Rotary

To :
Vendor Code :
Occassional Rotary Equipment Maintenance Jobs

Sr. No. Item Code
10
Material/Service Description
Unit Rate
Occasional rotary equipment jobs
The item covers the following services:

* 10
P M Jobs
3159117 PM OF RECIPROCATING /METERING/DIAPH PUMP

Valid from: 25.05.2015 Valid to: 31.07.2016
658.85 INR/EA
PM
of
Reciprocating /Metering/Diaph Pump:Job include
1.Check gland leakage. Rectify if any 2.Check piping spring
supports. 3.Ensure stuffing box drain outlet in waste
drum.4.Remove coupling guard 5.General visual check: wear:
damage: rust: paint 6.Check coupling condition for any
crack: Holes: Bolts: Others.Motor to GB: & GB to pump
7.Check nitrogen pressure in discharge dampener.Recharge if
required
8.Visual Check the oil quality of gearbox:
packing: & pump.9.Clean packing oil drain line & drain
chamber 10.Grease: all M.S. fasteners 11.Clean suction
strainer 12.Clean lube oil filters & breathers 13.Check for
cleaniness & house keeping around the equipment
3159118 PM OF SRW/GEAR PUMP

473.02 INR/EA
"PM
of
Screw / Gear Pump:Job include 1.Check
tightness of foundation bolts 2.Check coupling general
condition
for
crack:
holes:
bolts:others
(without
dismantling) 3.Check pump seal for any leakage 4.Check free
rotation of the pump 5.Check pipe line for any leakage
6.Check
piping
supports for proper clamping 7.Check
pressure regulation valve, reset if required 8.Check /
clean
suction strainer 9.Tighten and grease all m.s
fasteners
10.Visual
check wear: damage: rust: paint
condition: etc 11.Ensure fixing of safety guards 12.Check
for cleaniness & house keeping around the equipment"
3159119 PM OF COOLING TOWER FAN

"PM of Cooling Tower Fan:Job include 1.Obtain oil samples &
1,013.62
INR/EA
RELIANCE INDUSTRIES LIMITED
Number : CCM/
Date
: 25.05.2015
Page No. : 2
Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Thane Belapur Road , Ghansoli, Navi Mumbai-400701, MAHARASHTRA, INDIA
Telephone: 44783596
Sr. No. Item Code
Unit Rate
send
for
analysis
if
required
by
EIC.Replace
if
reqd synchronised
with
lube-test
sched
2.Inspect
couplings condition
for
crack:
holes:
bolts: others
3.Check blade angle
/
tracking
of
blade.
4.Check
foundation bolts tightness of motor & gearbox:5.Check
freeness of fan by rotating motor shaft 6.Open gear box
inspection window & inspect
the
internals.7.Check
hub
bolts
tightness, use torque wrench 8.Check transmission
shaft condition & report
9.Check
oil level of gear box & top up if required,
attend oil
leak if any. 10.Clean breather 11.Check /
Tighten gear box
foundation bolts.12.Grease all m.s.
fasteners 13.Check for any general crack: wear: damage:
rust: paint 14. Ensure fixing of safety guards 15.Check fan
hood condition
3159120 PM OF FIN FAN

591.28 INR/EA
PM of Fin Fan:Job includes1.Clean

equipment from oil and dirt & surrounding
platform
2.Check freeness of fan by rotating the shaft with hand
3.Check
tightness
of all M.S. fasteners of plummer
block, bearing pedestal, motor base and then greased
4.Check the condition of fan blades and angles
5.Grease the bearings of plummer block
6.Check the equipment for any crack, damage
7.Check
the pulley condition, belt tension, belt
condition and alignment. Adjust the belt tension and
correct the alignment if required.
8.Check the condition of safty guard over fan & pulleys
3159122 PM OF ROTARY SOOT BLOWERS

503.42 INR/EA
"PM
of Rotary Soot Blowers:Job include 1.Check
lubrication condition, replace / top up as required 2.Check
valve & flange leakage if any & rectify 3.Check the valve
opening
linkages free for operation.4.Replace missing
cotter pins & springs.5.Check the mountings & hanger
supports of the blower.6.Check the valve for steam leakage
through packing & valve seat & rectify if required 7.Check
coupling condition for any crack, wear, damage, rust &
paint., repair/rectify as required.8.Clean the area.
3159125 PM OF STEAM TURBINE

PM
of
Steam
Turbine:Job include 1.Check free rotation
of the steam turbine.2.Check foundation bolt tightness of
the turbine & gearbox.3.Visually check for any leakage of
lube oil & steam.4.Check trip system.5.Flush governer &
REGISTERED OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
1,846.48
INR/EA
check for
any leakage.6.Check Governing system arms
linkages for freeness 7.Check oil ring for its rotation
from top port.
Number : CCM/
Date
: 25.05.2015
Page No. : 3
Number : CCM/
Date
: 25.05.2015
Page No. : 4

Telephone: 44783596
Sr. No. Item Code
Unit Rate
8.Check
control
valve
spindle
for
its freeness
9.Check coupling
condition
for
any
crack,
wear,
damage, rust, paints etc.(Turbine to gb & gb to pump)
10.Check cold setting
of the spring hanger. 11.Check
auxillary l.o. pump coupling.
12.Check
stop valve for
gland leakage. 13.Clean base
plate
area
14.Clean
&
check bearing cooling water lines
&
flow
meter
15.Cleaning of equipment & it surrounding
3159126 PM OF DIAPHRAGM CMPRSR

506.81 INR/EA
PM
of
Diaphragm Compressor:Job Include, 1.Remove
coupling guard.2.Check
coupling
condition for crack:
holes: bolts: other: if
it
is
belt
drive,
check belt condition: tightness: pulley
condition:
and
alignment:
3.Check freeness
of blower by
rotating motor shaft by hand 4.Check and grease the
bearings 5.Check tightness of motor: blower: foundation
bolts
6.Inspect
and
clean suction: discharge filters
7.Check
fan condition and clean it if required by
EIC.8.Perform checks on lube oil circuit, clean it filter,
if require replace the diaphragm (oil/gas site) as adviced
by EIC.9.Ensure proper fixing of the casing drain 10.Check
casing for any internal corrosion / damage 11.Check inlet
dampner/vanes/linkage functioning & Grease if reqd. for
passing: proper operation 12.Check spring: sliding: clamp:
supports:13.Check condition of expansion joint / bellow in
discharge line & report condition replace / top up.
14.Grease
all
M.S. fasteners 15.Visual check: wear:
damages: paint:16. Ensure fixing of all safety guards
3159127 PM OF CENTRIFUGAL FAN/BLOWER

PM
of Centrifugal Fan/Blower:Steps Activites 1.Remove
coupling guard.2.Check coupling condition for crack: holes:
bolts: other: if it is belt drive, check belt condition:
tightness: pulley condition: and alignment:3.Check freeness
of blower by rotating motor shaft by hand 4. Check and
grease the bearings 5.Check tightness of motor: blower:
foundation bolts 6.Inspect and clean suction: discharge
filters 7.Check fan condition and clean it.8. Ensure proper
fixing of the casing drain 9.Check casing for any internal
corrosion / damage 10.Check inlet dampner/vanes/linkage
functioning & Grease if reqd.for passing: proper operation
11.Check
spring:
sliding:
clamp: supports: 12.Check
condition of expansion joint / bellow in discharge line &
report condition replace / top up. 13.Grease all M.S.
fasteners 14.Visual check: wear: damages: paint:15. Ensure
633.53 INR/EA

fixing of all safety guards
Number : CCM/
Date
: 25.05.2015
Page No. : 5
Number : CCM/
Date
: 25.05.2015
Page No. : 6

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159128 PM OF VACUUM PUMP

413.90 INR/EA
"PM of Vacuum Pump:Job include 1.Check

coupling
condition for cracks: holes: bolts:others: if it is belt
drive,check belt condition: tightness: pulleycondition:
alignment 2.Check gland packing/mechanical seal for any
leakage.Replace ifrequired. 3.Check vacuum pump connecting
lines for any leakage 4.Check oil quality and replace if
required
5.Visual
check: wear: damage: rust: paint:
6.Inspect and clean suction strainer 7.Check piping spring:
sliding:
hanger:
supports:
8.
Check
valves for
passing
9.Ensure fixing of safety guards 10.Check tightness of
foundation bolts 11.In case of g.box: oil level, quality,
abnormal noiseif any"
3159129 PM OF OIL CENTRIFUGE

413.90 INR/EA
PM
of
Oil
Centrifuge:1.Clean Bowl Assembly
2.Check for any leakages 3.Check oil level in eqpt.
4.Check Motor-centrifuge
coupling
5.Check
gears
for
wear & tear
6.Check
water
seal 7.Clean eqpt. / frame & surrounding
8. Check trolley wheels & grease on while centrifuge
is mounted (if applicable)
3159130 PM OF BELT CONVEYOR

1,307.58
INR/EA
"PM of Belt Conveyor:Job include, 1.Clean conveyor to

clear all spillages 2.Clean all idlers / pulleys of debris
3.Clean
screw
/
gravity
take-up
of
spillages
4.Clean conveyor chutes / hopper 5.Clean & grease diverter
valve of chutes / hoppers 6.Clean / adjust belt scrapper
7.Adjust self-aligning
idlers
if
required
8.Visual
check wear: damage: of roller / idlers and belt /
pulley 9.Check coupling
condition visually for disk
lamination at o.d. of the
pack,for
any
crack
etc.10.Check the freeness of idlers/rollers and adjust
if
required
11.Check for oil leakage of gearbox drive
12.Check gear box oil 13.Lubricate all plummer block /
flanged bearing of rollers 14.Check and clean oil breather
15.Grease: all m.s. fasteners 16.Ensure proper mounting of
all safety guards 17.Check tightness of all
holding down
bolts 18.In case of fluid coupling: check for
any
leakage,
oil level & top up if required 19.Check
chute/hopper skirt packing & replace if necessary"
3159132 PM OF GEAR BOX

"PM of Gear Box:1.Check oil level,ckeck oil quality 2.Send

371.66 INR/EA
oil for analysis if required by EIC 3. Check freness of

operation 4.Open inspection cover & condition of gears
Number : CCM/
Date
: 25.05.2015
Page No. : 7
Number : CCM/
Date
: 25.05.2015
Page No. : 8

Telephone: 44783596
Sr. No. Item Code
visually
5.Cleaning
of
equipments,drain
etc.breather cap
6.Check
oil
piping
&
oil
7.Check backlash if required and as advised by EIC.
Unit Rate
pipes
flow
3159133 PM OF ROTARY VALVE (CMI)

1,182.55
INR/EA
PM
of Rotary valve (CMI):Job include 1.Carry out all
4 points greasing of knuckle, pawl, upeer brg housing
& Rachet arms.2.Chech & Record lignment at feed input
position no 8 & record below.3.Check pawl drop distance and
record below. 4.Ball valve provided with sight glass
assembly for allignment checking and to be closed after
inspection 5.Check Seal pot level (Top up/ Drain if
necessary).
6.Check
leakeage
of Seal at Tell Tale
tubing.7.Check knuckle eye bolt for looseness. 8.Check
stroke cycle time (Extend & Retard.).9.Check Extend stroke
time.10.Check for any abnormality on hydralic pump.11.Check
the suction & Discharge filters visual indicator as clean
or nedds cleaning.12.Check for any U clamp bolts looseness
&
rubber
packing
provided on the Hydraulic System
piping.13.Check Hydraulic Pump discharge pressure, to be
around 80Kg/cm2 before indexing.14.Check any oil leakage at
Hydraulic pipings & hoses
3159134 PM OF RACK&PINION LIFTS

633.53 INR/EA
PM
of
Rack & Pinion Lifts:1. Wall tie bolts
tightening.2.Mast bolt tightening.3. Changing D - Shackle
of
Counter
weight.4.Cabin Bolts tightening and cabin
alignment 5.Checking of Wire rope
condition.6.Checking
flappers if required.7.Lubrication of all moving parts.
3159135 PM OF GRANULATOR SYSTEM

3,284.14
INR/EA
3159116 PM OF CENTRIFUGAL PUMP

PM of Centrifugal Pump:Job includes1.Removal & refitting of Coupling guard

2.Check free rotation of the pump
3.Looseness:
Visual & Manual Check tightness of the
bolts of the casing foundation
4.Check tightness of the Grub screw of the thrower
5.Clean Breather
6.Visually check for wear, damage, rust, paint
7.Tighten & grease all M.S. Fasteners
8.Check piping support clamps bolt tightness
9.Check
coupling Condition for bolts tightness &
any physical damage (without dismantling)
675.76 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 9

Telephone: 44783596
Sr. No. Item Code
Unit Rate
10.Check
the
oil
quality, replace if required, check
oil inlet tube for choking
11.Check,
adjust, replace gland (pumps with gland
packing)
12.Check
quantity
of
sealing oil in the seal oil pot
for API plan 52/53 wherever applicable. Drain oil from
the drain plug. Clean gauge glass if found dirty. Replace /
top up as reqd.
13.Clean
strainer
in
the
seal
flushing
line
&
check flushing line for any choking
14.Check
cooling
water flow & attend leak if any.
Clean/flush cooler & cooling water lines
15.Check
for
cleanliness & House keeping around the
pump.
16.Check shaft deflection / play.
17.Check
alignment
with
Laser
(without
coupling
dismantling)
3159121 PM OF SIDE ENTRY TANK MIXERS/AGITATORS

473.02 INR/EA
"PM of side entry tank mixers / Agitators:Job Include

1.Remove
Coupling
Guard.2.Check
belt
condition for
tightness: alignment: & pully condition, as applicable.
3.Check
tightness
of
foundation
bolts of Motor:
4.Check spring tension of tie rod & adjust if required
5.Check & clean breather 6.Check Agitators seal for any
leak repalce, if required 7.Tighten: and grease: all M.S.
Fasteners
8.Ensure fixing of all safety guards"
3159123 PM OF LOBE TYPE BLOWER

"PM of Lobe type blower:Job Include 1.Remove coupling

guard 2.Check freeness of blower lobes by rotating motor
shaft 3.Check coupling condition for any crack: holes:
bolts: other:if it is belt drive check belt condition:
tightness: pulley condition:and alignment of pulley:4.Check
and clean breather 5.Inspect and clean suction filter
6.Visual
Check quality of lube oil and replace if
required
7.Check
tightness
of
motor:
blower:
foundation
bolts:8.Check
piping
spring:
sliding:clamp:
supports:9.Grease: all M.S. fasteners 10.Check in general
for crack: wear: damage: and paint: 11.Ensure fixing of all
safety guards 12.Check silencer: and hood:
bolts: for
looseness
13.Check
ventilation
fan
14.If g.box is
used-check oil level,oil quality,leake & abnormal noise.
549.05 INR/EA

Replace / Top up as required."
3159124 PM OF ROTARY VALVES/FEEDERS
Number : CCM/
Date
: 25.05.2015
Page No. : 10
Number : CCM/
Date
: 25.05.2015
Page No. : 11

Telephone: 44783596
Sr. No. Item Code
Unit Rate
976.45 INR/EA
"PM
of
Rotary Valves / Feeders:Job Include
1.Visual
check:
wear:
damage:
and
paint
condition:2.Check chain condition:
tension:
sprocketcondition:alignment:
chain
lubrication.3.Check free rotation of rotary valve 4.Check
tightness of motor: gear box: rotary valve:foundation
bolts.5.Check quality of lube oil and replace if required
6.Check
and
clean
breather
7.Check seal/packing for
any leakage, replace if required 8. Check air lines for
any leakage
/
blockage
9.Check
piping
spring:
sliding: supports:10.Ensure fixing of all safety
guards"
3159131 PM OF DIESEL ENGINE

1,981.63
INR/EA
"PM
of Diesel Engine:1. Throuhly clean equipment
[ ] base
[ ] etc.From oil and 2. Check tightness of
foundation bolts
[
]
exhaust
manifold
[ ] & turbo
charger bearing housing bolts [ ] grease all m.s.fastners
[ ].3. Check lub oil system for level [ ] and leakage if
any[ ]. 4. Check inlet air flow filter [ ] by-pass
filter [ ] and fuel filter [ ] l.O. Filter [ ] if required
replaced it.5. Check and clean jacket cooling water inlet
strainer []. 6. Check radiator for any leakage and damage
[ ]. 7. Check cooling system for any leak [ ] hose
condition[ ] coolant level [ ] and coolant pump [ ]. 8.
Check air intake system for any leak
[
]
piping
and
it's connection [ ] and piping supports/clamps [ ] 9.
Check fuel system for leak [ ] fuel level [ ] governor
linkage [ ] fuel lines & its connections [ ] and fuel
transfer pump [ ].10. Check exhaust system for leak [ ]
exhaust restrictions [ ] and drain condensate trap [ ].11.
Check coupling condition [ ] coupling bolts [ ] 12. Clean
breather. 13. Check for any general crack [ ] wear[ ]
damage [ ] rust [ ] paint condition [ ] etc. 14. Ensure
fixing of safety guards. 15. Battery condition : battery
fluid
level,
check voltage,apply petroleum jelly at
terminals"
* 20
** 20.1
Common maintenance Jobs

Decoupling & Coupling
3159139 DUPLG&CUPLG UPTO 30KW

Dcoupling & Coupling Up to 30 KW
3159140 DUPLG&CUPLG ABV 30&UPTO 100KW

185.82 INR/EA

Dcoupling & Coupling Above 30 and up to 100 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 12
280.44 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 13

Telephone: 44783596
Sr. No. Item Code
Dcoupling & Coupling
Unit Rate
562.57 INR/EA
Above 100 and up to 250 KW

788.93 INR/EA
Dcoupling & Coupling Above 250 and up to 1000 KW
3159143 DUPLG&CUPLG ABV 1000KW

**
1,098.09
INR/EA
Dcoupling & Coupling Above 1000 KW
20.2
Alignment
3159144 COLD ALIGN UPTO 30KW

844.68 INR/EA
Cold Allignment Up to 30 KW
Job
includes-1.Removal and reinstallation of coupling
guard(s)2.Checking
tightness of coupling bolts3.Spacer
removal
reinstallation/replacement,
alignment Checking
andCorrection
3159145 COLD ALIGN ABV 30&UPTO 100KW

1,182.55
INR/EA
2,365.12
INR/EA
3,316.22
INR/EA
3,547.66
INR/EA
Cold Allignment Above 30 and up to 100 KW.

Job
guard(s)2.Checking
removal
alignment Checking
andCorrection


Job
guard(s)2.Checking
removal
alignment Checking
andCorrection


Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
3159148 COLD ALIGN ABV 1000KW

**
Cold Allignment Above 1000 KW.

Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
20.3
Coupling Hub Remov & inst(Driver/Driven)
3159154 CUPLG HUB REM (DVR/DVN) UPTO 30KW
Number : CCM/
Date
: 25.05.2015
Page No. : 14

Telephone: 44783596
Sr. No. Item Code
Unit Rate
1,267.03
INR/EA
1,689.37
INR/EA
2,111.71
INR/EA
3,696.33
INR/EA
4,434.60
INR/EA
Coupling Hub Removal (Driver / Driven) Up to 30 KW

Job
guard(s)2.Spacer
removal
&
installation/replacement3.Removal
&
reinstallation
of
coupling Hub4.Alignment checking and correction to be added
in the activity.
3159155 CUPLG HUB REM-DVR/DVN ABV 30KW&UPTO100KW

Coupling
Hub Removal (Driver / Driven) Above 30 KW and
up to 100 KW.
Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
3159156 CUPLG HUB REM-DVR/DVN ABV100KW&UPTO250KW

Coupling
up to 250 KW.
Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
3159157 CUPLG HUB REM-DVR/DVN > 250KW TO 1000KW

Coupling
up to 1000 KW.
Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
3159158 CUPLG HUB REM (DVR/DVN) ABV 1000KW

**
Coupling Hub Removal (Driver / Driven) Above 1000KW.

Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
20.4
Gland Packing jobs
3159159 GL& PACKING JOBS UPTO 30KW

Gland Packing jobs Up to 30 KW

275.36 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 15

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Replacement and tightening of gland packing.
3159160 GL& PACKING JOBS ABV 30&UPTO 100KW

369.97 INR/EA
Gland Packing jobs Above 30 and up to 100 KW.

3159161 GL& PACKING JOBS ABV 100&UPTO 250KW

528.77 INR/EA
Gland Packing jobs Above 100 and up to 250 KW.

3159162 GL& PACKING JOBS ABV 250KW&UPTO 1000KW

1,013.62
INR/EA
1,216.35
INR/EA
1,182.55
INR/EA
1,689.37
INR/EA
2,111.71
INR/EA
Gland Packing jobs Above 250 KW and up to 1000 KW.

3159163 GL& PACKING JOBS ABV 1000KW

**
Gland Packing jobs Above 1000 KW.

20.5
Pulley removal (Drive)
3159164 PULLEY REM (DRV EQPT) UPTO 30KW

Pulley removal (Drive Eqpt). Up to 30 KW

Pulley
removal
(Drive) Pulley removal for Fin Fans /
Tank mixers / Cooling Tower Fans / Compressors (Drive
Eqpt): Job includes:
Removal & installation of pulley
guards. Removal
& replacement of drive belts. Alignment of Drive and driven
pulleys.
Adjustment
of
belt
tension.
Removal
&
reinstallation /replacement of pulley(s)
3159165 PULLEY REM (DRV EQPT) ABV 30&UPTO 50KW

Pulley removal (Drive Eqpt). Above 30 and up to 50 KW.

Pulley removal (Drive) Pulley removal for Fin Fans / Tank
mixers / Cooling Tower Fans / Compressors (Drive Eqpt): Job
includes: Removal & installation of pulley guards. Removal
pulleys.
Adjustment
of
belt
tension.
Removal
&
3159166 PULLEY REM (DRV EQPT) ABV 50&UPTO 100KW

Pulley removal (Drive Eqpt). Above 50 and up to 100W.

Pulley
removal
guards. Removal
pulleys.
Adjustment
of
belt
tension.
Number : CCM/
Date
: 25.05.2015
Page No. : 16
Removal
&
Number : CCM/
Date
: 25.05.2015
Page No. : 17

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159167 PULLEY REM (DRV EQPT) ABV 100KW

**
3,696.33
INR/EA
1,689.37
INR/EA
2,534.05
INR/EA
3,547.66
INR/EA
4,730.24
INR/EA
Pulley removal (Drive Eqpt). Above 100 KW.

Pulley
removal
guards. Removal
pulleys.
Adjustment
of
belt
tension.
Removal
&
20.6
Pulley removal (Driven Eqpt)
3159168 PULLEY REM (DVN EQPT) UPTO 30KW

Pulley removal (Driven Eqpt). Up to 30 KW

Pulley removal (Driven Eqpt): Pulley removal for Fin Fans /
Tank mixers / Cooling Tower Fans / Compressors (Driven
Eqpt). Job includes: Removal & reinstallation of pulley
guards Removal & replacement of drive belts Alignment of
Drive and driven pulleys Adjustment of belt tension Removal
& reinstallation /replacement of pulley(s)
3159169 PULLEY REM (DVN EQPT) ABV 30&UPTO 50KW

Pulley removal (Driven Eqpt). Above 30 and up to 50KW.

3159170 PULLEY REM (DVN EQPT)ABV 50&UPTO 100KW

Pulley removal (Driven Eqpt).Above 50 and up to 100KW.

3159171 PULLEY REM (DVN EQPT)ABV 100KW

Pulley removal (Driven Eqpt).Above 100 KW.

Number : CCM/
Date
: 25.05.2015
Page No. : 18
Number : CCM/
Date
: 25.05.2015
Page No. : 19

Telephone: 44783596
Sr. No. Item Code
**
20.7
Unit Rate
Belt Replacement job.
3159172 BELT REPL JOBS UPTO 30KW

844.68 INR/EA
Belt replacement jobs.Up to 30 KW

Belt
Replacement
job:Job
includes:Removal
&
reinstallation of
pulleyguards.Removal
&
replacement
of
drive belts.Alignment of
Drive and drivenpulleys.Adjustment of belt tension
3159173 BELT REPL JOBS ABV 30&UPTO 50KW

1,267.03
INR/EA
1,689.37
INR/EA
2,027.25
INR/EA
1,013.62
INR/EA
1,267.03
INR/EA
Belt replacement jobs.Above 30 and up to 50 KW.

Belt
Replacement
job:Job
includes:Removal
&
reinstallation of
&
replacement
of
3159174 BELT REPL JOBS ABV 50&UPTO 100KW

Belt replacement jobs.Above 50 and up to 100 KW.

Belt
Replacement
job:Job
includes:Removal
&
reinstallation of
&
replacement
of
3159175 BELT REPL JOBS ABV 100KW

**
Belt replacement jobs.Above 100 KW.

Belt
Replacement
job:Job
includes:Removal
&
reinstallation of
&
replacement
of
20.8
Lifting and Shifting of Driver/Driven
3159176 LFTG&SFTG OF DVR UPTO 30KW

Lifting & Shifting of Driver Up to 30 KW

Lifting
and Shifting of Driver/Driven: Job includes:
Removal from position and shifting to workshop. Shifting
from workshop after repairing / new driver and placing in
position
3159177 LFTG&SFTG OF DVR ABV 30&UPTO 100KW

Lifting & Shifting of Driver Above 30 and up to 100 KW.

Lifting
position
Number : CCM/
Date
: 25.05.2015
Page No. : 20

Telephone: 44783596
Sr. No. Item Code
Unit Rate

1,520.44
INR/EA
1,858.31
INR/EA
2,365.12
INR/EA
1,520.44
INR/EA
2,280.64
INR/EA
Lifting & Shifting of Driver Above 100 and up to 250 KW.

Lifting
position

Lifting & Shifting of Driver Above 250 and up to 1000KW.

Lifting
position
3159180 LFTG&SFTG OF DVR ABV 1000KW

Lifting & Shifting of Driver Above 1000 KW.

Lifting
position
* 30
PUMPS
** 30.01 CENTRIFUGAL PUMP-SINGLE STAGE OVERHUNG(H
*** 30.01.01Replacement of Casing Gasket
3159181 RCG CP-SSO (HRZNTL)-UPTO30KW
Replacement
of Casing Gasket CENTRIFUGAL PUMP-SINGLE
STAGE OVERHUNG (Horizontal) - Up to 30 KW
Job Includes1.
Removal
&
Re-installation
of pump assembly from
pump casing
including lifting / shifting to worksite /
workshop and back.
2. Replacement of casing gasket
3. Removal and re-installation of coupling guard.
4. Removal and re-installation of spacer.
5. Alignment checking and correction after assembly.
3159182 RCG CP-SSO (HRZNTL)>30TO100KW

Replacement
STAGE OVERHUNG (Horizontal) - Above 30 and up to 100 KW.
Job Includes1.
Removal
&
Re-installation
pump casing
workshop and back.
Number : CCM/
Date
: 25.05.2015
Page No. : 21

Telephone: 44783596
Sr. No. Item Code
Unit Rate

3159183 RCG CP-SSO (HRZNTL)-ABV 100&UPTO 250KW

4,223.43
INR/EA
5,912.79
INR/EA
2,745.22
INR/EA
3,801.08
INR/EA
Replacement
Job Includes1.
Removal
&
Re-installation
pump casing
workshop and back.
3159184 RCG CP-SSO (HRZNTL)-ABV 250&UPTO 1000KW

Replacement
Job Includes1.
Removal
&
Re-installation
pump casing
workshop and back.
*** 30.01.02Impeller assembly job.

3159185 IAJ CP-SSO (HRZNTL) -UPTO 30KW
Impeller
assembly
job. CENTRIFUGAL PUMP-SINGLE STAGE
OVERHUNG (Horizontal) -Up to 30 KW
Job includes1.
Removal & Re-installation of pump assembly from
pump casing.
2. Replacement of casing gasket.
3.
Dismantling & Reassembly of impeller assembly
including
cleaning,
inspection,
removal
&
reinstallation/replacement of components with necessary
measurement
&
checks for dimension, clearance, run out
etc
3159186 IAJ CP-SSO (HRZNTL) -ABV 30&UPTO 100KW

Impeller
assembly
job.CENTRIFUGAL
PUMP-SINGLE
STAGE
OVERHUNG (Horizontal) -Above 30 and up to 100 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 22
Number : CCM/
Date
: 25.05.2015
Page No. : 23

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Job includes1.
pump casing.
3.
including
cleaning,
inspection,
removal
&
measurement
&
etc
3159187 IAJ CP-SSO (HRZNTL) -ABV 100&UPTO 250KW

5,405.98
INR/EA
6,757.47
INR/EA
Impeller
assembly
Job includes1.
pump casing.
3.
including
cleaning,
inspection,
removal
&
measurement
&
etc
3159188 IAJ CP-SSO (HRZNTL)-ABV 250KW&UPTO1000KW

Impeller
assembly
OVERHUNG (Horizontal) -Above 250 KW and up to 1000 KW.
Job includes1.
pump casing.
3.
including
cleaning,
inspection,
removal
&
measurement
&
etc
*** 30.01.03Seal replacement job.
3159189 SRJ CP-SSO (HRZNTL) -UPTO 30KW
Number : CCM/
Date
: 25.05.2015
Page No. : 24
4,054.49
Seal
replacement
job.
CENTRIFUGAL
PUMP-SINGLE
STAGE
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 25

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Job includes1.
Removal
&
Re-installation
pump casing.
3.
including cleaning, inspection, removal & reinstallation/
replacement of
components
with
necessary
measurement
and checks for dimension, clearance, run out etc.
4.
Replacement
of
seal
cartridge
or
removal
&
reinstallation including reconditioning of seal assembly in
case of non cartridge seals.
3159190 SRJ CP-SSO (HRZNTL) -ABV 30&UPTO 100KW

7,602.15
INR/EA
9,629.41
INR/EA
Seal
replacement
job.
CENTRIFUGAL PUMP-SINGLE STAGE
Job includes1.
Removal
&
Re-installation
pump casing.
3.
replacement of
components
with
necessary
measurement
4.
Replacement
of
seal
cartridge
or
removal
&

Seal
replacement
job.
Job includes1.
Removal
&
Re-installation
pump casing.
3.
replacement of
components
with
necessary
measurement
4.
Replacement
of
seal
cartridge
or
removal
&
Number : CCM/
Date
: 25.05.2015
Page No. : 26

Telephone: 44783596
Sr. No. Item Code
Unit Rate


11,487.71 INR/EA
Seal
replacement
job.
Job includes1.
Removal
&
Re-installation
pump casing.
3.
replacement of
components
with
necessary
measurement
4.
Replacement
of
seal
cartridge
or
removal
&
*** 30.01.04Bearing replacement job.

3159193 BR CP-SSO (HRZNTL) -UPTO 30KW
5,068.10
INR/EA
7,095.35
INR/EA
Bearing replacement. CENTRIFUGAL PUMP-SINGLE STAGE OVERHUNG

(Horizontal) -Up to 30 KW
Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrompump casing.
Replacement
of
Casing
Gasket.Removal, reinstallation
ofimpeller
assembly
including
cleaning,
inspection,
clearance
checking.Removaland
installation
ofSeal
Cartidge.Removal,
inspection and replacement ofhousing
seal.Removal, inspection and replacement of Bearings with
all checks.
3159194 BR CP-SSO (HRZNTL) -ABV 30&UPTO 100KW


(Horizontal) -Above 30 and up to 100 KW.
Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrompump casing.
Replacement
of
Casing
ofimpeller
assembly
including
cleaning,
inspection,
clearance
checking.Removaland
installation
ofSeal
Cartidge.Removal,
Number : CCM/
Date
: 25.05.2015
Page No. : 27

Telephone: 44783596
Sr. No. Item Code
seal.Removal,
inspection
with all checks.
and
replacement
of
Unit Rate
Bearings

11,149.84 INR/EA

Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrom
pump
casing.
Replacement
of
Casing
ofimpeller
assembly
including
cleaning,inspection,
clearance
checking.Removaland
installation
of
Seal
Cartidge.Removal,
all checks.

15,204.32 INR/EA

Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrom
pump
casing.
Replacement
of
Casing
ofimpeller
assembly
including
cleaning,inspection,
clearance
checking.Removaland
installation
of
Seal
Cartidge.Removal,
all checks.
*** 30.01.05Bearing Seal replacement (DE).

3159197 MSR CP-SSO (HRZNTL) -UPTO 30KW
675.76 INR/EA
Mechanical
Seal replacement. CENTRIFUGAL PUMP-SINGLE
STAGE OVERHUNG (Horizontal) -Up to 30 KW
Bearing
Seal
replacement
(DE):Job
includes:Removal,
inspection & replacementof housing seal.
3159198 MSRCP-SSO (HRZNTL) -ABV 30&UPTO 100KW

1,013.62
INR/EA
1,351.49
INR/EA
Mechanical
Seal
replacement.CENTRIFUGAL PUMP-SINGLE
Bearing
Seal
replacement
(DE):Job
includes:Removal,
3159199 MSR CP-SSO (HRZNTL) -ABV 100&UPTO 250KW

Mechanical
STAGE OVERHUNG (Horizontal) -Above 100 and up to 250 KW.
Bearing
Seal
replacement
(DE):Job
includes:Removal,
3159200 MSR CP-SSO (HRZNTL) -ABV 250&UPTO 1000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 28

Telephone: 44783596
Sr. No. Item Code
Unit Rate
2,027.25
INR/EA
5,912.79
INR/EA
8,446.84
INR/EA
Mechanical
STAGE OVERHUNG (Horizontal) -Above 250 and up to 1000 KW.
Bearing
Seal
replacement
(DE):Job
includes:Removal,
*** 30.01.06Pump Capital repair
3159201 PCR CP-SSO (HRZNTL) -UPTO 30KW

Pump
capital repair CENTRIFUGAL PUMP-SINGLE STAGE
Pump
Capital
repair:Job
includes:
1)
Removal
and
reinstallation of coupling guard(s), Spacer removal and
alignment
checking
and
correction including hot alignment wherever applicable. 2)
Removal & Re-installation of pump assembly from pump casing
including lifting / shifting to worksite / workshop and
back. 3) Replacement of casing gasket. Dismantling &
Reassembly
of
impeller
assembly including cleaning,
inspection,
removal
&
reinstallation/replacement
of
components
with necessary measurement and checks for
dimension, clearance, run out etc. 4) Replacement of seal
cartridge
or
removal
&
reinstallation
including
reconditioning of Seal assembly in case of non cartridge
seals.
3159202 PCR CP-SSO (HRZNTL) -ABV 30&UPTO 100KW

Pump
Pump
Capital
repair:Job
includes:
1)
Removal
and
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.

11,825.58 INR/EA
Pump
capital repair CENTRIFUGAL PUMP-SINGLE
OVERHUNG
STAGE
Number : CCM/
Date
: 25.05.2015
Page No. : 29

Telephone: 44783596
Sr. No. Item Code
Unit Rate

Pump
Capital
repair:Job
includes:
1)
Removal
and
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.

15,204.32 INR/EA
Pump
Pump
Capital
repair:Job
includes:
1)
Removal
and
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
** 30.02 CENT. PUMP-SINGLE/2 STAGE BETWEEN BRG(H)

*** 30.02.01DE Bearing replacement.
3159205 DE BR-CP 1/2 SBB (HRZNTL)<=30KW
DE
Bearing
replacement.CENT.
PUMP-SINGLE/TWO
STAGE
BETWEEN BRG (Horizontal).- Up to 30 KW
Job includes-1.Removal, Inspection & replacement of housing
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
guard.4.Removal and re-installation of spacer.5.Driver side
Coupling
hub
removal
and re-installation.6.Alignment
checking and correction after assembly.
1,689.37
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 30

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159206 DE BR CP-1/2 SBB-HRZNTL>30TO100KW

2,365.12
INR/EA
3,040.86
INR/EA
4,054.49
INR/EA
5,405.98
INR/EA
2,294.16
INR/EA
DE Bearing replacement. CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal).- Above 30 and up to 100 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
3159207 DE BR CP-1/2 SBB-HRZNTL>100TO250KW


seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
3159208 DE BR CP-1/2 SBB (HRZNTL)>250 TO 1000KW


seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
3159209 BR CP-1/2 SBB (HRZNTL)- ABV 1000KW

Bearing
replacement.
CENT.
PUMP-SINGLE/TWO STAGE
BETWEEN BRG (Horizontal).- Above 1000 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
*** 30.02.02DE seal replacement
3159210 DE SEAL REP CP-1/2 SBB (HRZNTL) <= 30KW

DE
Seal
replacement.
CENT. PUMP-SINGLE/TWO STAGE
Number : CCM/
Date
: 25.05.2015
Page No. : 31

Telephone: 44783596
Sr. No. Item Code
Unit Rate
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s).3.Removal
and
re-installation
of coupling
Coupling
hub
removal
3159211 DE SEAL REP CP-1/2 SBB(HRZNTL)>30TO100KW

3,378.75
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
9,967.28
INR/EA
DE
Seal
replacement.
BETWEEN BRG (Horizontal).- Above 30 and up to 100 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
3159212 DE SR CP-1/2 SBB(HRZNTL)>100TO250KW

DE
Seal
replacement.
seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
3159213 DE SR CP-1/2 SBB (HRZNTL)->250TO1000KW

DE
Seal
replacement.
seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
3159214 DE SR CP-1/2 SBB (HRZNTL)- ABV 1000KW

DE Seal replacement.CENT. PUMP-SINGLE/TWO STAGE BETWEEN BRG

(Horizontal).- Above 1000 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
*** 30.02.03NDE Bearing replacement.

Number : CCM/
Date
: 25.05.2015
Page No. : 32

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159215 NDE BR CP-1/2 SBB (HRZNTL)- UPTO 30KW

1,351.49
INR/EA
2,027.25
INR/EA
2,702.99
INR/EA
4,054.49
INR/EA
5,405.98
INR/EA
2,294.16
INR/EA
NDE
Bearing
replacement. CENT. PUMP-SINGLE/TWO STAGE
NDE
Bearing
replacement:
Job
includes:
Removal,
Inspection
&
replacement of housing seal(s). Removal, Inspection
&
replacement of bearing(s)
3159216 NDE BR CP-1/2 SBB (HRZNTL)->30TO100KW

NDE
Bearing
NDE
Bearing
replacement:
Job
includes:
Removal,
Inspection
&
&
3159217 NDE BR-1/2 SBB (HRZNTL)- >100TO250KW

NDE Bearing replacement.CENT. PUMP-SINGLE/TWO STAGE BETWEEN

NDE
Bearing
replacement:
Job
includes:
Removal,
Inspection
&
&
3159218 NDE BR CP-1/2 SBB (HRZNTL)->250TO1000KW

NDE
Bearing
NDE
Bearing
replacement:
Job
includes:
Removal,
Inspection
&
&
3159219 NDE BR CP-1/2 SBB (HRZNTL)- ABV 1000KW

NDE
Bearing
NDE
Bearing
replacement:
Job
includes:
Removal,
Inspection
&
&
*** 30.02.04NDE seal replacement
3159220 NDE SR CP-1/2 SBB (HRZNTL) UPTO 30KW

Number : CCM/
Date
: 25.05.2015
Page No. : 33
NDE
Seal replacement. CENT. PUMP-SINGLE/TWO STAGE
BETWEEN BRG (Horizontal). Up to 30 KW
NDE seal replacement: Job includes: Removal, Inspection and
replacement of housing seal(s). Removal, Inspection and
replacement of bearing (s).
3159221 NDE SRCP-1/2 SBB (HRZNTL)->30TO100KW

3,441.25
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 34

Telephone: 44783596
Sr. No. Item Code
Unit Rate
NDE
Seal
replacement.CENT.
BETWEEN BRG (Horizontal).- Above 30 and up to 100 KW
3159222 NDE SRCP-1/2 SBB (HRZNTL)- >100TO250KW

6,757.47
INR/EA
8,446.84
INR/EA
9,967.28
INR/EA
NDE
Seal
replacement.CENT.
3159223 NDE SRCP-1/2 SBB (HRZNTL)->250TO1000KW

NDE
Seal
replacement.CENT.
3159224 NDE SRCP-1/2 SBB (HRZNTL)- ABV 1000KW

NDE
Seal
replacement.CENT.
*** 30.02.05Repla casing gasket(Horizon Split pump )

3159225 RCG (HS) CP-1/2 SBB (HRZNTL)-<= 30KW
449.37 INR/EA
Repl
of
casing
gasket
(Hor Split) CENT. PUMPSINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Up to 30 KW
Replace
casing gasket (Horizon Split pump): Jobs
includes: Removal
& reinstallation of Horizontal split
casing cover. Replacement of casing gasket
3159226 RCG (HS) CP-1/2 SBB (HRZNTL)->30TO100KW

675.76 INR/EA
Repl
of
casing
gasket
(Hor Split) CENT. PUMPSINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Above 30 and up
to 100 KW. Replace
casing gasket (Horizon Split pump):
Jobs includes: Removal
& reinstallation of Horizontal
split casing cover. Replacement of casing gasket
3159227 RCG (HS) CP-1/2 SBB (HRZNTL)->100TO250KW

Repl
of
casing
gasket
SINGLE/TWO STAGE
BETWEEN
BRG
and up to 250
(Hor Split) CENT. PUMP(Horizontal).- Above 100
1,353.18
INR/EA

KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 35
Number : CCM/
Date
: 25.05.2015
Page No. : 36

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Replace
includes: Removal
3159228 RCG (HS) CP-1/2 SBB(HRZNTL)->250TO1000KW

1,773.84
INR/EA
2,111.71
INR/EA
3,547.66
INR/EA
5,068.10
INR/EA
Repl
of
casing
gasket
(Hor Split) CENT. PUMPSINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Above 250 and
up to 1000
KW.
Replace
includes: Removal
3159229 RCG (HS) CP-1/2 SBB (HRZNTL)-ABV 1000KW

Repl
of
casing
gasket (Hor Split)
CENT. PUMPSINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Above 1000 KW.
Replace
includes: Removal
*** 30.02.06Replace casing gasket(Vert Split)- DE

3159230 RCG(VS)DE SID CP-1/2 SBB(HRZNTL)<=30KW
Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
PUMP-SINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Up to 30
KW.
Replace
casing
gasket
(Vert
Split)
- DE: Job
includes: Removal, inspection & replacement of housing
seal (s). Removal,
inspection
& replacement of
Bearing(s). Removal, inspection & repair/replacement of
DE
Mechanical
seal
cartridge
or
removal,
reinstallation of seal assembly in case of
non-cartridge
mechanical
seals.
Removal
&
reinstallation of DE casing cover with new gasket
3159231 RCG(VS)DE SID CP-1/2 SBB-HZNT>30TO100KW

Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
PUMP-SINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Above 30
and up to 100 KW.
Replace
casing
gasket
(Vert
Split)
- DE: Job
seal (s). Removal,
inspection
& replacement of
DE
Mechanical
seal
cartridge
or
removal,
non-cartridge
mechanical
seals.
Removal
&
3159232 RCG(VS)DE SID CP-1/2 SBB-HRZT>100TO250KW
8,108.97
Repl
of
casing
gasket(Ver
Split),DE
Number : CCM/
Date
: 25.05.2015
Page No. : 37
Side
CENT.
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 38

Telephone: 44783596
Sr. No. Item Code
Unit Rate
PUMP-SINGLE/TWO
STAGE BETWEEN BRG (Horizontal).- Above
100 and up to 250 KW.
Replace
casing
gasket
(Vert
Split)
- DE: Job
seal (s). Removal,
inspection
& replacement of
DE
Mechanical
seal
cartridge
or
removal,
non-cartridge
mechanical
seals.
Removal
&
3159233
W
RCG(VS)DE SID CP-1/2 SBB-HZT>250TO1000K

11,318.77 INR/EA
Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
and up to 1000 KW.
Replace
casing
gasket
(Vert
Split)
- DE: Job
seal (s). Removal,
inspection
& replacement of
DE
Mechanical
seal
cartridge
or
removal,
non-cartridge
mechanical
seals.
Removal
&
3159234 RCG(VS)DE SID CP-1/2 SBB (HRZNTL)>1000KW

15,204.32 INR/EA
Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
KW.
Replace
casing
gasket
(Vert
Split)
- DE: Job
seal (s). Removal,
inspection
& replacement of
DE
Mechanical
seal
cartridge
or
removal,
non-cartridge
mechanical
seals.
Removal
&
*** 30.02.07Replace casing gasket(Vert Split)- NDE

3159235 RCG(VS)NDE SIDE CP-1/2 SBB (HRZT)<=30KW
Repl
of
PUMP-SINGLE/TWO
KW.
2,838.15
INR/EA
4,054.49
INR/EA
casing gaske(Ver Split),NDE Side CENT.

STAGE BETWEEN BRG (Horizontal).- Up to 30
3159236 RCG(VS)NDE SIDE CP-1/2 SBB(HZ)>30TO100KW

Repl
of
casing
gaske(Ver
Split),NDE
SideCENT.
BETWEEN BRG (Horizontal).- Above 30
Number : CCM/
Date
: 25.05.2015
Page No. : 39
and up to 100 KW.
3159237 RCG(VS)NDE SIDE CP-1/2SBB-HZ>100TO250KW

6,487.17
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 40

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Repl
of
casing
gaske(Ver
Split),NDE
Side
CENT.
and up to 250 KW.
3159238
W
RCG(VS)NDE SIDE CP-1/2SBB-HZ>250TO1000K

9,055.03
INR/EA
Repl
of casing gaske(Ver Split),NDE Side CENT.
and up to 1000 KW.
3159239 RCG(VS)NDE SIDE CP-1/2SBB-(HRZT)>1000KW

12,163.45 INR/EA
Repl
of casing gaske(Ver Split),NDE Side CENT.
KW.
*** 30.02.08Capital Repair
3159240 CPTL REP CP-1/2 SBB (HRZNTL)- <= 30KW

8,446.84
INR/EA
Capital repair. CENT. PUMP-SINGLE/TWO STAGE BETWEEN BRG

(Horizontal).- Up to 30 KW
Capital
Repair:Job
includes:Removal and reinstallation
of coupling
guard(s),Spacer
removal
&
reinstallation/replacement,Alignment
Checking
and
Correction(including
hot
allignment
wherever
applicable).Removal
and
Replacement/Reinstallation
of
Coupling
hubs
Inspection
&
replacement
of
DE
housingseal(s).Inspection
&
replacement
of
DE
bearing(s).Inspection, repair /replacement of DE Mechanical
seal cartridge or non cartidge.
3159241 CR CP-SNG/TW STG BTWN BRG-HRZT>30TO100KW

12,670.27 INR/EA

(Horizontal).- Above 30 and up to 100 KW.
Capital
Repair:Job
of coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
3159242 CPTL REP CP-1/2 SBB (HRZNTL)>100TO250KW


(Horizontal).- Above 100 and up to 250 KW.
Capital
Repair:Job
20,062.93 INR/EA

of
Number : CCM/
Date
: 25.05.2015
Page No. : 41
Number : CCM/
Date
: 25.05.2015
Page No. : 42

Telephone: 44783596
Sr. No. Item Code
Unit Rate
coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
3159243 CPTL REP CP-1/2 SBB (HRZNTL)>250TO1000KW

21,961.80 INR/EA
NDE-Bearing & Housing Seal.CENTRIFUGAL PUMP

MULTISTAGE
HORIZONTAL- Above 100 and up to 250 KW.
Capital
Repair:Job
of coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
3159244 CPTL REP CP-1/2 SBB (HRZNTL)- ABV 1000KW

24,495.84 INR/EA

(Horizontal).- Above 1000 KW.
Capital
Repair:Job
of coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
** 30.03 CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL

*** 30.03.01NDE-Bearing & Housing Seal.
3159245 NDE-B&H SEAL CP MLTSG HRZNTL>30KW

MULTISTAGE
HORIZONTAL-Up to 30 KW
CENTRIFUGAL
PUMP MULTISTAGE HORIZONTAL - NDE-Bearing
& Housing
Seal.;JobIncludes:Removal
and
reinstallation
of (NDE)
bearing
housing
assemblyInspection
of
bearing(s), adjustment
of
thrust bearings including
anyreplacement if required.Inspection of
housing
seal(s)
and
seat
on
1,351.49
INR/EA
shaft,correctiv repair if any and replacement of seals
Number : CCM/
Date
: 25.05.2015
Page No. : 43
Number : CCM/
Date
: 25.05.2015
Page No. : 44

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159246 NDE-B&H SEAL CP MLTSG HRZNTL>30TO100KW

2,027.25
INR/EA
2,702.99
INR/EA
4,054.49
INR/EA
5,405.98
INR/EA
NDE-Bearing
&
Housing
Seal.
CENTRIFUGAL PUMP
MULTISTAGE HORIZONTAL- Above 30 and up to 100 KW.
CENTRIFUGAL
& Housing
and
reinstallation
of (NDE)
bearing
housing
assemblyInspection
of
of
housing
seal(s)
and
seat
on


MULTISTAGE
CENTRIFUGAL
& Housing
and
reinstallation
of (NDE)
bearing
housing
assemblyInspection
of
of
housing
seal(s)
and
seat
on

NDE-Bearing
&
Housing
Seal.
CENTRIFUGAL PUMP
CENTRIFUGAL
& Housing
and
reinstallation
of (NDE)
bearing
housing
assemblyInspection
of
of
housing
seal(s)
and
seat
on
3159249 NDE-B&H SEAL EP MLTSG HRZNTL>1000KW

NDE-Bearing & Housing Seal. ENTRIFUGAL PUMP MULTISTAGE

HORIZONTAL- Above 1000KW.
CENTRIFUGAL
& Housing
and
reinstallation
of (NDE)
bearing
housing
assemblyInspection
of
of
housing
seal(s)
and
seat
on
*** 30.03.02NDE Mech seal.
Number : CCM/
Date
: 25.05.2015
Page No. : 45
3159250 NDE MECH SEAL CP MLTSG HRZNTL- <= 30KW

NDE
Mech
Up to 30 KW
seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL-
2,534.05
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 46

Telephone: 44783596
Sr. No. Item Code
Unit Rate
NDE
Mech seal: Job includes: Removal and reinstallation
of (NDE)
bearing
housing assembly. Inspection of
of thrust bearings including any
replacement if required. Inspection of housing seal(s) and
seat on shaft, correct
repair if any & replacement of
Seal(s) Replacement of seal cartridge and shaft sleeve.
3159251 NDE MECH SEAL CP MLTSG HRZNTL->30TO100KW

3,378.75
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
9,967.28
INR/EA
NDE Mech seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 30 and up to 100 KW.
NDE
of (NDE)
bearing
3159252 NDE MECH SEAL CP MLTSG HRZNTL>100TO250KW

NDE Mech seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 100 and up to 250 KW.
NDE
of (NDE)
bearing
3159253 NDE MECH SEALCP MLTSG HRZNTL>250TO1000KW

NDE Mech seal.CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL- Above

NDE
of (NDE)
bearing
3159254 NDE MECH SEAL CP MLTSG HRZNTL-ABV 1000KW

NDE Mech seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 1000KW.

NDE
of (NDE)
bearing
Number : CCM/
Date
: 25.05.2015
Page No. : 47

Telephone: 44783596
Sr. No. Item Code
Unit Rate
*** 30.03.03Repl casing gasket(Vertically Split)-NDE

3159255 RCG (VS)-NDE CP MLTSG HRZNTL<= 30KW
2,534.05
INR/EA
3,885.54
INR/EA
5,912.79
INR/EA
8,446.84
INR/EA
Repl
of
casing
gasket
(Vert split)-NDE CENTRIFUGAL
PUMP MULTISTAGE HORIZONTAL- Up to 30 KW
Replace
casing gasket (Vertically Split) - NDE: Job
Includes: Removal, inspection & replacement of housing seal
(s). Removal, inspection & replacement of Bearing(s),
Balance
drum
(if applicable). Removal, inspection &
repair/replacement of NDE Mechanical seal cartridge or
removal,
non-cartridge mechanical seals. Removal & reinstallation of
NDE casing cover with new gasket
3159256 RCG (VS)-NDE CP MLTSG HRZNTL->30TO100KW

Repl
of
casing
gasket
PUMP MULTISTAGE HORIZONTAL- Above 30 and up to 100 KW.
Replace
Balance
drum
removal,
3159257 RCG (VS)-NDE CP MLTSG HRZNTL>100TO250KW

Repl
of
casing
gasket
Replace
Balance
drum
removal,
3159258 RCG (VS)-NDE CP MLTSG HRZNTL>250TO1000KW

Repl
of
casing
gasket
Replace
Balance
drum
Number : CCM/
Date
: 25.05.2015
Page No. : 48

Telephone: 44783596
Sr. No. Item Code
Unit Rate
removal,
3159259 RCG (VS)-NDE CP MLTSG HRZNTL- ABV 1000KW

11,825.58 INR/EA
Repl
of
casing
gasket (Vert split)-NDE
CENTRIFUGAL
PUMP MULTISTAGE HORIZONTAL- Above 1000KW.
Replace
Balance
drum
removal,
*** 30.03.04DE bearing & Housing seal.

3159260 DE B&H SEAL CP MLTSG HRZNTL <= 30KW
1,351.49
INR/EA
2,027.25
INR/EA
2,702.99
INR/EA
4,054.49
INR/EA
DE
bearing
&
Housing
seal.
CENTRIFUGAL PUMP
MULTISTAGE HORIZONTAL- Up to 30 KW
DE
bearing & Housing seal;Job includes :Removal and
reinstallation of bearinghousing assembly inspection of
bearing(s) including replacement if requiredInspection of
housing seal(s) and seat on shaft, with corrective repair
if anyand replacement
3159261 DE B&H SEAL CP MLTSG HRZNTL->30TO100KW

DE
bearing
&
Housing
seal.
CENTRIFUGAL PUMP
DE
3159262 DE B&H SEAL CP MLTSG HRZNTL>100 TO 250KW

DE
bearing
&
Housing
seal.
CENTRIFUGAL PUMP
MULTISTAGE HORIZONTAL- Above 100 andup to 250 KW.
DE
3159263 DE B&H SEAL CP MLTSG HRZNTL->250TO1000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 49

Telephone: 44783596
Sr. No. Item Code
Unit Rate
DE
bearing
&
Housing
seal.
CENTRIFUGAL PUMP
DE
3159264 DE B&H SEAL CP MLTSG HRZNTL- ABV 1000KW

5,405.98
INR/EA
DE
bearing
&
Housing
seal.
CENTRIFUGAL PUMP
MULTISTAGE HORIZONTAL- Above 1000KW.
DE
*** 30.03.05Replace casing gasket(Horizontal Split)

3159265 RCG (HS) CP MLTSG HRZNTL-<= 30KW
540.61 INR/EA
Repl
of casing gasket (Hori Split) CENTRIFUGAL PUMP
MULTISTAGE HORIZONTAL- Up to 30 KW.
Replace
casing
gasket
(Horizontal Split): Jobs
includes: Removal
3159266 RCG (HS) CP MLTSG HRZNTL->30TO100KW

810.90 INR/EA
Repl
Replace
casing
gasket
includes: Removal
3159267 RCG (HS) CP MLTSG HRZNTL- >100TO250KW

1,623.48
INR/EA
2,128.62
INR/EA
Repl
Replace
casing
gasket
includes: Removal
3159268 RCG (HS) CP MLTSG HRZNTL->250TO1000KW

Repl
Replace
casing
gasket
includes: Removal
Number : CCM/
Date
: 25.05.2015
Page No. : 50

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159269 RCG (HS) CP MLTSG HRZNTL- ABV 1000KW

2,534.05
INR/EA
2,787.46
INR/EA
4,561.30
INR/EA
6,588.54
INR/EA
8,615.78
INR/EA
Repl
MULTISTAGE HORIZONTAL- Above 1000KW.
Replace
casing
gasket
includes: Removal
*** 30.03.06Repl casing gasket (Verti Split) DE side

3159270 RCG (VS)- DE CP MLTSG HRZNTL- <= 30KW
Repl
of
casing gasket (Verti split)- DE. CENTRIFUGAL
PUMP MULTISTAGE HORIZONTAL- Up to 30 KW
Replace casing gasket (Verti Split) DE side: Jobs includes:
Removal, inspection & replacement of housing seal (s).
Removal, inspection & replacement of Bearing(s). Removal,
inspection & repair/replacement of DE Mechanical seal
cartridge or removal, reinstallation of seal assembly in
case
of
non-cartridge
mechanical
seals. Removal &
3159271 RCG (VS)- DE CP MLTSG HRZNTL->30TO100KW

Repl
of
case
of
non-cartridge
mechanical
seals. Removal &
3159272 RCG (VS)- DE CP MLTSG HRZNTL>100TO250KW

Repl
of
case
of
non-cartridge
mechanical
seals. Removal &
3159273 RCG (VS)- DE CP MLTSG HRZNTL>250TO1000KW

Repl
of
Number : CCM/
Date
: 25.05.2015
Page No. : 51

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Removal,
inspection
&
replacement
of
housing seal
(s). Removal,
inspection
& replacement of Bearing(s).
Removal, inspection & repair/replacement of DE Mechanical
seal cartridge
or
removal,
reinstallation of seal
assembly in case
of
non-cartridge
mechanical
seals.
Removal
&
3159274 RCG (VS)- DE CP MLTSG HRZNTL- ABV 1000KW

10,305.14 INR/EA
Repl
of
PUMP MULTISTAGE HORIZONTAL- Above 1000KW.
case
of
non-cartridge
mechanical
seals. Removal &
*** 30.03.07DE Mech Seal.
3159275 DE MECH SEAL CP MLTSG HRZNTL- <= 30KW

2,534.05
INR/EA
3,378.75
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
DE
Mech
Seal . CENTRIFUGAL PUMP MULTISTAGE HORIZONTALUp to 30 KW
DE
Mech
Seal:Job
includes :Removal and reinstallation
of bearing
housingassembly.Inspection of bearing(s)
including replacement if required.
3159276 DE MECH SEAL CP MLTSG HRZNTL->30TO100KW

DE
Mech
Seal
.
CENTRIFUGAL
PUMP MULTISTAGE
DE
Mech
Seal:Job
of bearing
3159277 DE MECH SEAL CP MLTSG HRZNTL->100TO250KW

DE
Mech
Seal
.
CENTRIFUGAL
PUMP MULTISTAGE
DE
Mech
Seal:Job
of bearing
3159278 DE MECH SEAL CP MLTSG HRZNTL>250TO1000KW

DE
Mech
Seal
.
CENTRIFUGAL
PUMP MULTISTAGE
DE
Mech
Seal:Job

of bearing
including
housingassembly.Inspection
Number : CCM/
Date
: 25.05.2015
Page No. : 52
of
bearing(s)
Number : CCM/
Date
: 25.05.2015
Page No. : 53

Telephone: 44783596
Sr. No. Item Code
Unit Rate
replacement if required.
3159279 DE MECH SEAL CP MLTSG HRZNTL- ABV 1000KW

9,967.28
INR/EA
7,391.00
INR/EA
DE
Mech
Seal
.
CENTRIFUGAL
PUMP MULTISTAGE
HORIZONTAL- Above 1000KW.
DE
Mech
Seal:Job
of bearing
3159280 CPTL REP CP MLTSG HRZNTL- <= 30KW

Capital
repair. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALUp to 30 KW
Capital Repair:Job Includes:Removal &
Reinstallation of
Couplinggaurd(s).Spacer
removal
and
installation/replacement.Alignment
checking
&correction.Removal
&
of
coupling hub.Removal andreinstallation of (NDE) bearing
housing assembly.Inspection of bearing(s),adjustment of
thrust
bearings
including
any
replacement
if
required.Inspectionof housing seal(s) and seat on shaft,
correctivve
repair if any
and
repalcementof
Seal(s).Replacement of seal cartridge and shaft sleeve,
balance
drum (ifapplicable).Replacement of NDE Casing
Gasket.
3159281 CPTL REP CP MLTSG HRZNTL->30TO100KW

14,557.28 INR/EA
Capital
repair.CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 30 and up to 100 KW.
Reinstallation of
removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair if any
and
repalcementof
balance
Gasket.
3159282 CPTL REP CP MLTSG HRZNTL- >100TO250KW

Capital
Capital Repair:Job Includes:Removal & Reinstallation of
20,272.43 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 54

Telephone: 44783596
Sr. No. Item Code
removal
Unit Rate
and
checking
&correction.Removal
&
of
coupling
hub.Removal
andreinstallation
of
(NDE)
bearing
housing
assembly.Inspection
of
bearing(s),adjustment of thrust
bearings
including
any
replacement if required.Inspectionof
housing
seal(s)
and seat on shaft, correctivve
repairif
any
andrepalcementof
balance
Gasket.
3159283 CPTL REP CP MLTSG HRZNTL->250TO1000KW

22,806.47 INR/EA
Capital
Reinstallation of
removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair if any
and
repalcementof
balance
Gasket.
3159284 CPTL REP CP MLTSG HRZNTL- ABV 1000KW

Capital repair. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 1000KW.

Reinstallation of
removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair if any
and
repalcementof
balance
Gasket.
** 30.04 CENTRI PUMP-SINGLE STAGE VERTICAL INLINE

*** 30.4.1Replacement of casing Gasket
27,029.90 INR/EA
3159285 RCG CP-SNGL STG VRTCL INLNE-UPTO 30KW
Number : CCM/
Date
: 25.05.2015
Page No. : 55
Number : CCM/
Date
: 25.05.2015
Page No. : 56

Telephone: 44783596
Sr. No. Item Code
Unit Rate
1,540.70
INR/EA
2,312.76
INR/EA
4,627.18
INR/EA
5,490.44
INR/EA
6,757.47
INR/EA
2,111.71
INR/EA
Replacement
of casing Gasket CENTRIFUGAL PUMP-SINGLE
STAGE VERTICAL INLINE - Up to 30 KW
CENTRI PUMP-SINGLE STAGE VERTICAL INLINE Replacement of
casing Gasket:Jobincludes lifting of Pump Assembly and
refixing.
3159286 RCG CP-SNGL STG VRTCL INLNE>30TO100KW

Replacement
STAGE VERTICAL INLINE - Above 30 and up to 100 KW.
refixing.
3159287 RCG CP-SNGL STG VRTCL INLNE->100TO250KW

Replacement
refixing.
3159288 RCG CP-SNGL STG VRTCL INLNE<250TO1000KW

Replacement
refixing.
3159289 RCG CP-SNGL STG VRTCL INLNE-ABV 1000KW

Replacement
STAGE VERTICAL INLINE - Above 1000 KW.
refixing.
*** 30.4.2Bearing replacement.
3159290 BR CP-SNGL STG VRTCL INLNE-UPTO 30KW

Bearing replacement. CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

INLINE - Up to 30 KW
Bearing replacement:Job includes:Removal, reinstallation of
pump
assemblyfrompump
casing.Replacement of Casing
Gasket.Removal,
reinstallation
of
impellerassembly
includingcleaning, inspection, clearance checking.Removal
andinstallation of Seal Cartidge.Removal, inspection and
replacement
of
housingseal.Removal,
inspection
and
replacement of Bearings with all checks
Number : CCM/
Date
: 25.05.2015
Page No. : 57

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159291 BR CP-SNGL STG VRTCL INLNE->30TO100KW

3,209.81
INR/EA
4,899.17
INR/EA
5,912.79
INR/EA
7,095.35
INR/EA

INLINE - Above 30 and up to 100 KW.
pump
assemblyfrompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and


pump
assemblyfrompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and


pump
assemblyfrompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and
3159294 BRCP-SNGL STG VRTCL INLNE-ABV 1000KW

Bearing
replacement.CENTRIFUGAL
PUMP-SINGLE
STAGE
VERTICAL INLINE - Above 1000 KW.
pump
assemblyfrompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and
*** 30.4.3Impeller assembly job.
3159295 IA CP-SNGL STG VRTCL INLNE-> 30KW
Number : CCM/
Date
: 25.05.2015
Page No. : 58

Telephone: 44783596
Sr. No. Item Code
Unit Rate
2,534.05
INR/EA
3,378.75
INR/EA
6,652.73
INR/EA
8,446.84
INR/EA
Impeller
Assembly
CENTRIFUGAL
PUMP-SINGLE STAGE
VERTICAL INLINE - Up to 30 KW
Impeller assembly job:Job includes:Removal & reinstallation
of pump assemblyfrom pump casing Replacement of casing
Gasket.Removal
&reinstallation/replacement
of impeller
and/or impeller bolt includinggasket/O-ring
3159296 IA CP-SNGL STG VRTCL INLNE->30TO100KW

Impeller
Assembly
CENTRIFUGAL
PUMP-SINGLE STAGE
VERTICAL INLINE - Above 30 and up to 100 KW.
Gasket.Removal
of impeller
3159297 IA CP-SNG STG VERT INLINE>100 TO 250KW

Impeller
Assembly
CENTRIFUGAL
PUMP-SINGLE STAGE
Gasket.Removal
of impeller
3159298 IA CP-SNGL STG VRTCL INLNE->250TO1000KW

Impeller
Assembly CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL
Gasket.Removal
of impeller
3159299 IA CP-SNGL STG VRTCL INLNE-ABV 1000KW

12,839.20 INR/EA
Impeller
Assembly
CENTRIFUGAL
PUMP-SINGLE STAGE
Gasket.Removal
of impeller
*** 30.4.4Mechanical seal.
3159300 MS CP-SNGL STG VRTCL INLNE-UPTO 30KW

Mechanical
seal.
CENTRIFUGAL
PUMP-SINGLE
STAGE
Mechanical seal:Job includes:Removal & reinstallation of
pump
assembly
frompump
casing.Replacement of casing
3,096.61
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 59

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Gasket.Removal
&
reinstallation/replacementof
impeller
and/or
impeller
bolt
including gasket/O-ring.Removal
&reinstallation
of mechanical seal assembly including
complete
dismantling
&reassembly,
inspection
&
repair/replacement of components, inspection &replacement
(if reqd) of shaft sleeve, replace of all gaskets/O-rings
3159301 MS CP-SNGL STG VRTCL INLNE->30TO100KW

4,561.30
INR/EA
9,122.59
INR/EA
Mechanical
seal.CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL
pump
assembly
frompump
Gasket.Removal
&
impeller
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&

Mechanical
seal.CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL
pump
assembly
frompump
Gasket.Removal
&
impeller
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&

11,994.51 INR/EA
Mechanical
seal.
CENTRIFUGAL
PUMP-SINGLE
STAGE
pump
assembly
frompump
Gasket.Removal
&
impeller
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&
3159304 MS CP-SNGL STG VRTCL INLNE-ABV 1000KW

13,514.95 INR/EA
Mechanical
seal.
CENTRIFUGAL
PUMP-SINGLE
STAGE
Number : CCM/
Date
: 25.05.2015
Page No. : 60

Telephone: 44783596
Sr. No. Item Code
Unit Rate

pump
assembly
frompump
Gasket.Removal
&
impeller
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&
3159305 CPTL REP CP-SNG STG VRTCL INLNE-UPTO30KW

4,223.43
INR/EA
6,588.54
INR/EA
Capital
repair.
CENTRIFUGAL
PUMP-SINGLE
STAGE
Capital Repair:Job includes:Removal &
Reinstallation of
Couplinggaurd(s).Removal & Reinstallation / Replacement of
coupling spacer.Checking &correction of alignment between
driver & Pump.Removal & reinstallation of pumpassembly from
pump
casing
Replacement
of
casing Gasket. Removal
&reinstallation/replacement of impeller and/orimpeller bolt
includinggasket/O-ring.Removal
&
reinstallation
of
mechanical seal assembly includingcomplete dismantling &
reassembly, inspection & repair/replacement ofcomponents,
inspection
&
replacement
(ifrequired)
of
shaft
sleeve,replacementof all gaskets/O-rings.Removal,inspection
&
replacement
of
housingseal(s).Removal,inspection &
replacement
of
Bearing(s)
with
all
checks.Completedismantling
of pump unit, inspection &
repair/replacement of bearing, oilseals, other internals as
required, reassembly and installation.
3159306 CPTL REP CP-SNG STG VRTL INLNE>30TO100KW

Capital
repair.
CENTRIFUGAL
PUMP-SINGLE
STAGE
Reinstallation of
pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(ifrequired)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
Number : CCM/
Date
: 25.05.2015
Page No. : 61

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159307 CPTL REP CP-SNG STG VRT INLNE>100TO250KW

13,177.07 INR/EA
Capital
repair.CENTRIFUGAL
PUMP-SINGLE STAGE VERTICAL
Reinstallation of
pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(ifrequired)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
3159308 CPT REP CP-SNG STG VRT INLNE>250TO1000KW

15,373.25 INR/EA
Capital
repair.CENTRIFUGAL
PUMP-SINGLE STAGE VERTICAL
Reinstallation of
pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(ifrequired)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
3159309 CPTL REP CP-SNG STG VRT INLNE-ABV 1000KW

18,583.05 INR/EA
Capital
repair.
CENTRIFUGAL
PUMP-SINGLE
VERTICAL
STAGE
Number : CCM
Date
: 25.05.2015
Page No. : 44

Telephone: 44783596
Sr. No. Item Code
Unit Rate
INLINE - Above 1000 KW.

Reinstallation of
pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(ifrequired)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
** 30.05 CENT.SING/MULTI STG VERT SUMP/TURB PUMP

*** 30.5.1Bearing jobs.
3159310 BR- CMV SUMP/TURBINE PUMP-UPTO 30KW
2,027.25
INR/EA
3,209.81
INR/EA
5,912.79
INR/EA
Bearing
jobs.
CENT.
MULTI
STAGE VERTICAL SUMP /
TURBINE PUMP - Up to 30 KW
CENT.SING/MULTI
STG
VERT SUMP/TURB PUMP .Bearing
jobs:Job includes :Removal &reinstallation of driver
spool.Removal
&
einstallation/replacement
of
bearingincluding replacement of
gaskets/Orings/oil
seals.Vertical
lift
checking
andsetting
3159311 BR- CMV SUMP/TURBINE PUMP->30TO100KW

Bearing
jobs.
CENT.
MULTI
TURBINE PUMP - Above 30 and up to 100 KW.
CENT.SING/MULTI
STG
spool.Removal
&
of
gaskets/Orings/oil
seals.Vertical
lift
checking
andsetting

Bearing
jobs.
CENT.
MULTI
CENT.SING/MULTI
STG
spool.Removal
&
of

rings/oil
seals.Vertical
andsetting
Number : CCM
Date
: 25.05.2015
Page No. : 45
gaskets/Olift
checking
Number : CCM/
Date
: 25.05.2015
Page No. : 45

Telephone: 44783596
Sr. No. Item Code
Unit Rate

7,602.15
INR/EA
9,122.59
INR/EA
3,378.75
INR/EA
5,279.27
INR/EA
Bearing
jobs.
CENT.
MULTI
CENT.SING/MULTI
STG
spool.Removal
&
of
gaskets/Orings/oil
seals.Vertical
lift
checking
andsetting
3159314 BR- CMV SUMP/TURBINE PUMP -ABV 1000KW

Bearing
jobs.
CENT.
MULTI
TURBINE PUMP -Above 1000 KW.
CENT.SING/MULTI
STG
spool.Removal
&
of
gaskets/Orings/oil
seals.Vertical
lift
checking
andsetting
*** 30.5.2Seal job.
3159315 SEAL JOBS CMV S/T PUMP-UPTO 30KW

Seal jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE PUMP Up to 30 KW

Seal
job:Job
includes :Removal & reinstallation of
driver spool.Removal &reinstallation/replacement
of
bearing including replacement ofgaskets/O-rings/oil
seals, Vertical lift checking,
adjustment
(ifrequired).Removal
& reinstallation
of
adapter
piece
(ifrequired).Repair/replacement of seal/cartridge seal and
sleeve
3159316 SEAL JOBS CMV S/T PUMP->30TO100KW

Seal jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE PUMP Above 30 and up to 100 KW.
Seal
job:Job
of
adjustment
& reinstallation
of
adapter
piece
sleeve


Seal
job:Job
driver
Number : CCM/
Date
: 25.05.2015
Page No. : 46
7,391.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 47

Telephone: 44783596
Sr. No. Item Code
Unit Rate
spool.Removal
of
bearing
including replacement ofgaskets/O-rings/oil seals, Vertical
lift
checking,
adjustment
&
reinstallation
of
adapter
piece
sleeve

9,502.69
INR/EA
Seal
job:Job
of
adjustment
& reinstallation
of
adapter
piece
sleeve
3159319 SEAL JOBS CMV S/T PUMP-ABV 1000KW

11,403.25 INR/EA
Seal jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE PUMP Above 1000 KW.
Seal
job:Job
of
adjustment
& reinstallation
of
adapter
piece
sleeve
*** 30.5.3Casing Gasket Job.
3159320 CASING GSKT JOB CMV S/T PUMP-UPTO 30KW

6,335.13
INR/EA
8,869.18
INR/EA
Casing
Gasket
job.
CENT.
MULTI
STAGE
VERTICAL
SUMP / TURBINE PUMP - Upto 30 KW
Casing
Gasket
Job:Job
includes
:
Removal
&
reinstallation of
pump
asembly
fromvessel/pit incl
discharge pipe(where applicable).Replacement of casing
gasket
3159321 CASING GSKT JOB CMV S/T PUMP->30TO100KW

Casing
Gasket
job.
CENT.
MULTI
STAGE
VERTICAL
SUMP / TURBINE PUMP - Above 30 and up to 100 KW.
Casing
Gasket
Job:Job
includes
:
Removal
&
reinstallation of
pump
asembly
fromvessel/pit incl
Number : CCM/
Date
: 25.05.2015
Page No. : 48

gasket
3159322 CASING GSKT JOB CMV S/T PUMP >100TO250KW

14,043.72 INR/EA
Casing
SUMP /
Gasket
job.
CENT.
MULTI
STAGE
VERTICAL
Number : CCM/
Date
: 25.05.2015
Page No. : 49

Telephone: 44783596
Sr. No. Item Code
Unit Rate
TURBINE PUMP -Above 100 and up to 250 KW.

Casing
Gasket
Job:Job
includes
:
Removal
&
reinstallation of
pump
asembly
fromvessel/pit incl
gasket
3159323 CASING GSKT JOB CMV S/T PUMP>250TO1000KW

16,260.17 INR/EA
Casing
Gasket
job.
CENT.
MULTI
STAGE
VERTICAL
Casing
Gasket
Job:Job
includes
:
Removal
&
reinstallation of
pump
asembly
fromvessel/pit incl
gasket
3159324 CASING GSKT JOB CMV S/T PUMP -ABV 1000KW

19,216.56 INR/EA
Casing
Gasket
job.
CENT.
MULTI
STAGE
VERTICAL
SUMP / TURBINE PUMP -Above 1000 KW.
Casing
Gasket
Job:Job
includes
:
Removal
&
reinstallation of
pump
asembly
fromvessel/pit incl
gasket
*** 30.5.41st Stage Impeller jobs.

3159325 1ST SIJ CMV S/T PUMP-UPTO 30KW
7,602.15
INR/EA
1st
Stage Impeller jobs. CENT. MULTI STAGE VERTICAL
SUMP / TURBINE PUMP - Up to 30 KW
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
reinstallation of pump assemblyfrom vessel/pit including
discharge
pipe(where applicable). Replacement ofcasing
gasket.Removal & reinstallation/replacement of impeller
and/or fastenerswith all necessary checks for dimension &
clearances including replacement ofall gaskets/O-rings
3159326 1ST SIJ CMV S/T PUMP->30TO100KW

11,041.71 INR/EA
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge

1st
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
14,781.97 INR/EA
discharge
Number : CCM/
Date
: 25.05.2015
Page No. : 50
Number : CCM/
Date
: 25.05.2015
Page No. : 51

Telephone: 44783596
Sr. No. Item Code
Unit Rate

16,260.17 INR/EA
1st
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge
3159329 1ST SIJ CMSVS/TURB PUMP>1000KW

19,216.56 INR/EA
1st
SUMP / TURBINE PUMP - Above 1000 KW.
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge
*** 30.5.5Capital repairs (Up to 4 stage).

3159330 CR-(UPTO 4STG)CMV S/T PUMP-UPTO 30KW
12,670.27 INR/EA
Capital repairs (Up to 4 stage). CENT. MULTI STAGE VERTICAL

SUMP / TURBINE PUMP - Upto 30 KW
Capital
repairs (Up to 4 stage):Job includes :Decoupling
& coupling jobsincluding Removal & reinstallation of
coupling guards.Removal
&reinstallation/replacment
of
coupling
spacer
Removal
&reinstallation/replacment of coupling Hub Removal
&
reinstallation
of
driverspool Removal &
of bearing incl replacement
ofgaskets/O-rings/oil seals. Removal & reinstalllation of
pump
assembly
fromvessel/pit
including
discharge
pipe.Removal & reinstallation of adapter pieceif installed
Repair/replacement
of
seal/cartridge seal and sleeve
Completedismentling of pump assembly, inspection of all
internals
withrepair/replacement
of
components,
all
necessary
checks
for dimension &clearances including
reassembly and reinstallation
3159331 CR-(UPTO 4STG)CMV S/T PUMP>30TO100KW


Capital
&
16,260.17 INR/EA
coupling jobsincluding Removal & reinstallation of coupling
Number : CCM/
Date
: 25.05.2015
Page No. : 52
Number : CCM/
Date
: 25.05.2015
Page No. : 53

Telephone: 44783596
Sr. No. Item Code
Unit Rate
guards.Removal
of
coupling
spacer Removal &reinstallation/replacment of coupling Hub
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
3159332 CR-(UPTO 4 STG) CMV S/T PUMP>100TO250KW

23,651.16 INR/EA

Capital
of
coupling
spacer
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
3159333 CR-(UPTO 4 STG) CMV S/T PUMP>250TO1000KW


Capital
of
coupling
spacer
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
27,029.90 INR/EA

Completedismentling of pump assembly,
internals
of
inspection of all
components,
all
Number : CCM/
Date
: 25.05.2015
Page No. : 54
Number : CCM/
Date
: 25.05.2015
Page No. : 55

Telephone: 44783596
Sr. No. Item Code
necessary
checks
for dimension
&clearances
Unit Rate
including
3159334 CR-(UPTO 4 STG) CMV S/T PUMP -ABV 1000KW

30,408.64 INR/EA

Capital
of
coupling
spacer
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
*** 30.5.6Capital repairs (Above 4 stage).

3159335 CR- (ABV 4 STG)CMV S/T PUMP-UPTO 30KW
15,204.32 INR/EA
Capital
repairs (Above 4 stage).CENT. MULTI STAGE
VERTICAL SUMP / TURBINE PUMP - Upto 30 KW
Capital
repairs (Above 4 stage):Job includes :Decoupling
coupling guards.
Removal
of coupling spacer Removal &reinstallation/replacment of
coupling Hub Removal
&
reinstallation
of
driverspool
Removal
&
pump
assembly
fromvessel/pit including
discharge
Repair/replacement
of
internals
withrepair/replacement of components,
all
necessary
checksfor
dimension
&clearances
includingreassembly and reinstallation
3159336 CR- (ABV 4 STG) CMV S/T PUMP ->30TO100KW

Capital repairs (Above 4 stage). CENT. MULTI STAGE VERTICAL

SUMP / TURBINE PUMP -Above 30 and up to 100 KW.
Capital
18,583.05 INR/EA
& coupling jobsincluding Removal & reinstallation

coupling guards. Removal
coupling
Number : CCM/
Date
: 25.05.2015
Page No. : 56
of
of
Number : CCM/
Date
: 25.05.2015
Page No. : 57

Telephone: 44783596
Sr. No. Item Code
Unit Rate
spacer
Removal
&reinstallation/replacment of coupling
Hub Removal
&
reinstallation
of
driverspool
Removal & reinstallation/replacement of
bearing
incl
replacement ofgaskets/O-rings/oil
seals.
Removal &
reinstalllation of pump
assemblyfromvessel/pit
including
discharge
pipe.Removal
&
reinstallation
of
adapter
pieceif
installed
Repair/replacement
of
internals
withrepair/replacement of components, all
necessary
checks
for dimension &clearances
3159337 CR- (ABV 4 STG) CMV S/T PUMP->100TO250KW

22,806.47 INR/EA

Capital
coupling guards.
Removal
&
reinstallation
of
driverspool
Removal
&
pump
assembly
discharge
Repair/replacement
of
internals
all
necessary
checksfor
dimension
&clearances
3159338 CR- (ABV 4 STG) CMV S/T PUMP>250TO1000KW


SUMP / TURBINE PUMP -Above 250 and up to 1000 KW.
Capital
coupling guards.
Removal
&
reinstallation
of
driverspool
Removal
&
pump
assembly
discharge
Repair/replacement
of
27,029.90 INR/EA

internals
all
necessary
checksfor
dimension
&clearances
Number : CCM/
Date
: 25.05.2015
Page No. : 58
Number : CCM/
Date
: 25.05.2015
Page No. : 59

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159339 CR-(ABV 4 STG) CMV S/T PUMP -ABV 1000KW

32,098.00 INR/EA

Capital
coupling guards.
Removal
&
reinstallation
of
driverspool
Removal
&
pump
assembly
discharge
Repair/replacement
of
internals
all
necessary
checksfor
dimension
&clearances
** 30.06 Centrifugal Pump - Vertical Turbine/Can

*** 30.6.1Bearing jobs.
3159340 BR- CP-VERT TURBINE/CAN-UPTO 30KW
2,534.05
INR/EA
3,885.54
INR/EA
7,771.09
INR/EA
Bearing jobs. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN - Up to

30 KW
Centrifugal
Pump
Vertical Turbine/Can-Bearing
jobs:Job includes
:Removal
&Reinstallation/replacement
of
bearings(s) including replacement of gaskets /O-rings / Oil
seals,shaft sleeve , adapter etc
3159341 BR- CP-VERT TURBINE/CAN->30TO100KW

Bearing jobs. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN - Above

Centrifugal
Pump
jobs:Job includes
:Removal
of


Centrifugal
Pump
jobs:Job includes
:Removal
of
Number : CCM/
Date
: 25.05.2015
Page No. : 60
Number : CCM/
Date
: 25.05.2015
Page No. : 61

Telephone: 44783596
Sr. No. Item Code
Unit Rate
9,629.41
INR/EA

Centrifugal
Pump
jobs:Job includes
:Removal
of
3159344 BR- CP-VERT TURBINE/CAN-ABV 1000KW

11,825.58 INR/EA

1000KW.
Centrifugal
Pump
jobs:Job includes
:Removal
of
*** 30.6.2Mechanical Seal job.
3159345 MS JOBS CP-VERT TURBINE/CAN-UPTO 30KW

4,400.80
INR/EA
6,600.36
INR/EA
Mechanical seal jobs. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN

- Up to 30 KW
Mechanical
Seal
job:Job
Includes
:Removal
&
Reinstallation/replacement
ofbearings(s)
including
replacement of gaskets / O-rings / Oil seals,shaft sleeve,
adapter etc. Removal & reistallation of adapter piece if
installedReplacement of cartridge / non-cartridge seal
including repair / reconditioningof components in case of
non-cartridge seal
3159346 MS JOBS CP-VERT TURBINE/CAN->30TO100KW


- Above 30 and up to 100 KW.
Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
non-cartridge seal
3159347 MS JOBS CP-VERT TURBINE/CAN->100TO250KW


Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
12,670.27 INR/EA

Number : CCM/
Date
: 25.05.2015
Page No. : 62
Number : CCM/
Date
: 25.05.2015
Page No. : 63

Telephone: 44783596
Sr. No. Item Code
Unit Rate
installedReplacement
of
cartridge
/
non-cartridge
seal including
repair
/ reconditioningof components in
case of non-cartridge seal
3159348 MSJ CP-VERT TURB/CAN>250 TO 1000KW

16,049.00 INR/EA

Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
non-cartridge seal
3159349 MS JOBS CP-VERT TURBINE/CAN-ABV 1000KW

18,583.05 INR/EA

- Above 1000 KW
Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
non-cartridge seal
3159350 CR- CP-VERT TURBINE/CAN-UPTO 30KW

Capital Repair.CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN - Up

to 30 KW
Capital
Repair:Job
includes : Removal & Reinstallation
of Coupling gaurd(s).Removal & Reinstallation/replacement
of coupling
spacer. Checking & correctionof alignment
between driver &
pump.Removal
&
Reinstallation/replacement ofcoupling
hub.Removal
&
of
bearings(s) includingreplacement of gasket / O-rings / Oil
seals , shaft sleeve , adapter etcRemoval& reistallation of
adapter
piece
if
installed
Replacement
of
cartridge/non-cartridge
seal
including
repair
/
reconditioning of components in case ofnon-cartridge seal
Removal & reistallation of complete unit from sump /
vesselRemoval
& reistallation of barrel
Removal
&
reistallation/
replacement
of rotorassembly including
dismanttling
&
reassembly of all components ,repair
/replacement
of
parts
as
required,
replacement
of
15,204.32 INR/EA

all gaskets / O-rings
Number : CCM/
Date
: 25.05.2015
Page No. : 64
Number : CCM/
Date
: 25.05.2015
Page No. : 65

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159351 CR- CP-VERT TURBINE/CAN->30TO100KW

18,583.05 INR/EA
Capital Repair. CENTRIFUGAL PUMP-VERTICAL

TURBINE/CAN Above 30 and up to 100 KW.
Capital
Repair:Job
of coupling
between driver &
pump.Removal
&
hub.Removal
&
of
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
& reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
/replacement
of
parts
as
required,
replacement
of

22,806.47 INR/EA

TURBINE/CAN Above 100 and up to 250 KW.
Capital
Repair:Job
of coupling
between driver &
pump.Removal
&
hub.Removal
&
of
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
& reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
/replacement
of
parts
as
required,
replacement
of

27,029.90 INR/EA

Above 250 and up to 1000 KW.
TURBINE/CAN -
Capital
Repair:Job
of
Coupling gaurd(s).Removal & Reinstallation/replacement of
Number : CCM/
Date
: 25.05.2015
Page No. : 66
Number : CCM/
Date
: 25.05.2015
Page No. : 67

Telephone: 44783596
Sr. No. Item Code
Unit Rate
coupling
between driver &
pump.Removal
&
hub.Removal
&
of
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
& reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
/replacement
of
parts
as
required,
replacement
of
3159354 CR- CP-VERT TURBINE/CAN-ABV 1000KW

32,098.00 INR/EA
Capital
Repair.CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN Above 1000KW.
Capital
Repair:Job
of coupling
between driver &
pump.Removal
&
hub.Removal
&
of
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
& reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
/replacement
of
parts
as
required,
replacement
of
** 30.07 CETRIFUGAL PUMP-SUNDYNE.

*** 30.7.01 Seal leak attending (Process Side)
3159355 SLA(PS) CP-SUNDYNE-UPTO 30KW
Seal
leak attending(Process Side) CETRIFUGAL PUMPSUNDYNE.
- Up to 30 KW
CETRIFUGAL
PUMP-SUNDYNE.-Seal
leak attending (Process
Side):Jobs includes:Removal & reinstallation of Impeller
assembly Removal & reinstallation ofgearbox assembly from
pump
casingRemoval,
inspection,
reinstallation
with
4,730.24
INR/EA
leaktests of pump seal components after corrective action single/double/tandemseal whichever installed
Number : CCM/
Date
: 25.05.2015
Page No. : 68
Number : CCM/
Date
: 25.05.2015
Page No. : 69

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159356 SLA(PS) CP-SUNDYNE->30TO100KW

7,335.25
INR/EA
Seal
CETRIFUGAL
PUMP-SUNDYNE.-Seal
pump
casingRemoval,
inspection,
reinstallation
with
3159357 SLA(PS) CP-SUNDYNE->100TO250KW

11,487.71 INR/EA
Seal
- Above 100 and up to 250KW.
CETRIFUGAL
PUMP-SUNDYNE.-Seal
pump
casingRemoval,
inspection,
reinstallation
with
3159358 SLA(PS) CP-SUNDYNE-ABV 250&UPTO 500KW

13,852.83 INR/EA
Seal
CETRIFUGAL
PUMP-SUNDYNE.-Seal
pump
casingRemoval,
inspection,
reinstallation
with
*** 30.7.02 Gearbox seal job.
3159359 GSJ- CP-SUNDYNE-UPTO 30KW

8,108.97
INR/EA
Gearbox seal job. CETRIFUGAL PUMP-SUNDYNE. - Up to 30 KW.

Gearbox seal job:Jobs includes: Removal & reinstallation of
Impeller
assembly,Removal & reinstallation of gearbox
assembly from pump casing.
3159360 GSJ- CP-SUNDYNE->30TO100KW

Gearbox
seal
job. CETRIFUGAL PUMP-SUNDYNE. - Above 30
and up to 100 KW.
Impeller
12,300.30 INR/EA
3159361 GSJ- CP-SUNDYNE->100TO250KW

Number : CCM/
Date
: 25.05.2015
Page No. : 70
16,571.02 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 71

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Gearbox
seal job. CETRIFUGAL PUMP-SUNDYNE. - Above 100
and up to 250KW.
Impeller
3159362 GSJ- CP-SUNDYNE-ABV 250&UPTO 500KW

17,368.40 INR/EA
Gearbox
and up to 500KW.
Impeller
*** 30.7.03 Replacement of gear box assembly

3159363 REP GEAR BOX ASMBLY CP-SUNDYNE-UPTO 30KW
5,405.98
INR/EA
8,274.53
INR/EA
Replacement
of gear box assembly. CETRIFUGAL PUMPSUNDYNE.
- Up to 30 KW
Replacement
of
gear
box assembly:Job includes:Removal
of installedgearbox-seal housing
assembly
from
pump
casing,Installation of new gearbox-sealhousing assembly
(inclusive of impeller etc.) in pump casing including
leaktests of casing joint and mechanical seals
3159364 REP GEAR BOX ASMBLY CP-SUNDYNE>30TO100KW

Replacement of gear box assembly.CETRIFUGAL PUMP-SUNDYNE. Above 30 and up to 100 KW.

Replacement
of
gear
assembly
from
pump
3159365 REP GEARBOX ASMBLY CP-SUNDYNE>100TO250KW

16,552.44 INR/EA
Replacement
of gear box assembly. CETRIFUGAL PUMPSUNDYNE.
Replacement
of
gear
assembly
from
pump
3159366 REP GEARBOX ASMBLY CP-SUNDYNE>250TO500KW

18,583.05 INR/EA
Replacement
of gear box
SUNDYNE.
assembly.
CETRIFUGAL
PUMP-
Replacement
of
gear
assembly
from
pump
Number : CCM/
Date
: 25.05.2015
Page No. : 72
Number : CCM/
Date
: 25.05.2015
Page No. : 73

Telephone: 44783596
Sr. No. Item Code
Unit Rate
casing,Installation of new gearbox-sealhousing

assembly
*** 30.7.04 Internal lube pump.
3159367 INTERNAL LUBE PUMP CP-SUNDYNE-UPTO 30KW

3,709.86
INR/EA
5,568.15
INR/EA
Internal lube pump. CETRIFUGAL PUMP-SUNDYNE. - Up to 30 KW

Internal
lube
pump:Job
includes:Replacement
of
spacer,Removal
of coupling
hub.Removal & reinstallation of gearboxhousing top half and
attending the internal pump including repair/replacement
&testing of pump and reassembly of gear box
3159368 INTERNAL LUBE PUMP CP-SUNDYNE->30TO100KW

Internal lube pump. CETRIFUGAL PUMP-SUNDYNE. - Above 30 and

up to 100KW.
Internal
lube
pump:Job
of
spacer,Removal
of coupling
3159369 INTERNAL LUBEPUMP CP-SUNDYNE->100TO250KW

11,134.64 INR/EA
Internal
lube
pump.
CETRIFUGAL PUMP-SUNDYNE. - Above
100 and up to 250KW.
Internal
lube
pump:Job
of
spacer,Removal
of coupling
3159370 INTERNAL LUBE PUMP CP-SUNDYNE>250TO500KW

14,359.62 INR/EA
Internal
lube
pump.
CETRIFUGAL PUMP-SUNDYNE. - Above
Internal
lube
pump:Job
of
spacer,Removal
of coupling
*** 30.7.05 Casing gasket replacement.
3159371 CASING GSKT REP CP-SUNDYNE-UPTO 30KW

Casing gasket replacement. CETRIFUGAL PUMP-SUNDYNE. - Up to

30 KW
Casing
gasket
replacement:Job
includes:
Removal
&
reinstallation
of pumpcasing cover with Gear Box unit
from
2,632.04
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 74

Telephone: 44783596
Sr. No. Item Code
pump
casing.Removal of old gasket,cleaning
seat,installation
of
new gasket inclduing
ofcasing joint after reassembly
Unit Rate
of gasket
leak test
3159372 CASING GSKT REP CP-SUNDYNE->30TO100KW

3,949.75
INR/EA
7,899.49
INR/EA
9,502.69
INR/EA
3,836.56
INR/EA
5,755.68
INR/EA
Casing gasket replacement. CETRIFUGAL PUMP-SUNDYNE. - Above

30 and up to 100KW.
Casing
gasket
replacement:Job
includes:
Removal
&
reinstallation of pumpcasing cover with Gear Box unit from
pump
casing.Removal of old gasket,cleaning of gasket
seat,installation
of
new gasket inclduing leak test
3159373 CASING GSKT REP CP-SUNDYNE->100TO250KW


Casing
gasket
replacement:Job
includes:
Removal
&
pump
seat,installation
of
3159374 CASING GSKT REP CP-SUNDYNE>250 TO 500KW


Casing
gasket
replacement:Job
includes:
Removal
&
pump
seat,installation
of
*** 30.7.06 Impeller / diffuser Repair / Replacement

3159375 IMP/DIF REPI/REP/REP CP-SUNDYNE-UPTO30KW
Impeller
/ diffuser Repair / Rep. CETRIFUGAL PUMPSUNDYNE.
- Up to 30 KW
Impeller
/diffuser
Repair
/
Replacement:Job
includes:Removal & reinstallationof pump casing cover with
Gear
Box
unit
from
pump
casing.Removal
of
old
gasket,cleaning of gasket seat, installation of new gasket
inclduing leak test ofcsing joint after reassembly,Removal
&
reinstallation of diffuser and/orimpeller including
repair/replacement
3159376 IMP/DIF REPAIR/REP CP-SUNDYNE->30TO100KW

Impeller
SUNDYNE.
diffuser
Repair
Rep.
CETRIFUGAL
PUMP-

Number : CCM/
Date
: 25.05.2015
Page No. : 75
Number : CCM/
Date
: 25.05.2015
Page No. : 76

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Impeller
/diffuser
Repair
/
Replacement:Job
Gear
Box
unit
from
pump
casing.Removal
of
old
&
repair/replacement
3159377 IMP/DIF REPAIR/REP CP-SUNDYNE>100TO250KW

9,502.69
INR/EA
Impeller
Impeller
/diffuser
Repair
/
Replacement:Job
Gear
Box
unit
from
pump
casing.Removal
of
old
&
repair/replacement
3159378 IMP/DIF REPAIR/REP CP-SUNDYNE>250TO500KW

13,514.95 INR/EA
Impeller
Impeller
/diffuser
Repair
/
Replacement:Job
Gear
Box
unit
from
pump
casing.Removal
of
old
&
repair/replacement
*** 30.7.07 LSS oil seal job.
3159379 LSS OIL SEAL JOB CP-SUNDYNE-UPTO 30KW

2,632.04
INR/EA
3,801.08
INR/EA
6,335.13
INR/EA
LSS oil seal job. CETRIFUGAL PUMP-SUNDYNE. - Up to 30 KW

LSS
oil seal job:Job includes:Removal & replacement of
oil seal
3159380 LSS OIL SEAL JOB CP-SUNDYNE->30TO100KW

LSS
oil
and up to 100KW.
LSS
oil seal
3159381 LSS OIL SEAL JOB CP-SUNDYNE->100TO250KW

LSS
oil seal job. CETRIFUGAL PUMP-SUNDYNE. - Above 100
and up to 250KW.
LSS
oil
REGISTEsReEaDlOFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 77

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159382 LSS OIL SEAL JOB CP-SUNDYNE>250 TO 500KW

9,291.53
INR/EA
5,574.92
INR/EA
9,291.53
INR/EA
LSS
oil seal job. CETRIFUGAL PUMP-SUNDYNE. - Above 250
and up to 500KW.
LSS
oil seal
*** 30.7.08 Overhauling of Gear Box assly (LMV -311)

3159383 O/H OF GBA(LMV-311) CP-SUNDYNE<=30KW
O/H
of Gear Box assly(LMV - 311). CETRIFUGAL PUMP-SUNDYNE.
- Up to 30 KW
Overhauling
of Gear Box assly (LMV -311):Job includes
:Dismantling
of allshaft assemblies, check all
internals and assembly of all 3 shaft assemblieswith parts
3159384 O/H OF GBA(LMV-311) CP-SUNDYNE>30TO100KW

O/H
Overhauling
:Dismantling
3159385 O/H OF GBA(LMV-311)CP-SUNDYNE>100TO250KW

12,670.27 INR/EA
O/H
Overhauling
:Dismantling

16,893.69 INR/EA
O/H
Overhauling
:Dismantling
*** 30.7.09 Overhauling of Gear Box assly (LMV -322)

3159387 O/H OF GBA(LMV-322) CP-SUNDYNE-UPTO 30KW
5,574.92
INR/EA
9,291.53
INR/EA
O/H
- Up to 30 KW
Overhauling
:Dismantling
internals and assembly of all shaft assemblies withparts
3159388 O/H OF GBA(LMV-322) CP-SUNDYNE>30TO100KW

O/H
Number : CCM/
Date
: 25.05.2015
Page No. : 78

Telephone: 44783596
Sr. No. Item Code
Unit Rate

Overhauling
of
Gear
Box
assly
(LMV
-322):Job
includes
:Dismantling
of
allshaft
assemblies, check all

12,670.27 INR/EA
O/H
of Gear Box assly(LMV - 322). CETRIFUGAL PUMPSUNDYNE.
Overhauling
of
Gear
Box
assly
(LMV
-322):Job
includes
:Dismantling
of
allshaft

16,893.69 INR/EA
Overhauling
of
Gear
Box
assly
(LMV
-322):Job
includes
:Dismantling
of
allshaft
*** 30.7.10 Capital repair (LMV - 311).

3159391 CR-(LMV-311) CP-SUNDYNE-UPTO 30KW
12,332.39 INR/EA
Capital
Repair (LMV-311). CETRIFUGAL PUMP-SUNDYNE. - Up
to
30 KW
Capital
repair
(LMV
- 311):Jobs includes:Removal &
reinstallation
of
couplingguard(s).Removal
&
reinstallation/ replacement of coupling spacer.
3159392 CR-(LMV-311) CP-SUNDYNE->30TO100KW

18,657.38 INR/EA
Capital
Repair (LMV-311). CETRIFUGAL PUMP-SUNDYNE. Above
Capital
repair
(LMV
reinstallation
of
&

27,589.07 INR/EA
Capital
Repair (LMV-311). CETRIFUGAL PUMP-SUNDYNE. Above
Capital
repair
(LMV
reinstallation
of
&
3159394 CR-(LMV-311) CP-SUNDYNE>250 TO 500KW

42,234.21 INR/EA
Capital
Repair
(LMV-311).
CETRIFUGAL
PUMP-SUNDYNE.
Number : CCM/
Date
: 25.05.2015
Page No. : 79
Above
Capital
repair
(LMV
- 311):Jobs includes:Removal
reinstallation
of
*** 30.7.11 Capital repair (LMV - 322).
&
&
Number : CCM/
Date
: 25.05.2015
Page No. : 80

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159395 CR-(LMV-322) CP-SUNDYNE-UPTO 30KW

9,798.33
INR/EA
Capital
repair
(LMV - 322). CETRIFUGAL PUMP-SUNDYNE. Up to 30 KW
Capital
repair
(LMV
322):Job
includes:Spacer
removal including
lifting
&shifting
of driver as
required.Spacer
reinstallation
including
lifting
&shifting of driver as required.Checking and correction of
alignment betweendriver and driven
equipment.Removal &
reinstallation
of
gearbox-seal
housingassembly
from pump casing.Removal & reinstallation
of
Impellerassembly.Removal, inspection, reinstallation with
leak tests of pump sealcomponents after corrective
action
-single/double/tandem
seal
whicheverinstalled.Removal
&
reinstallation
of
seal
housing.Removal, inspectionreinstallation with leak tests
of
gearbox
seal
components
after
correctiveaction-Single/Double/Tendam
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,
reassembly and leak tests for allmechanical seals

14,746.51 INR/EA
Capital
repair (LMV - 322). CETRIFUGAL PUMP-SUNDYNE.
Capital
repair
(LMV
322):Job
includes:Spacer
removal including
lifting
&shifting
of driver as
required.Spacer
reinstallation
including
lifting
equipment.Removal&
reinstallation
of
gearbox-seal
housingassembly
of
action
seal
&
reinstallation
of
seal
of
gearbox
seal
components
after
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,

20,272.43 INR/EA

Capital
repair (LMV - 322).
CETRIFUGAL PUMP-SUNDYNE.
Number : CCM/
Date
: 25.05.2015
Page No. : 81
Number : CCM/
Date
: 25.05.2015
Page No. : 82

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Capital
repair
(LMV
322):Job
includes:Spacer
removal including
lifting
&shifting
of driver as
required.Spacer
reinstallation
including
lifting
equipment.Removal &
reinstallation
of
gearbox-seal
housingassembly
of
action
seal
&
reinstallation
of
seal
of
gearbox
seal
components
after
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,
3159398 CR-(LMV-322)CP-SUNDYNE->250 TO 500KW

27,029.90 INR/EA
Capital repair (LMV - 322).CETRIFUGAL PUMP-SUNDYNE. - Above

Capital
repair
(LMV
322):Job
includes:Spacer
removal including
lifting
&shifting
of driver as
required.Spacer
reinstallation
including
lifting
equipment.Removal&
reinstallation
of
gearbox-seal
housingassembly
of
action
seal
&
reinstallation
of
seal
of
gearbox
seal
components
after
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,
** 30.08 SCREW PUMP-SINGLE SCREW

*** 30.8.1SCREW PUMP STATOR REPLACEMENT
3159399 STATOR REP SRW PUMP-SNGL SRW-UPTO 30KW

STATOR REPLACEMENT. SCREW PUMP-SINGLE SCREW - Up to 30 KW

1,390.35
INR/EA
SCREW PUMP-SINGLE SCREW - SCREW PUMP STATOR REPLACEMENT:

Job includes: Removal of disc. Spool Removal of stator tie
Number : CCM/
Date
: 25.05.2015
Page No. : 83
Number : CCM/
Date
: 25.05.2015
Page No. : 84

Telephone: 44783596
Sr. No. Item Code
Unit Rate
bolts
&
end
cover
Removal of old stator & fixing of
new stator fixing of tie bolts with end cover fixing of
dish. Spool
3159400 STATOR REPRW PUMP-SNG SRW->30TO100KW

2,027.25
INR/EA
2,255.32
INR/EA
3,801.08
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
STATOR
REPLACEMENT. SCREW PUMP-SINGLE SCREW - Above 30
and up to 100 KW.
SCREW
PUMP-SINGLE
SCREW
- SCREW PUMP STATOR
REPLACEMENT: Job includes: Removal of disc. Spool Removal
of stator tie bolts & end cover Removal of old stator &
fixing of new stator fixing of tie bolts with end cover
fixing of dish. Spool
*** 30.8.2SCREW PUMP ROTOR REPLACEMENT
3159401 ROTOR REP SRW PUMP-SNGL SRW-UPTO 30KW

ROTOR REPLACEMENT. SCREW PUMP-SINGLE SCREW - Up to 30 KW

SCREW PUMP ROTOR REPLACEMENT: Job includes --Removal of
discharge Spool. Removal of stator tie bolts & end cover.
Removal of stator Removal of rotor & fixing new rotor.
Fixing of stator & tie bolts with end cover fixing of
discharge Spool
3159402 ROTOR REPSRW PUMP-SNG SRW->30TO100KW

ROTOR REPLACEMENT.SCREW PUMP-SINGLE SCREW - Above 30 and up

to 100 KW.
SCREW
PUMP
ROTOR
REPLACEMENT:
Job includes --Removal
of discharge
Spool.
Removal of stator tie bolts & end
cover. Removal of stator Removal of rotor & fixing new
rotor. Fixing of stator & tie bolts with end cover
fixing of discharge Spool
*** 30.8.3SCREW PUMP GEAR BOX OIL SEAL REPLACEMENT

3159403 GEARBOX OIL SR SRW PMP-SNG SRW-<= 30KW
GEAR BOX OIL SEAL REPLACEMENT. SCREW PUMP-SINGLE SCREW - Up

to 30 KW.
SCREW
PUMP
GEAR
BOX
OIL
SEAL REPLACEMENT: Job
includes
--Removal
of
discharge
Spool Removal of pump from
foundation Removal of gear box Dismantling of gear box
Removal of old oil seal & fixing new oil seal Gear box
assembly & fix up with pump installation on foundation &
alignment Discharge spool fixing
3159404 GEARBOX OIL SR SRW PMP-SNG SRW>30TO100KW

GEAR
BOX OIL SEAL REPLACEMENT.SCREW PUMP-SINGLE SCREW
SCREW
PUMP
GEAR
BOX
OIL
SEAL REPLACEMENT: Job

includes
Number : CCM/
Date
: 25.05.2015
Page No. : 85
Number : CCM/
Date
: 25.05.2015
Page No. : 86

Telephone: 44783596
Sr. No. Item Code
Unit Rate
--Removal
of
discharge
Spool Removal of pump from
foundation Removal of gear box Dismantling of gear box
Removal of old oil seal & fixing new oil seal Gear box
assembly & fix up with pump installation on foundation &
alignment Discharge spool fixing
*** 30.8.4SCREW PUMP GEAR BOX OVERHAULING
3159405 GEAR BOX OVERHAULINGSRW PUMP-1 SRW<=30KW

6,757.47
INR/EA
8,446.84
INR/EA
1,267.03
INR/EA
1,900.55
INR/EA
GEAR BOX OVERHAULING.SCREW PUMP-SINGLE SCREW - Up to 30 KW.

SCREW PUMP GEAR BOX OVERHAULING: Job includes -Removal of
disc. Spool Removal of pump from foundation Removal of gear
box Dismantling of gear box Removal of old oil seal bearing
&
fixing new oil seal &bearing Gear box assembly & fix
up with pump installation on foundation & alignment Disc
spool fixing
3159406 GEAR BOX OVRHLG SRW PUMP-1 SRW>30TO100KW

GEAR BOX OVERHAULING.SCREW PUMP-SINGLE SCREW - Above 30 and

up to 100 KW.
SCREW
PUMP
GEAR BOX OVERHAULING: Job includes -Removal
of disc. Spool Removal of pump from foundation Removal of
gear box Dismantling of gear box Removal of old oil seal
bearing
&
fixing new oil seal &bearing Gear box assembly & fix
up with pump installation on foundation & alignment Disc
spool fixing
*** 30.8.5Cover gasket replacement.
3159407 CVR GSKT REP SRW PUMP-SNGL SRW-UPTO 30KW

Cover
gasket
to
30 KW.
Cover
gasket
reinstallation
gasket
/ O-ring
replacement. SCREW PUMP-SINGLE SCREW - Up
replacement:
Job
includes: Removal &
of end covers. Replacement of casing
3159408 CVR GSKT REP SRW PUMP-SNG SRW->30TO100KW

Cover
gasket
replacement. SCREW PUMP-SINGLE SCREW Above
Cover
gasket
replacement:
Job
includes: Removal &
reinstallation
of end covers. Replacement of casing
gasket
/ O-ring
*** 30.8.6Bearing replacement jobs.

Number : CCM/
Date
: 25.05.2015
Page No. : 87
3159409 BERNG REP JOB SRW PUMP-SNGL SRW-UPTO30KW

4,400.80
Bearing
to
30 KW
Bearing
replacement
jobs. SCREW PUMP-SINGLE SCREW - Up
replacement
jobs:
Job
includes:
Removal
&
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 88

Telephone: 44783596
Sr. No. Item Code
reinstallation
of end covers.
repair
/ replacement of mechanical seal.
Removal,
inspection
Unit Rate
&
3159410 BR JOBS SRW PUMP-SNG SRW->30TO100KW

6,588.54
INR/EA
1,900.55
INR/EA
2,534.05
INR/EA
4,223.43
INR/EA
3,649.04
INR/EA
5,068.10
INR/EA
Bearing
replacement
jobs. SCREW PUMP-SINGLE SCREW Above
Bearing
replacement
jobs:
Job
includes: Removal &
reinstallation
of end covers. Removal, inspection &
repair
/ replacement of mechanical seal.
** 30.09 SCREW PUMP-TWIN SCREW

*** 30.9.1DE cover gasket replacement job.
3159411 DE CGRJ- SRW PUMP-TWIN SRW<=30KW
DE cover gasket replacement job. SCREW PUMP-TWIN SCREW - Up

to 30 KW
SCREW
PUMP-TWIN
SCREW
- DE cover gasket replacement
job: Job includes: Removal & reinstallation of end
cover. Replacement of casing gasket
3159412 DE CGRJ- SRW PUMP-TWIN SRW>30TO100KW

DE
cover gasket replacement job. SCREW PUMP-TWIN SCREW
SCREW
PUMP-TWIN
SCREW
3159413 DE CGRJ-SRW PUMP-TWIN SRW-ABV 100KW

DE
cover gasket replacement job.SCREW PUMP-TWIN SCREW
- Above 100 KW.
SCREW
PUMP-TWIN
SCREW
*** 30.9.2Timing Gears (If applicable).
3159414 TG(IF APLIC) SRW PUMP-TWIN SRW<=30KW

Timing Gears (If applicable). SCREW PUMP-TWIN SCREW - Up to

30 KW
Timing Gears (If applicable): Job includes:
Removal &
reinstallation of end cover Replacement of casing gasket
Removal & replacement of seal(s)
3159415 TG(IF APLIC) SRW PUMP-TWIN SRW>30TO100KW

Timing Gears (If applicable). SCREW PUMP-TWIN SCREW - Above

Timing Gears (If applicable): Job includes: Removal &

reinstallation
of
end
cover Replacement of casing
gasket
Number : CCM/
Date
: 25.05.2015
Page No. : 89
Number : CCM/
Date
: 25.05.2015
Page No. : 90

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159416 TG(IF APLIC) SRW PUMP-TWIN SRW-ABV 100KW

8,446.84
INR/EA
2,027.25
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
Timing Gears (If applicable). SCREW PUMP-TWIN SCREW - Above

100 KW.
Removal &
reinstallation of end cover Replacement of casing gasket
*** 30.9.3NDE Bearings jobs.
3159417 NDE BERNG JOB SRW PUMP-TWIN SRW-UPTO30KW

NDE Bearing job. SCREW PUMP-TWIN SCREW - Up to 30 KW

NDE
Bearings
jobs:
Job
includes:
Removal
&
reinstallation of end cover Replacement of gasket / Oring. Removal & reinstallation/replacement
of
bearing(s)
Removal
&
reinstallation of time gear (if applicable)
3159418 NDE BERG JOB SRW PUMP-TWIN SRW>30TO100KW

NDE Bearing job. SCREW PUMP-TWIN SCREW - Above 30 and up to

100 KW.
NDE
Bearings
jobs:
Job
includes:
Removal
&
of
bearing(s)
Removal
&
3159419 NDE BERNG JOB SRW PUMP-TWIN SRW-ABV100KW

NDE Bearing job. SCREW PUMP-TWIN SCREW - Above 100 KW.

NDE
Bearings
jobs:
Job
includes:
Removal
&
of
bearing(s)
Removal
&
*** 30.9.4Seal replacement job.
3159420 SEAL REP JOB SRW PUMP-TWIN SRW-UPTO 30KW

Seal replacement job. SCREW PUMP-TWIN SCREW - Up to 30 KW

Seal
replacement
job:
Job
includes:
Removal
&
reinstallation of components. Replacement of casing gasket.
Removal & replacement of seal(s). Job is including bearing
job
3159421 SEAL REP JOB SRW PUMP-TWIN SRW>30TO100KW

Seal
replacement
job.SCREW PUMP-TWIN SCREW - Above 30
and up to 100 KW.
Seal
replacement
job:
Job
includes:
Removal
&
REGISTEjRoEbD OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 91

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159422 SEAL REP JOB SRW PUMP-TWIN SRW-ABV 100KW

5,912.79
INR/EA
1,689.37
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
5,068.10
INR/EA
7,095.35
INR/EA
Seal replacement job.SCREW PUMP-TWIN SCREW - Above 100 KW.

Seal
replacement
job:
Job
includes:
Removal
&
job
*** 30.9.5DE Bearings Job.
3159423 DE BERNG JOB SRW PUMP-TWIN SRW-UPTO 30KW

DE Bearings Job..SCREW PUMP-TWIN SCREW - Up to 30 KW

DE
Bearings Job: Job includes: Removal & reinstallation
of end
cover.
Replacement
of
gasket
/
O-ring.
Removal & replacement
of
seal(s).
Removal
&
of bearings(s)
3159424 DE BERNG JOB SRW PUMP-TWIN SRW>30TO100KW

DE Bearings Job. SCREW PUMP-TWIN SCREW - Above 30 and up to

100 KW..
DE
of end
cover.
Replacement
of
gasket
/
O-ring.
of
seal(s).
Removal
&
of bearings(s)
3159425 DE BERNG JOB SRW PUMP-TWIN SRW-ABV 100KW

DE Bearings Job..SCREW PUMP-TWIN SCREW - Above 100 KW.

DE
of end
cover.
Replacement
of
gasket
/
O-ring.
of
seal(s).
Removal
&
of bearings(s)
*** 30.9.6Capital repair job.
3159426 CPTL REP JOB SRW PUMP-TWIN SRW-UPTO 30KW

Capital repair job.SCREW PUMP-TWIN SCREW - Up to 30 KW.

Capital repair job: Job includes Removal and refixing of
coupling guard(s) Spacer removal and reinstallation /
replacement.
Alignment
checking
and
correction.
Removal/replacement of coupling hub. Complete dismantling
and reassembly of pump unit. Inspection of all internals
components including repair/replacement as required
3159427 CR- JOB SRW PUMP-TWIN SRW->30TO100KW

Capital
repair job.SCREW PUMP-TWIN SCREW - Above 30 and
up to 100 KW.
Capital
repair job: Job includes Removal and refixing
of coupling guard(s) Spacer removal and reinstallation
/
Number : CCM/
Date
: 25.05.2015
Page No. : 92
Number : CCM/
Date
: 25.05.2015
Page No. : 93

Telephone: 44783596
Sr. No. Item Code
Unit Rate
replacement.
Alignment
checking
and
correction.
3159428 CPTL REP JOB SRW PUMP-TWIN SRW-ABV 100KW

10,136.22 INR/EA
Capital repair job.SCREW PUMP-TWIN SCREW - Above 100 KW.

coupling guard(s) Spacer removal and reinstallation /
replacement.
Alignment
checking
and
correction.
** 30.10 SCREW PUMP- TRIPLE SCREW

*** 30.10.1 Cover gasket job.
3159429 CVR GSKT JOB SRW PUMP-TRPL SRW-UPTO30KW

1,993.46
INR/EA
2,534.05
INR/EA
3,378.75
INR/EA
3,040.86
INR/EA
4,392.35
INR/EA
Cover gasket job. SCREW PUMP- TRIPLE SCREW - Up to 30 KW

SCREW PUMP- TRIPLE SCREW - Cover gasket job: Job includes:
Removal reinstallation of end cover. Replacement of casing
gasket
3159430 CVR GSKT JOB SRW PUMP-TRPL SRW>30TO100KW

Cover
gasket job. SCREW PUMP- TRIPLE SCREW - Above 30
and up to 100 KW.
SCREW
PUMP- TRIPLE SCREW - Cover gasket job: Job
includes: Removal reinstallation of end cover. Replacement
of casing gasket
3159431 CVR GSKT JOB SRW PUMP-TRPL SRW-ABV100KW

Cover gasket job.SCREW PUMP- TRIPLE SCREW - Above 100 KW.

SCREW PUMP- TRIPLE SCREW - Cover gasket job: Job includes:
Removal reinstallation of end cover. Replacement of casing
gasket
*** 30.10.2 DE Bearing / Oil Seal jobs.
3159432 DE B/O SEAL JOBS SRW PUMP-TRPL SRW<=30KW

DE
Bearing / Oil Seal jobs. SCREW PUMP- TRIPLE SCREW Up to 30 KW.
DE
Bearing
/ Oil Seal jobs: Job includes: Removal
reinstallation of end cover. Replacement of casing gasket
Removal, inspection & pair/replacement of mechanical seal
Removal, reinstallation of bearing including inspection &
replacement of bearing
3159433 DE B/O SEAL SRW PUMP-TRPL SRW>30TO100KW

Number : CCM/
Date
: 25.05.2015
Page No. : 94

Telephone: 44783596
Sr. No. Item Code
Unit Rate
DE
Bearing / Oil Seal jobs. SCREW PUMP- TRIPLE SCREW
DE
Bearing
3159434 DE B/O SEAL JOBS SRW PUMP-TRPL SRW>100KW

6,081.73
INR/EA
3,040.86
INR/EA
4,392.35
INR/EA
6,081.73
INR/EA
3,547.66
INR/EA
DE
Bearing / Oil Seal jobs. SCREW PUMP- TRIPLE SCREW
- Above 100 KW.
DE
Bearing
*** 30.10.3 NDE Bearings jobs.
3159435 NDE BERNG JOB SRW PUMP-TRPL SRW-UPTO30KW

NDE Bearing job.SCREW PUMP- TRIPLE SCREW - Up to 30 KW

NDE
Bearings
jobs:
Job
includes:
Removal
&
reinstallation of end cover. Replacement of gasket / Oring. Removal & reinstallation/replacement
of
bearing(s).
Removal
&
3159436 NDE BR-SRW PUMP-TRPL SRW->30TO100KW

NDE
Bearing job.SCREW PUMP- TRIPLE SCREW - Above 30 and
up to 100 KW.
NDE
Bearings
jobs:
Job
includes:
Removal
&
reinstallation of end cover. Replacement of gasket / Oring. Removal & reinstallation/replacement
of
bearing(s).
Removal
&
3159437 NDE BERNG JOB SRW PUMP-TRPL SRW-ABV100KW

NDE Bearing job. SCREW PUMP- TRIPLE SCREW - Above 100 KW.
NDE Bearings jobs: Job includes: Removal & reinstallation
of end cover. Replacement of gasket / O-ring. Removal &
of
bearing(s).
Removal
&
*** 30.10.4 Timing Gears (If applicable).
3159438 TG(IF APLIC) SRW PUMP-TRPL SRW-UPTO 30KW

Timing Gears (If applicable). SCREW PUMP- TRIPLE SCREW - Up

to 30 KW
Timing Gears (If applicable): Job includes: Removal &

reinstallation
of end cover. Replacement of casing
gasket.
Number : CCM/
Date
: 25.05.2015
Page No. : 95
Number : CCM/
Date
: 25.05.2015
Page No. : 96

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159439 TG(IF APLIC) SRW PUMP-TRPL SRW>30TO100KW

5,405.98
INR/EA
8,277.91
INR/EA
2,871.93
INR/EA
4,343.35
INR/EA
8,615.78
INR/EA
5,574.92
INR/EA
Timing
Gears (If applicable). SCREW PUMP- TRIPLE SCREW
Removal &
reinstallation of end cover. Replacement of casing gasket.
3159440 TG(IF APLIC) SRW PUMP-TRPL SRW-ABV 100KW

Timing
Gears (If applicable). SCREW PUMP- TRIPLE SCREW
- Above 100 KW.
Removal &
reinstallation of end cover. Replacement of casing gasket.
*** 30.10.5 Mechanicl seal job.
3159441 MECH SEAL JOB SRW PUMP- TRPL SRW<= 30KW

Mechanicl seal job. SCREW PUMP- TRIPLE SCREW - Up to 30 KW

Mechanical seal job: Job includes: Removal reinstallation
of end cover. Replacement of casing gasket. Removal,
inspection & repair/replacement of mechanical seal
3159442 MECH SEAL JOBSRW PUMP-TRPL SRW>30TO100KW

Mechanicl
seal job.SCREW PUMPand up to 100 KW.
Mechanical
seal
job:
reinstallation of
end
cover.
gasket.
Removal, inspection
mechanical seal
TRIPLE SCREW - Above 30

Job
includes:
Removal
Replacement
of
casing
& repair/replacement of
3159443 MECH SEAL JOB SRW PUMP- TRPL SRW>100KW

Mechanicl
seal
job.
SCREW PUMP- TRIPLE SCREW - Above
100
KW.
Mechanical
seal
job:
Job
includes:
Removal
reinstallation of
end
cover.
Replacement
of
casing
gasket.
Removal, inspection & repair/replacement of
mechanical seal
*** 30.10.6 Capital repair job.
3159444 CPTL REP SRW PUMP-TRPL SRW-UPTO 30KW

Capital repair. SCREW PUMP- TRIPLE SCREW - Up to 30 KW.

coupling
guard(s).
Spacer
removal
and
reinstallation/replacement. Removal/replacement of coupling
hub(s). Removal reinstallation of end cover. Replacement of
casing gasket Removal, inspection & repair/replacement of

mechanical seal
Number : CCM/
Date
: 25.05.2015
Page No. : 97
Number : CCM/
Date
: 25.05.2015
Page No. : 98

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159445 CR-RW PUMP-TRPL SRW->30TO100KW

8,406.30
INR/EA
Capital
repair. SCREW PUMP- TRIPLE SCREW - Above 30 and
up to 100 KW.
Capital
repair
job:
Job includes Removal and refixing
of coupling
guard(s).
Spacer
removal
and
mechanical seal
3159446 CPTL REP SRW PUMP-TRPL SRW-ABV 100KW

16,814.29 INR/EA
Capital repair. SCREW PUMP- TRIPLE SCREW - Above 100 KW.

coupling
guard(s).
Spacer
removal
and
mechanical seal
** 30.11 GEAR PUMP-EXTERNAL GEAR

*** 30.11.1 Oil seal / Bearing job.
3159447 OIL S/B JOB GEAR PUMP-EXT GEAR<=30KW

1,540.70
INR/EA
2,312.76
INR/EA
1,540.70
INR/EA
2,312.76
INR/EA
2,444.52
INR/EA
Oil seal / Bearing job.GEAR PUMP-EXT GEAR - Up to 30 KW

GEAR
PUMP-EXTERNAL GEAR - Oil seal / Bearing job:Removal &
replacement of oilseal
3159448 OIL S/B JOB GEAR PUMP-EXT GEAR>30TO100KW

Oil seal / Bearing job.GEAR PUMP-EXT GEAR - Above 30 and up

to 100 KW.
GEAR
PUMP-EXTERNAL GEAR - Oil seal / Bearing job:Removal &
replacement of oilseal
*** 30.11.2 Mechanical Seal replacement job.

3159449 MSRJ GEAR PUMP-EXT GEAR-UPTO 30KW
Mechanical Seal replacement job. GEAR PUMP-EXT GEAR - Up to

30 KW.
3159450 MSRJ GEAR PUMP-EXT GEAR->30TO100KW

Mechanical Seal replacement job. GEAR PUMP-EXT GEAR - Above

*** 30.11.3 Capital repair job.
3159451 CPTL REP GEAR PUMP-EXT GEAR-UPTO 30KW

Capital repair. GEAR PUMP-EXT GEAR - Up to 30 KW.

Number : CCM/
Date
: 25.05.2015
Page No. : 99

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Capital
repair
job:Job
includes
Removal and refixing
of coupling
guard(s)Spacer
removal
and
Alignment
checking
and
correctionRemoval/replacement of spacer Removal/replacement
of
coupling hub(s) Removal &replacement of oil seal
Complete dismantling & reassembly of pump unitincluding
inspection with repair/ replacement of shaft bushes
3159452 CR- GEAR PUMP-EXT GEAR->30TO100KW

3,667.62
INR/EA
Capital repair. GEAR PUMP-EXT GEAR - Above 30 and up to 100

KW.
Capital
repair
job:Job
includes
Removal and refixing
of coupling
guard(s)Spacer
removal
and
Alignment
checking
and
correctionRemoval/replacement of spacer Removal/replacement
of
coupling hub(s) Removal &replacement of oil seal
Complete dismantling & reassembly of pump unitincluding
inspection with repair/ replacement of shaft bushes
** 30.12 DIAPHRAGM / PLUNGER PUMP, DIAPHRAGM COMP

*** 30.12.01Valve Suction / Discharge related jobs
3159453 VS/DR DPHRM/PLNGR PUMP,DPHRM CMPSR<=25KW
951.12 INR/EA
"Valve
Suction/Discharge
related job. DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. - Upto 25 KW
DIAPHRAGM
/ PLUNGER PUMP, DIAPHRAGM COMP - Valve
Suction / Discharge
relatedjobs:Rate
is per
valve.
Removal,
inspection,
lapping,
assembling
and
testing ofSuction / Discharge
valves
3159454 VS/DR DPHRM/PLNGR PMP,DPHRM CMP>25TO50KW

1,267.03
INR/EA
1,858.31
INR/EA
"Valve
Suction/Discharge related job. DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. -Above 25 KW and up to
50 KW DIAPHRAGM / PLUNGER PUMP, DIAPHRAGM COMP - Valve
Suction / Discharge
relatedjobs:Rate
is per
valve.
Removal, inspection,
lapping, assembling and testing ofSuction / Discharge
valves
3159455 VS/DR DPHRM/PLNGR PUMP,DPHRM CMPRSR>50KW

"Valve
Suction/Discharge
related
job.DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. -Above 50 KW
DIAPHRAGM
/ PLUNGER PUMP, DIAPHRAGM COMP - Valve
Suction / Discharge
relatedjobs:Rate
is per
valve.
Removal,
inspection,
lapping,
assembling
and
testing ofSuction / Discharge

valves
*** 30.12.02Removal of PRDs, Refill valves.
3159456 RPRDSRV DPHRM/PLNGR PMP DPHRM CMP<=25KW
Number : CCM/
Date
: 25.05.2015
Page No. : 100
Number : CCM/
Date
: 25.05.2015
Page No. : 101

Telephone: 44783596
Sr. No. Item Code
Unit Rate
1,267.03
INR/EA
1,900.55
INR/EA
2,956.40
INR/EA
"Removal
of PRDs, Refill valves. DIAPHRAGM / PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. - Upto 25 KW
Removal
of PRDs, Refill valves:Job includes :Removal
& reinstallation of
PRDs
including
dismantling
&
reassembly,inspection of all internal,repair /replacement
of components
3159457
RPRDSRV DPHR/PLNGR PMP,DPHR CMP>25TO50KW

Removal
of
PRDs, Refill valves. DIAPHRAGM / PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. - Above 25KW and up to 50KW
Removal
& reinstallation of
PRDs
including
dismantling
&
of components
3159458 RPRDSRV DPHRM/PLNGR PMP,DPHRM CMPSR>50KW

"Removal
of PRDs, Refill valves. DIAPHRAGM / PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. -Above 50KW"
Removal
& reinstallation of
PRDs
including
dismantling
&
of components
*** 30.12.03Replacement of Valve Gaskets.
3159459 "RVG DPRM/PLNG PUMP, DPHRM CMPRSR<=25KW"

633.53 INR/EA
Replacement
of Valve Gaskets. DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. - Upto 25 KW
3159460 RVG DPRM/PLNG PUMP,DPHRM CMPRSR>25TO50KW

951.12 INR/EA
"Replacement
of
Valve
Gaskets. DIAPHRAGM / PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. -Above 25KW and up to 50KW"
3159461 "RVG DPRM/PLNG PUMP,DPHRM CMPRSR>50KW"

1,689.37
INR/EA
1,267.03
INR/EA
"Replacement
of
Valve
Gaskets. DIAPHRAGM / PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. -Above 50KW
*** 30.12.04Suction / Discharg Dampner.
3159462 S/D DMPNR DPRM/PLNG PMP,DPHR CMPSR<=25KW

"Suction
/
Discharg
Dampner.DIAPHRAGM
/
PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. - Upto 25 KW.
Suction / Discharg Dampner:Job includes
:Dismantling &
reassembly of dampner including inspection & replacement of
diaphragm if reqd itrogen/Gas charging and leak testin
3159463 S/D DMPNR DPR/PLN PMP,DPHRM CMP>25TO50KW


Number : CCM/
Date
: 25.05.2015
Page No. : 102
1,584.63 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 103

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Suction
/ Discharg Dampner.DIAPHRAGM / PLUNGER PUMP,
DIAPHRAGM COMPRESSOR. -Above 25 KW and up to 50 KW.
:Dismantling &
3159464 S/D DMPNR DPRM/PLNG PMP,DPHRM CMPSR>50KW

2,534.05
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
4,223.43
INR/EA
"Suction
/
Discharg
Dampner.DIAPHRAGM
/
PLUNGER
PUMP, DIAPHRAGM COMPRESSOR. -Above 50 KW.
:Dismantling &
*** 30.12.05Diaphram-Liquid Head
3159465 DLHA FOR DPHRM PUMP&CMPRSRS-UPTO 25KW

Diaphram-Liq
Head.Applicable
for
Diaphragm Pump and
Compressors. - Above 25 KW and up to 50 KW.
Diaphram-Liquid
Head
(Applicable
for
Diaphragm Pump
and Compressors).Job includes :Removal & reinstallation
of liquid suction valve including complete dismantling
& reassembly,
inspection of all internals with
repair/ replacement
as
required.Removal &reinstallation
of liquid discharge valve
including complete
dismantling
&
reassembly,of
all
internals with repair/replacement as required. Removal &
reinstallation of liquid
3159466 DLHA FOR DPHRM PUMP&CMPRSRS>25 TO 50KW

Diaphram-Liq
Head.Applicable
for
Diaphragm Pump and
Compressors. - Above 25 KW and up to 50 KW.
Diaphram-Liquid
Head
(Applicable
for
Diaphragm Pump
& reassembly,
inspection of all internals with
repair/ replacement
as
required.Removal &reinstallation
of liquid discharge valve
including complete
dismantling
&
reassembly,of
all
internals with repair/replacement as required. Removal &
reinstallation of liquid
3159467 DLHA FOR DPHRM PUMP&CMPRSRS> 50KW

Diaphram-Liq
Head.Applicable
for
Diaphragm Pump and
Compressors. - Above 50 KW.
Diaphram-Liquid
Head
(Applicable
for
Diaphragm Pump
& reassembly, inspection of all internals with repair/

replacement as required.Removal &reinstallation of liquid
Number : CCM/
Date
: 25.05.2015
Page No. : 104
Number : CCM/
Date
: 25.05.2015
Page No. : 105

Telephone: 44783596
Sr. No. Item Code
discharge
valve
including
complete
dismantling
reassembly,of all internals with
repair/replacement
required. Removal & reinstallation of liquid
Unit Rate
&
as
*** 30.12.06Cylinder & Plunger assembly.
3159468 CLND/PLNG ASMBLY(APP PLNG PUMP)<=25KW

7,095.35
INR/EA
7,602.15
INR/EA
8,108.97
INR/EA
Cylinder & Plunger assembly.(Applicable for Plunger pump) Up to 25 KW.

Cylinder
& Plunger assembly:Job includes
: Removal
& reinstallation
of
gland
chamber
cover
(s)
including replacement
of
gasket.
All
necessary
measurement
checks
like
dimensions,
clearances,concentricity, rod runout etc. with correction
as required Removal & reinstallation of plunger assmbly
Removal & reinstallation/replacement of plunger
rings
Removal
&
of punger rider
rings Removal & reinstallation /replacement of plunger
Removal & reinstallation/replacement of plunger rod Removal
&
of plunger rod
packing/seats
including removal and reinstallation of
stuffing box/gland housing
3159469 CLND/PLNG ASMBLY(APP PLNG PUMP)>25TO50KW

Cylinder & Plunger assembly.(Applicable for Plunger pump) Above 25KW to 50 KW.
Cylinder
: Removal
& reinstallation
of
gland
chamber
cover
(s)
of
gasket.
All
necessary
measurement
checks
like
dimensions,
clearances,concentricity, rod runout etc. with correction
as required Removal & reinstallation of plunger assmbly
Removal & reinstallation/replacement of plunger
rings
Removal
&
of punger rider
rings Removal & reinstallation /replacement of plunger
Removal & reinstallation/replacement of plunger rod Removal
&
of plunger rod
packing/seats
3159470 CLND/PLNG ASMBLY(APP PLNG PUMP)>50KW

Cylinder & Plunger assembly.(Applicable for Plunger pump) Above 50 KW.

Cylinder
: Removal
& reinstallation of
gland chamber cover (s) including
replacement of gasket. All necessary measurement checks
like dimensions, clearances,concentricity, rod runout etc.

with correction
plunger assmbly
as required Removal & reinstallation of

Removal & reinstallation/replacement of
Number : CCM/
Date
: 25.05.2015
Page No. : 106
Number : CCM/
Date
: 25.05.2015
Page No. : 107

Telephone: 44783596
Sr. No. Item Code
Unit Rate
plunger
rings Removal & reinstallation/replacement of
punger rider rings Removal & reinstallation /replacement of
plunger Removal & reinstallation/replacement of plunger rod
Removal
&
of plunger rod
packing/seats
*** 30.12.07Oil side plunger piston related jobs.

3159471 OSPPRJ DPRM/PLNG PUMP,DPHRM CMPRSR<=25KW
7,602.15
INR/EA
8,446.84
INR/EA
9,291.53
INR/EA
8,446.84
INR/EA
8,953.64
INR/EA
Oil
side
plunger
piston
related
jo.DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. - Up to 25 KW.
Oil
side
plunger
piston
related jobs:Inspection &
replacement of piston, piston rings, piston rod including
clearance checking.Removal & reinstallation of oil chamber
cover including gasket
3159472 OSPPRJ DPRM/PLNG PMP,DPHRM CMPS>25TO50KW

Oil
side plunger piston related jo.DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. - Above 25 KW and up to
50 KW. Oil
side
plunger piston related
jobs:Inspection & replacement of piston, piston rings,
piston rod including clearance checking.Removal &
reinstallation of oil chamber cover including gasket
3159473 "OSPPRJ DPRM/PLNG PUMP,DPHRM CMPSR> 50KW

"Oil
side
plunger
piston
related jo.DIAPHRAGM /
PLUNGER PUMP, DIAPHRAGM COMPRESSOR. -Above 50 KW.
Oil
side
plunger
piston
related jobs:Inspection &
replacement of piston, piston rings, piston rod including
clearance checking.Removal & reinstallation of oil chamber
cover including gasket
*** 30.12.08Oil Chamber jobs.
3159474 "OCJ DPRM/PLNG PUMP,DPHRM CMPRSR<=25KW"

"Oil
Chamber
jobs.
DIAPHRAGM
/
PLUNGER PUMP,
DIAPHRAGM COMPRESSOR. - Upto 25 KW.
Oil
Chamber
jobs:Job includes Removal & reinstallation
of
oil
chamber
cover(s)including
gaskets
Complete
dismentaling and
reassembly of
oil
chamber includingremoval and reassembly
with
repair/replacement
of
internalcomponents,piston/plunger unit etc. Inspection of
Cross
Head
bearings,
liner,bolt
tightness,clearances.Inspection of Connecting rod bearings
3159475 OCJ DPRM/PLNG PUMP,DPHRM CMPRSR>25TO50KW


Oil
Chamber
DIAPHRAGM
jobs.
DIAPHRAGM
Number : CCM/
Date
: 25.05.2015
Page No. : 108
PLUNGER
PUMP,
Number : CCM/
Date
: 25.05.2015
Page No. : 109

Telephone: 44783596
Sr. No. Item Code
Unit Rate
COMPRESSOR. -Above 25 KW and up to 50 KW.

Oil
Chamber
of
oil
chamber
cover(s)including
gaskets
Complete
dismentaling and
reassembly of
oil
with
repair/replacement
of
Cross
Head
bearings,
liner,bolt
3159476 OCJ DPRM/PLNG PUMP,DPHRM CMPRSR-ABV 50KW

9,629.41
INR/EA
6,757.47
INR/EA
7,602.15
INR/EA
8,446.84
INR/EA
"Oil
Chamber
jobs.
DIAPHRAGM
/
PLUNGER PUMP,
DIAPHRAGM COMPRESSOR. -Above 50 KW.
Oil
Chamber
of
oil
chamber
cover(s)including
gaskets
Complete
dismentaling and
reassembly of
oil
with
repair/replacement
of
Cross
Head
bearings,
liner,bolt
*** 30.12.09Crankcase jobs
3159477 CJ DPRM/PLNG PUMP,DPHRM CMPRSR-UPTO 25KW

Crankcase
jobs.DIAPHRAGM
/
PLUNGER
PUMP, DIAPHRAGM
COMPRESSOR. - Up to 25 KW.
Crankcase jobs:Job includes Removal & reinstallation of all
covers
necessaryto
access
the
internals
including
replacement of all gaskets/O-rings.
3159478 CJ DPRM/PLNG PUMP, DPHRM CMPRSR>25TO50KW

"Crankcase
jobs.DIAPHRAGM
/
PLUNGER PUMP, DIAPHRAGM
COMPRESSOR. -Above 25 KW and up to 50 KW.
covers
necessaryto
access
the
internals
including
3159479 CJ DPRM/PLNG PUMP,DPHRM CMPRSR -ABV 50KW

"Crankcase
jobs.DIAPHRAGM
/
PLUNGER PUMP, DIAPHRAGM
COMPRESSOR. -Above 50 KW.
covers
necessaryto
access
the
internals
including
*** 30.12.10Miscellaneous jobs.
3159480 TSD/DP TS DPR/DOS PUMPS CASE NON-WORKING

Number : CCM/
Date
: 25.05.2015
Page No. : 110
70.96 INR/H

Trble.shoot.of
diaph./dos.pumps
.Trouble
shooting
of
Number : CCM/
Date
: 25.05.2015
Page No. : 111

Telephone: 44783596
Sr. No. Item Code
Unit Rate
diaphragm / dosing pumps in case of non- working.

Trouble
shooting of diaphragm / dosing pumps in case
of non-working.
Job
Includes:
De-choking
of
suction
/ discharge
line,
Checking
of NRV for
passing, Venting for removing
air
lock,
Relief
valve
and suction /discharge valve checking for passing, cleaning
* 40
FANS
** 40.01 ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.
*** 40.01.01Bearing job (DE / NDE).
3159485 "BJ (DE/NDE)ID/FD FAN,CF/BLWR-BB<=30KW"
2,545.88
INR/EA
3,817.97
INR/EA
7,264.29
INR/EA
9,502.69
INR/EA
"Bearing
job (DE / NDE). ID/FD FAN, CENTRIFUGAL
FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30 KW
Fans
ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.-Bearing
job (DE
/
NDE):Jobincludes:Dismantling
and
reassembly
of
DE
Plummer
block
unit.Removal
&reinstallation/replacement of DE bearing including all
seals, circlips etc
3159486 "BJ(DE/NDE)ID/FD FAN,CF/BLW-BB>30TO100KW

"Bearing
job (DE / NDE).ID/FD FAN, CENTRIFUGAL
FANS / BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100
KW. Fans - ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.-Bearing
job (DE / NDE):Jobincludes:Dismantling and reassembly
of DE Plummer block unit.Removal
seals, circlips etc
3159487 BJ(DE/NDE)ID/FD FAN,CF/BLW-BB>100TO250KW

"Bearing
job (DE / NDE). ID/FD FAN, CENTRIFUGAL
FANS / BLOWERS (BETWEEN BEARINGS). - Above 100 and up to
250 KW. Fans - ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.Bearing job (DE / NDE):Jobincludes:Dismantling and
reassembly of DE Plummer block unit.Removal
seals, circlips etc
3159488 BJ(DE/NDE)ID/FD FN,CF/BLW-BB>250TO1000KW

"Bearing
job (DE / NDE).ID/FD FAN, CENTRIFUGAL
1000 KW. Fans - ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.Bearing job (DE / NDE):Jobincludes:Dismantling and
reassembly of DE Plummer block unit.Removal
seals, circlips etc
*** 40.01.02Removal of seal chamber.
Number : CCM/
Date
: 25.05.2015
Page No. : 112
3159489 "RSC ID/FD FAN,CF/BLWR(BB)<=30KW"

Removal
of
seal
chamber.
ID/FD
FAN, CENTRIFUGAL FANS /
1,001.79
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 113

Telephone: 44783596
Sr. No. Item Code
Unit Rate
BLOWERS (BETWEEN BEARINGS). - Up to 30 KW.

Removal
of
seal
chamber:Job
includes
:Removal
&
reinstallation
of
seal
chamber
cover.Removal
&
reinstallation/replacement of seal including inspection and
measurement checks on shaft surface with correction if
required
3159490 "RSC ID/FD FAN, CF/BLWR (BB)->30TO100KW"

1,503.54
INR/EA
2,255.32
INR/EA
3,007.08
INR/EA
6,831.80
INR/EA
Removal
of seal chamber.ID/FD FAN, CENTRIFUGAL
KW. Removal
of seal chamber:Job includes
:Removal
&
reinstallation
of
seal
chamber
cover.Removal
&
required
3159491 "RSC ID/FD FAN, CF/BLWR (BB)->100TO250KW

Removal
250 KW. Removal
of seal
chamber:Job
includes
:Removal
& reinstallation
of
seal chamber cover.Removal
&
required
3159492 RSC ID/FD FAN, CF/BLWR (BB)->250TO1000KW

Removal
1000 KW. Removal of seal
chamber:Job
includes
:Removal
& reinstallation
of
seal chamber cover.Removal
&
required
*** 40.01.03Capital Repair.
3159493 CR-JOB ID/FD FAN, CF/BLWR (BB)-UPTO 30KW

Capital
repair job. ID/FD FAN, CENTRIFUGAL FANS /
BLOWERS (BETWEEN BEARINGS). - Up to 30 KW
Capital
Repair:Job includes : Removal and refixing
of coupling
guard
Decoupling
&
recoupling
jobs
Removal, inspection & einstallation
/replacement
as
required of bolt/pins/bushes
individually
or as a set
Alignemnt check and
corrction
between
driver & driven
equipment Removal, reinstallation/replacement of coupling
hub(s) Dismantling and reassembly

of
DE
Plummer block unit Removal & reinstallation/replacement
of DE bearing including all
Number : CCM/
Date
: 25.05.2015
Page No. : 114
Number : CCM/
Date
: 25.05.2015
Page No. : 115

Telephone: 44783596
Sr. No. Item Code
Unit Rate
seals,
circlips
etc.
Dismantling
and
reaseembly of
NDE
Plummer
block
unit
Removal
&
reinstallation/replacement of NDE bearing including all
seals, circlips etc. Removal & reinstallation
of
seal chambercover
Removal &
reinstallation/replacement of seal including
3159494 CR-JOB ID/FD FAN, CF/BLWR (BB)>30TO100KW

10,136.22 INR/EA
Capital
repair
job. ID/FD FAN, CENTRIFUGAL FANS /
BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100 KW.
Capital
of coupling
guard
Decoupling
&
recoupling
jobs
/replacement
as
individually
or as a set
Alignemnt check and
corrction
between
driver & driven
of
DE
Plummer block unit Removal & reinstallation/replacement of
DE bearing
including
all seals,
circlips
etc.
Dismantling
and
reaseembly of NDE Plummer
block unit
Removal & reinstallation/replacement of NDE
bearing
including
all
seals,
circlips
etc.
Removal
&
reinstallation
of
seal
chamber
cover
Removal
&
3159495 CR-JOB ID/FD FAN, CF/BLWR(BB)>100TO250KW

14,359.62 INR/EA
Capital
repair
Capital
of coupling
guard
Decoupling
&
recoupling
jobs
/replacement
as
individually
or as a set
Alignemnt check and
corrction
between
driver & driven
of
DE
Plummer block unit Removal & reinstallation/replacement of
DE bearing
including
all seals,
circlips
etc.
Dismantling
and
block unit
Removal & reinstallation/replacement of NDE
bearing
including
all
seals,
circlips
etc.
Removal
&
reinstallation
of
seal
chamber
cover
Removal
&
3159496 "CR-JOB ID/FD FAN,CF/BLWR(BB)>250TO1000K

Capital
repair
20,272.43 INR/EA
Capital
of coupling
guard
Decoupling
&
recoupling
jobs
/replacement
as
required of
Number : CCM/
Date
: 25.05.2015
Page No. : 116
Number : CCM/
Date
: 25.05.2015
Page No. : 117

Telephone: 44783596
Sr. No. Item Code
Unit Rate
bolt/pins/bushes
individually
or as a set Alignemnt
check and
corrction
between
driver & driven equipment
Removal, reinstallation/replacement
of
coupling hub(s)
Dismantling and
reassembly
of
DE
Plummer
block unit Removal & reinstallation/replacement of DE
bearing including all seals, circlips etc. Dismantling
and
block unit Removal &
reinstallation/replacement of NDE bearing including all
seals, circlips etc. Removal & reinstallation
of
seal
chamber
cover
Removal &
*** 40.01.04Fan damper adjustment / repairs

3159497 "FDA/R/ID/FD FAN, CF/BLWR (BB)-UPTO 30KW
Fan
CENTRIFUGAL
KW
844.68 INR/EA
damper
adjustment
/
repairs.ID/FD
FAN,
FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30
3159499 FDA/R/ID/FD FAN, CF/BLWR (BB)->30TO100KW

1,098.09
INR/EA
1,351.49
INR/EA
1,689.37
INR/EA
Fan damper adjustment / repairs.ID/FD FAN, CENTRIFUGAL FANS

/ BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100 KW.
3159500 FDA/R/ID/FD FAN, CF/BLWR (BB)>100TO250KW

Fan
damper
adjustment
/
repairs.ID/FD
FAN,
CENTRIFUGAL FANS / BLOWERS (BETWEEN BEARINGS). - Above 100
and up to 250 KW.
3159501 FDA/R/ID/FD FAN, CF/BLWR(BB)>250TO1000KW

Fan damper adjustment / repairs.ID/FD FAN, CENTRIFUGAL FANS

/
BLOWERS
(BETWEEN
BEARINGS). - Above 250 and up to
1000
KW.
*** 40.01.05Removal & reinstallation of actuators.

3159502 "R&RA ID/FD FAN, CF/BLWR (BB)-UPTO 30KW"
Remov
CENTRIFUGAL
KW
449.37 INR/EA
&
reinstallation
of actuator.ID/FD FAN,
FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30
3159503 R&RA ID/FD FAN, CF/BLWR (BB)->30TO100KW

675.76 INR/EA
Remov & reinstallation of actuator . ID/FD FAN, CENTRIFUGAL

KW.
3159504 "R&RA ID/FD FAN,CF/BLWR (BB)->100TO250KW

Remov
& reinstallation of actuator.ID/FD FAN,
CENTRIFUGAL
FANS / BLOWERS (BETWEEN BEARINGS). - Above
1,001.79
INR/EA

100 and up to
250 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 118
Number : CCM/
Date
: 25.05.2015
Page No. : 119

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159505 "R&RA ID/FD FAN,CF/BLWR (BB)->250TO1000K

1,503.54
INR/EA
Remov
& reinstallation of actuator.ID/FD FAN,
CENTRIFUGAL FANS / BLOWERS (BETWEEN BEARINGS). - Above
250 and up to
1000 KW.
*** 40.01.06Opening/boxing up of inspection covers

3159506 O/BUIC ID/FD FAN, CF/BLWR (BB)-UPTO 30KW
248.34 INR/EA
Opening/box
up of inspection cover.ID/FD FAN,
CENTRIFUGAL FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30
KW
3159507 O/BUIC ID/FD FAN, CF/BLWR (BB)>30TO100KW

449.37 INR/EA
"Opening/box
up of inspection cover.ID/FD FAN,
CENTRIFUGAL FANS / BLOWERS (BETWEEN BEARINGS). - Above 30
and up to 100
KW."
3159508 O/BUIC ID/FD FAN,CF/BLWR (BB)>100TO250KW

523.71 INR/EA
"Opening/box
up of inspection cover ID/FD FAN,
100 and up to
250 KW."
3159509 O/BUIC ID/FD FAN,CF/BLWR(BB)>250TO1000KW

633.53 INR/EA
"Opening/box
up of inspection cover ID/FD FAN,
250 and up to
1000 KW."
** 40.02 ID/FD FANS, OVERHUNG WITHOUT COUPLING

*** 40.02.01Casing / inspection Door Gasket.
3159510 C/IDGID/FD FANS,OVERHUNG W/O CUPLG<=30KW
1,202.83
INR/EA
1,753.56
INR/EA
Casing
/ inspection Door Gasket.ID/FD FANS, OVERHUNG
WITHOUT COUPLING - Up to 30 KW
ID/FD
FANS,
OVERHUNG
WITHOUT
COUPLING
-Casing
/
inspection
Door
Gasket:
Job
includes:
Removal
&
reinstallation of seal chamber cover and/or inspection
door. Removal, inspection & reinstallation/replacement of
seal including
all
measurement checks on shaft surface / seating face
3159511 C/IDGID/FD FANS,OVRH W/O CUPLG>30TO100KW

Casing
inspection
Door
Gasket.ID/FD
FANS,
OVERHUNG
WITHOUT COUPLING - Above 30 and up to 100 KW.

ID/FD
FANS,
OVERHUNG
WITHOUT
COUPLING
-Casing
/
inspection
Door
Gasket:
Job
includes:
Removal
&
reinstallation of seal chamber cover and/or inspection
door. Removal, inspection & reinstallation/replacement of
seal including
all
measurement checks on shaft surface / seating face
Number : CCM/
Date
: 25.05.2015
Page No. : 120
Number : CCM/
Date
: 25.05.2015
Page No. : 121

Telephone: 44783596
Sr. No. Item Code
Unit Rate
*** 40.02.02Fan damper adjustment / repairs

3159512 "FDA/R ID/FD FANS, OVRHG W/O CUPLG<=30KW
500.05 INR/EA
"Fan
damper
adjustment
/
repairs.
OVERHUNG WITHOUT COUPLING - Up to 30 KW"
ID/FD
FANS,
3159513 FDA/R ID/FD FANS,OVR W/O CUPLG>30TO100KW

751.77 INR/EA
"Fan
damper
adjustment
/
repairs.
ID/FD FANS,
OVERHUNG WITHOUT COUPLING - Above 30 and up to 100 KW."
*** 40.02.03Removal & reinstallation of actuators

3159514 "R&RA ID/FD FANS,OVRHG W/O CUPLG<= 30KW"
466.27 INR/EA
Removal & reinstallation of actuators
3159515 R&RA ID/FD FANS,OVRHG W/O CPLG>30TO100KW

675.76 INR/EA
Remov
&
reinstallation
of
actuator.ID/FD FANS,
OVERHUNG WITHOUT COUPLING - Above 30 and up to 100 KW.
Removal & reinstallation of actuators
*** 40.02.04Capital repair.
3159516 "CRJ ID/FD FANS,OVRHG W/O CUPLG<= 30KW"

2,702.99
INR/EA
3,642.27
INR/EA
Capital repair job. ID/FD FANS, OVERHUNG WITHOUT COUPLING Up to 30 KW.
3159517 CRJ ID/FD FANS,OVRHG W/O CUPLG>30TO100KW

Capital repair job. ID/FD FANS, OVERHUNG WITHOUT COUPLING Above 30 and up to 100 KW.
** 40.03 FANS-FOR FINNED TUBE COOLERS

*** 40.03.01Fan Blade Angle change job:
3159518 FBACJ:FANS-FOR FINNED TUBE COOLERS<=30KW

929.14 INR/EA
Fan
Blade Angle change job: FANS-FOR FINNED TUBE COOLERS
- Up to 30 KW
FANS-FOR
FINNED
TUBE
COOLERS
Fan
Blade Angle
change job::Jobincludes:Inspection
&
adjustment
of
fan
blade(s).Inspection
&
Adjustment
ofhub.Removal
&
Reinstallation / replacement of hub bolts.Check and adjust
bladetracking, gap between blade and skirt
3159519 FBACJ:FANS-FINNED TUBE COOLERS>30TO50KW

Fan
Blade Angle change job: FANS-FOR FINNED TUBE COOLERS
FANS-FOR
FINNED
TUBE
COOLERS
Fan
Blade Angle
change job::Jobincludes:Inspection
&
1,351.49
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 122

blade(s).Inspection
adjustment
of
&
Adjustment
fan
ofhub.Removal
&
Number : CCM/
Date
: 25.05.2015
Page No. : 123

Telephone: 44783596
Sr. No. Item Code
Reinstallation
/ replacement of hub bolts.Check
adjust bladetracking, gap between blade and skirt
Unit Rate
and
*** 40.03.02Replacement of fan blades and/or hubs

3159520 RFB &/OR HUBFANS-FINNED TUBE CLRS<=30KW
1,182.55
INR/EA
2,044.13
INR/EA
Replaceme
of
fan
blades
and/or hub.FANS-FOR FINNED
TUBE COOLERS - Up to 30 KW
Replacement
of
fan
blades
and/or
hubs:Job
includes : Removal
and
installationof Fan
Blade.Removal
and
installation/replacement of hub bolts.
3159521 RFB &/OR HF-FINNED TUBE COLR>30TO50KW

Replaceme
of
fan
blades
and/or hub.FANS-FOR FINNED
TUBE COOLERS - Above 30 and up to 50KW.
Replacement
of
fan
blades
and/or
hubs:Job
includes : Removal
and
installationof Fan
Blade.Removal
and
installation/replacement of hub bolts.
*** 40.03.03FinFan Stl.Struct.Bolt Tight.
3159522 FSBT FANS-FOR FINNED TUBE COOLERS<=30KW

844.68 INR/EA
FinFan
Stl.Struct.Bolt Tight. FANS-FOR FINNED TUBE
COOLERS
- Up to 30 KW.
FinFan
Stl.Struct.Bolt
Tight:Check
tightness
of
Plenum chamber and / orstructural bolts & tighten the same.
3159523 FSBT FANS-FINNED TUBE COOLERS>30TO50KW

1,351.49
INR/EA
5,912.79
INR/EA
FinFan
Stl.Struct.Bolt Tight. FANS-FOR FINNED TUBE
COOLERS
FinFan
Stl.Struct.Bolt
Tight:Check
tightness
of
Plenum chamber and / orstructural bolts & tighten the same.
*** 40.03.04Capital repair.
3159524 CR-JOB FANS-FOR FINNED TUBE COLERS<=30KW

Capital repair job. FANS-FOR FINNED TUBE COOLERS - Up to 30

KW.
Capital
repair:Job
includes
:Removal & reinstallation
of
pulley
guards,Removal&
replacement
of
drive
belts,Alignment
of
drive
and
driven
pulleys,Adjustmentof belt tension, Removal
&
reinstallation/ replacement
of
pulley(s),Inspection& adjustment of fan blades,Inspection &
adjustment of hub, Removal &reinstallation/replacement of
hub
bolts,Replacement of fan blades and/orhubs,Complete

dismantling
&
reassmbly
inspectionrepair/replacement
etc
of
fan assembly including
of components, bearings,seals
3159525 CR-JOB FANS-FINNED TUBE COOLERS>30TO50KW
Number : CCM/
Date
: 25.05.2015
Page No. : 124
Number : CCM/
Date
: 25.05.2015
Page No. : 125

Telephone: 44783596
Sr. No. Item Code
Unit Rate
8,446.84
INR/EA
3,167.57
INR/EA
4,223.43
INR/EA
1,520.44
INR/EA
2,702.99
INR/EA
Capital repair job. FANS-FOR FINNED TUBE COOLERS - Above 30

and up to 50KW.
Capital
repair:Job
includes
:Removal & reinstallation
of
pulley
guards,Removal&
replacement
of
drive
belts,Alignment
of
drive
and
driven
pulleys,Adjustmentof belt tension, Removal
&
reinstallation/ replacement
of
pulley(s),Inspection& adjustment of fan blades,Inspection &
adjustment of hub, Removal &reinstallation/replacement of
hub
bolts,Replacement of fan blades and/orhubs,Complete
dismantling
&
reassmbly
of
fan assembly including
inspectionrepair/replacement of components, bearings,seals
etc
** 40.04 FANS-FOR COOLING TOWERS WITH GEAR BOX

*** 40.04.01Drive shaft / Couplng.
3159526 DRV S/C FANS-CLNG TWR W/T GEAR BOX<=50KW
Drive
shaft
/
Couplng. FANS-FOR COOLING TOWERS WITH
GEAR BOX - Up to 50 KW
FANS-FOR
COOLING
TOWERS
WITH
GEAR
BOX
- Drive
shaft / Couplng:Job
includes:Removal
&
reinstallation
of drive shaft assembly
3159527 DRV S/C FANS-CLNG TWR W/T G/B>50TO100KW

Drive
shaft
/
Couplng. FANS-FOR COOLING TOWERS WITH
GEAR BOX - Above 50 andup to 100 KW.
FANS-FOR
COOLING
TOWERS
WITH
GEAR
BOX
- Drive
shaft / Couplng:Job
includes:Removal
&
reinstallation
of drive shaft assembly
*** 40.04.02Fan Blade angle change.
3159528 FBACF-FOR CLNG TWR WITH GEAR BOX<=50KW

Fan
Blade
angle change. FANS-FOR COOLING TOWERS WITH
GEAR BOX - Up to 50 KW.
Fan Blade angle change:Job includes:Inspection & adjustment
of fanblade(s).Inspection & Adjustment of hub.Removal &
Reinstallation / replacementof hub bolts.Check and adjust
blade tracking, gap between blade and skirt
3159529 FBACF-CLNG TWR W/T GEAR BOX>50 TO 100KW

Fan
Blade
angle change. FANS-FOR COOLING TOWERS WITH
GEAR BOX - Above 50 andup to 100 KW.
Fan Blade angle change:Job includes:Inspection & adjustment
of fanblade(s).Inspection & Adjustment of hub.Removal &
Reinstallation / replacementof hub bolts.Check and adjust
blade tracking, gap between blade and skirt
Number : CCM/
Date
: 25.05.2015
Page No. : 126
Number : CCM/
Date
: 25.05.2015
Page No. : 127

Telephone: 44783596
Sr. No. Item Code
Unit Rate
*** 40.04.03Replacement of Fan Blades and / or hub.

3159530 RFB &/OR HUBFANS-COLNG TWRS W/T GB>50KW
1,689.37
INR/EA
3,040.86
INR/EA
6,335.13
INR/EA
7,602.15
INR/EA
2,534.05
INR/EA
Replace
of Fan Blades and / or hub.FANS-FOR COOLING
TOWERS WITH GEAR BOX - Up to 50 KW.
Replacement
of
Fan
Blades
and
/
or hub:Job
includes : Removal
& installationof Fan Blades.Removal &
installation of Hub
bolt
/
Hub.Check
&
adjust
bladeangle, blade tracking, gap between blade and skirt
3159531 RFB&/OR HF-CLNG TWR W/T GERBOX>50TO100KW

Replace
of Fan Blades and / or hub.FANS-FOR COOLING
TOWERS WITH GEAR BOX - Above 50 andup to 100 KW.
Replacement
of
Fan
Blades
and
/
or hub:Job
includes : Removal
& installationof Fan Blades.Removal &
installation of Hub
bolt
/
Hub.Check
&
adjust
bladeangle, blade tracking, gap between blade and skirt
*** 40.04.04Capital repair(OH):
3159532 CR-(OH) FANS-CLNG TWR W/T GEAR BOX<=50KW

Capital repair(OH). FANS-FOR COOLING TOWERS WITH GEAR BOX Up to 50 KW.

Capital
repair(OH):Job
includes
:Removal
&
reinstallation
of
drive
shaftassembly.Removal
&
of
hub(s).Inspection
&
adjustmentof fan blade(s) &/or clamp(s). Dismantling
&
reassembly
of
fan
unit
includingrepair/replacement of all components excluding
replacement of gearbox
3159533 CR-(OH) FANS-CLNG TWR W/T G/B>50&100KW

Capital repair(OH). FANS-FOR COOLING TOWERS WITH GEAR BOX Above 50 andup to 100 KW.
Capital
repair(OH):Job
includes
:Removal
&
reinstallation
of
drive
shaftassembly.Removal
&
of
hub(s).Inspection
&
adjustmentof fan blade(s) &/or clamp(s). Dismantling
&
reassembly
of
fan
unit
includingrepair/replacement of all components excluding
replacement of gearbox
*** 40.04.05Replacement of Gear Box.
3159534 RGBF-FOR CLNG TWR WITH GEAR BOX<=50KW

Replacement
of
gearbox. FANS-FOR COOLING TOWERS WITH
GEAR BOX - Up to 50 KW
3159535 RGBF-FOR CLNG TWR W/T GEAR BOX>50TO100KW


Replacement
GEAR
of
gearbox. FANS-FOR COOLING TOWERS WITH
Number : CCM/
Date
: 25.05.2015
Page No. : 128
3,801.08 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 129

Telephone: 44783596
Sr. No. Item Code
Unit Rate
BOX - Above 50 andup to 100 KW.
*** 40.04.06Capital Repair of Gear box:
3159536 CR-JOB FANS-CLNG TWR W/T GEAR BOX<=50KW

5,405.98
INR/EA
8,446.84
INR/EA
4,137.27
INR/EA
5,517.48
INR/EA
8,446.84
INR/EA
Capital repair job. FANS-FOR COOLING TOWERS WITH GEAR BOX Up to 50 KW.
Capital
Repair
of
Gear
box:Job includes :Complete
dismantling & reassembly ofgearbox including inspection of
all internal, bearings,shafts, gears, sealsetc. with all
applicable
&
necessary checks and repair/replacement
ofcomponents as required
3159537 CR- JOB FANS-CLNG TWR W/T G/B>50TO100KW

Capital repair job. FANS-FOR COOLING TOWERS WITH GEAR BOX Above 50 andup to 100 KW.
Capital
Repair
of
Gear
box:Job includes :Complete
dismantling & reassembly ofgearbox including inspection of
all internal, bearings,shafts, gears, sealsetc. with all
applicable
&
necessary checks and repair/replacement
ofcomponents as required
** 40.05 BLOWER-TWIN LOBE-BELT DRIVEN

*** 40.05.01Timing Gears (If applicable).
3159538 TG BLOWER-TWIN LOBE-BELT DVN-UPTO 30KW

Timing Gears.BLOWER-TWIN LOBE-BELT DRIVEN - Up to 30 KW

BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
applicable):Job includes:Removal & reinstallation of end
cover.Replacement of casing gasket Removal &replacement
ofseal(s).
Removal
&
ofbearings(s).Removal & reinstallation of timing gears
includinginspection/replacement
3159539 TG BLOWER-TWIN LOBE-BELT DVN->30TO100KW

Timing Gears.BLOWER-TWIN LOBE-BELT DRIVEN - Above 30 and up

to 100KW.
BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
ofseal(s).
Removal
&
3159540 TG BLOWER-TWIN LOBE-BELT DVN->100TO250KW

Timing
Gears.BLOWER-TWIN
LOBE-BELT DRIVEN - Above 100
and up to 250 KW.
BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
Number : CCM/
Date
: 25.05.2015
Page No. : 130

Telephone: 44783596
Sr. No. Item Code
Unit Rate
applicable):Job
includes:Removal
&
reinstallation of
end cover.Replacement
of
casing
gasket
Removal
&replacement ofseal(s).
Removal
&
3159541 TG BLOWER-TWIN LOBE-BELT DVN>250TO1000KW

11,825.58 INR/EA
Timing
Gears.BLOWER-TWIN
LOBE-BELT DRIVEN - Above 250
and up to 1000 KW.
BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
ofseal(s).
Removal
&
*** 40.05.02NDE bearing / seal replacement.

3159542 NDE BERNG/SR BLWR-TL-BELT DVN<=30KW
3,760.53
INR/EA
5,015.74
INR/EA
7,602.15
INR/EA
NDE
bearing
/
seal
replacement.
BLOWER-TWIN
LOBEBELT DRIVEN - Up to 30 KW.
NDE bearing / seal replacement:Job includes:Dismantling and
reassembling ofNDE bearing cover.Inspection, checking and
replacement of timing gears andbearings
including
all
measurement
checks
of
bearing
/
seal
seat
onshaft.Inspection and replacement of seal (s) including
all measurement checks
3159543 NDE BERNG/SR BLWR-TL-BELT DVN->30TO100KW

NDE
bearing
/
seal
replacement.
BLOWER-TWIN
LOBEBELT DRIVEN - Above 30 and up to 100KW.
including
all
measurement
checks
of
bearing
/
seal
seat
3159544 NDE BERNG/SR BLWR-TL-BELT DVN>100TO250KW

NDE
bearing
/
seal
replacement.
BLOWER-TWIN
LOBEBELT DRIVEN - Above 100 and up to 250 KW.
including
all
measurement
checks
of
bearing
/
seal
seat

Number : CCM/
Date
: 25.05.2015
Page No. : 131
Number : CCM/
Date
: 25.05.2015
Page No. : 132

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159545 NDE BERNG/SR BLWR-TL-BLT DVN>250TO1000KW

10,643.02 INR/EA
NDE
bearing
/
seal
replacement.
BLOWER-TWIN
including
all
measurement
checks
of
bearing
/
seal
seat
*** 40.05.03DE bearing/seal replacement.
3159546 DE BERNG/SR BLWR-TL-BELT DVN-UPTO 30KW

3,801.08
INR/EA
6,335.13
INR/EA
9,502.69
INR/EA
DE bearing/seal replacement. BLOWER-TWIN LOBE-BELT DRIVEN Up to 30 KW

DE bearing/seal replacement:Job
includes:Dismantling and
reassembling of DEbearing cover.Inspection, checking and
replacement of gears and bearingsincluding all measurement
checks
of
bearing
/ seal seat on shaft.Inspection
andreplacement of seal (s) including all measurement checks
3159547 DE BERNG/SRBLWR-TL-BELT DVN->30TO100KW

DE bearing/seal replacement. BLOWER-TWIN LOBE-BELT DRIVEN Above 250 and up to 1000 KW.
checks
of
bearing
3159548 DE BERNG/SRBLWR-TL-BELT DVN->100TO250KW

DE
bearing/seal replacement.BLOWER-TWIN LOBE-BELT DRIVEN
checks
of
bearing
3159549 DE BERNG/SR BLWR-TL-BELT DVN>250TO1000KW

DE bearing/seal replacement. BLOWER-TWIN LOBE-BELT DRIVEN Above 250 and up to 1000 KW.
checks
of
bearing
12,670.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 133

Telephone: 44783596
Sr. No. Item Code
Unit Rate
*** 40.05.04Checking / repair of RV-0-30 KW
3159550 CHKG/REP RV-0-30KWBLWR-TL-BELT DVN<=30KW

844.68 INR/EA
Checking
/
repair
of
RV-0-30
KW.BLOWER-TWIN
LOBEBELT DRIVEN - Up to 30 KW
Checking / repair of RV-0-30 KW:Job
includes:Checking
including
adjustment
ofRV.Removal,
dismantling
and
reassembling of RV after repairs
3159551 CK/REP RV0-30KW BLWR-TL-BT DVN>30TO100KW

1,351.49
INR/EA
2,196.17
INR/EA
3,378.75
INR/EA
Checking
/
repair
of
RV-0-30
KW.BLOWER-TWIN
LOBEBELT DRIVEN - Above 30 and up to 100KW.
includes:Checking
including
adjustment
ofRV.Removal,
dismantling
and
3159552 CK/RE RV0-30KW BLWR-TL-BT DVN>100TO250KW

Checking
/
repair
of
RV-0-30
KW.BLOWER-TWIN
includes:Checking
including
adjustment
ofRV.Removal,
dismantling
and
3159553 C/RE RV0-30KW BLWR-TL-BLT DN>250TO1000KW

Checking
/
repair
of
RV-0-30
KW.BLOWER-TWIN
LOBEBELT DRIVEN - Above 250 and up to1000 KW.
Checking
/
repair
of
RV-0-30
KW:Job
includes:Checking including
adjustment
ofRV.Removal,
dismantling
and
*** 40.05.05Capital repair(OH)
3159554 CR-JOB BLWR-TL-BELT DVN-UPTO 30KW

Capital
repair job.BLOWER-TWIN LOBE-BELT DRIVEN - Up to
30
KW
Capital
repair(OH):Job
includes:Dismantling
and
reassembling of NDE bearingcover.Inspection, checking and
replacement of gears and bearingsincluding allmeasurement
checks of bearing / seal seat on shaft.Inspection and
replacementof
seal
(s)
including
all
measurement
checks.Removal and refixing of couplingguards Removal and
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection,
tension
adjustment
and
replacement of belts Inspectionand replacement of drive
pulley
Inspection
and
replacement
of
driven
14,021.76 INR/EA

pulleyDismantling
andreassembling
of
DEbearing
Number : CCM/
Date
: 25.05.2015
Page No. : 134
Number : CCM/
Date
: 25.05.2015
Page No. : 135

Telephone: 44783596
Sr. No. Item Code
Unit Rate
cover.Inspection,
checking
andreplacement
of
gears
and bearings
including all measurement checks of
bearing /seal seat on shaft.Inspection and replacement
of seal (s) including allmeasurement checks. Removal and
reinstallation of blower end cover (DE&NDE)Inspection of
lobes and lobe housing
including
all
measurement
checks, repair/replacement of
lobes/housing/ complete blower
3159555 CR- JOB BLWR-TL-BELT DVN->30TO100KW

17,738.37 INR/EA
Capital repair job. BLOWER-TWIN LOBE-BELT DRIVEN - Above 30

and up to 100KW.
Capital
repair(OH):Job
and
replacementof
seal
(s)
including
all
measurement
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection, tension
adjustment
and
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
and reassemblingof DEbearing
cover.Inspection, checking andreplacement of
gears
and
bearings including all measurement checks of bearing /seal
seat on shaft.Inspection and replacement of seal (s)
including allmeasurement checks. Removal and reinstallation
of blower end cover (DE&NDE)Inspection of lobes and lobe
housing
including
all
measurement checks,
repair/replacement of lobes/housing/ complete blower

Capital
repair
job.
BLOWER-TWIN LOBE-BELT DRIVEN Above
Capital
repair(OH):Job
and
replacementof
seal
(s)
including
all
measurement
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection, tension
adjustment
and
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
cover.Inspection, checking andreplacement of gears and
25,762.87 INR/EA

bearings
including all measurement checks of bearing /seal
Number : CCM/
Date
: 25.05.2015
Page No. : 136
Number : CCM/
Date
: 25.05.2015
Page No. : 137

Telephone: 44783596
Sr. No. Item Code
Unit Rate
seat
on
shaft.Inspection
and
replacement
of
seal
(s)
including
allmeasurement
checks.
Removal
and
reinstallation of blower end cover (DE&NDE)Inspection of
lobes and lobe housing
including
all
measurement
checks, repair/replacement of
lobes/housing/ complete blower

33,787.37 INR/EA
Capital
repair
job.
BLOWER-TWIN LOBE-BELT DRIVEN Above
Capital
repair(OH):Job
and
replacementof
seal
(s)
including
all
measurement
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection, tension
adjustment
and
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
cover.Inspection, checking andreplacement of
gears
and
bearings including all measurement checks of bearing /seal
seat on shaft.Inspection and replacement of seal (s)
including allmeasurement checks. Removal and reinstallation
of blower end cover (DE&NDE)Inspection of lobes and lobe
housing
including
all
measurement checks,
repair/replacement of lobes/housing/ complete blower
** 40.06 MIXER-SIDE ENTRY FIXED / SWIVEL ANGLE

*** 40.06.01Back Seating of Rotor Assembly.
3159558 BSRAM-SEFA/SA-UPTO 25KW
844.68 INR/EA
Back
Seating
of
Rotor
Assembly.
FIXED ANGLE / SWIVEL ANGLE - Up to25 KW.
MIXER-SIDE ENTRY
3159559 BSRAM-SEFA/SA-ABV 25KW TO 50KW

1,267.03
INR/EA
1,689.37
INR/EA
4,730.24
INR/EA
Back
Seating
of
Rotor
Assembly.
MIXER-SIDE ENTRY
FIXED ANGLE / SWIVEL ANGLE - Above 25KW to 50 KW.
3159560 BSRAM-SEFA/SA-ABV 50KW

Back
Seating of Rotor Assembly. MIXER-SIDE
ENTRY FIXED ANGLE / SWIVEL ANGLE - Above 50 KW.
*** 40.06.02DE bearing job.
3159561 DE BJ MIXER-SEFA/SA-UPTO25KW
DE bearing job. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE
Number : CCM/
Date
: 25.05.2015
Page No. : 138
Number : CCM/
Date
: 25.05.2015
Page No. : 139

Telephone: 44783596
Sr. No. Item Code
Unit Rate
- Up to25 KW.
DE
bearing
job:
Job
includes:
Removal
&
of
pulley
end
bearing(s)
including
dismantling
& reassembly of all necessary
component, inspection of seat on shaft & housing, all
necessary checks for dimension, clearance,
runout
etc
necessary
3159562 DE BJ MIXER-SEFA/SA-ABV 25KW TO 50KW

6,335.13
INR/EA
7,602.15
INR/EA
6,335.13
INR/EA
7,602.15
INR/EA

- Above 25KW to 50 KW.
DE
bearing
job:
Job
includes:
Removal
&
of
pulley
end
bearing(s)
including
dismantling
runout
etc
necessary
3159563 DE BJ MIXER-SEFA/SA-ABV 50KW


- Above 50 KW.
DE
bearing
job:
Job
includes:
Removal
&
of
pulley
end
bearing(s)
including
dismantling
runout
etc
necessary
*** 40.06.03Impeller End Bearing.
3159564 IMPELLER END BERNG MIXER-SEFA/SA<= 25KW

Impeller End Bearing. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Up to 25 KW.
Impeller
End
Bearing:
Job
includes:
Removal
&
reinstallation of mixer assembly with driver, including
removal & reinstallation of hanger supports.
3159565 IMPLER END BERNG MIX-SEFA/SA>25KWTO50KW

Impeller End Bearing. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Above 25KW to 50 KW.
Impeller
End
Bearing:
Job
includes:
Removal
&
3159566 IMPELLER END BERNG MIXER-SEFA/SA-ABV50KW

11,403.25 INR/EA
Impeller
End Bearing.MIXER-SIDE
SWIVEL ANGLE - Above 50 KW.
ENTRY
FIXED
ANGLE
Number : CCM/
Date
: 25.05.2015
Page No. : 140

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Impeller
End
Bearing:
Job
includes:
Removal
&
*** 40.06.04Mech. seal Jobs.
3159567 MECH SEAL JOBS MIXER-SEFA/SA-UPTO 25KW

6,757.47
INR/EA
8,446.84
INR/EA
Mech.
seal
Jobs.
MIXER-SIDE
ENTRY
FIXED ANGLE /
SWIVEL ANGLE - Up to 25 KW.
Mech. seal Jobs: Job includes: Removal of DE & impeller end
Bearing. Removal & reinstallation of mixer mounting flange.
Removal & reinstallation of seal including dismantling &
reassembly
of
seal
unit,
inspection,
cleaning,
repair/replacement
of
components, replacement of all
gaskets/O-rings
3159568 MECH SEAL JOBS MIXER-SEFA/SA>25KWTO50KW

Mech. seal Jobs.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

reassembly
of
seal
unit,
inspection,
cleaning,
repair/replacement
of
gaskets/O-rings
3159569 MECH SEAL JOBSMIXER-SEFA/SA-ABV 50KW

10,136.22 INR/EA
Mech. seal Jobs.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

- Above 50 KW.
reassembly
of
seal
unit,
inspection,
cleaning,
repair/replacement
of
gaskets/O-rings
*** 40.06.05Capital Repairs.
3159573 CR-JOB MIXER-SEFA/SA-UPTO 25KW

Capital
repair
job. MIXER-SIDE ENTRY FIXED ANGLE /
Capital
Repairs: Job includes: Removal & reinstallation
of coupling guards(s). Removal & reinstallation/replacement
of belt(s).
Alignment
of
driver & driven pulleys.
Removal & reinstallation/replacement
of belt pulley(s).
Drive pulley including
removal/reinstallation
&
lifting/shifting
of
driver
as
required.
Driven
pulley.
Removal
&
13,041.93 INR/EA
reinstallation/replacement of pulley DE end
Number : CCM/
Date
: 25.05.2015
Page No. : 141
bearing(s)
Number : CCM/
Date
: 25.05.2015
Page No. : 142

Telephone: 44783596
Sr. No. Item Code
Unit Rate
including
dismantling
necessary checks for dimension, clearance, runout etc.
Removal & reinstallation of mixer assembly with driver,
including removal & reinstallation of hanger support(s).
Removal & reinstallation of impeller/propeller assembly
from shaft including dismantling & reassembly, inspection,
cleaning, repair/replacement of components, replacement of
all gaskets / O-rings. Removal & reinstallation of mixer
mounting flange. Removal & reinstallation of seal including
dismantling
&
reassembly
of seal unit, inspection,
all gaskets/O-rings. Removal & reinstallation of Swivel
joint
(As
applicable).
Removal
&
reinstallation
/replacement
of
impeller
end
bearing(s)
including
dismantling
& reassembly of all necessary component,
inspection of seat on shaft & housing
3159574 CR-JOB MIXER-SEFA/SA-ABV 25KW TO 50KW

Capital
repair
job. MIXER-SIDE ENTRY FIXED ANGLE /
SWIVEL ANGLE - Above 25KW to 50 KW.
Capital
of belt(s).
Alignment
of
of belt pulley(s).
&
lifting/shifting of driver
as
required.
Driven pulley.
Removal
&
reinstallation/replacement of pulley DE end bearing(s)
including
dismantling
runout etc.
dismantling
&
reassembly
joint
(As
applicable).
Removal& reinstallation
/replacement
of
impeller
end
bearing(s)
including
dismantling
17,738.37 INR/EA
3159575 CR-JOBMIXER-SEFA/SA-ABV 50KW
Number : CCM/
Date
: 25.05.2015
Page No. : 143
Number : CCM/
Date
: 25.05.2015
Page No. : 144

Telephone: 44783596
Sr. No. Item Code
Unit Rate
21,961.80 INR/EA
Capital
repair
job.MIXER-SIDE
ENTRY FIXED ANGLE /
SWIVEL ANGLE - Above 50 KW.
Capital
of belt(s).
Alignment
of
of belt pulley(s).
&
lifting/shifting of driver
as
required.
Driven pulley.
Removal
&
reinstallation/replacement of pulley DE end bearing(s)
including
dismantling
runout etc.
dismantling
&
reassembly
joint
(As
applicable).
Removal& reinstallation
/replacement
of
impeller
end
bearing(s)
including
dismantling
*** 40.06.06Replacement of mixer assembly.

3159576 REP OF MIXER ASMBLYMIXER-SEFA/SA<=25KW
2,534.05
INR/EA
3,040.86
INR/EA
3,716.61
INR/EA
3,378.75
INR/EA
Replacement
of mixer assembly.MIXER-SIDE ENTRY
FIXED ANGLE / SWIVEL ANGLE - Up to25 KW.
3159577 REP MIXER ASMBLY MIX-SEFA/SA>25KWTO50KW

Replacement of mixer assembly. MIXER-SIDE ENTRY FIXED ANGLE

/ SWIVEL ANGLE - Above 25KW to 50 KW.
3159578 REP MIXER ASMBLYMIXER-SEFA/SA-ABV 50KW

Replacement
of mixer assembly.MIXER-SIDE ENTRY
FIXED ANGLE / SWIVEL ANGLE - Above 50 KW.
*** 40.06.07Shaft & Blade(Single Stage OH Top entry)

3159579 SFT&BLADE(SSO TP) MIXER-SEFA/SA<= 25KW
Shaft
&
Blade(Single Stage Overhung Top)
ENTRY FIXED ANGLE / SWIVEL ANGLE - Up to 25 KW.
MIXER-SIDE

Shaft
&
includes:
Blade
(Single
Stage
OH
Number : CCM/
Date
: 25.05.2015
Page No. : 145
Top
entry):
Job
Number : CCM/
Date
: 25.05.2015
Page No. : 146

Telephone: 44783596
Sr. No. Item Code
Removal
& Refixing of Rigid coupling.
assembly of shaft & Mixer blades.
Dismantling
Unit Rate
&
3159580 SFT&BLADE(SSO TP) MIX-SEFA/SA>25KWTO50KW

3,716.61
INR/EA
4,054.49
INR/EA
1,689.37
INR/EA
2,027.25
INR/EA
2,534.05
INR/EA
3,167.57
INR/EA
Shaft
&
Blade(Single Stage Overhung Top) MIXER-SIDE
ENTRY FIXED ANGLE / SWIVEL ANGLE - Above 25KW to 50 KW.
Shaft
&
Blade
(Single Stage OH Top entry): Job
includes: Removal
&
Refixing
of
Rigid
coupling.
Dismantling & assembly of shaft & Mixer blades.
3159581 SFT&BLADE(SSO TP) MIXER-SEFA/SA-ABV 50KW

Shaft
&
Blade(Single Stage Overhung Top) MIXER-SIDE
ENTRY FIXED ANGLE / SWIVEL ANGLE - Above 50 KW.
Shaft
&
Blade
(Single Stage OH Top entry): Job
includes: Removal
&
Refixing
of
Rigid
coupling.
Dismantling & assembly of shaft & Mixer blades.
*** 40.06.08Swivel Assembly job.
3159582 SWIVEL ASMBLY MIXER-SEFA/SA-UPTO 25KW

Swivel
assembly.
MIXER-SIDE
ENTRY
FIXED
ANGLE /
Swivel Assembly job: Job includes: Removal & reinstallation
of DE Bearing, Impeller side bearing, Mechanical seal &
swivel assembly
3159583 SWIVEL ASMBLY MIXER-SEFA/SA>25KW TO 50KW

Swivel assembly.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

swivel assembly
3159584 SWIVEL ASMBLY MIXER-SEFA/SA>ABV 50KW

Swivel assembly.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

- Above 50KW.
swivel assembly
*** 40.06.09Shifting of Mixer assembly / Driver

3159585 SMA/D MIX-SEFA/SA -SMA/DIDWM UPTO 25KW
Shifting
of
Mixer
FIXED ANGLE / SWIVEL
Driver inside Dyke wall
Shifting
of
Mixer
Mixer assembly / Driver
assembly / Driv. MIXER-SIDE ENTRY

ANGLE -Shifting of Mixer assembly /
Manually. Up to 25 KW.
assembly
/
Driver: Shifting of
inside Dyke wall Manually
Number : CCM/
Date
: 25.05.2015
Page No. : 147

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159586 SMA/D MIX-SEFA/SA -SMA/DIDWM >25KWTO50KW

3,547.66
INR/EA
4,054.49
INR/EA
Shifting
of
Mixer
assembly / Driv.MIXER-SIDE ENTRY
FIXED ANGLE / SWIVEL ANGLE -Shifting of Mixer assembly /
Driver inside Dyke wall Manually. Above 25KW to 50 KW.
Shifting
of Mixer assembly / Driver: Shifting of
Mixer assembly / Driver inside Dyke wall Manually
3159587 SMA/DM-SEFA/SWIVEL ANGLE > 50KW

Shifting
of
Mixer
assembly / Driv.MIXER-SIDE ENTRY
FIXED ANGLE / SWIVEL ANGLE -Shifting of Mixer assembly /
Driver inside Dyke wall Manually. Above 50 KW.
Shifting
of Mixer assembly / Driver: Shifting of
Mixer assembly / Driver inside Dyke wall Manually
* 50
SOOT BLOWER
** 50.01 Rotary soot blower
3159588 SMOOTH OPERATION CHKG

506.81 INR/EA
Smooth Operation Checking

Soot Blower -Rotary soot blower
3159589 CAM ADJUSTEMENT&REP

675.76 INR/EA
Cam Adjustement & Repair

3159590 COMP OVRL-SOOT BLWR COMP OVRL SOOT BLWR

4,162.60
Complete
Overhaul-Soot
Blower.
Soot
Blower.
INR/EA
Complete Overhaul of
3159591 D-ASM REP-ASM-SEALING-AIR NRV-DR&ASA NRV

675.76 INR/EA
D-Asm
Rep-Asm-Sealing-Air
NRV
Assembly of Sealing Air NRV.
-Disassembly
Repair
&
3159592 POPT V/V DSMBLY-REP POPT VLV DSMBLY REP

**
1,013.62
INR/EA
1,182.55
INR/EA
1,013.62
INR/EA
Poppet V/v Disaseembly-Repair. Poppet Valve Disassembly

Repair.
50.02 Retractable Soot Blower
3159593 LRSB CHAIN INSPECTION
LRSB Chain Inspection.
3159594 POPT V/V DSMBLY-REP POPT VLV DSMBLY&REP

Poppet
V/v D-Assembly & Rep. Popet Valve Disassembly
&
REGISTERRaEpDaOiFrFI.CE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 148

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159595 LSRB RECTBLE LANCE RMVL / REP

LSRB
Rtractabe
Lance
removal/Replacement.
Rmvl.Rep
LSRB
RECTBLE
2,108.33
INR/EA
1,182.55
INR/EA
4,162.60
INR/EA
3,378.75
INR/EA
lance
3159596 W/D LSRB RECTBLE WHEN JAMMED DURING OPER

Wdrwal-LSRB
L-Jammed
drg
RECTBLE
when jammed during operation.
Op.
Withdrawal
of
LSRB
3159597 COMP OVRH-SOOT BLWR COMP OVRHSOOT BLWR

Comp.Overhauling-Soot
soot
Blower.
Blower
.Complete
Overhauling
of
* 60
STEAM TURBINE
** 60.01 SINGLE STG 2-BLADE, VERTI SPLIT(COPPUS)
*** 60.01.01Governor Job
3159626 "OTSGST-S/S 2-BLD,VS(CPUS)-ADJST O/S GOV
Overspeed
Trip
Setting
of Governor. STEAM TURBINESINGLE STAGE
2-BLADE,
VERTICALLY
SPLIT(COPPUS)
Adjustment of overspeed Governor.
3159627 "DC-GVRN ST-SS 2-BLD,VRTSIT-CPS JOB INCL

929.14 INR/EA
Decoupling-Coupling
(govornor).STEAM
TURBINE-SINGLE
STAGE
2-BLADE,
VERTICALLYSPLIT(COPPUS)
Job includes : Removal
& reinstallation/replacement
of
guards and spacer on
output shaft.
Steam
TurbineSINGLE
STG
2-BLADE, VERTI SPLIT
(COPPUS) Governor Job
3159628 "GVR REM&INS TRBN-S/S 2-BLD,VRTY SPLT-CP

4,223.43
INR/EA
7,602.15
INR/EA
Governor removal & installation. STEAM TURBINE-SINGLE STAGE

2-BLADE,
VERTICALLY SPLIT (COPPUS) Job includes :Removal
& reinstallation
of
governor
linkage,Removal
&
reinstallation/replacement of spider and/or coupling hub at
governor end, Removal &installat
Steam
TurbineSINGLE
STG
2-BLADE, VERTI SPLIT
(COPPUS) Governor Job
*** 60.01.02Casing gasket job.
3159629 "CGST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW

Casing
gasket.
STEAM
TURBINE-SINGLE
STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Up to 20 KW
Casing
gasket
job:
Job
includes:
Removal
&
reinstallation/replacement of guards and spacer on output
shaft. Removal & reinstallation of trip lever & latch set.

Removal & reinstallation of governor mounting yoke. Removal
Number : CCM/
Date
: 25.05.2015
Page No. : 149
Number : CCM/
Date
: 25.05.2015
Page No. : 150

Telephone: 44783596
Sr. No. Item Code
Unit Rate
&
reinstallation
of governor end bearing housing &
components.
Inspection
removal & replacement bearing
including oil ring, oil ring sleeve, circlip and oil seals.
Removal & reinstallation of gland housing. Removal &
reinstallation
of
seal
ring
including
inspection,
repair/replacement and checks on seal seating area on
shaft. Including yoke removal & reinstallation if needed.
Removal & reinstallation of casing cover. Replacement of
casing gasket
3159630 "CGST-S/S 2-BLD,VRTY SPLT(CPS)>20 TO 50K

8,446.84
INR/EA
Casing
gasket.
STEAM
TURBINE-SINGLE
STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 20 and up to 50 KW.
Casing
gasket
job:
Job
includes:
Removal
&
&
reinstallation
components.
Inspection
reinstallation
of
seal
ring
including
inspection,
casing gasket
3159631 "CGST-S/S 2-BLD,VRTY SPLT(CPS)> 50TO100K

10,136.22 INR/EA
"Casing
gasket.
STEAM
TURBINE-SINGLE STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 50 and up to 100 KW."
Casing
gasket
job:
Job
includes:
Removal
&
&
reinstallation
components.
Inspection
reinstallation
of
seal
ring
including
inspection,
casing gasket
3159632 "CGST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

14,359.62 INR/EA
"Casing
gasket.
STEAM
TURBINE-SINGLE
STAGE
2-BLADE,
Number : CCM/
Date
: 25.05.2015
Page No. : 151

Telephone: 44783596
Sr. No. Item Code
Unit Rate
VERTICALLY SPLIT(COPPUS) - Above 100 KW."

Casing
gasket
job:
Job
includes:
Removal
&
&
reinstallation
components.
Inspection
reinstallation
of
seal
ring
including
inspection,
casing gasket
*** 60.01.03Attending job on Sentinel/ Hand valves

3159633 "S/HV/LST-S/S 2-BLD,VRTY SPLT(CPS)<=20KW
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,689.37
INR/EA
Sentinel/
Hand valves / Linkages. STEAM TURBINESINGLE STAGE 2-BLADE, VERTICALLY SPLIT (COPPUS) - Up to 20
KW. Attending job on Sentinel/ Hand valves /
Linkages.Job includes : Opening,cleaning, lubrication,
packing and box up
3159634 "S/HV/LST-S/S 2-BLD,VRTY SPT-CPS>20TO50K

Sentinel/ Hand valves / Linkages.STEAM TURBINE-SINGLE STAGE

2-BLADE,
VERTICALLY
SPLIT(COPPUS) - Above 20 and up to
50
KW.
Attending job on Sentinel/ Hand valves / Linkages.Job
includes : Opening,cleaning, lubrication, packing and box
up
3159635 "S/HV/LST-S/S 2-BLD,VRT SPT-CPS>50TO100K


2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 50 and up to
100
KW.
up
3159636 "S/H VLV/LST-S/S 2-BLD,VRT SPT(CPS)>100K


2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 100 KW.
up
*** 60.01.04Repair of Throttle Valve
Number : CCM/
Date
: 25.05.2015
Page No. : 152
Number : CCM/
Date
: 25.05.2015
Page No. : 153

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159637 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20K

1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,689.37
INR/EA
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
"Repair
of
Throttle Valve.STEAM TURBINE-SINGLE STAGE
2-BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20 KW"
Repair
of
Throttle
Valve:
Job includes: Repair /
replacement of Trip throttle valve
3159638 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW

Repair
of
Throttle
Valve.STEAM TURBINE-SINGLE STAGE
2-BLADE,
VERTICALLY SPLIT (COPPUS) - Above 20 and up to
50
KW.
Repair
of
Throttle
Valve:
3159639 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100K

"Repair
of
Throttle Valve.STEAM TURBINE-SINGLE STAGE
2-BLADE,
100
KW."
Repair
of
Throttle
Valve:
3159640 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100K

Repair
of
Throttle
Valve.STEAM TURBINE-SINGLE STAGE
Repair
of
Throttle
Valve:
*** 60.01.05Repair of Safety Trive Valve assembly.

3159641 "RSTVAST-S/S 2-BLD,VRTY SPLT(CPS)> 20KW"
Repair
of Safety Trive Valve assem.STEAM TURBINESINGLE STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20
KW
Repair
of Safety Thrive Valve assembly: Job
includes: Removal of linkages, replacement of gaskets
3159642 RSTVAST-S/S 2-BLD,VRTY SPT(CPS)>20TO50KW

Repair
of
Safety
Trive
Valve assem.STEAM TURBINESINGLE STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Above 20
and up to 50 KW.
Repair
of Safety Thrive Valve assembly: Job
3159643 RSTVAST-S/S 2-BLD,VRT SPT(CPS)>50TO100K

"Repair
of
Safety
SINGLE STAGE 2-BLADE,
Trive Valve assem.STEAM TURBINEVERTICALLY SPLIT(COPPUS) - Above 50
Number : CCM/
Date
: 25.05.2015
Page No. : 154

and up to 100 KW."
Repair
of
Safety
includes:
Thrive
Valve
assembly:
Job
Number : CCM/
Date
: 25.05.2015
Page No. : 155

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Removal of linkages, replacement of gaskets
3159644 RSTVAST-S/S 2-BLD,VRTY SPT(CPS)-ABV100K

1,689.37
INR/EA
5,777.64
INR/EA
7,602.15
INR/EA
9,882.81
INR/EA
"Repair
of Safety Trive Valve assem.STEAM TURBINESINGLE STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Above 100
KW." Repair of Safety Thrive Valve assembly: Job
*** 60.01.06DE bearing job.
3159645 DBST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW

DE
bearing
job. STEAM TURBINE-SINGLE STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Up to 20 KW
DE
bearing
job: Job includes: Removal & reinstallation
of bearing
housing
cover. Removal & reinstallation of
output end
bearing
housing. Inspection, removal &
replacement of bearing including oil ring and oil seals
3159646 "DBST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW"

DE
bearing
job. STEAM TURBINE-SINGLE STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 20 and up to 50 KW.
DE
bearing
of bearing
housing
output end
bearing
3159647 "DBST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100KW

"DE
bearing job. STEAM TURBINE-SINGLE STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 50 and up to 100 KW."
DE
bearing
of bearing
housing
output end
bearing
3159648 "DBST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

13,683.88 INR/EA
DE
bearing
job.STEAM
TURBINE-SINGLE
STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 100 KW.
DE
bearing
of bearing
housing
output end
bearing
*** 60.01.07NDE bearing replacement..
3159649 "NDEBRST-S/S 2-BLD,VRTY SPLT(CPS)<= 20KW

NDE
bearing
replacement..STEAM
TURBINE-SINGLE
STAGE
2-BLADE, VERTICALLY SPLIT (COPPUS) - Up to 20 KW
NDE
bearing
replacement:
Job
includes:
Removal &
6,419.60
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 156

Telephone: 44783596
Sr. No. Item Code
Unit Rate
reinstallation
of
governor.
Removal
&
governor end. Removal & reinstallation of trip lever &
latch set. Removal & reinstallation of governor mounting
yoke. Removal & replacement of bearing including oil ring,
circlip and oil seals
3159650 NDEBRST-S/S 2-BLD,VRTY SPT(CPS)>20TO50KW

8,446.84
INR/EA
"NDE
bearing
replacement..STEAM
TURBINE-SINGLE STAGE
2-BLADE,
VERTICALLY
SPLIT(COPPUS) - Above 20 and up to
50
KW."
NDE
bearing
replacement:
Job
includes:
Removal &
reinstallation
of
governor.
Removal
&
3159651 NDEBRST-S/S 2-BLD,VRT SPL(CPS)>50TO100KW

10,980.90 INR/EA
NDE
bearing
replacement..STEAM
TURBINE-SINGLE
STAGE
2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 50 and up to 100
KW.
NDE
bearing
replacement:
Job
includes:
Removal &
reinstallation
of
governor.
Removal
&
3159652 "NDEBRST-S/S 2-BLD,VRTY SPLT(CPS)> 100KW

15,204.32 INR/EA
NDE
bearing
replacement..STEAM
TURBINE-SINGLE
STAGE
NDE
bearing
replacement:
Job
includes:
Removal &
reinstallation
of
governor.
Removal
&
*** 60.01.08Replacement of Carbon packings.

3159653 RCPST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW
3,801.08
"Replacement
STAGE
of
Carbon
packings.STEAM
TURBINE-SINGLE
INR/EA
2-BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20 KW"
Number : CCM/
Date
: 25.05.2015
Page No. : 157
Number : CCM/
Date
: 25.05.2015
Page No. : 158

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159654 "RCPST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW

5,068.10
INR/EA
6,335.13
INR/EA
8,869.18
INR/EA
Replacement
of
Carbon packings STEAM TURBINESINGLE STAGE 2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 20
and up to 50 KW.
3159655 "RCPST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100K

"Replacement
STAGE
2-BLADE,
100
KW."
of
Carbon
packings
STEAM
TURBINE-SINGLE
3159656 RCPST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

Replacement
of
Carbon packings.STEAM TURBINESINGLE STAGE 2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 100
KW.
*** 60.01.09Capital repairs.
3159657 "CRST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW

16,893.69 INR/EA
"Capital
repair job.STEAM TURBINE-SINGLE STAGE 2BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20 KW"
Capital
repairs:
Job
includes:
Removal
&
shaft. Alignment check & correction of turbine with driven
machine Removal & reinstallation/replacement of coupling
hub at output end Removal & reinstallation of bearing
housing cover. Removal & reinstallation of output end
bearing housing Inspection, removal& replacement of bearing
Removal
&
reinstallation of gland housing. Removal &
reinstallation of seal ring including inspection, repair/
replacement and checks on seal seating area on shaft.
Removal & reinstallation/replacement of guards and spacer
on output shaft. Removal & reinstallation of governor
Removal
& reinstallation /replacement of spider and/or
coupling hub at governor end Removal & reinstallation of
trip lever & latch set Removal & reinstallation of governor
mounting yoke inspection removal & replacement bearing
including oil ring, oil ring sleeve, circlip and oil seals
Removal & reinstallation of gland housing, nozzles. Removal
& reinstallation of seal ring including inspection, repair/
Removal & reinstallation of casing cover
3159658 "CRST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW"

Capital
repair job. STEAM TURBINE-SINGLE STAGE 2BLADE, VERTICALLY SPLIT(COPPUS) - Above 20 and up to 50 KW.
26,185.22 INR/EA

Capital
repairs:
Job
output
of
includes:
guards
Number : CCM/
Date
: 25.05.2015
Page No. : 159
Removal
and spacer
&
on
Number : CCM/
Date
: 25.05.2015
Page No. : 160

Telephone: 44783596
Sr. No. Item Code
Unit Rate
shaft.
Alignment check & correction of turbine with
driven machine
Removal
&
reinstallation/replacement of
coupling hub at output end Removal & reinstallation
of bearing housing cover. Removal & reinstallation of
output end bearing housing Inspection, removal& replacement
of bearing including oil ring, oil ring sleeve, circlip and
oil seals. Removal & reinstallation of gland housing.
Removal
& reinstallation
of
seal ring including
inspection, repair/ replacement
and
checks
on
seal
seating
area
on
shaft.
Removal
&
shaft.
Removal
&
reinstallation
of governor Removal
3159659 "CRST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100KW

"Capital
repair job. STEAM TURBINE-SINGLE STAGE 2BLADE, VERTICALLY SPLIT(COPPUS) - Above 50 and up to 100
KW." Capital
repairs:
Job
includes:
Removal &
Removal
37,166.11 INR/EA
3159660 "CRST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

Number : CCM/
Date
: 25.05.2015
Page No. : 161
47,302.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 162

Telephone: 44783596
Sr. No. Item Code
Unit Rate
"Capital
repair
job.
STEAM TURBINE-SINGLE STAGE 2BLADE, VERTICALLY SPLIT(COPPUS) - Above 100 KW.
Capital
repairs:
Job
includes:
Removal
&
Removal
&
reinstallation of gland housing. Removal &
Removal
** 60.02 SINGLE STAGE 2-BL. (Horizontally split)

*** 60.02.01Governer job.
3159748 DECUPLG&COPLING OF GOVERNER
1,689.37
INR/EA
3,378.75
INR/EA
8,446.84
INR/EA
Decoupling
&
Copling of Governer. STEAM TUR.-SINGLE
STAGE
2-BL.
(Horizontally
split)-Job
includes
Removal
&
of
governor
Removal
&
governor / Turbine end.
3159749 OVERSPEED TRIP SETTING OF GOVR

Overspeed
Trip
Setting
of
Governor.STEAM
TURBINE-SINGLE STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) Adjustment of overspeed Governor.
*** 60.02.02Governor End bearing replacement

3159750 GEBR-STM TUR-SNG STG 2-BL-HRZT SPL>100KW
Governor
End
bearing
replacement.STEAM TUR.-SINGLE
STAGE
2-BL. (Horizontally split) -Up to 100 KW
Governor
End bearing replacement: Job includes: Removal
& reinstallation/replacement of
governor.
Removal
&

governor
end.
Removal
& reinstallation of overspeed trip
Number : CCM/
Date
: 25.05.2015
Page No. : 163
Number : CCM/
Date
: 25.05.2015
Page No. : 164

Telephone: 44783596
Sr. No. Item Code
bolt
assembly.
housing cover
Removal
&
reinstallation
of
Unit Rate
bearing
3159751 GEBST-SNG STG2-BL(HRZNT SPLT)>100TO350KW

13,514.95 INR/EA
Governor
End
bearing
STAGE
2-BL. (Horizontally split) -Above 100 and up to 350 KW.
Governor End bearing replacement: Job includes: Removal &
of
governor.
Removal
&
governor end. Removal & reinstallation of overspeed trip
bolt assembly. Removal & reinstallation of bearing housing
cover
3159752 GEBST-SNG STG 2-BL (HRZNTL SPLT)>350KW

16,893.69 INR/EA
Governor
End
bearing
STAGE
2-BL. (Horizontally split) -Above 350 KW.
Governor
End bearing replacement: Job includes: Removal
& reinstallation/replacement of
governor.
Removal
&
governor end. Removal & reinstallation of overspeed trip
bolt assembly. Removal & reinstallation of bearing housing
cover
*** 60.02.03Drive end bearing
3159753 DEBST-SNG STG2-BL(HRZNT SPLT)<=100KW

6,757.47
INR/EA
Drive
end
bearing.
STEAM
TUR.-SINGLE
STAGE 2-BL.
(Horizontally split) -Up to 100 KW
Drive
end
bearing:
Job
includes:
Removal
&
reinstallation of
bearing
housing
cover.
Removal
&
of
journal bearing & oiling.
3159754 DEBST-SNG STG 2-BL(HRZN SPLT)>100TO350KW

10,136.22 INR/EA
Drive
end
bearing.
STEAM
TUR.-SINGLE
STAGE 2-BL.
(Horizontally split) -Above 100 and up to 350 KW.
Drive
end
bearing:
Job
includes:
Removal
&
reinstallation of
bearing
housing
cover.
Removal
&
of
3159755 DEBST-SNG STG 2-BL (HRZNTL SPLT)>350KW

Drive
end
bearing.STEAM
TUR.-SINGLE
STAGE
2-BL.
(Horizontally split) -Above 350 KW.
Drive
end
bearing:
Job
includes:
Removal
&
reinstallation of
bearing
housing
cover.
13,514.95 INR/EA
Removal
&
*** 60.02.04Turbine Shaft Seals
3159756 TSSST-SNG STG 2-BL (HRZNTL SPLT)<=100KW
Number : CCM/
Date
: 25.05.2015
Page No. : 165
of
Number : CCM/
Date
: 25.05.2015
Page No. : 166

Telephone: 44783596
Sr. No. Item Code
Unit Rate
8,973.93
INR/EA
Turbine
Shaft
Seals.STEAM
TUR.-SINGLE
STAGE
2-BL.
(Horizontally split) - Up to 100 KW
Turbine Shaft Seals: Job includes: Removal & reinstallation
of seal rings including inspection, repair/replacement &
checks
on
seal
seating area on shaft. Removal and
reinstallation of casing top half
3159757 TSSST-SNG STG 2-BL(HRZN SPLT)>100TO350KW

11,825.58 INR/EA
Turbine
Shaft
Seals.STEAM
TUR.-SINGLE
STAGE
2-BL.
(Horizontally split) -Above 100 and up to 350 KW.
checks
on
seal
3159758 TSSST-SNG STG 2-BL(HRZNTL SPLT)-ABV350KW

19,427.74 INR/EA
Turbine
Shaft
Seals
STEAM
TUR.-SINGLE STAGE 2-BL.
(Horizontally split) - Above 350 KW.
checks
on
seal
*** 60.02.05Casing gasket job.
3159759 CGST-SNG STG 2-BL (HRZNTL SPLT)<=100KW

9,502.69
INR/EA
Casing
gasket
job.
STEAM
TUR.-SINGLE
STAGE 2-BL.
Casing gasket job:Job includes: Removal & reinstallation of
turbine casing cover. Removal & reinstallation of seal
rings including inspection, repair/replacement and checks
on
seal
seating
area
on
shaft.
Yoke removal &
reinstallation (if required). Replacement of casing gasket
3159760 CGST-SNG STG 2-BL(HRZNT SPLT)>100TO350KW

14,359.62 INR/EA
Casing
gasket
job.
STEAM
TUR.-SINGLE
STAGE 2-BL.
(Horizontally split) - Above 100 and up to 350 KW.
on
seal
seating
area
on
shaft.
Yoke removal &
3159761 CGST-SNG STG 2-BL(HRZNTL SPLT)-ABV 350KW

20,272.43 INR/EA
Casing
gasket
job.STEAM
TUR.-SINGLE
(Horizontally split) - Above 350 KW.
STAGE
2-BL.
Number : CCM/
Date
: 25.05.2015
Page No. : 167

Telephone: 44783596
Sr. No. Item Code
Unit Rate

on
seal
seating
area
on
shaft.
Yoke removal &
*** 60.02.06Capital repair
3159762 CRTT-SNG STG2-BL(HRZN SPL)<=100KW

21,961.80 INR/EA
Capital
repair.STEAM
TUR.-SINGLE
STAGE
2-BL.
Capital
repair:
Job
includes:
Removal
&
of
governor
Removal
&
reinstallation/replacement of guards and spacer Removal &
governor end Removal & reinstallation of overspeed trip
bolt assembly Removal & reinstallation of bearing housing
cover Removal & reinstallation of adapter & shim Inspection
removal & replacement of ball bearing including inner race
shim.
Removal & reinstallation/replacement of journal
bearing & oil ring Removal & reinstallation/replacement of
labyrinth seal & oil singer
3159763 CRTT-SNG STG2-BL(HRZN SPL)>100TO350KW

32,098.00 INR/EA
Capital repair. STEAM TUR.-SINGLE STAGE 2-BL. (Horizontally

split) - Above 100 and up to 350 KW.
Capital
repair:
Job
includes:
Removal
&
ofgovernor
Removal
&
shim.
3159764 CRTT-SNG STG 2-BL(HRZNTL SPLT)-ABV 350KW

Capital repair. STEAM TUR.-SINGLE STAGE 2-BL. (Horizontally

split) - Above 350 KW.
Capital
repair:
Job
includes:
Removal
&
ofgovernor
Removal
&
42,234.21 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 168

Telephone: 44783596
Sr. No. Item Code
Unit Rate

shim.
*** 60.02.07Sentinel/ Hand valve / Linkages

3159765 S/HV/LST-SNG STG2-BL(HRZNTL SPLT)<=100KW
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,182.55
INR/EA
Sentinel/ Hand valve/Linkages.STEAM TUR.-SINGLE STAGE 2-BL.

Sentinel/
Hand valve / Linkages: Job includes:
Opening, cleaning, lubrication, packing and box up
3159766 S/HV/LST-SNG STG2-BL-HRZN SPL>100TO350KW

Sentinel/
Hand valve/Linkages. STEAM TUR.-SINGLE STAGE
2-BL. (Horizontally split) - Above 100 and up to 350 KW.
Sentinel/ Hand valve / Linkages: Job includes: Opening,
cleaning, lubrication, packing and box up
3159767 S/HV/LST-SNG STG 2-BL(HRZNTL SPLT)>350KW

Sentinel/
Hand valve/Linkages. STEAM TUR.-SINGLE
2-BL. (Horizontally split) - Above 350 KW.
Sentinel/
Hand valve / Linkages: Job includes:
Opening, cleaning, lubrication, packing and box up
STAGE
*** 60.02.08Repair/ replace of Trip throttle valve

3159768 RTVST-SNG STG 2-BL (HRZNTL SPLT)<=100KW
Repair
of Throttle Valve. STEAM TUR.-SINGLE STAGE 2BL. (Horizontally split) -Up to 100 KW
Repair/
replace of Trip throttle valve: Job
includes: Repair / Replacement of Trip Throttle Valve.
3159769 RTVST-SNG STG2-BL(HRZNT SPLT)>100TO350KW

Repair
of Throttle Valve. STEAM TUR.-SINGLE STAGE 2BL. (Horizontally split) -Above 100 and up to 350 KW.
Repair/
3159770 RTVST-SNG STG 2-BL(HRZNTL SPLT) > 350KW

Repair
of Throttle Valve.STEAM TUR.-SINGLE STAGE 2BL. (Horizontally split) -Above 350 KW.
Repair/
*** 60.02.09Repair of Safety Trive Valve assembly

3159771 RSTVAT-SNG STG 2-BL(HRZNTL SPLT)<=100KW
Number : CCM/
Date
: 25.05.2015
Page No. : 169

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Repair
of Safety Trive Valve asse.STEAM TUR.-SINGLE STAGE
2-BL. (Horizontally split) -Up to 100 KW
Repair
of
Safety Thrive Valve assembly: Removal of
linkages, replacement of gaskets
3159772 RSTVAT-SNG STG2-BL(HRZN SPLT)>100TO350KW

1,267.03
INR/EA
1,435.96
INR/EA
Repair
2-BL. (Horizontally split) - Above 100 and up to 350 KW.
Repair
of
3159773 RSTVAT-SNG STG 2-BL (HRZNTL SPLT)> 350KW

Repair
2-BL. (Horizontally split) - Above 350 KW.
Repair
of
** 60.03 STEAM TURBINE (Multi Stage Horizontal).

*** 60.03.01Front Bearing Jobs(NDE).
3159774 FBST(MULTI STG HRZNTL SPLT)-2500TO5000K W
16,893.69 INR/EA
Front
Bearing
Jobs:STEAM
TURBINE JOBS (Multi Stage
Horizontally Split).-2500 KW to 5000 KW
STEAM
TURBINE (Multi Stage Horizontal).-Front Bearing
Jobs (NDE): Job includes: Examine all parts of Bearing,
Clean housing.
Examine all free bolts, nuts, adjusting
devices & guides
&
replace spherical washers. Clean
Bearing sealing rings, inspect & fit new sealing ring
if
required. Disassemble,
clean, measure clearance &
refit Journal bearing.
Disassemble,
Clean,
refit
Thrust bearings & measure axial clearance. Blue Matching
if required
3159775 FBST (MULTI STG HRZNT SPL)>5000TO10000K W

25,340.52 INR/EA
Front
Bearing
Jobs:STEAM
Horizontally Split).- Above 5,000 KW and up to 10,000 KW
STEAM TURBINE (Multi Stage Horizontal).-Front Bearing Jobs
(NDE): Job includes: Examine all parts of Bearing, Clean
housing. Examine all free bolts, nuts, adjusting devices &
guides & replace spherical washers. Clean Bearing sealing
rings,
inspect & fit new sealing ring if required.
Disassemble, clean, measure clearance & refit Journal
bearing.
Disassemble, Clean, refit Thrust bearings &
measure axial clearance. Blue Matching if required
3159776 FBST(MULTI STG HRZNT SPL)>10000TO15000K W

33,787.37 INR/EA
Front
Bearing
Jobs:
STEAM
TURBINE
JOBS
(Multi
Stage
Number : CCM/
Date
: 25.05.2015
Page No. : 170
Number : CCM/
Date
: 25.05.2015
Page No. : 171

Telephone: 44783596
Sr. No. Item Code
Unit Rate
STEAM
Clean housing.
devices & guides
&
if
Disassemble,
Clean,
refit
if required
3159777 FBST (MULT STG HRZN SPLT)>15000TO20000K W

42,234.21 INR/EA
Front
Bearing
Jobs:STEAM
STEAM TURBINE (Multi Stage Horizontal).-Front Bearing Jobs
(NDE): Job includes: Examine all parts of Bearing, Clean
housing. Examine all free bolts, nuts, adjusting devices &
guides & replace spherical washers. Clean Bearing sealing
rings,
inspect & fit new sealing ring if required.
Disassemble, clean, measure clearance & refit Journal
bearing.
Disassemble, Clean, refit Thrust bearings &
measure axial clearance. Blue Matching if required
3159778 FBST (MULTI STG HRZNTL SPLT)-ABV 20000KW

50,681.06 INR/EA
Front
Bearing
Jobs:STEAM
Horizontally Split).-Above 20,000 KW
STEAM
Clean housing.
devices & guides
&
if
Disassemble,
Clean,
refit
if required
*** 60.03.02Front Bearing Housing Jobs:
3159779 FBHST (MULTI STG HRZN SPLT)-2500TO5000K W

10,558.55 INR/EA
Front
Bearing Housing Jobs:STEAM TURBINE JOBS (Multi
Stage
Front
Bearing
Housing
Jobs:
Job includes: Mount &
align bearing
housing
on
Pedestals.
Visual
inspection of foundation, check condition of pedestals.
Check & replace spherical washers on bearing housing,
overhaul bearing housing guide
3159780 FBHST(MULT STG HRZNT SPLT)>5000TO10000K W

12,670.27 INR/EA
Front
Stage
Horizontally Split).-Above 5,000 KW and up to 10,000 KW
Number : CCM/
Date
: 25.05.2015
Page No. : 172
Number : CCM/
Date
: 25.05.2015
Page No. : 173

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Front
Bearing
Housing
Jobs:
align bearing
housing
on
Pedestals.
Visual
3159781 FBHST(MULT STG HRZN SPLT)>10000TO15000K W

14,781.97 INR/EA
Front
Stage Horizontally Split).- Above 10,000 KW and up to
15,000 KW Front Bearing Housing Jobs: Job includes:
Mount & align bearing
housing
on
Pedestals.
Visual inspection of foundation, check condition of
pedestals. Check & replace spherical washers on bearing
housing, overhaul bearing housing guide
3159782 FBHST(MULTI STG HRZN SPT)>15000TO20000K W

16,893.69 INR/EA
Front
Stage Horizontally Split).-Above 15,000 KW and up to 20,000
KW Front Bearing Housing Jobs: Job includes: Mount &
align bearing
housing
on
Pedestals. Visual
3159783 FBHST (MULTI STG HRZNTL SPLT)>20000KW

21,117.11 INR/EA
Front
Stage
Front
Bearing
Housing
Jobs:
align bearing
housing
on
Pedestals.
Visual
*** 60.03.03Rear (NDE) Bearing
Jobs.
3159784 R(NDE)BST(MSHS)-2500KW TO 5000KW

Rear
(NDE)
Bearing
Jobs:STEAM
TURBINE JOBS (Multi
Stage
Rear
(DE)
Bearing Jobs: Job includes: Clean housing,
Free bolts
& nut, overhaul-adjusting devices, Replace
spherical washers. Clean,
measure clearances
&
refit
journal bearings. Clean check/replace oil seal rings,
inspection of mechanical
electrical
expansion
lubricators.
Bearing housing
top
cover
removal and checking. Blue Matching if reqd
3159785 R(NDE)BST(MSHS)-ABV 5000KW &UPTO 10000KW
12,670.27 INR/EA

Number : CCM/
Date
: 25.05.2015
Page No. : 174
16,893.69 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 175

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Rear
(NDE) Bearing Jobs:STEAM TURBINE JOBS (Multi
Stage Horizontally Split).- Above 5,000 KW and up to 10,000
KW Rear (DE) Bearing Jobs: Job includes: Clean housing,
Free bolts & nut, overhaul-adjusting devices, Replace
spherical washers. Clean,
measure clearances & refit
electrical
expansion
lubricators. Bearing housing top cover
3159786 R(NDE)BST(MSHS)-ABV 10000KW&UPTO 15000KW

21,961.80 INR/EA
Rear
15,000 KW Rear (DE) Bearing Jobs: Job includes: Clean
housing, Free bolts & nut, overhaul-adjusting devices,
Replace spherical washers.
Clean, measure clearances
refit journal bearings. Clean check/replace oil seal
rings, inspection of mechanical
electrical
expansionlubricators. Bearing housing top
cover removal and checking. Blue Matching if reqd
&
3159787 R(NDE)BST(MSHS)-ABV 15000KW&UPTO 20000KW

27,029.90 INR/EA
Rear
KW Rear (DE) Bearing Jobs: Job includes: Clean housing,
Free bolts & nut, overhaul-adjusting devices, Replace
spherical washers. Clean,measure
clearances & refit
electrical
expansion
lubricators. Bearing housing top cover
3159789 R(NDE)BST(MSHS)-ABV 20000KW

33,787.37 INR/EA
Rear
(NDE) Bearing Jobs:STEAM TURBINE JOBS (Multi Stage
Rear
(DE)
Bearing Jobs: Job includes: Clean housing,
Free bolts
& nut, overhaul-adjusting devices, Replace
spherical washers. Clean,measure
clearances
&
refit
electrical
expansion
lubricators.
Bearing housing
top
cover
*** 60.03.04Rear (DE) Bearing Housing Jobs

3159790 R(DE)BHST (MSHS)-2500KW TO 5000KW
Rear
(DE)
Bearing
Housing Jobs:STEAM TURBINE JOBS (Multi
7,918.07
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 176

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Stage Horizontally Split).-2500 KW to 5000 KW

Rear
(DE)
Bearing
Housing
Jobs:
Job
includes:
Inspect pedestals
&
foundations.
Retighten
anchor
bolts. Free bearing housing, adjusting device.
3159791 R(DE)BHST (MSHS)-2500KW TO 5000KW

9,502.69
INR/EA
Rear
(DE)
Bearing
Housing Jobs:STEAM TURBINE JOBS
(Multi
Stage
Horizontally Split).-Above 5,000 KW and up to
10,000
KW
Rear
(DE)
Bearing
Housing
Jobs:
Job
includes:
Inspect pedestals
&
foundations.
Retighten
anchor
3159792 R(DE)BHST (MSHS)-ABV 10000KW&UPTO15000KW

11,085.64 INR/EA
Rear
(DE)
Bearing
(Multi
Stage
Horizontally Split).- Above 10,000 KW and up
to
15,000 KW
Rear
(DE)
Bearing
Housing
Jobs:
Job
includes:
Inspect pedestals
&
foundations.
Retighten
anchor
3159793 R(DE)BHST (MSHS)-ABV15000KW&UPTO 20000KW

12,670.27 INR/EA
Rear
(DE)
Bearing
(Multi
KW
Rear
(DE)
Bearing
Housing
Jobs:
Job
includes:
Inspect pedestals
&
foundations.
Retighten
anchor
3159794 R(DE)BHST (MSHS)-ABV 20000KW

15,837.82 INR/EA
Rear
(DE)
Bearing
(Multi
Stage Horizontally Split).-Above 20,000 KW
Rear
(DE)
Bearing
Housing
Jobs:
Job
includes:
Inspect pedestals
&
foundations.
Retighten
anchor
*** 60.03.05Manual turning Gear Related Jobs:

3159795 MTGRST(MSHS)- 2500KW TO 5000KW
Manual
(Multi
turning
Gear
Related
Jobs:STEAM
TURBINE
Manual
(Multi
turning Gear Related Jobs:STEAM TURBINE JOBS
4,223.43
INR/EA
7,602.15
INR/EA
JOBS
Number : CCM/
Date
: 25.05.2015
Page No. : 177
Stage Horizontally Split).- 2500 KW to 5000 KW

Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159796 MTGRST(MSHS)- ABV 5000KW&UPTO 10000KW
Manual
(Multi
7,602.15
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 178

Telephone: 44783596
Sr. No. Item Code
Unit Rate

KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159797 MTGRST(MSHS)-ABV 10000KW&UPTO 15000KW

11,825.58 INR/EA
Manual turning Gear Related Jobs: STEAM TURBINE JOBS (Multi

KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159798 MTGRST(MSHS)-ABV 15000KW&UPTO 20000KW

18,583.05 INR/EA
Manual
(Multi
KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159799 MTGRST(MSHS)-ABV 20000KW

25,340.52 INR/EA
Manual
(Multi
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
*** 60.03.06Emergency stop valves related jobs.

3159800 ESVRST(MSHS)-2500KW TO 5000KW
3,801.08
INR/EA
5,912.79
INR/EA
Emergency stop valves related job.STEAM TURBINE JOBS (Multi

Stage Horizontally Split).-2500 KW to 5000 KW
Emergency
stop valves related jobs: Job includes:
Removal, dismantling, cleaning, inspection, replacement of
O-rings, refitment of components, Checking and cleaning
of steam strainer,
checking
assembly
&
adjustment of
clearances. Checking
of
position
indicator,
renew
if necessary. Functional check after repair.
3159801 ESVRST(MSHS)- ABV 5000KW&UPTO 10000KW


KW
Emergency

Removal, dismantling,
O-rings,
cleaning, inspection, replacement of
Number : CCM/
Date
: 25.05.2015
Page No. : 179
Number : CCM/
Date
: 25.05.2015
Page No. : 180

Telephone: 44783596
Sr. No. Item Code
Unit Rate
refitment
of
components,
Checking
and cleaning of
steam strainer,
checking
assembly
&
adjustment of
of
position indicator, renew if
necessary. Functional check after repair.
3159802 ESVRST(MSHS)-ABV 10000KW&UPTO 15000KW

9,291.53
INR/EA

KW
Emergency
of steam strainer,
checking
assembly
&
adjustment of
of
position
indicator,
renew
3159803 ESVRST(MSHS)-ABV 15000KW&UPTO 20000KW

11,825.58 INR/EA

KW
Emergency
of steam strainer,
checking
assembly
&
adjustment of
of
position
indicator,
renew
3159804 ESVRST(MSHS)-ABV 20000KW

16,893.69 INR/EA

Emergency
of steam strainer,
checking
assembly
&
adjustment of
of
position
indicator,
renew
*** 60.03.07Control Valve Related Jobs

3159805 CVRST (MSHS)-2500KW TO 5000KW
Control
Valve Related Jobs:STEAM TURBINE JOBS (Multi
Stage
Control
Valve Related Jobs: Job includes: Remove
actuators
&
linkages,
remove control valve from steam chest.
Resetting of clearances. Check & free linkages joints
control linkage, check all points of movements, reset
11,825.58 INR/EA
clearances. Replacement of valve Stem and seat if reqd
Number : CCM/
Date
: 25.05.2015
Page No. : 181
Number : CCM/
Date
: 25.05.2015
Page No. : 182

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159806 CVRST (MSHS)- ABV 5000KW&UPTO 10000KW

16,893.69 INR/EA
Control
KW Control Valve Related Jobs: Job includes: Remove
actuators
&
linkages,
3159807 CVRST (MSHS)-ABV 10000KW&UPTO 15000KW

23,651.16 INR/EA
Control
actuators
&
linkages,
3159808 CVRST (MSHS)-ABV 15000KW&UPTO 20000KW

28,719.27 INR/EA
Control
actuators
&
linkages,
3159809 CVRST (MSHS)-ABV 20000KW

33,787.37 INR/EA
Control
Stage
Control
Valve Related Jobs: Job includes: Remove
actuators
&
linkages,
*** 60.03.08Servo cylinder related jobs:

3159810 SCRST(MSHS)- 2500KW TO 5000KW
Servo
cylinder
related
jobs:
STEAM
TURBINE JOBS
(Multi
Stage Horizontally Split).- 2500 KW to 5000 KW
6,335.13
INR/EA
Servo
cylinder
related jobs: Job includes: Removal,
cleaning, lubrication of linkages, disassembly, assembly of
servo cylinder and components, renewal of piston packing,
functional checks after repair
3159811 SCRST(MSHS)-ABV 5000KW&UPTO 10000KW
Number : CCM/
Date
: 25.05.2015
Page No. : 183
Number : CCM/
Date
: 25.05.2015
Page No. : 184

Telephone: 44783596
Sr. No. Item Code
Unit Rate
8,446.84
INR/EA
Servo cylinder related jobs:STEAM TURBINE JOBS (Multi Stage

Servo
cylinder

13,092.61 INR/EA

Servo
cylinder

16,893.69 INR/EA

Servo
cylinder
3159814 SCRST(MSHS)-ABV 20000KW

20,272.43 INR/EA

Servo
cylinder
*** 60.03.09Pilot Valve related jobs.

3159815 PVRST (MSHS)-2500KW TO 5000KW
3,801.08
INR/EA
5,068.10
INR/EA
Pilot
Valve related jobs:STEAM TURBINE JOBS (Multi Stage
Pilot
Valve related jobs: Job includes: Removal,
cleaning, lubrication
of
linkages,
disassembly,
assembly of pilot valve and replacement of components
wherever required, functional checks after repair
3159816 PVRST (MSHS)-ABV 5000KW&UPTO 10000KW

Pilot
Valve related jobs:STEAM TURBINE JOBS (Multi
KW Pilot Valve related jobs: Job includes: Removal,
cleaning, lubrication of linkages, disassembly,

assembly of pilot
Number : CCM/
Date
: 25.05.2015
Page No. : 185
Number : CCM/
Date
: 25.05.2015
Page No. : 186

Telephone: 44783596
Sr. No. Item Code
Unit Rate
valve
and replacement of components wherever
required, functional checks after repair

6,757.47
INR/EA
8,446.84
INR/EA
Pilot
Valve related jobs: STEAM TURBINE JOBS (Multi

Pilot
Valve related jobs:STEAM TURBINE JOBS (Multi
3159819 PVRST (MSHS)-ABV 20000KW

10,136.22 INR/EA
Pilot
Valve related jobs: STEAM TURBINE JOBS (Multi Stage
Pilot
Valve related jobs: Job includes: Removal,
cleaning, lubrication
of
linkages,
disassembly,
*** 60.03.10Emergency Trip Device.

3159820 ETDST (MSHS)- 2500KW TO 5000KW
3,801.08
INR/EA
4,645.77
INR/EA
5,912.79
INR/EA
Emergency
Trip Device :STEAM TURBINE JOBS (Multi Stage
Horizontally Split).- 2500 KW to 5000 KW
Emergency
Trip
Device:
Job
includes: Removal,
cleaning, lubrication of linkages, disassembly, cleaning,
replacement of components wherever required & assembly
3159821 ETDST (MSHS)- ABV 5000KW&UPTO 10000KW

ETDST (Multi Stage Horizontally Split).- Above 5,000 KW and

up to 10,000 KW
Emergency
Trip
Device:
Job
includes: Removal,
3159822 ETDST (MSHS)-ABV 10000KW&UPTO 15000KW

Emergency
Trip Device :STEAM TURBINE JOBS (Multi
KW Emergency Trip Device: Job includes: Removal,

cleaning,
Number : CCM/
Date
: 25.05.2015
Page No. : 187
Number : CCM/
Date
: 25.05.2015
Page No. : 188

Telephone: 44783596
Sr. No. Item Code
Unit Rate
lubrication of linkages, disassembly, cleaning, replacement

of components wherever required & assembly
3159823 ETDST (MSHS)- ABV 15000KW&UPTO 20000KW

7,602.15
INR/EA
8,446.84
INR/EA
3,378.75
INR/EA
5,068.10
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
Emergency
Trip Device :STEAM TURBINE JOBS (Multi
20,000 KW Emergency Trip Device: Job includes: Removal,
3159824 ETDST (MSHS)-ABV 20000KW

Emergency
Trip Device :STEAM TURBINE JOBS (Multi Stage
Emergency
Trip
Device:
Job
includes: Removal,
*** 60.03.11Over speed trip device.

3159825 OSTDST (MSHS)- 2500KW TO 5000KW
Over
speed trip device :STEAM TURBINE JOBS (Multi Stage
Horizontally Split).- 2500 KW to 5000 KW
Over
speed
trip
device: Job includes: Disassembly,
cleaning, replacement of components wherever required &
assembly including testing
3159826 OSTDST (MSHS)-ABV 5000KW&UPTO 10000KW

Over
speed trip device :STEAM TURBINE JOBS (Multi Stage
Over
speed
trip
3159827 OSTDST (MSHS)- ABV 10000KW&UPTO 15000KW

Over
speed trip device :STEAM TURBINE JOBS (Multi
15,000 KW Over speed trip
device: Job includes:
Disassembly, cleaning, replacement of components
wherever required & assembly including testing
3159828 OSTDST (MSHS)- ABV 15000KW&UPTO 20000KW

Over
speed trip device :STEAM TURBINE JOBS (Multi
20,000 KW Over speed trip
device: Job includes:
Disassembly, cleaning, replacement of components
wherever required & assembly including testing
3159829 OSTDST (MSHS)-ABV 20000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 189

Telephone: 44783596
Sr. No. Item Code
Unit Rate
10,136.22 INR/EA
Over
speed
trip
device
:STEAM TURBINE JOBS (Multi
Stage
Over
speed
trip
*** 60.03.12Capital repair of Turbine.
3159830 CR STM TURB JOB(MSHP)-2500KW TO 5000KW

380,107.91 INR/EA
Capital
repair.
STEAM
TURBINE
JOBS
(Multi
Stage
Capital
repair
of
Turbine: Job includes: A) Outer
casing
Jobs: Inspection of top & bottom halves of casing, cleaning
&
measuring.
Sealing
of
connecting
&
mating
surfaces, examination & refitting of Taper pins & holes,
alignment check of Rotor to casing. Fit & tighten outer
casing joints (60). B) Inner Casing: Examination of all
parts, blades, carriers
for
cracks.
Examination
of
blades & sealing strips.
Renewal
of
sealing surfaces
if
required.
Measurement of clearance & vertical alignment. C) L P Guide
Blade Carrier: Examine joints, faces. Overhaul & free
adjusting devices. Examine guide blades & sealing strips,
renewal of sealing strips measurement of Axial & radial
clearances.
D)
Gland Bushes; Examination of bushes,
cleaning & refitment of joint faces, renewal of sealing
strips. Check axial freedom of movement of all internals
when fitted. E) Rotor: Cleaning of rotor, measurement of
axial & radial runout. Inspection & smoothen bearing
journals, sealing ring areas. Inspection & measurement of
coupling flange, runout checks. Check & measure of internal
& external alignment. Fitting of main oil pump, coupling to
HP shaft. Alignment checks of LP shaft to gearbox. F)
Emergency stop valves related jobs: Removal, dismantling,
cleaning, inspection, replacement of O rings, refitment of
components,
check
assembly adjustment of clearances.
Checking
of
position indicator, renew if necessary.
Functional check after repair.
3159831 CRST (MSHS)-ABV 5000KW & UPTO 10000KW

"Capital
repair.
STEAM
TURBINE
JOBS
(Multi Stage
Horizontally Split).-Above 5,000 KW and up to 10,000 KW"
Capital repair of Turbine: Job includes: A) Outer casing
&
measuring.
Sealing
of
connecting
&
mating
464,576.32 INR/EA

casing joints
Number : CCM/
Date
: 25.05.2015
Page No. : 190
Number : CCM/
Date
: 25.05.2015
Page No. : 191

Telephone: 44783596
Sr. No. Item Code
Unit Rate
(60).
B)
Inner
Casing: Examination of all parts,
blades, carriers for cracks. Examination of blades &
sealing strips.
Renewal
of
sealing
surfaces if required. Measurement of clearance &
vertical alignment. C) L P Guide Blade Carrier: Examine
joints,
faces.
Overhaul
& free adjusting
devices.
Examine guide blades & sealing strips, renewal of sealing
strips measurement of Axial & radial clearances.
D)
Gland Bushes; Examination of bushes, cleaning
& refitment of joint faces, renewal of sealing strips.
Check
axial
freedom of movement of all internals when
fitted. E) Rotor: Cleaning of rotor, measurement of axial
&
radial
runout.
Inspection
&
smoothen
bearing
components,
check
Checking
of
3159832 CRST (MSHS)-ABV 10000KW & UPTO 15000KW

"Capital
repair.
STEAM
TURBINE
JOBS
(Multi Stage
Horizontally Split).-Above 10,000 KW and up to 15,000 KW"
&
measuring.
Sealing
of
connecting
&
mating
for
cracks.
Examination
of
Renewal
of
sealing surfaces
if
required.
clearances.
D)
574,385.27 INR/EA

HP
shaft. Alignment checks of LP shaft to gearbox.
F)
Number : CCM/
Date
: 25.05.2015
Page No. : 192
Number : CCM/
Date
: 25.05.2015
Page No. : 193

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Emergency
stop
valves
related
jobs:
Removal,
dismantling, cleaning, inspection, replacement of O rings,
refitment of components,
check assembly
adjustment
of clearances. Checking
of
position
indicator,
renew
if
necessary. Functional check after
repair.
3159833 CRST (MSHS)-ABV 15000KW&UPTO 20000KW

701,087.91 INR/EA
Capital
repair.
STEAM
TURBINE
JOBS
(Multi
Stage
&
measuring.
Sealing
of
connecting
&
mating
for
cracks.
Examination
of
Renewal
of
sealing surfaces
if
required.
clearances.
D)
components,
check
Checking
of
3159834 CRST (MSHS)-ABV 20000KW

Capital
repair.
STEAM
TURBINE
JOBS
(Multi
Stage
Capital
repair
of
Turbine: Job includes: A) Outer
casing
&
measuring.
Sealing
of
connecting
&
mating
929,152.66 INR/EA

casing joints (60). B) Inner
for
blades & sealing
Casing: Examination of all

cracks.
Examination
of
Number : CCM/
Date
: 25.05.2015
Page No. : 194
Number : CCM/
Date
: 25.05.2015
Page No. : 195

Telephone: 44783596
Sr. No. Item Code
Unit Rate
strips.
Renewal
of
sealing
surfaces
if
required.
clearances.
D)
components,
check
Checking
of
*** 60.03.13Allignment jobs.
3159835 ALGNT CHKGUPTO 5000KW

"Alignment
5,000
KW."
checking
&
8,446.84
INR/EA
correction.2500 KW and up to
3159836 ALGNT CHKG&CORTN ABV 5000KW&UPTO 10000KW

10,136.22 INR/EA
Alignment
checking & correction.Above 5000 KW and
up to 10,000 KW.
3159837 ALGNT CHKG&CORTN ABV10000KW&UPTO 15000KW

11,825.58 INR/EA
Alignment
checking & correction. Above 10,000 KW
and up to 15,000 KW.
3159838 ALGNT CHKG&CORTNABV 15000KW&UPTO 20000KW

"Alignment
to
20,000 KW."
13,514.95 INR/EA
checking & correction.Above 15,000 KW and up
3159839 "ALGNT CHKG&CORTN ABV 20,000KW"

15,204.32 INR/EA
"Alignment checking & correction.Above 20,000 KW."
*** 60.03.14Accumulator jobs
3159841 N2 PRS CHK-RFL-BLD-NTRGN PRS CHK&REF BLD

N2 Presure Chk.-Refil-Bladder.-Nitrogen Pressure Checking &

Refilling of Bladder.
3159842 D-ASM REP& ASL BLD-DSMBY REP&ASMBLY BLD
361.51 INR/PC

Number : CCM/
Date
: 25.05.2015
Page No. : 196
915.63 INR/PC
Number : CCM/
Date
: 25.05.2015
Page No. : 197

Telephone: 44783596
Sr. No. Item Code
D-Asm
Repl.& Asl of
& Assembly of Bladder.
Bladder-
Unit Rate
Disassembly Replacement
3159843 D-ASM RE-ASM-CP GR T/H-DS RE&ASM C/G-T/H

951.12 INR/PC
D-Asm
Rep-Asm-Cplg Guard T/half -Disassembly
& Assembly of Coupling Guard (Top Half).
Repair
3159844 D-ASM RE-ASM-RVL-RE/CPL-DRRC/G(BTM)

1,268.72
INR/PC
4,755.57
INR/PC
4,755.57
INR/PC
1,268.72
INR/PC
D-Asm
Rep-Asm-Rmvl-Rep/Re/Cplg - Disassembly Repair &
Assembly Removal Repair & Refixing of Coupling Guard
(Bottom).
3159845 D-ASM G/B GEN CPL-DISN ASM G/B GEN CUPLG

D-Asm-Asm-Gear Box Genertr Cplg - Disassembly

& Assembly of Gear Box to Generator Coupling.
3159846 D-ASM T/G/B CPL-DSMB&ASMB TUR TO G/B CUP

D-Asm-Asm-Turbine Gear Box Cplg & Assembly of Turbine to Gear Box Coupling.
Disassembly
3159847 D-ASM-RE ASM-CUP HUB-DSMB RE&ASMB CP HUB

D-Asm-Rep.Asm-of Coupling Hub. - Disassembly Repair &

Assembly of Coupling Hub.
3159848 ALT CHK BTW G/B/TRB-ALGN CHK BTW TUR&G/B

633.53 INR/NOS
Alimt
Chk.Betwen Gear
Between Turbine & Gear Box.
Box/Trbin
- Alignment Check
3159849 AL CK-RE BTW TRB/G/B-AG CK&RE BTW TR&G/B

3,804.46
Alimt.Chk-Recti.Betwen Trb/Gbox -Alignment

& Rectification Between Turbine & Gear Box.
INR/NOS
Check
3159840 HAND BERNG OF TURBINE

70.96 INR/H
Hand Bearing of Turbine.
* 70
COMPRESSOR
** 70.01 RECIPROCATING COMPRESSOR.
*** 70.01.01Guard removal
3159851 GUARD REM RECIPROCATING CMPRSR-UPTO100KW

633.53 INR/EA
Guard removal RECIPROCATING COMPRESSOR. - Up to 100 KW

Compressor - RECIPROCATING COMPRESSOR. Guard removal: Job
includes: Removal & reinstallation of coupling guard(s)
3159852 GRD REM RECPROC CMPSR-ABV 100&UPTO250 KW

Guard
removal RECIPROCATING COMPRESSOR. - Above 100 and up
844.68 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 198

Telephone: 44783596
Sr. No. Item Code
Unit Rate
to 250KW.
Compressor
RECIPROCATING COMPRESSOR. Guard removal:
Job includes: Removal & reinstallation of coupling guard(s)
3159853 GRD REM-RECPROC CMPSR-ABV250&UPTO1000 KW

1,267.03
INR/EA
1,584.63
INR/EA
3,040.86
INR/EA
5,068.10
INR/EA
8,446.84
INR/EA
Guard
removal
- RECIPROCATING COMPRESSOR. - Above 250
and up to 1000KW.
Compressor
RECIPROCATING COMPRESSOR. Guard removal:
Job includes: Removal & reinstallation of coupling guard(s)
3159854 GUARD REM-RECIPROCATING CMPRSR-ABV1000KW

Guard removal - RECIPROCATING COMPRESSOR. - Above 1000 KW.

Compressor - RECIPROCATING COMPRESSOR. Guard removal: Job
includes: Removal & reinstallation of coupling guard(s)
*** 70.01.02Alignmt driver & Gear Box.
3159856 ALGN DVR&G/B RECP CMPSR-UPTO 100KW

Alignmt driver & Gear Box.RECIPROCATING COMPRESSOR. - Up to

100 KW
Alignment
driver & Gear Box: Job includes: Removal
& reinstallation of coupling guard(s) Alignment check
and correction between driver and gearbox
3159857 ALGN DVR&G/B RECP CMPSR>100 TO 250 KW

Alignmt driver & Gear Box. RECIPROCATING COMPRESSOR. Above 100 and up to 250KW.
Alignment
3159858 ALGN DVR&G/B RECP CMPSR> 250 TO 1000 KW

Alignmt
driver & Gear Box. RECIPROCATING COMPRESSOR.
Alignment
3159859 ALGN DVR&G/B RECP CMPSR-ABV 1000KW

11,403.25 INR/EA
Alignmt driver & Gear Box. RECIPROCATING COMPRESSOR. Above 1000 KW.
Alignment
*** 70.01.03Alignment of GB & compressor.
3159860 ALGN GB&CMPRSR REPROCT CMPRSR-UPTO 100KW

1,689.37
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 199

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Alignment of GB & compressor.RECIPROCATING COMPRESSOR. - Up

to 100 KW
Alignment
check and correction between gear box and
compressor
3159861 ALGN GB&CMPRSR REPRCT CMPRSR>100TO250 KW

2,702.99
INR/EA
3,885.54
INR/EA
5,068.10
INR/EA
Alignment
of GB & compressor.RECIPROCATING COMPRESSOR.
Alignment
compressor
3159862 ALGN GB&CMPSR REPRCT CMPRSR>250TO1000 KW

Alignment
of GB & compressor. RECIPROCATING COMPRESSOR.
Alignment
compressor
3159863 ALGN GB&CMPRSR REPROCT CMPRSR-ABV 1000KW

Alignment
of GB & compressor. RECIPROCATING COMPRESSOR.
- Above 1000 KW.
Alignment
compressor
*** 70.01.04Removal / Reinstallation of
Unloaders
3159864 RMV/RNST UNLD<4"-REM&REINST/REP SUC UNLD
337.88 INR/EA
Remvl/reinst
unloaders<4"
-Removal
reinstallation/replacement of suction unloaders
&
3159865 RMV/RNST UNLD4"-6"-REM&RNST/REP SUC UNLD

675.76 INR/EA
Remvl/reinst
unloaders
4"-6"Removal
&
3159866 RMV/RNST UNLD6"-8"-REM&RNST/REP SUC UNLD

Remvl/reinst
unloaders
6"-8"
-Removal
1,013.62
INR/EA
1,267.03
INR/EA
&
3159867 RMV/RNST UNLD>8"-REM&RNST/REP SUC UNLD

Remvl/reinst
unloaders
>8"
Removal
&
*** 70.01.05Remv/ins/repl of suction/discharge valve

3159868 RMV/INS/REP S/DE VLV-RECPRCT CMPSR<=4"
"Remv/ins/repl
of suction/discharge valve
-RECIPROCATING COMPRESSOR. - Up to 4"
Job includes: Removal & reinstallation of valve cover(s) on
cylinder. Removal & reinstallation/replacement of suction /
500.05 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 200

Telephone: 44783596
Sr. No. Item Code
Unit Rate
discharge valve assembly
3159869 RMV/INS/REP S/DE VLV-RECP CMPSR>4"TO 6"

951.12 INR/EA
Remv/ins/repl
of suction/discharge valve RECIPROCATING
COMPRESSOR. - Above 4" and up to 6".
3159870 REM/INS/REP SUC/DISC VLV-RC >6"TO 8"

1,267.03
INR/EA
1,584.63
INR/EA
"Remv/ins/repl
of
suction/discharge
valve
-RECIPROCATING COMPRESSOR. - Above 6"" and up to 8""."
3159871 RMV/INS/REP S/DE VLV-RECPRCT CMPSR>8"

Remv/ins/repl
of
suction/discharge
valve
-RECIPROCATING COMPRESSOR. - Above 8".
*** 70.01.06suction / Discharge / Side Cleara Valve

3159872 RECOND S/D V/V < 4" -RECOND S/DE VLV"
844.68 INR/EA
Recond
suc/dis
v/v
suction/discharge valves
<
4"
-Reconditioning
of
3159873 "RECOND S/D V/V V/V-4"-6"-RECOND S/DE

Recond
suc/dis v/v
suction/discharge valves
v/v-4"-6"
-Reconditioning
1,055.84
INR/EA
1,267.03
INR/EA
2,111.71
INR/EA
2,647.24
INR/EA
of
3159874 "RECOND S/D V/V V/V-6"-8"-RECOND S/DE

"Recond
suc/dis
v/v
suction/discharge valves"
v/v-6"-8"
-Reconditioning
of
3159875 "RECOND S/D V/V V/V > 8"-RECOND S/DE VL

"Recond
suc/dis
v/v v/v
suction/discharge valves"
>
8""
Reconditioning
of
*** 70.01.07Cylinder/piston assembly.
3159876 CYLND/PSTN ASMB RECPRC CMPRSR<=150 MM

Cylinder/piston
assembly.RECIPROCATING COMPRESSOR. - Up
to
150 mm
Cylinder/piston
assembly:
Job
includes: Removal and
reinstallation
of
cylinder
cover(s)
Number : CCM/
Date
: 25.05.2015
Page No. : 201

Telephone: 44783596
Sr. No. Item Code
Unit Rate
of
gasket.
Removal
and
reinstallation of distance
piece cover(s)
including
replacement
of
gasket. All
necessary measurement
checks like
dimensions,
clearances, concentricity,
run
out
etc
with correction as required. Removal and reinstallation /
replacement of piston / piston rod assembly. Removal &
reinstallation / replacement of piston rings. Removal &
reinstallation / replacement of piston
rider rings.
Removal & reinstallation / replacement of rod packing
/seals including removal / reinstallation of stuffing box
gland housing
3159877 CYLND/PSTN ASMB RECPRC CMPRSR>150TO300MM

4,054.49
INR/EA
5,933.06
INR/EA
Cylinder/piston
assembly.RECIPROCATING COMPRESSOR. Above
150 mm to 300 mm.
Cylinder/piston
assembly:
Job
reinstallation of cylinder cover(s) including replacement
of gasket. Removal and reinstallation of distance piece
cover(s) including replacement of gasket. All necessary
measurement
checks
like
dimensions,
clearances,
concentricity, run out etc with correction as required.
Removal and reinstallation / replacement of piston / piston
rod assembly. Removal & reinstallation / replacement of
piston rings. Removal & reinstallation / replacement of
piston rider rings. Removal & reinstallation / replacement
of rod packing /seals including removal / reinstallation of
stuffing box gland housing
3159878 CYLND/PSTN ASMB RECPRC CMPRSR>300TO450MM

Cylinder/piston assembly. RECIPROCATING COMPRESSOR. - Above

300 mm to 450 mm.
Cylinder/piston
assembly:
Job
measurement
checks
like
dimensions,
clearances,
3159879 CYLND/PSTN ASMB RECPRC CMPRSR-ABV 450 MM

10,136.22 INR/EA
Cylinder/piston
assembly.RECIPROCATING COMPRESSOR.

Above
450 mm.
Number : CCM/
Date
: 25.05.2015
Page No. : 202
Number : CCM/
Date
: 25.05.2015
Page No. : 203

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Cylinder/piston
assembly:
Job
measurement
checks
like
dimensions,
clearances,
*** 70.01.08Cylinder maintenance.
3159880 CYLND MAINT RECPRC CMPRSR-UPTO 150 MM

2,702.99
INR/EA
4,054.49
INR/EA
5,912.79
INR/EA
8,446.84
INR/EA
Cylinder maintenance. RECIPROCATING COMPRESSOR. - Up to 150

mm
Cylinder maintenance: Job includes: Checking all clearance.
Replacement of Oil Packing. Replacement of Intermediate
Packing.
Cover
opening and box up, replacement and
reconditioning of packing, replacement of piston rings &
rider rings (as required)
3159881 CYLND MAINT RECPRC CMPRSR>150 MMTO300 MM

Cylinder
maintenance.RECIPROCATING COMPRESSOR. - Above
150 mm to 300 mm
Packing.
Cover
3159882 CYLND MAINT RECPRC CMPRSR>300MMTO450 MM

Cylinder
maintenance.RECIPROCATING COMPRESSOR. - Above
300 mm to 450 mm
Packing.
Cover
3159883 CYLND MAINT RECPRC CMPRSR-ABV 450 MM

Cylinder maintenance. RECIPROCATING COMPRESSOR. - Above 450

mm
Number : CCM/
Date
: 25.05.2015
Page No. : 204

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Packing.
Cover
*** 70.01.09Crankcase job.
3159884 CRNKC COMN (PER CYL) REPRC CMPRSR<=200KW

2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
COMPRESSOR. - Up to 200 KW
Crankcase
job:
Common jobs. Rate is per Cylinder.
Removal and
reinstallation
of
all covers necessary to
access the internals including replacement of gaskets.
Check web deflection. Clean internal LO strainer in crank
case. Check MOP
3159885 CRKC COM(PER CYL)REPRC CMPRSR>200TO500KW

Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
COMPRESSOR. - Above 200 KW and up to 500 KW.
Crankcase
job:
Removal and
reinstallation
of
case. Check MOP
3159886 CRKC COM(PER CYL)REPRC CMPSR>500TO1000KW

Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
Crankcase
job:
Removal and
reinstallation
of
case. Check MOP
3159887 CRKC COM(PER CYL)REPR CMPSR>1000TO2500KW

Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
Crankcase
job:
Removal and
reinstallation
of
case. Check MOP

Crankcase common job.(Per Cylinde.RECIPROCATING COMPRESSOR.

- Above 2500 KW and up to 3500 KW.
Crankcase
job:
Removal and
reinstallation
of

access the
Number : CCM/
Date
: 25.05.2015
Page No. : 205
Number : CCM/
Date
: 25.05.2015
Page No. : 206

Telephone: 44783596
Sr. No. Item Code
Unit Rate
internals
including
replacement
of
gaskets.
Check
web deflection. Clean internal LO strainer in crank case.
Check MOP

4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
Crankcase
common
job.(Per
Cylinde
RECIPROCATING
Crankcase
job:
Removal and
reinstallation
of
case. Check MOP
3159890 CRKC COM(PER CYL)REPR CMPSR>5000KW

Crankcase
common
job.(Per
Cylinde
-RECIPROCATING
COMPRESSOR. - Above 5000 KW.
Crankcase
job:
Removal and
reinstallation
of
case. Check MOP
*** 70.01.10Main Bearing job
3159891 MAIN BJ-CRKC -REPRC CMPRSR-UPTO 200KW

Main
Bearing job - Crankcase -RECIPROCATING COMPRESSOR.
- Up to 200 KW
Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
bearings including all necessary
checks
on dimensions, clearances etc with correction as
required
3159892 MAIN BJ-CRKC REPRC CMPRSR>200KW TO 500KW

Main
Bearing job - Crankcase RECIPROCATING COMPRESSOR.
Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
checks
required
3159893 MAIN BJ-CRKC REPRC CMPRSR>500KWTO1000KW

Main
Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
checks
required

Main
-
Bearing
job - Crankcase
RECIPROCATING COMPRESSOR.
Number : CCM/
Date
: 25.05.2015
Page No. : 207
3,378.75
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 208

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Above 1000 KW and up to 2500 KW.

Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
checks
required
3159895 MAIN BJ-CRKC REPRC CMPRSR>2500 TO 3500KW

3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
Main
Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
checks
required

Main
Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
checks
required
3159897 MAIN BJ-CRKC REPRC CMPRSR-ABV 5000KW

Main
- Above 5000 KW.
Main
Bearing
job:
Removal
and
reinstallation
/
replacement of main
checks
required
*** 70.01.11Crank Shaft job
3159898 CRNK SFT JOB-CRKC REPRC CMPRSR<=200KW

Crank
Shaft job - Crankcase RECIPROCATING COMPRESSOR. Up to 200 KW
Crank
Shaft
job: Removal and reinstallation /
replacement of
crank
shaft assembly including all
necessary checks on dimensions, clearances etc with
correction as required
3159899 CRNK SFT JOB-CRKC REPRC CMPSR>200TO500KW

Crank
Shaft job - Crankcase .RECIPROCATING COMPRESSOR.
Crank
Shaft
replacement of
crank
3159900 CRNK SFT JOB-CRKC REPR CMPSR>500TO1000KW

Crank
Shaft job - Crankcase .RECIPROCATING COMPRESSOR.
Crank
Shaft
replacement of
crank
necessary checks on
Number : CCM/
Date
: 25.05.2015
Page No. : 209
3,040.86
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 210

Telephone: 44783596
Sr. No. Item Code
Unit Rate
dimensions, clearances etc with correction as required
3159901 CRNK SFT JOB-CRKC REPR CMPS>1000TO2500KW

3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
Crank
Shaft job - Crankcase. RECIPROCATING COMPRESSOR.
Crank
Shaft
replacement of
crank

Crank Shaft job - Crankcase.RECIPROCATING COMPRESSOR. Above 2500 KW and up to 3500 KW.
Crank
Shaft
replacement of
crank

Crank
Crank
Shaft
replacement of
crank
3159904 CRNK SFT JOB-CRKC REPR CMPS> 5000KW

Crank
- Above 5000 KW.
Crank
Shaft
replacement of
crank
*** 70.01.12Small end bearing.
3159905 SEB-CRKC REPRC CMPRSR-UPTO 200KW

Small end bearing job - Crankcase RECIPROCATING COMPRESSOR.

- Up to 200 KW
Small end bearing: Removal and reinstallation / replacement
of small-end bearing including all necessary checks on
3159906 SEB-CRKC REPRC CMPRSR>200KW TO 500KW


Number : CCM/
Date
: 25.05.2015
Page No. : 211


3,040.86
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 212

Telephone: 44783596
Sr. No. Item Code
Unit Rate


3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
Small
end
bearing
job
Crankcase .RECIPROCATING

Small
end
bearing
job

Small
end
bearing
job
3159911 SEB-CRKC REPRC CMPRSR-ABV 5000KW

Small
end
bearing
job - Crankcase . RECIPROCATING
COMPRESSOR. - Above 5000 KW.
*** 70.01.13Big end bearing.
3159912 BEB REPRC CMPRSR-UPTO 200KW

Big end bearing. RECIPROCATING COMPRESSOR. - Up to 200 KW

Big end bearing: Removal and reinstallation / replacement
of big-end bearing (s) including all necessary checks on
3159913 BEB REPRC CMPRSR-ABV 200KW&UPTO 500KW

Big
end
bearing. RECIPROCATING COMPRESSOR. - Above 200
KW
and up to 500 KW.
Big
end
bearing: Removal and reinstallation /
replacement
of
big-end
bearing
(s) including all

necessary checks on
Number : CCM/
Date
: 25.05.2015
Page No. : 213
Number : CCM/
Date
: 25.05.2015
Page No. : 214

Telephone: 44783596
Sr. No. Item Code
Unit Rate

3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
Big
end
bearing.RECIPROCATING
COMPRESSOR. - Above 500
KW
and up to 1000 KW.
Big
end
replacement of
big-end
bearing
(s) including all

Big
end bearing. RECIPROCATING COMPRESSOR. - Above 1000
KW
and up to 2500 KW.
Big
end
replacement of
big-end
bearing
(s) including all

Big
KW
and up to 3500 KW.
Big
end
replacement of
big-end
bearing
(s) including all

Big
KW
and up to 5000 KW.
Big
end
replacement of
big-end
bearing
(s) including all
3159918 BEB REPRC CMPRSR-ABV 5000KW

Big end bearing. RECIPROCATING COMPRESSOR. - Above 5000 KW.

Big end bearing: Removal and reinstallation / replacement
of big-end bearing (s) including all necessary checks on
*** 70.01.14Connecting Rod job.
3159919 CNT ROD JOB- CRKC -REPRC CMPRSR<=200KW

Connecting Rod job.- Crankcase -RECIPROCATING COMPRESSOR. REGISTERED OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 215
Up to 200 KW
Connecting
Rod
job:
Removal
and
reinstallation /
replacement of connecting rod(s) including all necessary
checks on dimensions, clearances etc with correction as
required
3159920 CNT ROD JOB-CRKC REPRC CMPRSR>200TO500KW

2,702.99
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 216

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Connecting
Rod job.- Crankcase RECIPROCATING COMPRESSOR.
Connecting
Rod
job:
Removal
and
reinstallation /
required
3159921 CNT ROD JOB-CRKC REPRC CMPSR>500TO1000KW

3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
Connecting
Connecting
Rod
job:
Removal
and
reinstallation /
required
3159922 CNT ROD JOB-CRKC REPC CMPSR>1000TO2500KW

Connecting
Connecting
Rod
job:
Removal
and
reinstallation /
required

Connecting Rod job.- Crankcase -RECIPROCATING COMPRESSOR. Above 2500 KW and up to 3500 KW.
Connecting
Rod
job:
Removal
and
reinstallation /
required

Connecting
Connecting
Rod
job:
Removal
and
reinstallation /
required
3159925 CNT ROD JOB-CRKC REPRC CMPRSR-ABV 5000KW

Connecting
- Above 5000 KW.
Connecting
Rod
job:
Removal
and
reinstallation /
required
Number : CCM/
Date
: 25.05.2015
Page No. : 217

Telephone: 44783596
Sr. No. Item Code
Unit Rate
*** 70.01.15Cross Head Assly job -
3159926 CRS HED ASY-CRKC-REPRC CMPRSR<=200KW

2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
1,503.54
INR/EA
Cross
Head
Assly
job:
Removal
and
reinstallation/replacement of cross head assembly including
all necessary checks on dimensions, clearances etc with
3159927 CRS HED ASY-CRKC REPRC CMPRSR>200TO500KW

Cross
Head
Assly
job:
Removal
and
3159928 CRS HED ASY-CRKC REPRC CMPSR>500TO1000KW

Cross
Head
Assly
job:
Removal
and
3159929 CRS HED ASY-CRKC REPR CMPSR>1000TO2500KW

Cross
Head
Assly
job:
Removal
and
3159930 CRS HED ASY-CRKC REPC CMPSR>2500TO3500KW

Cross
Head
Assly
job:
Removal
and
3159931 CRS HED ASY-CRKC REPC CMPSR>3500TO5000KW

Cross
Head
Assly
job:
Removal
and
3159932 CRS HED ASY JOB-CRKC REPRC CMPRSR-5000KW

Cross
Head
Assly
job:
Removal
and
*** 70.01.16Miscellaneous job
3159933 LUBE SYS MAINTJOB 0-200KW

Number : CCM/
Date
: 25.05.2015
Page No. : 218

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159934 REP L OF MAIN OILPMP 0-200KW

2,517.16
INR/EA
2,534.05
INR/EA
3,801.08
INR/EA
6,757.47
INR/EA
3159935 OH OF MAIN OIL PUMP 0-200KW

3159936 CYLINDER JACKET RELATED JOBS

** 70.02 CENTRIFUGAL COMPRESSOR

*** 70.02.01Drive End Bearing Inspection
3159937 DRV END BRG INSP CF CMPRSR>250TO1000KW
CENTRIFUGAL
COMPRESSOR
-Drive
End
Bearing
Inspection:Job includes :a) Lube oilpiping connected to
coupling guard removal and refixing.

10,136.22 INR/EA
CENTRIFUGAL
COMPRESSOR
-Drive
End
Bearing

12,670.27 INR/EA
CENTRIFUGAL
COMPRESSOR
-Drive
End
Bearing
3159940 DRV END BRG INSP CF CMPRSR-ABV 10000KW

15,204.32 INR/EA
CENTRIFUGAL
COMPRESSOR
-Drive
End
Bearing
*** 70.02.02Non Drive End Bearing Inspection

3159941 NDE BRG INSP-CF CMPRSR>250TO1000KW
6,757.47
INR/EA
Non Drive End Bearing Inspection:Job includes : a) Lube oil

piping connectedto coupling guard removal b) De-coupling Spacer removal of GB-Motor,GB-Compressor & re-assembly with
Torque tightening c) Bearing housing removald) Bearing
removal, inspection, replacement(if required) & re-assembly
3159942 NDE BRG INSP-CF CMPRSR>1000 TO 5000KW

10,136.22 INR/EA

3159943 NDE BRG INSP-CF CMPRSR> 5000 TO 10000KW

12,670.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 219

Telephone: 44783596
Sr. No. Item Code
Unit Rate

3159944 NDE BRG INSP-CF CMPRSR-ABV 10000KW

15,204.32 INR/EA

*** 70.02.03Drive End - DRY GAS SEAL REPLACEMENT

3159945 DE-DRY GAS SR CF CMPRSR> 250 TO 1000KW
15,204.32 INR/EA
Drive End - DRY GAS SEAL REPLACEMENT:Job includes : a) Lube

oil
pipingconnected
to
coupling
guard
revoval b)
De-coupling - Spacer removal of GB-Motor,GB-Compressor &
reassembly
with Torque tightening c) Bearing housing
removald) Bearing removal, inspection, replacement (if
required)
&re-assembly.e)
DECoupling
Hub
removal
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
3159946 DE-DRY GAS SR CF CMPRSR>1000 TO 5000KW

19,005.40 INR/EA

oil
pipingconnected
to
coupling
guard
revoval b)
reassembly
required)
&re-assembly.e)
DECoupling
Hub
removal
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
3159947 DE-DRY GAS SR CF CMPRSR>5000 TO 10000KW

27,874.58 INR/EA

oil
pipingconnected
to
coupling
guard
revoval b)
reassembly
required)
&re-assembly.e)
DECoupling
Hub
removal
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
3159948 DE-DRY GAS SR CF CMPRSR-ABV 10000KW


32,942.69 INR/EA
Number : CCM
Date
: 25.05.2015
Page No. : 146

Telephone: 44783596
Sr. No. Item Code
Unit Rate
oil
pipingconnected
to
coupling
guard
revoval b)
reassembly
removald) Bearing removal, inspection,
replacement
(if
required)
&re-assembly.e)
DECoupling
Hub
removal
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
*** 70.02.04Non Drive End - DRY GAS SEAL REPLACEMENT

3159949 NDE-DRY GAS SR -CF CMPRSR>250 TO 1000KW
11,403.25 INR/EA
Non
Drive End - DRY GAS SEAL REPLACEMENT:Job includes :
a) Lube oil pipingconnected to coupling guard revoval
b) De-coupling - Spacer removal &Re-assembly with torque
tightening c) Bearing housing removal d) Bearingremoval,
inspection, replacement(if required) & re-assembly.
3159950 NDE-DRY GAS SR-CF CMPRSR>1000 TO 5000KW

16,049.00 INR/EA
Non
3159951 NDE-DRY GAS SR-CF CMPRSR>5000 TO 10000KW

20,272.43 INR/EA
Non
3159952 NDE-DRY GAS SR -CF CMPRSR-ABV 10000KW

24,707.02 INR/EA
Non
3159953 CR-CENTRIFUGAL CMPRSR>250 TO 1000KW

Capital
Repair:Job
includes : 1)Lube oil piping
connected to coupling guardrevoval 2)De-coupling - Spacer
removal of GB-Motor ,GB-Compressor &Re-assemblywith Torque
tightening
3)DE
&
NDE bearing removal & re-assembly 4)DE
CouplingHub removal
& re-installation5)DE & NDE dry gas
seal removal & re-assembly
6)Rotor removal
device
&
101,362.12 INR/EA

alignment
with
Compressor
barrelremoval & Re-assembly
casing
Number : CCM
Date
: 25.05.2015
Page No. : 147
7)
Compressor
Number : CCM/
Date
: 25.05.2015
Page No. : 147

Telephone: 44783596
Sr. No. Item Code
8)Diaphragm
pack
assembly
9)Rotor
removal
&Re-assenmbly
removal,inspection
from
cleaning
Unit Rate
&Re-
barrel-Inspection,cleaning
3159954 CR-CENTRIFUGAL CMPRSR>1000 TO 5000KW

118,255.81 INR/EA
Capital
Repair:Job
tightening
3)DE
&
CouplingHub removal
6)Rotor removal
device
&
alignment
with
Compressor
casing
7)
Compressor
8)Diaphragm
pack
removal,inspection cleaning &Reassembly
9)Rotor
removal
from
&Re-assenmbly
3159955 CR-CENTRIFUGAL CMPRSR> 5000 TO 10000KW

135,149.47 INR/EA
Capital
Repair:Job
tightening
3)DE
&
CouplingHub removal
6)Rotor removal
device
&
alignment
with
Compressor
casing
7)
Compressor
8)Diaphragm
pack
9)Rotor
removal
from
&Re-assenmbly
3159956 CPTL REP CENTRIFUGAL CMPRSR-ABV 10000KW

Capital
Repair:Job
tightening
3)DE
&
CouplingHub removal
6)Rotor removal
device
&
alignment
with
Compressor
casing
7)
Compressor
8)Diaphragm
pack
152,043.16 INR/EA

9)Rotor
removal
&Re-assenmbly
from
Number : CCM/
Date
: 25.05.2015
Page No. : 148
*** 70.02.06COMPRESSOR GEAR BOX general inspection.

3159957 CMPSR G/B GEN INSP CF CMPRSR>250TO1000KW
COMPRESSOR
GEAR
BOX
general inspection:Job includes :
1) Lube oil pipingconnected to coupling guard revoval
2) De-coupling - Spacer removal GB-Motor,GB-Compressor 3)
Gear box
housing removal
&
Re-assembly
4)
Complete Gear
23,651.16 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 149

Telephone: 44783596
Sr. No. Item Code
Unit Rate
boxInspection
as per SMP a) HS DE & NDE Bearing
Inspection
&
replacement
(ifrequired) b) LS DE & NDE Bearing
Inspection & replacement (if required) c) LSThrust bearing
Inspection,
replacement(if
required) d) Backlash,Gear
toothsurface
contact,labryinth
end
clearance,shaft
run-outs,axail play e) Lube oiljet cleaning at bearings 5)
Gear box HS shaft coupling hub bolts inspection &torque
checking
6) Gear box LS shaft coupling spacer bolt
inspection & torqueCHECKING
3159958 CMPSR G/B GEN INSP CF CMPSR>1000TO5000KW

30,408.64 INR/EA
COMPRESSOR
GEAR
BOX
Gear box
housing removal
&
Re-assembly
4)
Complete
Gear boxInspection
as per SMP a) HS DE & NDE
Bearing Inspection
&
replacement
Inspection,
replacement(if
toothsurface
contact,labryinth
end
clearance,shaft
checking
3159959 CMPSR G/B GEN INS CF CMPSR>5000TO10000KW

37,166.11 INR/EA
COMPRESSOR
GEAR
BOX
Gear box
housing removal
&
Re-assembly
4)
Complete
Gear boxInspection
Bearing Inspection
&
replacement
Inspection,
replacement(if
toothsurface
contact,labryinth
end
clearance,shaft
checking
3159960 CMPRSR G/B GEN INSP CF CMPRSR-ABV10000KW

COMPRESSOR
GEAR
BOX
43,923.59 INR/EA
Gear box
housing removal
&
Re-assembly
4)
Complete
Gear boxInspection
Bearing Inspection
Number : CCM/
Date
: 25.05.2015
Page No. : 150
Number : CCM/
Date
: 25.05.2015
Page No. : 151

Telephone: 44783596
Sr. No. Item Code
Unit Rate
&
replacement
Inspection,
replacement(if
toothsurface
contact,labryinth
end
clearance,shaft
checking
*** 70.02.07COMP GEARBOX MAJOR OVERHAULING

3159961 COMP G/B MAJ O/H CF CMPRSR>250TO1000KW
27,029.90 INR/EA
COMP
GEARBOX
MAJOR
OVERHAULING:Job includes :1) Lube
oil piping
connected tocoupling guard revoval 2) Decoupling - Spacer removal GB-Motor ,GB-Compressor3) Gear
box housing removal
&
Re-assembly 4)
HS
Shaft
Hub removal
&re-installation
5)
HS
shaft-pinion
removal
&
replacement
6)
LS
Shaft-Bull
Gearremoval & replacement Complete
Gear box Inspection
as
per
SMP
--a)
HS
DE
&
NDEBearing Inspection & replacement (if required) b)
LS DE & NDE BearingInspection & replacement (if required)
c) LS Thrust bearingInspection,replacement(if required)

33,787.37 INR/EA
COMP
GEARBOX
MAJOR
oil piping
box housing removal
&
Re-assembly 4)
HS
Shaft
Hub removal
&re-installation
5)
HS
shaft-pinion
removal
&
replacement
6)
LS
Shaft-Bull
Gear box Inspection
as
per
SMP
--a)
HS
DE
&

COMP
GEARBOX
MAJOR
oil piping
box housing removal
&
Re-assembly 4)
HS
Shaft
Hub removal
&re-installation
5)
HS
shaft-pinion
removal
&
replacement
6)
LS
Shaft-Bull
40,544.85 INR/EA
Gear box Inspection

as
per
SMP
--a)
HS
DE
&
3159964 COMP G/B MAJ O/H CF CMPRSR>10000KW
Number : CCM/
Date
: 25.05.2015
Page No. : 152
Number : CCM/
Date
: 25.05.2015
Page No. : 153

Telephone: 44783596
Sr. No. Item Code
Unit Rate
47,302.32 INR/EA
COMP
GEARBOX
MAJOR
oil piping
box housing removal
&
Re-assembly 4)
HS
Shaft
Hub removal
&re-installation
5)
HS
shaft-pinion
removal
&
replacement
6)
LS
Shaft-Bull
Gear box Inspection
as
per
SMP
--a)
HS
DE
&
*** 70.02.08MOTOR DE / NDE SLEEVE BEARING INSPECTION

3159965 MTR DE/NDE SB INSP CF CMPRSR>250TO1000KW
5,068.10
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
MOTOR
DE / NDE SLEEVE BEARING INSPECTION:Job includes :
1
Lube
oil pipingconnected to coupling guard removal 2
Motor DE
& NDE Bearing housing removal &Re-assembly 3
Motor DE & NDE
Sleeve Bearing Removal,inspection & Reassembly 4Check and adjustment of oil flow regulator to
individual bearing
3159966 MTR DE/NDE SB INSP CF CMPSR>1000TO5000KW

MOTOR
1
Lube
Motor DE
Motor DE & NDE
individual bearing
3159967 MTR DE/NDE SB INS CF CMPSR>5000TO10000KW

MOTOR
1
Lube
Motor DE
Motor DE & NDE
individual bearing
3159968 MTR DE/NDE SB INSP CF CMPRSR-ABV 10000KW

MOTOR
1
Lube
Motor DE
Motor
DE
&
NDE
Sleeve Bearing Removal,inspection & ReREGISTERED OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
10,558.55 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 154
assembly 4Check and adjustment of oil flow regulator to

individual bearing
*** 70.02.09Gearbox to Compressor - alignment

3159969 G/B CMP-ALN CHK&COR CF CMPSR>250TO1000KW
Gearbox
to Compressor - alignment:Gearbox to Compressor
- alignment
checking &correction
Job
includes
Removal, refixing
of Coupling guards,
piping,couplingspacer,
8,446.84
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 155

Telephone: 44783596
Sr. No. Item Code
Unit Rate
alignment check and correction
3159970 G/B CMP-ALN CHK&COR CF CMPR>1000TO5000KW

10,136.22 INR/EA
Gearbox
- alignment
Job
includes
Removal, refixing
of Coupling guards,
alignment
check
and
correction
3159971
W
G/B CMP-ALN CHK&COR CF CMP>5000TO10000K

11,825.58 INR/EA
Gearbox
- alignment
Job
includes
Removal, refixing
of Coupling guards,
alignment
check
and
correction
3159972 G/B CMP-ALN CHECK&COR CF CMPRSR>10000KW

13,514.95 INR/EA
Gearbox
to Compr-alignment check & corre CENTRIFUGAL
COMPRESSOR - Above 10,000 KW.
Gearbox
- alignment
Job
includes
Removal, refixing
of Coupling guards,
alignment
check
and
correction
*** 70.02.10Motor to Gearbox -alignment checking

3159973 MTR G/B-ALN CHK&COR CF CMPSR>250TO1000KW
8,446.84
INR/EA
Motor to Gearbox -alignment checking:Job includes :Motor to

Gearbox -alignment checking & correction. Removal, refixing
of Coupling guards, piping,coupling spacer, alignment check
and correction
3159974 MTR G/B-ALN CHK&COR CF CMPS>1000TO5000KW

10,136.22 INR/EA

and correction
3159975
W
MTR G/B-ALN CHK&COR CF CMP>5000TO10000K

Motor
to Gearbox-alignm checking & corre CENTRIFUGAL
COMPRESSOR - Above 5,000 and up to 10,000KW.
and correction
11,825.58 INR/EA
3159976 MTR G/B-ALN CHK&COR CF CMPRSR-ABV10000KW


Number : CCM/
Date
: 25.05.2015
Page No. : 156
13,514.95 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 157

Telephone: 44783596
Sr. No. Item Code
Unit Rate

and correction
** 70.03 Screw compressor

*** 70.03.01Seal Replacement.
3159977 SEAL REPL SRW CMPRSR -UPTO 100KW

6,419.60
INR/EA
7,391.00
INR/EA
8,446.84
INR/EA
Seal Replacement. Screw compressor - Up to 100 KW.

Screw
compressor-Seal
Replacement:
Job includes:
Removal Refixing
of
end
cover
plate.
Repair/Replacement
of mechanical
seal.
Removal
&
installation of coupling hub removal
3159978 SEAL REPL SRW CMPRSR-ABV 100&UPTO 250KW

Seal Replacement.Screw compressor - Above 100 and up to 250

KW.
Screw
compressor-Seal
Replacement:
Job includes:
Removal Refixing
of
end
cover
plate.
Repair/Replacement
of mechanical
seal.
Removal
&
3159979 SEAL REPL SRW CMPRSR-ABV 250&UPTO 1000KW

Seal
Replacement. Screw compressor - Above 250 and up
to
1000 KW.
Screw
compressor-Seal
Replacement:
Job includes:
Removal Refixing
of
end
cover
plate.
Repair/Replacement
of mechanical
seal.
Removal
&
3159980 SEAL REPL SRW CMPRSR-ABV 1000KW

11,656.64 INR/EA
Screw
compressor-Seal
Replacement:
Job includes:
Removal Refixing
of
end
cover
plate.
Repair/Replacement
of mechanical
seal.
Removal
&
*** 70.03.02Slide V/v Assembly
3159981 SLIDE V/V ASMBLY SRW CMPRSR-UPTO 100KW

3,040.86
INR/EA
4,223.43
INR/EA
Slide V/v Assembly.Screw compressor - Up to 100 KW.

Slide V/v Assembly: Removal/Replacement of piston/slide
valve assembly with necessary checks and correction.
3159982 SLIDE V/V ASMBLYSRW CMPRSR->100TO250KW

Slide
V/v
Assembly.Screw compressor - Above 100 and up
to
250 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 158
Number : CCM/
Date
: 25.05.2015
Page No. : 159

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3159983 SLIDE V/V ASMBLY SRW CMPRSR->250TO1000KW

6,335.13
INR/EA
7,391.00
INR/EA

3159984 SLIDE V/V ASMBLYSRW CMPRSR-ABV 1000KW

Slide V/v Assembly.Screw compressor - Above 1000 KW.

3159985 CPTL REP SRW CMPRSR-UPTO 100KW

20,272.43 INR/EA
Capital
Repair:
Job includes: Removal & Reinstallation
of Coupling Guard. Removal & Reinstallation / Replacement
of Coupling.
Alignment
check
&
correction
between
motor & compressor. Removal & Reinstallation of Coupling
Hub(s).
Removal
&
Reinstallation/Replacement
of
piston/slide valve assembly.
Removal & Reinstallation of
access
the
internals. Removal &
of Mechanical seal. Removal & Reinstallation/Replacement
of Rotor bearing(s).Inspection and Repair/Replacement of
compressor internals including male/female
rotor,
compressor, casing, bearings etc. completes with
correction required
3159986 CPTL REP SRW CMPRSR-ABV 100&UPTO 250KW

30,408.64 INR/EA
Capital
Repair:
of Coupling.
Alignment
check
&
correction
between
Hub(s).
Removal
&
of
access
the
rotor,
correction required
3159987 CPTL REP SRW CMPRSR-ABV 250& UPTO 1000KW

Capital
Repair:
of Coupling.
Alignment
check
&
correction
between
69,686.45 INR/EA
Hub(s).
Removal
&
of
all covers necessary
Number : CCM/
Date
: 25.05.2015
Page No. : 160
Number : CCM/
Date
: 25.05.2015
Page No. : 161

Telephone: 44783596
Sr. No. Item Code
Unit Rate
to
accessthe
internals.
Removal
&
Reinstallation/Replacement of Mechanical seal. Removal &
Reinstallation/Replacement of Rotor bearing(s).Inspection
and Repair/Replacement of compressor internals including
male/female
rotor,compressor,
casing,
bearings
etc.
completes with correction required
3159988 CPTL REP SRW CMPRSR-ABV 1000KW

106,430.20 INR/EA
Capital
Repair:
of Coupling.
Alignment
check
&
correction
between
Hub(s).
Removal
&
of
access
the
rotor,
correction required
*** 70.03.04Compressor to Motor Allignment
3159989 CMPRSR TO MTR ALIGNSRW CMPRSR-UPTO 100KW

5,912.79
INR/EA
6,926.41
INR/EA
3159990 CMPRSR TO MTR ALIGNSRW CMPRSR>100TO250KW

Compressor to Motor Allignment.Screw compressor - Above 100

and up to 250 KW.
3159991 CMPRSR TO MTR ALN SRW CMPRSR>250TO1000KW

10,136.22 INR/EA
Compressor to Motor Allignment.Screw compressor - Above 250

and up to 1000 KW.
3159992 CMPRSR TO MTR ALIGN SRW CMPRSR-ABV1000KW

14,359.62 INR/EA
Compressor
Above
1000 KW.
to
Motor
Allignment.Screw
compressor -
*** 70.03.05Coupling / De-coupling job.
3159993 CUPLG/DE-CUPLG JOB SRW CMPRSR-UPTO 100KW

1,267.03
INR/EA
1,584.63
INR/EA
Coupling / De-coupling job.Screw compressor - Up to 100 KW.

Coupling / De-coupling job: Coupling / De-coupling job
including removal of guards /Internal Piping.
3159994 CUPLG/DE-CUPLG JOB SRW CMPRSR>100TO250KW

Coupling
/
De-coupling
100
and
up
to
250
KW.
REGISTERED OFFICE : 3rd Floor, Maker Chambers IV
job. Screw compressor - Above

222, Nariman PointMumbai -400021

Coupling
job
De-coupling
job:
Coupling
Number : CCM/
Date
: 25.05.2015
Page No. : 162
/ De-coupling
Number : CCM/
Date
: 25.05.2015
Page No. : 163

Telephone: 44783596
Sr. No. Item Code
Unit Rate
including removal of guards /Internal Piping.
3159995 CUPLG/DE-CUPLG JOB SRW CMPSR>250TO1000KW

Coupling
/
250 and up to
Coupling
/
job including
2,111.71
INR/EA
2,640.49
INR/EA
De-coupling job. Screw compressor - Above

1000 KW.
De-coupling job: Coupling / De-coupling
removal of guards /Internal Piping.
3159996 CUPLG/DE-CUPLG JOB SRW CMPRSR-ABV 1000KW

**
Coupling
/ De-coupling job. Screw compressor - Above 1000
KW.
Coupling
/ De-coupling job: Coupling / De-coupling
job including removal of guards /Internal Piping.
70.04 Integrally Geared Centrifugal Compressor
3159997 CMPRSRE DRY GAS/LABYRINTH SEAL REP
22,806.47 INR/EA
COMPRESSORE
DRY
GAS
/
LABYRINTH
SEAL
REPIntegrally Geared
Centrifugal
Compressor. - (Rate is on
Each Stage.) COMPRESSORE
DRY
GAS
/
LABYRINTH
SEALREPLACEMENT.
Job includes
:
Removal of piping
spool,locking of bellows (if applicable), bellow & IGV
removal
3159998 CMPRSR OVERHAULING

101,362.12 INR/EA
COMPRESSOR
OVERHAULING
Integrally
Geared
Centrifugal Compressor. Job includes : 1st stage suction
spool, IGV, Interstage piping Removal & re-installation.
All
Stages
Bellow removal/re-installation, locking and
unlocking of bellows.Coupling guard, cou
3159999 CMPRSR GEAR INSPECTION

38,855.48 INR/EA
COMPRESSOR
GEAR
INSPECTION - Integrally Geared
Centrifugal Compressor. Job includes : Coupling guard
removal/re-installation. Spacer removal. Gear box housing
removal & Re- assembly. Complete Gear box Inspection as per
SMP. a) HS - DE & NDE Bearing Inspect
3160000 GEARBOX MAJOR OVERHAULING

50,681.06 INR/EA
GEARBOX
MAJOR
OVERHAULING
- Integrally Geared
Centrifugal
Compressor.
Job
includes
:
Decoupling/Coupling - Spacer removal Motor to Compressor,
coupling guard removal/reinstallation. Gear box housing
removal & Re-assembly. HS Shaft - HS shaft removal
3160001 MTR DE/NDE SLEEVE BERNG INPECTION

15,204.32 INR/EA
MOTOR
DE/NDE
SLEEVE
BEARING
INPECTION-Integrally
Geared Centrifugal Compressor. Job includes:Lube oil piping
Number : CCM/
Date
: 25.05.2015
Page No. : 164
Number : CCM/
Date
: 25.05.2015
Page No. : 165

Telephone: 44783596
Sr. No. Item Code
Unit Rate
removal&re-installation
Motor to Compressor coupling
guard removal & re-installation, De-coupling & coupling.
Motor DE
& NDE Bearing hous
3160002 ALIGNMENT
8,615.78
INR/EA
3,378.75
INR/EA
5,068.10
INR/EA
6,757.47
INR/EA
5,490.44
INR/EA
4,223.43
INR/EA
ALIGNMENT-Integrally Geared Centrifugal Compressor.

Job includes:a)Motor to Compressor coupling guard removal &
re-installation,
De-coupling & coupling. b) Motor to
Compressor - alignment checking & correction.
* 80
GEAR BOX / STACK DAMPERS
** 80.01 Valve GB / Stack dampers.
Gear Box / Stack Dampers -Valve GB / Stack dampers.
3160003 STACK DAMPER BRG REP LT(SNGL SFT

STACK
DAMPER BRG REPLT(SINGLE SHAFT - Job includes
:a)
De-coupling of shaft from actuator b) DE / NDE
plummer block
bearing
inspection,
cleaning,replacement
&
re-assembly
c)
Actuator to stack damper shaft alignment d) Actuator &
cylinder removal & re-ins
3160004 STACK DAMP GEARBOX INSP(SNGL STAG

Stack
damp gearbox insp(Single stag-Job includes
:a) De-coupling
of
shaft
from actuatorb) Actuator &
cylinder removal
& re-installationc) Gearbox removal,
overhauling & re-installation
3160005 STACK DAMPER BERNG REP LACE MULTI SFT

Stack
Damper Bearing Replace(Multi shaft - Valve GB
/
Stack dampers. Job includes -- Linkage removal &
re-assembly.DE/NDE
plumer
block
bearing
inspection,
cleaning, replacement & reassembly.Actuator to stack
damper shaft alignment. Actuator & cylinder
3160006 STACK DAMP GEARBOX INSP(MULTI SFT

Stack
damp gearbox insp(Multi shaft - Job includes
:a) De-coupling of shaft from actuator b)
Actuator &
cylinder removal & re-installation c) Gearbox removal,
overhauling & re-installation
3160007 VLVE/STACK DMPR GB INSITU REP IR

Vlve/stack
dmpr GB insitu repir - Applicable for
all sizes.Opening
of
GB,
checking of internals,
cleaning, greasing,checking forjamming & making the same
Number : CCM/
Date
: 25.05.2015
Page No. : 166
free.
3160008 VALVE/STACK DMPR GB REP

2,027.25
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 167

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Valve/stack dmpr GB repair.-Removal & re-fixing of GB

including lifting & shifting to workshop & back. Valve GB /
Stack dampers. -Upto 12" nb.

2,365.12
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
5,068.10
INR/EA
6,757.47
INR/EA
3,696.33
INR/EA
5,068.10
INR/EA
Valve/stack
dmpr GB repair.Removal & re-fixing of
GB including lifting & shifting to workshop & back. Valve
GB / Stack dampers.-Above 12" nb and up to 24" nb.

Valve/stack
dmpr GB repair.Removal & re-fixing of
GB including lifting & shifting to workshop & back. Valve
GB / Stack dampers.-Above 24" nb.
3160011 VALVE GEAR BOX O/H - SIZE </= 12"

Valve
/
Gear
Box O/H. Opening, checking,
cleaning, replacement if required, greasing & reassembly
of the GB. Valve GB / Stack dampers.-Up to 12" nb.
3160012 VALVE GEAR BOX O/H -SIZE >12" BUT </=24"

Valve
/
Gear
Box O/H. Opening, checking,
of the GB. Valve GB / Stack dampers-Above 12" nb and up to
24" nb.
3160013 VALVE/GEAR BOX O/H - SIZE > 24"

Valve
/
Gear
Box O/H.-Opening, checking,
of the GB. Valve GB / Stack dampers-Above 24" nb.
** 80.02 GEAR BOX-ALL EXCEPT SUNDYNES

*** 80.02.01Oil seal leak attending.
3160014 OIL SLA GEAR BOX-ALL EXC SUNDYNES<=30KW

Oil
seal leak attending.GEAR BOX-ALL EXCEPT SUNDYNES Up to 30 KW
GEAR BOX-ALL EXCEPT SUNDYNES - Oil seal leak attending.:Job
includes:Removal &reinstallation of housing top cover and
/or side covers.
3160015 OIL SLA G/B-ALL EXC SUNDYNES>30TO100KW

Oil
seal leak attending.GEAR BOX-ALL EXCEPT SUNDYNES
/or side covers.
Number : CCM/
Date
: 25.05.2015
Page No. : 168
Number : CCM/
Date
: 25.05.2015
Page No. : 169

Telephone: 44783596
Sr. No. Item Code
Unit Rate
6,335.13
INR/EA
Oil
seal leak attending. GEAR BOX-ALL EXCEPT SUNDYNES
- Above 100 and up to 250 KW
/or side covers.

10,136.22 INR/EA
Oil
/or side covers.
3160018 OIL SLA G/B-ALL EXC SUNDYNES-ABV 1000KW

16,893.69 INR/EA
Oil
- Above 1000 KW.
/or side covers.
*** 80.02.02Antifriction bearing replacement.

3160019 ANTRCT BR -G/B-ALL EXC SUNDYNES=<30KW
5,279.27
INR/EA
7,602.15
INR/EA
Antifriction
bearing replacement -GEAR BOX-ALL EXCEPT
SUNDYNES - Up to 30 KW
Antifriction bearing replacement:Job
includes:Removal
&
reinstallation
ofhousing
top
cover
and
/or
side
covers.Replacement of elastomeric seals /inspection, repair
or replacement of labyrinth seals.Removal & Reinstallation
/replacement of bearing(s)
3160020 ANTRCT BR G/B-ALL EXC SUNDYNES>30TO100KW

Antifriction
bearing
replacement GEAR BOX-ALL EXCEPT
SUNDYNES - Above 30 and up to 100 KW.
includes:Removal
&
reinstallation
ofhousing
top
cover
and
/or
side
3160021 ANTRT BR G/B-ALL EXC SUNDYNES>100TO250KW

Antifriction
bearing
replacement GEAR BOX-ALL EXCEPT
includes:Removal
&
reinstallation
ofhousing
top
cover
and
/or
side
10,136.22 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 170

Telephone: 44783596
Sr. No. Item Code
or
replacement
of
Reinstallation
labyrinth
seals.Removal
Unit Rate
&
3160022 ANTRT BR G/B-ALL EXC SUNDYNS>250TO1000KW

15,204.32 INR/EA
Antifriction
bearing replacement GEAR BOX-ALL EXCEPT
includes:Removal
&
reinstallation
ofhousing
top
cover
and
/or
side
*** 80.02.03Babbit bearings repair /replacement.

3160023 BBT BR/REPL G/B-ALL EXC SUNDYNES<= 30KW
5,279.27
INR/EA
7,602.15
INR/EA
Babbit
bearings repair /replacem GEAR BOX-ALL EXCEPT
SUNDYNES - Up to 30 KW
Babbit
bearings repair /replacement:Job includes:Removal
& reinstallation ofcasing
cover.Removal,
inspection,
repair/replacement
of bearing(s) /bearingpad(s) thrust
collar and reassembly
3160024 BBT BR/REPL G/B-ALL EXC SNDYNS>30TO100KW

Babbit
Babbit
cover.Removal,
inspection,
repair/replacement
3160025 BBT BR/REP G/B-ALL EXC SNDYNS>100TO250KW

10,136.22 INR/EA
Babbit
Babbit
cover.Removal,
inspection,
repair/replacement
3160026 BBT BR/REP G/B-ALL EXC SNDYN>250TO1000KW

13,514.95 INR/EA
Babbit
Babbit
cover.Removal,
inspection,
repair/replacement
3160027 BBT BR/REPL G/B-ALL EXC SUNDYNES>1000KW

16,893.69 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 171

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Babbit
SUNDYNES - Above 1000 KW.
Babbit
cover.Removal,
inspection,
repair/replacement
*** 80.02.04Capital repair(OH) job
3160028 CR-G/B-ALL EXC SUNDYNES-UPTO 30KW

12,143.19 INR/EA
Capital Repair GEAR BOX-ALL EXCEPT SUNDYNES - Up to 30 KW

Capital repair(OH) job:Job includes:Removal and refixing of
coupling
guards
oninput
end.Spacer
removal
and
reinstallation replacement on input end Removaland refixing
of
coupling
gaurd(s)
on output end Spacer removal
andreinstalltion/replacement
on output end Checking &
correction of alignment atinput and output ends with
connected machines. Removal & reinstallation /replacement
of coupling hub.Removal & reinstallation of housing top
cover and/or side covers.Replacement of elastomeric seals /
inspection, repair orreplacement of labyrinth seals.Removal
&
Reinstallation / replacement ofbearing(s). Removal
& reinstallation
of
casing
cover.Removal,
inspection,repair/replacement of bearing(s)/ bearing pad(s)
thrust
collar
andreassembly.Complete
dismantling and
reassembly of gear box.Inspection &replacement as required
of gears, gear shafts,bearings, seals
3160029 CR-G/B-ALL EXC SUNDYNES->30TO100KW

Capital
Repair GEAR BOX-ALL EXCEPT SUNDYNES - Above 30
and up to 100 KW.
coupling
guards
oninput
end.Spacer
removal
and
of
coupling
gaurd(s)
&
& reinstallation
of
casing
cover.Removal,
thrust
collar
dismantling and
16,471.34 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 172

Telephone: 44783596
Sr. No. Item Code
Unit Rate

17,554.23 INR/EA
Capital Repair GEAR BOX-ALL EXCEPT SUNDYNES - Above 100 and

up to 250 KW.
coupling
guards
oninput
end.Spacer
removal
and
of
coupling
gaurd(s)
&
& reinstallation
of
casing
cover.Removal,
thrust
collar
dismantling and

18,807.74 INR/EA
Capital Repair GEAR BOX-ALL EXCEPT SUNDYNES - Above 250 and

up to 1000 KW.
coupling
guards
oninput
end.Spacer
removal
and
of
coupling
gaurd(s)
&
& reinstallation
of
casing
cover.Removal,
thrust
collar
dismantling and
*** 80.02.05Gearbox replacement
3160032 G/B REP G/B-ALL EXC SUNDYNES-UPTO 30KW

Gearbox replacement GEAR BOX-ALL EXCEPT SUNDYNES - Up

to 30 KW
3160033 G/B REP G/B-ALL EXC SUNDYNES->30TO100KW

2,111.71
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 173

Telephone: 44783596
Sr. No. Item Code
Gearbox
replacement GEAR
Unit Rate
2,640.49
INR/EA
3,167.57
INR/EA
5,068.10
INR/EA
BOX-ALL EXCEPT SUNDYNES
3160034 G/B REP G/B-ALL EXC SUNDYNES->100TO250KW

Gearbox
replacement GEAR
3160035 G/B REP G/B-ALL EXC SUNDYNES>250TO1000KW

Gearbox
replacement GEAR
* 90
Plant specific and Miscellaneous
** 90.01 Plant specific - Aromatics
3163699 ROTARY VALVE BEARING REPLACEMENT
16,893.69 INR/EA
Job
includes:
1)
Sealpot
assembly removal &
re-assemble
2) Hydraulic cylinder assembly removal &
re-assembly. 3) Resolver assembly removal & re-assembly 4)
Top bearing removal, inspection, if required replacement &
re-assembly 5) Rachet wheel assembly removal & re-assembly
6)
Main
bearing
removal,
inspection,
if required
replacement & re-assembly
3163700 ROTARY VALVE MECHANICAL SEAL REPLAC

28,719.27 INR/EA
Job
includes:
1)
Sealpot
assembly removal &
re-assemble
re-assembly. 3) Resolver assembly removal & re-assembly 4)
Top bearing removal, inspection, if required replacement &
re-assembly 5) Rachet wheel assembly removal & re-assembly
6)
Main
bearing
removal,
inspection,
if required
replacement & re-assembly 7) Mechanical non-catridge type
seal replacement & re-assembly
3163701 ROTARY VALVE ROTOR PLATE REPLACEMEN

33,787.37 INR/EA
Job
includes:
1)
Sealpot
assembly removal &
re-assemble
re-assembly. 3) Top head flange bolts removal/ torque
tightening, top head lifting with turn-buckle assembly &
re-installation 4) Rotor plate removal & installation of
new rotor plate after cleaning/de-greasing, also track
plate cleaning & inspection. 5) Final alignment after
completed assembly of top head with new rotor plate
3163702 ROTOR PLATE TEFLON SHEET REPLACEMEN

Job
includes:
1) Rotor plate inverting & placing on
15,204.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 174

Telephone: 44783596
Sr. No. Item Code
**
Unit Rate
workbench
2) Holddown rings & washer removal, teflon
sheet removal 3) cleaning of rotor plate & re-assembly of
teflon sheet
&
holddown
rings & wahsers 4) Torque
tightening of holddwon rings & washer 5) Seal sheet to
holddown washer clearance measurement as per SMP
90.02 Plant specific - Coker
3163703 O/H OF DECOKING CONTROL VALVE

20,272.43 INR/EA
Plant
Specific
Coker
:
O/H of Decoking
control valve
with
6"
2500#
Inlet,
Outlet
and 3",
300# bypass ports, pneumatic actuator. Job includes :
Dismantle the pneumatic
acuator,
disassemblyof
valve
including
disassembly of subassemblies. Cleaning of all components,
blue match checking, shifting of components for lapping,
reconditioning / manual lapping of components if required.
Measurement of all dimensions and cutting / providing shims
if required, assembly, hydrotesting of valve in all three
modes (Bypass, Full flow & Full flow along with bypass port
pressurised), draining of water, drying with air,Protecting
the nozzles.
3163704 DRUM ISOLATION BALL VALVES

8,446.84
INR/EA
1,351.49
INR/EA
Plant
Specific
Coker : Overhauling of 6",
2500#, Drum isolation ball valves Job includes : Disassemby, replacement
/
reconditioning of components,
assembly, retesting
of the valve in all the three modes
Dis-assembly of
gear
box,
cleaning,
reconditioning,
replacement of components, assembly
3163705 OVERHAULING OF PNEUMATIC WRENCH

Plant
Specific
Coker
: Overhauling of
Pneumatic wrenches
(CP
5000 & CP 640 models) Disassembly, cleaning of components, recondition / replacement
of parts, assembly and run test.
3163716 O/H 4 WAY VELAN MAKE BALL VALVES

62,506.64 INR/EA
Plant
Specific - Coker : Overhauling of 12", 900#,
4 way Velan
make
ball
valves
JobIncludes
Dis-assembly,Removal & cleaning of components, Lapping of
components,Assembly & Testing Retesting of valve including
partial
disassembly,
re-placement
/
re-lapping
of
components, re-assembly (Per side) Dis-assembly, cleaning
of components, recondition / replacement of parts, assembly
and run test.
4,054.49
INR/EA
3163717 "COKE DRUM SP VALVES, SWITCH VALVES "

Number : CCM/
Date
: 25.05.2015
Page No. : 175
4,054.49
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 176

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Plant
Specific - Coker : Coke drum SP valves,
Switch valves
gear
box
dismantling & overhauling Job
includes : Clamping
and
arresting
the
accidental
movement of stem, dismantle actuator if required, remove
gear box from valve, disassemble,
cleaning,
reconditioning, replacement of components,
reinstall the gear box and actuator, remove the clamp.
3163718 O/H OF MOV ACTUATORS (MECH PART)

506.81 INR/EA
Plant Specific - Coker : Dismantle cover, replacement

/ reconditioning of components, box up
3163719 REPLACEMENT OF MOV ACTUATORS

1,055.84
INR/EA
3163720 PM OF MOV ACTUATORS.

337.88 INR/EA
** 90.03 Plant specific - MTF

*** 90.03.01Band Screen
3163676 GEAR BOX REPLACEMENT
Removal
and
Replacement
of
end.Removal/Replacement of Gear Box.
Motor
on
input
Removal
and
Replacement
of
Motor
on
end. Removal/Replacement
of
Gear
Box.
Removal
&
Reinstallation/Replacement of Bearing
input
1,601.52
INR/EA
2,001.90
INR/EA
1,000.95
INR/EA
3163677 HEAD SHAFT BEARING REPLCMT DE

3163678 HEAD SHAFT BEARING REPLCMT NDE

Removal & Reinstallation/Replacement of Bearing
3163679 MESH PANEL REPLACEMENT

600.58 INR/EA
Removal
of cover Replacement of Damaged mesh panel
Checking/Replacement of neoprene seals.
3163680 CAPITAL REPAIRS

9,379.36
INR/EA
1,601.52
INR/EA
Complete
dismentling of Gear Box. Inspection &
Replacement as required of gears, gear shafts, bearings,
seals etc. Assembly of Gear Box.
*** 90.03.02DAF Skimmer
3163722 DAF SKIMMER CHAIN ASSEMBLY PM

Job
includes:Cleaning
dis assembly and assembly.
and
greasing
3163681 BELT/CHAIN REPL.& ALIGNMENT.

including

Number : CCM/
Date
: 25.05.2015
Page No. : 177
1,018.69 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 178

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Removal & Reinstallation of Coupling Guard. Removal &

of belt/chain. Alignment of
driver and driven pulley and belt tensioning.
3163682 SKIMMER CHAIN REPAIR/REPL.

2,344.84
INR/EA
1,601.52
INR/EA
2,344.84
INR/EA
1,520.44
INR/EA
2,402.28
INR/EA
8,446.84
INR/EA
1,018.69
INR/EA
Replacement of Chain link/Complete chain.
3163683 SPROCKET.
Replacement
of
Chain link/Complete chain. Removal
& Reinstallation/Replacement of chain Sprocket(s).
3163684 END BEARING(S).

Replacement
of
Chain link/Complete chain. Removal
& Reinstallation/Replacement of chain Sprocket(s). Removal
& Reinstallation/Replacement of
Sprocket end bearing(s)
including
dismantling
components, all necessary Checks for dimension, clearance,
runout etc.
3163685 FLIGHT REPLACEMENT.

Flight Replacement. Tightening of all the bolts.
3163686 GEAR BOX REPLACEMENT.

Removal
& Reinstallation of coupling guard Removal
& Reinstallation/Replacement of
belt/chain Alignment of
driver and driven pulley and belt tensioning Replacement of
Pulley(s) Replcement of chain Link/Complete chain Removal &
Reinstallation/Replacement of chain Sprocket(s) Gear Box
Replacement.
3163687 GEAR BOX OVERHAULING

Complete
Overhauling
of GB including replacement
of seals, bearings, gears, shafts etc. If needed.
*** 90.03.03Rope Oil Skimmer

3163688 ROPE REPLACEMENT
Removal
of
Rope
from the tankRepair/Replacement of
Rope
3163689 CHAIN REPLACEMENT.

679.13 INR/EA
Chain/Chain
link Replacement and
tensioning.Spocket alignment check and corrective.
3163690 SPROKET JOBS

Chain/Chain
Spocket alignment
link Replacement and tensioning.

check and
corrective.
508.50 INR/EA

Replacement
of
Number : CCM/
Date
: 25.05.2015
Page No. : 179
Number : CCM/
Date
: 25.05.2015
Page No. : 180

Telephone: 44783596
Sr. No. Item Code
Unit Rate
driver/driven sprocket(s).
3163691 ROLLER JOBS.

508.50 INR/EA
Roller gap adjustment Chain tension adjustment.
3163692 ROLLER REPLACEMENT.

1,358.24
INR/EA
1,018.69
INR/EA
4,223.43
INR/EA
1,358.24
INR/EA
Chain/Chain
link
Replacement
and
tensioning.
Spocket alignment
check and
corrective.
Replacement
of driver/driven sprocket(s).
Roller
Gap
adjustment
Chain tension adjustment.
Replacement of Roller(s).
3163693 GEAR BOX REPLACEMENT.

Chain/Chain
link
Replacement
and
tensioning.
Spocket alignment
check and
corrective.
Replacement
of driver/driven sprocket(s).
Replacement of Motor Gear Box Replacement.
3163694 GEAR BOX OVERHAULING.

Complete
Overhauling
of
GB
including
Repair/Replacement of Seals, Bearings, Gears, Shafts etc.
3163723 REMOVAL AND REFIXING OF BEARINGS.

Rope oil skimmer -
3163724 REMOVAL AND REFIXING MESH PANELS

599.72 INR/EA
Rope oil skimmer -
3163725 NOZZLE'S CLEANING/REPLACEMENT.

84.46 INR/EA
Rope oil skimmer -
** 90.04 Plant specific - CPP

*** 90.04.01GT Corrective Repair
3163663 REPLACEMENT GT INLET AIR FILTER.
16,893.69 INR/PC
3163662 D ASMLY REP. ASMLY SHAFT OIL SEAL

440.93 INR/PC
Disassembly Repair & Assembly of Shaft Oil Seal Rings

For Generatoror Gear Box.
3163661 D ASMLY REP. ASMLY FLOW DIVIDER.

4,116.98
INR/PC
1,525.49
INR/PC
Disassembly Repair & Assembly of Flow Divider.
3163660 GT FLOW DIVIDER REPLACEMENT

3163659 RMVL.WEIGHING & REFIX. CO2 CYLIND

403.75 INR/PC
Removal Weighing & Refixing of CO2 Cylinder.
Number : CCM/
Date
: 25.05.2015
Page No. : 181
Number : CCM/
Date
: 25.05.2015
Page No. : 182

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3163658 D ASMLY INSPT.ASMLY FUEL STOP VAL

883.53 INR/PC
Disassembly,
Inspection
&
Assembly
of
Fuel
Stop
Valve.
3163657 D ASMLY REP.& ASMLY BY PASS VALVE

883.53 INR/PC
Disassembly
(moog).
Repair
&
Assembly
of
By
Pass
Valve
3163656 LOAD GEAR & GENERATOR COUPLING

4,983.64
INR/PC
4,154.15
INR/PC
1,108.23
INR/PC
1,765.39
INR/PC
1,902.22
INR/PC
GLoad Gear & Generator Coupling Removal & Fixing.
3163655 GAS TURBINE & LOAD GEAR COUPLING

Gas Turbine & Load Gear Coupling Removal & Fixing.
3163759 GAS TURBINE & ACCESSORY GEAR BOX

Gas Turbine & Accessory Gear Box Coupling Removal & Fixing.
3163654 D ASMLY REP. ASMLY EXCITOR NDE-BR

Disassembly Repair & Assembly of Excitor N.D.E. Bearing.
3163653 D ASMLY REP. ASMLY GEN.DE

Disassembly
N.D.E. Bearing.
Repair
&
Assembly
of
General D.E. or
3163652 D ASMLY INSPT. ASMLY OF BRG 2

15,888.51 INR/PC
Disassembly Inspection & Assmbly of Bearing 2 Through

Tunnel.
3163651 RMVL.INSPT.& REFIX.TRANSIT.PICECE

883.53 INR/PC
Removal, Inspection & Refixing of Transition Piece.
3163650 RMVL.INSPT.& REFIX.AFT FLOW SLV.

662.24 INR/PC
Removal, Inspection & Refixing of aft. Flow Sleeve.
3163758 RMVL.INSPT.& REFIX.FWD FLOW SLV.

662.24 INR/PC
"Removal, Inspection & Refixing of FWD. Flow Sleeve."
3163649 RMVL.INSPT.& REFIX.COMBUST. LINER

662.24 INR/PC
Removal, Inspection & Refixing of Comustion Liner.
3163648 IGV HYDRULIC ACT. RMVL.REP REFIX.

1,324.46
INR/PC
IGV Hydraulic Actuator Removal Repair & Refixing.
3163647 ENCLOSER DOOR RMVL & REFIXING

3163646 D ASBLY REP ASMBLY TURB.COMP.ROOF

522.02 INR/PC
Number : CCM/
Date
: 25.05.2015
Page No. : 183

Telephone: 44783596
Sr. No. Item Code
Unit Rate
697.71 INR/PC
Disassembly
Repair & Assembly of Turbine Compartment
Roof.
3163644 D ASBLY REP.ASBLY MAGNETIC CLUTCH

2,108.33
INR/PC
Disassembly Repair & Assembly of Magnetic Clutch
3163643 D ASBLY REP.CALIB ASMBLY FUEL NRV

271.99 INR/PC
Disassembly
Repair
Calibration
&
Assembly of Fuel
NRV.
3163642 D ASBLY REP.ASBLY FUEL NOZEL INSP

783.86 INR/PC
Disassembly
Repair & Assembly Fuel Nozzel Inspection
(GT).
3163641 DISASSMBLY REP. ASSBLY FLEX SEAL

2,608.38
INR/NOS
Disassembly Repair & Assembly of Flex Seal.
3163640 "TUBUING LEAKS (FUEL,OIL,AIR)"

45.61 INR/NOS
3163639 OP CLO COMBUSTER OUTER CASING COV

1,324.46
INR/PC
Opening & Closing of Combustor outer casing cover.
3163638 RMVL.& REFIX SPARK PLUG DETECTOR

361.51 INR/PC
3163637 REMOVAL/REPAIR/ FIXING OF TUBES

89.54 INR/INM
*** 90.04.02GENERATOR 30 MW and Above

3163664 DSM & ASM GENERATOR GB CPLG.
Disassembly
Coupling.
&
Assembly
of
Generator
to
4,983.64
INR/IND
1,076.13
INR/PC
Gear Box
3163665 D ASM REP ASM OF BERAING COVER.

Disassembly Repair & Assembly of Bearing Cover.
3163666 D ASM REP ASM RADIAL BRG TOP/H

807.52 INR/PC
Disassembly
Repair
& Assembly of radial bearing Top
half.
3163667 D ASM REP ASM RADIAL BRG BOTT/H

Disassembly
Bottom Half.
Repair
&
Assembly
of
radial
1,267.03
INR/PC
1,371.76
INR/PC
bearing
3163668 D ASM REP ASM STATOR END SHIELD

Disassembly Repair & Assembly of Stator end Shild.
3163669 D ASM REP ASM GENRTR WTR COOLER


Telephone: 44783596
Sr. No. Item Code
2,985.11
Disassembly
Cooler.
Repair
&
Assembly
Unit Rate
of
INR/PC
Generator Water
3163670 D ASM REP ASM SFT OIL SEL RINGS

440.93 INR/PC
Disassembly Repair & Assembly of Shaft oil seal rings

for turbineGenerator or Gear Box.
3163671 ALMENT CHK BETWEN GENRTR & GB.

633.53 INR/NOS
Alignment Check Between Generator & Gear Box.
3163672 ALMT CHK RECTI BETWEN GENRTR/GB

Alignment
& Gear Box.
check
&
3,804.46
INR/NOS
Rectfication Between Generator
*** 90.04.03Condensate drain pump.

3163674 D ASM REP ASM INLET/OUTLET V/V
Disassmbly
Repair
271.99 INR/PC
& Assembly of Motive Inlet/Outlet
Vlves.
3163673 "D ASM ASM MOTVE STEAM I/L,O/L"

Disassmbly
&
Assembly
180.76 INR/PC
of Motive Inlet/Outlet Union
Joint.
3163675 D ASM REP ASM OF FLOT ASSEMBLY

361.51 INR/PC
Disassmbly Repair & Assembly ofFlot Assembly.

3163730 ID/FD FAN LINK ADJUSTMENT
2,716.50
INR/EA
2,402.28
INR/EA
1,383.60
INR/EA
3163731 BALANCING OF ID/FD FAN / O/H

3163732 RSV LUNCH TUBE REPLACEMENT

3163733 ID/FD FAN CHAIN REPAIR/REPLACEMENT

8.45
INR/M
3163734 STG ACTUATOR SERVICING

9,379.36
INR/EA
2,402.28
INR/EA
3,689.57
INR/EA
3163735 REMOV/REPL OF GLAND PACK CONTROL VALVE

3163736 REMOVAL/REFIXING OF E2H CONVERTER

** 90.05 Plant specific - Sulphar

*** 90.05.01SINGLE STAGE CENT IN BETWEEN BEARING FAN
3163613 RMVL.& REFIXING ACCESS DOOR
229.75 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Removal & refixing of access door
3163614 RMVL.& REFIX.OF SUCTION HOOD

628.45 INR/MT
Removal & Refixing of Suction hood (App.Wt-500 KG)
3163615 CHECK & RECON. DISCH. DAMPER

Check
628.45 INR/MT
& Recondition the discharge damper (App wt:250
KG)
3163757 CHECK & RESETTING OF IGV R

915.63 INR/EA
Screw conveyors- upto 10 KW
*** 90.05.02Screw conveyors- upto 10 KW

3164176 Bearing Replacement Jobs
3,659.17
INR/EA
4,649.15
INR/EA
Includes
Jobs: Removal & Refixing of coupling
guards Removal
&
refixing
of
chains
Checking
&
correction of sprocket
alignment between driver and
conveyor Inspection, tension
adjustment & replacement of
chains / links Removal
&
refixing of driven sprockets Inspection & replacement
of drive sprockets Inspection & replacement of driven
sprocket Dismantling,
insection
&
replacement of bearings,
dismantling
of
motor and gear box.
3163603 SCREW CONVEYOR SCREW JOBS

Includes
guards Removal
&
refixing
of
chains
Checking
&
&
sprocket Dismantling,
insection
&
replacement of bearings, dismantling
of
motor
&
gear box Dismantling / inspect / repair /
replacement of screw flight / shaft
3163604 SPROCKET JOBS

Includes
guards Removal
&
refixing
of
chains
Checking
&
&
459.50 INR/EA
sprocket
*** 90.05.03Screen Separators (5.5KW)

3163605 PULLEY JOBS
Includes
Jobs: Removal & refixing of coupling guards
Removl
& refixing of belts Checking & correction of
pulley
114.89 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
alignment
between
driver
and
screen
separator
Inspection, tension
adjustment
&
replacement
of
belts Removal & refixing of driven pulleys Inspection
& replacement of drive pulleys Inspection & replacement of
driven pulleys
3163606 TOP & BOTTOM MESH REPLACEMENT

1,870.12
INR/EA
3,486.86
INR/EA
1,743.44
INR/EA
1,378.53
INR/EA
6,571.65
INR/EA
1,743.44
INR/EA
Includes
Jobs:
Dismantling
of
top
cover/chute
of screen
box
Dismantling
of topmesh mesh,
inspect, replacement
&
box
up
including
replacement
of balls & springs if necessary Dismantling of topmesh &
bottom mesh, inspect, replacement including replacement of
springs/balls if
required
Dismantling
of topmesh &
bottom mesh, repair job
by
stitching etcc. Mech size
6mesh (159" X 59") and 8 mesh (143" X 59")
3163607 CRANK PIN JOBS

Includes
Jobs:
Lift
the
screen
mesh assembly
for accessing the slide bearing assembly & lower after the
job is
over
Dismantling
of
crank
pin
assembly,
inspection/repair/replacement
of
parts
3163608 SLIDE BEARING JOBS

Includes
Jobs:
Lift
the
screen
mesh assembly
for accessing the slide bearing assembly & lower after the
job
is
over
Dismantling
of
slide
bearing
assembly,inspection
/repair/replacement of parts
3163609 DRAG LINK ASSEMBLY JOBS

Includes
Jobs:
Dismantling
of
drag
assembly, inspection,repair/replacement of parts
link
3163610 O/H SCREEN SEP.GB CRANK MECH.

Overhauling of screen separator gear box mounted with

Crank Mechanism: Includes Jobs: Removal & refixing of
coupling guards De-Coupling Pulley removal & refixing of
pulley Removal & refixing of Drag link & Crank pin assembly
Removal & refixing of Screen box assembly Removal &
refixing
of
inlet
Chute
Dismantling/checking/replacement/repair of parts & assembly
including backlash checking etc. Removal & Installation of
Gear box in position Alignment of coupling
3163611 REPL. OF SPRING CLIPS/BALLS

Replacement
of
spring
clips / balls Includes
Jobs: Removal
& refixing of chute & top cover Removal &
refixing of top deck/bottom deck Replacement of spring
Clips/Balls

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3163612 FABRICATION OF NEW MESH SIZE

3,971.70
Includes
Jobs:
159" X 59" X Mesh
INR/EA
Fabrication of New Screen mesh size:
*** 90.05.04Belt Conveyor of Granulation Unit-0-30KW

SULPHUR-BELT CONVEYOR OF GRANULATION UNIT 0-30KW
3163743 DRIVE(HEAD)PULLEY BEARING JOBS

277.05 INR/EA
Removal
&
Refixing
of
Removal, Inspection/replacement of
belt to
loosened,Gear box to be removed
plummer block unit

bearings,
be
3163744 DRIVEN (TAIL)PULLEY BEARING JOB

277.05 INR/EA
Includes
Jobs:Removal
&
block
unit,
Gear
box
inspection/replacement of bearings
Refixing
of Plummer
&
Motor.
Removal,
3163745 REPLACEMENT OF CONVEYOR BELT

7,438.30
INR/EA
Includes
Jobs:Removal
of intermediate troughing
idlers Replacement of Conveyor belt Dismantling, inspection
& replacement of DE Bearings
3163746 "DRIVE/EN(HEAD,TAIL,GRAVITY)JOBS "

12,670.27 INR/EA
Includes
Jobs:Removal,
inspection/replacement of
bearings, belt to be loosened, Gear box to be removed
Removal & Refixing of Plummer block unit, Gear box & Motor.
Removal,
inspection/replacement of bearings Check the
lagging on pulley, surface at bearing assembly, repair/
replacement
3163747 RMVL& REFIX CONVEYOR HOOD COVER

1,689.37
INR/EA
Removal
&
Refixing of Conveyor hood covers
Size:1.3 mtr X.63mtr X.95mtr including removal of idlers &
belts.
3163602 LOOSENING/TENSIONING CONV. BELT

685.88 INR/EA
Loosening
30" wide.
&
tensioning of conveyor belt Size: 24" &
3163619 RMV/ADDN. C/WT GRAV.T/UP PULLEY

216.24 INR/EA
3163620 PREPARATION & REPL SKIRT BOARDS

457.81 INR/EA
Preparation
&
Replacement
of
skirt
Size ranging from 6" wide X 1 mtr to 10 mtr.
boards,
3163621 PREP.& REPL SKIRT BOARDS WOODEN

45.61 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Preparation & Replacement of skirt board wooden wedge

Size : App 6" lg X 2" wide X 1" breadth.
3163622 TROLLEY WHEEL BRG. REPLACEMENT

1,689.37
INR/EA
3,167.57
INR/EA
Includes
Job:
Lift
& lower conveyor frame
Removal, check & replace the bearing if required including
removal & refixing of wheel
*** 90.05.05Spout 0-30KW
3163616 SPOUT GEAR BOX OVERHAULING

Includes
Jobs:
Motor
dismantling & assembly
Flange mounted
motor-Gear
box
dismantling & assembly
Removal of coupling hub & spider & refix back Alignment
of motor & Gear
Box
Oil
seal
removal
& assembly
Bearing removal & assembly
Worm
Shaft/worm
wheel/internal
parts
removal/repair/replacement
3163617 RECTIF. MISALIGNMENT OF ROPES

109.81 INR/EA
Job
includes: Rectification of misalignment
ropes size:1/6" To 3/8" dia X app 4 mtr long of spout.
of
3163618 REMOVAL OF DAMAGED ROPES

422.35 INR/EA
Job
includes: Removal damaged ropes 1/6" To 3/8" dia
& rectification/replacement.
3163623 RMVL./REPL. WORN/DAMG.SPOUT AS.

493.31 INR/EA
Job
includes:
Removal
of
Worn
out/damaged
spout assembly
and replacement with new one Size : App
700mm dia X 4 Mtr app. Long
3163624 SPOUT GATE REPAIR JOBS

1,584.63
INR/EA
Job
includes: Gate Cover opening & box up Remove
& box up of spout assembly & gate assembly Check & replace
if necessary the bearings
*** 90.05.06Claus Air Compressor (2300 KW)

3163625 RMVL & BOXUP NOISE HOOD COVER
Removal
179.07 INR/EA
& Box up of noise hood cover Size : 1320mm X
660mm
3163626 RMVL & REFIXING OF NOISE HOOD

Removal & Refixing of Noise Hood (App 200 KG)
3163627 CHECK & RESET. LINK MECH.IGV

829.47 INR/EA
457.81 INR/ST

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Includes Jobs :Checking & Resetting of link mechanism

of IGV (No of joints 24)
3163628 RMVL & REFIXING OF EXP.BELLOW

45.61 INR/IND
Includes Jobs :Removal & Refixing of Expansion bellow

Size : 30" dia
3163629 RMVL.CLEA.BOXUP OF VENTURI NZ

1,689.37
Includes
Jobs
Nozzle (App 1000 KG)
INR/MT
:Removal, Cleaning & Boxup of Venturi
3163630 "PRE.FILTER PAD RMVL,CLEA,REFI "

581.15 INR/ST
Includes
Jobs : Preliminary Filter Pad Removal, Cleaning & Refixing, One set consisting of 16
nos, Size :
640mm X 640mm X 100mm thk each
3163631 PRE.FILTER PAD RMVL & REPL.

581.15 INR/ST
Includes
Jobs : Preliminary Filter Pad - Removal
& Replacement, One set consisting of 16 nos. Size: 640mm
X
640mm X 100mm thk each.
3163632 "SEC FILT PAD RMVL.CLEA,REFIX."

1,229.85
INR/ST
1,229.85
INR/ST
Includes
Jobs : Removal of secondary filter
pads, cleaning & refixing. One set consisting of 16 no
Size :
595mm X 595mm X 290mm each.
3163633 SEC FILTER PADS RMVL.& REPL.

Includes
Jobs : Removal of secondary Filter pads &
replacement.
One set consisting of 16 nos. Size : 595mm X
595mm X 290mm each.
3163634 ATTENDING LUBE OIL LEAKAGES

70.96 INR/H
Includes
Jobs : Attending lube oil leakages in
Oil circuit, pipe ranging from 1/2" to 2" NB.
*** 90.05.07Granulator
3163635 REPL.OF VENTURI DAMPER BEARINGS

723.06 INR/EA
3163636 VENTURI ACCESS DOOR PKNG. REPL.

179.07 INR/EA
**
Venturi
access door packing App. size
10" replacement including opening & box-up.
90.06 Plant specific - Utility
10" X
3163706 "LOW FLOW OF CP 10,CP 20 (PNEUMATIC "

2,534.05
INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Job includes : Pump dismantling, Making new vanes for

the air motor, assembly, Shifting to utilitystation & trial
3163707 "CAPITAL REPAIR OF CP 10,CP 20(PNEUMATIC

3,378.75
INR/EA
1,689.37
INR/EA
2,534.05
INR/EA
3,167.57
INR/EA
Job includes : Pump dismantling, Fixing new vanes for

the air motor, Bearing & oil sealreplacement , assembly and
Shifting to utility station & trial
3163708 CP 77 LOW FLOW (PNEUMATIC)

Job includes : Pump dismantling , Suction & discharge

NRV cleaning, NRV box up, Ejector inlet filter cleaning,
Oil chargingShifting to utility station & trial
3163709 CP 77CAPITAL REPAIR (PNEUMATIC)

Job
includes:Pump
dismantling,
Suction &
discharge NRV cleaning, Piston removal & cleaning its air
tube, NRV box
up Ejector inlet filter cleaning, Oil
charging, Shifting to utility station & trial
3163710 TWIN LOBE OIL SEAL REPLACEMENT

Job
includes:Removal
of
coupling guard, Removal
of belt, Removal of pulley, Oil drain & bearing cover
removal, Oil
seal
removal
&
new oil seal fixing,
Bearing cover & pulley
fixing,
Belt
fixing
&
alignment, Oil filling & coupling guard fixing
3163711 PM OF BIO TOWER

844.68 INR/EA
Checking
condition of lub. Oil & replace if required
,
Checking
condition of turn buckle, Checking bolt
tightness of arm & condition of nozzle
3163712 BIO TOWER BEARING BALL REPLACEMENT

3,547.66
INR/EA
1,942.78
INR/EA
Job
includes:Oil
drain & opening of drum bolts,
Arm with drum lifting & shifting on the top of aeration
tank, Bearing top cover removing, Removing old bearing
ball & cleaning
bearing
housing,
bearing
inner
&
outer race, Installing new ball & fitting bearing top
cover, Gasket cutting
for
drum,
Lifting & shifting of
arm with drum in biotower & fixing it on bearing top, Oil
charging
3163713 PM OF THICKENER / CLARIFIER.

Job
includes:PM
OF
OILY
SLUDGE
THICKENER,
BIOLOGICAL SLUDGE
THICKENER,
CLARIFIER.
Job includes :
Checking lub oil condition of both gear box & replace if
required, Gear box pm activities like foundation bolt
tightness, alignment checking,

visually by removing
Inspection
of
main
gear

Telephone: 44783596
Sr. No. Item Code
Unit Rate
inspection
cover & tightening of worm gear grub
screw, Chain alignment checking & chain greasing
3163714 REPLACEMENT OF RACK ARM BOTTOM FLIGHTS

1,013.62
INR/EA
1,267.03
INR/EA
5,405.98
INR/EA
8,108.97
INR/EA
REPLACEMENT
OF
RACK
ARM
BOTTOM
FLIGHTS
OF
OST,BST,CLARIFIER Job includes : Removing old flights,
Removing old pvc rubber & fixing new pvc rubber strip
Fixing flights, Checking tip clearance by rotating arm with
motor
3163726 PM OF GULLEY SUCKER (VACUUM TRUCK )

Job
includes:To check leakage's from all hose joints
&
attend
if
any,
check oil quality & level in oil
tank, check oil quality & lein vacuum pump & replace if not
good, Check coolant level & vent from vacuum pump vent
plug, Hydraulic oil return filter cleaning & replacement
if not good,
Inspect
&
clean
oil dropper of vacuum
pump, Check belt
condition
of
coolant
pump & free
rotation of pump, Check
foundation & casing bolts of
vacuum pump, Check bolt tightness
of
universal coupling
of hydraulic pump Check & clean level glass
3163727 VACUUM PUMP VANE CHANGING

Removal
of vacuum pump guard, Removal of vacuum
pump suction & discharge line, disch 3way valve, dich
nrv, Removal
of
hydraulic
fitting,
hydraulic motor &
coolant pump,
Removal
of
pump (drive end) head cover,
Removal of old broken vanes & cleaning rotor, Fixing
of new vane blades, Gasket cutting of head cover, Head
fixing & coolant pump
fixing.
Hyd.
motor & its suc.
Disch
line
connection
fitting,
Vacuum
pump
suc,disch,3way
valve & nrv fixing, Vacuum pump guard
fitting Coolant filling & venting
3163728 OVERHAULING OF VACUUM PUMP

Job includes:Removal of vacuum pump guard, Removal of

vacuum pump suction & discharge line, disch 3way valve,
dich nrv. Removal of vacuum pump along with hyd motor from
truck chesses, Complete dismantling of vacuum pump, Fixing
new oil seal, bearing, Cleaning of hyd dripper & its
tubing, Cleaning of all components & gasket cutting for
head cover, Complete assembly with new blades, Pump fixing
on vehicle chesses, Vacuum pump suc,disch,3way valve & nrv
fixing, Vacuum pump guard fitting, Coolant filling &
venting
3163729 VACUUM TRUCK HYDRAULIC PUMP O/H

5,912.79
INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Job
includes:Removal of hydraulic pump from
vehicle, Dismantling of pump, Removal of bearing & oil
seal, Fitting of
new
bearing
&
oil
seals, Complete
assembly of pump, Fitting of pump on vehicle & coupling
3163748 PRIMARY FITERS REPL IN CENT COMP

546.73 INR/EA
Primary
Fiters Replacement in Centrifugal Compressor
:
1 set consisting of 5 nos elements. Removal,
cleaning, gap sealing & re-fixing same or new filter
elements
3163749 SECONDARY FITERS REPL IN CENT CO

691.10 INR/EA
Secondary
Fiters
Replacement
in
Centrifugal
Compressor : 1 set consisting of 5 nos elements. Removal,
cleaning, gap sealing & re-fixing same or new filter
elements
3163750 MOP O/H OF PUMP FOR CENTR COMP

998.27 INR/EA
Overhauling
of pump with Pump removal and refixing (
with quality checks )
3163751 MOP O/H DRIVE GEAR CENTR COMP

998.27 INR/EA
Overhauling
of
drive gear unit with drive gear
unit removal and refixing ( with quality checks )
3163752 IMPELLER CLEANING OF CENTRI COMP

1,666.35
INR/EA
Impeller cleaning of Centrifugal Compressor per stage

including elbow - victolic joint removal and re-fixing,
shroud and diffuser removal and re-fixing ( with quality
checks ), Impeller cleaning, removal and re-fixing of
moisture trap with internal inspection & minor repair, if
any.
3163753 UTILITY ETP BFP BLADE REPL

215.01 INR/EA
Doctor blade replacement.
3163754 UTILITY ETP BFP BEARING REPL

508.60 INR/EA
Pillow Block bearing replacement (rate per bearing)
3163755 UTILITY ETP BFP BELT REPL

**
950.05 INR/EA
Belt Replacement.
90.07 Plant specific - PP

3163695 CUTTER HUB REPLACEMENT.
3163696 KNIFE ASSEMBLY ON CUTTER HUB

228.06 INR/EA
675.76 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3163697 DIE PLATE REPLACEMENT

4,223.43
INR/EA
from cutter hub, housing of pelletizer & its pipes
3163698 UNIVER.CPLG.GUARD.RMVL.& GREASING

337.88 INR/EA
3163737 POLYMER REMOVAL

70.96 INR/H
from cutter hub, housing of pelletizer & its pipes
** 90.08 Common jobs.

*** 90.08.01Maintenanance of Rack & Pinion Lifts
3163738 O/H OF GOVERNER ASSY(RACK&PINION LIFTS
760.21 INR/EA
3163739 REPL.OF GUIDE ROLLER(RACK & PINION LIFTS

304.07 INR/EA
3163740 BEARING REPL-GUIDE ROLLER(RACK& PINION)

380.11 INR/EA
3163741 REPL-CAT HEAD PULEEY & BEAR(RACK&PINION)

380.11 INR/EA
3163742 REPL-CABLE GUIDE PULLEY(RACK&PINION)

380.11 INR/EA
3164445 PINION REPLACEMENT (RACK AND PINION)

*** 90.08.02Others
675.76 INR/EA
3142711 Gear Box Overhauling Job

597.46 INR/H
Overhauling
of gearbox for fire water line valves,
fire water pit valves and tank body valves.
3018805 M108021101-Rmvl coupling guard-0-30KW

22.84 INR/EA
Removal and refixing of coupling guards on output end

45.68 INR/EA

68.53 INR/EA
3018808 M108021101-Rmvl coupling guard > 251 KW


RIGGING/SHIFTING
MOTOR
&
OTHERS:
Removing
of
motor/pipes/others
from
foundations/racks/designated
location & shifting to the desired locations and from
desired places to foundation/racks/others as per drawings,
specifications and instructions of EIC. Transportation of
138.33 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
all
owner
supplied
material from store, returning
unused material
to
store, PPE, tools and tackles
including chain blocks,
D
shackles,
wire
rope
slings, etc are in contractor's scope. Mobile P&M will
be provided by owner. Foundation
of bolt loosing &
tightening is in contractor's scope.
3147313 SHIFTING OF DRUMS-210 LTRS

54.60 INR/NOS
3160834 GAS CYL SHIFT FOR CALIBRATION >7&<=20M3

50.69 INR/EA
Gas
cylinder
shifting for calibration
location as per instruction of EIC.
to
designated
3160833 GAS CYL SHIFT FOR CALIBRATION<=7M3

33.78 INR/EA
Gas
cylinder
shifting for calibration
location as per instruction of EIC.
to
designated
3261592 FLG JT -150 #, BLD/SPD SIZE <=6 IN NB

21.13 INR/IND
FLANGE JOINT: BLINDING, SPADING, DEBLINDING, DESPADING

:Blinding,deblinding,
spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
Spading, blinding, ,box up of
equipmentwhich include cleaning flange face,
rusted
fasteners and placing newgasket, tail blind
/spectacle
blind and tightening of bolts withtorque
wrench wherever
required and complete leak test whever
requiredat all
elevations as per directions of EIC.
Transportation of allowner issued material from designated
storage locations, returningunused material and scrap to
designated locations, provision
of allPPE, tools and
tackles are in contractor#s scope.1.Scope
of torque
wrenches wherever required will be as per
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
issuedgasket sheets.3.The job involves one
time
flange
opening and one time box up. 4.Ifboth the activity
is
performed (opening and box up) quantity payableshall
be two times of corressponding inch dia.
5.Scope
of
Scaffoldingwhere
ever required will be as
per
DOR.
3261593 FLG JT 150# BLD/SPD SIZE>6 & <=12 IN NB


spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
21.92 INR/IND

rusted
/spectacle
wrench

Telephone: 44783596
Sr. No. Item Code
Unit Rate
wherever
required
and
complete
leak
test
whever
requiredat all
of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
time
flange
is
5.Scope
of
Scaffoldingwhere
per
DOR.
3261594 FLG JT -150 #, BLD/SPD SIZE >12 IN NB

23.79 INR/IND

spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
/spectacle
wrench wherever
requiredat all
of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
time
flange
is
5.Scope
of
Scaffoldingwhere
per
DOR.
3261595 FLG JT-300&600# BLD/SPD SIZE<=6 IN NB


spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
25.61 INR/IND
/spectacle
wrench wherever
requiredat all
designated locations,

Telephone: 44783596
Sr. No. Item Code
Unit Rate
provision
of
allPPE,
tools
and
tackles
are
in
contractor#s scope.1.Scope
of torque wrenches wherever
required will be as
per
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner issuedgasket
sheets.3.The job involves one time flange opening and one
time box up. 4.Ifboth the activity
is
performed
(opening
and
box
up)
quantity payableshall
be
two
times of corressponding inch dia.
5.Scope
of
Scaffoldingwhere
per
DOR.
3261596 FLG JT-300&600#BLD/SPD SIZE >6&<=12IN NB

26.91 INR/IND

spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
/spectacle
wrench wherever
requiredat all
of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
time
flange
is
5.Scope
of
Scaffoldingwhere
per
DOR.
3261597 FLG JT -300 & 600 #, BLD/SPD >12 IN NB


spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
/spectacle
wrench wherever
requiredat all
27.11 INR/IND

of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
issuedgasket sheets.3.The job involves

Telephone: 44783596
Sr. No. Item Code
Unit Rate
one
time
flange opening and one time box up. 4.Ifboth
the activity
is
performed
(opening
and
box
up)
quantity payableshall be two times of corressponding
inch dia.
5.Scope
of
Scaffoldingwhere
per
DOR.
3261598 FLG JT->/=900#,BLD/SPD SIZE<=6 IN NB

33.35 INR/IND

spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
/spectacle
wrench wherever
requiredat all
of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
time
flange
is
5.Scope
of
Scaffoldingwhere
per
DOR.
3261599 FLG JT->/=900#,BLD/SPD SIZE>6<=12IN NB


spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
/spectacle
wrench wherever
requiredat all
of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
time
flange
is
33.35 INR/IND

5.Scope
of
Scaffoldingwhere
per
REGISTEDROERD.OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3261600 FLG JT >/= 900 #, BLD/SPD >12 IN NB

36.17 INR/IND

spading,
despading
on
all size
of flange
joints
onpipelines
and
equipments.
rusted
/spectacle
wrench wherever
requiredat all
of torque
DOR.2.Wherever
required,
contractor
shall
cut gaskets
from
owner
time
flange
is
5.Scope
of
Scaffoldingwhere
per
DOR.
3163076 VALVE BONNET REPLACEMENT

27.03 INR/IND
VALVE
GLAND
REPLACEMENT:
Providing
resources
for
attending gland
leakage
in
all
types and ratings of
valves at all elevations
and completing the job as per
direction of EIC. Provision of all PPE, tools and tackles
are in contractor#s scope.
1.
Scaffolding
wherever
required shall be covered under
seperate
item code for
the same. 2. All consumables and gland packing material is
in company scope.
3163075 VALVE BONNET GASKET REPLACEMENT

27.03 INR/IND
VALVE
GLAND
REPLACEMENT:
Providing
resources
for
attending gland
leakage
in
all
types and ratings of
valves at all elevations
and completing the job as per
are in contractor#s scope.
1.
Scaffolding
wherever
required shall be covered under
seperate
item code for
the same. 2. All consumables and gland packing material is
in company scope.
3258647 ATND VLV GLAND LEAK UPTO 600#

27.30 INR/IDS
Attending
gland
leak by replacement of packing in
valaves upto 600# rating.
VALVE
GLAND
TIGHTENING
/
PACKING REPLACEMENT:
Attending gland
leakage
by
tightening
of
gland
/
replacement of

Telephone: 44783596
Sr. No. Item Code
Unit Rate
packing
in all types and ratings of valves at all
elevations and completing the job as per direction of EIC.
Provision of all PPE, tools and tackles are in contractor's
scope.
1.
Scaffolding
wherever
required
shall be covered
under seperate item code.
2.
All consumables and gland packing material are
in owner's scope.
3258648 ATND VLV GLAND LEAK > 600#

44.10 INR/IDS
Attending
gland
leak by replacement of packing in
valaves greater than 600# rating.
VALVE
GLAND
TIGHTENING
/
PACKING REPLACEMENT:
Attending gland
leakage
by
tightening
of
gland
/
replacement of packing in
all
types
and
ratings
of
valves at all elevations and completing the job as per
are in contractor's scope.
1.
Scaffolding
wherever
required
shall be covered
under seperate item code.
2.
All consumables and gland packing material are
in owner's scope.
OPENING
/CLEANING
&
BOXUP
OF BURNER/STRAINER:
Providing resources
for
opening,
cleaning & box up of
burner guns, conical & basket filters,
strainers & soot
blowers and completing
the job as per direction of
Engineer In Charge. Transportation
of
all
FIM
from
designated
locations, returning unused material to
designated locations, 1. PPE's
,
tools and tackles etc are in contractor#s scope.
2. Provision of all consumables is in the scope of
the contractor.
3261612 OPNG.CLNG.&BOXUP FLTR/STRNR </=2 IN NB

78.20 INR/EA
"OPNG.CLNG.&BOXUP BASKET FILTER/STRAINER </=2"
3261613 OPNG.CLNG.&BOXUP FLTR/STRNR >2 TO 12 IN

64.42 INR/IND
"OPNG.CLNG.&BOXUP BASKET FILTER/STRAINER MORE THAN 2 IN AND

UPTO 12 IN
3261614 OPNG.CLNG.&BOXUP FLTR/STRNR >12 IN NB

55.64 INR/IND
"OPNG.CLNG.&BOXUP BASKET FILTER/STRAINER MORE THAN 12 IN NB

HOSE
CONNECTION:
shifting, coupling
Connection
of
(flange
joint
hoses including
in
case
of
Flanged),
laying, decoupling
completing the job as per
&
returning
back
and

Telephone: 44783596
Sr. No. Item Code
Unit Rate
direction
of
EIC.
Transportation
of
all owner
supplied material from designated
locations,
returning
unused material to designated locations.
1. PPE's, tools and tackles etc. are in contractor's scope.
2.
Provision
of all consumables like Teflon tape etc.
are in the scope of the contractor.
3.
For fixing the hose clamp, coupling hose clamp etc.
is in owner's scope.
3147526 HOSE CONNECTION 0-30 M LENGTH

44.29 INR/EA
3147527 HOSE CONNECTION > 30 M LENGTH

57.75 INR/EA
3163165 REMOVAL/REFIXING N2 CYL.FLUSH.PLAN 53

422.35 INR/EA
Removal
empty Nitrogen Cylinders & Transportation of
refilled Cylinders & refixing of new nitrogen Cylinders for
Flushing plan 53
3211045 VALVE GREASING JOB - 8" TO 24"

87.83 INR/EA
Rousing / Greasing of valves other than for PM
3211046 VALVE GREASING JOB - ABOVE 24"

174.50 INR/EA
Rousing / Greasing of valves other than for PM

ON
SITE
REPAIR
(FREE
MOVEMENT) OF VALVES: Scope of
work includes on site opening, greasing & closing of all
types of valves at all locations and elevations at site
as per instructions of EIC, provision of all tools and
tackles, all PPE for its staff and workmen. 1. Scaffolding
wherever required shall be covered under separate service
item code for the same. 2. Provision of all consumables is
in company scope.
3182332 VALVE ROUSING SIZE-6"

43.91 INR/EA
For Valve size up to 6".
3211095 ASSLY & DISBLY - DIAPHRAGM PUMPS

Air operated Diaphgram pumps - Widen Make. Remove pump from

2
nos 1 inch flange joints, dismantle the pump
diaphragms, remove/replace the valve assembly
Trouble
shooting of diaphragm / dosing pumps in case
of non-working.
Job
Includes:
De-choking
of
suction
/ discharge
line,
Checking
of NRV for
passing, Venting for removing
air
lock,
Relief
valve
597.46 INR/EA
and suction /discharge

Telephone: 44783596
Sr. No. Item Code
Unit Rate
valve checking for passing, cleaning
3211094 ASSLY & DISBLY PUMP ROTOR >250TO<=1000KW

4,683.75
INR/EA
4,162.56
INR/EA
3,030.05
INR/EA
Dismantling,
inspection
and assembly of rotors for
single stage
centrifugal pumps - >250 Kw to <=1000 Kw
Pump
Capital
repair:Job
includes:
1)
Removal
and
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
3211093 ASSLY & DISBLY PUMP ROTOR >100 TO<=250KW

Dismantling,
inspection
single stage centrifugal pumps - >100 Kw to <=250 Kw
Pump
Capital
repair:Job
includes:
1)
Removal
and
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
3211092 ASSLY/DISBLY PUMP ROTOR >30KW TO <=100KW

Dismantling,
inspection
single stage centrifugal pumps >30 KW upto 100 KW
Pump
Capital
repair:
Job includes: 1) Removal and
alignment
checking
and

Telephone: 44783596
Sr. No. Item Code
Unit Rate

Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
3211048 FD/ID FAN DISCHARGE BELLOW REPLACEMENT

2,879.82
INR/EA
Removal of old bellow & installation of new bellow
3211107 BARRING OF COMPRESSORS - MANUAL

Opening
the
for barring
manually
guard
of
385.98 INR/EA
flywheel and rotating the same
3211108 BARRING OF COMPRESSORS - MOTORISED PUMP

Opening
the
guard
for barring with
motorized pump
of
192.99 INR/EA
flywheel and rotating the same
3211049 LUBRICATOR DROP SETTING ACTIVITY

298.15 INR/EA
Checking for oil drops, setting and maintenance of plunger,

if required.
3211091 ASSEMBLY/ DISMANTLING PUMP ROTOR<= 30 KW

Dismantling,
inspection
single stage centrifugal pumps.
Pump
Capital
repair:Job
includes:
1)
Removal
and
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
2,072.04
INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3211099 LASER ALIGNMENT OF PUMP - UPTO 30 KW

149.08 INR/EA
Laser
alignment of Pump - upto 30 Kw. (Laser gun to
be provided by
owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
3211100 LASER ALIGNMENT OF PUMP >30 TO <=100KW

298.15 INR/EA
Laser
alignment of Pump - above 30 Kw & upto 100 Kw
(Laser gun to be
provided by owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection

448.38 INR/EA
Laser alignment of Pump - above 100 Kw & upto 250 Kw (Laser

gun to be
provided by owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection

597.46 INR/EA
Laser
alignment of Pump - above 250 Kw & upto 1000
Kw
(Laser gun to be
provided by owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
3211047 LEVEL GAUGE REMOVAL AND BOX UP

524.65 INR/EA
Level gauge removal, opening, cleaning, box up

Others
3160038 HT OF SEAL OIL COOLERS

HT
of
seal
oil coolers - Removal, cleaning,
hydro-testing
&
box-up
of seal oil cooler in case of water
755.14 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
ingress in lube or seal oil.
3160039 HT OF BRG/STUFFING BOX JACKET

376.72 INR/EA
HT
of
brg./stuffing box jacket - Dismantling,
cleaning, hydro-testing & box-up of brg./stuffing box
jacket in case of water ingress in lube or seal oil.
3160040 FLUSHING&OIL FILLING (PUMP)

253.41 INR/EA
Flushing
&
Oil
filling
(Pump). - Flushing and
Oil filling of bearing housing of rotary equipment at
all Height.(Rate is Each pump).
3160041 FLUSHING&OIL FILLING

2.55
INR/L
Flushing
& Oil filling - Flushing and Oil filling
of bearing housing of rotary equipment at all Height.
This rate is for other than Pump.
3160042 ATTENDING OIL LEAKS IN BRG HSGS

70.96 INR/H
Attending oil leaks in brg. hsgs.-Attending oil leaks

in bearing housings from threaded nipples, oil cups, drain
plugs, tubing, ferrules etc.
3160043 CR OF PNEUMATIC HOIST

844.68 INR/EA
CR
of
pneumatic hoist - Corrective Repair of
Pneumatic hoist:Jobs includes:Checking of pneumatic drive,
Cleaning of Air filters,Cleaning of oil filters,Lubrication
of parts,Attending leakages,Minor repair (if any),Checking
of hoist operation,Checking
3160044 "RMVL,SHIFT& REFIXOF PNEHOIST"

376.72 INR/EA
Rmvl,shift.& refix.of pne.hoist
3163177 DECHO. JACKETED PIPELIINE CORE PIPE

Dechoking
8"NB.
jacketed
2.55
INR/M
3.38
INR/M
pipeline, Core pipe size from 2" NB to
3163178 DECHOKING PIPELINES 3/4" TO 4"NB

3160045 LAPPING OF STEAM TRAP

24.08 INR/IND
Lapping of steam trap
3160046 FERRULE/UNION/STTRACING LEAK ATND

70.96 INR/H
Ferrule/Union/St.Tracing leak atnd.
3163168 PILOT BURNER CAM MECHANISM RESETT

361.51 INR/EA
Opening
of
Cam
mechanism
of
pilot
burner
valve
and

Telephone: 44783596
Sr. No. Item Code
Unit Rate
resetting of the same of Reaction Furnace Burner.
3160047 VIBRATION DATA COLLECTION

3.55
INR/EA
Vibration data collection
3160048 DUCT OPENING

101.36 INR/M2
Duct opening. - Measurement in Cross section.
3160049 MTR DE/NDE BRG INSP<= 3 MW(SLEEVE BRG)

2,027.25
INR/EA
2,702.99
INR/EA
2,111.71
INR/EA
1,030.82
INR/EA
Motor
DE/NDE brg insp<= 3 MW(Sleeve Brg) Bearing inspection & clearance check / replace if required.
3160050 MTR DE/NDE BRG INSP> 3 MW(SLEEVE BRG)

Motor
DE/NDE brg insp> 3 MW(Sleeve Brg) Bearing inspection & clearance check / replace if required.
3160037 REM&RE-FIXING OF NOISE HOOD

Removal
and re-fixing of
Geared Centrifugal Compressor.
Noise Hood. - Integrally
3211090 ASSEMBLY OF SPARE BEARING BLOCK

Dismantling and Assembly of spare bearing blocks.
3211089 PROVISION OF MECHANICAL LOCKS

149.08 INR/EA
Providing
mechanical
job completion (for
jobs other than PM)
lock
and
removal of same after
3211088 HOT MONORAIL CHAIN BLOCK ROUSING

1,545.08
INR/EA
1,099.00
INR/EA
2,548.16
INR/EA
To
make Hand Operated Terminal chain block rust free
by using diesel and
oil and preservation with grease
3211098 SIGHT GLASS ASSEMBLY REPLACEMENT

Job
scope includes: Isolation valve dropping, sight
glass assembly
removal,
cleaning, New sight glass assembly box
Isolation valve box
up, Leak checking.
Rate is inclusive of overhauling of old sight glass.
up,
3211097 CMI HYDRAULIC CYLINDER OVERHAULING

JOb
scope inclues: Complete dismantling of
Cleaning,
Inspection,
dimension checking, soft packing
replacement, piston ring
cylinder,

Telephone: 44783596
Sr. No. Item Code
Unit Rate
replacement, Box up & hydro test at both side.
3211096 CMI HYDRAULIC CYLINDER REPLACEMENT.

3,622.89
INR/EA
1,194.92
INR/EA
Job scope includes: Oil draining, Removal of hydraulic hose

connector,
Removal
of knuckle pin, Removal of hinge pin,
Cylinder removal, New
cylinder
installation, Hinge pin box up, Knuckle pin
box up, Hydraulic
hose connection, Oil venting & trial.
3211106 TROUBLE SHOOTING JOB FOR METERING PUMPS

Job
includes: suction/ discharge valve check,PRV
check , dampnercheck/
primimg,diaphragm
check involves no parts
replacement- opening, cleaning
and box up
3211105 SEAL POT OIL TOP UP IN PLAN 52/53

169.88 INR/EA
Oil
top up in plan 52/53 by hand pump after taking out
oil from oil
dispenser unit upto 20 ltrs
3211104 SEAL POT BLADDER REPAIR ACTIVITY

580.12 INR/EA
Job
scope includes: Drain the liquid by opening small
bore flanges,
remove & dismantle the bladder, replace oil seal/o ring/etc
internals as
per requirement, box up, charge with liquid.
3211103 HAND PUMP - MECH SEAL REPAIR

498.08 INR/EA
Drain
the liquid by opening small bore flanges,
dismantle the hand pump,
replace
oil
seal/spring/plunger/etc internals
requirement, box
up, charge with liquid.
as
per
3211044 REPAIRS OF PNEUMATIC PUMPS CP10/CP20

Minor
repairing/strainer cleaning
(CP10 / CP20 )
other than PM and capital repairs.
759.25 INR/EA
jobs of pneumatic pump
*** 90.08.03Plant Specific
3164879 CP-20 DEWATERING PUMP

3,826.10
INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Lifting the pump, dismantling the cover, cleaning and

boxup
Lifting the dpiusmmpa,ntling the cover,
cleaning , replacement
of
oil
seal,bearing
and
boxup
Complete overhauling of the pump including
replacement of spares.
3164878 GAS TURBINE START UP JOB

3,023.41
INR/EA
1,814.04
INR/EA
3,827.43
INR/EA
2,208.75
INR/EA
2,313.73
INR/EA
#
Gas Turbine Boostr air compressor
#trTiaaklisng
of various drives.
kepp# tThoe manpower available for any
abnormality,
any
leakages
attending
during start up,
if need arises.
#
ColfeaLnGiBn,g
AGB
etc.
compartments for oil
leakages
etc.,
during
short
shutdowns or even in running machines.
3164877 LGB&ACCESSORY CMPRMENT LUBE OIL CLEANING

LGB
&
ACCESSORY
COMPARTMENT
LUBE
OIL
CLEANING
(PLANT SPECIFIC):
#
Lube oil comartment of Load Gear Box leaky oil to
be cleaned.
#
oil of Accessory compartment of Gas Turbine to
be cleaned.
3164876 RECIPROCATING COMPRESOR P.M(CPP SPECIFIC

CLEAN
EQUIPMENT FROM OIL &
TIGCHHTENCEKSS OF
DIRT
FOUNDATION BOLTS,
FRECEHERCOKTATION OF COMPRESSOR
CHECK
BREATHER,
LO FILTER, REPL IF REQD
E&XPCOLSEEADN PISTON ROD
SSTURCATIINOENR IF PROVIDED
CHECK
TIGHTNING OF
CONNECTING
CHECK
CLEAN
VISUALLY
CCRHAENCKKSHAFT
OIL
CONTAMINATION, LEAK & SEND OIL SAMPLE FOR ANALYSIS,
IF REQUIRED.
CHECCKO/OCLLIENAGN WATER LINE/STRAINER
CHECK
INTER/AFTER COOLER FLANGE
BECLHTECK
LEAKAGE
CONDITION, TENSION, ALIGNMENT
CHECK
AFBONRORAMNAYLITIES IN SUCTION/DISCHARGE VALVES, REPLACE
IF REQUIRED. TIGHTEN PIPE
LINE
SUPPORT
BOLTS
#CHECK
UNLOADER ASSY FOR SMOOTH FUNCTIONING
CHECK
MTORIASPTSUR&E NRV IN DISCH LINE
3164875 CATALYST HNDLG ROTARY VLV(STAR VLV)OVRHL

CATALYST HANDLING ROTARY VALVE(STAR VALVE) OVERHAULING:
3164874 SOOT BLOWER CARIAGE REMOVAL,OVRHL&BOX UP

"SOOT BLOWER CARRIAGE REMOVAL, OVERHAULING AND BOX UP"
3164873 TAPCO VALVE PUMP REPLACEMENT

1,472.50
INR/EA
3164872 GUARD REPAIRING(BELT DRIVES&CHAIN DRIVES

736.25 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
*Removal
of the broken/damaged guards *Drilling job
locations where required (M8)
*Repairiunsgingjob
rivets and rivetting machine
*Fixing bgaucakrd
oifn position
at
3164871 BEARING GREASING JOB

104.98 INR/EA
*Filling
up
of grease in cleaned grease guns
*Connection of grease gin hose with the grease gun *Filling
up of grease * *Disconnection of the grease gun from the
grease nipple
3164870 REPLACEMENT OF GUIDE ROLLER;RUBBER TYRED

578.10 INR/EA
*Removal
of guard cage
*Removal
orfolglueirdefrom the Drum Rolling machine *Replacement of
the damaged roller with a new one
*Figxuianrgd ocfage
3164869 CLEANING OF DIE PLATE

6,111.92
INR/EA
1,169.49
INR/EA
2,338.99
INR/EA
4,780.30
INR/EA
*Placement
of removed Die Plate on the burning
plate with pellets
*Placeomfentthe Die Plate in the
oven for burning *RemovalDioef
Ptlhaete from
the oven
*Loosening of ribe allen screws and removal of Die Ring
*Cleaning of Die
Plate
and Die Ring *Losse assembly of
Die Ring on Die Plate after cleaning *Packing for despatch
to Stuttgart for reconditioning
3164868 OVRHL OF DRUM PUMPS(FOR SCA&MINERAL OIL)

OVERHAULING OF DRUM PUMPS (FOR SCA AND MINERAL OIL):

*Removal of air motor mounted at top
*Removal of piston from cylinder
*Repairing of broken parts/replacement of O-rings
*Box up of drum pump including air motor
3164867 OVERHAULING OF POLY SKIMMER PUMP

*Opening
up
of covers & disassembly

*oRfemoval linkages
*Cleancionmgponoefnts
*Assemwbiltyh
jnoebw spares
3164866 OVERHAULING OF BLOWERS ( PP SPECIFIC)

*Removal
of suction filter assembly
*Roefmoval blower from air receiver
*Checkinrgecoarndding of clearances
before
disassembly
*Openingof upcovers
*Removal
of
timing gears
piston
*Removraoltaroyf
assembly,piston
rings,bearings etc
*Installationnew
of bearings,piston rings in side plates
*Assejmobblyof blower
*Installoaftiotniming gears and fixing
of clearances
*Checkinrgecoarndding of clearances
after

Telephone: 44783596
Sr. No. Item Code
Unit Rate
assembly
3164865 OVERHAULING OF HYDROSTAR MOTOR

*Removal
4,780.30
INR/EA
4,780.30
INR/EA
of
splined coupling hub

*Ouppenoifng cylinder covers
*Roefmopviasltons and linkages & other
disassembly
*Cleacnoimnpgonoefnts
*Assemwbiltyh
jnoebw sealing kits *Boxfiuxpinagndof splined coupling hub
3164864 HYDROSTAR MTR REPL AT RADER ROTARY FEDER

HYDROSTAR MOTOR REPLACEMENT AT RADER ROTARY FEEDER:

*Removal of hydraulic hoses
*Decoupling job between hydrostar motor and Rotary valve
*Removal of hydrostar motor from position
*Installation of new hydrostar motor in position
*Coupling job between hydrostar motor and rotary valve
*Installation of hoses
3164863 BEARING REPLACEMENT AT SCREW FEEDER

578.10 INR/EA
*Removal
of
upstream
and
downstream
bellows
*Loosening
of
bolts
and removal of discharge tube
*Decoupling
and
pulling
out of screw
Insoefrtion new/cleaned screw and coupling
*Bodxisucphaorfge tube
*Fixing of upstream and downstream bellows
3164862 SCREW INSPECTION/SCREW REPLACEMENT

578.10 INR/EA
*Removal
of
upstream
and
downstream
bellows
*Loosening
of
bolts
and removal of discahrge tube
*Decoupling
and
pulling
out of screw
Insoefrtion new/cleaned screw and coupling
*Bodxisucphaorfge tube
*Fixing of upstream and downstream bellows
3164861 REPL FLAPR GSKT AGLMRT CTCH PELLET DRIER

578.10 INR/EA
REPLACEMENT
OF FLAPPER GASKET AT AGGLOMORATE
CATCHER OF
PELLET
DRIER:
*Loosening
and removal of
counter
sunk
screws
*Remdoavmaalgeodf
gasket
*Finxeiwnggaosfket in position
*Tightecnoiunngteorf sunk screws
3164860 REPL OF FLAPPER(AT ROTARY VALVE INLET)

REPLACEMENT
OF FLAPPER (AT ROTARY VALVE INLET):
*Removal
of bellow/distance piece above Rotary Valve
*Removal
of flapper from inlet side
*Fixingfloafppneerw
578.10 INR/EA
*Box up of bellow/distance piece above Rotary Valve
3164859 "REPLACEMENT OF ROLLER,RUBBER TYRED"

*Removal
of guard cage
*Removal of bbleoacrking
*Removal
of damaged roller from shaft after loosening grub
578.10 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
screws
*Sliding and fixing ofnew roller and tightening of
grub screws *Installation of bearing block
*Figxuianrgd of cage
3164858 REPL FRICTION MBR DESCH CLUTCH EXTRUDER

7,018.29
INR/EA
REPLACEMENT
OF FRICTION MEMBER OF DESCH CLUTCH AT
EXTRUDER: *Opening of acoustic hood at top of Main Drive
Gear Box
*Provisliiofntinogf arrangement
*Loosening of bolts of hub on the motor coupling side
*Looofsebnoilntgs of hub on the Gear
Box side
*Removal of fmreimcbteiron after locking
provision *Installation of new friction member with soft
parts Tightening of bolts on either side
3164857 PM OF SCREW CONVEYOR

532.92 INR/EA
CLEAN
EQUIPMENT
FROM
POWDER, DIRT ETC. CHECK
TIGHTENESS OF ALL M.S. FASTENERS
CHGEECNKERFAOLR
CRACKS [
],
WEAR [ ], DAMAGE [ ].
CHECK
CONDITIBOENAROIFNGS. REPLACE IF REQUIRED REPLACE GLAND
PACKING CHECK OIL LEVEL
IN
GEAR BOX. TOP UP IF REQUIRED
CHECK GEAR BOSXEAOLIL
LEAKAGE
IF ANY
COCUHPELCIKNG
SCCRHEEWCK
CONDITION
CONDITION
FOR ANY CRACK [ ], WEAR [ ], DAMAGE [ ].
(IF REQUIRED ) ENSURE PROPER MOUNTING OF ALL SAFETY
GUARDS CHECK GLAND PURGING LINE FOR ANY CHOKING AND CLEAN
IT CHECK GLAND PURGING FLUID FLOW
3164856 PM OF BLENDER/MIXER
1,330.30
INR/EA
1,064.51
INR/EA
CLEAN
EQUIPMENT
FROM
POWDER, DIRT ETC. CHECK
TIGHTENESS OF ALL M.S. FASTENERS
CHGEECNKERFAOLR
CRACKS [
],
WEAR [ ], DAMAGE [ ].
CHECK
CONDITIBOENAROIFNGS. REPLACE
IF
REQUIRED REPLACE GLAND
PACKING CHECK OIL LEVEL
IN
GEAR BOX. TOP UP IF REQUIRED
CHECK
GEAR
BOSXEAOLIL
LEAKAGE
IF ANY
COCUHPELCIKNG
SCCRHEEWCK
CONDITION
CONDITION
FOR ANY CRACK [ ], WEAR [ ], DAMAGE [ ]. (IF
REQUIRED
ENSURE PROPERMOUNTING OF ALL SAFETY GUARDS
CHECK
GLAND PURGING LINE FOR ANY CHOKING AND CLEAN IT
CGHLEACND
PURGING FLUID FLOW
3164855 PM OF RECIPROCATING COMPRESSOR

CLEAN
EQUIPMENT
FROM
OIL
&
DIRT#####
CHECK
COUPLING
CONDITION FOR ANY CRACKS [ ]##### CHECK FOUNDATION BOLTS OF

MOTOR AND COMPRESSOR FOR TIGHTENESS CHECK SUCTION AND
DISCHARGE VALVES, REPLACE IF REQUIRED.## EXAMINE CYLINDER
BORE AND GAS PASSAGES#### CLEAN THE SURFACE OF THE EXPOSED
PORTION OF PISTON ROD### OBTAIN LUB OIL SAMPLE AND SEND FOR
ANALYSIS
IF
REQUIRED
BY EIC.#### CLEAN CRANK CASE
BREATHER##### CLEAN THE SUCTION STRAINER##### CHECK AND

Telephone: 44783596
Sr. No. Item Code
Unit Rate
RECORD
CLEARANCE
BETWEEN THE PISTON & OUTER END COVER
[ ] AND PISTON & INNER END COVER [ ].##### CHECK AUX LUB
OIL PUMP [ ] AND CLEAN OIL STRAINER [ ] & IGHT GLASS [
].# CHECK
&
CLEAN
COOLING
WATER
JACKETS [ ], CLEAN
COOLING WATER
STRAINER
IF APPLICABLE [ ], CHECK INTER
COOLER [ ], AFTER COOLER [ ] FOR LEAKAGES.# CLEAN LUB
OIL COOLER IF REQUIRED [ ], CHECK FOR ANY LEAKS IN OIL
SYSTEM.# CLEAN LUB OIL
FILTER#####
CHECK
PACKINGS
REPLACE IF REQUIRED.##### CHECK AND
REPLACE
OF
OIL SCRAPPER RINGS##### CHECK CLEARANCE BETWEEN PISTON
ROD & GUIDE BEARING### CHECK FOR CRANK
SHAFT
DEFLECTION
AND
COMPARE
IT
WITH
PREVIOUS
READINGS.#####CYLINDER
BORE
CHECKING,
DISCHARGE
NRV
CLEANING AND ASSEMBLY, SUCTION LOADER OVERHAULING AND
SETTING IF REQUIRED AND AS ADVISED BY EIC.
3164854 PM OF DRUM ROLLER

1,064.51
INR/EA
CLEAN
EQUIPMENT OF OIL [], DIRT [], DUST []. CHECK FOR
ANY GENERAL CRACKS [], WEAR [] & DAMAGE []. CHEOCIKL QUALITY
OF GEAR BOX, REPLACE IF REQUIRED
CHECK FOUNDATION
BOLT TIGHTNESS FOR MOTOR [] & GEAR BOX [] PLUMBER BLOCK [].
CHECK CONDITION OF RUBBER ROLLERS.
TIGHTEN
&ALGLREASE
M.S. FASTENERS.
CONCDHIETCIKON OF ROLLER SHAFT BEARINGS .
GREASE
ROLLER SHAFT
OF SAFETY GUARDS.
* A
BEARINGS .
ENSURE MOUNATLILNG
CHCELCEKANANTDHE BREATHER OF GEAR BOX.
ADDITIONAL ITEMS
3293278 REPALCEMENT ACTUATOR SEAL

FLO-TORK ROTARY ACTUATOR HYDRAULIC SEAL KIT REPLACEMENT FOR

SINGLE RACK UNIT OF TAPCO BUTTERFLY VALVE
Disconnect
the
hydraulic
Hoses, Remove the cylinder
head tie
rod
of one side, remove the cylinder head,
Remove the cylinder tube, Remove all old O-rings & seals,
thoroughly clean and inspect all parts for wear of damage.
Install new O-rings,
back
up
rings
& seals in their
groove, Install cylinder
tubes,
install
cylinder head
and tie rods, snug bolts
(Do
not
torque
until
reassembly
is completed), Repeat the Same operation for
opposite cylinder. Torque the both
cylinder tie rods,
Installed the Hydraulic hoses back in position
&
Bleed
the actuator, Check for smooth operation of actuator.
Job
is to be executed as per SMP, Guidelines in O &
M Manual & up to the satisfaction of EIC.
Sealing Cupseal Neoprene Rubber
11,000.00 INR/EA
3293309 CHRGES FOR FLO-TORK ACTUATOR OVERHAULING

Telephone: 44783596
Sr. No. Item Code
Unit Rate
27,000.00 INR/EA
FLO-TORK
ROTARY ACTUATOR OVER HAULING FOR TAPCO
BUTTERFLY
VALVES: Remove the Actuator unit from the
position, Place the unit on bottom with pinion shaft in
horizontal position, Remove the cylinder head tie rod,
remove the cylinder head, Remove the cylinder tube, and
Remove Pinion & front bearing from housing. Remove rack
bearing Remove piston / Rack assembly rack bearing, Remove
piston from racks, Remove the back pinion bearing, Remove
all O-rings & seals, thoroughly clean and inspect all parts
for wear of damage.
Installnew O-rings, back up rings &
seals in both Piston#s groove, Install cylinder tubes /
cylinder head & tie rods on both side of housing as per
SMP, snug bolts (Do not torque until re-assembly is
completed), Install back pinion bearing race, Attach piston
with piston bolt, Install piston plug or cushion nose,
Slide rack thru housing into cylinder tube, install the
rack bearing, Install back pinion bearing. Fill the Oil up
to the top of Rack Teeth. Torque cylinder head tie rods
evenly. Install front pinion bearing. Install bearing cap
and socket head cap screw. Torque socket head screws, clean
&
flush
hydraulic
piping.
Install the unit to
position, Installed the Hydraulic hoses back in position &
Bleed the actuator,
Check for smooth operation of
actuator. Job isto be executed as per SMP & guidelines in
O & M Manual & up to the satisfaction of EIC.
3268084 RECIP COMP.24000 HRS O/H >5000 KW

1)
2)
3)
4)
5)
6)
7)
Recip Compressor Overhauling -after every 24000Hrs > 5000KW

Overhauling
of
reciprocating
compressor,
24000 hrs
overhauling for
capacity more than 5000 kW.
Jobs to be done as below:
1Lube oil draining from Crankcase
2Removal of lube oil tubing
3Main motor lube oil draining
4Removal & Cleaning of Coupling guard
5Crankcase Jobs
Web deflection initial reading
Connecting rod big end bearing inspection
Connecting rod inspection
Connecting rod bolt UT Checking
Small end bearing inspection
Gudgeon pin inspection
Main bearing inspection
860,000.00 INR/EA

Telephone: 44783596
Sr. No. Item Code
8)
9)
10)
Unit Rate
Intermediate bearing inspection

Thrust bearing Inspection
Counterweight bolt UT
6Crosshead Removal & inspection/replacement of shoes
7Rod Drop measurement before dismantling and after assembly
of Piston
8Gas Packing Inspection & Replacement if required
9Intermediate packing Inspection & Replacement if
required
10 Oil wiper packing Inspection& Replacement if required
11 Piston inspection
12 Piston rod cleaning/preparation for UT
13 Cylinder Liner inspection & Replacement if required
14 Suction /Discharge & Clearance pocket Valves
overhauling
15 Motor bearing inspection and vibration / temperature
probes
provision
16 Cylinder jackets cover opening ,cleaning and box up
17 Lub oil pump / Lubricator Pumps/Jacking oil pump PM
18 Removal of DE & NDE Motor Cover for Inspection of Fan &
Windings.
19 Servicing & Testing of Pneumatic Barring Device if any.
20 Lubricator points injection checking, Auxillary Oil Pump
PM &
Lube Oil Filter replacements
21 Suction Volume Bottles removal & Strainer Cleaning
22 Lube oil coolers inspection & hydro testing
23 Compressor PSV's Calibration
24 Suction / Discharge Volume Bottle cover opening / box up
for
inspection
25 Torque tightening of all the necessary Bolts connected
to
Compressor.
3268085 RECIP COMP.24000 HRS O/H, 1000-5000 KW


Overhauling
of
reciprocating
compressor,
24000 hrs
overhauling for
capacity more than 1000 kW and less than 5000 kW.
473,000.00 INR/EA

Telephone: 44783596
Sr. No. Item Code
Unit Rate
5Crankcase Jobs
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
of Piston
required
overhauling
probes
provision
Windings.
PM &
for
inspection
to
Compressor.
3268086 RECIP COMP.24000 HRS O/H, <1000 KW

Recip Compressor Overhauling -after every 24000Hrs < 1000KW

236,500.00 INR/EA
Number : CCM
Date
: 25.05.2015
Page No. : 200

Telephone: 44783596
Sr. No. Item Code
Overhauling
of
reciprocating
compressor,
24000 hrs
overhauling for
capacity less than 1000 kW.
5Crankcase Jobs
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
of Piston
required
overhauling
probes
provision
Windings.
PM &
REGISTEfRoErD OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Unit Rate
Number : CCM/
Date
: 25.05.2015
Page No. : 201

Telephone: 44783596
Sr. No. Item Code
Unit Rate
inspection
to
Compressor.
3268087 RECIP COMP.12000 HRS O/H, >5000 KW


Overhauling
of
reciprocating
compressor,
12000 hrs
overhauling for
capacity more than 5000 kW.
Sl NoJOB DESCRIPTION
4Crankcase Jobs
1)
2)
3)
Connecting rod bolt UT
4)
Checking
5Crosshead
inspection and replacement of O-rings
of Piston
required
9Oil wiper packing Inspection& Replacement if required
inspection and
Windings.
PM &
REGISTERED
for OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
698,750.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 202

Telephone: 44783596
Sr. No. Item Code
Unit Rate
inspection
to
Compressor.
3268088 RECIP COMP.12000 HRS O/H, 1000-5000 KW


Overhauling
of
reciprocating
compressor,
12000 hrs
overhauling for
capacity more than 1000 kW and less than 5000kW.
4Crankcase Jobs
1)
2)
3)
4)
Checking
5Crosshead
of Piston
required
inspection and
Windings.
PM &
REGISTERED
376,250.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 203

Telephone: 44783596
Sr. No. Item Code
Unit Rate
inspection
to
Compressor.
3268089 RECIP COMP.12000 HRS O/H, <1000 KW


Overhauling
of
reciprocating
compressor,
12000 hrs
overhauling for
capacity less than 1000kW.
4Crankcase Jobs
1)
2)
3)
4)
Checking
5Crosshead
of Piston
required
inspection and
Windings.
PM &
REGISTERED
172,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 204

Telephone: 44783596
Sr. No. Item Code
Unit Rate
inspection
to
Compressor.
3268091 RECIP COMPRESSOR O/H 16000HRS > 10000 KW

752,500.00 INR/LS
Job Scope
1.
All suction, discharge & clearance pocket valves
(46 nos.)
replacement with OEM refurbished valves
2.
All suction valves & clearance pocket unloaders
(24 nos.) stem length
checking & gasket replacement.
3.
All 6 cylinders head-end opening, piston pullout &
inspection
4. All cylinder O-rings & gaskets replacement
5.
All 6 cylinder Piston & rider rings inspection &
replacement if
required
6.
All 6 cylinder Piston rod inspection and replacement
if required
7.
All 6
if required.
8.
All 6
parts
replacement.
9.
All
6
12nos.)&
inspection
cylinder
Liner
inspection
cylinder
Stuffing
box
&
replacement
removal and soft
cylinder intermediate seals (total

soft
parts replacement if required.
10.All 6 cylinder crosshead clearances & guide inspection.
Crosshead
shoe replacement if required.
11.All 6 cylinder liner roughness measurements
12.Web deflection measurements (Crank # 6)
13.Piston rod run-out & bumping clearances measurements
14.
Lubricator sump cleaning, refilling and NRV testing
at all
lubricator points (22 nos.)
15.
All
frame & small-bore piping
bolts
foundation,
tightening check as
16. Compressor cleaning (outside)
17.Motor NDE Bearing Inspection & Lube oil replacement
18. All 6 Cranks main bearings inspection
19. Crank case oil draining & refilling.
20.Main lube oil replacement if required (on condition
basis, OAR)
Number : CCM/
Date
: 25.05.2015
Page No. : 205

Telephone: 44783596
Sr. No. Item Code
Unit Rate
3268090 RECIP COMPRESSOR O/H 8000HRS > 10000 KW

483,750.00 INR/LS
Scope of Work:1.
All suction, discharge & clearance pocket valves
(46 nos.) removal,
refurbishment (in-house).
2.
All suction valves & clearance pocket unloaders
(24 nos.) stem length
checking & gasket replacement.
3.
All 6 cylinders head-end opening, piston pullout &
inspection
4. All cylinder O-rings & gaskets replacement
5.
All 6 cylinder Piston & rider rings inspection &
replacement if
required
6. All 6 cylinder Piston rod inspection and replacement if
required
7. All 6 cylinder Liner inspection & replacement if
required.
8. All 6 cylinder Stuffing box removal and soft parts
replacement.
9. All 6 cylinder intermediate seals (total 12nos.)
inspection & soft
parts replacement if required.
10.All 6 cylinder crosshead clearances & guide inspection.
Crosshead
shoe replacement if required.
11.All 6 cylinder liner roughness measurements
12.Web deflection measurements (Crank # 6)
13.Piston rod run-out & bumping clearances measurements
14.Lubricator sump cleaning, refilling and NRV testing at
all
lubricator points (22 nos.)
15.Main lube oil replacement if required (on condition
basis, OAR)
16.All foundation, frame & small-bore piping bolts
tightening check
as per list
17.Compressor cleaning (outside)
SITE SPECIFIC MAINTENANCE JOBS-JAMNAGAR
3167852 GAS TURBINE- COMBUCTION INSP. AS PER OEM

COMBUSTION INSPECTION:
A. DISASSEMBLY:
1Blind and de-blind Fuel, water wash, steam lines to
REGISTEtRuErDbOiFnFIeC.E : 3rd Floor, Maker Chambers IV 222, Nariman
PointMumbai -400021
412,800.00 INR/AU
Number : CCM/
Date
: 25.05.2015
Page No. : 206

Telephone: 44783596
Sr. No. Item Code
2Removal of ventilation fan above the structure over the

turbine
compartment. (NP units only)
3Removal of exhaust frame cooling fans above the structure.
(NP units
only)
4Remove the turbine compartment top structure. (NP units
only)
5Preparation for turbine compartment roof removal.
6Removal of turbine compartment roof and side panels.
7Remove Purge air lines.
8Remove Liquid fuel lines.
9Remove Atomizing air lines.
10 Remove Fuel gas lines.
11 Remove Steam injection lines.
12 Remove False start drain piping.
13 Remove Flame detectors and spark plugs.
14 Remove fuel nozzles.
15 Remove 11th stage cooling and sealing lines.
16 Unbolt and open up combustion can covers.
17 Remove cross fire tube retainers, combustion liners,
cross fire
tubes
& forward flow sleeve. DP test of all joints and
if required,
replacement of Pins.
18 Removal of access port, blank flange from upper half
turbine casing
&
the upper section of the atomizing air
extraction manifold.
19 Remove outer combustion casings and aft flow sleeves.
20 Record transition piece clearances.
21 Remove transition pieces.
22 Replacement of fuel pump (warren / IMO) if required.
23 Replacement of flow divider.
24 Checking & if require replacement of booster compressor.
25 Fogging nozzle checking & replacement.
26 Assistance to instrument in case of replacement of IGV
LVDT,
cylinders etc.
27 Assistance to be provided for thermocouple removal /
installation
for calibration.
28 Assistance to be provided for removal of valves as per
instrument
requirements for calibration.
29 Assistance to be provided for boroscope inspection.
Unit Rate
Number : CCM/
Date
: 25.05.2015
Page No. : 207

Telephone: 44783596
Sr. No. Item Code
30 Assistance to be provided for m/c water wash (included

cleaning
nozzles
(offline & online), blinding & de-blinding,
laying of hose
pipes etc)
B. INSPECTION:
B.1Pressure test of fuel oil check valves and purge check
valves.
B.2Carry out disassembly, cleaning, inspection, & assembly
of fuel
nozzles.
B.3Hydro test of fuel tubing and flushing from flow divider
to fuel
nozzles.
B.4Clean and prepare combustion liners for inspection.
B.5Clean and prepare Cross fire tubes and spring retainers
for
inspection.
B.6Clean and prepare transition pieces for inspection.
B.7Clean and prepare Combustion forward and aft flow
sleeves for
inspection.
B.8Clean and prepare combustion casing for inspection.
B.9Inspect all components & recording in GE formats.
B.10 Inspect and cleaning inlet air elbow and trash screen.
B.11 Inspect exhaust plenum, coordinate with contractor
for
corrective jobs
B.12 Inspect / replacement of flexi-seal in turbine & load
gearbox
compartment.
B.13 Cleaning, dye penetrant test & inspection of IGV,
measurement of
bush
clearance,
IGV, angle measurement & recording,
greasing if
required,
final cleaning of IGV, compartment & duct
drain line
de-choking.
C. REASSEMBLY:
C1 Fixing of transition pieces, alignment and check
clearances.
C.2Fixing of outer combustion casings, aft flow sleeves and
alignment.
C.3Fixing of inner cross fire tube assemblies and checking
&
recording of clearances.
Unit Rate
Number : CCM/
Date
: 25.05.2015
Page No. : 208

Telephone: 44783596
Sr. No. Item Code
C.4Fixing of outer cross fire tubes, adapter plates,

gaskets, packing
rings and packing glands.
C.5Fixing of forward flow sleeves, inner cross fire tubes
combustion
liners and spring retainers.
C.6Assembly of flame detectors and spark plugs to outer
combustion
casings.
C.7Closing up and bolting of combustion casing hinged
covers.
C.8Reconnections of false start drain lines.
C.9Fixing of 11th stage cooling and sealing air lines.
C.10 Fixing of fuel nozzles.
C.11 Fixing of fuel oil check valves.
C.12 Fixing of liquid fuel tubing.
C.13 Fixing of atomizing air piping.
C.14 Fixing of fuel gas piping.
C.15 Fixing of steam injection piping pigtails.
C.16 Fixing of turbine casing blank cover on hand hole port
&
the atomizing air extraction manifolds.
C.17 Inspection of LGB / AGB through inspection window, all
leakages
to be attended
C.18 Inspection of exciter brg and leakages to be attended.
Replacement of the same if required.
C.19 Assembly of turbine compartment roof and side panels.
C.20 Weather protection to be carried out on all the all
roofs, ducts
which
have been removed taking utmost care so that
it should be totally
free from any water entry from top.
C.21 Erect structure above the turbine compartment. (NP
units only)
C.22 Erect ventilation fan above the structure over the
turbine
compartment. (NP units only)
C.23 Erect exhaust frame cooling fans above the structure.
(NP units
only)
C.24 Cleaning, visual inspection, leak check and provide
startup
assistance.
D. REPORT:
It should include following details:
Unit Rate
Number : CCM/
Date
: 25.05.2015
Page No. : 209

Telephone: 44783596
Sr. No. Item Code
Unit Rate
D.1Standard operating data before s/d.

D.2Standard operating data after s/d.
D.3Fuel nozzle condition at opening with photographs.
D.4Cross fire tubes opening & closing clearance.
D.5TP opening & closing clearance.
D.6Photographs of all TP damaged parts, serial no.
photographs,
report on parts damaged.
D.7Photographs of all liner damaged parts, serial no.
photographs,
report on parts damaged.
D.8IGV clearances, backlash checking & angle measurement
and
calibration with Mark V.
D.9Bearing & seal clearances if exciter bearing is opened.
D.10 All other components observations with photographs to
be
attached.
D.11 Include all checks, inspections & clearances etc. as
per GE
standard formats and attach the same in final report.
Primary report should be submitted before leaving the site
and Final
report should be submitted within 15 days before submitting
the
invoice.
3185773 GT-GENERATOR ROTOR REMOVAL& REFIXING

1.0GENERATOR ROTOR REMOVAL:

1a.Disassembly including removal of external and internal
end covers
of
generator DE and NDE,Removal of exciter, Removal
of generator rotor
from generator frame, Disconnection of generator leads from
generator
terminals and Dismantling of exciter and PMG
1b.Testing, Inspection and cleaning of generator winding,
Inspection
and cleaning of exciter and PMG winding
Ultra
sound test of retaining rings of generator rotor
for finding out
internal cracks, Inspection of rotating diodes and rotating
diode fuses
,Inspection
of both end generator bearings and
Exciter bearing for
258,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 210

Telephone: 44783596
Sr. No. Item Code
Unit Rate
healthiness,
Cleaning of generator end covers internal
and internal and
Inspection and cleaning of generator coolers
1c.Assembly of PMG and Exciter, both end generator bearing
pedestals,
internal
and outer generator covers,Putting back the PMG
and exciter
frame in it's position, Coupling of generator with the gear
box and
checking
of final alignment, Coupling of Exciter with
the generator
rotor and checking of final alignment.
REPORT
to be submitted with all the actual clearances
and torque value
to be recorded and submission of final report including all
reading
3168635 OVERHAULING OF EXTRUDER ZSK 300

1,490,000.00
EXTRUDER OVERHAULING-ZSK 300 (LINES A/B/C)

S.NO TAG NO
DESCRIPTIONJOB DESCRIPTION
REMARKS
1MH-PP551-X7032
Main Drive Gear BoxAcoustic
hood
removal
Removal of Main Drive
Desch clutch & coupling
halves
Lube oil draining from
Main Drive Gearbox
piping
draining and skid removal
Removal of lube oil

Main motor lube oil
Main motor cooling water
pipes & supports

removal
"Main motor cable,cable
tray & support

removal"
Auxiliary gearbox &
Main motor removal from
Overhauling
Pelleting building Weight:12700

kg
motor removal.
auxiliary
of
INR/LS

Telephone: 44783596
Sr. No. Item Code
gearbox
Removal of hub at the
input shaft of Gearbox
Removal of top housing
section (7)Weight: 6720
kg
Removal of shaft 100
Weight: 1020 kg
Weight:3000 kg
Removal of top housing
section (4)Weight:3690 kg
(Top)Weight:960 kg
Removal of centre
housing section (2)Weight:2750 kg
Removal of screw shaft
coupling sleeves at shafts 200 &
300
Weight:1400 kg
Weight:5200 kg
Removal of housing
section (3)Weight:2900 kg
(Bottom)
Removal of old bearings
& installation of new bearings on
all
the removed
expert
Bearings=29 Nos
shafts
under
supervision
of Coperion
Assembly of all the

shafts and housing sections in the Gearbox
under supervision of Coperion expert
Installation of
auxiliary gearbox and motor
bearings
Inspection of Main motor
motor & coupling halfWeight:12700

kg
Installation of Main
"Installation of lube
oil skid,piping and supports.Filling of
lube oil in the reservoir"
Installation of all
Unit Rate

Telephone: 44783596
Sr. No. Item Code
piping and supports

Filling of lube oil in
the main drive gearbox
"Installation of
coupling, Desch clutch & alignment"
Fixing of acoustic hood
2MP-PP551-PY7004
pump side covers
Melt Pump
Removal of melt
"Removal of visco
seals,bearings and shafts from the melt pump
housing"
Removal of melt pump
housing and Diverter valve
"Assembly of melt pump
with new shafts,bearings and viscoseals"
Installation of melt
pump
3MF-PP551-Y7001
cutter hub
Processing section Removal of

Removal of pelletizer
hoses
Removal of pelletizer
trolley from the rails
Removal of cardan shaft
at melt pump
Removal of die plate and
associated piping
"Removal of Die plate
housing,screen pack changer &

connecting flange"
Removal of screw tips
from the screw shafts
Removal of screw shafts
from the barrels after removal of screw

shaft couplingsWeight: 5000 kg
Removal of screw
elements from both the shafts after removal of
lock nuts (By hydraulic pressure)Stress relieving coils
required for
heating and removal of screw elements from screw shafts
Cleaning of degraded
polymer in the barrels
cleaning of screw shafts
Removal of all keys and

Assembly of screw
elements on the screw shafts and tightening of
Unit Rate
Number : CCM/
Date
: 25.05.2015
Page No. : 213

Telephone: 44783596
Sr. No. Item Code
Unit Rate
locknuts under supervision of Coperion expert60 screw

elements
(30
screw
elements
per shaft)
Insertion of screw
shafts into the barrel section and fixing of
screw tips
Installation of Diverter
valve
"Installation of
connecting flange,screen pack changer and Die
plate housing"
Installation of die
plate and connected piping
Placing of pelletizer
trolley back on the rails
Installation of
pelletizer hoses
Alignment of knife shaft
with die plate

Installation of cutter
hub
4MH-PP551-XY7004
of lube oil
Melt Pump Gear Box Draining
"Removal of lube oil

cooler,lube oil and cooling water piping "
"Removal of clutch,hubs
between the melt pump motor and melt pump
gearbox"
Removal of Melt pump
motor for overhauling
Removal of hub from the
melt pump gearbox output shaft
Removal of the cover at
the gearbox
Removal of shafts in the
gearbox"Gearbox input
shaft,intermediete and
& installation of new bearings on
all
the removed shafts under
expert
Bearings=7 Nos
out put shafts (4 Nos)"

Removal of old bearings
supervision
of Coperion
Installation of all
shafts in the gearbox
Installation of top
REGISTEcRoEvDeOrFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021

Telephone: 44783596
Sr. No. Item Code
Unit Rate
Installation of lube oil

cooler and piping
Installation of hub and
clutch at the drive shaft
Alignment between the
melt pump motor and gearbox
Installation of hub at
the gearbox output shaft
Installation of cardan
shaft
Filling of lube oil in
the gearboX.
All other details shall be as per scope attached and as per
directions
and specifications of EIC.

2,127,500.00
INR/LS
2,500,000.00
INR/LS
OVERHAULING OF EXTRUDER ZSK 350 AS PER SCOPE UNDER THE WORK

ORDER
3258918 OVERHAULING OF EXTRUDER ZSK-380

OVERHAULING OF EXTRUDER ZSK 380

JOB SCOPE:
------------------1. Acoustic hood removal.
2. Removal of Guard, Main Drive Desch clutch & coupling
halves.
3. Lube oil draining from Main Drive Gearbox.
4. Removal of lube oil piping.
5. Main motor lube oil draining and skid removal.
6. Main Gearbox lube oil pipe, cooling water pipes &
supports removal.
7. Main Gearbox lubes oil skid removal from pelleting
building.
8. Auxiliary gearbox & motor removal.
9. Overhauling of auxiliary gearbox
10.Removal of hub at the input shaft of Gearbox
11.Removal of top housing covers.
12.Removal of input shaft 2001
13.Removal of gear shaft-2 control input 1752.
14.Removal of gear shaft-3 control input 1802.
15.Removal of output shaft-2 (2602/2603).
16.Removal of output shaft-1 (2302/2303).
17.Removal of upper distributor shaft.
18.Removal of lower distributor shaft
19.Removal of spur gear shaft 2 & 3.

Telephone: 44783596
Sr. No. Item Code
20.Removal of sun & planet shaft and gears.

21.Removal of old bearings & installation of new bearings
on all the
removed shafts under supervision of Coperion expert
22.Assembly of all the shafts and housing sections in the
Gearbox
23.Installation of auxiliary gearbox and motor
24.Inspection of Main motor bearings
25.Installation of Main motor & coupling half
26.Installation of lube oil skid, piping and supports.
Filling of lube
oil in the reservoir
27.Installation of all piping and supports
28.Filling of lube oil in the main drive gearbox
29.Installation of coupling, Desch clutch & alignment
30.Fixing of acoustic hood
31.Removal of melt pump side covers
32.Removal of visco seals, bearings and shafts from the
melt pump
housing
33.Removal of hot oil hoses after proper draining of hot
oil.
34.Removal of melt pump housing and Diverter valve
35.Assembly of melt pump with new shafts, bearings and
visco-seals
36.Installation of melt pump & hot oil hoses connection.
37.Removal of cutter hub
38.Removal of pelletizer hoses
39.Removal of pelletizer trolley from the rails
40.Removal of cardan shaft at melt pump
41.Removal of die plate and associated piping
42.Removal of Die plate housing, screen pack changer &
connecting flange
43.Removal of screw tips from the screw shafts
44.Removal of screw shafts from the barrels after removal
of screw
shaft couplings
45.Removal of screw elements from both the shafts after
removal of
lock nuts (By hydraulic pressure)
46.Cleaning of degraded polymer in the barrels
47.Removal of all keys and cleaning of screw shafts
48.Assembly of screw elements on the screw shafts and
tightening of
locknuts under supervision of Coperion expert
Unit Rate

Telephone: 44783596
Sr. No. Item Code
49.Insertion of screw shafts into the barrel section and

fixing of
screw tips
50.Installation of Diverter valve
51.Installation of connecting flange, screen pack changer
and Die
plate housing
52.Installation of die plate and connected piping
53.Placing of pelletizer trolley back on the rails
54.Installation of pelletizer hoses
55.Alignment of knife shaft with die plate
56.Installation of cutter hub
57.Draining of lube oil
58.Removal of lube oil cooler, lube oil and cooling water
piping
59.Removal of clutch, hubs between the melt pump motor and
melt pump
gearbox
60.Removal of Melt pump motor for overhauling
61.Removal of hub from the melt pump gearbox output shaft
62.Removal of the cover at the gearbox
63.Removal of shafts in the gearbox
64.Removal of old bearings & installation of new bearings
on all
the removed shafts under supervision of Coperion expert
65.Installation of all shafts in the gearbox
66.Installation of top cover
67.Installation of lube oil cooler and piping
68.Installation of hub and clutch at the drive shaft
69.Alignment between the melt pump motor and gearbox
70.Installation of hub at the gearbox output shaft
71.Installation of cardan shaft
72.Filling of lube oil in the gearbox
Working crew:
--------------Working
group during Pre-shutdown / Post shutdown
should comprise of
Supervisor
(1 no.), Rigger Foreman (1 no.), Fitters
(2 nos.) &
Riggers (8 nos.)
Working
group during Shutdown should comprise of Safety
Supervisor
(1Nos),
Supervisor (2 Nos.), Fitters (5 Nos.), Riggers (15
Nos.), Rigger
Foreman (3 Nos.) & Gas cutters (2 nos.) in Day shift &
Similar composition of the team in night shift
Unit Rate

Telephone: 44783596
Sr. No. Item Code
Unit Rate

1. Main Drive Gear Box

------------------------------------- Acoustic hood removal
- Removal of Main Drive Desch clutch & coupling halves
- Lube oil draining from Main Drive Gearbox
- Removal of lube oil piping
- Main motor lube oil draining and skid removal
- Main motor cooling water pipes & supports removal
- Main motor cable,cable tray & support removal
Main motor removal from Pelleting building
Weight:12700 kg Auxiliary gearbox & motor removal.
- Overhauling of auxiliary gearbox
- Removal of Main Drive gearbox shafts & housing to be done
by Monorail
trolleys & Chain Pulley Blocks.
- Removal of hub at the input shaft of Gearbox
- Removal of top housing section (7) (Weight: 5950kg)
- Removal of shaft 100 (Weight: 700 kg)
- Removal of shaft 500 (Weight:1200 kg)
- Removal of top housing section (4) (Weight:1348 kg)
- Removal of shaft 400 (Top) (Weight:700 kg)
Removal of small housing (Weight :370 kg) adjacent
to housings 2 & 3.
- Removal of centre housing section (2) (Weight:1372 kg)
Removal of screw shaft coupling sleeves at shafts 200 &
300
Removal of shaft 300 (Weight:700 kg)
- Removal of shaft 200 (Weight:3000 kg)
- Removal of housing section (3) (Weight:1350 kg)
- Removal of shaft 400 (Bottom)
- Removal of old bearings & installation of new bearings on
all
the removed shafts under supervision of Coperion expert.
Total Bearings=25 Nos
Assembly of all the shafts and housing sections in the
Gearbox
- Installation of auxiliary gearbox and motor
- Inspection of Main motor bearings
- Installation of Main motor & coupling half
- Installation of lube oil skid,piping and supports.
- Filling of lube oil in the reservoir.
- Installation of all piping and supports.
1,490,000.00
INR/LSM

Telephone: 44783596
Sr. No. Item Code
- Filling of lube oil in the main drive gearbox

- Installation of coupling, Desch clutch & alignment
- Refixing of acoustic hood.
2 Processing section
------------------------------------ Removal of cutter hub
- Removal of pelletizer hoses
- Removal of pelletizer trolley from the rails
- Removal of cardan shaft at melt pump
- Removal of die plate and associated piping
Removal of Die plate housing,screen pack changer &
connecting
flange.
- Removal of screw tips from the screw shafts
- Removal of screw shafts from the barrels after removal of
screw shaft
couplings Weight: 5000 kg
Removal of screw elements from both the shafts
after removal of lock
nuts (By hydraulic pressure)
Stress relieving coils required for heating and
removal of screw
elements from screw shafts
- Cleaning of degraded polymer in the barrels
- Removal of all keys and cleaning of screw shafts
Assembly of screw elements on the screw shafts
and tightening of
locknuts
under supervision of Coperion expert 60
screw elements (30
screw elements per shaft)
Insertion of screw shafts into the barrel section
and fixing of screw
tips
- Installation of Diverter valve
- Installation of connecting flange,screen pack changer and
Die
plate housing.
- Installation of die plate and connected piping
- Placing of pelletizer trolley back on the rails
- Installation of pelletizer hoses
- Alignment of knife shaft with die plate
- Installation of cutter hub
For
all the heating requirements by gas cutting set
during dis-assembly
& re-assembly, the following (Gas Cutting set / cylinder /
operator)shall be in the vendor's scope.
Unit Rate

Telephone: 44783596
Sr. No. Item Code
Unit Rate
All other details shall be as per scope attached and as per

directions
and specifications of EIC.
* B
LLF
Others
3160051 LLF OBSERVATION

LLF observation. - RATE IS ON MANHOUR BASIS.
70.96 INR/H

Rotary

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Occassional Rotary Equipment Maintenance Jobs

Occasional rotary equipment jobs

The item covers the following services:

3159117 PM OF RECIPROCATING /METERING/DIAPH PUMP

3159118 PM OF SRW/GEAR PUMP

3159119 PM OF COOLING TOWER FAN

"PM of Cooling Tower Fan:Job include 1.Obtain oil samples &

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Sr. No. Item Code

3159120 PM OF FIN FAN

PM of Fin Fan:Job includes1.Clean

3159122 PM OF ROTARY SOOT BLOWERS

3159125 PM OF STEAM TURBINE

RELIANCE INDUSTRIES LIMITED

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Sr. No. Item Code

3159126 PM OF DIAPHRAGM CMPRSR

3159127 PM OF CENTRIFUGAL FAN/BLOWER

RELIANCE INDUSTRIES LIMITED

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Sr. No. Item Code

3159128 PM OF VACUUM PUMP

"PM of Vacuum Pump:Job include 1.Check

3159129 PM OF OIL CENTRIFUGE

3159130 PM OF BELT CONVEYOR

"PM of Belt Conveyor:Job include, 1.Clean conveyor to

3159132 PM OF GEAR BOX

"PM of Gear Box:1.Check oil level,ckeck oil quality 2.Send

RELIANCE INDUSTRIES LIMITED

oil for analysis if required by EIC 3. Check freness of

RELIANCE INDUSTRIES LIMITED

Sr. No. Item Code

3159133 PM OF ROTARY VALVE (CMI)

3159134 PM OF RACK&PINION LIFTS

3159135 PM OF GRANULATOR SYSTEM

3159116 PM OF CENTRIFUGAL PUMP

PM of Centrifugal Pump:Job includes1.Removal & refitting of Coupling guard

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Sr. No. Item Code

3159121 PM OF SIDE ENTRY TANK MIXERS/AGITATORS

"PM of side entry tank mixers / Agitators:Job Include

3159123 PM OF LOBE TYPE BLOWER

"PM of Lobe type blower:Job Include 1.Remove coupling

RELIANCE INDUSTRIES LIMITED

3159124 PM OF ROTARY VALVES/FEEDERS

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Sr. No. Item Code

Valid from: 25.05.2015 Valid to: 31.07.2016

3159131 PM OF DIESEL ENGINE

Common maintenance Jobs

3159139 DUPLG&CUPLG UPTO 30KW

Dcoupling & Coupling Up to 30 KW

3159140 DUPLG&CUPLG ABV 30&UPTO 100KW

RELIANCE INDUSTRIES LIMITED

Dcoupling & Coupling Above 30 and up to 100 KW.

3159141 DUPLG&CUPLG ABV 100&UPTO 250KW

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,