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Injection moulding machines

ARBURG products and services

1

Modular: ARBURG machine technology made in

Comprehensive support: detailed knowledge of

Germany.

applications and processes.

Our ALLROUNDER injection moulding

machines are the product of consistent
basic research and model refinement.
The result is a variety of mutually enhancing machine series, which are perfectly designed to meet your needs in
terms of performance and operation
the best solutions are guaranteed
every time. Our modular product range
extends from the hydraulic entry-level
model and hybrid high-performance
versions through energy-efficient electric ALLROUNDER machines to vertical
and rotary table machines. This means
that we cover every aspect of injection
moulding processing. Made by
ARBURG - Made in Germany

Products
ALLROUNDER injection moulding technology
and ARBURG robotic systems, which can be
integrated seamlessly into the machines and
the SELOGICA control system, are synonymous around the world with outstanding
reliability, universal application and individually-adaptable high-end technical solutions
made in Germany. The success story of the
company and its products is the result, above
all, of a sophisticated, modular design, which
enables each user to adapt ARBURG techno
logy to their own individual requirements.
A close network incorporating the parent factory, ARBURG subsidiaries and international
trading partners brings our technology and
services directly to all customers.

Service Allround: specialist expertise world-wide.

Application expertise
The comprehensive application expertise
with which ARBURG can provide every
customer extends far beyond the machine
itself. This expertise ranges from consulting
and selection of the appropriate machine
technology through the planning, design
and commissioning of ALLROUNDER injection moulding machines or complete production cells, to comprehensive application
technology support.

Service
ARBURG service technicians are available
world-wide and provide rapid assistance
when needed. The service area of expertise
also incorporates maintenance, a telephone
hotline, a globally networked spare parts
service and individual customer training.

Injection moulding machines

Innovative: electric ALLROUNDERs

1

Rapidity
In the electric ALLROUNDER machines, the
main axes for injection, dosing as well as
opening and closing the mould are servoelectrically driven as standard, and therefore fully independent of one another.
High acceleration and final speeds combined with simultaneous machine movements result in greater cost-efficiency
by reducing the cycle time.

Precision
On the electric ALLROUNDER machines,
play-free and direct-acting spindle drives
provide for mechanically rigid drive axes
and correspondingly dynamic movements.
Combined with the excellent positioning
accuracy of all servo-electric drives, this
permits the highest degree of reproducibility and part quality. Absolute position
encoders make movement to a reference
position unnecessary.

Dynamic and with a high degree of repeat accuracy:

electric drive technology made by ARBURG.

With its ALLROUNDER injection moulding technology, ARBURG has repeatedly set benchmarks. Moreover, we are
systematically pursuing this goal with
our electric ALLROUNDER machines.
What does this mean for you? That
components such as spindles, motors
and their control are exclusively selected on the basis of the strictest criteria for function and quality. Whether
you wish to enter into the world of
electric machines with our effective
EDRIVE machines, or mass-produce
high-end moulded parts with our highprecision ALLDRIVE models; whether
you operate in the medical technology,
packaging or automotive sector: you
are always guaranteed optimum
efficiency and cost effectiveness.

Further information:
Product information Electric ALLROUNDERs

www.arburg.com 07/2011

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Injection moulding machines

Productive: hybrid ALLROUNDERs

1

Production capacity
The hybrid ALLROUNDER machine concept
has been configured with the particular
aim of achieving high production capacities.
The machines provide high injection performance in relation to the relevant clamping force, and combine:
servo-electric clamping units from the
ALLROUNDER A and
generously dimensioned injection units
with hydraulic accumulator technology

Reduced cycle times

All movement axes operate completely independently from one another. In this way,
simultaneous drive movements can be
achieved whatever the application. Dosage
across cycles permits optimum, uniform material preparation, a reduced material temperature and therefore shorter cooling
times. Finally, the extremely short dry cycle
times of the servo-electric clamping unit
provide for fast cycles.

Perfect combination: electric and hydraulic drive

technology.

Our hybrid ALLROUNDER machines

enable you to achieve high performance in cycle-time optimised thermoplastics processing. With the HIDRIVE
machine series, we combine the best
from the ARBURG modular system: a
powerful combination of sophisticated
electrical and hydraulic machine technology. Reliable, highly-functional
and energy-efficient thats how the
ALLROUNDER H machines work in your
production. Day after day, 24 hours
around the clock.

Further information:
Product information for hybrid ALLROUNDERs

www.arburg.com 07/2011

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Injection moulding machines

Versatile: hydraulic ALLROUNDERs

1

Diverse applications
Hydraulic ALLROUNDER machines can be
optimally adapted for operation in conjunction with all familiar injection moulding techniques. They impress, not only with their
large range of sizes, but also due to the ease
of integration of various peripherals via the
freely-programmable SELOGICA control system. Equipment packages for specific tasks
make the machines exceptionally flexible and
suitable for universal applications.

Cost efficiency
The ALLROUNDER GOLDEN EDITION is the
entry-level model in the hydraulic product
range. The machines unbeatable price/performance ratio is achieved through the consistent standardisation of the extensive,
technically high-quality standard equipment. Thus, for example, two regulating
pumps and fast-switching valve technology
are provided as standard.

Energy saving: powerful differential piston system

on the clamping unit.

Our hydraulic ALLROUNDERs are highperformance, reliable injection moulding

machines. The machines range from
the low-cost entry level models of the
GOLDEN EDITION series to the individually adaptable ALLROUNDERS Series.
Our modular design approach opens up
a whole range of cost-efficient options
with several alternative hydraulic and
electric expansion stages as well as various equipment versions. Thanks to their
adaptability, the hydraulic ALLROUNDERs
not only offer a wide variety of different
applications, but can also be equipped in
an extremely energy-efficient manner.
You specify your requirements and we
build a suitable hydraulic ALLROUNDER.
Especially for you.

Further information:
Product information Hydraulic ALLROUNDERs

www.arburg.com 07/2011

Individuality
The ALLROUNDERS is ARBURGs versatile
hydraulic machine series. These machines
can be adapted precisely to the relevant applications and energy requirements. This is
achieved by means of several hydraulic and
electric expansion stages, perfectly graduated clamping forces and injection units, as
well as numerous equipment versions and
combination options.

Reproducibility
Regulated injection ensures reproducible
mould filling and the customary high
moulded part quality on all hydraulic
ALLROUNDERs. With the position-regulated screw expansion stage on the
ALLROUNDERS, injection moulding reproducibility comparable to that of electric machines can be achieved.

Reliability
All hydraulic ALLROUNDER models are highperformance machines featuring quality
workmanship. Optimum availability and a
long service life are synonymous with the
ARBURG name. Proven features include:
energy-saving oil exchange via the differential piston system in the clamping unit
high stability of the clamping unit thanks
to four-tie-bar guidance

Distance between tie bars: 170 mm - 920 mm

Clamping forces: 125 kN - 5,000 kN
injection units: 30 - 4600

07/2011 www.arburg.com

Injection moulding machines

Ergonomic: vertical ALLROUNDERs

1

Ergonomics
A high degree of ergonomics is particularly
important during the processing of inserts,
in order to organise manual operations as
conveniently and efficiently as possible. In
the case of the entry-level ALLROUNDER V
machine, this is achieved by means of the
so-called vertical free-space system for the
clamping unit. Tie bars are dispensed with,
rendering the mould freely accessible from
three sides.

Application versatility
The entire technology of the vertical
ALLROUNDERs can always be matched
precisely to the specific injection moulding
task. This is achieved through:
the wide range of clamping forces and
injection units
the flexible vertical and horizontal
arrangement of the injection units.
task-specific equipment packages,
such as for silicone processing

High flexibility: product range with a variety of

machine concepts.

If you intend to use vertical injection

moulding machines in your production
facility, we currently offer the widest
range in the entire industry. Our vertical
ALLROUNDERs are designed especially
for the encapsulation of inserts. Our
extensive product range extends from
the ALLROUNDER S, featuring the
ALLROUNDER principle with swivelling
clamping unit and interchangeable
injection unit, our entry-level vertical
model, the ALLROUNDER V, the flexible
ALLROUNDER T vertical rotary-table
machines, through to customer-specific,
specifically configured vertical machi
nes. Furthermore, a wide variety of
equipment options and possible combinations are available. The choice is yours:
whatever your application requires.

Further information:
Vertical ALLROUNDER product information

10

www.arburg.com 07/2011

Automation
In order to enable simultaneous insertion
and removal of items during the injection
process, machine versions with rotary or
sliding tables are also available. This enables
shorter cycle times and thus higher productivity. The versatile configuration options
ensure that vertical ALLROUNDER machines
can also be easily integrated in automated
production lines.

Process reliability
As you would expect from ARBURG, the injection units of the vertical ALLROUNDERs
offer the customary high plasticising and
moulded part quality. The position-regulated screw enables reproducible injection
movements which are equally accurate to
those of electric machines. The rotary tables
of the ALLROUNDER V and T are generally
servo-electrically driven. This makes them
extremely fast and precise.

Space optimisation
The greatest advantage of the ALLROUNDER
entry-level machines is their compact design
and small footprint. The scope for planning
the installation of the machines remains correspondingly flexible. Full and problem-free
integration in differently designed production lines is also possible.

Different clamping systems

Clamping forces: 125 kN - 4,000 kN
Injection units:
30 - 4600

07/2011 www.arburg.com

11

Injection moulding machines

Additional equipment: efficiently expand your AL

1

Fully integrated: robotic systems with individual grippers.

Fully automated: projects integrate various

production steps.

Our ARBURG product range is rounded

off by harmonised robotic systems,
which can perfectly supplement your
injection moulding system to enable
automated production. In this area, we
also make use of modularity to individually adapt the robotic systems in
line with your specific production conditions. As a main contractor, ARBURG
implements complete turn-key projects,
from project planning through to commissioning and service. The company
can also provide you with products for
quality assurance and production optimisation. This further increases the
efficiency of your ALLROUNDERs.
Hence you always have the perfect
production solution available to you.

Robotic systems
ARBURG develops and produces robotic
systems and specifically adapts them for
use with ALLROUNDERs
Plug and work principle: complete, CEcertified unit comprising injection moulding machine and robotic system, for rapid
production readiness
Integratable SELOGICA: central control
system for ALLROUNDERs and robotic
system
INTEGRALPICKER H and V: for entry into
automated removal technology
MULTILIFT H: low overall height and fast,
reliable part removal
MULTILIFT SELECT: consistent standardisation, fixed configuration, attractive price/
performance ratio
MULTILIFT V: large working area, flexible
part set-down, choice of longitudinal or
transverse design
Six-axis robotic system with SELOGICA
user interface: simple independent programming.

Turnkey projects
Projects or production cells are individual,
customised solutions, which cover various
requirements in terms of the combination
of injection moulding machine, robotic
system and peripherals.
Generally, all upstream and downstream
production steps in the injection moulding process are automated
ARBURG provides individual customer
support in this area and is responsible for
the complete planning process from
applications engineering development,
on-site installation and commissioning
through to comprehensive services
As the main contractor, ARBURG bears
the overall responsibility for planning,
implementation and operation of the
production cells

Further information:
Robotic systems basic information
Production optimisation basic information

12

www.arburg.com 07/2011

LLROUNDERs
3

Fully monitored: direct quality control with

Fully transparent: efficient production optimisation with ALS.

separation of rejects.

Quality assurance
ARBURG has a variety of products for
computer-aided quality assurance
The basis for these is the SELOGICA control system, which offers integrated quality assurance features as standard.
ARBURG Quality Assurance System (AQS):
online monitoring and documentation of
product quality
AQS inspects production series on the basis of defined quality standards
AQS records quality-relevant production
parameters and processes them according
to pre-defined test-schedule criteria.
ARBURG Quality Control (AQC): automatic
process monitoring
AQC selects good and reject parts on the
basis of automatically calculated quality
characteristics
AQC optimises the machine and operating point settings

07/2011 www.arburg.com

Production optimisation
ARBURG offers a graduated range of
optimisation tools
The basis for these is the SELOGICA control system, which offers integrated production optimisation features as standard.
COPYLOG: central management and
backup of machine programs for all
ALLROUNDERs
ARBURG Remote Service (ARS): access to
important production data remotely or via
the company network
ARBURG host computer system (ALS):
modular production management system
for comprehensive order and production
planning
ALS is an independent Manufacturing
Execution System (MES), also for small
and medium-sized injection moulding
companies
ARBURG is a technology and consulting
partner for injection moulding and applications technology through to production
management

13

Injection moulding machines

Range of applications: consistently utilising opport

1

With ARBURG, you have a competent

partner for applications and process
technology at your side. We offer you
reliable advice from our extensive expertise, whatever question may arise.
All our ALLROUNDERs can be individually adapted for work with your special
applications. The various equipment
packages indicate how broad the range
of applications has become. Our common goal: always to offer the most
cost-efficient production solution for
smooth series production!

Multi-component injection
moulding
Automatic, time and cost-saving production of moulded parts from several components
Mould indexing units, driven hydraulically
or servo-electrically
Application technology consulting for the
design of two or three-station moulds
Support with special applications such as
composite, sandwich, interval and marbling injection moulding
The ALLROUNDER S already allows
operation with six mutually independent
injection units

LSR injection moulding

Processing of liquid silicone rubber on all
ALLROUNDERs with specially adapted injection units
Numerous options and peripherals can be
used, such as compact mixing and
dosage systems, vacuum device, interfaces for brushing and demoulding, flow
box for medical technology applications

Elastomer injection moulding

Special equipment such as liquid medium
temperature-controlled cylinder modules,
adapted screws, open nozzles or customised material feed
Additional options such as automatic
feed devices or control sequences that
can be integrated in the SELOGICA
control system

Further information:
Application expertise basic information

14

www.arburg.com 07/2011

tunities
4

Thermoset injection moulding

Liquid medium temperature-controlled
thermoset cylinder modules with compression-free screws and open, short
nozzle without non-return valve
Extended heating circuits and control
system upgrades
Additional options such as INJESTER
tamping devices, interfaces and actuators
for vacuum pumps

Powder injection moulding

Processing of metal and ceramic materials
on all ALLROUNDERs with specially
adapted injection units (highly wear
resistant)
Production can be automated with the
appropriate peripherals

07/2011 www.arburg.com

Encapsulation of inserts
Also possible with standard machines using the ALLROUNDER swivelling principle
(pivoting clamping unit and interchangeable injection unit)
Encapsulation can also be automated
with special vertical machines such as the
entry-level ALLROUNDER V and
ALLROUNDER T rotary table machines
Servo-electric rotary tables are available
with various diameters
Robotic systems can be integrated for
part removal and set-down as well as
sprue separation

MuCell microfoam technology

Injection of a gas for the formation of
microfoam, simultaneously with the
injection process
Production of more lightweight, highstrength parts, material savings
MuCell system can be integrated in the
overall cycle via a SELOGICA control system

GIT/WIT injection moulding

Through the injection of gas or water via
an injection module or shut-off nozzle
during the injection process, the plastic
material is optimally distributed in the
cavity and partially substituted
For use on all ALLROUNDERs
Freely programmable inputs/outputs allow
easy actuation of the required peripherals
Control modules programmable
via SELOGICA

15

Injection moulding machines

Sector-specific: the right solution for each industry

2

You produce high-quality plastic products for the automotive, packaging,

communications and consumer electronics, medical or optical sectors? Or technical moulded parts, for example for
the sanitation, white goods, sports and
leisure or toy industry? Then ARBURG
is the right address! In addition to our
ALLROUNDER injection moulding solutions, which are precisely tailored to
your application, we offer detailed
application technology consulting:
the ARBURG experts know the requirements of the various sectors down to
the last detail, and provide targeted
assistance in selecting and configuring
your ALLROUNDER from our comprehensive range.

16

Automotive
The implementation of innovations at ever
shorter intervals is a characteristic of the automotive sector. Safety, design and weightreduction of the components are important
factors here. A wide variety of different
plastics are processed: thermoplastics, thermosets, elastomers and LSR often combined using the multi-competent injection
moulding process. Hard-soft combinations
are playing an increasingly important role.
Fluid injection technology, in-mould labelling and decoration as well as foaming are
further core competencies in this sector. A

high degree of automation in order to produce high-quality moulded parts cost effectively is also a prerequisite. Here, injection
moulding technology offering a high degree
of availability is required, which comprehensively meets the highly complex requirements while always being open to new
processes and technologies: in other words,
real ALLROUNDERs in terms of equipment!

Packaging
When it comes to speed and productivity,
packaging technology makes by far the
highest demands. Machine performance
must also be fully utilised without sacrificing quality and availability. Short cycle
times along with the highest quality
and availability are ensured with the
ALLROUNDER injection moulding machines. Whether it be thin-walled sections,
IML products, screw caps or preforms
ARBURGs modular machine range makes
it possible. Moreover, ARBURG cooperates
very closely with the relevant packaging
sector experts with regard to moulds and
peripherals in order to make optimally
matched turnkey solutions available.

www.arburg.com 07/2011

Electronics
The requirement profile of the electronics
sector is as varied as the sector itself. For
the adornment of surfaces for example,
processes such as in-mould labelling and
decoration must be mastered. In the case of
connectors, however, the encapsulation of
inserts (hybrid technology) and the positioning accuracy of the clamping unit are decisive. Highly temperature-resistant plastics
often play a significant role, the processing
of which requires special injection units. In
order to achieve this economically with high
precision and quality, a wide variety of production concepts and ALLROUNDERs are
employed. Whether it be vertical machines,
rotary table machines, manual or automated insertion and removal or reel-to-reel
encapsulation ARBURG has a suitable solution for all applications.

07/2011 www.arburg.com

Medical/optical applications
In the medical and optical sectors, precision
and cleanliness are paramount. During the
production of mass-produced and disposable items such as syringes, the machines
must also display high-speed qualities. A
wide variety of materials are used, including
liquid silicone or metals and ceramics,
which are processed using powder injection
moulding technology. In order to comprehensively meet the high quality requirements, the process sequence is of great importance. With ALLROUNDERs, for example,
sophisticated compression injection moulding processes can be implemented conveniently using the user-friendly SELOGICA
control system. Depending on their field of
application, products frequently have to be
produced under clean-room conditions.
ARBURG provides flexible and customised
clean--room solutions for this purpose all
from a single source.

Technical injection moulding

Complex geometries and high functionality
of the components are important requirements which must be met in technical injection moulding. For this purpose, application
and mould concepts, as well as materials are
further and newly developed on an ongoing
basis, for example multi-component, assembly and functional injection moulding, powder injection moulding or the EXJECTION
process. In many sectors, the products are
becoming increasingly small and the significance of micro injection moulding is increasing accordingly. In order to produce these
complex components in high volumes, automation, i.e. the relevant robotic technology
has an important part to play. Here, ARBURG
offers everything from a single source: from
comprehensive consulting and precisely
adapted ALLROUNDERs through to complex
production cells.

17

Injection moulding machines

International: excellent support

1

Global network: the ARBURG subsidiaries.

Comprehensive support and service are

a permanent feature of the ARBURG
corporate philosophy and, like all products are subjected to a continuous process of optimisation. Our package of
services for you extends from planning
and design through to the commissioning of complete production cells comprising ALLROUNDERs and robotic systems, maintenance, spare parts service
and extensive training offerings. All of
this makes ARBURG a top partner in the
industry, at both national and international level, ensuring your entrepreneurial success on an ongoing basis.

Original ARBURG spare parts: guaranteed quality

Comprehensive and competent: the worldwide

for a long service life.

ARBURG service.

Global network
With its own organisations at more than 30
locations in over 20 countries and trading
partners in over 50 countries, ARBURG
boasts a world-wide sales and service network. It is not only the contact partners of
the sales force that allow rapid contact at
global level, but application technology
consulting and the entire after-sales service
is also available at a location near you.

Perfect spare part quality

The best quality, comprehensive consulting
from selection to installation, a high degree
of availability and fast delivery with genuine ARBURG spare parts and corresponding
warranty - our customers around the globe
are on the safe side. Our spare parts service
is enhanced by preventive, tailored maintenance and wearing parts packages in the
form of active spare parts management
(AEM), plus inexpensive ordering options
via the Internet.

Comprehensive customer service

Customer service hotlines offer immediate
assistance via telephone. Customers around
the world also receive rapid help via our exceptionally well-trained service engineers.
ARBURG inspection contracts are a guarantee of permanent, high machine availability
and can be precisely adapted to each customers requirements. Comprehensive,
country-specific training initiatives can be
carried out either at ARBURG sites or at the
customers premises. In these courses,
sound specialist knowledge on all aspects of
injection moulding production is taught
clearly and in detail by specialists.

Further information:
World-wide service - basic information

18

www.arburg.com 07/2011

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