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1E

Course

Japan International Ship System Examination


Questionnaires given by MLIT (Ministry of Land, Infrastructure,
Transport and
Tourism)
January to February 2009
<Main Diesel Engine>
Kind and Material of piston
Material of exhaust valve seat & spindle
Material of piston top ring
Material of M/E stuffing box ring
Type of sealing on M/E stuffing box
Consumption of L.O. drain from M/E stuffing box
What is the process of hardening on Exhaust valve, Crosshead & Piston
rod ?
Types/causes of cylinder liner wear down
How to measure the crank deflection
Crank deflection and which condition is better hot or cold
Items to be inspected in M/E crankcase
Maintenance interval of M/E Injection valve and Exhaust valve
How many times can the Exhaust valve be reconditioned ?
Procedure to overhaul the Exhaust valve
Type of Turbo Charger and Max. allowed temperature
Cleaning of Turbo Charger
Explain when will an Aux. Blower be started and stopped ? (sequence)
Material of white metal
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1E
Course
<Main Steam Turbine Engine>
Causes of emergency trip of Main Steam Turbine Engine
Material of Turbine Blade, Turbine casing and Turbine Rotor
Steam turbine parts
Parts of Steam turbine sealing
Gland packing valves for turbine engine
Alarm point of automatic spinning
Items to be checked during steam turbine operation
What will you do if salinity is high on Steam turbine engine ?
<Boiler>
Advantage of burner type, horizontal and vertical
Causes of Main Boiler Trip
Difference between saturated steam and superheated steam
Diagram of turn down ratio for Boilers
Cold start of Aux. Boiler
<Diesel Generator Engine>
Crank deflection and which condition is better hot or cold
<Shaft & Stern Tube & Propeller>
Electrical grounding device for intermediate shaft
Type of stern tube sealing
Structure of stern tube seal and number of rings (FWD & AFT)
Material of stern tube FWD liner, stern tube seal ring and stern tube
bearing
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1E
Course
Cause of material fatigue & crack of propeller blade
Material of propeller blade
Number of propeller blade
Advantage and disadvantage of CPP
<Pump>
Alignment of pump/motor and Max. allowance (0.05 mm)
<Provision Refrigerating Machine & Provision Chambers>
Troubles of expansion valve
<F.O. & L.O. Purifiers>
F.O. inlet temperature to purifier & reason why inlet temperature is
maintained
<Fresh Water Generator>
Where will the distilled water go when high salinity alarm is activated ?
<Tanks>
Reason why the F.O. settling tank is heating
Heating temperature of F.O. settling tank & F.O. service tank
<Heat Exchangers, Heater & Cooler>
Material of Main Condenser tube
Temporary repair in case Main Condenser tube is leaking
<Electrical & Electronic equipment>
The frequency that the generator should be tripped
Items to be observed during the motor is working
Space Heater
How to use megger and limit of M
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1E
Course
How to change the Ships power to shore power
Electric symbols
<F.O. , L.O. & Cylinder Oil>
What is TBN of Cylinder Oil, M/E System Oil & D/G System Oil ?
Normal operating temperature of Fuel Oil & Lub. Oil on M/E
Purifying temperature of Fuel Oil & Lub. Oil
F.O. Viscosity
F.O. consumption
Classification of 380cst F.O.
What is the analysis report of Fuel Oil ?
Properties/unit on Fuel Oil analysis report (at least 10 data)
Specific L.O. consumption
L.O. for Diesel Engine was mixed into L.O. for Main Steam Turbine
Engine, how to take counter measure ?
L.O. analysis and properties/unit
How to compute cylinder oil consumption
Consumption/unit of F.O. & Cylinder Oil
Causes of low lubrication of cylinder
What will happen if there is excess cylinder oil in the cylinder ?
<Boiler Water Control>
Kinds of Boiler water test and properties/unit
Boiler Water analysis
Hydrazine test of Boiler water and symbol of hydrazine
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1E
Course
Salt in Boiler Water
<Piping Diagram>
Kind of tools and material in the drawing
F.O. line from service tank to engine
Draw M/E L.O. system
Bilge line diagram and oily water separator operation
Bilge treatment
<Safety devices>
What is the purpose/function of oil mist detector ?
What are the trip system of Main Diesel Engine ?
What are the trip system of Steam Turbine Engine ?
What are the trip system of Aux. Boiler & Elect. Panel Board (ACB) ?
<Inspection/Examination>
Non-destructive measuring test on ship & at dock
4 types of non-destructive test procedure of materials/metals
How to check/find the crack
<Others>
What is the type of your last vessel, type of M/E & T/C, etc. ?
What is the absolute pressure ? (formula)
Dry Docking procedure (before entering, during DD and after finishing
DD)
NK survey in Dry Docking
Purpose of use of high tension steel
Materials for O-ring
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1E
Course
What id Vanadium ?
Latent Heat

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