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PROCEDURE AUTHORIZATION
This procedure have been generated and implemented
to identify the control that shall be applied by members of
staff in the department when carrying out their duties
Department Authorization
Date:
Signed:
Corporate Authorization
(Company Director)
Date:
Signed:
Quality Authorization
Quality Manager
Date:
Signed:
PROCEDURE REVISION
Rev.
Date
26 Sep 2011
Section
Outline of Changed
Authorization
First Issue
1
2
3
4
STATEMENT OF CONFIDENTIALITY
This procedure is for controlled circulation unless stamped "Uncontrolled Copy. The documents or
extracts from documents must nor be passed or copied to other companies, agents or persons without
the permission of the relevant Company Directors.
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TABLE OF CONTENT
Page
1.0
PURPOSE
2.0
SCOPE
3.0
DEFINITIONS
4.0
REFERENCES
4.1 GENERAL
5.0
RESPONSIBILITIES
6.0
PROCEDURES
6.1 INTRODUCTION
6.4 INSPECTION
12
ATTACHMENT
12
7.0
TITLE
1.0
2.0
3.0
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PURPOSE
a.
b.
SCOPE
a.
b.
c.
DEFINITIONS
a.
Company
b.
Client
Those
Companies,
Organizations
Individuals to which the Company
contracted to provide services
c.
Contract Document
d.
Services
e.
Line Management
Operation Director,
Engineering
f.
Manufacturer
g.
General Definitions
Department
or
is
Heads,
TITLE
h.
4.0
Surveyor
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REFERENCES
4.1 GENERAL
This list of standards is provided for guidance only and is not intended to be
comprehensive. It is included to assist the Inspector in selecting relevant
sources of information where client's specific requirements do not exist.
4.2 GOVERNMENT REGULATION AND TECHNICAL STANDARDS
a. Undang Undang Republik Indonesia Nomor 22 Tahun 2001: Minyak
Dan Gas Bumi
b. Mijn Politie Reglement Sb.1930 No. 341: Peraturan Kepolisian
Pertambangan
c. Peraturan Pemerintah Nomor 19 Tahun 1973: Pengaturan Dan
Pengawasan Keselamatan Kerja Di Bidang Pertambangan
d. Peraturan Pemerintah Nomor 17 Tahun 1974: Pengawasan
Pelaksanaan Eksplorasi Dan Eksploitasi Minyak dan Gas Bumi Di
Daerah Lepas Pantai
e. Peraturan Pemerintah Nomor 11 Tahun 1979: Keselamatan Kerja Pada
Pemurnian Dan Pengolahan Minyak dan Gas Bumi
f. Peraturan
Menteri
Pertambangan
dan
Energi
Nomor
06P/0746/M.PE/1991: Pemeriksaan Keselamatan Kerja Atas Instalasi,
Peralatan Dan Teknik Yang Dipergunakan Dalam Pertambangan
Minyak Dan Gas Bumi Dan Pengusahaan Sumber Daya Panas Bumi
g. Keputusan Direktur Jenderal Minyak dan Gas Bumi No.
84.K/38/DJM/1998: Pedoman Dan Tata Cara Pemeriksaan
Keselamatan Kerja Atas Instalasi, Peralatan, dan Teknik Yang
Dipergunakan Dalam Usaha Pertambangan Minyak dan Gas Bumi Dan
Pengusahaan Sumber Daya Panas Bumi
h. API Std 610
: Centrifugal Pump for General Refinery Services
i. API Std 613
: Special Purpose Gear Units for Refinery Services
j. API Std 616
: Combustion Gas Turbines for General Refinery
Services
k. API Std 617
: Centrifugal Compressors for General Refinery
Services
l. API Std 670
: Vibration and Bearing Temperature Monitoring
Systems.
m. API Std 671
: Couplings
n. ASME-PTC 10
: Power Test Code Compressors and Exhausters
o. ASME B16.5
: Pipe Flanges and Flanges Fittings
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p. NFPA 37
q. NFPA 72 E
r. I.E.C. 34
s. ANSI. C.50
t. NEMA - MG1
5.0
RESPONSIBILITIES
a.
b.
c.
6.0
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b.
c.
d.
e.
6.4 INSPECTION
6.4.1 Final and Surface Inspection Only
a.
Internal Cleanliness
The Inspector should assure himself that the Vendor takes care
that all rotating equipment casings, bearing housings etc. are
completely clean prior to assembly. Surfaces of castings must
be completely free from molding sand, machinery swarf or any
other dirt.
b.
Balancing
Balancing of the rotating components is always important and
becomes increasingly so as diameter, weight and running
speed increase. The rotating equipment specification should be
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Clearance
Does the Vendor have a satisfactory system for checking that
correct running clearances are achieved on assembly.
d.
Performance Tests
Does the Vendor conscientiously carry our tests according to
Specification.
Flange Thickness
Some Vendors assign a rotating equipment case a series of
pressure ratings with the flange thickness and casing thickness
being based on the highest rating. When the casing is used for
a lower rating the flange faces are drilled accordingly but the
flange thickness is often left at their original thickness, thus they
are excessively thick. In the absence of an order limitation, this
extra thickness would not be considered a cause for rejection.
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d. Casing Thickness
When required by the order, the rotating equipment casing
thickness should be measured at several points to establish that
the nominal thickness is not under the minimum shown on the
rotating equipment manufacturer's drawings. These thickness
would normally be obtained before the rotating equipment is
assembled as only a limited amount of measuring can be done
through open nozzles If the casing is open for this propose, an
internal surface examination should be made as described in
Para . It is the responsibility of the Manufacturer to specify the
casing thickness and furnish sketches showing actual readings,
or a certification that thickness are as specified.
e. Oil Levels
Check that oil levels are clearly marked on bearing housings
except on rotating equipments
which will have oil mist
lubrication.
f. Nameplate
Data on the nameplate and nameplate material must conform
with all the requirements of the specification. If possible, the
nameplate should be examined before mounting. Units must be
those specified in the order.
Casing
The casing surface should be examined as soon as
possible after full test pressure is applied and periodically
through the test period. The surface should be dry and
free from dirt, oil or grease.
All permanent connections, threaded into the casing
proper, should be checked to see if they require seal
welding. Seal welds may leak on the first application of
pressure and require repair. If vent and drain connections
are in, the purchase order should be checked to see if
they are permitted the client should be contacted.
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6.5.1.2
Pedestals etc.
Cooling passages and jackets for bearings, stuffing
boxes, pedestals, etc. must be tested as required by
specification. These tests are only witnessed when
specified on the Purchase Order/Data Sheets.
6.5.1.3
Duration of Test
Hydrostatic test pressure should be held for a minimum
of 30 minutes unless otherwise specified or approved by
the client.
6.5.1.4
Auxiliary Equipment
The Inspector must ensure that all auxiliary equipment coolers pipe work etc. included in the rotating equipment
supply is hydro-statically tested as required by the
specification. These tests may or may not be required to
be witnessed dependant on the order requirements.
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Drivers
Ideally, shop performance tests should be carried out
using the client driver which will ultimately be used on
site However, this driver may not be available or there
may be other valid reasons why it cannot be used; e.g.
the rotating equipment may be intended for use with low
S.C liquids and shop test with water as the test medium
may overload the client driver, or the final drive may be
by a steam turbine which the rotating equipment vendor
has no means of running
In such cases, the test will be carried out using a shop
motor and Inspector must obtain an efficiency curve of
the motor to enable test results to be correctly assessed.
6.5.2.2
Mechanical Performance
To check mechanical performance, the rotating
equipment must run at rated speed and capacity. The
duration of this test should be as required by client
specification or alternatively of sufficient time to permit
steady operating conditions, temperatures etc. to be
reached and the required mechanical checks made. The
mechanical checks made during the performance test
must include:
a. Vibration
Vibration readings should be taken with a vibrometer
capable of, or adjusted to, reading specified limits
near mid scale.
These readings must be within the tolerances
specified. If electronic equipment is used, the filter
must be tuned out for the Inspector's readings. The
vendor should not be prohibited from taking filter
readings for his own purposes.
Note:
Excessive vibration may result from the shop test
facilities i.e., inadequate mountings, badly supported
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the shaft
b. Bearing Check
If the bearings overheat, the cause should be
investigated and corrected by the Manufacturer.
Clients may specify varying acceptable maximum
temperatures for the shop test depending on the
ambient conditions of the site location. As a general
rule, if bearing housings become too hot to touch the
Inspector should check to see that specified
temperatures are not being exceeded.
c. Mechanical Shaft Seal
The Inspector should check that the seal circulation
system used for the performance test with water is the
same as that required on site. If a flow restricting
orifice is required, check that it has not been omitted.
d. Stuffing Box Leakage
If the rotating equipment has a packed stuffing box,
some leakage through the packing is necessary and
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Hydraulic Performance
a. Data Recording
During the running, test data must be recorded
through the operating range of the rotating equipment.
Reading must be taken of capacity, brake horsepower
input and speed.
For various reasons it may not be possible to carry
out the performance test at the correct rated speed.
The Inspector must only accept such deviation when
approval has been received from the client.
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ATTACHMENTS
F.SQ-F-009.1 rev 0 Form for Pump Certificate of Inspection
F.SQ-F-009.2 rev 0 Form for Compressor Certificate of Inspection