ML434 V12 D758

D758 MiniPurge Manual
ML 434
IMPORTANT NOTE
It is essential for safety that the installer and user of the Expo system observe
the following instructions:
Please refer to the standard for principles and definitions.
(N.B. These instructions apply only to the Pressurizing system. It is the responsibility of the manufacturer
of the Pressurized Motor Enclosure to provide appropriate instructions for the Enclosure.)
Contents
1. D758 MiniPurge - General System Specification
2. Quick User Guide
3. Application Suitability
4. Description and Principle of Operation
5. Main Components
6. Installation of the System
7. Commissioning
8. Maintenance of the System
9. Fault Finding
10. Recommended Spares List
11. Drawings and Diagrams
12. Certificates
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1. D758 MiniPurge - General System Specification

Pressurized Motor Housing
Pressurized Motor Enclosure : A range of Electrical Motor housings
Classification
: Zone 1 Group IIC
Total Purge Flow Rate
: To be determined by customer and to include flow to compensate for
leakage.
Estimated Purge Time
: To be determined by motor manufacturer dependent on the flow rate
selected
& motor volume. Time may also be verified by a Purge Test when required.
Enclosure Pressure
: Normal : 10mbarg. (Alternative set-points are available) This is also the set
point
of the Automatic Leakage Compensation Pressure Sensor (CLAPS
Sensor).
: Relief Valve opening pressure, Calibration range = 20 50mbarg
Enclosure Test Pressure
: Motor Test pressure = Relief Valve opening pressure x 1.5.
MiniPurge Control Unit Data
Special Design Number: D758SYS
Model Number
: 5XLC/ss/OV/PA/PC
Option codes
: OV = Outlet Valve is pneumatically operated
PA = Integral Ex e Power & Alarm terminal box
PC = Pressurized Enclosure (Motor) Pressure Control Automatic
Leakage Compensation Valve (CLAPS system)
Action on Pressure Failure : Alarm and Trip (Isolate power / motor) User adjustable Alarm Only
System Type
: ThinMani MiniPurge System
Type of Operation
: Automatic Leakage Compensation using the Closed Loop Automatic
Pressurization System (CLAPS)
Leakage Compensation capacity
: 1500Nl/min @ 5barg inlet pressure
Leakage Compensation over capacity
: +40% (minimum) of the normal enclosure leakage
Enclosure Material
: Stainless Steel 316
Mounting method
: Wall mounting straps & spacers. Fixing holes as per drawing.
Temperature Limits
: -20C to +55C
Supply Pressure
: Clean Dry Oil Free Air or Inert Gas. Pressure 5 8 barg (75 120 psig).
50 micron automatic drain supply Inlet Filter and 16 barg regulator fitted.
Logic Regulator & Gauge
: Fitted. Set to 2.1 barg (31 psig).
Process Connections
: Purge Supply and Outlet to Motor:1 NPT female
Minimum Supply Line 25mm (1) I.D Tube
Reference points & signals: 1/8 NPT female
Visual Indicators
: Alarm/Pressurized (Red / Green)
: System Purging (Black / Yellow)
Manual/Override Switch
: Not fitted.
Motor Interlock Switch
: DPNO electrical switch, contact ratings 250Vac 4Amps certified, Ex d IIC T6
System Purging Switch
: SPNO electrical switch, contact ratings 250Vac 4Amps certified, Ex d IIC T6
Alarm Switch
Intermediate Switch
Signal Junction box
: Stainless Steel, Ex e II T100C IP66
c/w terminals, front access cover & lower removable gland plate.
Sensors (-0, +0.7 mbar)
: Minimum Pressure calibration range:
Minimum :
0.5 mbarg
Maximum :
5.0 mbarg
Default setting:
1.5 mbarg
Other Sensors (-0, +10%)
: Intermediate Sensor calibration range:
Minimum :
2.0 mbarg
Maximum :
10.0
mbarg
Default setting:
5.0 mbarg
: Purging Flow OK set at 6.4 mbarg
: CLAPS Sensor calibration range:
Minimum :
5.0 mbarg
Maximum :
15.0
mbarg
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Default setting:
10.0
mbarg
NOTE: There must be a 1.5 mbarg difference between the Minimum Pressure & Intermediate
Sensor and a 2.5 mbarg difference between the Intermediate & CLAPS Sensor calibration point.
e.g. Minimum Pressure = 5 mbarg, Intermediate Pressure = 6.5 mbarg, CLAPS Sensor = 9 mbarg
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Purge Time
: User selectable. 3-off time increments available.

10, 15 or 20 Minutes (-0 + 25%). Giving a maximum available purge time
period of 45 minutes. Default set to 45 Minutes.
Approvals
:ATEX Certificate:
0518
Sira 01ATEX1295X
II 2 (2) G D
Ex [px] II T6
Ex pD II 21 T85C
Tamb -20C +55C
IECEx Certificate:
IECEx SIR07.0027X
Ex [px] II T6
Ex pD II 21 T85C
Tamb -20C +55C
For limitations and conditions of use refer to the applicable
certificate at the back of this manual.
Weight
: 27kg (60lb)
Relief Valve (RLV) / Purge Outlet Valve with Integral Spark Arrestor
Type
: RLV104/FS/ss
Special Design Number: D758RLV
Bore
: Purge Outlet Valve 104 mm, Relief Valve 75 mm
Relief Valve liftoff calibration
: Minimum
20.0 mbarg, (+0%, -20%)
: Maximum
50.0 mbarg
: Default
30.0 mbarg
Flow rate
: Factory set to
2000, 3000, 4000, 5000 or 6000 Nl/min.
Default
2000 Nl/min
Material
: Housing:
Stainless Steel 316L, finish as Control Unit
: Gasket :
Neoprene
: Spark Arrestor
Stainless Steel mesh
Mounting method
: Rectangular cut-out & fixing holes as per drawing.
Weight
: 7kg (15.4lb)
Options
Part Number
KGM-PR00-008
KMP-1SP0-001
Description
Extended timer option for additional 60 minute timer.
System Purging switch option kit. (see drawing AGM-PA00-021)
SPNO electrical switch, contact ratings 250Vac
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2. Quick User Guide

Installation
Mount the purge system as shown on the Hook-Up drawing.
Always ensure the system has been installed as per the full instructions in section of this
manual titled Installation of the System.
Always ensure all piping is clean and free of dirt & debris prior to connection to the purge
system or enclosure.
Strongly recommend a local isolation valve on the air supply to the purge system is installed.
Note:
Most faults are due to the air supply being restricted, the air supply pipe work
installed
being too small or a drop in air supply pressure during purge.
Operation of the System
Once installed correctly turn on air supply.
Indicator
Colour
Alarm/Pressurized Red
Purging
Black
Purge system starts off in purge.

o the purge air will enter the enclosure
o within the Relief Valve unit, Purge Outlet Valve will open
o the air will then exit the Relief Valve housing, via the Spark Arrestor
Indicator
Alarm/Pressurized
Purging
Colour
Green
Black
Status
Pressurized, Enclosure pressure has been attained
Purge flow too low
Once enough purge air flow is measured the system will start the timed purge cycle.
Start a stopwatch when the Purging Indicator turns Yellow.
Indicator
Colour
Alarm/Pressurized Green
Purging
Yellow
Status
Pressure Alarm, enclosure pressure too low
Purge flow too low, (or not in the purge mode)
Status
Pressurized
Purge Flow above the minimum
After the purge has been completed without interruption, for the set purge time, the system will
show Purge Complete. Stop the stopwatch when the Purging Indicator turns Black.
Indicator
Colour
Alarm/Pressurized Green
Purging
Black
Status
Pressurized and in Leakage Compensation mode.
No longer in the purge mode
Check that the purge time required has been met or exceeded by the actual purge time
recorded.
The actual purge time recorded must NEVER be less than the purge time required.
System is now in Leakage Compensation mode and working correctly
If the system has not worked as expected check the installation thoroughly. Read the section in
this manual called Commissioning.
If an obvious problem has not been highlighted and corrected then follow the checks in the section
Fault Finding.
If the checks have been made and the system will still not work then please contact your local
distributor or EXPO.
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3. Application Suitability
MiniPurge Systems are certified for use in Hazardous Areas, where the Hazardous Area is nonmining (i.e. above ground) and the hazard is caused by flammable gasses, vapors or dust.
Depending on the model, the systems may be used in IECEx and ATEX Zone 1(21) and Zone
2(22) - Categories 2 and 3 respectively.
MiniPurge systems may be used for hazards of any gas group. However, apparatus associated
with the MiniPurge system, such as intrinsically safe signaling circuits and flameproof enclosures
containing switching devices may be limited in their gas group. The certification documentation
supplied with any such devices must be checked to ensure their suitability.
This system is designed for use primarily with compressed air. Where other inert compressed
gasses are used (Nitrogen, for example) the user must take suitable precautions so that the build
up of the inert gas does not present a hazard to health. Consult the Control of Substances
Hazardous to Health (COSHH) data sheet for the gas used. Where a risk of asphyxiation exists, a
warning label must be fitted to the Pressurized Enclosure (PE).
The following materials are used in the construction of MiniPurge systems. If substances that will
adversely affect any of these materials are present in the surrounding environment, please consult
Expo for further guidance.
Materials of construction:
Stainless Steel
Mild (carbon) Steel
Brass
Aluminum
Nylon
Polyurethane
Acrylic
Silicone Rubber
Neoprene
4. Description and Principle of Operation
The MiniPurge system is pneumatic in operation, with electric interfaces.

Pressurization is a method of protection used in Zone 1 and Zone 2 Hazardous Locations to
ensure that the interior of an electrical enclosure, for example the motor housing, is free of
flammable gas. With the utilization of the Expo MiniPurge system, the motor may be used safely
in a hazardous environment.
Pressurization is simple. Clean uncontaminated compressed air, or an inert gas, from a nonhazardous area is admitted to the motor enclosure to keep the internal pressure at least 0.5 mbar
above the pressure outside. External flammable gas cannot enter the enclosure while it is
pressurized.
Before power can be switched on, the enclosure must be purged to remove any flammable gas
that might have entered the enclosure before it was pressurized. Purging is the action of
replacing the air inside an enclosure with air known to be free of flammable gas. The duration of
the purging time is normally ascertained on an electrical motor by performing a Purge Test.
At the end of the Purging cycle the system automatically switches to Leakage Compensation
mode. The Purge Outlet Valve is closed and the flow of purging air is reduced to a level where
there is enough flow of air to compensate merely for the leakage of air from the enclosure whilst
maintaining the minimum over-pressure state. Interface contacts are provided within the system to
provide an interlock to the motor control gear.
In the event of pressure failure within the motor housing the system will raise an alarm in the form
of visual indicators and a volt free contact depending on the specification of the system. The
default action on loss of pressurization by the MiniPurge is Alarm and Automatic Disconnect of
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Power (A&T Alarm and Trip). This can be changed by the customer to Alarm Only (AO),
please refer to Section titled Main Components - Alarm Only circuit.
The Motor MiniPurge system incorporates a "Closed Loop Automatic Pressurization System"
(CLAPS) whereby the system will detect a fall or rise in the motor internal pressure &
automatically compensate by increasing or decreasing the leakage compensation flow rate into
the motor. This system has been specifically designed to maintain a stable internal motor
pressure during motor start-up when pressure peaks or drops are particularly prevalent or when
changes in pressure are caused by running temperature variations.
5. Main Components
Air Supply Filter/Regulator:
The unit is provided with a 50-micron liquid / dust filter element as a precaution. The user of the
MiniPurge system must ensure that air supply is to the quality stated in Air Supply Quality'
paragraph found in the Installation section. The regulator is factory set to 5 barg (75 psig) and will
regulate the pressure of an air supply between 5-16 barg (75-240 psig). A pressure gauge is fitted
down stream of the filter. This should indicate no less than 5 barg (75 psig). During purge you
may notice the pressure drop down to 2.5 barg (36 psig).
Logic Air Supply Regulator:
This device provides the system with a stable logic pressure supply for consistent operation. The
pressure level is factory set to 2.1 barg (31 psig) and can be verified by means of the integral
pressure gauge. It should only be adjusted if the gauge indicates that the regulated pressure is
incorrect.
Logic Manifold:
This black block contains most of the logic components in the system and can be thought of as a
pneumatic printed circuit board. It has internal passageways that interconnect the components
with facilities for connections to the off-manifold items. It incorporates the following major items:
Minimum Pressure Sensor. The pressure inside the PE is monitored continuously by this device.
When the pressure is correct i.e. above the minimum pressure specified for safe operation, the
sensor provides a Pressurized output signal that can be seen by the operator, displayed on the
Red / Green visual indicator. The sensor is factory calibrated to operate on a falling pressure at
or above the minimum specified pressure.
Purge Flow Sensor. The purge flow through the Relief Valve (RLV) / Purge Outlet Valve is
monitored by this device. When the purge flow is correct i.e. above the minimum purge flow
specified for correct purging, the sensor provides a Purging output signal that can be seen by the
operator, displayed on the Black / "Yellow" visual indicator. The sensor is factory calibrated to
operate on a falling flow rate at or above the minimum specified purge flow rate.
Purge Timer. When the PE pressure is correct and the correct Purge Flow is taking place, a
signal is sent to the Purge Timer to start the timing period. The signal passes through a dedicated
in-line mini-filter to a ruby flow restrictor. The resulting bleed of air is collected by a calibrated
reservoir where the pressure gradually rises. Also connected to the reservoir is the pilot port of the
Timer Selector Valve. When the pre-set purge time has elapsed and the reservoir pressure
has risen to the timer valve operating pressure, the timer valve provides a signal to the Purge
Complete Valve.
Purge Complete Valve. This valve receives the signal from the purge timer when the purge
time has been completed and checks that Pressurized signal is also still present. If both
conditions are satisfied, a Purge Complete output signal is produced which is sent to perform the
following functions: turn on the electrical supply to the PE, turn off the high purge flow and start
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the Leakage Compensation mode. It will also provide a hold-on signal to maintain the system in
Leakage Compensation mode with the power switch on even when the Purge Timer has reset
ready for the next purge cycle whenever it is required.
Or Gate. This device provides the Purge Complete Valve with its hold-on function referred to
above. When either the Timed Out signal or the Purge Complete signal is present it allows the
pilot signal to be applied to the Purge Complete Valve.
Alarm Only Circuit. The system normally will cut off the electrical power to the PE if the
enclosure pressure is too low. In certain circumstances, where local codes of practice allow, the
system can be altered to provide a hold-on circuit that will maintain the electrical power supply to
the PE while also providing a Pressure Failure Alarm. The user must respond to the Alarm and
either restores the pressure to the PE or otherwise make the installation safe e.g. shut off the
electrical supply. The decision to use the Alarm Only facility, and the length of time during which
the enclosure is allowed to operate un-pressurized, is the responsibility of the user.
Warning:
It is potentially dangerous to energize the Pressurized Motor Enclosure in an unpressurized condition, when it is known there are potential explosive hazardous gases in
the area.
Motor Interlock Switch:
A Flameproof Ex d IIC Power Switch is located on the logic manifold which also contains the
pneumatic actuating piston. The cable from the switch is terminated in an Ex e II T100C (Tamb 200C to +550C) IP66 junction box.
Alarm/Pressurized Switch:
Like the Motor Interlock Switch this Ex d II device is operated by the Pressurized signal and
provides the facility for a remote electrical system status indicator to show Pressurized or
Pressure Failure Alarm. The cable from the switch is terminated in an Ex e II T100C (Tamb -200C
to +550C) IP66 junction box.
System Purging Switch:
This option is an Ex d II device operated by the Purge Flow signal and provides the facility for a
remote electrical system status indicator to show System Purging (sometimes called Purge in
Progress). The cable from the switch is terminated in an Ex e II T100C (Tamb -200C to +550C) IP66
junction box.
Intermediate Switch:
A Flameproof Ex d II Power Switch is located off the logic manifold. The cable from the switch is
terminated in an Ex e II T100C (Tamb -200C to +550C) IP66 junction box.
Purge Valve:
This valve controls the admission of purging air to the PE. It is sized to allow sufficient air into the
enclosure during purging based on the specified air supply pressure range, the minimum specified
purging outlet flow rate +10% and the expected leakage rate from the PE during purging. A Purge
Flow Restrictor, (a ball valve) valve is placed upstream of the Purge Valve to restrict the purge
flow to the minimum required. This Purge Flow Restrictor is factory set but can be re-adjusted
during commissioning if required. At the end of the purging cycle, the Purge Valve is closed by
the Purge Complete signal and then waits in the closed position until the next purging cycle is
needed. It has a control restrictor in its pilot signal line to slow down the speed at which it resets
when the next purge cycle is started.
CLAPS Sensor:
This sensor monitors the pressure within the motor and then sends a proportional control signal to
the CLAPS Leakage Compensation Valve to either increase or decrease the flow of air into the
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motor enclosure to maintain a stable running pressure. The normal motor running pressure must
be determined prior to system start-up so that the CLAPS Sensor may be set to the desired level
to control the CLAPS Valve.
CLAPS Leakage Compensation Valve (CLAPS LCV):
This valve controls the airflow into the PE after the initial purging has been completed. It should be
adjusted initially to around 50% open. After purging has been completed the setting should be
adjusted so that the enclosure pressure is within the desired range and the Relief Valve (RLV) /
Purge Outlet Valve is closed.
Visual Indicators:
Visual indicators are fitted to provide local status information to the operator:
The Alarm/Pressurized indicator has two states:
Red
= Pressure Alarm i.e. Enclosure Pressure too low
Green*
= Pressurized
The Purging indicator has two states:
Black*
= Purge flow too low (or not in the purge mode)
Yellow
= Purge Flow above the minimum
* Green & Black combination is the indication during normal operation of the PE after the initial
purging process has been completed.
Relief Valve (RLV) / Purge Outlet Valve
The RLV unit allows the purge air to exhaust safely from the enclosure via an in-built Spark
Arrestor. The Spark Arrestor is designed to prevent the emission of arcs, sparks and
incandescent particles produced by normal operation or an electrical fault within the PE.
During purge cycle, a pneumatic cylinder operates a Purge Outlet Valve that lets the air in the
enclosure vent out through the RLV. When the system changes to leakage compensation
mode, the Purge Outlet Valve is closed and the enclosure sealed.
Purge air passes through the RLV and a correctly selected orifice plate will ensure that the
Purge Flow Sensor is activated once the selected purge flow has been attained. This is via a
preset pressure differential across an orifice.
The RLV unit has an in-built relief valve sized to ensure that, if the air supply pressure rises up
from the specified maximum, the internal enclosure pressure will not exceed the PE specified
maximum working pressure.
Terminal Box, Increased Safety Ex e II T1000C (Tamb -200C to +550C) IP66:
The Terminal Box is Increased Safety (Ex e) certified and incorporates the terminal connection
points for the alarm & interlock circuits. All contacts provided are Volt free (dry).
Cable entry methods (e.g. conduit or glands) shall conform to IEC / European or other relevant
local codes. The main requirement is that IP54 (or better) ingress protection must be provided by
the use of seals or washers. Cable glands must be Ex certified if they are non-metallic.
6. Installation of the System

This equipment is designed for use under normal industrial conditions of ambient temperature,
humidity and vibration. Please consult Expo before installing this equipment in conditions that
may cause stresses beyond normal industrial conditions.
The MiniPurge system shall be installed in accordance with relevant standards, such as IEC / EN
60079-14, and any local codes of practice that are in force.
Air Supply Quality
The MiniPurge system should be connected to a protective gas supply, which is suitable for
purging and pressurization. The supply pipe connection to the MiniPurge is 1 NPT(F) but the
supply pipe shall be sized for the maximum input purge flow rate for the application and regulated
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to 6 barg. The air supply to the filtration system must be clean, non-flammable, from a nonhazardous area and free from water and oil to BS ISO 8573-1: 2001 Class 2.2.1 or relevant local
standards. This is typically referred to as Instrument Air Quality. Although equipment will
operate with lower air quality, the operational life of the system will be adversely affected. The
equipment that is being protected may also suffer from poor air quality.
Solid Particles:
Humidity:
Oil content:
0.5m < particle size 1m, maximum 1000 particles/m3

-40C* pressure dewpoint
0.01mg/m3 concentration total oil
* For applications where Tamb 0C, the air supply should be Class 2.1.1, with Humidity: -70C
pressure dewpoint.
The air supply must be regulated to a pressure less than the maximum stated inlet pressure.
When an inert gas is used to supply the purge system, refer to the earlier warnings regarding the
safety of the gas used. Where risk of asphyxiation exists refer to Application Suitability section.
Prior to connecting the air supply to the purge system, flush the supply pipe work with air to
remove any debris that may have been introduced into the pipe work during installation. At least
10 seconds for every meter length of supply pipe.
Unless a supply shut-off valve has been specially fitted to the MiniPurge system, an external
shut-off valve with the same, or larger, thread size as the CU inlet fitting should be fitted by the
installer to prevent any restriction of purge flow.
The purge air from the MiniPurge CU should be piped within the PE to ensure purging of
potential dead air spots.
Warning: The correct logic supply pressure is vital to the reliability and calibration of the
system, therefore it should not be adjusted.
Location
The MiniPurge Control Unit (CU) should be installed either directly on or close to the Motor PE.
If not installed on the PE it should be as close as possible. It should be installed so that the
system indicators and certification labels may be readily observed.
Relief Valve: To achieve efficient purging, the points where air enters and exits the PE should
normally be at opposite ends of the enclosure. The RLV must be mounted vertically and there
should be a minimum clearance of 300mm (12) around the Spark Arrestor (purge outlet).
It is important that the interior and exterior of the Spark Arrestor is kept clean and debris is not
allowed to accumulate which might affect the calibration of the device. In particular the exterior of
the Spark Arrestor should not be painted or blocked off in any way.
Serial Numbers All parts of any system carry a common serial number. If installing more than
one system, ensure that this commonality is maintained on each installation.
Piping Unless the MiniPurge is directly connected to the PE, any piping, conduit and fittings
used to connect the CU to the PE should be metallic or appropriate to the environment into which
the system is installed. No valve may be fitted in any tube connecting the CU to the PE. Additional
consideration should always be given to local codes of practice.
Multiple Enclosures This purge system is not suitable for multiple enclosures.
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Provision and Installation of Alarm Devices The system has a Minimum Pressure Sensor set to
a pressure of least 0.5 mbar. When the PE pressure is above this set point the sensor produces a
positive Pressurized signal. The relevant indicator on the CU will change from Red to Green
When the enclosure pressure falls below the set point of the sensor the Pressurized signal is
removed, i.e. absence of the signal indicates a Low Pressure Alarm condition. The indicator on
the CU will change from Green to Red. There are volt free (dry) contacts available within the
Terminal Box for remote usage. The user must make use of this alarm facility in accordance with
the local Code of Practice for Action on Pressure or Flow Failure. Most Codes include the
following recommendations:
ATEX Category 2 (Zone 1) Installations: Alarm and Automatic Trip of Power.
ATEX Category 3 (Zone 2) Installations Alarm Only on pressure or flow failure with power
being removed manually.
Power Supplies and their Isolation All power entering the PE shall be provided with a means of
isolation. This requirement also applies to any external power sources that are connected to
equipment such as volt-free (dry) contacts within the PE. For motor applications it is normally
via the Motor Interlock Switch.
Exception: Power to other apparatus that is already suitable for the hazardous area need not to
be isolated by the MiniPurge system.
In all cases the application and the isolation of the power must be controlled by the MiniPurge
system using the Motor Interlock signal.
The electrical installation must conform to the local codes of practice.
No switches are permitted between the Power Switch and the MiniPurge system other than an
authorized Manual Override circuit.
7. Commissioning
Initial Commissioning.
The CLAPS Leakage Compensation Valve can be set finally only when the enclosure has
been installed in its permanent operating location.
Check that the system has been installed in accordance with Expo Instructions.
Disconnect the supply pipe from the inlet to the MiniPurge system and blow clean air through
it for at least 10 seconds per meter of length to remove any debris, oil and condensation.
Commissioning.
Proceed as follows:
Check all connections and RLV is fitted correctly with no obstructions to the purge exhaust.
Close the Purge Flow Restrictor valve.
Open external supply shutoff valve fully, where fitted.
Check that the internal logic pressure gauge reads 2.1 barg / 31 psig / 210 kPag.
Check that the pressure gauge on main air supply reads 5 barg / 75 psig / 500 kPa. Purging
flow will start.
Check the Pressure Relief Valve is correctly set by disconnection the Minimum Pressure
sensing Green pipe at the bulkhead fitting on the input to the MiniPurge, this will disable all
of the pressure sensors.
Connect a manometer to the bulkhead fitting, with a 4mm nylon tube, from where the Minimum
Pressure sensing Green pipe was removed.
Close the Purge Flow Restrictor valve and turn on the compressed air to the MiniPurge.
Then, very slowly, open the Purge Flow restrictor until the pressure Relief Valve opens and
check the opening pressure is within calibration. This test can be completed several times to
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ensure compliance and repeatability. Go to Maintenance of the System if the Relief Valve
needs to be recalibrated.
Close the Purge Flow Restrictor and shut-off the external compressed air supply. Remove the
manometer and replace the Minimum Pressure sensing pipe in the bulkhead fitting.
The setting of the Purge Flow Rate. Turning on the compressed air to the MiniPurge and
gradually open the Purge Flow Restrictor valve until the Black / Yellow indicator changes to
Black / Yellow, typically motor internal pressure should be approximately 13 16 mbarg. The
Yellow indication confirms correct Purge Flow Rate.
At this time the "Pressurized" indicator should be Green and the "Purging" indicator should
be Yellow.
WARNING: When opening the Purge Flow Restrictor valve ensure the overpressure within the
motor does not exceed the pressure Relief Valve setting.
The purge timer will start as soon as the "Purging" indicator turns Yellow. Check that the time
delay between the indicator turning Yellow (Purging) and returning to Black is not less than
the minimum time required to purge the PE. Times in excess of the minimum are permitted
and a tolerance of +25% is normally acceptable. The purge time can only be extended,
beyond the standard 45 minutes, by adding an extra reservoir. See option list of extended
times available.
After the purge time has been completed, the Purging Valve will close and the air flow into the
enclosure will be controlled by the CLAPS LCV. The initial setting of 50% open may be too
high or too low. If the setting is too high this will be demonstrated by continual rising & falling of
the motor enclosure pressure, as the CLAPS LCV automatically shuts off and then reinstates
the flow. The CLAPS LCV should be adjusted to reduce the flow into the motor enclosure by
turning the adjuster screw anti-clockwise.
If the initial setting is too low the CLAPS LCV & CLAPS Sensor will already be working to
provide excessive flow into the motor thus leaving no scope for additional compensation during
normal motor running. To increase the flow into the motor enclosure, adjust the CLAPS LCV,
by turning the adjuster screw clockwise.
The setting of the CLAPS Sensor is factory calibrated to the normal working pressure
expected in the motor, typically 10 mbarg. The pressure in the Motor should be stabilized as
close as possible to this figure.
Additional Checks
After proving the system is working correctly it may be a requirement to check the calibration of
the Pressure Sensors within the MiniPurge Control Unit. To complete these tests use a
manometer and connect to the MiniPurge Control Unit Test Point (on the top of minimum
pressure sensor - remove the red plug and use 4mm OD nylon tube) during commissioning.
The calibration of the Pressure Sensors is set on a falling pressure.
Close the Purge Flow Restrictor valve and then gradually slowly open until above the minimum
Pressure Sensor setting, Alarm indicator turns from Red to Green. Gradually close the Purge
Flow Restrictor valve until the indicator turns back to Red and take a note of the reading.
Check this reading against the Test, Inspection and Setting Sheet. It should always be at or
above this setting.
The same tests can be preformed for the all the other Pressure Sensor incorporated within the
MiniPurge Control Unit.
Once all tests are completed reset the Purge Flow Restrictor valve and retest the MiniPurge
System.
Go to Maintenance of the System if the Pressure Sensor needs to be recalibrated.
Normal Operation
Turn the air supply valve On or Off to start or stop the system. After this, the Pressurizing and
Purging sequence is entirely automatic.
ML434 v12
Issued 31/8/10
Page 12 of 17
8. Maintenance of the System

The maintenance recommended for the system consists of the following, supplemented by any
additional requirements imposed by the local Code of Practice.
Expo recommends that the commissioning tests be repeated at every six to 24 months,
dependent on the environment. In addition the following checks are also recommended at that
time:
Check the RLV and any other Spark Arrestors. Remove any debris or corrosion, or replace
with a spare.
Check the condition of the air supply filter element. Clean or replace it as necessary.
At least every two years, the following additional checks are recommended:
Apparatus is suitable for the Hazardous Location
There are no unauthorized modifications
The source of air is uncontaminated
The interlocks and alarms function correctly
Approval labels are legible and undamaged
Adequate spares are carried
The action on pressure failure is correct
Recalibration of the Pressure Relief Valve (when necessary)
Before making any adjustment, make sure the pressure Relief Valve seat is free of contamination,
particles. To adjust the lift off pressure of the overpressure Relief Valve you will require an 8mm
spanner and a 2.5mm Allen Key. While holding the central Allen Screw in position loosen the
retaining nut. Adjust the Allen key clockwise to increase the lift off pressure, adjust Anti-clockwise
to reduce the lift off pressure. "The adjustment is very sensitive and it is recommended that one
half turn between tests should be adequate until you are familiar with the device". Retighten the
locking nut while holding the adjustment screw in position before each test.
The RLV is supplied with selectable orifice plates to set the flow rate. The orifice plate is fitted in
its place using two small M3 screws. It can be easily changed by removing the large cover plate
which includes the outlet valve assembly and screws.
Removing the small cover plate to

set the RLV opening pressure
Orifice Plate
Allen Screw & Lock NUT
Recalibration of the Pressure Sensors (when necessary)

The brass nozzle is sealed into position using Loctite
thread sealant. This may require heating slightly to soften
prior to making any adjustment to avoid damaging the soft
brass nozzle. The adjustment is very sensitive so only turn
the nozzle 1 or 2 mm until you have an idea of cause and
Remove
ML434
v12Sensor by
unscrewing anti-clockwise.
Brass Nozzle
Issued 31/8/10
Page 13 of 17
affect when calibrating. Clockwise reduces the pressure setting.
9. Fault Finding
If the system does not behave in the manner described above there is a fault. Some of the more
likely faults are dealt with below. If a cure cannot be effected by following the procedure shown
below, please call Expo (24 hour answering) or your supplier for further assistance.
The system has been designed for ease of fault finding and many of the components fitted are
plug-in or chassis mounted. Check components by substitution only after establishing that such
action is necessary. If the system is less than 12 months old, parts under warranty should be
returned to Expo for investigation, with a full report of the fault and the system Serial Number.
As with any pneumatic system the greatest enemies are water, oil and dirt in the air supply. For
this reason the air system must always incorporate a dust and water filter to provide air to
instrument quality. This will protect not only the purge system but also the equipment being
purged. The filtration must be provided by others. However, dirt can enter from other sources and
it is vital therefore that the procedures described in the "Installation" section are carried out before
using the system for the first time, or following any disconnection of the pipe-work. Failure to
perform this work may cause damage that will not be covered under warranty.
Before making the following checks verify that both the main air supply pressure to the MiniPurge
system & the regulated pressure to the logic are as specified on the system specification sheet.
Most reported faults are due to insufficient air supply being maintained throughout the duration of
a purge cycle.
System Purges Correctly but the Alarm Comes ON at the End of Purge Time and the
Purging Cycle is Repeated.
Cause 1:
The CLAPS Leakage Compensation Valve setting is too low and the PE is tripping out after
purging due to low pressure.
Try increasing the setting of the CLAPS Leakage Compensation Valve to raise the pressure in the
PE at the end of purging.
Cause 2: Enclosure fault?
Is the ACTUAL PE pressure below the setting of the Minimum Pressure Sensor? Check it with
a manometer.
Is there any debris on the face of the RLV disk, perhaps held there because of the magnet?
Has the PE door / covers been closed and all conduit / cable glands sealed?
Is the PE leaking too much?
Is the pressure sensing tube damaged and leaking?
Cause 3: System fault?
If checks above reveal that the PE is correct, the fault probably lies in the CU. The basic
operation of the Minimum Pressure Sensor can be checked by unscrewing the 60mm diameter
diaphragm housing and sealing the 12mm threaded hole in the top of the valve module. This can
be accomplished by using a rubber block or if necessary a clean finger. The valve should operate
and the indicator turns Green. If indicator turns Green it is likely that the pressure sensor
diaphragm needs re-calibrating or replacing.
Relief Valve Opens (Continuously or Intermittently)
ML434 v12
Issued 31/8/10
Page 14 of 17
Cause 1: The PE pressure is too high.

The CLAPS Leakage Compensation Valve is too far open. Adjust the CLAPS LCV.
Cause 2: Debris on the RLV disk allowing air to leak from the valve. Remove the RLV cover and
clean the valve disk.
"Purging" Indicator Will Not Turn Yellow During Purging
Cause 1: Insufficient Purging Flow due to inadequate air supply pressure. Check the air supply
pressure at the inlet to the CU when purging is taking place. Excessive pressure drop in the
supply pipe is a very common cause of this problem. The pipe bore must be at least the same
size of the CU inlet fitting.
Cause 2: Excessive PE leakage. Check around the PE when purging is taking place. Any
significant leakage must be cured. Has a Leakage Test been done? The total leakage at the
Purge Outlet Valve should not exceed 10% of the Purge Flow Sensor setting. Check for leakage
down the cables or conduit.
Cause 3: The tubing from the RLV Flow Sensing point to the Purge Flow Sensor is not air-tight
e.g. fitting nuts not tightened or tube damaged. Check and repair as necessary.
Cause 4: The Purge Flow Sensor is not operating correctly or out of calibration. The basic
operation of the Purge Flow Sensor can be checked by unscrewing the 60mm diameter
diaphragm housing and sealing the 12mm threaded hole in the top of the valve module. This can
be accomplished by using a rubber block or if necessary a clean finger. The valve should operate
and the indicator turns Yellow. If this is correct the sensor diaphragm needs re-calibrating or
replacing.
System Fails to Operate when the Motor Interlock Switch Closes after the Purge Time has
Elapsed?
Cause 1: Is power available? Is the power isolator closed? Are the fuses or circuit breaker OK?
Cause 2: System fault? Timer not timed out?
Has the "Purging" indicator been Yellow for the whole of the purge time?
Is the logic pressure gauge setting correct?
Check the small indicator (if fitted) on the timer valve. When the timer has timed out it should
return out when depressed.
The timer setting may be reduced for test purposes by pinching the pipe connected to the
reservoir. Use a small pipe clamp or smooth-jaw pliers. Do not puncture the pipe! The new
time will probably be less than 1 minute. Check the operation on the new purge time. If it works
OK. Remove the clamp and retest. If the system ceases to time out, there is an air leak in the
reservoir circuit. Use soapy water to detect the leak and then rectify it. (Call Expo Ltd. if in
doubt). Finally recheck the purge timer at its full setting.
ML434 v12
Issued 31/8/10
Page 15 of 17
10. Recommended Spares List

S0015/026
S0191/025
S0191/026
HS1-1XX0-031
S0030/016
S0030/588
Filter kit for S0015/275 filter/regulator

E x d IIC T6 limit switch SPNO
E x d IIC T6 limit switch DPNO
Purge Flow Sensor, factory set to 6.4 marg
Minimum Pressure Sensor, must be factory set to correct value that is stated
on Customer System Test & Inspection sheet.
CLAPS Sensor, must be factory set to correct value that is stated on
Customer System Test & Inspection sheet.
ML434 v12
Issued 31/8/10
Page 16 of 17
11. Drawings and Diagrams

The following drawings are attached:
Title
Drawing Number
D758 Control Unit GA
D758-GA
Typical D758 Hook Up
D758-HU
D758-3 P and I Diagram
D758-PI
Circuit Diagram
AGM-PA00-021
Terminal Box Layout
AGE-WC00-154
Manual Override Switch-HU
AGE-WC00-117
RLV - Size 5 MotorPurge RLV
XBR-RTD0-009
Sheet(s)
1 of 2 and 2 of 2
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
12. Certificates
See attached Certificates:
Purge system IECEx Certificate
Purge system ATEX Certificate
Ex e Terminal Box Certificate
Ex d electrical switches
IECEx SIR07.0027X
SIRA 01ATEX1295X
BASEEFA 04ATEX0218
PTB 00 ATEX 1093 X
ML434 v12
Issued 31/8/10
Page 17 of 17
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
UNSPECIFIED NO DEC PLACE 0.5

TOLERANCES
1 DEC PLACE 0.2
2 DEC PLACE 0.1
FLATNESS TO BE LESS THAN 0.4mm OVER ANY 100mm LENGTH
The contents of this drawing / document are Copyright Expo Technologies Limited. They are to be treated as confidential and are returnable
upon request. They are not to be copied or communicated in part or in whole without written consent from Expo Technologies Limited, neither
are they to be used in any way against our interests.
36.51.00 [1.44"0.04"]
56.51.00 [2.22"0.04"]
73 [2.87"]
SYSTEM PURGING INDICATOR

(BLACK / YELLOW)
A
420 [16.54"]
50 [1.97"]
73 [2.87"]
80 [3.15"]
4 HOLES 9.5
FOR WALL
MOUNTING
18 [0.71"]
110 [4.33"]
100
PURGE AIR OUTLET

1"NPT FEMALE
480 [18.90"]
[3.94"]
MOTOR LOW PRESSURE ALARM / PRESSURIZED INDICATOR

(RED / GREEN)
265 [10.43"]
164 [6.46"]
FILTER DRAIN
1/8" NPT FEMALE
100
1. MINIPURGE MUST BE MOUNTED IN THE ATTITUDE SHOWN.

2. WEIGHT APPROX. 27Kg
MATERIALS:
MODEL NO. 5XLC/ss/OV/PA/PC
SYSTEM HOUSING AND Ex e JUNCTION BOX: STAINLESS STEEL 316
EXPO PART CODE: D758SYS
ALL BULKHEAD FITTINGS: STAINLESS STEEL 304/316
DATE:
M6 x 20 LONG EARTH STUD
MATERIAL
50 [1.97"]
[0.79"]
155 [6.10"]
MOD. No:
SYSTEM BREATHER:
DO NOT OBSTRUCT
20
M6 x 20 LONG EARTH STUD

ON EEx e JUNCTION BOX
NOTES:
ISSUE:
MOTOR ENCLOSURE
PRESSURE CONNECTION
1/8" NPT FEMALE
MINIPURGE INTERFACE
UNIT CERTIFICATION
LABELS
274 [10.79"]
D.P. HI FROM RELIEF VALVE:

1/8" NPT
70 [2.76"]
EEx e JUNCTION BOX WITH FRONT

ACCESS COVER AND REMOVEABLE
LOWER GLAND PLATE
D.P. LO FROM RELIEF VALVE:

1/8" NPT
80 [3.15"]
194 [7.64"]
50 [1.97"]
APERTURE
75 x 180 [2.9" x 7.1"]
120 [4.72"]
VIEW ON ARROW 'B'
Expo Technologies Limited

TITLE
SURREY KT7 0RH

UNITED KINGDOM
SCALE
DRAWING No.
FINISH
APPROVED:
DRAWING STATUS:
JOB No:
CUSTOMER:
SHEET No.
OF
[3.94"]
455.06 [17.92"]
265 [10.43"]
MOTOR SYSTEM DATA

LABEL FITTED INSIDE
COVER (ITEM 28 ON
SHEET 2)
57 [2.24"]
VIEW ON
ARROW 'A'
OPEN PURGE OUTLET SIGNAL TO RELIEF VALVE

1/8"NPT
184 [7.24"]
425.06 [16.73"]
PURGE AIR
SUPPLY
1" NPT FEMALE
UNSPECIFIED
TOLERANCES
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
30
28
11
12
13
14
15
29
16
17
18
19
20
10
21
9
8
22
7
23
6
24
5
25
4
3
2
26
1
27
32
ISSUE:
33
MATERIAL
MOD. No:
DATE:

TITLE
SURREY KT7 0RH

UNITED KINGDOM
SCALE
DRAWING No.
FINISH
APPROVED:
DRAWING STATUS:
JOB No:
CUSTOMER:
SHEET No.
OF
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
UNSPECIFIED
TOLERANCES
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
RELIEF VALVE UNIT
MOTOR COOLER
PURGE OUTLET VALVE open signal
Air outlet
Ensure outlet is not obstructed
Measuring point for flow of purge air
MOTOR
Air inlet
MINIPURGE
LC
BOOST
NOTE
Measuring point for minimum pressure
SYSTEM PURGING contacts

ALARM / PRESSURIZED contacts
INTERMEDIATE PRESSURE contacts
MOTOR INTERLOCK contacts
PURGE AIR DISTRIBUTION

AS REQUIRED
LC Boost system is optional.

1
ISSUE:
MOD. No:
DRAWN
DATE:
APPROVED:
JPdB
DRAWING STATUS:
2
4667
17/04/09
JPdB
MATERIAL

TITLE
SURREY KT7 0RH

UNITED KINGDOM
See drawing
AGM-PA00-021
SCALE
DRAWING No.
FINISH
JOB No:
CUSTOMER:
SHEET No.
OF
UNSPECIFIED
TOLERANCES
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
SYSTEM PURGING (OPTIONAL)
MINIPURGE SYSTEM ENCLOSURE
ALARM / PRESSURIZED
LOW
PRESSURE PAL
ALARM
PURGING/
PURGE
COMPLETE
INTERMEDIATE PRESSURE
MOTOR INTERLOCK
XI
MINIPURGE
CONTROL LOGIC
XC
1/8" NPT
D.P.HI FROM RELIEF VALVE
1/4" [6mm] I.D.
1/8" NPT
D.P. LO FROM RELIEF VALVE
1/4" [6mm] I.D.
1/8" NPT
OPEN PURGE OUTLET VALVE CONTROL SIGNAL
1/4" [6mm] I.D.
1/8" NPT TEST POINT

NORMALLY PLUGGED
MOTOR ENCLOSURE
1/8"
NPT
MANUALLY SET
PURGE FLOW
CONTROL VALVE
H
PI
SUPPLY
5-16 barg (73 - 230 psi )
INSTRUMENT
AIR/INERT GAS
1" [25mm] I.D. MINIMUM
1" NPT
1/8"
NPT
1/8"
NPT
RELIEF
VALVE
ASSEMBLY
* 1" [25mm] I.D. MINIMUM
1" NPT
H
AUTOMATIC
LEAKAGE
COMPENSATION
VALVE
PURGE BOOST UNIT (OPTIONAL)
PI
1/2" NPT
MANUALLY SET
PURGE BOOST FLOW
CONTROL VALVE
H
1/2" NPT
RECOMMENDED MINIMUM SIZE FOR PURGE AIR DISTRIBUTION

PIPEWORK
CONNECT TO EITHER
A OR B
ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX

OPTIONAL
ISSUE:
MOD. No:
DRAWN
DATE:
APPROVED:
DRAWING STATUS:
JPdB
4669
4686
21/04/09 01/07/09
JPdB
JPdB
4763
11/8/09
JPdB
MATERIAL

TITLE
SURREY KT7 0RH

UNITED KINGDOM
SCALE
DRAWING No.
FINISH
JOB No:
CUSTOMER:
SHEET No.
OF
UNSPECIFIED
TOLERANCES
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
20
21
23
22
19
28
29
26
18
4
9
1
17
15
24
12
25
10
14
13
16
ISSUE:
MATERIAL
MOD. No:
DATE:

TITLE
SURREY KT7 0RH

UNITED KINGDOM
27
SCALE
DRAWING No.
FINISH
APPROVED:
DRAWING STATUS:
JOB No:
CUSTOMER:
SHEET No.
OF
3rd ANGLE
PROJECTION
UNSPECIFIED
TOLERANCES
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
DIMENSIONS IN mm
DO NOT SCALE
SEE CIRCUIT DIAGRAM
101
102
103
104
105
107
108
109
BROWN
BLACK
GREY
106
BLUE
MOTOR
INTERLOCK
CONTACTS
BROWN
GREY
BLACK
INTERMEDIATE
PRESSURE
CONTACTS
BROWN
GREY
BLACK
ALARM/
PRESSURISED
CONTACTS
TERMINAL LAYOUT
110
SEE CIRCUIT DIAGRAM
101
102
103
104
105
106
107
108
109
110
111
112
BROWN
GREY
BLACK
BROWN
SYSTEM
PURGING
CONTACTS
BLACK
BLUE
GREY
MOTOR
INTERLOCK
CONTACTS
BROWN
GREY
BLACK
INTERMEDIATE
PRESSURE
CONTACTS
BROWN
GREY
BLACK
ALARM/
PRESSURISED
CONTACTS
113
TERMINAL LAYOUT FOR

SYSTEM FITTED WITH "SYSTEM
PURGING" CONTACTS
NOTES
ISSUE:
EXTRA TERMINALS MAY BE FITTED IF REQUESTED BY CUSTOMER TO BRING THE TOTAL NUMBER
OF TERMINALS, INCLUDING EARTH TERMINALS, UP TO 20.
ALL TERMINALS MUST BE Ex e CERTIFIED KEMA 98 ATEX1683U, IECEx ULD 05.0008U.
DOUBLE LINES SHOW THE POSITION OF TERMINAL END PLATES
MAXIMUM VOLTAGE: 550V
MAXIMUM CURRENT RATING: 10A / TERMINAL AT 55C
MATERIAL
MOD. No:
DATE:

TITLE
SURREY KT7 0RH

UNITED KINGDOM
SCALE
DRAWING No.
FINISH
APPROVED:
DRAWING STATUS:
JOB No:
CUSTOMER:
SHEET No.
OF
UNSPECIFIED
TOLERANCES
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
Ex e TERMINAL BOX
FROM MINIPURGE
NEUTRAL
GREY
LIVE
BLUE
NEUTRAL
BLACK
LIVE
BROWN
7 (or 107)*
8 (or 108)*
9 (or 109)*
10 (or 110)*
MANUAL OVERRIDE
14
Ex d IIC T6
24
23
13
MANUAL OVERRIDE SWITCH SUPPLIED LOOSE.

GLAND PLATE IN PURGE SYSTEM IS UNDRILLED.
CABLE GLANDS ARE NOT SUPPLIED.
* TERMINAL NUMBER ACCORDING TO MOTOR SYSTEM
ISSUE:
MOD. No:
MATERIAL
DRAWN
DATE:
APPROVED:
DRAWING STATUS:
PO
CERT RELATED

TITLE
SURREY KT7 0RH

UNITED KINGDOM
SCALE
DRAWING No.
FINISH
JOB No:
CUSTOMER:
SHEET No.
OF
DIMENSIONS IN mm
3rd ANGLE
PROJECTION
DO NOT SCALE
NO DEC PLACE 0.5

1 DEC PLACE 0.2
2 DEC PLACE 0.1
UNSPECIFIED
TOLERANCES
MOTOR ENCLOSURE OVER PRESSURE

RELIEF VALVE ASSEMBLY
10-OFF
FIXING POINTS
TO SUIT M8
INSPECTION COVER
OPEN PURGE OUTLET
VALVE SIGNAL
30
60
DIFFERENTIAL FLOW SIGNAL

LOW PRESSURE
120 CRS
256 CRS
EXCHANGEABLE
ORIFICE PLATE
280
The contents of this drawing / document are Copyright Expo Technologies Limited. They are to be treated as confidential
and are returnable upon request. They are not to be copied or communicated in part or in whole without written consent
from Expo Technologies Limited, neither are they to be used in any way against our interests.
43
240 CRS
306 CRS
LARGE COVER PLATE FOR

CHANGING THE ORIFICE PLATE
MOTOR ENCLOSURE
TEST POINT (PLUGGED)
88
330
12.0
= 306 =
DIFFERENTIAL FLOW SIGNAL

HIGH PRESSURE
PURGE AIR OUTLET
PURGE AIR OUTLET

SPARK ARRESTOR
MUST NOT BE OBSTRUCTED
10.8
= 274 =
9.4
= 240 =
4.7
= 120 =
3. WEIGHT IS APPROXIMATELY 7 kg
8.9
= 225 =
2. THE RELIEF VALVE MUST BE MOUNTED

IN THE ORIENTATION SHOWN.
10.1
= 256 =
1. RELIEF VALVE SUPPLIED WITH USER

SELECTABLE ORIFICE PLATES TO SET
THE FLOW RATE.
95
136
NOTES
4. PART CODE: ARV-1048-107

5. ON INSTALLATION ENSURE THAT FIXING
BOLTS ARE EVENLY TIGHTENED TO A
TORQUE OF 5 Nm (44 lbf/in)
202
274
MOUNTING DETAILS
REV.
MOD NUMBER
APPROVED DATE
APPROVED
01
DRAWN
20/02/2009
JPdB
02
4666
17/04/2009
JPdB
03
4793
16/10/2009
JPdB
DRAWN DATE:
11/02/2009 MATERIAL
DRAWING STATUS:
production
APP'D
CHK'D
DR'WN
JPdB
NRB
NAH
Expo Technologies Limited UNITED KINGDOM
SURREY KT7 0RH
STAINLESS STEEL 316L

1.6mm THK
TITLE
FINISH
NROB
JOB No:
SIZE 5 MOTORPURGE RLV

CUSTOMER:
10 FIXING POINTS
TO SUIT M8
SCALE
1:5
REV:
03
DRAWING No.
XBR-RTD0-009
SHEET No.
OF
MiniPurge Interface Unit ATEX Certification

User Instruction Manual
Certification Data:
Manufacturer:
Hazardous Area Marking Code:
Expo Technologies Ltd, Thames Ditton, Surrey, UK

EEx e II T100C IP64
0518
Type:
Certificate Number:
Rating :
Serial Number:
II 2 G D
Tamb -20C to +55C

MIU B/e P1827 or MIU B/e P1813
Baseefa04ATEX0218
550V 10A
YYYY/XZZZZZ
YYYY = year of manufacture (i.e. 2004)
XZZZZZ = serial number (i.e. M50031)
Application Suitability:
MiniPurge Interface Units are certified for use in Hazardous Areas where the Hazardous Area is non-mining
(i.e. above ground) and the hazard is caused by flammable gasses or vapours.
The systems may be used in Zone 1 and Zone 2 Hazardous Areas. (ATEX Category 2 and 3 respectively.)
MiniPurge Interface Unit may be used for hazards of any gas group.
The following materials are used in the construction of MiniPurge Interface Units. If substances that will
adversely affect any of these materials are present in the surrounding environment, please consult Expo
Technologies for further guidance. This equipment is designed for use under normal industrial conditions of
ambient temperature, humidity and vibration. Please consult Expo Technologies before installing this
equipment in conditions that may cause stresses beyond normal industrial conditions
Materials of construction:
Stainless Steel, Steel, Brass, Copper, Polyamide, PVC.
Only install commission, inspect, maintain or fault find when safe to do so.
Installation:
The MiniPurge Interface Unit shall be installed in accordance with relevant standards, such as EN 60 079-14,
and any local codes of practice that are in force. Cable glands or other cable entry devices shall be
appropriately certified and suitable for the cable and the conditions of use and be installed in accordance with
the manufacturers instructions. EN 60 079-14 contains guidance on the selection of appropriate cable glands.
The MiniPurge Interface Unit shall be connected to the MiniPurge Purge and Pressurization system in
accordance with the instructions given in the handbook supplied with the pressurization system.
The external earth connection of the MiniPurge Interface unit shall be connected to earth using a minimum
4mm2 conductor.
Contact Terminals
For Type 1827 maximum x20 WDU2.5 or WPE2.5 earth terminals certified to KEMA98ATEX1683.
For Type 1813 maximum x10 WDU2.5 or WPE2.5 earth terminals certified to KEMA98ATEX1683.
Commissioning (Putting into use)
The installation of the cable glands, electrical and earth connections shall be inspected for correct installation
before the unit is put into service. The lid shall be correctly fitted.
Maintenance
The condition of enclosure and associated cable glands shall be inspected for damage periodically. The
terminals inspected for tightness and gaskets inspected for damage.
Fault Finding
If a wiring or signal fault occurs, check each terminated wire, terminals for tightness and gaskets for damage.
External faults such as broken switches within the Control Unit may also require investigation.
Drawings and Diagrams
Refer to the manual supplied with the Control Unit for assembly and connection drawings.
Page 1 of 1
Issue 1 11/06/04
Declaration of
Conformity
With
European
Directives
Expo Technologies Ltd
Summer Road
Thames Ditton KT7 0RH UK
This document confirms that

MiniPurge Pressurize and Purge Control Systems
manufactured by
Expo Technologies Ltd conform, as described, to the following
European Directives and standards:Electromagnetic Compatibility Directive
MiniPurge systems with a /PO suffix in the type number are non-electrical and are outside
the scope of the EMC Directive.
MiniPurge systems with the suffices /PA or /IS incorporate one or more volt-free (dry)
contacts which work in circuits specified by others. In normal operation these circuits are
benign and no CE mark is appropriate.
Low Voltage Directive
MiniPurge systems are intended to be used in Hazardous Areas (Explosive Atmospheres)
and are therefore excluded from the Low Voltage Directive.
ATEX 100A Directive
MiniPurge systems are designed to conform to the ATEX Directive, European Type
Certification certified by SIRA 01 ATEX 1295X in conformance with:
EN 60079-0 : 2006
EN 60079-2 : 2004
EN 61241-0 : 2006
EN 61241-4 : 2006
Pressure Equipment Directive 97/23/EC
Signed
Managing Director
S:\Files\QA\CERTS\C-OF-C\Minipurge CE SC004 Issue3.doc
Date 12/10/2007
Confidential Assessment file reference SC004
Expo Technologies Ltd.,

Summer Road,
Thames Ditton,
Surrey, England, KT7 0RH
Tel
Fax
E-mail:
+ 44 (0) 20 8398 8011

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sales@expoworldwide.com
Expo Technologies Inc.,

PO Box 486,
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USA
Tel:
Fax:
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(440) 247 5314

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www.expoworldwide.com

ML434 V12 D758

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ML434 V12 D758

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D758 MiniPurge Manual

1. D758 MiniPurge - General System Specification

: User selectable. 3-off time increments available.

2. Quick User Guide

Purge system starts off in purge.

System is now in Leakage Compensation mode and working correctly

4. Description and Principle of Operation

The MiniPurge system is pneumatic in operation, with electric interfaces.

6. Installation of the System

0.5m < particle size 1m, maximum 1000 particles/m3

ATEX Category 2 (Zone 1) Installations: Alarm and Automatic Trip of Power.

8. Maintenance of the System

Removing the small cover plate to

Allen Screw & Lock NUT

Recalibration of the Pressure Sensors (when necessary)

affect when calibrating. Clockwise reduces the pressure setting.

Cause 1: The PE pressure is too high.

10. Recommended Spares List

Filter kit for S0015/275 filter/regulator

11. Drawings and Diagrams

UNSPECIFIED NO DEC PLACE 0.5

SYSTEM PURGING INDICATOR

PURGE AIR OUTLET

MOTOR LOW PRESSURE ALARM / PRESSURIZED INDICATOR

1. MINIPURGE MUST BE MOUNTED IN THE ATTITUDE SHOWN.

MODEL NO. 5XLC/ss/OV/PA/PC

SYSTEM HOUSING AND Ex e JUNCTION BOX: STAINLESS STEEL 316

EXPO PART CODE: D758SYS

ALL BULKHEAD FITTINGS: STAINLESS STEEL 304/316

M6 x 20 LONG EARTH STUD

M6 x 20 LONG EARTH STUD

D.P. HI FROM RELIEF VALVE:

EEx e JUNCTION BOX WITH FRONT

D.P. LO FROM RELIEF VALVE:

VIEW ON ARROW 'B'

Expo Technologies Limited

SURREY KT7 0RH

MOTOR SYSTEM DATA

OPEN PURGE OUTLET SIGNAL TO RELIEF VALVE

NO DEC PLACE 0.5

Expo Technologies Limited

SURREY KT7 0RH

NO DEC PLACE 0.5

RELIEF VALVE UNIT

Ensure outlet is not obstructed

Measuring point for flow of purge air

Measuring point for minimum pressure

SYSTEM PURGING contacts

PURGE AIR DISTRIBUTION

LC Boost system is optional.

Expo Technologies Limited

SURREY KT7 0RH

NO DEC PLACE 0.5

SYSTEM PURGING (OPTIONAL)

MINIPURGE SYSTEM ENCLOSURE

D.P.HI FROM RELIEF VALVE

1/4" [6mm] I.D.

D.P. LO FROM RELIEF VALVE

1/4" [6mm] I.D.

OPEN PURGE OUTLET VALVE CONTROL SIGNAL

1/4" [6mm] I.D.

1/8" NPT TEST POINT

* 1" [25mm] I.D. MINIMUM