MS For Piping Installation in QChem 1 Site Rev0

Q-CHEM I I
TECf1IR10fI T
Qatar Chemical Company II, LTD.

Ethylene Derivatives Complex
P roject Number: QC2-0009
LI
DAEWOO E&C
OWNER ID. COD E
II TRRCIIEMIC LCOMPANYLTD
QC2-00 -CSTR -MSP -00002 8
METHOD STATEMENT FO R
PIPING INSTALLATION
IN QCHEM I
Plants :
QChem1
CONTRACTOR ID . CODE
Job-EC-T-N
3412-XH-PM-201 6
Location : Mesaieed
City, Qatar
Client : Q-Chem . II
Issue 0
Page 1 of 18
METHOD STATEMENT
FOR PIPING INSTALLATIO N
IN QCHEM I
ATTRIBUTE TABL E
Unit No .
00
Equip. Cat .
N/A
Doc . Origin .
CON
Discipline
CSTR
Primary Doc Type
Area
N/A
Doc Typ e
(Secondary)
Turnover System
As Built Class
Issue Statu s
PR
MSP
N/A
LR
IF I
Tag Nos :
ISSUED FOR CONSTRUCTI ON ,*-
,tp EMBOM 7,;,k

'I
.*
-Y. T. Joung
Issue
Description
Prepared
J. I. Ko / J. H. Kang
Checked
G . Ivaldi
Approved
17-October-07
Date
Q-CHEM I I
O4
9
TECfIIfitOfl T
Qatar Chemical Company II, LTD .

Project Number: QC2-000 9
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eo DAEWOO E&C
OWNER ID . CODE _
1'*
QATAR CHEMICAL COMPANY tTU .
METHOD STATEMENT FOR

PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
Location : Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo
bE
C-
COD E
INS
3412-XH-PM-201 6
Q
Pabc 2 of 18
Issue 0
CONTENT S
Para .
Description
Page
1 .0
PURPOSE
2.0
SCOPE
3 .0
REFERENCE DOCUMENTS
4.0
DEFINITION OF TERMS
5 .0
RESPONSIBILITIES
6.0
GENERAL
7 .0
PROCEDURE
8.0
ATTACHMENTS
10
Q-CHEM I I
Project Number : QC2-000 9
4
a* '
OuMa r*
QATARCNEMICALGOMPAt1YlTG.
I; TECf11fI1Df1 T
V DAEWOO E& C
OWNER ID . COD E

PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
Client: Q-Chem . II
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTR
COD E
ob-ECTI N
3412-XH-PM-201 6
Pag e 3 of 18
Issue 0
1 .0 PURPOS E
The purpose of this procedure is to establish the minimum requirement to be carried out lik e
work plan, handling of material, testing and examination requirements, storage an d
documentation, etc . with regards to piping installation for Q-CHEM II Ethylene Derivative s
Project at Q-Chem I Plant .
2 .0 SCOPE
This procedure covers the work plan, material handling, examination and test requirements ,
and documentation etc. with regards to Piping Installation at QCHEM I Plant for Q-CHEM I I
Project.
3 .0 REFERENCE DOCUMENT S
3. 1
3. 2
3. 3
3.4
3.5
3.6
3. 7
3. 8
3. 9
3 .1 0
3 .1 1
3 .1 2
3.1 3
3.1 4
3 .1 5
3.16
M6 .5
M7 .9
M7 .9. 1
M7 .9. 2
M10 . 0
M12 . 0
M3 . 7
QC2-00-GENE-DSS-00001 2
QC2-00-QAQC-CPP-00000 7
QC2-00-QAQC-CPP-00000 8
QC2-00-CSTR-PMP-000062
QC2-00-QAQC-MSP-00000 1
QC2-00-GENE-PMP-00010 1
QC2-00-QAQC-EPQ-000001
QC2-00-QAQC-MSP-00000 2
QC2-00-CSTR-MSP-000008
Materials of Constructio n
Pipin g
Piping Material Class Inde x
Metallic Piping Material Class (Piping Specs )
General Construction Requirements
Quality Managemen t
Health Safety Environmen t
Piping Welding General Specification s
Welder Qualification Procedure
Welding Material Control Procedur e
Site Material Management Procedure
Method Statement for Welding Contro l
Field Design Change Control Procedur e
Receiving Inspection Procedur e
Method Statement for NDE Contro l
Method Statement for PWH T
4.0 DEFINITION OF TERM S

4.1
MTR - Material traceability recor d
4.2
DWR - Daily Welding Report .
4.3
CS - Carbon Stee l
4 .4
ITCS - Impact Tested Carbon Stee l
4 .5
SS - Stainless Stee l
4 .6 PWHT - Post Weld Heat Treatmen t
4.7
NDE - Non-Destructive Examination
4.8
CTQ - Construction/Commissioning Technical Querie s
4 .9 DDCC - Drawing and Document Control Cente r
Q-CHEM I1
4
zl
y k:+
DAEWOO E& C
OWNER ID. COD E
r'
QATAR CREMICaLCOMPAtirMI
TECfII(ilOf1 T
PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
Location' Mesaieed
city, Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo
b E C- I
CODE
N 6
3412-XH-PM-201
Pabo e 4 of 18
Issue 0
4.10 DW - DAEWO O
4 .11 ITP - Inspection and test pla n
4 .12 RT - Radiographic Test
4 .13 MT/PT - Magnetic Particle Test / Dye Penetrate Tes t
4 .14 WPS - Welding Procedure Specificatio n
4.15 GTAW - Gas Tungsten Arc Weldin g
4.16 QC Assistant -A personnel who is in charge of QC Inspection assistance activities fo r
example, DWR, ND E
4.17 Piping material controller-A personnel who is in charge of controlling pipin g
material at fiel d
5.0 RESPONSIBILITIE S
5.1 Construction Manager is responsible for ;
Management & implementation of this work procedure
5 .2 Field Engineering Manager have the following responsibilities :
1) Coordination with engineering team (DW & TCM) for any engineering problems a t
site .
2) Preparation and issue of piping isometric and as-built drawings for construction .
3) Revision of piping isometric drawings to apply design changes .
5.3 Piping Construction Manager is responsible for ;
1) Implementation of work activity including preparation of work schedule, issue of pipin g
material, welding, storage, etc .
2) Control of welder and spool welding data .
3) Prepare daily welding report (DWR) and submission to Company .
4) Implementation of work activity incorporated in the latest revision drawing and desig n
change .
5) Requisition of NDE and maintenance of NDE report .
6) The implementation of PWHT and maintenance of report concerned .
7) Preparation of Material Requisition for field materials .
8) Control of storage, handling, and preservation of piping materials received from th e
Material Control Team for the process of installation .
9) Clearance of Pre-Test & Post-Test Punch Item(s) .
5 .4 QA/QC Team Manager is responsible for ;
1) Site inspection and test, operation of welding training center and NDE yard, NCR ,
backlog for repair work, etc .
2) Review of all request forms, reports of inspection and record of piping & welding an d
submission to Company for review .
3) Control of welder performance and tracer status and to inform the Construction Team o f
qualification status .
4) Control and maintenance of inspection record for piping and welding .
5) Control of welding consumable .
6) Review Test Pack and submission to Company for review .
5.5 QC Welding Inspector is responsible for ;
1) Visual inspection of fit-up joint .
2) 100% visual inspection of all completed welds .
3) Marking up defect area on weld joints for repair, and ensure that NDE shall be carried ou t
Q-C H EM I I
TECnIrnon T
Ethylen e Derivatives Comple x

[rj DAEWOO E& C

OWNER ID . COD E
QATAR CHEMICAL.COMPPHYLTD .

PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
City , Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo EC-
INo
COD E
3412-XH-PM-201 6
p a on e 5 of 1 8
Issue 0
after the repairs .

Verify
whether correct WPS and welding consumables are being used by welder .
4)
5) Review and sign off on DWR, SIR, PWHT report s
5 .6 Material Control Team Manager is responsible for ;
1) Receipt of materials .
2) Control of material stock status and protection of material .
3) Issuance of material to site for installation .
6M
GENERA L
6 .1 This method statement shall be read in conjunction with reference procedures .

6 .2 Health, Safety and Environmen t
6 .2 .1 All workers shall wear required PPE as listed below as a minimum requirement in QCHEM 1
Fire Retardant Clothing (Cover All )
Safety Helmet
Safety Glasses (Mono Goggles )
- Leather Glove s
- Safety Shoe s
- Dust Mask (as required to prevent inhalation of dust and welding gas )
Ear Plug as required inside process uni t
6 .2 .2 When scaffold is needed for access, the scaffold shall be inspected by Certified Scaffoldin g
Inspector and appropriate Safety Tag shall be attached in accordance with applicable HSE S
procedures .
Control
and handling of materia l
6 .3
The
Piping
Construction Manager shall implement requisition and material handling i n
6 .3.1
accordance with Site Materials Management Procedure .
6 .3 .2 Color coding shall be applied in accordance with PFIES-22 if required .
6 .3 .3 Handling of SS material in contact with zinc, halogens or zinc containing part shall b e
prevented . Both materials shall be kept separately to prevent corrosion and rust .
6 .4 Control of welding material and welde r
6.4 .1 Welding consumables shall be controlled in accordance with Welding Material Contro l
Procedure.
6 .4 .2 The Welder shall be qualified in accordance with Welder Qualification Procedure .
Control of Pipe Spool(s)
6 .5
.1
Pipe
spool(s) shall be released from the pipe fabrication shop after all activities includin g
6 .5
primer painting (if required) are completed .
6 .5 .2 Pipe spool(s) shall be stocked in a Contractor designated lay-down area inside QCHEM I
after painting .
6 .5 .3 Before the pipe spool(s) are transported to field from QCHEM I lay-down area, th e
dimensions and orientation shall be checked against the isometric drawing(s) by the pipin g
spool controller.
6 .5 .4 Before pipes are erected, the pipe fitter shall ensure that pipe spool(s) orientation an d
material specification conform to relevant Isometric Drawings . And that the pipe spool(s) ar e
clearly identified with their respective isometric identification reference number . If th e
identification marking is unclear then it shall be re-marked .
6.6 Weld and Welder Identificatio n
6.6 .1 Weld number and welders unique identification number shall be marked on each joint .
Q-CHEM I I

Ethylene Derivatives Comple x
Project Number: QC2-0009
(*
TECnIrilOfl T
**** DAEWOO E& C

OWNER ID . COD E
OURCHEMICAL COMPAttr LTD .

PIPING INSTALLATIO N
IN QCHEM I
Plants :
QCheml
City , Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo EC-
INo COD E
3412-XH-PM-201 6
Page 6 of 18
Pan
Issue 0
Schedule for Piping installation on sit e

6.7
6.7 .1 Piping installation shall be scheduled on a per Test Pack basis .
6 .7 .2 Pipe spool(s) shall be delivered as per piping installation schedule .
6 .8
Rework / Re-welding of Shop weld join t
The cutting and re-welding of fabrication shop weld joint(s) shall be restricted .
If re-work of shop weld joint is required because of field condition, re-welding shall b e
6.8 .1
carried out and the iso drawing revised .
6.9 Welding of pipe attachments (reinforcement pads, trunnion(s), encirclement pads, etc .)
All welding of pipe attachments shall be carried out in the Pipe Fabrication Shop . Where
weld joints are labeled as with Field Joint, the requirement(s) stated on Method Statemen t
for Piping Fabrication applies .
6.10 Temporary Suppor t
6.10 .1 In cases where permanent supports are not yet available, temporary supports may be use d
during installation so that no bowing, over-hang or unbalanced deficiencies exist .
6 .10 .2 Temporary support(s) shall be of sufficient size and strength to support the weight of pipin g
until permanent support(s) are in place .
6 .11
Non-Conforming item(s) shall be reported and corrective action shall be taken .
7.0
PROCEDUR E
Receipt and change of Drawin g

7.1
7.1 .1 The Field Piping Engineer shall receive the latest revision of drawing from DDCC .
7.1 .2 If changes are required in the ISO drawing(s), the Drawing Change Request is submitted t o
Field Engineering in accordance with Field Design Change Control Procedure .
Cutting
and edge preparatio n
7 .2
All cutting shall be done by skilled personnel . Detail procedure of cutting and en d
7 .2 .1
preparation shall be followed in accordance with Method Statement for Welding Control an d
Piping Welding General Specifications .
Prior to cutting, heat number shall be transferred to each piece by metal marker or punch .
7 .2.2
.3
Before
end preparation, the CONTRACTOR Piping Inspector shall sign on the MTR form ,
7.2
(Attachment 1) of Method Statement for Piping Fabrication, for SS and LTCS material whic h
is prepared by Construction Team and reviewed by the QA/QC Team . This procedure wil l
be followed strictly in the case of small-bore fittings because the heat number may b e
removed during grinding work .
Fit-up
and tack welding
7 .3
The
root
gap and internal alignment shall be in accordance with the applicable Weldin g
7 .3.1
Procedure Specification (WPS) /ASME B31 .3 and Piping Welding General Specifications .
7 .3 .2 Fit-up shall be done by an experienced pipe fitter . Tack weld shall be done by a qualifie d
welder or welding operator .
7.3 .3 WPS shall be qualified before welding and fit-up commences and same filler metal used fo r
root pass shall be used for tack welding .
7.3 .4 In case the pipes have longitudinal weld seam, the longitudinal weld seam shall be at leas t
50 mm or 45 degree apart from the adjacent seam .
7 .3 .5 Temporary Tack welds shall not touch the root gap or the root face .
7 .3 .6 Detail procedure of fit-up & tack weld shall be followed in accordance with Metho d
Q-CHEM I I
Ethylen e Derivatives Comple x
4
a *9**oII -+1!91oi*
6 DAEWOO E& C
OWNER ID . COD E
1* *Yn
QATAR CHEMICAL COMPANY LTD .
TECfIIriIDfI T

PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
Client : C1-Chem . II
Location : Mesaieed
City , Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTO R INo COD E
ob EC T
3412-XH-PM-201 6
pane
b 7 of 1 8
Issue
Statement for Welding Control I Piping Welding General Specifications and ASME B31 . 3
para 328 .4.2 .
7.4
Weldin g
.1
The
approved WPS and qualified welder shall be applied to the welding work .
7.4
.2
The
QA/QC
Team Manager shall qualify welders in accordance with Welder Qualificatio n
7.4
Procedure .
7 .4 .3 For stainless steel piping without back welding of the internal side, the root pass shall b e
carried out by the GTAW process with an inert gas purge which shall be maintained until th e
completion of the second pass .
.4
Welder
shall receive welding electrode(s) everyday in the morning from Welding Materia l
7 .4
Control Center with Welding Material Issue Slip prepared by welding foreman and shal l
return the unused welding material upon completion of the day's activities to the Weldin g
Material Control Center .
.5
After
the welder receives electrode(s), he shall use calibrated and fully functioning quiver s
7.4
for coated electrode and only one type electrode shall be kept in the quiver at any give n
time . On no account shall there be SS and CS electrodes in one quiver .
7.4 .6 Fillet welds (including socket welds) may vary from convex to concave . The size of a fillet
weld is determined as shown in ASME B31 .3, Para 328 .5 .2, Fig . 328.5.2A, B and C .
.7
Austenitic
SS welding in accordance with ASME B31 .3 and WPS .
7.4
.8
The
dissimilar
joint shall be welded in accordance with ASME IX and WPS .
7.4
7.4 .9 Weld repair shall be implemented in accordance with the Method Statement for Weldin g
Control and ASME B31 .3 para 328 .6 and shall be approved by Welding Inspector befor e
commencing .
.10
Welding
Inspector shall check NDE criteria for branch or trunnion joint before weldin g
7 .4
reinforcing pads .
7 .4 .11 Detail procedure for back purging shall be followed in accordance with Method Statemen t
for Welding Control .
7.4 .12 QC Assistant shall prepare the request for inspection (AFI) to Piping and Welding Inspector ,
NDE request, Material Traceability Record (MTR), and Daily Welding Report (DWR) .
Post Weld Heat Treatment (PWHT )
7.5
7.5 .1 PWHT shall be implemented as per line specification .
7.5 .2 Detail requirements of PWHT shall be in accordance with Method Statement for Post Wel d
Heat Treatment .
7 .5 .3 Hardness test shall be in accordance with ASME B31 .3 para 331 .1 .7.
7 .6
Non-Destructive Examination (NDE )
7 .6 .1 NDE shall be carried out in accordance with the NDE Procedure for RT, MT, PT & UT .
7 .6 .2 For NDE request, use a form (attachment 1) from Method Statement for NDE Control .
Welding Inspector and NDE Controller shall review the request and send it to NDE Sub contractor.
7.6.3 Random examination selection will be as per Piping Welding General Specification an d
ASME B31 .3 ,
For supports welded directly on pipe in accordance with typical support drawing, RT is no t
7.6.4
required, but 100% PT shall be performed for welds . Welded joints used for fabrication o f
piping supports shall be examined by liquid penetrant test (PT) on 5% of joints unless note d
on support drawings and specifications .
RT & PT shall be applied on 100% of dissimilar welds .
7.6 .5
When welding joints require PWHT, all NDE shall be performed after PWHT as per Pipin g
7.6 .6
Q-CHEM I I
Project Number : QC2-0009
TECf111T1Df1 T
0 DAEWOO E&C
OWNER ID . COD E
QATAR CHEMICAL COMFatIYLTO
PIPING INSTALLATION
IN QCHEM I
Plants :
QChem1
Client : Q Chem . II
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTOR ID . COD E
3412-XH-PM-201 6
Page 8 of 18
Issue 0
Welding General Specification para 14 .6.

QC Assistant shall arrange preparations required for NDE .
7 .6.7
7 .6 .8 Welds requiring NDE shall be tied with colored ribbon in accordance with Metho d
Statement for NDE Control .
.9
Original
NDE report shall be kept by the NDE subcontractor and a copy shall be submitte d
7.6
to the piping construction team and the QA/QC Team .
7.9
Temporary Welded Attachments and Their Remova l
7.9 .1 Temporary welded attachment shall be of the same material as Pipe .
7.9 .2 Temporary welded attachments (such as alignment lugs, straps, tie straps, etc) on pipe shal l
be removed without any reduction of pipe thickness and shall be ground smoothly . MT or PT .
shall be performed as per Method Statement for Welding Control para 5 .2 .4.
7.9 .3 Removal of the temporary welded attachments by chipping is not permitted .
7.10
Inspection & Testing,
7.10 .1 All inspection must be performed by QA/QC Team in accordance with ASME B 31 .3
Chapter VI .
7.10.2 QC Assistant shall notify QA/QC Team for inspection . QC shall then notify Company o f
Hold or Witness point inspection .
.3
Acceptance
criteria of welds are in accordance with ASME B 31 .3 Para . 341 .3.2 and Tabl e
7.10
A 341 .3.2 .
7 .10 .4 Prior to root pass weld, fit-up inspection shall be performed by QC Inspector . At that time ,
inspector shall check orientation, and dimension of piping line . In any case of inspection ,
all welding joints shall be inspected by CONTRACTOR welding inspector .
.5
Dissimilar
welds shall be inspected on fit-up, root pass and final weld by Contracto r
7 .10
welding inspector.
7.10 .6 The followings shall be checked for in-process inspection of piping installation .
- Joint preparation and cleanliness
- Fit-up, joint clearance and internal alignmen t
- WPS, electrode and welde r
- Temporary attachment and surface condition of weld join t
- Applied drawin g
7 .10 .7 Leak test for reinforcing pads shall be performed in accordance wih Method Statement fo r
Pneumatic Leak Test for Reinforcement Pad .
.10
.8
QC
inspector shall check the line slopes, plumbness, straightness and alignment based o n
7
IFC drawings . All deficiencies found shall be rectified before carrying out pressure testing .
7.10 .9 Orifice flanged joints internal welds shall be ground flush to sound metal . Penetrant test (PT )
shall be done to check any cracks & pin holes .
7.10 .10 Before bolting up, flange faces shall be aligned to the design plane within 1mm in 200m m
measured across any diameter ; flange bolt holes shall be aligned within 3mm maximu m
offset .
7 .10 .11 Flange Boltin g
. Particular
- Flange faces shall be thoroughly cleaned removing all rust and burrs
attention shall be paid to the sealing surfaces . Use like material tools if sealin g
surfaces are stainless .
- Sealing surfaces on flange faces shall be thoroughly inspected . Any damage shall b e
repaired by refacing . The QC Inspector shall accept or reject all flange surfaces prio r
bolting .
Q-CHEM I I
TECnIfi10r1T
DAEWOO E&C
OWNER ID . COD E
QATAR CNEMICALCOMPAtlYLTD*

PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
City, Qatar
QC2-00-CSTR-MSP-00002 8
Job-EC-T-N
3412-XH-PM-201 6
Pa o e 9 of 18
Issue 0
Bolts shall be checked for proper size, length, conformance to specifications ,

cleanliness and absence of burrs .
- The surface of flanges where contact is made with the nuts or washers shall be wire o r
power brushed to remove any material that will affect the torque value .
- Gaskets shall be as per the applicable piping material class .
Spiral wound, metal gaskets, or sheet gaskets shall not be re-used .
Proper thread lubrication shall be applied to every friction surface of the bolt assembly .
This includes threads, and all bearing surfaces of the nut, washer and bolt head .
Lubrication on the bolt threads shall be applied prior to putting on the nuts .
Thread lubricants shall be suitable for the operating temperature of the system .
Thread lubricants shall not contain lead . Thread lubricants for austenitic stainles s
steel shall not contain chlorides .
Insert the gasket with care being taken ti insure proper centering of the gasket . A ligh t
coating gasket adhesive may be used to help keep gasket in place . Gaskets shall no t
be held in place with tape .
All flanged joints shall be snugged up squarely so that the entire flange face bear s
uniformly on the gasket .
Measurements of the gap between flange faces shall be taken around th e
circumference of the flange to ensure that the flanges are being drawn up evenly .
- Stud bolts and nuts shall be checked to ensure they are hand tight . The stud end s
shall extend one thread 3mm (1/8-inch) beyond the nut, except for use of tensionin g
device .
If a tensioning device is to be used, the stud shall protrude 1 bolt diameter beyond th e
nut to allow attachment of the tensioning device . The other end of the stud shal l
extend three threads 9mm (3/8-inch) past the nut .
- All stud bolt protrusions for the tensioning device shall be from the same side of th e
flanged joint . Protrusions may be alternated from one side to the other only i f
interference occurs with the tensioning device .
- Stud bolt tensioning shall be performed on all bolting 2 inch and larger .
7.10 .12 Flange connections shall be bolted to the required torque .
7 .10.13 All vents and drains shall be installed as per IFC drawings and situated at high and lo w
points during hydrotest .
7.10.14 All valves shall be checked for its flow direction . When required by-pass shall be als o
installed .
7.10.15 Bolt Tightening Procedur e
- The bolt should be torqued to provide compressive strains in the flange face thicknes s
establishing a residual compressive stress .
- Use new bolts and nuts . The thread should be clean and lubricated . There ar e
numerous conditions that can affect bolt torquing (i .e. bolt thread condition, dirt y
threads, re-used bolts, lubricant and weather) .
Install the bolts and nuts finger tight . Inspect to insure that the sealing faces contac t
each other and are parallel to each other all around the circumference .
- Using a torque wrench with 20% of the final torque, tighten the bolts in criss-cros s
sequence . Take care at all times to ensure that the sealing faces are in contact an d
parallel all around the circumference . Repeat this step each time increasing th e
torque by 20% of the final value .
After
reaching the final torque value, use rotational tightening until all the bolts ar e
-
Q-CHEM I I
TECf11fT10f1 T

eiv DAEWOO E& C

OWNER ID . COD E
QATAR C H EMICAL COMPANY LTO .
PIPING INSTALLATION
IN QCHEM I
Plants :
QChem1
Location: Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTOR I
COD E
NS
3412-XH-PM-201 6
oe
Pas
10 of 18
Issue 0
stable at the final torque value .

If flange leaks occurs and the bolts on the leaking side have been properly torqued ,
further tightening shall be avoided so as not to damage the sealing faces . The bolts
on the opposite side should be loosened by a quarter turn at a time and then the bolt s
on the leakage side should be tightened by the same amount . If the leak persists, th e
bolts should be removed and the sealing faces examined for scratches or dents acros s
the entire face that could provide a leak path .
If leakage occurs after the system has been cycled to an elevated temperature an d
back to ambient temperature, the bolts should be removed after the cool down period .
No further tightening is necessary .
Torque value s
Nominal pipe size

2"
3-4"
6"
8"
10"
12"
18"
24"
Torque Ft-l b
35
40
55
85
95
11 0
16 0
220
7.11
Documentation of inspection and tes t
.1
The
QA/QC Team submits a copy of DWR to Company then inputs the data in the pipin g
7.11
data system after review.
7 .11 .2 Documents to be completed prior to testing are as follows .
- As-built Drawing s
MTR : for LTCS and S S
- NDE Report / PMl report : If require d
PWHT Report : If required
inforcing Pad leak test report : If require d
7 .11 .3 Above documents will form a part of the Test Pack which will be submitted to QA/QC Tea m
for review . Control of Test Pack shall be in accordance with Method Statement fo r
Pressure Test of Piping .
8.0 ATTACHMENT S
1.
Material Traceability Record (Field )
2.
Check sheet for flange fac e
3.
Piping Inspection Sheet
4.
Bolt Torque Sequenc e
5.
Job Safety Analysis
Q-CHEM I I
* Tecnimonr

410 4
Qja DAEWOO E& C

OWNER ID . COD E
aaeaa* *tyk
?*T
FOR
METHOD STATEMENT
PIPING INSTALLATION
P:a^ts
NAO/PFJOFFSITES
QC2-00-CSTR-MSP-00002 6
Job-EC-T-N
3412-XH-PM-201 6
Location: Mesaiee d
City, Qatar
Page] 1 of 18
Issue 0
MATERIAL TRACEABILITY RECORD (FIELD )
Attachment 1 .
(QCHEM II )
DAEWOO E&C
rIsometric No .
Sheet No .
(Drawing No . LSpool
_
No .
Mark
Componen t
Hea t
No .
Description
Number
Size
Sch .
Material
Rev . No .L
Remark s
Cu t
DAEWO O
Q-CHEMI I
Length
QC Sign
Sig n
FIEL D
The Field components have been verified against the erected piping and are complete and accurate .
Prepared By :
Name :
Signature :
Date :
Inspected By :
Name :
Form No . : 3412-X1I-PM-2004- 0 3 (I )
Signature :
Date :
Q-CHEM I I
TECf11f11011 T

a*9*
OWNER ID . COD E
QC2-00-CSTR-MSP-00002 6

Rants
NAOIPFIOFFSIIES
DAEWOO E&C
Drawing No.
City, Qatar
o
Pa*e12
of 18
Description of Flange
Damage Check Points

A
B
C
D
Description of Damage
Min . Requirement(30 %, mm )
Size of damage(Radically, mm )
Damaged due to
(Handling or Corrosion)
Result of checkin g
Damaged by(DAEWOO
CONTRACTOR ID. COD E

Job-EC-T-N
3412-XH-PM-201 6
Issue 0
Check Sheet for Flange Fac e

( Q-CHEM II )
Attachment 2 .
Re-facing or no t
Result of re-facin g
(See Flange Inspection Sheet )
d by DW[Check
Form No . :
a DAEWOO E&C
3412-X11-PM-2004-04(1)
1 Verified by
Remarks
Remarks
Q-CHEM II
r
rf 4
b, ,,,,1
J
a*4 .o7I yl!91o:- J*..* Fyn
;A
A;

TECf11fi1Df1 T
DAEWOO E&C
OWNER ID . COD E

PIPING INSTALLATION
Plants .
NAO/PE/oEFSHES
Location: Mesaiee d
City, Qatar
QC2-00-CSTR-M SP-00002 6
Job-EC-T-N
3412-XH-PM-201 6
o
Pa*el3
of 18
Issue 0
Piping Inspection Shee t

Area
Dwg No .
Sht. No
Pipe Cls
Ins . Cls .
Materia l
Inspectio n
No
Item
Piping
Description
Installation of inline items as
per drawing
Installed valve
- Valve type :
. Valve tag no . :
Valve serial no . :
Flow direction :
Piping
Piping
Elevation & levelness of

Piping__ mpg line_
Piping
Plum bness of piping lin e
Piping
Flange alignment fo r
connection equipmen t
Piping
Support location & typ e
Flange
Verify flange specification a s

drawin g
Flange
Grease, tape, paint & rust has

been removed from flang e
fac e
10
Flang e
Flange face are undamage d

and free scratc h
11
Flang e
Orifice flange internal weld s

flush grindin g
12
Flang e
Use the correct gasket
13
Flange
Use the correct bolt with th e

correct type lubrican t
14
Flange
Ensure stress-free flang e

alignment and clearance
Location & orientation o f

piping lin e
Form No . : 3412-XH-PM-2004-05(1)
Verified By
- ---DAEWOO
COMPAN Y
Rev. N o
Date
Remar k
Q-C H EM I I
TECntmon T

t * t,i-SU
r*
a*e
QATAR CHEMICAL COMPANY LTD.

PIPING INSTALLATION
P :acts:
NAOIPE/OFFSfTES
Location : Mesaieed
City, Qatar
r l DAEWOO E& C
QC2
OWNER ID . COD E
ID
CONTRACTOR . COD E
Job-EC-T-N
3412-XH-PM-201 6
NC000026
v
Pase14
of 18
4 HOLE FLANGE
TIGHTENING SEQUENCE
BOLTS No .
1
3
OPP BOLTS No .
2
4
8 HOLE FLANGE
BOLTS No .
1
5
7
OPP BOLTS No .
2
4
Issue 0
Q-CHEM II
04
aa5
r-'*!9
TECnimon T

DAEWOO E&C
OWNER ID . COD E
D S1

PIPING INSTALLATION
.
rants
NAOIPE/OFFSIrES
Location : Mesaieed
City, Qatar
QC2-00-CSTR-MS P-00002 6
Job-EC-T-N
3412-XH-PM-201 6
p a*e15
of 1 8
a
Issue 0
12 HOLE FLANG E
20 HOLE FLANGE
TIGHTENING SEQUENCE
-BOLTS No .
OPPBOLTS NO .
2
-- 4
6
9
11
13
15
17
19
10
12
14
16
18
20
;I;
Q-CHEM I I
TECfllMOn T
Ie DAEWOO E&C
OWNER ID . COD E
` Y*
aaeaxeLl *is*

P:ar: s
NnO/PE/OFFSrTES
Location: Mesaiee d
City, Qatar
Q C 2-00-CST R-M S P-0 0 002 6

Job-EC-1-N
3412-XH-PM-201 6
a
Page 16 of 18
Issue 0
28 HOLE FLANG E
TIGI-ITENING SEQUENCE
27
BOLTS No .
1
3
5
OPP BOLT S
NO .
2
4
6
9
11
13
15
17
19
21
10
12
14
16
18
20
22
7
_
3
26
28
--- 23 -
24
25
26
27
28
Q-CHEM II
TECIIImon T

Q,
DAEWOO E&C
OWNER ID . COD E
*aed **i*,r*

PIPING INSTALLATION
I' :a^is
NAOIPEIOFFSITES
Client : Q Chem . II
City, Qatar
QC2-00-CSTR-MS P-00002 6
Job-EC-T-N
3412-XH-PM-201 6
Q
Pa gel? of 18
Issue 0
JSA FOR PIPING INSTALLATIO N
SIN
ACTIVITY
PREVENTIVE ACTION S
HAZARDS
Scaffolding Danger o f
Access and
workers fallin g
Usage
from height .
Danger of fallin g
objects onto
personne l
working /
walking at th e
lower level .
Tripping / fallin g
hazard .
Personne l
injury .
STARRT required prior to start of task .

Wearing of PPE shall be mandatory i n
all aspects and areas of pipin g
installation .
Safety harness must be worn a s
required when working on hangin g
scaffolding .
All tools must be properly secured .
Tools equipment or material should no t
be thrown up or down from one workin g
level to another . They must b e
transferred by the use of a hand line o r
other safe method .
All unsafe condition of the scaffoldin g
must be reported immediately to th e
Scaffolding Inspector or Supervisor fo r
proper action .
Only qualified personnel shall b e
allowed to modify / construc t
scaffolding .
Pipe and other piping materials shall no t
be stored for a long time in the hangin g
scaffolding .
Only light materials shall be allowed t o
be placed on the scaffolding platform .
Smoking is not allowed on the projec t
site except in designated areas .
Proper housekeeping must b e
maintained at all times in order to avoi d
tripping / falling .
Q-CHEM II
10 4
.,I*
TECf11R10f1 T

av DAEWOO E& C
OWNER ID . COD E
441,11
yXFTHOI) STATEMENT FOR
PIPING INSTALLATION
P:a^:s
NAO/PFJOFFSITES
Welding and
Cutting Works
Location: Mesaieed
City, Qatar
Fire, explosion ,
damage to lives
and properties .
Falling weldin g
sparks an d
slags from th e
hangin g
scaffolding .
Burning injuries .
Tripping an d
falling .
QC2-00-CSTR-MSP-00002 6
CONTRACTOR ID. COD E
Job-EC-1--N
3412-XH-PM-201 6
Page
g 18 of 1 8
Issue 0
Hot work permit shall be secured prio r

to start of any welding, and cuttin g
works .
Always check areas around and below
prior to commencing welding or cuttin g
operations . All combustible material s
under or near the area must be move d
to a safe distance away or covered wit h
a fire retardant material .
Fire blanket shall be place d

accordingly on the scaffoldin g
platform prior to start of hotwork .
This shall be sufficient enough t o
contain all sparks / slags produce d
from welding and cutting .
Dry powder fire extinguishers shal l

be available near hot work area at al l
times . Personnel involve on the jo b
shall be trained on the proper use of
fire extinguishers .
Welding leads and gas hoses shall no t
be placed where they will presen t
tripping hazards .
Good housekeeping shall always b e
maintained at all times inside and belo w
the platform . Accumulation oft too muc h
trash, or rubbish inside the platform is a
FIRE HAZARD .
Oxygen and acetylene cylinders shal l

be provided with flash back arresters .
Cutting torch and hoses shall b e
checked on daily basis for any leakag e
or damage .
Oxygen and acetylene cylinders shal l

always be left in vertical position an d
secured properly .
Empty/full gas cylinders shall be kep t
separately.
A dedicated fire watch shall be availabl e
at all time to monitor closely the ho t
work so as to avoid fire incident, wel d
drops and molten metal falling down .

MS For Piping Installation in QChem 1 Site Rev0

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Q-CHEM I I

Qatar Chemical Company II, LTD.

QC2-00 -CSTR -MSP -00002 8

Primary Doc Type

ISSUED FOR CONSTRUCTI ON ,*-

,tp EMBOM 7,;,k

Qatar Chemical Company II, LTD .

QATAR CHEMICAL COMPANY tTU .

METHOD STATEMENT FOR

METHOD STATEMENT FOR

4.0 DEFINITION OF TERM S

Qatar Chemical Company II, LTD .

Ethylen e Derivatives Comple x

[rj DAEWOO E& C

METHOD STATEMENT FOR

after the repairs .

6 .1 This method statement shall be read in conjunction with reference procedures .

Qatar Chemical Company II, LTD .

**** DAEWOO E& C

OURCHEMICAL COMPAttr LTD .

METHOD STATEMENT FOR

Schedule for Piping installation on sit e

Non-Conforming item(s) shall be reported and corrective action shall be taken .

Receipt and change of Drawin g

QATAR CHEMICAL COMPANY LTD .

METHOD STATEMENT FOR

QATAR CHEMICAL COMFatIYLTO

Welding General Specification para 14 .6.

METHOD STATEMENT FOR

Bolts shall be checked for proper size, length, conformance to specifications ,

Qatar Chemical Company II, LTD .

eiv DAEWOO E& C

QATAR C H EMICAL COMPANY LTO .

stable at the final torque value .

Nominal pipe size

Material Traceability Record (Field )

Check sheet for flange fac e

Piping Inspection Sheet

Bolt Torque Sequenc e

Job Safety Analysis

Qatar Chemical Company II, LTD .

Qja DAEWOO E& C

MATERIAL TRACEABILITY RECORD (FIELD )

Qatar Chemical Company II, LTD .

QATAR CHEMICAL COMPANY LTD .

METHOD STATEMENT FOR

Damage Check Points

CONTRACTOR ID. COD E

Check Sheet for Flange Fac e

Qatar Chemical Company II, LTD .

METHOD STATEMENT FOR

Piping Inspection Shee t

Elevation & levelness of

Plum bness of piping lin e

Support location & typ e

Verify flange specification a s

Grease, tape, paint & rust has

Flange face are undamage d

Orifice flange internal weld s

Use the correct gasket

Use the correct bolt with th e

Ensure stress-free flang e

Location & orientation o f