasting colours and shall be in
centre of bands. The lettering shall be in block letters with minimum
dimension of in. high for pipes 2 ins. and under and 1 ins. High for pipes
over 2 ins.
Directional arrows shall be in black on two visible sides of all pipings at each
valve, firings and long runs at 6 ft. centres. The size of arrow shall be 3 ins.
long on pipes up to and including 2 ins. diameter and 6 ins. long on pipes over
2 ins. diameter.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

SECTION H TESTING AND COMMISSIONING


1.

General
All necessary balancing, testing, calibrating and setting of the equipment and
controls associated with this installation shall be done and all instruments and
labour necessary for this shall be supplied by this Contractor.
The Sub-Contractor shall provide all notices and pay all fees in connection
with all necessary tests to be carried out to the approval of the Jabatan Bomba
Dan Penyelamat, Malaysia and any Authority having jurisdiction over the
installation.
If tests are not specified in any clause of the Specification such tests shall be
carried out when the Consulting Engineer may deem necessary without any
extra charge.
All tests shall be done in the presence of and certified by the Engineer.
Completion Certificates including a brief description of the test method and
instrumentation used shall be submitted to the Consulting Engineer.
Only competent and experienced personnel shall be employed to carry out all
the tests.
The cost for these tests including electricity and necessary instruments and
labour shall be included and at all times the testing instruments and
accessories shall remain the property of the Owner. These apparatus shall be
handed over to the Owner in good condition at the expiry of the Defects
Liability Period.

2.

CO2 Fire Extinguishing System (Discharge Test)


The contractor shall provide sufficient nitrogen gas to replace the CO 2 gas
during testing and commissioning of the installed system. The test shall be
carried out in such a manner that the detectors, alarm control panel, valve
assembly, piping system etc. are tested during the nitrogen gas discharge. All
cost and indirect cost for this test shall be deemed to be included in the
tender price.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
PART 3 SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF MECHANICAL AND ELECTRICAL
SERVICES

SECTION I MAINTENANCE
1.

Contract Maintenance
The Contractor shall guarantee against fault, or defects, all materials and work
as set out in this Specification from the date of issue of the Certificate of
Practical Completion. The Contractor shall at his own expense pay for spare
parts and other items necessary for the operation of the pumps.
Contract maintenance shall consist of servicing of equipment installed
including attention to emergency call for the warranty period before release of
final retention sum.
The Engineer may issue the Certificate of Practical Completion at his
discretion provided that:(a) All required testing has been completed and approved by the Consulting
Engineer and Jabatan Bomba Dan Penyelamat, Malaysia.
(b) All adjustment to equipment, which may be necessary to ensure
satisfactory operation, has been made.
(c) All operation instruction, wiring diagrams and layouts have been
received.
(d) A Maintenance Schedule setting out the proposed program of
maintenance inspection and servicing, together with advice of
arrangements of prompt attention to emergency call has been submitted
to and approved by the Engineer.
At the beginning of the Maintenance Period the Contractor shall provide a
logbook, which shall be lodged with a person nominated by the Engineer. The
log book shall remain at the site and shall be used to accurately record all
service calls, whether emergency or routine, setting out the work performed,
the date, the duration of each visit, the repairs or adjustments made. All
entries to the logbook shall be handed over to the Inspecting Engineer on
completion of the Maintenance Period.
At the conclusion of the Maintenance Period a complete check over and if
necessary a re-adjustment of the installed equipment shall be made in the
presence of the Engineer.
During the Maintenance Period, the Contractor shall train maintenance
personnel nominated by the Owner in all aspects of operation and
maintenance of the whole installation.

2.

Service Contract
The Owner shall have the option to enter into an annual service Contract,
after the Contractor has fulfilled the Contract Maintenance and guarantee
obligations. The service Contract shall include emergency service and regular
maintenance. The cost of spare parts shall be charged to the Owner.

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SEJINGKAT 132KV/33KV SUBSTATION REINFORCENT
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SERVICES

SECTION J MAINTENANCE EQUIPMENT


1.

General
The following items of equipment shall be provided at the completion of the
installation. The equipment and spares shall include:(a)

1 no. spare smoke detector for each different type of detector used.

(b)

1 no. spare heat detector for each different type of detector used.

(c)

2 nos. key for each different padlock used. Each key shall be provided
with a tag with identification clearly written.

(d)

1 no. break glass for each type of break glass point.

(e)

1 no. alarm bell for each type of alarm bell using.

(f)

5 nos. of indicating bulb for each type of indicating bulb used.

(g)

1 no. spare MCCB/MCB/fuse for each type of MCCB/MCB/fuse.

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